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Standards for Efficiency of Electric Motors

Article  in  IEEE Industry Applications Magazine · March 2011


DOI: 10.1109/MIAS.2010.939427 · Source: IEEE Xplore

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Permanent magnet
synchronous motor technology

B Y A N Í B A L T . D E A L M E I D A ,
FERNANDO J.T.E. FERREIRA,
& J O Ã O A . C . F O N G
IEEE INDUSTRY APPLICATIONS MAGAZINE  JAN j FEB 2011  WWW.IEEE.ORG/IAS

LECTRIC MOTORS IN IN-

E dustrial applications consume


between 30% and 40% of the
generated electrical energy world-
wide. In the European Union (EU), electric
motor systems are by far the most important
type of load in industry, using about 70% of
the consumed electricity. In the tertiary sector
(nonresidential buildings), although not so rele-
vant, electric motor systems use about one-third of
the electricity consumed. Their wide use makes elec-
tric motors particularly attractive for the application of
efficiency improvements. Despite the wide variety of elec-
tric motors available in the market, three-phase, squirrel-cage
induction motors (IMs) represent, by far, the vast majority of the
market of electric motors [1], [2].
Higher efficiency electric motors can lead to significant reductions in energy © FOTOSEARCH

consumption and also reduce environmental impact. To promote a competitive

Digital Object Identifier 10.1109/MIAS.2010.939427


12
Date of publication: 12 November 2010

1077-2618/11/$26.00©2011 IEEE
motor market transformation, a new international standard, of PMSM technology in that respect, which, in general,
International Electrotechnical Committee (IEC) 60034-30 are significant.
[3], was approved in November 2008 to globally harmo-
nize motor energy efficiency classes in general purpose, sin- New Motor Efficiency Classification Standard
gle-speed, line-fed, three-phase, squirrel-cage IMs. In this IEC 60034-30 [3] is intended to globally harmonize motor
standard [3], three efficiency classes are proposed, standard energy efficiency classes in general purpose, line-fed (direct
efficiency (IE1) [the designation of the energy efficiency on-line connection) IMs used in stationary applications,
class consists of IE (short for International Energy Efficiency defined according to IEC 60034-1 [7]. The classification
Class), directly followed by a numeral representing the clas- standard also applies to IMs rated for two or more voltages
sification], high efficiency (IE2), equivalent to EPAct, and and frequencies. IMs in the 0.75–375-kW power range
premium efficiency (IE3), equivalent to National Electrical make up the vast majority of installed motor population
Manufacturers Association (NEMA) premium. In addition, and are covered by this standard. For the application of IEC
in the last proposal of the IEC 60034-31 technical specifica- 60034-30 standard, motor efficiency and losses shall be
tion standard, a super-premium efficiency (IE4) is also pro- tested in accordance with IEC 60034-2-1 [8] using a low
posed, intended to be informative, since no sufficient uncertainty method, such as the “summation of losses” test
market and technological information is available to allow procedure with stray load losses (SLLs) determined from
its standardization and more experience with such products residual loss—a procedure similar to IEEE 112-B [11]. The
is required. All the IE1, IE2, IE3, and IE4 efficiency levels are rated efficiency and the efficiency class shall be durably marked
defined for the 0.75–375-kW power range, equivalent to the on the rating plate. In a motor with dual-frequency rating,
1–500-hp range. both 50- and 60-Hz efficiencies shall be marked for each rated
Regarding the IE4 class, some European manufacturers voltage/frequency combination. Motors with full-load effi-
see no technical feasibility to reach the first IE4 proposed ciency equal to or exceeding an efficiency class boundary
levels with IM technology with the same IEC frame sizes are classified in that efficiency class. As stated previously,
(defined in [5]) as IE1/IE2-class IMs. However, very high- IE1, IE2, and IE3 classes are normative [3], [4], [10].
efficiency motors with permanent magnet (PM) rotor Motors covered by this standard may be used in VSD
technology are being introduced in the market, which allow applications (for further information, see Application Guide
not only reaching but overtaking the proposed IE4 levels. IEC 60034-17); however, in these cases, the marked effi-
The IE4 class under consideration can be applied both ciency of the motor shall not be assumed to apply because of
to line-fed motors and inverter plus motor units. For low- the increased losses from the harmonic voltage content of
power levels (up to 7.5 kW), it is clear that moving away the VSD power supply. Motors specifically built for opera-
from IM technology and considering emergent technolo- tion in explosive atmospheres (according to IEC Standards
gies such as PM synchronous motors (PMSMs), either 60079-0 and 61241-1) are also covered by this classification

