GENIE 403C-11 Leroy Somer Parts

Serial Number Range
TML-4000 from TML01-226
TML-4000N
Part No. 116471

Rev A5
December 2015
December 2015
2 TML-4000, TML-4000N Part No. 116471

December 2015
How to Read Your Serial Number
Part No. 116471 TML-4000, TML-4000N 3

December 2015
Table of Contents
310.1 Perkins 403C-11 Engine with Generators.................66

This manual is updated frequently. If you have a 311.1 Perkins 403C-11 Engine, View 1...............................68
printed manual, you can keep it up to date by
312.1 Perkins 403C-11 Engine, View 2...............................70
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the 400 Mast Components
Genie website at www.genielift.com. 401.1 Mast Components, View 1.........................................72
402.1 Mast Components, View 2 (to SN TML04-732).........74
402.2 Mast Components, View 2 (from SN TML04-733).....76
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
405.1 Lightbar Installation (to SN TML02-218)....................86
405.2 Lightbar Installation (from SN TML02-219 to
Electronic Version TML06-708).........................................................................88
Click on any page number to view the figure. 405.3 Lightbar Installation (from SN TML06-709)................90
406.1 Light Housing Assembly (to SN TML06-708).............92
406.2 Light Housing Assembly (from SN TML06-709 to
100 Decals TML08-372).........................................................................94
101.1 Decals........................................................................10
406.3 Light Housing Assembly (from SN TML08-373)........96
200 Base Components 407.1 Power Cable Routing.................................................98
201.1 Axle and Tongue Components...................................14 408.1 Mast Extension Cable Routing................................100
202.1 Outrigger Components..............................................18
Indices
203.1 Control Box and Electrical Components....................20 Part Number Index.............................................................102
204.1 Winch installation.......................................................22 Part Description Index.......................................................105
205.1 Fuel Tank, Battery and Engine Tray Components......24
Cross References
206.1 Control Box (to SN TML02-521)................................26
Fittings Cross Reference...................................................110
206.2 Control Box (from SN TML02-522 to TML06-699).....28
206.3 Control Box (from SN TML06-700)............................30
207.1 Covers.......................................................................32
208.1 Winch Components...................................................34
209.1 Power Cables, Lombardini and Deutz Models...........36
210.1 Power Cables, Perkins Models..................................38
211.1 Single Outlet Packages.............................................40
212.1 Duplex Outlet Packages............................................42
300 Engine Components

301.1 Lombardini and Deutz Engine, View 1.......................44
304.1 Lombardini and Deutz Engine with Leroy Somer
Generator............................................................................54
305.1 Lombardini and Deutz Engine with Marathon
Generator............................................................................56
306.1 Perkins 103-10 Engine, View 1..................................58
307.1 Perkins 103-10 Engine, View 2..................................60
308.1 PerkIns 103-10 Engine, View 3..................................62
309.1 Perkins 103-10 Engine with MeccAlte Generator......64
4 TML-4000, TML-4000N Part No. 116471

December 2015
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 116471 TML-4000, TML-4000N 5

December 2015
Notes
6 TML-4000, TML-4000N Part No. 116471

December 2015
Parts Stocking List
Part No. 116471 TML-4000, TML-4000N 7

December 2015
How To Order Parts
8 TML-4000, TML-4000N Part No. 116471

December 2015
Fax Order Form
Part No. 116471 TML-4000, TML-4000N 9

100 Decals December 2015
101.1 Decals
10 TML-4000, TML-4000N Part No. 116471

December 2015 100 Decals
101.1 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
-- 116028 DECAL KIT-SAFETY TML-4000N....1 4 28171 DECAL,DANGER,NO SMOKING

includes items 1-15, 18-22, 24-29, 32, ***....................................................1
35, 36, 38-46 and 48; from SN 5 31072 DECAL,LABEL,OPER.MAN.STORAGE.1
TML02-522
6 52475 DECAL,LABEL,TRANSPORT
-- 116029 Decal Kit - Safety/Instructional, TIEDOWN*......................................2
Lombardini LDW-1003/L
Includes items 1-15, 18-22, 24-29, 7 62707 DECAL,WARNING,MAX TOWING
32-36, 38-46 and 48; from SN SPEED............................................1
TML02-522 8 65408 DECAL,NOTICE,OPER
-- 80280 DECAL INST,TML.........................................1
KIT,SAFETY/INST.TML4000N.........1 9 65409 DECAL,NOTICE,MAST
Includes items 1-15, 18-29, 31, 32, 35, ROTATE,TML...................................1
36, 38 and 48; to SN TML02-521
10 65411 DECAL,WARNING,GENERAL
-- 82004 DECAL SAFETY...........................................1
KIT,SAFETY/INST.TML4000...........1
11 65412 DECAL,WARNING,TOW
Includes items 1-15, 18-29, 31-36, 38
INST,TML.........................................1
and 48; to SN TML02-521
12 65414 DECAL,DANGER,ELEC
-- 85307 DECAL
HAZARD,TML..................................2
KIT,SAFETY/INST.TMLN***.............1
(models with Perkins power) Includes 13 65421 DECAL,WARNING,GENERATOR,TML.2
items 1-13, 15, 18-29, 31, 32, 35-38 14 65423 DECAL,NOTICE,ENG
and 48; to SN TML02-521 SPECS,DEUTZ...............................1
-- 85308 DECAL KIT,SAFETY/INST.TML......1 -- 116030 Notice - Lombardini LDW-1003/L
(models with Perkins power) Includes Engine Specs..................................1
items 1-13, 15, 18-29, 31, 32, 35-38
and 48; to SN TML02-521 15 72008 DECAL,CAUTION,TURN OFF
LIGHTS............................................1
-- 97306 DECAL
KIT,SAFETY/INSTRUCTIONAL,TML4000N,DEUTZ 16 72009 DECAL,COSMETIC,GENIE
F3M-1008........................................1 TML4000.........................................2
includes items 1-15, 18-22, 24-29, 32, 17 72010 DECAL,COSMETIC,GENIE
35, 36, 38-46, and 48; from SN TML4000N.......................................1
TML02-522 18 72018 DECAL,NOTICE,RAISE/LWR
-- 97307 DECAL KIT,SFTY/INST. TML4000 WINCH............................................1
Includes items 1-15, 18-22, 24-29, 19 72019 DECAL,DANGER,HIGH
32-36, 38-46 and 48; from SN VOLTAGE.........................................1
TML02-522
20 72077 DECAL,LABEL,ARROW..................2
-- 97308 DECAL
KIT,SFTY/INST,TML0N,PERK.........1 21 72826 DECAL,NOTICE,EXTD/RETCT
includes items 1-13, 15, 18-22, 24-29, WINCH............................................1
32-36, 38-46 and 48; from SN 22 72828 DECAL,NOTICE,TIRE
TML02-522 SPECS,TML....................................2
-- 97309 DECAL KIT,SFTY/INST. TML4000 23 72865 DECAL,CONTROL PANEL,TML......1
includes items 1-13, 15, 18-29, 31, 32, to SN TML02-521
35-38 and 48; from SN TML02-522
24 72870 DECAL,CAUTION,COMPONENT
1 28159 DECAL,DIESEL...............................1 CONTCT..........................................2
2 28161 DECAL,WARN,CRUSH HAZARD 25 72871 DECAL,LABEL,POWER
HAND..............................................6 OUTLET,120V.................................1
3 28164 DECAL,NOTICE,HAZARDOUS 26 72874 DECAL,LABEL,LOCKED/UNLOCKED.1
MAT'LS*...........................................2
Part No. 116471 TML-4000, TML-4000N 11

100 Decals December 2015
101.1 Decals
(continued)
27 72889 DECAL,WARNING,TRANSPORT 47 104533 SERIAL NUMBER LABEL...............1

HAZARD..........................................1 from SN TML04-591
28 72890 DECAL,NOTICE,MAST 48 114007 DECAL,CAUTION,LATCH
RETRACTION.................................1 RELEASE........................................1
29 72891 DECAL,LABEL,BLUE ARROW.......2
30 80321 SERIAL/NHTSA LABEL,TML..........1
to SN TML04-590
31 82219 DECAL,LABEL,POWER
OUTLETS,TML................................1
to SN TML02-521
32 82221 DECAL,DANGER,ELECTROCUTION.1
located under ballast cover
33 82222 DECAL,CAUTION,LIGHT
STORAGE.......................................1
34 82223 DECAL,LABEL,LAMP
STORAGE,TML...............................4
35 82224 DECAL,LABEL,HOT........................8
36 82237 DECAL,DANGER,HIGH
VOLTAGE.........................................1
located under ballast cover
37 82302 DECAL,NOTICE,ENG
SPECS,PERKINS............................1
to SN TML05-466
37 97767 DECAL,NOTICE,ENG
SPECS,PERKINS............................1
from SN TML05-467
-- 97767 DECAL,NOTICE,ENG
SPECS,PERKINS............................1
from SN TML05-467
38 82303 DECAL,LABEL,MAST RELEASE
LATCH.............................................1
39 82304 DECAL,CONTROL PANEL,TML......1
from SN TML02-522
40 82957 DECAL,LABEL,POWER
OUTLETS,TML................................1
from SN TML02-522
41 97518 Decal, Instruction, Lamp Disposal....2
42 97602 DECAL,EXPLOSION HAZARD.......1
from SN TML04-591
43 97635 DECAL,WARN,PROTECTIVE
BARRIER.........................................1
from SN TML04-591
44 97637 WET LOCATIONS...........................1
from SN TML04-591
45 97638 LABEL-LAMP REPLACEMENT.......1
from SN TML04-591
46 97661 LABEL-GROUNDING ROD.............1
from SN TML04-591
12 TML-4000, TML-4000N Part No. 116471

December 2015 100 Decals
101.1 Decals
(continued)
Part No. 116471 TML-4000, TML-4000N 13

200 Base Components December 2015
201.1 Axle and Tongue Components
14 TML-4000, TML-4000N Part No. 116471

December 2015 200 Base Components
1 56912 SPRING CLIP,1/4-20,.025-.15X.5 -- 52259 NUT, SPINDLE, 6-1%%**

