PV1 - MTO SHEET

PROJECT NO. :
PROJECT TITLE :
EQUIPMENT TAG NO. : REV. A
EQUIPMENT TYPE :

HEAD HEAD HEAD HEAD SHELL SHELL SHELL SHELL SHELL SHELL SHELL SHELL SHELL SHELL CONE CONE CONE
1 2 3 4 1 2 3 4 5 6 7 8 9 10 1 2 3
HEMI HEMI SE SE - - - - - - - - - -
SMALL ID / ID : 3,900 3,900 0 0 3,900 0 0 0 0 0 0 0 0 0 0 0 0
BIG ID : - - - - - - - - - - - - - - 0 0 0
MIN BASE THK : 55 60 0 0 97 0 0 0 0 0 0 0 0 0 0 0 0
NOM BASE THK : 62 68 0 0 - - - - - - - - - - 0 0 0
CLAD THK : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
LENGTH : - - - - 37,000 0 0 0 0 0 0 0 0 0 0 0 0
CUT BACK / SF LENGTH : 250 250 0 0 - - - - - - - - - - - - -

DENSITY OR WASTAGE WASTAGE NETT TOTAL UNIT TOTAL

NO DESCRIPTION MATERIAL QTY DIMENSION WT/METER OR WT WT WT $ $
WT/PIECE % (KG) (KG) (KG) (RM) (RM)

1 MAJOR VESSEL BODY

A CLS - HEADS PLATE 15250-24900

HEAD #1 HEMI SA51670N 1 3,900 ID x 250 SF x 62.0 Nom Thk 7,850 Kg/m3 25.00% 3000.20 12,000.80 15,001.00 4.50 67,504.49
HEAD #2 HEMI SA51670N 1 3,900 ID x 250 SF x 68.0 Nom Thk 7,850 Kg/m3 25.00% 3300.52 13,202.06 16,502.58 4.50 74,261.60

B CLS - SHELL PLATE 0

SHELL #1 - SA51670N 1 12,557 Wx 37,500 (+ SF ?) L x 97.0 Thk 7,850 Kg/m3 15.00% 53783.36 358,555.74 412,339.10 4.50 1,855,525.96

2 NOZZLES

A CLS - NOZZLE (FLANGE) 15250-25400

FLANGE #1 24" SA350LF2 CL1 3 DN 600 x ANSI 900# WNRF 680.00 kg/pc 0.00% 0.00 2,040.00 2,040.00 0.00 0.00
FLANGE #2 16" SA350LF2 CL1 2 DN 400 x ANSI 900# WNRF 224.00 kg/pc 0.00% 0.00 448.00 448.00 0.00 0.00
FLANGE #3 4" SA350LF2 CL1 2 DN 100 x ANSI 900# WNRF 24.00 kg/pc 0.00% 0.00 48.00 48.00 0.00 0.00
FLANGE #4 2" SA350LF2 CL1 5 DN 50 x ANSI 900# WNRF 11.10 kg/pc 0.00% 0.00 55.50 55.50 0.00 0.00

BLIND FLANGE #1 24" SA350LF2 CL1 3 DN 600 x ANSI 900# BLDRF 953.00 kg/pc 0.00% 0.00 2,859.00 2,859.00 0.00 0.00
BLIND FLANGE #2 4" SA350LF2 CL1 1 DN 100 x ANSI 900# BLDRF 22.10 kg/pc 0.00% 0.00 22.10 22.10 0.00 0.00

D CLS - NOZZLE (FORGING) 15250-25500

FORGING #1 24" SA350LF2 CL1 3 540 Neck ID 35 Neck Thk 80 Neck L 7,850 kg/m3 0.00% 0.00 5,230.40 5,230.40 15.00 78,455.95
(W/O FLANGE) 540 Hub ID 85 Hub Thk 49 Hub L 30 º
540 Barrel ID 120 Barrel Thk 350 Barrel L
540 Saddle Leg ID 97 Saddle Leg Thk 300 Saddle Leg L

FORGING #2 16" SA350LF2 CL1 2 359 Neck ID 24 Neck Thk 50 Neck L 7,850 kg/m3 0.00% 0.00 2,061.80 2,061.80 15.00 30,926.97
(W/O FLANGE) 359 Hub ID 66 Hub Thk 38 Hub L 30 º
359 Barrel ID 90 Barrel Thk 300 Barrel L
359 Saddle Leg ID 97 Saddle Leg Thk 300 Saddle Leg L

