Service Tools

R1700G SBR
Underground Mining Loader
 R1700G SBR
LHD
Service Tools
Table Of Contents Use in conjunction with Service Equipment and supplies in machine parts book

Hydraulic Tank............................................................................................................................. 2
Steering Wheel ............................................................................................................................ 2
Pump Hydraulic Steering Pilot ................................................................................................... 2
Pilot Valve Stic Steer................................................................................................................... 2
Control Valve Stic Steering ........................................................................................................ 2
Steering Cylinder......................................................................................................................... 2
Pilot Control Valve ...................................................................................................................... 2
Main Control Valve ...................................................................................................................... 2
Ride Control Accumulator .......................................................................................................... 2
Bucket .......................................................................................................................................... 3
Tilt Cylinder ................................................................................................................................. 3
Tilt Lever and Tilt Link ................................................................................................................ 3
Lift Cylinder ................................................................................................................................. 4
Lift Arms ...................................................................................................................................... 4
Cab ............................................................................................................................................... 4
Front Frame and Rear Frame ..................................................................................................... 5
Torque Converter and Updrive Housing ................................................................................... 6
Transmission Oil Pump .............................................................................................................. 6
Transmission Planetary.............................................................................................................. 6
Output Transfer Gears ................................................................................................................ 6
Drive Shaft (Supports) ................................................................................................................ 7
Tire and Rim Removal................................................................................................................. 7
Axle Housings ............................................................................................................................. 7
Service Brakes ............................................................................................................................ 7
Final Drives.................................................................................................................................. 7
Differential and Bevel Gear ........................................................................................................ 8
Differential Pinion........................................................................................................................ 8
Limited Slip Differential .............................................................................................................. 8
Test and Adjust Hydraulic System ............................................................................................ 9
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Caterpillar: Confidential Green
Last Modified: 05/15/07
 R1700G SBR
LHD
Service Tools

Part Part Tool

Number Name Function Qty

Hydraulic Tank
*138-7575 Link Bracket Used to R&I the hydraulic tank 2

Steering Wheel
145-5242 Puller Used to remove the steering wheel 1

Pump Hydraulic Steering Pilot

*1P-0510 Driver Gp Used to assemble pump 1
*138-7575 Link Bracket 1
*1P-1861 Retaining Ring Pliers Used to Disassemble pump 1

Pilot Valve Stic Steer

*169-5464 Quick Cure Primer Used to assemble valve 1
154-9731 Thread Lock Compound 1 Used to assemble valve 1
*5P-3931 Anti-Seize Compound Used to assemble valve 1

Control Valve Stic Steering

*138-7575 Link Bracket Used to remove and install control valve 1

Steering Cylinder
1635818 Bolt - Forcing Used to remove steering cylinder collet 3
Hydraulic Cylinder Repair Stand
*125-0079 Used to disassemble and assemble steering cylinder 1
Gp
*195-4609 Seal Pick Used to disassemble and assemble steering cylinder 1
*7M-7456 Bearing Mount Compound Used to assemble steering cylinder 1
Grease Cartridge
*5P-0960 Used to assemble steering cylinder 1
(MOLYBDENUM)
*5P-3931 Anti-Seize Compound Used to assemble steering cylinder 1

Pilot Control Valve

*155-0695 Thread Lock Compound Used to assemble 1

Main Control Valve

2506166 Lifting Gp Used to R&I main control valve 1

Ride Control Accumulator

*138-7575 Link Bracket Used to R& I Accumulator 1

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Caterpillar: Confidential Green
Last Modified: 05/15/07
 Bucket
*5P-8715 Forcing Bolt Used to remove Bucket 3
Grease Cartridge
*5P-0960 Used to assemble Bucket 1
(MOLYBDENUM)
*5P-3931 Anti-Seize Compound Used to assemble Bucket 1

