Professional Documents
Culture Documents
AIST MENA HS N
AIST MENA HS N
sustainable Future,
Technology, Selection Methodology
… Vision 2050 …
Steel
M R
C
Atum CCM Dr. Hesham Saad
Arabian Steel Industries, B.O.D T.C.
Steel
GLC Technology, Standalone Micro Hot Rolling Mill ,
M R Endless Casting and Rolling concept Developing,
C From Steel Billet to Spooled Coil
(10) Transformations
3 WIN
Abstract :-
Transformation to the 1st Generation of Standalone rolling mill is an essential development OPE
nowadays , as much as the working within a sustainable framework to minimize a lot of
wastes, like material and energy wastes, beside the minimization of social cost as a specific Atum
objective. It is the time to develop the endless casting and rolling to produce spooled coil.
Building sustainable Future …millions of natural gas cubic meters and millions of electric energy Kwhs will be saved
and millions of CO2 kilogram will not be emission.
Atum CCM
Agenda :-
Slide 02_ Abstract
Slide 05_ Axes of Acting, Roadmap 3 WIN
1st Part Slide 06_ Approach
Slide 15_ Highlights
OPE
2nd Part Slide 19_ Proven Technology
Slide 22_ Proposed Techniques Atum
Building sustainable Future Slide 26_ ECR Vision 2050
3rd Part Slide 30_ Conclusion
Slide 34_ Investment & Project capacities, Levels
Slide 35_ Atum, Egyptian God
… Vision 2050 …
Atum CCM
… Vision 2050 …
Atum CCM
Axes of Acting,
Technology
Process &
Skills
2050 vision…RoadMap
4R
3 WIN
5P’
s 3P’
s OPE
1 3 5
Atum
Steel
M R 2
Q opt
4 6
Atum
7
C CCM
… Vision 2050 … SBM G L C OPE
Atum CCM
Process &
Technology Skills
3 WIN
1st Part
OPE
Approach Atum
Steel
M R
C
… Vision 2050 …
Atum CCM
Price
Faithful
Green Price
Fake Profit True
Sustainable price
Brown Price
Profit
(Private Cost)=
3 WIN
Profit Profit
(CapEx)+ OPE
(Private Cost)=
(CapEx)+
(Private Cost)=
(OpEx)
(Private Cost)=
(CapEx)+ Atum
(CAPEX) +(External Costs) Financing RnD
(OpEx) %(OpEx)
=(HSE Ext) Technology
modernization
+(External Costs) +%(External Costs)
+(OPEX)
(1) (2) +(CC Ext)
(3) =+(HSE Ext) (4) =+ (HSE Ext)
-(External Costs) Clean Process Lean Production cost
… Vision 2050 … =- (HSE Ext) Non-Considered Cost
-(CC Ext)
(Paid by Society )
Atum CCM
•Society •Economy
3 WIN
Culture Strategy
OPE
Process &
Atum
Technology
Skills
•Ecology •Techniques
… Vision 2050 …
Atum CCM
Atum CCM
3 WIN
OPE
Atum
People Peace Partnership Planet Prosperity
Human Rights & Human Needs & Continuous Technology & Technique Science & Knowledge
Social Justice Ecologicall Justice Improve&Develope modernization imagination and creation
… Vision 2050 …
Atum CCM
Business Model
From BM to SBM
Economy 08 02 01 Economy
Key Customer
Relationships
Society Ecology Activities
Key 06 Value 04 Customer
Society Ecology
3 WIN
Traditional BM Partners 07 Propositions 03 Segment
11 10
… Vision 2050 …
Eco Social cost Eco-Social Benefis
Revenue
Supply
Benefit Green sphere
(private cost + external cost) Welfare
cost Welfare
co
st) (ex
t e rn gains Profit
P Supply
loss
ter
na
l
Supply
al b
en
Supply
x efi (private cost)
(private cost) (e (private cost) ts) MPC=MSC
Pop optimum optimum
Peq equilibrium equilibrium equilibrium Profit
Firm
Social value PM
(private value+ external benefits) (BEP) Variable
Cost
demand demand demand
(private value) Q (private value) Q (private value) Loss Fixed
Market MPB=MSB Market Cost
Q Market Q Q Q Q
optimum Q Q
Zero Profit
Firm
Quantity Sold
Quantity optimum Quantity
supplied Over-production consumed Under-consumption
… Vision 2050 …
Atum CCM
3 WIN
OPE
4R Atum
Green Product Lean Production Clean Process
(Recycle Material) (Lean Manufacturing) (Clean Technology)
To reduce the natural To reduce the To reduce the
… Vision 2050 … resources consumption process Variation process Emission
Atum CCM
Atum CCM
3 WIN
1st Part
OPE
Highlights Atum
… Vision 2050 …
Atum CCM
3 WIN
OPE
Atum
… Vision 2050 …
Atum CCM
http://www.sankey-diagrams.com/global_steel_and_aluminium_flows_sankey/ That is the Key Issue !!!