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 DENSITY OR WASTAGE WASTAGE NETT TOTAL UNIT TOTAL
NO DESCRIPTION MATERIAL QTY DIMENSION WT/METER OR WT WT WT $ $
WT/PIECE % (KG) (KG) (KG) (RM) (RM)
FORGING #3 4" SA350LF2 CL1 2 78 Neck ID 12 Neck Thk 50 Neck L 7,850 kg/m3 0.00% 0.00 514.53 514.53 18.00 9,261.58
(W/O FLANGE) 78 Hub ID 18 Hub Thk 10 Hub L 30 º
78 Barrel ID 30 Barrel Thk 200 Barrel L
78 Saddle Leg ID 97 Saddle Leg Thk 250 Saddle Leg L

FORGING #4 2" SA350LF2 CL1 5 27 Neck ID 12 Neck Thk 50 Neck L 7,850 kg/m3 0.00% 0.00 466.02 466.02 18.00 8,388.42
(W/O FLANGE) 27 Hub ID 18 Hub Thk 10 Hub L 30 º
27 Barrel ID 30 Barrel Thk 80 Barrel L
27 Saddle Leg ID 97 Saddle Leg Thk 150 Saddle Leg L

E EXT GASKETS 15260-28200

GASKET #1 24" SPWD 3 DN 600 x ANSI 900 3 kg/pc 0.00% 0.00 9.00 9.00 150.00 450.00
GASKET #2 4" SPWD 1 DN 100 x ANSI 900 1 kg/pc 0.00% 0.00 1.00 1.00 45.00 45.00

F EXT STUB BOLTS/NUTS 15260-28100

STUD & NUTS #1 3SETS A193B7/SA1942 72 48 Dia x 330 L 6 kg/set 0.00% 0.00 432.00 432.00 125.00 9,000.00
STUD & NUTS #2 1SET A193B7/SA1942 8 22 Dia x 146 L 1 kg/set 0.00% 0.00 8.00 8.00 30.00 240.00

3 VESSEL SUPPORT

B CS - VESSEL SUPPORT 15250-21500

SKIRT SUPPORT

BOTTOM SKIRT SA51670N 1 12,582 L x 3,000 W x 19 Thk 7,850 Kg/m3 5.00% 282.23 5,644.63 5,926.86 4.50 26,670.88
BOTTOM CONICAL SKIRT SA51670N 1 3,900 Small ID x Big ID 5,500 5,000 L x Nom Thk 38 7,850 Kg/m3 0.00% 0.00 22,361.52 22,361.52 4.50 100,626.85
3
COMPRESSION RING SA51670N 1 4,179 OD x 4,024 ID x 40 Thk 7,850 Kg/m 23.00% 72.12 313.56 385.68 4.50 1,735.57
3
GUSSET SA51670N 16 125 L x 100 W x 38 Thk 7,850 Kg/m 5.00% 2.99 59.82 62.81 4.50 282.64
BASE RING SA51670N 1 4,179 OD x 3,874 ID x 40 Thk 7,850 Kg/m3 22.00% 133.26 605.73 738.99 4.50 3,325.44

4 INTERNAL ATTACHMENTS (255.78) Kg

A CS - INT ACCESS 15250-22700

STRUCTURES

LADDER RUNG M1-M8 SS 30 Dia 50 1000 L 2 kg/m 0.00% 0.00 60.00 60.00 150.00 4,500.00

5 EXTERNAL ATTACHMENTS

A CS - EXT ACCESS 15250-22800

LIFTING

LIFTING LUG 100MT SA51670N 2 750 L x 300 W x 50 Thk 7,850 Kg/m3 15.00% 26.49 176.63 203.12 4.50 914.03
LUG PAD SA51670N 2 300 L x 450 W x 19 Thk 7,850 Kg/m3 15.00% 6.04 40.27 46.31 4.50 208.40
LIFTING TRUNNION SA51670N 2 0 ID x 0 Lx 0 Thk 7,850 Kg/m3 0.00% 0.00 0.00 0.00 4.50 0.00
TRUNNION OUTER RING SA51670N 2 150 OD x 0 Thk 7,850 Kg/m3 0.00% 0.00 0.00 0.00 4.50 0.00
TRUNNION PAD SA51670N 2 0 OD x 0 ID x 0 Thk 7,850 Kg/m3 0.00% 0.00 0.00 0.00 4.50 0.00
3
TAILING LUG SA51670N 1 500 L x 125 W x 50 Thk 7,850 Kg/m 0.00% 0.00 24.53 24.53 4.50 110.39

