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15A AM2
20A HEV
100A
DC/DC
MREL
2 2 2 4 C
W
IG2 Relay
O
Relay
IGCT
1 3D 1 3J 4 3J 2 3J 3 3J 3 3I 2 3I 1 3I
W- B
W- B
W
W
O
Y
V
L
1 IA3 4 IA1
W
V
1 4I 3 4I
1 4J 5 4J
W
V
W
W- B
EE EF
82
2005 PRIUS (EWD599U)
H14(A), H15(B), H16(C), H17(D)
Hybrid Vehicle Control ECU
W G
P
1
1 1B 3 1J 1 1M 16 5L 16 5H 8 1L 6 4F
15A DOME
5 2 5 5D 11 5D 13 1A 1 4C
IG1 Relay
10A GAUGE
25A ACC- B
G
R
Y
L
3
11 IG2 9 IG2 B 1 IG1
R
B
3 1
G
R
V
Y
J6
Junction Connector
22 21 8
9 1K 17 1E
W- B
W
G
1 3
A12
Security
ACC Relay
Buzzer (VFD)
2 5 Power
Supply
W- B
Circuit
3 4G
Combination Meter
BEAN
IC
13 4D 5 4H
C10
W- B
W- B
14 25 24
GR
BR
15 4 4 2
G W
4H 4C IG1 IG1
3
P
W- B
BR
IG2
W W
V V
Y Y
L L
W- B
W- B
IH II
83
2005 PRIUS (EWD599U)
Push Button Start System and Hybrid Vehicle Immobilizer System
G G
G G
B B
GR
GR
GR
GR
BR
7. 5A ECU- IG
9 IG1
7. 5A ACC
9 4C 4 5C 8 5K 7 4I
8 II1
GR
R
P
V
16 4I 13 5J 8 5J 7 4L
13 9 9 1G 14 1G
(* 1)
GR
GR
B
3 11 31 17 5 21
V
8 A
(* 2)
GR
Body ECU
B 5(A)
S11
A8 32 26 9
A/C Control B
V
Assembly
(* 1)
16 4L 21 1D 26 1E
C10
28 D 22 D 32 A 22 A 35 B 27 B 31 C 23 C 11 4D
14 4D 3 4J
W
W
G
R
B
L
Front LH
B
B
D7
B
ABS Speed Sensors
W GR
P P
W W
V V
Y Y
L L
W- B W- B
W- B W- B
84
2005 PRIUS (EWD599U)
H14(A), H15(B), H16(C), H17(D)
Hybrid Vehicle Control ECU
G GR
9 5F From Power
Source System
GR (See Page 66)
R
Y
G
V 7 5K 7. 5A
J9 STOP
Junction
C Connector
W
7. 5A
AM1
8 1G C C 18 1A
V
L
1 1J
14 IG2 8 1F 2 IA3 2 4
Stop Light SW
P
W
V
G
R
B
S16
12 5D 9 5K
7 4G 9 4G 8 4G 6 4E 5 4E 4 4I 1 3
L
7 4J 9 4J 5 5G 8 4J 10 4J 11 4J 6 4J
G
R
B
34 11 19 33 39 22 1
IG1D ACCD SPD AM1 STSW RDY STP
13 5G 8 5G
13 5D 8 5C
* 1 : w/ Smart Entry System
* 2 : w/o Smart Entry System
Y
B
GR
GR Y
P B
W GR
V GR
Y Y
L L
W- B W- B
W- B W- B
B B
85
2005 PRIUS (EWD599U)
Push Button Start System and Hybrid Vehicle Immobilizer System
PPOS
10 D
P P
GR GR
O O
P
W
GR
Connector
B
Junction
B W
J14
P
B
W
3 A
12 II1 KSW2
W
K 2(A), K 3(B)
Power SW
Key Slot
2 4I
P11
SS1 SS2 INDW INDS GND COM
5 7 8 4 6 2 A
GR
W- B
W- B
P
4 4J
G
R
B
11 5G 9 5G
W
5 30 20 3 25 14 37 13 4
P LIN1 SOL2 SOL1 CDSW SSW1 SSW2 INDW INDS
10 5G 5 5L
W- B
W- B
GND2
P6 6 J25
Power Source Control ECU A Junction Connector
W- B
A A A
W- B
W- B
W- B
Y Y
B B
GR GR
GR GR
Y Y
L L
W- B W- B
W- B W- B
B B
IH
86
2005 PRIUS (EWD599U)
H14(A), H15(B), H16(C), H17(D)
Hybrid Vehicle Control ECU
GR GR
O O
P W
GR O
K 2(A), K 3(B)
Key Slot * 3 : Shielded
5 A 1 A
SOL1 SOL2 Transponder Key Coil
Transponder Key
Amplifier
A (* 3)
KSW1 GND TXCT CODE VC5
4 A 7 B 5 B 4 B 1 B
A (* 3)
LG
O
R
Y
P
L
Junction Connector
12 4J 13 4J 14 4J 15 4J 16 4J 13 4G 10 4E 11 4E 13 4E 4 4G
A (* 3)
J17
8 4D 7 4D 6 4D 5 4D 4 4D 1 4D 9 4D 10 4D 12 4D
A
LG
O
R
P
P
L
W- B
7 6 21 20 14 12 19 18 4
AGND TXCT CODE VC5 LIN1 ACC HEV0 HEV1 IG