2 Ref. Side Marker Grommet (refer to -- 52260 CAP - GREASE
Figure 207.1) -- 52263 INNER BEARING CUP (L68111)
3 46716 BUMPER, SNAP-IN.......................10 -- 52264 INNER BEARING CONE (L68149)
4 Ref. Side Marker Light (refer to Figure -- 52265 SEAL,GREASE (SL173)
207.1)
-- 84707 COTTER PIN
5 39560 CLIP,CABLE TIE MOUNT................5
24B 57546 AXLE,2000 LBS
6 80417 BOLT, SUSPENSION MOUNT........6 CAPACITY,TML4000N.....................1
7 80418 NUT,HEX,FLANGE 7/16-20 -- 147122 GREASE SEAL
8 4266 SCREW,HHC,1/4-20 X 2 -- 147123 WASHER,PLAIN,1"
9 80340 BUMPER, SUSPENSION STOP, -- 52256 OUTER BEARING CUP (L44610)
TML.................................................2
-- 52257 OUTER BEARING CONE (L44649)
-- 80334 SUSPENSION STOP,TML4000N.....2
-- 52259 NUT, SPINDLE, 6-1%%**
10 6091 NUT,NYLOCK,1/4-20
-- 52260 CAP - GREASE
11 57710 FENDER, PLASTIC, TML................2
-- 84707 COTTER PIN
12 6888 SCREW,HHC,1/4-20 X 1
25 57567 SPRING, 3LF, DBL EYE, 2000
13 6638 WASHER,FLAT,USS,1/4"Y LBS..................................................2
14 Ref. Side Marker Light (refer to Figure -- 69211 SPRING, 4LF, DBL EYE, 1400
207.1) LBS..................................................2
15 10006 SCREW,HHC,3/4-10 X 5 26 12461 SCREW,HHC,1/2-13 X 5,GRD.8
16 10256 WASHER,FLAT,USS,3/4",Y 27 13066 WASHER,FLAT,.5 HARDENED
17 10258 NUT,NYLOCK,3/4-10 28 6198 NUT,NYLOCK,1/2-13
18 57570 U-BOLT, TMLW................................4 29 162160 CHAIN, SAFETY, SNAP HOOK.......2
19 57393 PLATE, SPRING,TML/GEN HNGR 30 57332 COUPLER,BALL,2" CLASS II.........1
KIT...................................................2 shown
20 116021 WHEEL/TIRE ASSY,13",175/80 -- 57625 HITCH, 2" (50.8MM) BALL, TML
LRB..................................................2 includes items 30, 31 and 34
-- 116023 TIRE,ST 175/80D13,TML4000N.....2 -- 59720 COUPLER, PINTLE RING
-- 116024 TIRE,ST205/75D15,TML4000N......2 -- 67535 COUPLER 2" BALL LEVER LOCK
-- 116025 WHEEL,13 INCHES,TML4000N.....2 -- 69937 HITCH,CPLER,COMBO,2"BALL,3"PTL
-- 116026 WHEEL,15 INCHES,TML4000N.....2 30A 57625 HITCH, 2" (50.8MM) BALL, TML
-- 841061 WHEEL/TIRE ASSY,15",205/75 includes items 30, 31 and 34
LRC.................................................2 30B 69937 HITCH,CPLER,COMBO,2"BALL,3"PTL
21 46717 NUT,1/2-20,ACORN,TMZ34..........10 to SN TML06-707
22 57572 PLATE, U-BOLT MOUNT TMLW.....2 -- 59720 COUPLER, PINTLE RING
-- 57551 PLATE, U-BOLT MOUNT.................2 -- 67535 COUPLER 2" BALL LEVER LOCK
23 57571 NUT, TMLW.....................................8 30C 940000 KIT,COMBO HITCH.........................1
-- 57550 NUT, HEX, FLANGE, 3/8-24............8 from SN TML06-708
24A 57568 AXLE, 3500 LBS CAP., TML............1 -- 121572 HITCH RING,COMBO,16" LENGTH
-- 52256 OUTER BEARING CUP (L44610) -- 176335 PLATE,SIDE,COMBO

HITCH,BOLT-ON
-- 52257 OUTER BEARING CONE (L44649)
-- 52258 WASHER - SPINDLE
Part No. 116471 TML-4000, TML-4000N 15


(continued)
Item Part No. Description Qty.
-- 176336 SPACER,SIDE,COMBO
HTCH,BOLT-ON
-- 57332 COUPLER,BALL,2" CLASS II
31 57331 SCREW JACK,W/ BOLT THROUGH
PL....................................................1
includes mounting hardware
32 6034 NUT,HEX,JAM,1/2-13
33 80231 SCREW JACK SPACER..................1
34 85262 TONGUE ASSEMBLY WITH
DECALS..........................................1
to SN TML02-521
34 97333 TONGUE ASSEMBLY WITH
DECALS..........................................1
from SN TML02-522
-- 97333 TONGUE ASSEMBLY WITH
DECALS..........................................1
from SN TML02-522
35 57470 SPRING, MAST...............................1
36 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
37 5397 WASHER,FLAT,USS,5/16",Y
38 4828 NUT,NYLOCK,3/8-16
16 TML-4000, TML-4000N Part No. 116471


(continued)
Part No. 116471 TML-4000, TML-4000N 17

202.1 Outrigger Components
18 TML-4000, TML-4000N Part No. 116471

202.1 Outrigger Components
1 57331 SCREW JACK,W/ BOLT THROUGH 33 8915 SCREW,HHC,1/4-20 X 1.25

PL....................................................2 34 80127 KIT,PULL PIN..................................1
2 69818 WELDMENT, OUTRIGGER, -- 13066 WASHER,FLAT,.5 HARDENED
LEFT................................................1
-- 2161 PIN,COTTER,.063 X 1
-- 69809 WELDMENT, OUTRIGGER, RIGHT
-- 80128 PIN -PULL
3 69815 SPACER, SLEEVE,.63 X .75 X
.50....................................................2 -- 80129 SPRING - PULL PIN
4 69814 SPRING, TORSION,.875 ID X .50....2
5 69813 BUSHING, .875 X.507 X 2.04.........2
6 69800 WELDMENT, OUTRIGGER
HANDLE..........................................2
7 32499 E CLIP,.875 IN.SL LEG....................2
8 80003 STRUT BAR, OUTRIGGER.............2
9 80000 WELDMENT, STRUT GUIDE***......2
10 69649 SPRING,COMPRESSION .953 X
4.38..................................................2
11 69990 BRACKET, OUTRIGGER PIN
TML.................................................2
12 69667 PIN, MAST HOLDOWN...................2
13 22547 PIN,ROLL,.188 X 1.25**
14 6091 NUT,NYLOCK,1/4-20
15 8914 SCREW,HHC,1/4-20 X .625
16 6198 NUT,NYLOCK,1/2-13
17 80323 SPACER, STRUT............................2
19 13854 SCREW,HHC,1/2-13 X 4.5,GRD.8...4
20 33373 WASHER,SHIM,1.50 X .890 X .09
21 80203 BUSHING, OUTRIGGER, MAIN.....2
22 38028 NUT,LP NYLOCK,5/8-11
23 42191 WASHER,FLAT,.640X1.160X.09.....2
24 51131 SCREW,HHC,5/8-11 X 2.5
25 5224 SCREW,HHC,3/8-16 X 2
27 46017 NUT,HEX,JAM,LP 3/8-16,
28 80130 KNOB, HANDLE,SCREW
JACK(57331)...................................2
29 80232 KIT,HANDLE,SCREW JACK
(57331)............................................2
includes items 5, 30, 32 and 33
30 6034 NUT,HEX,JAM,1/2-13
31 72105 BUSHING,TONGUE JACK..............2
32 69879 NUT, HEX JAM, 1/4-20....................2
Part No. 116471 TML-4000, TML-4000N 19

203.1 Control Box and Electrical Components
20 TML-4000, TML-4000N Part No. 116471

203.1 Control Box and Electrical Components
1 6888 SCREW,HHC,1/4-20 X 1 26 80694 BALLAST MOUNT PANEL..............1

2 6356 WASHER,LOCK,.25 -- 80694 BALLAST MOUNT PANEL..............1
3 6638 WASHER,FLAT,USS,1/4"Y 27 69773 SEAL,RIBBED FOAM,3/8X1/8
4 56912 SPRING CLIP,1/4-20,.025-.15X.5 PSA**...............................................1
REQUIRES 36 INCHES
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 69773 SEAL,RIBBED FOAM,3/8X1/8
6 4828 NUT,NYLOCK,3/8-16 PSA**...............................................1
7 66717 FUSE BLOCK, ANN & ANL FUSE...1 REQUIRES 10 INCHES
8 6873 SCREW,FHM,10-32 X 1 28 69773 SEAL,RIBBED FOAM,3/8X1/8
PSA**...............................................1
9 14392 NUT,LP NYLOCK,10-32
REQUIRES 15 INCHES
10 36372 FUSE,50 AMP,VERY FAST
29 69773 SEAL,RIBBED FOAM,3/8X1/8
ACTING...........................................1
PSA**...............................................1
11 6002 NUT,LP NYLOCK,5/16-18 REQUIRES 28 INCHES
12 Ref. Control Box (refer to Figure
206.1)
13 823272 COVER, FRONT, BALLAST
ACCESS..........................................2
-- 823274 FRONT COVER, TML4000N...........2
14 6090 SCREW,HHC,1/4-20 X .75
15 6091 NUT,NYLOCK,1/4-20
16 8914 SCREW,HHC,1/4-20 X .625
17 46716 BUMPER, SNAP-IN.........................2
18 10107 SCREW,HHC,5/16-18 X .75
19 33277 WASHER,FLAT,M8,YELLOW ZINC
20 6271 RIVET,STL,STL.MAN,P,.25 X .25
21 21619 CLAMP,1.50,#24 X 1/4,RUB
CUSH..............................................4
to SN TML02-521
21 80544 RUBBER CUSHIONED CLAMP......4
-- 80544 RUBBER CUSHIONED CLAMP......4
22 160032 CAPACITOR 24uF MH 60H.............4
(replaced 69884)
-- 85201 CAPACITOR,24MT,540V
AC.50HZ..........................................4
23 4512 SPACER,NYL .25 X .69 X .25
24 69719 FORMING, CAPACITOR
BRACKET........................................4
25 69798 BALLAST ASSY,METAL HALIDE
60.....................................................4
includes item 22
-- 80350 BALLAST ASSY, MH,
50HZ***TML....................................4
includes item 22
26 69770 BALLAST MOUNT PANEL..............1
Part No. 116471 TML-4000, TML-4000N 21

204.1 Winch installation
22 TML-4000, TML-4000N Part No. 116471

204.1 Winch installation
-- 823271 FORMING,WINCH BRACKET TML

1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
3 4828 NUT,NYLOCK,3/8-16
4 6888 SCREW,HHC,1/4-20 X 1
5 6638 WASHER,FLAT,USS,1/4"Y
6 6091 NUT,NYLOCK,1/4-20
7 69736 BUSHING, CRANK HANDLE..........1
8 69981 WELDMENT,CRANK HANDLE,TML
WIDE...............................................1
-- 57408 CRANK HANDLE
EXTENSION,TML4000N.................1
9 6086 NUT,LP NYLOCK,1/2-13
10 Ref. Winch Handle (refer to Figure
208.1)
11 69673 PLATE, LOWER LATCH
STRIKER.........................................1
12 69654 ROD, LATCH LOWER HANDLE......1
13 69638 SPRING, COMP. .765 ž 8.00 LG......1
14 6094 PIN,COTTER,.125 X 1
15 Ref. Mast Cable Pulley (refer to Figure
401.1)..............................................1
16 8516 SCREW,HHC,3/8-16 X 1.50,GR5
17 69680 PIN,CLEVIS,.625 X 1.50 LG.
18 15657P-S WINCH REINFORCE.PLATE
--(BLUE)..........................................1
19 6034 NUT,HEX,JAM,1/2-13
20 80107 CABLE ASSY,WINCH, 159" 3/16"....1
21 Ref. Winch (refer to Figure 208.1)
Part No. 116471 TML-4000, TML-4000N 23