Zero Emission is The Real Mission
Think Steel … Act Sustainable
Dr. H. Saad
Steel
Scrap Trading global map
M R
C
3 WIN
OPE
Atum
… Vision 2050 …
Atum CCM
3 WIN
OPE
Atum
… Vision 2050 …
Atum CCM
3 WIN
2nd Part OPE
Proven
Technology Atum
… Vision 2050 …
Atum CCM
3 WIN
OPE
160x160
Roughing Mill Intermediat Mill Finishing Mill Atum
Quenching
6 m/min Re-bars Cooling Bed
Heater Induction
… Vision 2050 …
Atum CCM
3 WIN
OPE
5 ton
Micro Endles Rolling Spool Coil
Heater Induction
Finishing Mill
OPE 85%
… Endless Spooled coil > Micro Rolling Mill
Atum CCM
Process &
Technology Skills
3 WIN
2nd Part OPE
Proposed
Technique Atum
Steel
M R
C
… Vision 2050 …
Atum CCM
OPE 85%
… Vision 2050 … … Endless Spooled coil > Nano Rolling Mill
*** Practical case link : https://youtu.be/l3Z6qY__VPA
Atum CCM
(Nano Project)
BARREL STAND PASS
# # ENTRY BILLET 150x12 Mt
116x165.5
0-AH 1
12 A GROOVE DRAWING #
115x134.1
GROOVE GROOVE
0-BV 2 #
DRAW.
#
DRAW.
1-1H 3
12
86x151.4
30
B
1
A
B
1
0A - shape
0B - shape
01 - shape
27
28
29
27 - Shape
28 - Shape
29 - Shape
3 WIN
OPE
64x158 2 02 - Shape 30 30 - Shape
2-2H 4 3 03 - Shape 31 31 - Shape
16 2 4 04 - Shape 32 32 - Shape
105x78
3-3H 5 Intermediat Mill Finishing Mill 5 05 - Shape 33 33 - Shape
15 3 6 06 - Shape 34 34 - Shape
80mm
Atum
70x78
6 7 07 - Shape 35 35 - Shape
4-4H 10 4
Quenching
8 08 - Shape 36 36 - Shape
5-5H 7
40x100
10 5
1.00 m/min 9 09 - Shape 37 Re-bars,
37 - ShapeProfiel Cooling Bed
10 10 - Shape 38 38 - Shape
Ø59.3
6-6H 8 6.5 6
11 11 - Shape 39 39 - Shape
7 8 9 10 11 12 13 14 15 16 17 18 19
15 15 - Shape 43 43 - Shape
115x134.1
GROOVE GROOVE
0-BV 2 #
DRAW.
#
DRAW.