Tilt Cylinder
*5P-5265 Forcing Bolt Used to remove Tilt Cylinder 3
Hydraulic Cylinder Repair
152-4250 Used to disassemble and assemble Tilt Cylinder 1
Stand Gp
*195-4609 Seal Pick Used to disassemble and assemble Tilt Cylinder 1
*7M-7456 Bearing Mount Compound Used to assemble Tilt Cylinder 1
*169-5464 Quick Cure Primer Used to assemble Tilt Cylinder 1
*155-0695 Thread Lock Compound Used to assemble Tilt Cylinder 1
Grease Cartridge
*5P-0960 Used to assemble Tilt Cylinder 1
(MOLYBDENUM)
*5P-3931 Anti-Seize Compound Used to assemble Tilt Cylinder 2

Tilt Lever and Tilt Link

*5P-8715 Forcing Bolt Used to remove the Tilt Lever and Tilt Link 3
*1904888 Lifting Group Used to R&I the Tilt Lever and Tilt Link 1
*9U-6698 Stud Used to remove the Tilt Lever and Tilt Link 1
8H-3390 Full Nut Used to remove the Tilt Lever and Tilt Link 1
*6V-2073 Bushing Used to remove the Tilt Lever and Tilt Link 1
*6V-0014 Hydraulic Cylinder Gp Used to R&I the Tilt Lever and Tilt Link 1
Electric Hydraulic Pump Gp
Used to R&I the Tilt Lever and Tilt Link 1
*3S-6224 (115-VOLT) or
Electric Hydraulic Pump Gp
*8S-8033 Used to R&I the Tilt Lever and Tilt Link 1
(230-VOLT)

4C-9491 Sleeve Used to R&I the Tilt Lever and Tilt Link 1
*4C-9492 Plate Used to R&I the Tilt Lever and Tilt Link 1
*8T-5270 Adapter Used to R&I the Tilt Lever and Tilt Link 1
*6V-0027 Bearing Puller Adapter Used to R&I the Tilt Lever and Tilt Link 1
5P-8712 Bushing Used to R&I the Tilt Lever and Tilt Link 1
*1P-1844 Puller Adapter Used to R&I the Tilt Lever and Tilt Link 1

*4C-9634 Puller Stud Used to R&I the Tilt Lever and Tilt Link
1
*9U-6832 Nut Used to R&I the Tilt Lever and Tilt Link 1
*6V-3175 Double Acting Cylinder Used to R&I the Tilt Lever and Tilt Link 1
9S-5431 Puller Sleeve As Used to R&I the Tilt Lever and Tilt Link 1
*5P-3931 Anti-Seize Compound Used to assemble the Tilt Lever and Tilt Link 1
*7M-7456 Bearing Mount Compound Used to assemble the Tilt Lever and Tilt Link 1
Grease Cartridge
*5P-0960 Used to assemble the Tilt Lever and Tilt Link 1
(MOLYBDENUM)
*1P-0520 Driver Gp Used to assemble the Tilt Lever and Tilt Link 1

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Caterpillar: Confidential Green
Last Modified: 05/15/07
 Lift Cylinder
*5P-5265 Forcing Bolt Used to remove collets from Lift Cylinder 3
Hydraulic Cylinder Repair Stand
*125-0079 Used to disassemble and assemble Lift Cylinder 1
Gp
*195-4609 Seal Pick Used to disassemble and assemble Lift Cylinder 1
*7M-7456 Bearing Mount Compound Used to assemble Lift Cylinder Grp 1
Grease Cartridge
*5P-0960 Used to assemble Lift Cylinder Grp 1
(MOLYBDENUM)
*5P-3931 Anti-Seize Compound Used to assemble Lift Cylinder Grp 1

