Marine Rubber

Industry
“A pursuit of Excellence”

In partnership with:
CONTENT PAGE :
1. Know Us! 1
2. Arch Type 2
2.1. MCV Fender 3
2.2. MCNV Fender 5
2.3. Fender B 7
2.4. Cable Tray 8
3. Other Rubber Product
3.1. Kademeter 9
3.2. Rubber Ladder 10
3.3. Fender and Seal 11
3.4. Elastomeric pad 12
4. Rubber Properties 13
5. Anchor Bolt 14
6. Our Portfolio 17
7. Other Products 18
Know
Us!
Mandala Cipta Jaya (MCJ). The Company has been specialized in design
and development process of rubber and plastics products. Our company
has studied, developed, and manufactured general industrial products
together with other rubber and plastics products for constructions and
civil engineering among various fields. We strongly recommend that it is
our duty to make a contribution to development of rubber products. With
accumulated knowledge and technologies, we focus on the execution
of various projects. We are trying our best to provide customers with the
best – quality products and services.

1
 Arch Fender

What is it?
The first buckling type of fenders.
They are the most versatile fender in
the world and reinforced by an em-
bedded steel plate across the entire
bottom of the fender. They have been
installed at the berthing facilities
for various sizes of vessels and have
shown satisfactory results after usage
for long periods.

Types of Fender

- MCV Fender - Fender B

- MCNV Fender - Cable Tray

2
 MCV Fender

MCV – Type Fender

MCV Fender is highlighted with its features of high energy

absorption, low reaction force. Its arch shape serves well to
reduce concentration oi stress when the fender is compressed.
They are in a good quality with four rubber grade. They also
have a wide selection of sizes and energy capacities, and
equipped with steel mounting plates at the fender bottom
and open legs make it easy to install fenders at any berthing
facility.

3
MCV Fender

4
 MCNV Fender
MCNV – Type Fender

MCNV fender is newly designed with 15% increased

energy absorption capacity when it is compared to
other type of fenders of sane size with sane rubber
grades. With the most suitable structures and shape
design, compression capacity has been increased from
45% to 52.5%. It is easy to install and replace because
it has simple structure and same Anchor bolts holes
location as MCNV. 17% of reaction force and 32% of
surface reaction force have been decreased when NV
is compared to existing arch type fenders with same
energy absorption capacity.

5
MCNV Fender

6
 Fender B

Fender B
Fender B will fulfil your ships need of a rubber
cushion, to prevent critical damages during
berthing process or bumping with another ship.
Our Fender B can be customized upon your
request to fit the need of your ship.

Fender B Drawing

7
Cable Tray

Cable Tray

With material from high-quality rubber, our cable

Close Up look:
tray is designed to cover large cable and act as an
isolator to prevent accidental electrocute.

Drawing of Cable Tray

8
 Other Rubber Product

Kademeter
To count the number of bollards available on a
jetty, a Kademeter is needed. Our newly launched
Kademeter product will be a perfect fit for your
port as it is made from our high-quality rubber and
easy to install on the concrete.

9
Other Rubber Product

Rubber Ladder
Our company has created a rubber
ladder that can be used to aid
crew to hop on to the ship easily.

10
 Other Rubber Product

SM-Type Fender Lord-Type Fender Turtle-Type Fender

Corner-Type Fender
It is to be installed at the corner of
the structure, and to be used as a
protector fender fro vessels and
the structure. This type is rein-
forced by an embedded steel plate
at the entire bottom of a fender. BP-Type AOV-Type CYL-Type

Seal

11
Other Rubber Product

Elastomeric Bearing Pad

A Rubber for your bridges

protection needs

Plain Elastomeric Bearing Pad

Seismic Bearing Pad for Bridges

Laminated Elastomeric Bearing Pad

12
 Rubber Properties

Property Testing Standards Condition Requirement

Tensile Strength DIN 53504 Original 16.0 Mpa(Min.)
ASTM D 412 Die C
AS 1180.2
BS ISO 37 Aged for 96 hours at 12.8 Mpa(Min.)
70°C
JIS K 6251
Elongation at Break DIN 53504 Original 350%
ASTM D 412 Die C
AS 1180.2
BS ISO 37 Aged for 96 hours at 280%
70°C
JIS K 6251
Hardness DIN 53505 Original 78° Shore A (Max.)
ASTM D 2240
AS 1683.15.2 Aged for 96 hours at Original + 8° Shore A
70°C (Max.)
JIS K 6253
Compression Set ASTM D 395 Method B 22 hours at 70°C 30% (Max)
AS 1683.13 Method B
BS 903 A6
ISO 815
JIS K 6259
Tear Resistance ASTM D 624 Die B Original 70kN/m (Min.)
AS 1683.12
BS ISO 34-1
JIS K 6252
Ozone Resistance DIN 53509 50pphm at 20% strain, No cracks
40°C, 100 hours
ASTM D 1149
AS 1683-24
BS ISO 1431-1
JIS K 6259
Seawater Resistance BS ISO 1817 28 days at 95°C Hardness: ±10° Shore A
(Max.)
ASTM D 471 Volume: ±10/-5% (Max.)
Abrasion ASTM D 5963-04 Original 100mm3 (Max.)
BS ISO 4649 : 2002
BS 903 A9, Method B 3000 Revolution 1.5cc (Max.)
Bond Strength ASTM D 429, Method B Rubber to steel 7N/mm (Min.)
BS 903-A21 Section 21.1

1313
Anchor Bolt

I-Type Anchor

J-Type Anchor

Washer

14
 Anchor Bolt
Stud Anchor

Chemical Anchor

15
Other Products

Bollard Bitt

Horn-Type Tee-Type

16
 Our Portfolio

Merak Port

Ciwandan Port

17
Gallery Of MCJ

Factory View

Our Activities

18
Our Working Partners:

And Many More...

 PT. Mandala Cipta Jaya
Kawasan Industri Jababeka 1
Jl. Jababeka XVIIB Blok U7 - L
Cikarang - Bekasi
Phone: (021) 8911 1176,
Fax: (021) 8911 1177
Email: pt.mcj@hotmail.com

PT. Mitra Mandala Jaya

Komplek Ruko dan Industri Tritan
Jl. Raya Sawunggaling no. 1 Blok D
no 5-6 Jemundo, Taman, Sidoarjo
Phone: (031) 5820 9456 /
(031) 5825 5059,
Fax: (031) 7889 830
Email: mitramandalajaya@gmail.com