B
8
12
A 0A - shape
6
27 27 - Shape
5.5 44 5 44
16 - Shape 44 - Shape
86x151.4
B 0B - shape 28 28 - Shape
1-1H 3
30
64x158
1 1
2
01 - shape
02 - Shape
29
15x60.47
30
29 - Shape
30 - Shape 31.7x58.76 32.1x58.76 16 44
2-2H 4
9-9H 11
3 03 - Shape 31 31 - Shape
17 - Shape 45 - Shape
https://link.springer.com/article/10.1007%2FBF03398119 17 45
16 2 4 04 - Shape 32 32 - Shape
105x78
5 05 - Shape 33 33 - Shape
3-3H 5
15
70x78
3 6 06 - Shape
5
34 34 - Shape
9 5 45 5.4 45
18 - Shape 46 - Shape
07 - Shape 35 - Shape
18 46
4-4H 6 7 35
10-10H
5-5H 7 09 - Shape 37 - Shape
12
9 37
10 5
10 10 - Shape 38 38 - Shape
19 19 - Shape 47 47 - Shape
Ø59.3
6-6H 8 6.5 6
11 11 - Shape 39 39 - Shape
S23.98 12 - Shape 40 40 - Shape
7-7H 9
31x82 35.5x82 34.5x82
13 13 - Shape 5
41 41 - Shape 10 5.3 46 5.5 46
20 - Shape 48 - Shape
5.5 7 10 7 9 7
20 48
Ø45 Ø47 Ø46.5 14 14 - Shape 42 42 - Shape
8-8H 10 22x48.3 22x54.77 27x42.26 27.3x42.26
11-11H 13
6 8 5.5 44 5 44
15x60.47 31.7x58.76 32.1x58.76 16 16 - Shape 44 44 - Shape
9-9H 11 17 17 - Shape 45 45 - Shape
21 21 - Shape
5 9 5 45 5.4 45
Ø35 Ø37.8 Ø38 18 18 - Shape 46 46 - Shape
10-10H 12 5
22x48.3
10
22x54.77
5.3
27x42.26
46 5.5
27.3x42.26
46
19
20
19 - Shape
20 - Shape 5
47
48
47 - Shape
48 - Shape 11 4 26 6 47 6.3 47
11-11H 13 21 21 - Shape
<>23.98 Ø28.5 Ø32.45 RB32 22 22 - Shape
UTF 85%
5 11 4 26 6 47 6.3 47
<>23.98 Ø28.5 Ø32.45 RB32 22 22 - Shape
12-12H 14
12-12H 14
… Vision 2050 …
2.5 S23.98 3 27 3.2 48 3.2 48 23 23 - Shape
24 - Shape
23 - Shape
18.8x32 20x30.8 19.74x30.8 18.5x44.06 17.5x44.06 19x44.06 19.4x37.37 24
13-13H
14-14H
15
16
2.5
15.4X34.7
13 3.06
15.7X35.7
19 2.7
15.7X35.7
19 2.5
Ø23.5
28 1.5
Ø22.06
28 3
Ø24
28 4.9
RB25
42 25
26
25 - Shape
26 - Shape
2.5 S23.98 3 27 3.2 48 3.2 48 23
1.5 14 1 20 1 20 2.5 29 2.5 35 2.5 39 2 43
13-13H 15
2 15 2.5 21 3 21 2 30 2 36 3 40
Ø12.8 Ø13.6 RB14 Ø19.7 RB18 RB20 GROOVE DIMENSIONS (H-W)
16-16H 18
Yield 99%
IN CASE OF ROUND Ø
25 - Shape
2.4 16 2 22 1.3 25 2 31 1.6 37 2 41
17-17H 19
7.6X14.7
1.5
RB10
10X17.2
17 3
RB12
23
12.5x23.67
2.5
RB16
32
IN CASE OF SQUARE INSCRIBED ROUND
2.5 13 3.06 19 2.7 19 2.5 28 1.5 28 3 28 4.9 42 25
18-18H 20
1 18 1.2 24 1.3 33
15.4X34.7 15.7X35.7 15.7X35.7 Ø23.5 Ø22.06 Ø24 RB25 26 26 - Shape
FINISHED PRODUCT [mm] Rebar Ø10x2 Rebar Ø12x2 Rebar Ø14x2 Rebar Ø16 Rebar Ø18 Rebar Ø20 14-14H
Rebar Ø25 Rebar Ø32 16 14 1 20 1 20 2.5 29 2.5 35 2.5 39 2 43
1.5
15-15H 17
10.1X22.4
2
10X25.8
15 2.5
10.5X25.8
21 3
14x38.6
21 2
13.8x26.27
30 2
15x31.16
FINISHED PRODUCT [mm] Rebar Ø10x2 Rebar Ø12x2 Rebar Ø14x2 Rebar Ø16
Think Steel … Act Sustainable Rebar Ø18 Rebar Ø20 Rebar Ø25 Rebar Ø32
Dr. H. Saad
CCM new generations
Technology
3 WIN
Sustain
Improve OPE
Review Atum
Now New Next
1st Gen 2nd Gem 3rd Gen 4th ,5th ,? Gen
… Vision 2050 …
Atum CCM
Next
4th
Gen
3 WIN
No more No more OPE
steel billet Roughing stands