Lift Arms
*5P-8715 Forcing Bolt Used to remove Lift Arms collets 3
*5P-5265 Forcing Bolt Used to remove Lift Arms collets 3
*1904888 Lifting Gp Used to R&I Lift Arms 1
2570604 Tool - Lift Arm Pin Lifting Used to R&I Lift Arms 1
*2D-1201 Eyebolt Used to R&I Lift Arms 1
Electric Hydraulic Pump Gp
*3S-6224 (115-VOLT)
or
Used to R&I Lift Arms 1
Electric Hydraulic Pump Gp
*8S-8033
(230-VOLT)
*6V-0014 Hydraulic Cylinder Gp Used to R&I Lift Arms 1
*9U-6698 Stud Used to R&I Lift Arms 1
5M-6667 Locknut Used to R&I Lift Arms 1
*6V-2073 Bushing Used to R&I Lift Arms 1
*4C-9492 Plate Used to R&I Lift Arms 1
*8T-5270 Adapter Used to R&I Lift Arms 1
*6V-0027 Bearing Puller Adapter Used to R&I Lift Arms 1

Cab
*138-7575 Link Bracket Used to R&I cab 4
*169-5464 Quick Cure Primer Used to fit cab 1
*155-0695 Thread Lock Compound Used to fit cab 1
*5P-3931 Anti-Seize Compound Used to fit cab 1
1905227 Lifting Gp - Seat Used to R&I cab 1

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Caterpillar: Confidential Green
Last Modified: 05/15/07
 Front Frame and Rear Frame
1635819 Forcing - Bolt Used to remove collets 3
1U-9205 Lever Puller Hoist Used to R& I Front Frame and Rear Frame 1
1U-9754 Hydraulic Jack Used to R& I Front Frame and Rear Frame 1

Electric Hydraulic Pump Gp

*3S-6224 Used to R& I Front Frame and Rear Frame
(115-VOLT)
1
or
Electric Hydraulic Pump Gp
*8S-8033 Used to R& I Front Frame and Rear Frame
(230-VOLT)
*4C-9634 Puller Stud Used to R& I Front Frame and Rear Frame 1
*9U-6832 Nut Used to R& I Front Frame and Rear Frame 1
*7F-5285 Sleeve Used to R& I Front Frame and Rear Frame 1
*6V-3175 Double Acting Cylinder Used to R& I Front Frame and Rear Frame 1
1P-1841 Puller Adapter Used to R& I Front Frame and Rear Frame 1
*6V-3175 Double Acting Cylinder Used to R& I Front Frame and Rear Frame 1
*1P-1839 Bearing Puller Adapter Used to R& I Front Frame and Rear Frame 1
*4C-9634 Puller Stud Used to R& I Front Frame and Rear Frame 1
*9U-6832 Nut Used to R& I Front Frame and Rear Frame 1
*7F-5285 Sleeve Used to R& I Front Frame and Rear Frame 1
1M-6756 Sleeve Used to R& I Front Frame and Rear Frame 1
*1P-1844 Adapter Used to R& I Front Frame and Rear Frame 1
8M-4858 Adapter Used to R& I Front Frame and Rear Frame 1
1D-5976 Bolt Used to R& I Front Frame and Rear Frame 1
1B-4332 Full Nut Used to R& I Front Frame and Rear Frame 2
9H-1031 Hard Washer Used to R& I Front Frame and Rear Frame 2
*1P-1839 Bearing Puller Adapter Used to R& I Front Frame and Rear Frame 1
1P-1838 Bearing Puller Adapter Used to R& I Front Frame and Rear Frame 1
8F-6302 Bolt Used to R& I Front Frame and Rear Frame 1
1B-4330 Nut Used to R& I Front Frame and Rear Frame 1
1P-0501 Drive Plate Used to R& I Front Frame and Rear Frame 1
1P-0502 Drive Plate Used to R& I Front Frame and Rear Frame 1
*1P-0520 Driver Gp Used to R& I Front Frame and Rear Frame 1
*5P-3931 Anti-Seize Compound Used to assemble Frame 1
*169-5464 Quick Cure Primer Used to assemble Frame 1
*155-0695 Thread Lock Compound Used to assemble Frame 1
4C-9507 Retaining Compound Used to assemble Frame 1
Grease Cartridge
*5P-0960 Used to assemble Frame 1
(MOLYBDENUM)
1/2 Inch - 13 NC by 8 inch
Used to assemble Frame 2
Guide Bolt
5/8 Inch - 11 NC by 12 inch
Used to assemble Frame 2
Guide Bolt
*1D-4574 Bolt Used to assemble Frame 8
4B-4280 Washer Used to assemble Frame 15