IEEE INDUSTRY APPLICATIONS MAGAZINE  JAN j FEB 2011  WWW.IEEE.ORG/IAS


electronically controlled (EC) or with an auxiliary cage in standard. Some design constraints of explosion-proof motors
the rotor to allow direct line-start mains operation [18], (such as increased air gap, reduced starting current, and
can allow achieving efficiency levels significantly higher enhanced sealing) have a negative impact on efficiency.
than those defined by premium IE3 class. Geared motors and brake motors are included, although spe-
In this article, feasible minimum limits for IE4 class cial shafts and flanges may be used in such motors [10].
are analyzed, taking into account the estimated efficiency According to the IEC 60034-25 standard, motors
limits and rated efficiency for emergent or commercially specifically made for converter operation with increased
best available line-start PMSM technologies. The presented insulation, motors completely integrated into a machine
results can be useful to set up future international standard (pump, fan, compressor, etc.) that cannot be separated from
super-premium or IE4-class levels/limits. The practicabil- the machine, and all other nongeneral purpose motors
ity and technical limits associated with the IE4-class effi- (such as smoke-extraction motors built for operation in
ciency levels proposed in [4] are addressed, taking into high ambient temperature environments according to EN
account technical and economical limitations. It is expected 12101-3) are clearly excluded. Special motors required by
that advanced technologies will enable manufacturers to applications with a large number of start/stop cycles are
design motors for the IE4-class efficiency levels proposed in also not covered by this standard. The full-load, continu-
[4], with mechanical dimensions compatible with the exist- ous-duty efficiency of these special motors is typically
ing IMs of lower efficiency classes (e.g., flanges, shaft heights, below standard efficiency because of the need to reduce
or frame sizes as defined in standards EN 50347 [5] and rotor inertia. In some countries (e.g., Australia and New
NEMA MG1 [6]). NEMA frames sizes are larger than the Zealand), eight-pole IMs are included in energy efficiency
IEC frame sizes, allowing the use of more active materials. In regulations. However, their market share is already very
addition, 60-Hz operation enables higher power density and low (in Europe about 1% or less). Because of the increasing
higher efficiency levels with the same frame sizes. acceptance of VSDs and the low cost associated with four-
Moreover, in the case of EC PMSMs, the electronic con- and six-pole standard IMs, it is expected that eight-pole
troller, inverter, or variable-speed drive (VSD) efficiency IMs will further disappear from the general market in the
and its impact on the motor efficiency are taken into future. Thus, this standard excludes provisions for eight-
account during efficiency focused analysis. pole IMs [11].
Since most general purpose IMs are oversized (in the The 50-Hz values for IE3 class are newly designed and
EU, the IMs’ load factor is, on average, slightly lower than set about 15% reduced losses above the requirements for
60% [2]), the part-load efficiency or their load dependency IE2 class. The 60-Hz values were derived from the 50-Hz
13
should be analyzed to underline the potential advantages values taking into account the influence of supply
98 98
NEMA Premium at 50 Hz
96 NEMA Premium at 60 Hz
96 EPAct at 50 Hz
94
EPAct at 60 Hz
92 94
90
92

Motor Efficiency (%)


Motor Efficiency (%)

88
86 90
84 Four Poles

82 88
50 Hz, IE1
80 50 Hz, IE2
86
50 Hz, IE3
78 Four Poles
50 Hz, IE4
76 60 Hz, IE1 84