205.1 Fuel Tank, Battery and Engine Tray Components
24 TML-4000, TML-4000N Part No. 116471

205.1 Fuel Tank, Battery and Engine Tray Components
-- 17 80507 FORMING, ENGINE FLUID TRAY...1

-- 85275 COLD START PACKAGE from SN TML02-521 to SN TML03-491
includes heavy duty battery, battery -- 104015 ENGINE TRAY,TML4000N..............1
tray and oil pan heater -- 104776 ENGINE TRAY,TML.........................1
1 57750 TANK, FUEL, 50 GAL, TML.............1 -- 80507 FORMING, ENGINE FLUID TRAY...1
1 80530 TANK, FUEL, 30 GALLON TML.......1 17A 69216 WELDMENT, ENGINE TRAY...........1
-- 57750 TANK, FUEL, 50 GAL, TML.............1 TML-4000N to SN TML02-520
-- 80005 KIT,TANK UPDATE, 30 GAL, -- 80507 FORMING, ENGINE FLUID TRAY
TML.................................................1 TML-4000N from SN TML02-521 to
to SN TML02-465 SN TML03-491
1A 80005 KIT,TANK UPDATE, 30 GAL, 17B 69216 WELDMENT, ENGINE TRAY...........1
TML.................................................1 TML-4000 to SN TML02-520
TML-4000N to SN TML02-465 -- 80507 FORMING, ENGINE FLUID TRAY...1
-- 57730 TANK, FUEL, 30 GAL TMLN...........1 TML-4000 from SN TML02-521 to SN
TML-4000N from SN TML02-466 to TML05-212
TML02-521 18 6175 SCREW,HHC,3/8-16 X 1
-- 80530 TANK, FUEL, 30 GALLON TML.......1 19 5397 WASHER,FLAT,USS,5/16",Y
TML-4000N from SN TML02-522
20 15086 WASHER,FLAT,.375 X 1.5 X .125
1B 57750 TANK, FUEL, 50 GAL, TML.............1
TML-4000 21 80333 FORMING, BATTERY TRAY............1
shown
2 891520 PIPE FITTING STR ELBO...............1
-- 80035 WELDMENT, HD BATTERY TRAY
3 116034 HOSE FIT,PIPE/BARB
1/4MX3/16H.....................................1 22 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
4 44909 CLAMP,HOSE,.25............................6 23 4828 NUT,NYLOCK,3/8-16
5 30490 HOSE,1/4 FUEL LINE,SAE 30R7....2 24 6097 WASHER,FLAT,USS,3/8",Y
13 INCHES EACH 25 57600 SCREW,J-END,1/4-20X9.................1
6 C90200200 BARB 1/4 X1/4 NPT 90DEGREE.....1 26 56050 BATTERY,450 CCA***.....................1
7 35418 HOSE,FUEL,3/16,SAE 30R7 -- 67325 BATTERY,12V 1000CCA,5/16STUD
REQUIRES 26.25 INCHES W
8 69734 VALVE, FUEL SHUTOFF, 1/4".........1 27 57414 FORMING, BATTERY HOLD
9 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1 DOWN.............................................1
10 6888 SCREW,HHC,1/4-20 X 1 28 8170 NUT,WING,1/4-20
11 6091 NUT,NYLOCK,1/4-20 29 28853 BLANKET,BATTERY........................1
12 85271 COVER-REAR, WITH
DECAL-TML....................................1
-- 85272 REAR COVER WITH
DECAL,TML4000N..........................1
13 57587 PLUG, 4", CAPPLUG......................1
15 6356 WASHER,LOCK,.25
16 56912 SPRING CLIP,1/4-20,.025-.15X.5
17 104015 ENGINE TRAY,TML4000N..............1
17 104776 ENGINE TRAY,TML.........................1
17 69216 WELDMENT, ENGINE TRAY...........1
to SN TML02-520
Part No. 116471 TML-4000, TML-4000N 25

206.1 Control Box (to SN TML02-521)
26 TML-4000, TML-4000N Part No. 116471

206.1 Control Box (to SN TML02-521)
1 69882 CONTROL BOX W/DECAL TML.....1

includes item 5
2 80399 CIRCUIT BREAKER,
15A,1P-PTHRU*..............................4
3 18542 NUT,HEX,8-32
4 42421 WASHER,LOCK, #8,CLEAR ZINC
5 38987 GROMMET,.125" ID........................1
6 18605 NUT,NYLOCK,8-32
7 69776 TERMINAL,STRIP,4-POLE,600V***.1
8 116062 IGNITION SWITCH KIT...................1
-- 66816 CONTACT,N.O.
-- 66818 CONTACT,NC
9 104851 KIT,UPDATE,SHTDN CNTRLR***....1
Deutz models
-- 104854 KIT,UPDATE,SHTDN
CNTRLR,PRKIN*
Perkins models
10 69831 RELAY,GLOW PLUG
TIMER,DEUTZ................................1
Deutz models
11 80040 CONN KIT,DEUTZ1008
GLOW/RELAY.................................1
Deutz models
-- 69784 TERMINAL, FEM, DEUTZ RELAY,
SM
-- 69785 TERMINAL, FEM, DEUTZ
RELAY,MED
-- 69786 TERMINAL, FEM, DEUTZ RELAY, LG
-- 21982 KEY,SINGLE***
-- 37947 KEYS,10 PACK***
14 19506 HOUR METER,10-80 VOLTS***......1
15 65230 SCREW,PHS,4-40 X 0.75
16 40766 NUT,NYLOCK,4-40
17 69777 MICROSWITCH,PANEL
ILLUMINATION................................1
18 69765 LIGHT, PANEL ILLUMINATION.......1
19 30255 WASHER,SHIM,1.27 X 2.13 X .062
Part No. 116471 TML-4000, TML-4000N 27

206.2 Control Box (from SN TML02-522 to TML06-699)
28 TML-4000, TML-4000N Part No. 116471

206.2 Control Box (from SN TML02-522 to TML06-699)
-- 104851 KIT,UPDATE,SHTDN CNTRLR*** 12 80533 SWITCH, ROCKER, 2-P, 10A, CB....4

includes item 4
-- 104852 INSTRUCTIONS,CONTROLLER
UPDATE
-- 104853 WIRE ASSY,CNTRLR,PERKINS,TML
CNTRLR,PRKIN*
includes item 4
-- 61225 RELAY,12VDC,70AMP,SEALED
-- 61226 RELAY SOCKET,70AMP
-- 81766 TERMINAL,AMP,10-12 GA
1 85305 GROUND CONTR.BOX
ASSY.W.DECAL..............................1
-- 66818 CONTACT,NC
3 18605 NUT,NYLOCK,8-32
4 104851 KIT,UPDATE,SHTDN CNTRLR***....1
4 80562 GLOWPLUG-SHUTDOWN PRINTED
CIRCUIT BOARD............................1
CNTRLR,PRKIN*.............................1
-- 80562 GLOWPLUG-SHUTDOWN PRINTED
CIRCUIT BOARD............................1
TIMER,DEUTZ................................1
Lombardini and Deutz models
6 18542 NUT,HEX,8-32
GLOW/RELAY.................................1
Deutz models
SM
RELAY,MED
-- 37947 KEYS,10 PACK***
11 19506 HOUR METER,10-80 VOLTS***......1
Part No. 116471 TML-4000, TML-4000N 29

206.3 Control Box (from SN TML06-700)
30 TML-4000, TML-4000N Part No. 116471

206.3 Control Box (from SN TML06-700)
-- 104851 KIT,UPDATE,SHTDN CNTRLR***

includes item 4
-- 104852 INSTRUCTIONS,CONTROLLER
UPDATE
-- 104853 WIRE ASSY,CNTRLR,PERKINS,TML
CNTRLR,PRKIN*
includes item 4
-- 61225 RELAY,12VDC,70AMP,SEALED
-- 61226 RELAY SOCKET,70AMP
1 85305 GROUND CONTR.BOX
ASSY.W.DECAL..............................1
-- 66818 CONTACT,NC
3 18605 NUT,NYLOCK,8-32
4 80562 GLOWPLUG-SHUTDOWN PRINTED
CIRCUIT BOARD............................1
TIMER,DEUTZ................................1
6 18542 NUT,HEX,8-32
GLOW/RELAY.................................1
SM
RELAY,MED
9 80302 KEYSWITCH,3POS-1MOM
W/KEYS...........................................1
-- 37947 KEYS,10 PACK***
10 684380 IGNITION SWITCH,LEVER OPR.....1
11 19506 HOUR METER,10-80 VOLTS***......1
12 80533 SWITCH, ROCKER, 2-P, 10A, CB....4
Part No. 116471 TML-4000, TML-4000N 31

207.1 Covers
32 TML-4000, TML-4000N Part No. 116471

207.1 Covers
1A 85269 COVER ASSY W/DECALS, TOP.....1 28 69693 WEAR PAD, MAST CRADLE..........2
(standard base) 29 8516 SCREW,HHC,3/8-16 X 1.50,GR5
1B 85268 COVER ASY W/DECALS,TOP 30 80368 LAMP, SIDE MARKER, SEALED,
(narrow base) RED.................................................2
2 85266 COVER W/DECALS,TANK SIDE 31 80371 KIT,TAIL LIGHT**.............................2
TML.................................................1 includes retaining ring and wire
3 69738 HINGE, OFFSET, COVER, LT.........1 connector
4 7265 RIVET,STEEL,P, .25 X .375 32 57398 LAMP, LICENSE PLATE..................1
5 80111 COVER ASSY W/DECALS, 33 6606 SCREW,RHM,10-32 X .75
CONTROLS.....................................1 34 6607 WASHER,LOCK,#10 PLTD
6 69735 HINGE, OFFSET, COVER, 35 80366 CLIP, NYLON, 15MM X 13MM
CTRLS.............................................1
36 69648 FORMING, STRIKER ROD LOCK...1
7 85267 COVER W/DEC,CONTROL SIDE
TML.................................................1 37 5365 NUT,NYLOCK,10-24
8 57416 HINGE, TML COVER.......................1 38 6146 WASHER,FLAT,MS,#10,Y
9 69754 EYEBOLT, 5/16-18 X 1, YELLOW 39 29752 SCREW,HHC,10-24 X .75
Z ......................................................5 40 116002 WELDMENT,LIGHT STORAGE
10 6638 WASHER,FLAT,USS,1/4"Y TRAY...............................................1
11 69824 SPRING, COMP.,.38 ID X .50 LG.....5 41 116001 BRACKET,LIGHT STORAGE,LH
WD...................................................1
12 6002 NUT,LP NYLOCK,5/16-18
42 116000 BRACKET,LIGHT STORAGE,RH
13 40267 BOX,INSTRUCT. STORAGE,S WD...................................................1
SERIES...........................................1
43 6888 SCREW,HHC,1/4-20 X 1
-- 2223 LANYARD ASSY HOIST/AWP-7"**
-- 6271 RIVET,STL,STL.MAN,P,.25 X .25
45 6091 NUT,NYLOCK,1/4-20
-- 75144 WASHER,FLAT,SAE 1/4",ZINC
14 6888 SCREW,HHC,1/4-20 X 1
17 6091 NUT,NYLOCK,1/4-20
18 80369 LAMP, SIDE MARKER, SEALED,
AMB.................................................2
19 80370 KIT,SIDE
MARKER,GROM/PLUG***..............4
20 10107 SCREW,HHC,5/16-18 X .75
21 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
23 4828 NUT,NYLOCK,3/8-16
24 69667 PIN, MAST HOLDOWN...................1
25 69650 PIN,ROLL, .188 X 2.00
26 80274 BRACKET ASSY, MAST CRADLE
TML.................................................1
27 69649 SPRING,COMPRESSION .953 X
4.38..................................................1
Part No. 116471 TML-4000, TML-4000N 33

208.1 Winch Components
34 TML-4000, TML-4000N Part No. 116471

208.1 Winch Components
-- 14085 WINCH,KX-1051 (LESS HANDLE)***

does not include item 17
1 6204 BUSHING, LARGE PINION,
FULTON...........................................1
2 14190 WASHER,THRUST,
KX-1050,1051..................................1
3 14191 RATCHET GEAR ASSY,
K-1050,1051....................................1
4 5157 FRICTION DISC,
KX-1000,050,051.............................1
5 14193 PINION GEAR ASSY,
KX-1050,1051..................................1
6 14194 PINION SHAFT, KX-1050,1051.......1
7 6200 RETAINING RING...........................1
8 6199 BUSHING, SMALL PINION,
FULTON...........................................1
9 5156 RATCHET KIT,K-1000
SERIES,935....................................2
10 Ref. Winch Frame (not available
separately)
11 6190 CABLE KEEP.KIT (BRACKET
TYPE)*.............................................1
12 5320 SPACER, DRUM BOLT,
K-1000,1050....................................1
13 Ref. Cable Drum (not available
separately)
14 5376 COVER, DRUM,
KX-1000,050,051.............................1
15 12981 SCREW,HHC,3/8-16 X 4.5
16 12012 NUT,LOCK,3/8-16............................1
17 16342 WINCH
HANDLE-O.A.LENGTH-11".............1
18 6086 NUT,LP NYLOCK,1/2-13
19 6034 NUT,HEX,JAM,1/2-13
20 14189 PINION
PLATE(KX/KH-1051,1050)..............1
Part No. 116471 TML-4000, TML-4000N 35

