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尊敬的客户您好!

●感谢您使用本厂的辊压成型设备,安装使用前请务必认真阅
读电控系统说明书。本系统由 PLC、HMI(人机界面)及外围开关按钮
和接触器等器件构成,性能稳定,操作简单,其连接图见附录。
Respect of customer hello!
Thank you for using our shearing equipment,
installation before use, please be sure to read the
electronic control system manual. This system consists of
PLC, HMI (human machine interface) and peripheral switch
button and contactor components, stable performance, simple
operation, see appendix for the connection diagram.
●操作注意事项:Operating considerations:
1. 安 装 时 , 务 必 切 断 电 源 。 When installation, must cut off
power supply.
2. 请检查控制柜内部接线是否有运输等原因导致的接线端子松动 。
Please check whether the internal wiring of control
cabinet has the reasons such as transportation terminal
is loose.
3. 非 专 业 人 员 请 勿 随 意 修 改 内 部 线 路 , 以 免 发 生 危 险 。 Non-
professional workers do not modify the internal circuit
in order to avoid danger
4. 请 务 必 以 三 级 标 准 接 地 。 . Please be sure to level 3
standard ground.
5. 机器运作时,切勿用手触摸滚动部件,如滚轮、链轮等
When the machine operation, do not touch scroll parts, such
as roller, sprocket, etc
6. 调试剪切、冲模时切记关闭油泵电机,绝对禁止把手伸入剪切、冲
模之间,以免造成重大人身伤害。
Remember to close the oil pump motor when debugging shear,
punching die, absolutely forbidden hand between the
shearing and punching die, lest cause major injury.
7.调试剪切冲模时不准用硬物敲击剪切刀片,以免造成机件损
Debugging shear dies are not allowed to use hard objects
on shear blade, lest cause damage to the parts.
8.设备上安装的行程开关,触摸屏等外露电器元件切勿敲击,并防
止受潮。
Trip switch, touch screen devices are installed on the
exposed electrical components such as do not knock,
and to prevent to be affected with damp be affected with
damp.

9.设备使用前应在液压泵站加注 46#抗磨液压油 50 公斤,以后每隔


半年检查一次。
Before using the equipment should be inject 46 # anti-
wear hydraulic oil in the hydraulic pump station
50 kg, check once every six months later.
10.设备使用场地进线电源切勿有电焊等断续性,高频性设备使用 ,
否则会造成设备连续性故障报警。

Equipment used in power do not has the outline of such as


welding, high frequency equipment use,
otherwise it will cause continuity fault alarm equipment.

设备操作描述

一. 安装接线 Installation wiring


●设备电源为 3 相 380V,50HZ,3 相进线接 R、S、T,。设备电机
接 U、V、W。油泵电机接 U1、V1、W1。K1 所有电磁阀的公用线,压型下电
磁阀接 k2,压型上电磁阀接 N1。●The equipment power supply is
3-phase 380V, 50HZ, and the 3-phase incoming line is
connected to R, S, T. The equipment motor is connected to
U, V, W. The oil pump motor is connected to U1, V1, and W1.
K1 is the common line of all solenoid valves, the cut lower
limit solenoid valve is connected to k2, and the cut upper
limit solenoid valve is connected to N1.
●接线时要有专人看护,注意安全。设备接安全地线。 ●When
wiring, there must be a special person to look after and
pay attention to safety. The equipment is connected to a
safety ground.
二. 触摸屏操作说明 Touch screen operation instructions
●触摸屏的数据设置一般用手直接点击数据或者功能按键,
(最好用手机触摸笔,严禁使用硬物或尖锐工具点击),设置数据
时在弹出的小键盘直接点击数字键,从高位向低位。● The data
setting of the touch screen is generally to directly click
the data or function buttons by hand, (it is best to use
the touch pen of the mobile phone, and it is strictly
forbidden to click with hard objects or sharp tools). When
setting the data, directly click the number keys on the
pop-up keypad, from high to low

此系统支持三种语言 点击中文进入中文操作页面
This system supports three languages. Click Chinese to enter the Chinese operation page

翻到这个画面以后,先手动按压型升,把模具升起来升到上限位碰
到上限的限位开关
After turning to this screen, first manually press the mold
to raise the mold to the upper limit and hit the limit
switch of the upper limit.
此画面是手动控制画面 以及选输入方式
This screen is manual control screen and select input
method

正常操作界面
订单画面,生产设置
这是设置打弯长度及次数。
点击自动启动开启自动 自动停止关闭自动
Normal operation interface
Order screen, production settings
This is to set the length and number of bends.
Click Auto start to turn on auto, auto stop to turn off
auto
此画面为角度输入方式 输入需要的弧度 弧长 就可以自己计算需要
的间隔和次数
This screen is the angle input method. Enter the required radian and arc
length, and you can calculate the required interval and times by yourself.
空白长度 1 为 两段弧度之间的距离
空白长度 2 为 2 3 段弧度之间的距离
Blank length 1 is the distance between two arcs
Blank length 2 is the distance between 2 and 3 arcs

输入直径和高 就可以自动进行计算
Enter the diameter and height and it can be calculated automatically

道理同上

脉冲系数为 8000 或者 3000 或者 12000 打拱机一般按照出场设置即



The pulse coefficient is 8000 or 3000 or 12000. The arching
machine is generally set according to the appearance.
定位基点 其作用就是控制料头与压型齐头 定位基点设置为测料
光电到压型模具的距离 当测料开关感应到料时 会传送一个负的数
值 这个数值就是 光电到刀口的距离 当料头到压型模具时 当前长
度为 0
The function of the positioning base point is to control
the material head and the pressure type. The positioning
base point is set to the distance between the measuring
photoelectric and the pressing mold. When the measuring
switch senses the material, a negative value will be
transmitted. This value is the distance from the
photoelectric to the knife edge. The current length is 0
when the head reaches the pressing mold

成型缩量 压型压下是缩短的距离
Molding shrinkage The molding reduction is the shortened
distance
单次打拱弧度 一次压型板材会起多高的角度
Single arching radian, how high the angle of the profiled
sheet will be
减速距离 当设置的压弯距离小于或等于减速距离时 机器低速前进
Deceleration distance When the set bending distance is less
than or equal to the deceleration distance, the machine
advances at low speed

电源/Power 电源指示灯
Power Indicator
关/开 Off/On 控制电源开关
Control the power switch
手动切断/Manual Culting 手动切断一个循环
Manually cut off a loop
手动/自动 Manual/Auto 自动状态和手动状态的切换
Switch between automatic state and manual
state
主机倒退/Main Frame Reverse 主机送料反转
Host feeding reverse
油泵启停/Oli Pump Start/Stop 油泵电机的启动停止
Start and stop of the oil pump motor
主机前进/Main Frame Forward 主机送料正转
Host feed forward
复位/重置 Resst 清零当前长度
Clear current length

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