74 60 Hz, IE2
60 Hz, IE3 82
72 60 Hz, IE4
70 80
0.1 1 10 100 0.1 1 10 100
Motor-Rated Power (kW) Motor-Rated Power (kW)
(a) (b)
1
IEC 60034-30 and 31 efficiency levels and NEMA and EPAct minimum efficiency requirements for 60- and 50-Hz,
four-pole IMs [10].

frequency on motor efficiency [4], resulting for four-pole All efficiency curves are given in mathematical formula
IMs, in the levels presented in Figure 1 for four-pole IMs. in smooth form to allow for various regional and national
This approach will enable manufacturers to build motors distinctions for frame dimensions and motor sizes.
for dual rating (50/60 Hz). The approved IEC 60034-30 efficiency classification
The levels of the IE4 efficiency class are envisioned standard will harmonize the current different requirements
IEEE INDUSTRY APPLICATIONS MAGAZINE  JAN j FEB 2011  WWW.IEEE.ORG/IAS

to be incorporated into a future edition of IEC 60034-31 for IM efficiency levels around the world, hopefully ending
technical specification standard. The goal is to reduce the difficulties that the manufacturers encounter when pro-
the losses of IE4 by about 15% relative to IE3. Tech- ducing motors for a global market. Additionally, custom-
nologies other than IMs will be required to meet IE4 ers will benefit by having access to a more transparent and
levels [3]. easier to understand information.

Efficiency Limits for Line-Start Industrial Motors


The relative importance of the five different kinds of IM
100 losses depends on motor size, as it can be seen in Figure 2.
Windage and Friction Losses
In small/medium IMs, I2R losses are dominant. Since I2R
90 losses remain constant for 50 Hz and 60 Hz as long as the
80 Core Losses torque is kept constant, the output power is 20% higher
for the 60-Hz IMs, and although windage, friction, and
70 iron losses increase with frequency, they play a minor role
in IMs. Therefore, most IMs develop a better efficiency at
Loss Fraction (%)

60 Stray Load Losses 60 Hz compared with that at 50 Hz, becoming easier to


reach a high motor efficiency when the motor is designed
50 Rotor I 2R Losses for and operated at 60 Hz instead of 50 Hz. The difference
40
in efficiency between 50 and 60 Hz varies with the number
of poles and the size of the motor. In general, when com-
30 pared at the same torque, the 60-Hz efficiency of low-volt-
age, four-pole IMs in the 0.75–375-kW power range is
20 Stator I 2R Losses between 2.5% points (small motors) to less than 0.5% points
(large motors) greater when compared with the 50-Hz effi-
10 ciency [4], [10].
0
Only large two-pole IMs may experience a reduced
0.75 1.5 3 5.5 11 18.5 30 45 75 110 160 250 efficiency at 60 Hz because of their high share of wind-
Motor-Rated Power (kW) age and friction losses. Another important issue is the
2 load dependency of losses and its impact on the IM effi-
14
Typical fraction of losses in 50-Hz, four-pole IMs [10]. ciency. When considering EC IMs or PMSMs, those
efficiency variations are not critical, since frequency can
be set as a function of the needed speed, and the mag- 98
netizing flux can be properly regulated to maximize
the efficiency. 96
Excluding the use of amorphous steel sheets in the stator
and rotor cores, which means that copper is used in the stator
windings and conventional ferromagnetic steel sheets are 94
used in the stator and rotor cores, the efficiency improve-

