manufacturing process. It consists of several machines or operations. Functions of blow room are---opening, cleaning, mixing & blending and making suitable package (lap or chute). Here the material is passed through different machines by the help of airflow. That is why scientists had given the name of total operation as Blow room.
2. Show a list of machines in the Blow room.
A) Bale opener B) Metal separator C) Pre-cleaner D) Multimixer E) Fine-cleaner F) Foreign particle separator G) Chute feed system
3. Describe the functions of Blow room.
A) Opening: At the beginning, bale is taken to
start production. In the bale, cotton is highly compressed. At the initial stage, by bale opener (which uses powerful blade), some intermadiate mass of cotton (flock) is produced. Finally by applying airflow and beating, flocks are converted into small mass named tuft. A tuft has a weight of 0.1 mg.
B) Cleaning: When opening occurs at blow room,
continuously dirts are coming out from inside. The impurities are leaf, bark, seed, sand, plastic, paper, thread etc. When a small amount of dirt is come out from cotton, instantly these are to be taken away. Air suction is the technology to remove the dirts from cotton.
C) Mixing & blending:
Initially cotton bales are blended on the floor by making a special plan to fulfill the buyer requirement as well as to decrease the price. In the middle of blow room these blended cotton are mixed perfectly by a special machine named multimix.
D) Even flow of cotton:
To make an even yarn it is essential to control the flow of cotton evenly as maximum as possible. That is why some optical sensors are used here to control the flow of cotton.
E) Suitable output for carding:
At last modern Blow room produces chute instead of lap where production is high, time is needed low and even/regular mass/unit length.