209.1 Power Cables, Lombardini and Deutz Models
36 TML-4000, TML-4000N Part No. 116471

209.1 Power Cables, Lombardini and Deutz Models
-- 104807 HARNESS,IGNITION,12V
-- 57525 HARNESS,IGNITION,12V...............1
-- 69797 HARNESS,BALLAST,METAL
HALID.60
-- 80191 HARNESS,JMPER FUEL CUT OFF
SW
-- 80559 HARNESS, RUNNING LIGHTS,
D-BAR
-- 80560 HARNESS, RUNNING LIGHTS, RT
-- 80561 HARNESS, RUNNING LIGHTS, LT
1 104963 HARNESS,DEUTZ STARTER
CABLE.............................................1
2 HARNESS,DEUTZ ENG CABLE.....1
(consult factory)(this is a modified
version of 104964)
3 57430 HARNESS, 120 V MAST TML.........1
4 43956 WIRE CABLE,14/3 CON.TPE JKT*
REQUIRES 40 INCHES
5 80547 HARNESS, 240V, GENERATOR
6 116037 CABLE,BATTERY,RED,49",4GA.....1
7 116038 CABLE,BATTERY,BLACK,24",4GA..1
8 85258 CABLE ASSEMBLY - NEGATIVE
TML.................................................1
Part No. 116471 TML-4000, TML-4000N 37

210.1 Power Cables, Perkins Models
38 TML-4000, TML-4000N Part No. 116471

210.1 Power Cables, Perkins Models
-- 69797 HARNESS,BALLAST,METAL
HALID.60
-- 80191 HARNESS,JMPER FUEL CUT OFF
SW
-- 80559 HARNESS, RUNNING LIGHTS,
D-BAR
-- 80560 HARNESS, RUNNING LIGHTS, RT
-- 80561 HARNESS, RUNNING LIGHTS, LT
1 80547 HARNESS, 240V, GENERATOR
2 80007 WIRE CABLE,12/4 SOOW..............1
3 57430 HARNESS, 120 V MAST TML.........1
4 85156 HARNESS,PERKINS ENGINE
103.10..............................................1
4 97459 WIRE HARNESS ASSEMBLY
-- 97459 WIRE HARNESS ASSEMBLY
5 85203 HARNESS-SHORT
PIGTAIL,PERKINS..........................1
6 69797 HARNESS,BALLAST,METAL
HALID.60
7 116038 CABLE,BATTERY,BLACK,24",4GA..1
8 85258 CABLE ASSEMBLY - NEGATIVE
TML.................................................1
9 116037 CABLE,BATTERY,RED,49",4GA.....1
Part No. 116471 TML-4000, TML-4000N 39

211.1 Single Outlet Packages
40 TML-4000, TML-4000N Part No. 116471

211.1 Single Outlet Packages
1 147094 ASSY, CIRCUIT BREAKER 15A.....1

includes mounting fasteners
2 21858 PLUG,NYLON .38 BLACK
DOMED...........................................1
3 69996 FORMING, OUTLET BRACKET......1
4 6091 NUT,NYLOCK,1/4-20
5 42492 PLUG,NYLON 1.032 BLACK
DOMED...........................................1
6 10775 T-BOX,2.75 X 4.5 X 2.0....................1
7 45437 COVER,GFCI,WEATHERPROOF....1
includes gasket and item 8
8 49820 SCREW,PHILLIPS,PHM,6-32 X .5
9 69626 SCREW,RHM,6-32 X .625, GR 2
10 13585 OUTLET,110V GFCI***....................1
11 6935 LOCKNUT,ELEC,1/2"
12 38709 WASHER,SHIM,.938 X 1.37 X .048
13 12456 NIPPLE,1/2" CONDUIT
14 33576 CONN,SQZ,BLK,1/2NPT,.38-.50,SM.1
15 87795 COVER,SINGLE GANGE
OUTLET..........................................1
models with no receptacle option;
16 80693 FORMING, BAFFLE, REAR
BALLAST.........................................1
Part No. 116471 TML-4000, TML-4000N 41

212.1 Duplex Outlet Packages
42 TML-4000, TML-4000N Part No. 116471

212.1 Duplex Outlet Packages
1 80693 FORMING, BAFFLE, REAR

BALLAST.........................................1
2 6091 NUT,NYLOCK,1/4-20
3 6090 SCREW,HHC,1/4-20 X .75
4 21858 PLUG,NYLON .38 BLACK
DOMED...........................................3
5 69996 FORMING, OUTLET BRACKET......1
6 80397 ENCLOSURE, 2 SPACE, 30A.........1
includes cover and screw
7 80396 CIRCUIT BREAKER, 25A,
2P-PLGON......................................1
8 57451 CONNECTOR, SEAL, 1/2 PT..........2
9 85351 CABLE ASSY-OUTLET TO
CONT.PANL.....................................1
10 80543 RECEPTACLE, 120VAC, 20A,
GFCI................................................1
11 45437 COVER,GFCI,WEATHERPROOF....1
60HZ................................................1
14 80357 COVER, 1-SINGLE- DPLX, WP......1
60HZ................................................1
16 57581 J-BOX, COVER, 2 GANG................1
17 10777 COVER,BLANK...............................1
18 57535 BOX, OUTLET, 2-GANG..................2
19 12456 NIPPLE,1/2" CONDUIT...................3
20 38709 WASHER,SHIM,.938 X 1.37 X .048
21 10775 T-BOX,2.75 X 4.5 X 2.0....................1
22 6935 LOCKNUT,ELEC,1/2"
Part No. 116471 TML-4000, TML-4000N 43

300 Engine Components December 2015
301.1 Lombardini and Deutz Engine, View 1
44 TML-4000, TML-4000N Part No. 116471

December 2015 300 Engine Components
-- 85008 GLOW PLUG (DEUTZ F3M1008)*** 6 75417 WASHER,FLAT,M8 DEUTZ, F4L913

-- 85199 ENGINE,DEUTZ-TML / F3M-1008 7 85007 O-RING, FUEL PUMP (DEUTZ)......1
-- 116020 ENGINE,DIESEL,LOMB,LDW1003/L 8 58496 CAP, OIL FILLER.............................1
-- 97496 COLD START PKG, DEUTZ, TML SCREW IN TYPE
includes item 27 8 58497 O-RING, OIL FILLER CAP..............1
-- Ref. Battery - Blanket (refer to Figure O-RING FOR 58496 OIL FILLER CAP
205.1) 8 85000 CAP-OIL FILLER
-- Ref. Fuel/Water Separator (refer to (DEUTZ,F3M1008)..........................1
Figure 303.1) PUSH IN TYPE
-- Ref. Heavy Duty Battery (refer to -- 58496 CAP, OIL FILLER.............................1

Figure 205.1) SCREW IN TYPE
-- 80584 WIRE ASSY,JUMPER,FUEL/WTR -- 58497 O-RING, OIL FILLER CAP..............1

O-RING FOR 58496 OIL FILLER CAP
-- 85041 WIRING HARNESS,DUETZ,TMLN
(to Lombardi engine SN 4961990) 9 85049 SCREW,SHC,M6X1X20MM,GR
12.9................................................12
-- Ref. WIRING
HARNESS,DUETZ,TMLN 10 85001 DIPSTICK,ENGINE
(from Lombardi engine SN OIL(F3M1008).................................1
ED00221859990S, use Lombardini to SN 591
PN 2185-999 or Kohler PN 10 97478 ENGINE OIL DIPSTICK DEUTZ
ED0021859990S) -- 97478 ENGINE OIL DIPSTICK DEUTZ
-- Ref. Battery - Blanket (refer to Figure from SN 592
205.1) 11 85002 COVER,OIL PRES
(from Lombardi engine SN SENSOR(F3M1008)........................1
ED00221859990S, use Lombardini
PN 2185-999 or Kohler PN 12 80278 SWITCH, OIL PRESSURE..............1
ED0021859990S) 13 85003 SEAL,OIL PRES SENSOR
-- 116020 ENGINE,DIESEL,LOMB,LDW1003/L (F3M1008).......................................1
-- 80584 WIRE ASSY,JUMPER,FUEL/WTR 14 85004 COVER,VALVE (DEUTZ
F3M1008)........................................1
-- 85008 GLOW PLUG (DEUTZ F3M1008)*** includes item 8
-- 85041 WIRING HARNESS,DUETZ,TMLN 15 85005 GASKET,VALVE COVER.................1
(to Lombardi engine SN 4961990)
16 85067 THREADED ROD-OIL FILTER/
-- 85199 ENGINE,DEUTZ-TML / F3M-1008 57324...............................................1
-- 97496 COLD START PKG, DEUTZ, TML 17 80053 FILTER, OIL DEUTZ 1008...............1
includes item 27
18 80121 STUD,EXH
1 80054 HOUSING,AIR MANIFOLD,M8X1.25X45................6
FILTER,DEUTZ,TML.......................1
for air restrictor sensor refer to 58407 19 85046 GASKET,EXHAUST MANIFOLD.....6
2 80124 AIR FILTER,DEUTZ,FM1008..........1 20 85058 NUT,FLANGE,HEX,M8,DEUTZ
EXHAUS
3 85047 SCREW,SHC,M8X1.25X65MM,GR12.9.6
21 85050 MANIFOLD,EXHAUST,DEUTZ
4 80285 PUMP, FUEL....................................1 F3M1008.........................................1
-- 230390 GASKET,COPPER,LOMBARDINI,TML 22 80282 THERMOSTAT (DEUTZ
for 230391 F3M1008)........................................1
-- 230391 BOLT,UNION,LOMBARDINI,TML 22 85200 HOUSING-THERMOSTAT
for 80285 (DEUTZ)..........................................1
5 85057 NUT-HEX,M8,DEUTZ FUEL P -- 80282 THERMOSTAT (DEUTZ F3M1008)
to SN 591
Part No. 116471 TML-4000, TML-4000N 45


(continued)
-- 85200 HOUSING-THERMOSTAT
(DEUTZ)..........................................1
-- 85215 O-RING, F3M1008-DEUTZ ENG
-- 97480 THERMOSTAT, DEUTZ, F3M-1008F
from SN 592
23 85051 SCREW,SHC,M8X1.25X30MM,GR
12.9
24 58400 SENDER,TEMP,DUAL SPADE***
24 80279 SENDER,TEMP,SINGLE SPADE.....1
-- 58311 SWITCH, TEMPERATURE
-- 85216 SEALING RING-F3M1008 DEUTZ
ENG
25 69775 CAP,520112-8..................................1
26 54428 ADPTR,90D,8MFFOR-18MMB
DIN3852..........................................1
27 80010 HEATER, OIL PAN, DEUTZ 1008.....1
28 58052 Screw - HHC, M6 -1 x 12 mm, GR 8.8
29 49407 WASHER,LOCK,M6
30 85009 O-RING, DIP STICK (DEUTZ).........1
31 85010 GASKET - OIL PAN (DEUTZ)..........1
32 58295 HARNESS,WIRE,ALT,DEUTZ,TML
32 85011 ALTERNATOR, DEUTZ F3M1008....1
-- 58295 HARNESS,WIRE,ALT,DEUTZ,TML
33 85053 SCREW,HHC,M10 X 1.5 X70,GR 8.8
34 85054 WASHER,FLAT,M10
35 85055 NUT,HEX, M10
36 80283 BELT, TIMING(DEUTZ F3M1008)....1
37 85012 GASKET,INTAKE (DEUTZ
F3M1008)........................................1
38 85056 MANIFOLD,INTAKE, DEUTZ
F3M1008.........................................1
39 97481 COVER, TIMING BELT, DEUTZ......1
46 TML-4000, TML-4000N Part No. 116471