Motor Efficiency (%)


ment of the industrial motors can be achieved mainly by 92
improving the design and changing the rotor materials.
The use of copper in the rotor cage was an important
90
step toward premium efficiency levels, maintaining the
typical wound stator and frame size. However, if the frame
size is respected, such material change is not enough to 88
reach super-premium levels although it allows to reach effi-
ciency levels slightly higher than IE3 class. Ultrapremium 86
efficiency IM models are already commercially available, as
can be seen in Figure 3 [12]. The efficiency gain over
NEMA premium or IE3-class efficiency levels is nearly one 84
percentage point for the 1–10-hp power range, meaning Four Poles
that losses were lowered from 6.2 to 11.4% (Figure 4) by 82
means of improved design and use of copper in the rotor 0.1 1 10 100
Motor-Rated Power (kW)
cage. As expected, the efficiency gain decreases with the
rated power. This clearly shows the efficiency improvement IE3 Efficiency Levels for 50 Hz
potential limits associated with IMs, if standard frame sizes IE3 Efficiency Levels for 60 Hz
are respected. Adapted Ultrapremium Efficiency Levels for 50 Hz
Nevertheless, new promising technologies are being Commercial Ultrapremium Efficiency Levels for 60 Hz
investigated, such as the single-speed non-EC line-start 3
PMSMs (with auxiliary cage) and the EC PMSMs [16]– Commercially available ultrapremium efficiency 60-Hz,
[31]. The last technology is currently commercially four-pole IMs [3], [12].
available [13]–[19], but the first one is not yet com-
mercially available (at least in large scale) because of estimate the maximum achievable efficiency level (at 50

IEEE INDUSTRY APPLICATIONS MAGAZINE  JAN j FEB 2011  WWW.IEEE.ORG/IAS


the inherent problems related with starting torque and Hz) resulting from the reduction of each loss component.
synchronization effectiveness reported in a number of The new improved motor-rated efficiency resulting
studies [20]–[31]. from the losses reduction is given by (1) and (2), where gnew
Considering PMSM technology as the best candidate is the new rated efficiency (in percent), gorig is the original
for line-start, single-speed, super-premium motors, it is rated efficiency (in percent), Dptotal is the total losses (in
important to estimate the maximum achievable effi- percent), l is the loss component identification (e.g., rotor
ciency. This can be done by assuming that the stator core I2R losses and stator core losses), pcomp_l is the loss compo-
and windings are optimized in terms of design and mate- nent l (in percentage of total losses), and Dpcomp_l is the
rials, regarding cost-effectiveness issues and large-scale variation of loss component l (in percent).
manufacturing technological restrictions (e.g., the type of
stator winding used). On that basis, only the rotor can be
improved or changed. In the case of PM rotors, there are 12
two main options: with or without auxiliary squirrel-cage IE3 Versus
to allow line-start capability [18]. Within the PM rotors, 10 Ultrapremium
there are several types with surface or interior PMs, with Four-Pole, 60-Hz IMs
Losses Reduction (%)