OTHERS

DAVIT (MANHOLE) CS 3 DN 50 x SCH 80 1,000 L 5 kg/m 0.00% 0.00 15.00 15.00 1,500.00 4,500.00
EARTHING BOSS SS 2 1 kg/pc 0.00% 0.00 2.00 2.00 150.00 300.00

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 DENSITY OR WASTAGE WASTAGE NETT TOTAL UNIT TOTAL
NO DESCRIPTION MATERIAL QTY DIMENSION WT/METER OR WT WT WT $ $
WT/PIECE % (KG) (KG) (KG) (RM) (RM)
NAMEPLATE SS 2 1 kg/pc 0.00% 0.00 2.00 2.00 250.00 500.00

TOTAL 60,607.21 427,455.42 488,062.63 5.34 2,281,845.50

prepared by , reviewed by , approved by,

Affendi
Estimator Commercial Head Senior Commercial Executive / Commercial Head

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RFQ. NO : JOB NO : 0
DATE :
CLIENT : REV. A
PROJECT TITLE : 0
ITEM NO : 0 0
SPECIFICATION : SIZE (ID) LENGTH TL/TL MATERIAL QTY TOT SCHEDULE FAB SCH MATERIAL SCH WEIGHT (KG) U-STAMP

3,900 37,000 SA51670N 1 SUMMARY SUMMARY SUMMARY 427,455 YES

ITEM DESCRIPTION Cost Budgeted Remarks Vendor Cost

Qty Unit Cost Total Cost k/tonne

1.0 PROCUREMENT
2.1 Major Material - refer MTO
2.1.1 Plate, Head, Pipe, Flange, Bolt & Nut, Gasket, Internal KG 488,063 RM 5 2,281,845 48.18% 5.34
2.1.2 Structural steel, Grating, Bolt & Nuts KG RM - - NO 0.00
2.1.3 Internal / External - Demister/ Trays / Schopen./ Vane Pack/ LS 0 RM - - NO 0.00
2.1.4 Others Material - Template, Trasportation Saddles kg 10737.378 RM 5 53,687 YES 0.13
2.2 Accessories - Platform, Ladders, Non Steel Material, spares tonne RM - - NO 0.00
2.3 Project Consumables 4% * weight 19,523 RM 15 292,838 YES 0.69
2.3.1 CS Electrode LS included above
2.3.2 SS Electrode LS 2928.3758 RM 52 - NO
2.3.3 Duplex Electrode/ Cladding LS 2928.3758 RM 300 - NO
2.3.4 LPG, Gases & Others LS included above
2.4 Paint Material, Others & Special Tools Litre RM - - 0.00
SubTotal 2,628,370 55.49% 6.15

2.0 QA/QC Assurance and Control

3.1 WPS and mechanical test LS 0 RM 5,000 - NO 0.00
3.2 Material/ ProductionTesting (HIC/SSC/Ferrite) LS 0 RM 10,000 - NO 0.00
3.3 VDRL Documentation & MDR LS 1 RM 500 500 YES 0.00
3.4 Third Party / Ustamp - Lloyds Register - Approval+ Inspection LS 1 RM 25,000 25,000 U2 stamp 0.06
3.5 DOSH Approval & Testing LS 1 RM 500 500 YES 0.00
3.6 NDT Services
3.6.1 RT min 25 films Mtr 349.62 RM 100 34,962 FULL 0.08
3.6.2 UT 52 mtr/day day-trip 7 RM 400 2,800 YES O/H 0.01
3.6.3 TOFD day-trip 1 RM 3,750 - NO 0.00
3.6.4 MPI & DPI day-trip 7 RM 300 2,100 YES O/H 0.00
3.6.5 Others Inspection ( PMI ..etc) day-trip RM - - NO 0.00
SubTotal 65,862 1.39% 0.15