Atum
No more
re-heating furnace
… Vision 2050 …
160x160
… Vision 2050 …
2018
Atum CCM
(2050 vision)
80
… Vision 2050 …
Atum CCM
… Vision 2050 …
Atum CCM
Process &
Technology Skills
Achieve
Plan
Action
3 WIN
3rd Part Idea
OPE
Conclusion Atum
Steel
M R
C
… Vision 2050 …
Atum CCM
3 WIN
OPE
But … May we have to go on the other direction , Atum
(Mega, Macro , Micro or Nano Project ), to be able to do that we have to answer the next 2 questions :-
“ How can Build and invest in sustainable steel making industry ? “
“Do really Technology made for facilitate or for complicate ? "
“As long as technology support Mega Project , it could support Nano Project , small investor “
that will depend on the answers to next questions :–
1- is it true we are looking for sustainable industry !
… Vision 2050 … 2- is it true we are targeted to 100% steel scrap recycle !
3- is it true we are planning to transform to solar energy !
Atum CCM
3 WIN
OPE
Optimum Optimum
Process OPE
Atum CCM
Product Mix Atum
Now 1st & 2nd Generation of CCM, Tradational Design
facility used to transform from Liquid steel to semi finished product in continuous mode … ,
New 3rd Generation of CCM, Endless Design
facility used to transform from Liquid steel to finished product … ,
Next 4th Generation of CCM ,Nano design
Is proposed facility to transform from Liquid steel to finished products mix … ,
… Vision 2050 … Next 5th Generation of CCM , Atum design
Is proposed facility to transform from Liquid steel to finished products mix … ,
Atum CCM
Mega P. LRF
EAF
Nano P. 3 WIN
Atum
IF
Primary
Secondary
Metallurgy CCM OPE
Metallurgy
Atum
... If yes … then , we must change our traditional vision which guide our policies … of… how
we can invest in steel industry.. The next could be considered as a guidelines :-
1- for Nano Project , Design Capacity should be less than 50K TPA
2- steel scrap is only raw material…!!!,
3- (IF + LRF) could be selected for Nano P. comparing with (EAF + LRF) for Mega P.?
4- in addition to scrap preheating unit should be considered
… Vision 2050 …
5- CCM radius max 7 m and Billet cross section max 80 mm
Atum CCM
Projects
Technology
Process &
Skills (capacities Mega Level & Investors 7 Levels)
Atum CCM
Process &
Technology Skills
Atum
CCM
3 WIN
OPE
In Ancient Egyptian mythology, Atum is thought to be a primordial god and Atum
a facet of the Sun God Ra during the afternoon. Based on the etymology of
his name, many believed him to be a destruction god, prophesied to return
the world to watery chaos at the end of the creative cycle
https://en.wikipedia.org/wiki/Atum
… Vision 2050 … https://www.britannica.com/topic/Atum
Atum CCM
https://www.lojintechno.com
https://www.facebook.com/Eng.Dr.Hesham
https://www.linkedin.com/in/dr-hesham-saad/
hesham@lojintechno.com
Zero Emission is The Real Mission
Think Steel … Act Sustainable
Dr. H. Saad