(continued)
Part No. 116471 TML-4000, TML-4000N 47

48 TML-4000, TML-4000N Part No. 116471

-- Ref. Fuel Hose, 1/4 inch (refer to 30 85026 BRACKET-RADIATOR MOUNT

Figure 205.1) (DEUTZ)..........................................2
2 44909 CLAMP,HOSE,.25............................4 31 85100 SCREW,SHC,M12X1.75X16,GR12.9.2
3 69734 VALVE, FUEL SHUTOFF, 1/4".........1 32 49409 WASHER,LOCK,M12
4 85066 LUG - LIFTING (57324)...................1 33 85027 RADIATOR BAFFLE (DEUTZ).........1
5 55098 SCREW,HHC,M8 X 80 34 69829 RADIATOR,DEUTZ,TML.................1
6 49408 WASHER,LOCK,M8 35 116040 Radiator Isolator..............................2
7 85096 SCREW,SHC,M6X1X35,GR 12.9.....3 35 85029 ISOLATOR,RADIATOR
8 85049 SCREW,SHC,M6X1X20MM,GR VIBRATION......................................2
12.9................................................11 36 25368 NUT,NYLOCK,M8X1.25
9 75382 WASHER,FLAT,M6,DEUTZ F4L913 37 75417 WASHER,FLAT,M8 DEUTZ, F4L913
10 35434 CLAMP,HOSE,2.00***.....................4 38 85030 BRACKET,RADIATOR MOUNT
11 85019 BRACKET-RADIATOR (DEUTZ)..........................................1
GUARD-F3M1008...........................1 39 49378 SCREW,HHC,M8 X 16
12 49375 SCREW,HHC,M6 X 16 40 85031 CAP,RADIATOR (DEUTZ
13 55017 NUT,HEX, M6 F3M1008)........................................1
14 85102 CLAMP,UPPER RADIATOR 41 85032 GUARD,RADIATOR F3M1008.........1

HOSE..............................................1 42 85034 PULLEY,CRANKSHAFT (DUETZ
15 85020 HOSE - RETURN, RADIATOR........1 1008)...............................................1
16 85097 SCREW,SHC,M6X1X10,GR 12.9.....3 43 85101 SCREW,SHC,M6X1X65, GR 12.9....4
17 85024 ISOLATOR,RADIATOR 44 85045 FAN,RADIATOR (DEUTZ

VIBRATION......................................4 F3M1008)........................................1
17 85029 ISOLATOR,RADIATOR 45 80284 BELT,V (DEUTZ PN 1285-0745).....1

VIBRATION......................................4 46 85035 PULLEY,FAN (DEUTZ F3M1008).....1
18 85028 BRACKET-FAN GUARD 47 85036 WATER PUMP (DEUTZ
(F3M1008).......................................1 F3M1008)........................................1
19 85098 NUT,FLANGE, HEX, M6..................1 to SN 591
20 80571 PLATE,PIPE SUPPORT,REAR........1 47 97477 WATER PUMP, DEUTZ, TIER 2
21 80391 U-BOLT,5/16 -18 X 2IN**.................1 -- 85037 GASKET,WATER PMP(DEUTZ

F3M1008
22 18503 NUT,LOCKING-LG.FLANGE,5/16-18.2
-- 85063 SCREW,HHC,M8 X 1.25 X 35
23 56123 SCREW,HHC,M6 X 10MM
-- 85064 SCREW,SHC,M8 X 1.25 X 16 MM
24 85099 SCREW,SHC,M8X1.25X20,GR
12.9..................................................1 -- 97477 WATER PUMP, DEUTZ, TIER 2
from SN 592
25 85021 BRACKET - RADIATOR BAFFLE.....1
48 85038 GASKET,WATER INLET
26 85022 HOSE - INLET, RADIATOR HOUSING........................................1
(DEUTZ)..........................................1
49 85039 HOUSING,WATER INLET
27 85023 HOSE,TEMPERATURE (DEUTZ)..........................................1
SENSOR,DEUTZ............................1
50 85040 BRACKET,RADIATOR
28 85025 BRACKET-RADIATOR GUARD - BAFFLE(DEUTZ).............................1
DEUTZ.............................................1
29 85062 SPACER-RADIATOR MT
BRKTF3M1008................................1
Part No. 116471 TML-4000, TML-4000N 49

50 TML-4000, TML-4000N Part No. 116471

-- 27089 HOSE,5/16 FUEL,SAE 30R7 18 27585 SCREW,HHC,M12 X 20MM............2

-- 80584 WIRE ASSY,JUMPER,FUEL/WTR 19 49409 WASHER,LOCK,M12
-- 97497 KIT, FUEL/WATER SEP,DEUTZ,TML 20 80131 BRACKET, MUFFLER BAR%%
includes items 3, 5, 7,8, 37 and 45 TML.................................................1
1 85091 SCREW,HOLLOW,HHC,M10X1.5X30 21 23057 SCREW,HHC,M8 X 20MM
1 85094 O-RING,HOLLOW SCREW,FUEL 22 22571 NUT,HEX,M8 X 1.25
SOLEN 23 32064 CLAMP,MUFFLER,1.75 INCH.........1
-- 85094 O-RING,HOLLOW SCREW,FUEL 24 69828 MUFFLER,DUETZ,TML..................1
SOLEN
-- 58306 HEAT
2 69825 FILTER ASSY,FUEL FILTER,TML....1 SHIELD,MUFFLER,DUETZ,TML
includes item 38
25 49379 SCREW,HHC,M8 X 1.25 X 25
2A T113289 HOSE,FUEL,LOMB,BLEEDING
filter head to tank (return to tank) 26 69830 GASKET,EXHAUST,DEUTZ,TML.....2
2A T113290 HOSE,FUEL,LOMB,500MM 27 80358 SCREW,FHS,M8 X 1.25 X 16..........2
pump to filter 28 80454 PLATE, MUFFLER ADAPTER,
2A T113291 HOSE,FUEL,LOMBAR,500MM DEUTZ.............................................1
filter to engine 29 49378 SCREW,HHC,M8 X 16
3 Ref. Hose End, Barbed, 1/4 inch (refer 30 44605 WASHER,FLAT,M8 X .033...............1
to Figure 205.1)
32 80571 PLATE,PIPE SUPPORT,REAR........1
4 6091 NUT,NYLOCK,1/4-20.......................1
33 85013 FLYWHEEL (DEUTZ F3M1008)......1
5 104736 STRAINER,FUEL1/4NPT,250
34 85059 SCREW,HHC,M10 X 1.5 X 35
MIC..................................................1
35 61110 SCREW,SHC,M10X1.5X30 GR 12.9
5 104737 STRAINER,FUEL,ELEMENT,250 MIC
36 85014 STARTER,12V DC(DEUTZ
-- 104737 STRAINER,FUEL,ELEMENT,250 MIC
F3M1008)........................................1
6 4266 SCREW,HHC,1/4-20 X 2
37 29560 FILTER,FUEL/WTR SEP, DTZ
7 Ref. Hose Clamp, 1/4 inch (refer to 1008.................................................1
Figure 205.1) Genie Genuine Part. See PN 1254826
8 30490 HOSE,1/4 FUEL LINE,SAE 30R7 for compatible aftermarket
replacement.
9 80391 U-BOLT,5/16 -18 X 2IN**.................2
-- 1254826 FUEL FILTER
10 18503 NUT,LOCKING-LG.FLANGE,5/16-18 W/SEP,DEUTZ,1008........................1
11 23057 SCREW,HHC,M8 X 20MM Genie Aftermarket Part. Filter for
12 49408 WASHER,LOCK,M8 Deutz F3L 1011F Engine.
13 6638 WASHER,FLAT,USS,1/4"Y 38 69826 FILTER,FUEL,DUETZ,TML.............1
14 80567 FORMING,MUFFLER/PIPE 39 Ref. Hose, 3/16 inch (refer to Figure

SUPPORT.......................................1 205.1)..............................................1
15 80464 UPGRADE KIT, MUFFLER, TML.....1 39 110002 PLUG,M14 X 1.5.............................1
15 80570 WELDMENT,PIPE/FILTER SUPPORT 39 216365 GASKET,COPPER,LOMBARDINI
15 80578 KIT,SERVICE,EXHAUST BRKT 39 Ref. Hose, 3/16 inch (refer to Figure

8-E)..................................................1
-- 80570 WELDMENT,PIPE/FILTER SUPPORT
40 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 80578 KIT,SERVICE,EXHAUST BRKT
16 80093 PLATE, EXHAUST SUPT.
INTERFACE.....................................1 42 4828 NUT,NYLOCK,3/8-16
17 80360 TAILPIPE, ENGINE, TML................1
Part No. 116471 TML-4000, TML-4000N 51


(continued)
43 85016 VALVE - SOLENOID, FUEL

(DEUTZ)..........................................1
44 Ref. Hose - Fuel, 1/4 inch (Figure
205.1)
-- 110003 PLUG,M6X1.0.................................1
45 823275 PLATE,FUEL STRAINER
MNT,DEUTZ*...................................1
52 TML-4000, TML-4000N Part No. 116471


(continued)
Part No. 116471 TML-4000, TML-4000N 53

304.1 Lombardini and Deutz Engine with Leroy Somer Generator
54 TML-4000, TML-4000N Part No. 116471

304.1 Lombardini and Deutz Engine with Leroy Somer Generator
-- 116032 KIT,GENERATOR,LOMB/LEROY 36
includes generator, mounting bracket,
isolators & mounting hardware
-- 630905 GENERATOR,6KW,240V,60HZ,1P *
includes items 1-4; Complete
1 85017 COVER - CAPACITOR(57324)........1
-- 836707 TOP COVER....................................1
2 85092 SCREW,FLANGE,HHC,M5X0.8X12
3 836711 CAPACITOR,22.5UF.......................2
3 85018 CAPACITOR,70 MF,450 V...............1
3 97335 TERMINAL STRIP, LEROY GEN
-- 836711 CAPACITOR,22.5UF.......................2
-- 97335 TERMINAL STRIP, LEROY GEN
4 28443 CABLE TIE,11.5" BLACK................2
5 6198 NUT,NYLOCK,1/2-13
7 8177 SCREW,HHC,1/2-13 X 1.5
8 59746 SCREW,HHC,5/8-11 X 4.0***
10 6024 NUT,NYLOCK,5/8-11
11 80379 ISOLATOR, ENGINE MOUNT.........4
12 57418 PLATE,ENGINE MOUNT REAR......1
13 85093 SCREW,SHC,M12X1.75X25,GR 12.9
14 67722 WASHER,FLAT,M12 HARDENED
15 80330 FORMING, ENGINE MOUNT,
FRONT............................................1
16 116027 FORMING,GEN MNT,LOMB/LEROY
36.....................................................1
17 740925 ISOLATOR,ENGINE,30
DUR,2.5DIA.....................................3
18 996290 SCREW,HHC,M10-1.5X90MM GR8.8
19 22736 NUT,NYLOCK,M10X1.50
20 990415 WASHER,FLAT,SNUB 1/2X2-3/4 ZN
Part No. 116471 TML-4000, TML-4000N 55

305.1 Lombardini and Deutz Engine with Marathon Generator
56 TML-4000, TML-4000N Part No. 116471

305.1 Lombardini and Deutz Engine with Marathon Generator
-- 85206 GENERATOR,6KVA,240VAC,60HZ
includes items 1-6
1 78196 SCREW,PHP, 8-32 X 5/8
2 85209 CONNECTION BOX - COVER........1
3 18605 NUT,NYLOCK,8-32
4 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH..............................................2
5 85207 CAPACITOR,45 MF***OVAL............1
6 85208 CONNECTION BOX - BASE...........1
7 14033 SCREW,HHC,3/8-16 X 2.75
9 4828 NUT,NYLOCK,3/8-16
10 80601 ISOLATOR,140# AXIAL,1.31
O.D**................................................2
11 80572 FORMING,ENGINE MOUNT,RT
REAR...............................................1
12 80573 FORMING,ENGINE MOUNT,LT
REAR...............................................1
13 27585 SCREW,HHC,M12 X 20MM
14 740920 ISOLATOR,ENGINE,390LB.............2
DUR,2.5DIA.....................................2
15 85093 SCREW,SHC,M12X1.75X25,GR
12.9..................................................2
16 67722 WASHER,FLAT,M12 HARDENED
17 Ref. Front Engine Mount Bracket (refer
to Figure 304.1)
18 6024 NUT,NYLOCK,5/8-11
20 59746 SCREW,HHC,5/8-11 X 4.0***
Part No. 116471 TML-4000, TML-4000N 57