or without rotor saliency, and conventional or claw-pole 8


geometry [18], [32].
6
Line-Start PMSMs with Auxiliary Rotor Cage
In the case of PM rotors with auxiliary squirrel-cage, con- 4
sidering the steady-state, synchronous operation, the rotor
electric and magnetic losses are mainly due to the effect of 2
negative- and positive-sequence magnetomotive force
spatial harmonics in the cage, inducing stray currents, 0
which will produce losses, vibration, and parasitic torque 0.75 1.1 1.5 2.2 3.7 5.5 7.5 11 15
components. Nevertheless, for an optimized stator wind- Motor-Rated Power (kW)
ing and rotor cage, those effects can be neglected. 4
On the basis of the typical fraction of losses for four- Loss variation between IE3-class efficiency levels and
pole, 50-Hz IMs presented in Figure 2 and the 50-Hz IE3- commercially available ultrapremium 60-Hz, four-pole
15
class efficiency levels presented in Figure 1, it is possible to IMs [10], [13].
h  i1
gnew ¼ 104  gorig  104 þ Dptotal  102  gorig ð1Þ
60
Rotor I 2R Losses
Loss Component Fraction (% of Total Losses) Stator I 2R Losses Dptotal ¼ 102  R5l¼1 pcomp l  Dpcomp l : ð2Þ
Core Losses
50
In the following analysis, 50-Hz IE3-class efficiency
levels are considered the original efficiencies. The loss com-
40
ponents, in percentage of total losses, are assumed as in
Figure 5. Using (1) and (2), three cases were analyzed in
terms of efficiency gains by means of losses reduction:
2
n Case 1: elimination of rotor electric I R losses
30 2
n Case 2: case 1 and 58% reduction in stator I R losses
n Case 3: case 2 and 60% reduction in the stator
core losses.
20 The percentage reduction of stator electric I2R and core
losses is adapted from the expected/typical motor active
material volume reduction from IE2-class IMs to PMSMs,
10 according to Table 1 [15], assuming that the current density
in stator windings and the magnetic flux density in the sta-
Four Poles, 50 Hz
tor core are maintained constant.
0 On that basis, it is considered that stator core and stator
0.1 1 10 100
Motor-Rated Power (kW)
I2R loss reduction is directly proportional to the respective
5 volume decrease. The results for Cases 1, 2, and 3 are pre-
sented in Figures 6, 7, and 8, respectively, denoted as
Assumed motor loss component fraction (in % of total losses).
above-IE3-class efficiency levels, which evidence the possi-
ble efficiency gains associated with line-start PMSMs with
TABLE 1. MATERIALS COMPARISON BETWEEN PMSM auxiliary cage.
AND IE2-CLASS IM [15].
Line-Start Electronically Controlled PMSMs
Core Steel Copper Magnets
In the case of PM rotors without auxiliary squirrel cage, the
(%) (%) (%)
effects referred to in the “Efficiency Limits for Line-Start
PMSM 40 42 100
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IE2-Class IM 100 100 0


100

98
100
IE3-Class Efficiency Levels 96
98 Above-IE3-Class Efficiency
Levels (Case 1) 94
Motor Efficiency (%)

IE4-Class Efficiency Levels


96
92
94
Motor Efficiency (%)

90
92
88
90
86
88
84
86 Four Poles, 50 Hz
82
0.1 1 10 100
84 Motor-Rated Power (kW)
Four Poles, 50 Hz
IE3-Class Efficiency Levels
82
0.1 1 10 100 Above-IE3-Class Efficiency Levels (Case 2)
Motor-Rated Power (kW) IE4-Class Efficiency Levels
6 7
2 2
Full-load efficiency levels after rotor I R losses elimination in Full-load efficiency levels after rotor I R losses elimination
four-pole, 50-Hz, IE3-class IMs, denoted as above-IE3-class and stator I2R losses reduction in 50-Hz, four-pole, IE3-class
16
efficiency levels (Case 1). IMs, denoted as above-IE3-class efficiency levels (Case 2).
Industrial Motors: Line-Start PMSMs with Auxiliary Rotor and reach synchronization. In this case, there are additional
Cage” section do not exist, and therefore, the rotor losses are losses associated with the VSD itself and in the motor be-
extremely low. However, the motors with such rotors have cause of the PWM voltage-related harmonic losses.
to be EC by inverters (or VSDs) to be able to properly start When integrated in the system, although the energy
savings potential associated with speed regulation, VSDs
have a negative impact on the full-load efficiency motor
system because of their internal losses and to the additional
100 high-frequency losses in the motor. In Figures 9 and 10,
the VSD efficiency typical levels and variation of efficiency
98 with load are presented.

96

100
94
Motor Efficiency (%)

95
92
90

VSD Efficiency (%)


90
85
88
80

86 75

70 1.1 kW Integrated VSD for IM


84
1.1 kW External VSD for PMSM
Four Poles, 50 Hz
65 11 kW External VSD for PMSM
82 and IM
0.1 1 10 100
Motor-Rated Power (kW) 60
0 20 40 60 80 100 120
IE3-Class Efficiency Levels VSD Load (%)
Above-IE3-Class Efficiency Levels (Case 3) 10
IE4-Class Efficiency Levels Efficiency for high-efficiency 1.1- and 11-kW VSDs [29].
8