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Caterpillar: Confidential Green
Last Modified: 05/15/07
 Torque Converter and Updrive Housing
*138-7574 Link Bracket Used to R&I the Torque Converter assembly 2
8B-7551 Bearing Puller Gp Used to disassemble Torque Converter 1
*1P-0520 Driver Group Used to disassemble Torque Converter 1
!/2 inch - 13 NC x 6 inch Guide
Bolt Used to assemble Torque Converter 1

3/8 inch - 16 NC x 2 ½ inch

Guide Bolt Used to assemble Torque Converter 1

3H-1930 Bolt Used to assemble Torque Converter 1

1U-8846 Gasket Sealant Used to assemble Torque Converter 1
*155-0695 Thread Lock Compound Used to assemble Torque Converter 1
*169-5464 Quick Cure Primer Used to assemble Torque Converter 1

Transmission Oil Pump

*1P-0510 Driver Group Used to install two sleeve bearings 1

Transmission Planetary
*138-7575 Link Bracket Used to R&I the manifold 3
8H-0663 Bearing Puller Used to remove the race from the input shaft 1
FT-2746 Guide Pins Used to hold clutch plates in place 2
*1P-0510 Driver Group Used to install the bearing onto the output shaft 1
*1P-0520 Driver Group Used to compress the springs 1
FT-0833 Clamp Used to disassemble and assemble Transmission Planetary 2
1P-1863 Pliers Used to disassemble and assemble Transmission Planetary 1
5P-4758 Pliers Used to disassemble and assemble Transmission Planetary 1
*2P-8312 Pliers Used to disassemble and assemble Transmission Planetary 1
FT-0947 Clamp Used to disassemble and assemble Transmission Planetary 2
1P-1862 Pliers Used to disassemble and assemble Transmission Planetary 1
*1P-1861 Pliers Used to disassemble and assemble Transmission Planetary 1
*2D-1201 Eyebolt Used to disassemble and assemble Transmission Planetary 2
FT-0834 Nozzle-Clutch Testing Used to disassemble and assemble Transmission Planetary 1

Output Transfer Gears

1P-7409 Eyebolt Used to R&I Output Transfer Gears 1
1U-9201 Lever Puller Hoist Used to R&I Output Transfer Gears 1
*138-7573 Link Bracket Used to disassemble Output Group 3
*138-7575 Link Bracket Used to disassemble Output Group 3
*1P-0520 Driver Gp Used to R&I Output Transfer Gears 1
1P-2322 Puller Assembly Used to disassemble Output Group 1
3/8 inch - 16 NC Forcing
Used to disassemble Output Group 2
Bolt
3/8 inch - 16 NC by 6 inch
Used to disassemble Output Group 2
Guide Bolt
*1P-0520 Driver Gp Used to disassemble Output Group 1

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Caterpillar: Confidential Green
Last Modified: 05/15/07
 Drive Shaft (Supports)
*1P-0520 Driver Group Used to disassemble and assemble Drive Shaft support 1
*5P-0960 Grease Cartridge Used to disassemble and assemble Drive Shaft support 1

Tire and Rim Removal

2368277 Stand Used to R&I Tire and Rim 1
2570588 Stand Used to R&I Tire and Rim 2
2570589 Stand Used to R&I Tire and Rim 2
2083942 Tire Installation Frame Used to R&I Tire and Rim 1
*5P-3931 Anti-Seize Compound Used to assemble Tire and Rim 1