306.1 Perkins 103-10 Engine, View 1
58 TML-4000, TML-4000N Part No. 116471

-- 104784 GEN ASSY,PRK 403/LEROY 60HZ*** 28 85068 FAN-PERKINS (103-10)..................1

1 85145 PULLEY-CRANKSHAFT,PERKI 29 58236 RADIATOR FRAME PERKINS........1
103.10..............................................1 30 97462 SHROUD-RADIATOR, PER
2 85071 BELT-FAN, PERKINS (103.10)........1 (403C-11)........................................1
3 85078 PULLEY-WATER
PUMP,PERK.103.10........................1
4 22571 NUT,HEX,M8 X 1.25
6 44605 WASHER,FLAT,M8 X .033
7 85135 CLAMP-RADIATOR
HOSE,PERKINS..............................4
8 85088 HOSE-RADIATOR,UPPER,PERKINS.1
9 85147 BRACKET-ISOLATOR,RADIATOR...1
10 85129 ISOLATOR,VIBRATOR-RADIATOR..3
11 85075 PUMP-WATER, PERKINS
(103-10)...........................................1
-- 85079 GASKET,WATER PUMP,PERK103-10
-- 85118 BACKPLATE,WTRPUMP,PERK
103.10
-- 85119 GASKET/REAR,WTR PUMP (103.10)
12 85134 HOSE-RADIATOR,LOWER,PERKINS.1
13 85146 BRACKET-RADIATOR
GUARD,PERKIN..............................1
14 85132 GUARD-RAD.-ALTERNATOR
SD/PERKI........................................1
-- 85133 GUARD-RAD.-DIPSTICK
SD/PERKINS
15 85131 MOUNT-WELD,RADIATOR,
PERKINS.........................................1
16 49375 SCREW,HHC,M6 X 16
17 25926 WASHER,FLAT,M6 PLTD.
18 49364 NUT,NYLOCK,M6X1.00
19 49417 SCREW,PHILLIPS,PHM,M5X.8X16
20 6607 WASHER,LOCK,#10 PLTD
21 6146 WASHER,FLAT,MS,#10,Y
22 80515 FORMING, RAD. SHROUD, RT.......1
23 85128 BRACKET/RADIATOR
103.10/TML.....................................1
25 80516 FORMING, RAD. SHROUD, LT.......1
26 85086 RADIATOR-PERKINS (103.10).......1
27 85130 CAP-RADIATOR,PERKINS
(103.10)...........................................1
Part No. 116471 TML-4000, TML-4000N 59

60 TML-4000, TML-4000N Part No. 116471

-- Ref. Battery Blanket (refer to Figure 20 823275 PLATE,FUEL STRAINER

205.1) MNT,DEUTZ*...................................1
-- 27089 HOSE,5/16 FUEL,SAE 30R7 21 6091 NUT,NYLOCK,1/4-20.......................1
-- 44723 SPACER,OUTRIGGER PIN*** 22 4266 SCREW,HHC,1/4-20 X 2
-- 97495 COLD START PKG, PERKINS, TML 23 80010 HEATER, OIL PAN, DEUTZ 1008.....1
includes items 13, 23 and 24 24 80583 ADAPTER, FUEL/WTR SEP, PRK...1
-- 97498 KIT,FUEL/WATER
SEP/PERKINS,TML
includes items 13, 19, 20 and 24
1 85106 FUEL RAIL#3, PERKINS (103.10)...1
4 85149 RAIL-LEAK OFF,PERKIN
(103.10)...........................................1
5 85123 PUMP-FUEL
INJECTION,PERK103.10................1
6 72350 SOLENOID,SHUT
DN,PERKINS(54555.......................1
-- 85124 GASKET,SOLENOID,PERKINS 72350
7 72337 SWITCH,OIL
PRESS-PERKINS(54555................1
8 85155 PUMP,PRIMER,PERKINS***...........1
9 72348 PUMP,LIFT(FUEL)
PERKINS(54555)............................1
10 85107 DIPSTICK,PERKINS (103.10).........1
-- 65639 O-RING,DIPSTICK TUBE(Z45 PERK)
-- 85148 TUBE-DIPSTICK,PERKINS/103.10
11 94762 OIL FILTER - PERKINS...................1
12 65541 FILTER,FUEL
PERKINS(KR70481U).....................1
-- 65542 FILTER, ELEMENT/FUEL PERKINS**
13 80581 FILTER,FUEL/WTR SEP,SPN ON
PRK.................................................1
14 85151 BAR-HOLD,GLOW
PLUG,PERK103.10.........................1
15 77736 GLOW PLUG (PERKINS 404-22).....3
16 65636 CAP, OIL FILLER.............................1
17 65638 SEAL, OIL FILLER CAP..................1
18 85152 INJECTOR-FUEL,PERKINS
(103.10)...........................................3
19 104736 STRAINER,FUEL1/4NPT,250
MIC..................................................1
-- 104737 STRAINER,FUEL,ELEMENT,250 MIC
Part No. 116471 TML-4000, TML-4000N 61

308.1 PerkIns 103-10 Engine, View 3
62 TML-4000, TML-4000N Part No. 116471

308.1 PerkIns 103-10 Engine, View 3
1 85137 COVER-AIR
FILTER,PERKINS103.10.................1
2 85081 ELEMENT-AIR
FILTER,PERK-103-10.....................1
3 85070 AIR FILTER,PERKINS (103.10)......1
includes items 1, 2 and mounting band
-- 58307 SENSOR,AIR FILTER 85070
4 85138 CLAMP-AIR FILTER
HOSE/PERKINS..............................2
5 85139 HOSE-AIR FILTER,PERKINS
103.10..............................................1
6 85127 REGULATOR,12V-PERKINS
103.10..............................................1
7 85136 SOCKET-RELAY,PERKINS
(103.10)...........................................2
8 85115 RELAY,GLOW
PLUG/START,PERKINS..................2
9 85110 FUSE, 7.5A PERKINS (103.10)......1
10 85112 HOLDER-FUSE,7.5A
PERKIN/103.10...............................1
11 85113 HOLDER-FUSE,40A PERKINS
103.10..............................................1
12 85111 FUSE, 40A PERKINS (103.10).......1
13 72343 GASKET,EXH
FLANGE-PERKINS54555...............1
14 Ref. Muffler Heat Shield included with
item 15.............................................1
not available separately
15 MUFFLER-PERKINS (103.10)........1
component no longer available
16 85087 MANIFOLD-EXHAUST,PERK
(103.10)...........................................1
17 85143 GASKET-EXHAUST
MANIFOLD/PERKIN........................1
18 228458 STARTER, PERKINS, 403D............1
19 72339 SWITCH,WATER
TEMP-PERKINS54555....................1
20 85117 DRAIN PLUG-OIL,PERKINS
103.10..............................................1
21 85141 PAN-OIL,PERKINS (103.10)...........1
22 85140 GASKET-OIL PAN,PERKINS
103.10..............................................1
23 85089 ALTERNATOR,15A,PERKINS
103.10..............................................1
-- 85082 LEVER-ALTERNATOR,PERKINS103-10
Part No. 116471 TML-4000, TML-4000N 63

309.1 Perkins 103-10 Engine with MeccAlte Generator
64 TML-4000, TML-4000N Part No. 116471

309.1 Perkins 103-10 Engine with MeccAlte Generator
-- 85154 COVER-CAPACITOR,MECCALTE
GEN.
-- 85202 CLAMP-CAPACITOR,MECCALTE
GEN.
-- 97345 CAPACITOR,35 MF,450V***SMALL
models with one capacitor
1 116041 KIT,GENERATOR PERK/LEROY 36
1 116282 KIT:GEN REFIT 50HZ TO MAR......1
1 97334 TERMINAL STRIP, MCALTEE GEN
-- 97334 TERMINAL STRIP, MCALTEE GEN
2 Ref Wire Harness, 240V, AC
Generator (refer to Figure 210.1)
3 80552 FORMING, GEN MNT, PRK............1
4 67349 SCREW,HHC,M8 X 50
5 67306 WASHER,FENDER M8
6 6024 NUT,NYLOCK,5/8-11
8 80550 FORMING, ENGINE MNT, RT,
PRK.................................................1
9 80551 FORMING, ENGINE MNT, LT,
PRK.................................................1
11 59746 SCREW,HHC,5/8-11 X 4.0***
12 Ref. Radiator Shroud Bracket, Small
(refer to Figure 306.1)
13 Ref. Radiator Shroud Bracket, Large
Part No. 116471 TML-4000, TML-4000N 65

310.1 Perkins 403C-11 Engine with Generators
66 TML-4000, TML-4000N Part No. 116471

310.1 Perkins 403C-11 Engine with Generators
-- Ref. Hose End, Barbed, 1/4 inch (refer 19 80601 ISOLATOR,140# AXIAL,1.31
to Figure 205.1)...............................1 O.D**................................................2
-- 116034 HOSE FIT,PIPE/BARB 20 8177 SCREW,HHC,1/2-13 X 1.5
1/4MX3/16H.....................................1 20 996290 SCREW,HHC,M10-1.5X90MM GR8.8
-- 30490 HOSE,1/4 FUEL LINE,SAE 30R7 21 990415 WASHER,FLAT,SNUB 1/2X2-3/4 ZN
-- 35418 HOSE,FUEL,3/16,SAE 30R7 22 22736 NUT,NYLOCK,M10X1.50
-- 44909 CLAMP,HOSE,.25............................4 23 116039 RADIATOR BRACKET
-- 891520 PIPE FITTING STR ELBO...............1 W/ISOLATORS................................1
1 630905 GENERATOR,6KW,240V,60HZ,1P
*.......................................................1
-- 116041 KIT,GENERATOR PERK/LEROY
36.....................................................1
includes generator, mounting bracket,
isolators & mounting hardware; from
SN 000636
2 Ref. Wire Harness, 240V, AC
Generator (refer to Figure 210.1)
3 104750 FORMING,GEN
MOUNT,PRK-LEROY......................1
3 116035 FORMING,GEN MNT,PERK/LEROY
36.....................................................1
-- 104750 FORMING,GEN
MOUNT,PRK-LEROY......................1
4 8177 SCREW,HHC,1/2-13 X 1.5
6 6198 NUT,NYLOCK,1/2-13
DUR,2.5DIA.....................................4
-- 80379 ISOLATOR, ENGINE MOUNT.........3
8 104655 FORMING,ENGINE
MOUNT,L,PRK................................1
9 104654 FORMING,ENGINE
MOUNT,R,PRK................................1
10 59746 SCREW,HHC,5/8-11 X 4.0***
12 6024 NUT,NYLOCK,5/8-11
13 116282 KIT:GEN REFIT 50HZ TO MAR......1
14 51131 SCREW,HHC,5/8-11 X 2.5
15 104777 FORMING,GEN
MOUNT,PRK-MECC........................1
16 67349 SCREW,HHC,M8 X 50
17 67306 WASHER,FENDER M8
Part No. 116471 TML-4000, TML-4000N 67

311.1 Perkins 403C-11 Engine, View 1
68 TML-4000, TML-4000N Part No. 116471

-- Ref. PCB, Glow Plug - shutdown (refer

to Figure 206.1)
-- 112288 ENGINE,DSL,TML,PRK 403C-11
-- 84860 VALVE COVER BREATHER
-- 85155 PUMP,PRIMER,PERKINS***
1 58291 RADIATOR,PERKINS,TML..............1
2 97476 FAN PERKINS (403C-11)................1
3 97407 ELEMENT, AIR FILTER 403C-11.....1
4 97426 HOUSING,FLYWHEEL,403C-11.....1
5 97425 FLYWHEEL,ASSEMBLY
(403C-11)........................................1
-- 97472 STARTER RING PERKINS(403C-11)
6 228458 STARTER, PERKINS, 403D............1
8 97430 MANIFOLD,EXHAUST,TML,403C-11.1
-- 101326 STUDS,EXHAUST
-- 101327 NUTS,EXHAUST
9 85143 GASKET-EXHAUST
MANIFOLD/PERKIN........................1
10 97473 SENSOR,WATER
TEMPERATURE..............................1
-- 134456 SWITCH,COOLANT
TEMP,PERKINS..............................1
11 85071 BELT-FAN, PERKINS (103.10)........1
12 101322 PUMP,WATER.................................1
-- 97483 GASKET,WATER PUMP, 403C-11
13 101319 FAN PULLEY...................................1
14 58405 MUFFLER,PERKINS,400 SERIES
14 72343 GASKET,EXH
FLANGE-PERKINS54555...............1
-- MUFFLER,PERKINS,400 SERIES...1
obsolete, no replacement offered by
supplier
15 97428 HOSE,RADIATOR,UPPER
PRKNS,TML....................................1
16 Ref. Alternator - 12V DC, 15 Amp
17 97428 HOSE,RADIATOR,UPPER
PRKNS,TML....................................1
Part No. 116471 TML-4000, TML-4000N 69