IEEE INDUSTRY APPLICATIONS MAGAZINE  JAN j FEB 2011  WWW.IEEE.ORG/IAS


2
Full-load efficiency levels after rotor I R loss elimination and
stator I2R and core loss reduction in 50-Hz, four-pole, IE3-
class IMs, denoted as above-IE3-class efficiency levels 100
(Case 3). IE3-Class Efficiency Levels
98 Above-IE3-Class Efficiency
Levels (Case 4)
IE4-Class Efficiency Levels
100 96

94
Motor Efficiency (%)

98
92
96
90
VSD Efficiency (%)

94 88

86
92

84
90 Four Poles, 50 Hz
Typical Full-Load Efficiency 82
0.1 1 10 100
88 for Standard VSDs
Motor-Rated Power (kW)
Full-Load Efficiency for
High-Efficiency 11
Four VSDs
Poles, 50 Hz
86 Full-load efficiency levels for motor-VSD units, considering
0.1 1 10 100 rotor I2R loss elimination and stator I2R and core losses
VSD-Rated Power (kW) reduction in four-pole, 50-Hz, IE3-class IMs, and the
9 VSD efficiency, denoted as above-IE3-class efficiency
levels (Case 4).
17
Typical full-load efficiency levels for VSDs.
Considering the impact of the inverter output PWM vol- VSD output PWM waveforms in the motor efficiency is
tages on the motor efficiency as well as the inverter effi- not considered.
ciency, the overall efficiency is given by (3), where gvsd is
the VSD efficiency (in percent), gorig is the original effi- Comparison of Standard
ciency of the motor (in percent), gnew is the motor-VSD and Commercial Efficiencies
unit efficiency (in percent), and Dgorig is the motor effi- Some manufacturers sell integrated PMSMþVSD solutions,
ciency decrease (in percentage points). which achieve full-load efficiency values significantly higher
  than IE3 class. In Figure 12, the full-load efficiency of
commercial PMSMþVSD units from two different manu-
gnew ¼ 102  gvsd  gorig  Dgorig : ð3Þ
facturers, as well as the estimated maximum achievable
full-load efficiency levels for PMSMþVSD units, is shown.
Using (3), Case 4 is analyzed in terms of efficiency It can be seen that, for the low-power range, efficiency
reduction due to the efficiency of the VSD, and the results improvements are still possible.
are presented in Figure 11. In this case, the impact of the
Materials Usage
IE2-class IMs incorporate more active materials than PMSMs,
as can be seen in Table 1 and Figure 13. According to two
98 PMSM manufacturers, PMSMþVSD units and IE2-class
Four Poles, 50 Hz IMþVSD units have an equivalent manufacturing cost.
96 However, IE3-class IMþVSD units incorporate more materi-
als and have a higher cost. Moreover, considering that copper
94 is not used in the rotor, IE3-class premium IMs incorporate
much more material than IE2-class IMs.
92
Therefore, in variable-speed applications, when com-
pared with IE3-class IMþVSD units, PMSMþVSD units
use less active materials. Even considering the additional
90
Motor Efficiency (%)

rotor magnet cost, PMSMþVSD have lower costs, and they


achieve significant energy savings, thus being more
88
environmentally friendly. As a consequence, in low-power
range variable-speed applications, it seems advantageous to
86 shift the market directly to IE4-class levels using PM technol-
ogy, jumping through the IE3-IM technology.
84
IEEE INDUSTRY APPLICATIONS MAGAZINE  JAN j FEB 2011  WWW.IEEE.ORG/IAS

Conclusions
82 Growing environmental concerns and high energy costs
emphasize the importance of considering the life-cycle costs
80 of nonstandard technologies. PM motors prove to be signifi-
cantly more efficient than IMs, particularly in the low-power
78 range. Moreover, they have higher power factor and cooler
operating temperature. Former disadvantages, such as the
76
0.1 1 10 100
Motor-Rated Power (kW) 1.1 kW/Four Poles
8
IE3-Class Efficiency Levels
7 IE1 IM_al
IE4-Class Efficiency Levels
IE2 IM_cu
Estimated Maximum Efficiency for 6 PMSM + VSD
EC-PMSM (Case 4)
IE1 IM + VSD
Brand A, Four-Pole, EC-PMSM 5
Line-Start PM
kg (kW)