Axle Housings
190-5213 Axle Lifting Tool Gp Used to R&I Axle Housing 2
4C-5593 Anti-Seize Compound Used to assemble Axle Housing 1
*169-5464 Quick Cure Primer Used to assemble Axle Housing 1
*155-0695 Thread Lock Compound Used to R&I Axle Housing 1
*1H-3107 Push - Puller Used to R&I Axle Housing Rear 1
6V-2078 Stud Used to R&I Axle Housing Rear 2
OS-2398 Spacer Used to R&I Axle Housing Rear 1
8T-3099 Installer Used to R&I Axle Housing Rear 1
6V-5765 Sealant Used to assemble Axle Housing Rear 1
*5P-0960 Molybdenum Grease Used to assemble Axle Housing Rear 1
1P-7407 Eyebolt Used to remove Axle Shaft 1
4C-6408 Axle Support Used to remove Axle Shaft 1
*2P-8312 Pliers Used to remove Axle Circlip 1

Service Brakes
*138-7573 Link Bracket Used to disassemble and assemble Brakes 1
*8S-9906 Ratchet Puller Gp Used to disassemble and assemble Brakes 1
216-8022 Lifting Bracket Used to disassemble and assemble Brakes 1
*138-7575 Link Bracket Used to disassemble and assemble Brakes 1
*138-7574 Link Bracket Used to disassemble and assemble Brakes 2
1U-8222 Lifting Sling Used to disassemble and assemble Brakes 3
*1D-4574 Bolt Used to disassemble and assemble Brakes 3
*138-7573 Link Bracket Used to disassemble and assemble Brakes 3
1P-1859 Retaining Ring Pliers Used to disassemble and assemble Brakes 1
*1P-0520 Driver Gp Used to disassemble and assemble Brakes 1
1U-6434 Duo-Cone Seal Installer Used to disassemble and assemble Brakes 1

Final Drives
*138-7573 Link Bracket Used to R&I Final Drives 1
*8S-9906 Ratchet Puller Gp Used to R&I Final Drives 1
Lifting Bracket Used to R&I Final Drives 1

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Caterpillar: Confidential Green
Last Modified: 05/15/07
 Differential and Bevel Gear
Transmission Repair
1P-2420 Used to R&I Differential Gp 1
Stand
FT-0996 Positioning Group Used to R&I Differential Gp 1
FT-0957 Adapter Group Used to R&I Differential Gp 1
*138-7573 Link Bracket Used to R&I Differential Gp 2
*1U-6690 Socket Wrench Assembly Used to R&I Differential Gp 1
*1P-0820 Hydraulic Puller Used to R&I Differential Gp 1
8B-7557 Threaded Adapter Used to R&I Differential Gp 2
*8B-7548 Push Puller Used to R&I Differential Gp 1
9U-6600 Hydraulic Hand Pump Used to R&I Differential Gp 1
5P-5247 Hydraulic Puller Used to disassemble and assemble Differential Gp 1
1H-3108 Push Puller Leg Used to disassemble and assemble Differential Gp 2
*1H-3107 Push-Puller Tool Gp Used to disassemble and assemble Differential Gp 1
5F-7353 Washer Used to disassemble and assemble Differential Gp 2
*138-7574 Link Bracket Used to disassemble and assemble Differential Gp 2
*1P-0820 Hydraulic Puller Used to disassemble and assemble Differential Gp 1
*1H-3110 Bearing Puller Gp Used to disassemble and assemble Differential Gp 1
1P-0516 Plate Used to disassemble and assemble Differential Gp 1
*8B-7548 Push-Puller Tool Gp Used to disassemble and assemble Differential Gp 1
5F-7342 Adapter Used to disassemble and assemble Differential Gp 2
*8T-5096 Dial Indicator Group Used to disassemble and assemble Differential Gp 1
*1P-0520 Driver Group Used to disassemble and assemble Differential Gp 1
*8B-7548 Push-Puller Used to disassemble and assemble Differential Gp 1
6V-5696 Bolt Used to disassemble and assemble Differential Gp 2
8T-0664 Bolt Used to disassemble and assemble Differential Gp 1
7X-0851 Nut Used to disassemble and assemble Differential Gp 1
*169-5464 Quick Cure Primer Used to disassemble and assemble Differential Gp 1
4C-9507 Retaining Compound Used to disassemble and assemble Differential Gp 1