70 TML-4000, TML-4000N Part No. 116471

1 84812 PIPE,INJECTOR 1, 403C-11...........1

2 84813 PIPE,INJECTOR 2, 403C-11...........1
3 84814 PIPE,INJECTOR 3, 403C-11...........1
4 97405 INTAKE
MANIFOLD,PRKNS403C-11...........1
5 97429 GASKET,INTAKE
MNFLD,403C-11..............................1
6 97427 PULLEY,CRANK, 403C-11..............1
7 84811 INJECTOR,FUEL 403C-11..............3
8 84815 GLOW PLUG, 403C-11...................3
9 97460 FUEL INJECTION PUMP
(403C-11)........................................1
10 97404 SOLENOID,SHUT
DN,PERKNS403C-11......................1
11 72348 PUMP,LIFT(FUEL)
PERKINS(54555)............................1
12 101321 SWITCH,OIL PRESSURE...............1
13 94762 OIL FILTER - PERKINS...................1
14 101320 DIPSTICK,STRAIGHT SHORT.......1
15 97461 DIPSTICK
TUBE,PERKINS(403C-11)..............1
16 62421 FILTER,FUEL,PERKINS..................1
17 94889 FUEL FILTER ASSEMBLY..............1
includes item 16
Part No. 116471 TML-4000, TML-4000N 71

400 Mast Components December 2015
401.1 Mast Components, View 1
72 TML-4000, TML-4000N Part No. 116471

December 2015 400 Mast Components
401.1 Mast Components, View 1
1 69682 GLIDE PAD, MAST ROTATE............4

2 6637 SCREW,HHC,1/4-20 X 1.75
4 6091 NUT,NYLOCK,1/4-20
5 51428 SCREW,HHC,3/4-10 X 2.75
6 6564 WASHER,SHIM,.765X1.312 X.093**
7 10258 NUT,NYLOCK,3/4-10
8 69684 PLATE, FIRST MAST END CAP
TML.................................................1
9 69687 WEAR PAD, THRUST......................1
10 69885 SLEEVE ASSY, NO. 1 MAST..........1
includes item 15
11 57316 PULLEY, TML MAST.......................1
12 80107 CABLE ASSY,WINCH, 159" 3/16"....1
13 69680 PIN,CLEVIS,.625 X 1.50 LG............1
14 6094 PIN,COTTER,.125 X 1
15 57589 SCREW,HHC,3/4-10 X 10 GRADE
8.......................................................1
16 74323 WASHER,FLAT,.812X2X.14 HARDEN
17 42641 BEARING,FLANGED,.75ID X
1.00..................................................2
18 10258 NUT,NYLOCK,3/4-10
19 6090 SCREW,HHC,1/4-20 X .75
20 Ref. Winch Frame Assembly (refer to
Figure 208.1)
Part No. 116471 TML-4000, TML-4000N 73

402.1 Mast Components, View 2 (to SN TML04-732)
74 TML-4000, TML-4000N Part No. 116471

1 6091 NUT,NYLOCK,1/4-20 28 823270 PLATE, PULLEY GUARD................1

2 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....7 29 69843 SCREW,FHS,3/8-16 X 1.25, ZN
3 57646 NUMBER 1 MAST TUBE ASSEMBLY 30 48075 SPRING, OUTRIGGER...................2
WITH DECALS................................1 31 69708 WELD.HANDLE,MAST ROTATE
3 85273 MAST ASSY W/DECALS-#1 TML.................................................1
TB/TML............................................1 32 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
3A 57646 NUMBER 1 MAST TUBE ASSEMBLY 33 11978 WASHER,FLAT,NYLON.515X.88X.093
WITH DECALS................................1
34 69658 PLATE,TELESCOPING STOP........1
3B 85273 MAST ASSY W/DECALS-#1
TB/TML............................................1 35 69657 WEAR PAD, .625 X 1.38 X .5 LG.....1
4 7339 SCREW,HHC,1/4-20 X .5 36 5224 SCREW,HHC,3/8-16 X 2
5 6356 WASHER,LOCK,.25 37 61295 PIN,CLEVIS,.625 X 2.00 LG............1
6 80640 NUT,WELD 1/4-20, 1.00 PLTD
7 80641 GLIDE PAD, MAST..........................1
7 85304 WEAR PAD TML KIT***...................5
-- 80641 GLIDE PAD, MAST..........................5
8 69680 PIN,CLEVIS,.625 X 1.50 LG............1
9 6094 PIN,COTTER,.125 X 1.....................2
10 85260 CABLE
ASSY-SEQUENCING,MAST/TML....1
11 57316 PULLEY, TML MAST.......................1
12 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................2
13 4828 NUT,NYLOCK,3/8-16
14 8255 SCREW,HHC,3/8-16 X .75
16 Ref. Winch Reinforcement Plate (refer
to Figure 204.1)
17 Ref. Winch Housing (refer to Figure
208.1)
18 80118 TILT LINKAGE ASSY W/DECAL
TML.................................................1
19A 80094 FORMING, ACT. GUIDE, SERVICE
19B 80095 FORMING,ACTUATOR GUIDE***....1
20 5094 SCREW,RHM,10-32 X .5
21 6178 NUT,NYLOCK,10-32
22 6090 SCREW,HHC,1/4-20 X .75
23 6145 SCREW,HHC,1/4-20 X 1.5
25 40735 SPACER, 1/4ID3/8OD, .875LG........1
26 6889 NUT,LP NYLOCK,1/4-20
27 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.1
Part No. 116471 TML-4000, TML-4000N 75

402.2 Mast Components, View 2 (from SN TML04-733)
76 TML-4000, TML-4000N Part No. 116471

1 85273 MAST ASSY W/DECALS-#1

TB/TML............................................1
2 7339 SCREW,HHC,1/4-20 X .5
4 80641 GLIDE PAD, MAST..........................5
5 80640 NUT,WELD 1/4-20, 1.00 PLTD........5
6 57316 PULLEY, TML MAST.......................1
7 85260 CABLE
8 69680 PIN,CLEVIS,.625 X 1.50 LG............1
9 6094 PIN,COTTER,.125 X 1.....................2
10 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................2
11 4828 NUT,NYLOCK,3/8-16
TML.................................................1
13 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
14 6090 SCREW,HHC,1/4-20 X .75
15 6091 NUT,NYLOCK,1/4-20
16 6145 SCREW,HHC,1/4-20 X 1.5
18 40735 SPACER, 1/4ID3/8OD, .875LG........1
19 6889 NUT,LP NYLOCK,1/4-20
21 823270 PLATE, PULLEY GUARD................1
22 97321 ACTUATOR GUIDE W/DECAL
23 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
24 48075 SPRING, OUTRIGGER...................2
25 116593 MAST ROTATE HANDLE................1
26 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
27 11978 WASHER,FLAT,NYLON.515X.88X.093
28 Ref. Winch Housing (refer to Figure
208.1)
29 Ref. Winch Reinforcement Plate (refer
to Figure 208.1)...............................1
30 5224 SCREW,HHC,3/8-16 X 2
31 69658 PLATE,TELESCOPING STOP........1
32 69657 WEAR PAD, .625 X 1.38 X .5 LG.....1
33 61295 PIN,CLEVIS,.625 X 2.00 LG............1
34 8255 SCREW,HHC,3/8-16 X .75
Part No. 116471 TML-4000, TML-4000N 77

78 TML-4000, TML-4000N Part No. 116471

1 8914 SCREW,HHC,1/4-20 X .625

3 Ref. Weld Nut, 1/4 -20, 1 inch (refer
to Figure 402.2)
4 80206 BRACKET, STIFFENER LH.............1
5 Ref. Wear Pad, 1.88 x 1 x 0.34 inch
6 69680 PIN,CLEVIS,.625 X 1.50 LG............1
7 6094 PIN,COTTER,.125 X 1
8 43391 PIN,CLEVIS,.50 X 9.75LG...............1
9 6888 SCREW,HHC,1/4-20 X 1
11 6091 NUT,NYLOCK,1/4-20
12 6145 SCREW,HHC,1/4-20 X 1.5
13 69699 GUIDE PAD, ACTUATOR STOP......3
15 40735 SPACER, 1/4ID3/8OD, .875LG........1
16 Ref. Control Cable Pulley (refer to
Figure 402.2)
17 823273 BRACKET, SHEAVE PULLEY
MOUNT...........................................1
18 69638 SPRING, COMP. .765 ž 8.00 LG......1
19 80204 SPACER, #2 MAST.........................1
20 57316 PULLEY, TML MAST.......................1
21 6708 SCREW,HHC,3/8-16 X 2.25
22 4828 NUT,NYLOCK,3/8-16
23 80205 BRACKET, STIFFENER RH............1
24 7339 SCREW,HHC,1/4-20 X .5
25 Ref. Number 1 Mast Tube Assembly
26 80126 MAST ASSY, NO. 2--TML **............1
includes items 2, 5 and 24
-- 57302 WELDMENT, SECOND MAST
Part No. 116471 TML-4000, TML-4000N 79

80 TML-4000, TML-4000N Part No. 116471

1 85277 MAST TUBE ASSY--NO. 2 TML**

2 6094 PIN,COTTER,.125 X 1
3 43391 PIN,CLEVIS,.50 X 9.75LG...............1
4 6888 SCREW,HHC,1/4-20 X 1
6 6091 NUT,NYLOCK,1/4-20
7 69699 GUIDE PAD, ACTUATOR STOP......2
8 823273 BRACKET, SHEAVE PULLEY
MOUNT...........................................1
10 Ref. Control Cable Pulley (refer to
Figure 10-B.1)
11 40735 SPACER, 1/4ID3/8OD, .875LG........1
12 6145 SCREW,HHC,1/4-20 X 1.5
14 69638 SPRING, COMP. .765 ž 8.00 LG......1
15 Ref. Mast Cable Pulley (refer to Figure
10-B.1)
15 57316 PULLEY, TML MAST.......................1
16 69680 PIN,CLEVIS,.625 X 1.50 LG............1
17 Ref. Number 1 Mast Tube Assembly
(refer to Figure 10-B.1)
TB/TML............................................1
18 Ref. Weld Nut, 1/4 -20, 1 inch (refer
to Figure 10-B.1)
18 80640 NUT,WELD 1/4-20, 1.00 PLTD
19 80641 GLIDE PAD, MAST..........................1
20 8255 SCREW,HHC,3/8-16 X .75
22 7339 SCREW,HHC,1/4-20 X .5
24 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................2
25 4828 NUT,NYLOCK,3/8-16
Part No. 116471 TML-4000, TML-4000N 81