GR
B
3 13 15
L L L
Y 4D 4I IA3
2 14 9
B GR B B
4D 4I II1
GR GR
GR GR
Y Y
L L
W- B
W- B
87
2005 PRIUS (EWD599U)
Push Button Start System and Hybrid Vehicle Immobilizer System
GR * 3 : Shielded
O O
W W
O O
G1
12 Gateway ECU
MPD2
W
Y
17 18 3
B
(* 3)
GR
W
W
B
J16
Connector
(* 3) (* 3) Junction A B
Junction
Connector
W
W
B
J15
A
(* 3)
A B
B A B A B A
(* 3)
B
J18 A (* 3)
B A
(* 3) Junction
Connector
A
W
B
14 6
(* 3)
33 A 34 A
W
P
8 5M
(* 3)
G
R
1 2 G A A 11 5H
I3
C7 J14
LG
B B
GR
GR GR
Y Y
L L
A A LG
J12(A)
Junction
Connector W- B
A A
BR
EC
88
2005 PRIUS (EWD599U)
H14(A), H15(B), H16(C), H17(D)
Hybrid Vehicle Control ECU
L
O
G1
Gateway ECU
6 21
1
P CON MAIN
W
B
7. 5A
IGN
7. 5A
10 5F
6 5C 7 5C
2
7 5M
6 5E 7 5E
3 27 1A 15 1F
P
L
W
B
Connector
A
Junction
4 5 A
J3
TX1+ TX1-
A
M13
Multi- Display
Y
L
W
Connector
Connector
P D A
Junction
Junction
J10
J6
D A
Y
L
B B
GR GR
LG LG
W- B W- B
89
2005 PRIUS (EWD599U)
Push Button Start System and Hybrid Vehicle Immobilizer System
GND1 GND2
1 A 4 A
W- B
W- B
1
30A
P CON MTR
3 3C S1
Shift Control Actuator
G
1 3
P CON MTR
Relay
G
B
12 EB1
GR
LG
W
O
R
11 EB1
G
B
14 10 11 12 16 4 5 6 17
BMA MWA MVA MUA E2 RZ1 RB RA VC
W- B
W- B
W- B
W- B
GR
W
B
W
7 II1 13 5F 12 5F
W
B B B B
J12(A), J13(B)
3 5I 2 5L
Connector
Junction
11 5K B A B A
W- B
W
B
W- B
7 1E
GR A
8 EB1 J24
Junction
3 1L Connector
A A
W- B
LG
W- B
W- B
W- B
LG
W- B
EF EF IH
90
2005 PRIUS (EWD599U)
System Outline
This is the system to change power supply mode by pushing power SW and to start hybrid system by operating power SW
and brake pedal simultaneously. It also has function to hold the electrical key in the key slot and not to release the key from it
unless the power supply condition and shift range position are met. If there is abnormality in the system, amber portion of
power SW blinks to warn the driver.
1. ACC ON Operation
When the electrical key turns on half-inserted SW and deep-inserted SW after inserting in the key slot, transponder key
computer activates transponder key amplifier incorporated in key slot to identify ID. After the identification, if power SW is
pushed without depressing brake pedal, power source control ECU starts. The ECU confirms that the brake pedal is not
depressed from signal of stop light SW and also requests transponder key computer for ID identification result. If the ID
identification is normal, power source control ECU turns on ACC relay and changes indicator of power SW to green lighting.
In consequence, power supply is set to ACC ON condition.
2. IG ON Operation
If power SW is pushed without depressing brake pedal when ACC ON, power source control ECU confirms that the brake
pedal is not depressed, and then turns on IG1 relay and IG2 relay as well as change indicator of power SW to amber
lighting. Power supply is IG ON condition then.