Differential Pinion
*1U-6690 Socket Wrench Assembly Used to R&I the pinion nut 1
*1H-3110 Bearing Puller Used to remove the bearing cone from the pinion shaft 1

Limited Slip Differential

1U-9895 Cross block Used to measure the end play gap 1
1U-5477 Drive Ring Used to measure the end play gap 1
1P-0526 Drive Plate Used to measure the end play gap 1
7X-2556 Bolt Used to measure the end play gap 1
*9X-8257 Washer Used to measure the end play gap 1
8T-4132 Nut Used to measure the end play gap 1
7X-2546 Bolt Used to measure the end play gap 2
*8T-4121 Hard Washer Used to measure the end play gap 2
8T-4223 Hard Washer Used to measure the end play gap 2
*9X-8257 Washer Used to measure the end play gap 2
*8T-5096 Dial Indicator Used to measure the end play gap 1

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Caterpillar: Confidential Green
Last Modified: 05/15/07
 Test and Adjust Hydraulic System
Used to charge accumulators with pressures up to
175-5507 Nitrogen Charging Gp. 1
20,666 kPa (3000 psi)
Provides versatile and simple method for checking
8T-5320 Test Group (Hydraulic) 1
pressure in implement and steering hydraulic systems
Required to verify and set margin pressure on
1U-5796 Pressure Gauge 0 to 3,500 kPa 1
load-sensing hydraulic systems
Pressure Gauge 0 to 40,000
8T-0860 Dual scale, liquid-filled pressure gauge in a brass case 1
kPa
Pressure Gauge 0 to 25,000
8T-0859 Dual scale, liquid-filled pressure gauge in a brass case 1
kPa
Used with 6V-7070 Digital Multimeter to measure voltagesin wiring
7X-1710 Probe Group 1
harnesses without disconnecting them
8T-0854 Pressure Gauge 0 to 1,000 kPa Dual scale, liquid-filled pressure gauge in a brass case 1
8T-0855 Pressure Gauge 0 to 4,000 kPa Dual scale, liquid-filled pressure gauge in a brass case 1
8T-0856 Pressure Gauge 0 to 6,000 kPa Dual scale, liquid-filled pressure gauge in a brass case 1
6V-7070 Digital Mutl-meter Replacement for canceled 6V-3030 Multimeter 1
Tips slip over standard or deluxe test lead tips to provide
8T-3224 Needle Tip long, smaller diameter tip for inserting into connectors and 1
other tight areas
Connector Repair Kit (Sure Used to repair any wiring harness which has Sure Seal
6V-3000 1
Seal) Connectors
Connector Repair Kit (Deutsch Used to maintain and repair Deutsch “DT” style
175-3700 1
DT) connectors on electronic engine control harnesses
Used to maintain and repair Deutsch connectors on
190-8900 Connector Repair Kit (Deutsch) 1
electronic engine controls
Used to access diagnostic modes on CMS panels (allows service
4C-8195 Service Tool Gp technician to easily enter diagnostic modes) 1

Used to test all Caterpillar power shift transmissions and

*1U-5481 Pressure Gauge Gp 1
other hydraulic systems
Used to measure rpm, frequency, and engine set point —
9U-7400 MultiTach II Group 1
combines three instruments into one

Tools with * are duplicated in this document

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Caterpillar: Confidential Green
Last Modified: 05/15/07