1 2 3 4 5 6 7 8 9 10 11 12

MOUNTING INSTRUCTIONS FOR SPRING ELEMENTS NOTES

ANVIL ALL DIMENSIONS ARE SUBJECT TO VERIFICATION AGAINST THE

TYPE:
SECTION A-A SECTION B-B B
TYPE E-72328-01
FINAL DRAWING OF THE MACHINE MANUFACTURER AND THE ACTUAL
ON-SITE SITUATION.
L ATTENTION ! SPRING ELEMENTS ARE SHIPPED EX POSITIONING OF FOUNDATION RESP. MACHINE AXES RELATIVE TO L
HEIGHT OF HAMMER FOOT DIMENSIONS ACC. TO CUSTOMER WORKS READY FOR INSTALLATION AND THE BUILDING AXES BY OTHERS.
*

490
BELOW FLOOR LEVEL ACC. TO 300 3350 300 3980 C PREFILLED WITH THE VISCOLIQUID.
MACHINE MANUFACTURER'S D A THE CORRECT HEIGHT OF THE FORMWORK FOR THE FOUNDATION
DRAWING. 150 150 1675 1675 150 150 300 1690 1690 300 BLOCK MUST BE RESPONSIBLY CHECKED BY THE SUPERVISOR ON
TO BE CONFIRMED BY CUSTOMER 20 mm JOINT, PERIPHERALLY ACCESSORIES FOR MOUNTING AND FIXING SITE. ELEVATIONS REFER TO OPERATING CONDITION.
1520 * 1520* 600* 600* THE SPRING ELEMENTS, GERB SUPPLIES :
(e.g. POLYSTYRENE)
-Z- FOLLOW GERB CONSTRUCTION MANUAL !

FLOOR LEVEL ±0.000

-M- GROUNDWATER LEVEL
±0.000 ±0.000
A) SELF-ADHESIVE RESILIENT PAD
(1 PCS./ELEMENT)
CONCRETE TOLERANCES:
GENERAL: ±10 mm
B) STOPPERS BOLTED TO ELEMENT

620
CONCRETE SURFACES AT SPRING ELEMENT LOCATIONS TO BE

300
300
-0.300 C) ANCHOR BOLTS M20 (HILTI) CONSTRUCTED LEVEL
D) POSTS - DEVIATION FROM FLATNESS PER ELEMENT LENGTH ±2 mm
K 2800 (ANVIL) 1400 (ANVIL) K
- DEVIATION FROM PLAN ELEVATIONS ±2 mm

C 1470
C

1470
1400 1400 700 700 860

±2
1960 ±2

REGARDING PROTECTION OF GROUNDWATER THE CUSTOMER

L HAMMER
2980

2980

1960
-B- IS RESPONSIBLE FOR THE EXECUTION OF THE FOUNDATION PIT
2330

2330
250 450 450 250 INSTRUCTIONS IN ACCORDANCE WITH THE REGULATIONS OF THE LOCAL

2030
-1.470 -1.470 1. CHECK THE SURFACE BELOW THE SPRING ELEMENTS. ENVIRONMENT AUTHORITY.

2980
A LINER OR PROPER PAINTING MAY BECOME NECESSARY, INSIDE

C
2. THE SURFACES MUST BE LEVEL, CLEAN (BROOM-SWEPT) AND OIL-FREE.
3. MARK THE POSITION OF THE ELEMENTS ACCORDING TO THE SYSTEM DRAWING, AND/OR OUTSIDE AS THE CASE MAY BE. CONSTRUCTION JOINTS
490

490
AND MARK THE HOLES FOR THE ANCHOR BOLTS ACCORDING TO THE HOLE. ARE TO BE PREPARED ACCORDINGLY.
-1.960 ±2 -1.960 ±2
PATTERN IN THE BASE PLATE OF THE SPRING ELEMENTS AND DRILL.
4. PLACE THE BOTTOM ADHESIVE PADS BELOW THE ELEMENTS. WHEN PLANING THE PIT, TAKE CARE FOR THE REGULATIONS

100
370

370
-2.330 -2.330 5. SET THE SPRING ELEMENTS, ON TOP OF THE ADHESIVE PADS. INSERT BOLTS OF THE LOCAL ENVIRONMENTAL OFFICE.
J J
AND TIGHTEN TO SNUG TIGHT, PLACE THE RUBBER PLATE ON THE TOP
WATERSTOP WATERSTOP EMBEDDED PARTS ARE NOT SUPPLIED BY MACHINE MANUFACTURER
OF THE SPRING ELEMENTS.
1125 1125 UNLESS OTHERWISE NOTED. EMBEDMENTS TO BE PLACED AND
650