3. Hybrid Start-Up Operation (READY)
When the electrical key turns on half-inserted SW and deep-inserted SW after inserting in the key slot, transponder key
computer activates transponder key amplifier incorporated in key slot to identify ID. After the identification, if power SW is
pushed with depressing brake pedal, power source control ECU starts. The ECU confirms that the brake pedal is depressed
from signal of stop light SW and also requests transponder key computer for ID identification result. If the ID identification is
normal, the ECU turns on ACC relay, IG1 relay and IG2 relay, and changes indicator of power SW to amber lighting. Power
supply is IG ON condition then.
After that, power source control ECU sends start-up signal to hybrid vehicle control ECU. Hybrid vehicle control ECU and
transponder key computer make communication for start-up permission. Hybrid vehicle control ECU controls to start-up
hybrid system (READY).
At starting up hybrid system, power source control ECU controls to light off indicator of power SW.
4. Power Supply Off Operation
∗ When shift range is in P range
If power SW is pushed with power supply at READY condition while the vehicle is stationary, power source control ECU
confirms that shift range is in P range, and then turns off ACC relay, IG1 relay and IG2 relay to put power supply in OFF
condition. The ECU also controls to light off indicator of power SW.
If power SW is pushed with power supply at IG ON condition and without depressing brake pedal while the vehicle is
stationary, power source control ECU confirms that shift range is in P range, and then turns off ACC relay, IG1 relay and
IG2 relay to put power supply in OFF condition. The ECU also controls to light off indicator of power SW.
If electrical key is taken off from key slot with power supply at ACC ON condition while the vehicle is stationary, power
source control ECU controls to put power supply in OFF condition automatically, which lights off indicator of power SW.
∗ When shift range is in other than P range
If power SW is pushed with power supply at IG ON (Including READY) condition while the vehicle is stationary, parking
lock operation is carried out. After that, power source control ECU confirms that shift range is in P range and then turns off
ACC relay, IG1 relay and IG2 relay to put power supply in OFF condition. The ECU controls to light off indicator of power
SW.
5. Key Interlock Operation
Power source control ECU controls to hold the electrical key in the key slot and not to release the key from it unless the
power supply condition and shift range position are met. Power supply condition and shift range position during the key
interlock in operation are as follows;
∗ At starting-up hybrid system
∗ At power supply at IG ON
∗ At power supply at ACC ON and shift range at other than P range
6. Emergency Stop Operation of Hybrid System
If power SW is kept pushed more than three seconds during driving, hybrid system stops and power supply is changed to
ACC ON.
7. Power Supply Resuming Control
Power source control ECU always stores power supply condition (OFF, ACC ON, IG ON)
When power supply is resumed after shutting off power supply by disconnecting battery terminal, original power supply
condition returns due to control of power source control ECU.
91
2005 PRIUS (EWD599U)
Push Button Start System and Hybrid Vehicle Immobilizer System
Service Hints
P6 Power Source Control ECU
12, 33-Ground : Always approx. 12 volts
34, 35-Ground : Approx. 12 volts with the power SW at IG ON position
11-Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
6-Ground : Always continuity
1-Ground : Approx. 12 volts with the brake pedal depressed
: Parts Location
Code See Page Code See Page Code See Page
A8 46 H17 D 47 K2 A 48
A12 46 J3 45 K3 B 48
B5 A 46 J6 48 M13 48
C7 44 J9 48 P6 49
C10 47 J10 48 P11 49
D1 47 J12 A 48 S1 45
D7 50 J13 B 48 S7 A 49
E4 A 47 J14 48 S8 B 49
E6 C 47 J15 48 S9 C 49
E7 D 47 J16 48 S10 D 49
G1 47 J17 48 S11 49
H14 A 47 J18 48 S16 49
H15 B 47 J24 48 T4 49
H16 C 47 J25 48 T5 49
: Relay Blocks
92
2005 PRIUS (EWD599U)
: Junction Block and Wire Harness Connector
Code See Page Junction Block and Wire Harness (Connector Location)
1A
28 Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)
1B
1D 28 Floor Wire and Driver Side J/B (Lower Finish Panel)
1E
1F
28
1G
1J Instrument Panel Wire and Driver Side J/B (Lower
( Finish Panel))
1K
1L 29
1M
3C
23
3D
Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)
3I
24
3J
4C
4D
4E
4F
4G 36 Instrument Panel Wire and Center Connector No.1 (Behind
( the Combination Meter))
4H
4I
4J
4L
5C
5D
5E
5F
5G
5H 40 Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))
5I
5J
5K
5L
5M
: Ground Points
93
2005 PRIUS (EWD599U)
Push Button Start System and Hybrid Vehicle Immobilizer System
: Splice Points
Code See Page Wire Harness with Splice Points Code See Page Wire Harness with Splice Points
I3 58 Engine Wire
94
2005 PRIUS (EWD599U)
Memo
95
2005 PRIUS (EWD599U)