3.0 WORKS & SUBCONTRACT

4.1 Direct Worker (Inhouse) mhrs/ tonne 0 RM - - inhouse - LS 0.00
4.2 Subcontract Fabrication
4.2.1 Shop Fabrication mhrs/ tonne 507.59 RM 2,950 1,497,376 YES 3.50
4.2.2 Site Fabrication and Installation mhrs/ tonne RM - - NO 0.00
4.2.3 Machining lump sum RM - - NO 0.00
4.2.4 Tube Expansion and Welding nos RM - - NO 0.00
4.2.5 Forming tonne 24.001598 RM 4,000 96,006 YES CN reference 0.22
4.2.6 Rolling thk/ tonne RM - - NO Inhouse - LS 0.00
4.3 Subcontract Worker - Special (Internal Inst./ Cleaning/ Polish) days 0 RM - - NO 0.00
4.4 Subcontract - PWHT
4.4.1 Supply manpower,technican tonne 427.46 RM 185 79,079 YES 0.19
4.4.2 LPG Gas 1 bottle = 50kgs bottle 852 RM 215 183,240 0.43
4.4.3 Erection of panel size of panel = 6.2M x 6.2M x 17M m3 654.00 RM 5 2,943 0.01
4.5 Subcontract - Nitrogen Purging m3 479.44 RM 64 32,684 YES 0.08
4.6 Subcontract - Blasting & Painting Internal m2 633.29 RM 360 - NO 0.00
4.7 Subcontract - Blasting & Painting External m2 831.63 RM 180 149,694 YES 0.35
4.8 Subcontract - Acid pickling for stainless steel surface m2 633.29 RM 52 - NO 0.00
SubTotal 2,041,023 43.09% 4.77

4.0 LOGISTICS/ TRANSPORT

Sea/ Air Freight Charge / Clearance batch 0 RM 2,500 - 0.00
Export Packing LS 0 RM 1,000 - plactic wrap/ ply wood 0.00
Internal Delivery (Logistc/port/In. Land.) per trip 2 RM 500 1,000 0.00
Final Delivery (In-house/ Subcontact)/ Heavy Vehicle Rental per trip 0 RM 1,000 - trailer 0.00
SubTotal 1,000 0.02% 0.00

5.0 ENGINEERING EXPENSES

1.1 Design Inhouse ( mechanical design and drafting) mhrs/ LS RM 150.00 - inhouse 0.00
1.2 Design SubContract - Thermal & Process LS RM - - NO 0.00
1.3 Documentation (Plot Dwg/ Calculation) LS RM - - incl. 0.00
1.4 FEA and other analysis LS RM - - NO 0.00
SubTotal - 0.00% 0.00
6.0 PROJECT MANAGEMENT TEAM
Project Supervision ( Project Mgr, Project Egr, S'visor & Etc.) months RM 5000/ month - 0.00
QC Supervision (QC S'visor, QC Inspector, Qc Technichian) months RM 4000/ month - 0.00
Material Contr. / Clerks/ others months RM 2000/ month - 0.00
Project Incentive LS - 0.00
SubTotal - 0.00% 0.00

7.0 FINANCING
Sub Total - Bank Guarantee/ LC/ Overdraft approx. @1.5% - 0.00% 0.00

8.0 WORKS, FIXED ASSET , LOOSE TOOLS

8.1 Office Equipment - Computer, Photocopy, Phone, Fax, Stationary lot RM 200 - 0.00
8.2 Works, Machinery/ Equipment
8.2.1 Welding Rectifier/ machine lot RM 200 - 0.00
8.2.2 Gen Set/ Air Compressor / HT Facilities lot RM 1,000 - 0.00
8.2.3 Crane day RM 350 - 0.00
8.2.4 Others- Water, Electricity, Hydro Testing- Facilities lot RM 200 - 0.00
8.2.5 Rotator, Support, Bracing lot RM 200 - 0.00
8.2.6 Scafolding KG RM 25 - 0.00
8.3 Miscellaneous Material LS RM 5 - 0.00
SubTotal - 0.00% 0.00

9.0 FIELD EXPENSES

Sub Total - Kick-off Meeting/ allowances lot 1 - 0.00% 0.00
10.0 CONTIGENCIES (%)
approx. @5% 0.00% 0.00

TOTAL COST / UNIT RM 4,736,300 1.00 11.08 k/tonne

OVERHEAD @ 8% RM 378,904
PROFIT % 10% 12% 15%
ESTIMATED PROFIT AMOUNT / UNIT RM 511,500 RM 613,800 RM 767,300
TOTAL QUOTED / UNIT RM 5,626,700 RM 5,729,000 RM 5,882,500
PRICE / TONNE RM 13.16 RM 13.40 RM 13.76 k/tonne

Prepared By, Affendi Verify By, Approved By,

Date : 15-08-20 Date : Date :

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