Brand B, Four-Pole, EC-PMSM


4 One-Phase IM_al
Brand C, Ultrapremium-Class IM,
Adapted to 50 Hz 3
Brand D, Four-Pole, NonECLINE-Start PMSM
2
12
1
Comparison between IE3-class and IE4-class efficiency
levels, commercial EC PMSMs full-load efficiency 0
us
s
um
n

r
l

pe

et
ee

(considering the VSD efficiency), precommercial non-EC


ro

o
n
im
l/I

op

er
St

ag
ee

in

ym

line-start PMSM prototypes full-load efficiency, and the


C
e

M
um
or

St

l
Po
C

estimated maximum efficiency levels for EC PMSMs


Al

(considering the VSD efficiency), corresponding to the 13


above-IE3-class levels (Case 4) presented in Figure 11 [3], Materials usage (kg/kW) in different motor technologies.
18
[4], [12]–[15]. (Source: European motor manufacturer.)
higher costs, have now been rendered [17] N. Bianchi and T. Jahns, “Design analysis
obsolete. Therefore, even applications and control of interior PM synchronous
that were exclusively limited to asyn-
THE RELATIVE machines,” in Proc. IEEE Annu. Meeting, IAS
Tutorial Notes, Oct. 2004, pp. 2.1–2.22.
chronous motors for cost reasons can IMPORTANCE OF [18] M. Melfi, S. Evon, and R. McElveen, “In-
now profit from the advantages of PM duction vs permanent magnet motors,” IEEE
motors. For single-speed applications, THE FIVE Ind. Applicat. Mag., vol. 15, no. 6, pp. 28–35,
Nov./Dec. 2009.
with direct mains operation, the IM [19] J. Mazurkiewicz. (2009). AC vs DC brush-
still has a cost advantage, although new DIFFERENT KINDS less servo motor. Baldor Electric [Online].
developments in line-start PMs may be- Available: www.motioncontrolonline.org/files/
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DCvsACBrushless.pdf
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low-power IMs (with VSD) lose in terms DEPENDS ON [20] G. Yang, J. Ma, J. Shen, and Y. Wang,
“Optimal design and experimental verification
of energy efficiency, and they have simi- MOTOR SIZE. of a line-start permanent magnet synchronous
lar cost to PMs (with VSD), which are motor,” in Proc. Int. Conf. Electrical Machines
therefore an advantageous option. and Systems, China, 2008, pp. 3232–3236.
[21] F. Libert, J. Soulard, and J. Engstrom, “Design
Since the energy-saving potential of a 4-pole line start permanent magnet syn-
associated with super-premium IE4-class motors is large, chronous motor,” Proc. Int. Conf. Electrical Machines, Belgium, Aug.
and the technology to achieve such efficiency levels is 25–28, 2002. Paper 153.
already available to be produced in large scale, it makes [22] K. Kiurihara and M. Rahman, “High-efficiency line-start interior
permanent magnet synchronous motors,” IEEE Trans. Ind. Applicat.,
sense to promote such motors, by means of proper classifica- vol. 40, pp. 789–796, May/June 2004.
tion and labeling schemes and, in the near future, introducing [23] T. Miller, “Synchronization of line-start permanent-magnet ac
upgrade minimum energy performance standard (MEPS), motors,” IEEE Trans. Power App. Syst., vol. PAS-103, pp. 1822–1509,
particularly in the small-medium power ranges. July 1984.
[24] Z. Bingyi, Z. Wei, Z. Fuyu, and F. Guihong, “Design and starting
process analysis of multi polar line start PMSM,” in Proc. Int. Conf.
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