650

650
6. REMOVE POSTS, WHICH SECURE THE SPRING ELEMENTS DURING TRANSPORT.
7. PLACE AND SECURE THE ANVIL/STEELPLATE ONTO THE TOP OF RUBBER PLATE CHECKED ACCORDING TO THIS DRAWING. THEY SHALL BE SECURED
-2.980 -2.980
SAFELY AGAINST SHIFTING.
CAUTION
THE ELEMENTS MUST STAND UPRIGHT DURING TRANSPORT AND INSTALLATION, NOT SHOWN CONDUITS OR OTHER OPENINGS (E.G. FOR POWER OR
1000 1000 LEAN CONCRETE min. 50mm LEAN CONCRETE min. 50mm AND WHEN STORED. TOP SIDES OF THE SPRING ELEMENTS ARE MARKED WITH OIL SUPPLY) WHEN NEEDED TO BE DEFINED BY CUSTOMER.
"THIS SIDE UP" AND / OR "DO NOT TILT".
IN CASE OF GROUNDWATER MAKE CONCRETE PIT WATERPROOF.
300 100 3150 100 300
-A- 300 750 1880 750 300
MAINTENANCE
THE FOUNDATION PIT SHOULD BE CLEANED PERIODICALLY TO ENSURE ALL CONCRETE EDGES TO BE CHAMFERED.
3950 3980 SPRING ELEMENTS ARE NOT BLOCKED BY SCALE OR DIRT.
H CONCRETE OF FOUNDATION PIT TO BE PLACED WITHOUT H
GERB SPRING ELEMENTS DO NOT REQUIRE ANY SPECIAL MAINTENANCE. HOWEVER, INTERRUPTION. FOR UNPLANNED CONSTRUCTION JOINTS, THE
CARE SHOULD BE TAKEN TO PREVENT CORROSION. DAMAGE TO THE PROTECTIVE FOLLOWING MEASURES HAVE TO BE TAKEN:
COATING SHOULD BE REPAIRED. -KEYING OF CONCRETE SURFACE
DO NOT PLACE THE SPRING ELEMENTS IN OR NEAR WATER. ESPECIALLY -SHRINKAGE REINFORCEMENT(INCL. CALCULATION)
DETAIL-B- VISCOLIQUID SHOULD NOT COME IN CONTACT WITH WATER OR OTHER LIQUIDS. -CONSTRUCTION JOINT TAPE...
NOT UNDER ANY CIRCUMSTANCES SHOULD WATER, OTHER LIQUIDS
SECTION C-C PROPOSAL COVERING SCALE 1 : 5 OR SCALE AND DIRT GET INTO THE VISCODAMPERS. CONCRETE SURFACES TO BE PROTECTED AGAINST DETRIMENTAL
OIL WHERE NECESSARY (ACC. TO MACHINE MANUFACTURE).
STEP IRON, HEA/HEB PROFILES, CHEQUERED PLATE, 0-5 mm 1)
B L-PROFILES AND ANCHOR ARE SUPPLIED BY CUSTOMER
MAX. LIVE LOAD = 50 kN/m²
ELECTRICAL GROUNDING OF THE BLOCK SHALL BE PROVIDED IN
ACCORDANCE WITH THE MACHINE MANUFACTURER'S INSTRUCTIONS.
G (370) 1030 1030 (370) SPRING ELEMENTS B LOCATION OF STEEL STAIRCASE BY CUSTOMER. G
0 0
SUMP 400x400x200 ±0.0
ALL MEASURES ARE "mm". FINISHED LEVEL ROUGH CONCRETE
DETAIL -Z- ELEVATIONS ARE "m".
SPRING ELEMENTS
300

300
SCALE 1:2.5
(350) COMPLEMENTARY
L HAMMER

DIMENSIONS
SLOPE TO SUMP 75 CHEQUERED PLATE
0
750

-0.30 t = 20mm 4
DEPENDING ON THE GROUND WATER LEVEL, THE FOUNDATION PIT
1) THE GAP BETWEEN MACHINE 5 10
180

±0.000 IS TO BE SECURED AGAINST UPLIFT.

20
1520* 1520* FOOT (OR STEEL PLATE) IS TO BE
C

1690
FILLED WITH STEEL SHEETS. THE SPRING ELEMENTS ARE ATTACHED BY ADHESIVE PADS AT BOTTOM.
HEB 240
60

OUTLINE ANVIL
STEEL SHEETS ARE TO BE FIXED
(250)

F F
700 +5/-0

AT THE STOPPERS OF THE MANUFACTURER OF THE VIBRATION ISOLATION SYSTEM: GERB

940

SPRING ELEMENTS

600*
SCOPE OF DELIVERY:

75
450

HEA 120
HEA 120
C - SPRING ELEMENTS
3980

3380

3980
1880

C
L HAMMER L HAMMER S
M ENT - ADHESIVE PADS
. IRE
ACC REQU
700 +5/-0
450

NIN
G - VISCODAMPERS WITH DAMPING LIQUID AND

600*
ER
OPE USTOM 1 L-PROFIL
TO C 75x75x7mm FIXING MATERIAL (ANCHOR BOLTS, TEMPLATES)
940

A A A A
(250)

- HILTI DOWELS
WELD: min. 2mm
60

ANCHOR
1690

OUTLINE ANVIL 2
HEB 240
180

5x20, L=150mm
0

L HAMMER
-0.30
SPACING= 500mm
60 -M- BUILDING MATERIALS:
115 1400 +5/-0 1400 +5/-0 60 115
E REINFORCEMENT Fe 500 E
-Z- CONCRETE M 30
1050

SLOPE TO SUMP

C
DETAIL -M- WEIGHTS
300

300

SCALE 1:2.5 MACHINE WEIGHT APPROX. 780 kN

STEP IRON 0
±0.00
5x GERB SPRING ELEMENTS 1575 1575 SUMP 400x400x200 LOCATION BY CUSTOMER
TYPE E-72328-01 75 LEGEND :
100 3150 100 150 150 1675 1675 150 150 -0.300
CONCRETE
300 3350 300 300 3350 300
DETAIL -M-
3950 3950

75
D D
DETAIL -Z-

B * DIMENSIONS ACC. TO CUSTOMER B CHEQUERED PLATE

PLAN - PILES 1 L-PROFIL

75x75x7mm

WELD: min. 2mm

B 2 ANCHOR
5x20, L=150mm
SPACING= 500mm

DETAIL-A-
NO SCALE EMBEDDED PARTS
C C
865

MATERIAL: E250-killed
REFERENCE DRAWINGS:
ITEM PCS. TITLE SINGLE TOTAL
kg/m kg/m² WEIGHT WEIGHT E-72328-01 DYNAMIC AND STATIC ANALYSIS (GERB)
-2.930 E-72328-03 REINFORCEMENT (GERB)

50
1 1 L-PROFIL 75x75x7, L=~21420mm 7.976 170.856 170.856
1990

50

(TOP OF PILE)
(BOTTOM OF 2 83 ANCHOR, FLAT STEEL 150x20x5 39.250 0.118 12.390 HO500-23-3471666-0 DATA SHEET HO-U500 (LASCO)
CONCRETE COVER
LEAN CONCRETE

FOUNDATION PIT) -2.980 HO500-23-3507378-0 DATA SHEET HO-U500

1125

3 1 STEEL PLATE 20x10, L=~14660mm 2.355 34.524 34.524

4 1 CHEQUERED PLATE 20mm
850 1125 1125 850

C
TOTAL WEIGHT: 217.77 kg
L HAMMER Ø750
L HAMMER

B B
REVISION DATE MODIFICATION DRAWN CHECKED

A A
1125

GERB Engineering GmbH PHONE

FAX
+049-(0)201-26604-20
+049-(0)201-26604-50
PILING SCHEDULE PROPOSAL
C

Ruhrallee 311 / 45136 Essen (Germany) E-MAIL eng@gerb.de

1990

CLIENT: DRAWING TITLE:

NO. TOP OF PILE MIN. SAFE

GROUP Req'd
PILE HEAD DIA LENGTH LOAD CAPACITY
LASCO UMFORMTECHNIK GmbH GEN. ARRANGEMENT
PROJECT: STRUCTURAL MEMBER:

1 4 -2.930 Ø750 mm 31.0m min.1030 KN/PILE *1 2024501J METAL & STEEL FACTORY, FOUNDATION PIT
865

ISHAPORE, INDIA

DIRECT SPRING SUPPORT OF A HAMMER

A *1 NOTE : SLS WITHOUT SAFETY FACTOR LASCO HO-U 500

1975 1975 ATTENTION : THIS DRAWING IS THE PROPERTY SCALE DATE NAME DRAWING NO.
OF GERB AND SUBJECT TO
PILE-DESIGN NOT INCLUDED IN SCOPE OF -GERB Engineering GmbH- COPYRIGHT PROTECTION. IT MUST
DRAWN
26.02.2021 Schürmann LOCATION - JOB NO. - DWG NO. REVISION

72328-02E-Rev0.dwg
NOT BE USED, ESPECIALLY COPIED
OR OTHERWISE REPRODUCED, 1 : 25 CHECKED 26.02.2021 Rauße
B EITHER WHOLLY OR PARTLY OR
TO BE MADE AVAILABLE TO THIRD
PARTIES WITHOUT PERMISSION.
RELEASED
26.02.2021 Bauer
72328-02 0
IF IN DOUBT PLEASE CONTACT GERB.
1 2 3 4 5 6 7 8 9 10 GERB A0 (1189.00 X 841.00 MM)