82 TML-4000, TML-4000N Part No. 116471

1 57317 WELDMENT, LIGHT MOUNT

TML.................................................1
2 6175 SCREW,HHC,3/8-16 X 1
3 4828 NUT,NYLOCK,3/8-16
4 80138 WELDMENT, ARM EXTENSION.....1
5 104685 CLAMP,0.56,#9 X 1/2, RUB
CUSH..............................................1
6 80135 FORMING, LIGHT BAR GUSSET....1
7 6090 SCREW,HHC,1/4-20 X .75
8 6091 NUT,NYLOCK,1/4-20
9 11335 SCREW,SHS,3/8-16 X .5
TML.................................................1
12 80134 WELDMENT,LIGHT BAR CHANNEL
TML.................................................1
13 57352 SPRING, 3.5"LG, 0.50 ID................2
14 7265 RIVET,STEEL,P, .25 X .375.............8
16 80641 GLIDE PAD, MAST
17 80125 MAST ASSY , NO. 3 TML................1
includes items 14-16
19 7713 NUT,LP NYLOCK,3/8-16
20 80126 MAST ASSY, NO. 2--TML **............1
Part No. 116471 TML-4000, TML-4000N 83

84 TML-4000, TML-4000N Part No. 116471

1 80200 WELDMENT, LIGHT MOUNT..........1

2 11335 SCREW,SHS,3/8-16 X .5
5 104685 CLAMP,0.56,#9 X 1/2, RUB
CUSH..............................................1
6 80118 TILT LINKAGE ASSY W/DECAL TML
7 57352 SPRING, 3.5"LG, 0.50 ID................2
8 6002 NUT,LP NYLOCK,5/16-18
10 30973 BUMPER,RUBBER-1 X 1.25...........2
11 7265 RIVET,STEEL,P, .25 X .375
13 80641 GLIDE PAD, MAST
14 85286 MAST ASSY, NO. 3.........................1
includes items 11-13
TB/TML............................................1
16 85277 MAST TUBE ASSY--NO. 2 TML**.....1
17 22832 SCREW,HHC,3/8-16 X 6
18 4828 NUT,NYLOCK,3/8-16
Part No. 116471 TML-4000, TML-4000N 85

405.1 Lightbar Installation (to SN TML02-218)
86 TML-4000, TML-4000N Part No. 116471

405.1 Lightbar Installation (to SN TML02-218)

2 40658 WASHER,FLAT,RETAINING,.510
3 6034 NUT,HEX,JAM,1/2-13
5 57673 FORMING, LIGHT PITCH
ADJUST...........................................4
6 69641 SCREW,HHC,3/8-16 X .75, ST
7 6700 WASHER,STAR,EXTERNAL,.375
8 8177 SCREW,HHC,1/2-13 X 1.5
9 Ref. LIGHT FIXTURE
refer to 406.1
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
11 7713 NUT,LP NYLOCK,3/8-16
12 57674 FORMING, LIGHT YAW ADJUST
TML.................................................4
13 69766 WASHER,UHMW, 9/16 X 3.00........4
14 57535 BOX, OUTLET, 2-GANG..................1
-- 57581 J-BOX, COVER, 2 GANG
16 6607 WASHER,LOCK,#10 PLTD
17 15513 NUT,HEX,10-32
18 69701 PLATE, LIGHT ROTATION
LOCK%%........................................6
Part No. 116471 TML-4000, TML-4000N 87

405.2 Lightbar Installation (from SN TML02-219 to TML06-708)
88 TML-4000, TML-4000N Part No. 116471

405.2 Lightbar Installation (from SN TML02-219 to TML06-708)

2 57535 BOX, OUTLET, 2-GANG..................1
4 57582 WIRE CABLE,16/7
SOOW..............................378-inches
5 57582 WIRE CABLE,16/7
SOOW..............................378-inches
6 80475 CONN, MALE STRAIGHT...............4
7 85278 CABLE ASSY-LIGHT/TML...............4
8 80478 ASSY, CAP RECEPTACLE..............4
9 80445 LATCH, DRAW, SPRING
LOADED..........................................8
10 33776 RIVET,STL,STL,P,.188 X .375.......16
11 80441 STANDOFF, LIGHT MODULE
MNT...............................................12
12 Ref. LIGHT FIXTURE
refer to 406.1
13 823268 FORMING, LIGHT PITCH ADJ........4
14 8255 SCREW,HHC,3/8-16 X .75
16 80411 WELDMENT, LIGHT YAW
ADJUST...........................................4
17 6002 NUT,LP NYLOCK,5/16-18
19 80466 TUBE, SPACER...............................4
20 69766 WASHER,UHMW, 9/16 X 3.00........4
21 80448 SCREW,HHC,5/16-18 X 6.50
22 13005 SCREW,HHC,1/2-13 X 6,GRD.8.....2
24 69207 PLATE, LIGHT ROTATION LOCK.....8
25 59972 CLEVIS PIN, 5/16 X 3/4..................8
26 80336 CLIP, COTTER RING, 5/16 X .047
27 6086 NUT,LP NYLOCK,1/2-13
28 6034 NUT,HEX,JAM,1/2-13
Part No. 116471 TML-4000, TML-4000N 89

405.3 Lightbar Installation (from SN TML06-709)
90 TML-4000, TML-4000N Part No. 116471

405.3 Lightbar Installation (from SN TML06-709)

2 57535 BOX, OUTLET, 2-GANG..................1
4 57582 WIRE CABLE,16/7
SOOW..............................378-inches
5 57582 WIRE CABLE,16/7
SOOW..............................378-inches
6 80475 CONN, MALE STRAIGHT...............4
7 85278 CABLE ASSY-LIGHT/TML...............4
8 80478 ASSY, CAP RECEPTACLE..............4
9 80445 LATCH, DRAW, SPRING
LOADED..........................................8
10 33776 RIVET,STL,STL,P,.188 X .375.......16
11 80441 STANDOFF, LIGHT MODULE
MNT...............................................12
12 LIGHT FIXTURE
refer to 406.2
13 823268 FORMING, LIGHT PITCH ADJ........4
14 8255 SCREW,HHC,3/8-16 X .75
16 80411 WELDMENT, LIGHT YAW
ADJUST...........................................4
17 6002 NUT,LP NYLOCK,5/16-18
19 80466 TUBE, SPACER...............................4
20 69766 WASHER,UHMW, 9/16 X 3.00........4
21 80448 SCREW,HHC,5/16-18 X 6.50
22 13005 SCREW,HHC,1/2-13 X 6,GRD.8.....2
24 69207 PLATE, LIGHT ROTATION LOCK.....8
25 59972 CLEVIS PIN, 5/16 X 3/4..................8
26 80336 CLIP, COTTER RING, 5/16 X .047
27 6086 NUT,LP NYLOCK,1/2-13
28 6034 NUT,HEX,JAM,1/2-13
Part No. 116471 TML-4000, TML-4000N 91

406.1 Light Housing Assembly (to SN TML06-708)
92 TML-4000, TML-4000N Part No. 116471

406.1 Light Housing Assembly (to SN TML06-708)
-- 161090 FIXTURE ASSEMBLY 1000W RECT

Complete from SN 605 to SN 000708
-- 66844 O-RING, .285 X.065
-- 80539 O-RING, .83 OD X .21
1 78196 SCREW,PHP, 8-32 X 5/8
2 69886 GASKET,LIGHT FIXTURE,TMLN
%%..................................................1
3 58190 HOUSING,LIGHT FIXTURE
(57449)............................................1
4 71979 SCREW,INDENTED HEX,10-24 X
.75....................................................6
4 85042 SCREW,HEX HD FLANGE,
10-24X.63........................................1
-- 71979 SCREW,INDENTED HEX,10-24 X
.75....................................................6
5 80566 INSULATION, FIBERGLASS,
6X6X1«............................................1
6 80599 BRACKET, LAMP REFLECTOR
MOUNT...........................................1
7 REFLECTOR,LIGHT, CENTER.......1
7 116045 REFLECTOR BASE........................1
8 REFLECTOR,LIGHT,END,W/O
HOLE...............................................1
8 116046 REFLECTOR SIDE..........................1
9 69868 SCREW,HEX HD FLANGE,
10-24X.50........................................9
10 69888 RETAINER,LIGHT BULB.................1
11 80102 CLIP, LENS RETAINER (57449)......8
12 58191 RETAINER,LENS,LIGHT (57449).....1
13 80103 LENS,LIGHT (57449)......................1
14 160077 LAMP MH 1000W BT37HOR..........1
15 REFLECTOR,LIGHT
FIX,END,W/HOLE...........................1
15 116047 REFLECTOR LAMP SIDE...............1
16 69887 SOCKET,LIGHT BULB, 4KW...........1
Part No. 116471 TML-4000, TML-4000N 93

406.2 Light Housing Assembly (from SN TML06-709 to TML08-372)
94 TML-4000, TML-4000N Part No. 116471

406.2 Light Housing Assembly (from SN TML06-709 to TML08-372)

1 112282 FORMING,LAMP
MOUNT,SPERO..............................1
2 116019 JUNCTION BOX..............................1
3 116017 JUNCTION BOX GASKET..............1
4 116018 JUNCTION BOX COVER................1
5 116014 CORDSET,W/PLUG,TML WIDE......1
-- 116013 CORDSET, NO PLUG.....................1
6 116012 CABLE ASSEMBLY.........................1
7 116009 LAMP SUPPORT............................1
8 116010 GLASS LENS..................................1
9 116008 LENS GASKET................................1
10 116011 LAMP SOCKET...............................1
11 160077 LAMP MH 1000W BT37HOR..........1
Part No. 116471 TML-4000, TML-4000N 95

406.3 Light Housing Assembly (from SN TML08-373)
96 TML-4000, TML-4000N Part No. 116471

406.3 Light Housing Assembly (from SN TML08-373)

1 116054 TOP FRAME,HOUSING BASE.......1
2 116049 GASKET,RECTANGULAR
GLASS/LENS..................................1
3 116048 GLASS/LENS,RECTANGULAR
PSI...................................................1
4 116051 RETAINER CLIP,GLASS/LENS.......8
-- 116052 COVER,GLASS/LENS RETAINER
CLIP.................................................8
5 160077 LAMP MH 1000W BT37HOR..........1
6 116047 REFLECTOR LAMP SIDE...............1
7 116045 REFLECTOR BASE........................1
8 116046 REFLECTOR SIDE..........................1
9 116057 LIGHT SOCKET,PSI RECT 5 KV.....1
includes pigtail
10 116056 GASKET,LIGHT SOCKET...............1
11 116044 BRACKET, SOCKET MOUNT.........1
12 116059 FIBERGLASS PAD,RECT LAMP
FIXT.................................................1
13 116053 GASKET,HOUSING BASE,
TOPFRAME.....................................1
14 116042 FIXTURE HOUSING BASE,1KW
RECT...............................................1
15 116043 CLEVIS PIN,4.6X60MM..................2
16 116113 CORD, 16/3 STW 60" STRIPPED....1
17 116109 GROMMET ASSEMBLY..................2
18 116058 LAMP BRACE, RECT HOUSING.....2
19 116061 SPRING, LAMP RETAINER............2
Part No. 116471 TML-4000, TML-4000N 97

407.1 Power Cable Routing
98 TML-4000, TML-4000N Part No. 116471

407.1 Power Cable Routing
1 47601 WIRE LOOM,5/8 DIA.SLIT

2 57430 HARNESS, 120 V MAST TML
-- 57582 WIRE CABLE,16/7 SOOW
-- 85382 CONNECTOR KIT-MAST
ELEC.CORD
3 28443 CABLE TIE,11.5" BLACK
3 6091 NUT,NYLOCK,1/4-20
-- 28443 CABLE TIE,11.5" BLACK
4 28443 CABLE TIE,11.5" BLACK
4 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
-- 28443 CABLE TIE,11.5" BLACK
Part No. 116471 TML-4000, TML-4000N 99

408.1 Mast Extension Cable Routing
100 TML-4000, TML-4000N Part No. 116471

408.1 Mast Extension Cable Routing
1 85260 CABLE
2 80281 CABLE ASSY - WINCH, MAST
EXTEN.............................................1
3 28487 SCREW,BHHS,3/8-16 X 1
5 4828 NUT,NYLOCK,3/8-16
Part No. 116471 TML-4000, TML-4000N 101

December 2015
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
10006 ........................15–16 116051 ......................97 28164 ........................11–12 5320 ..........................35

10107 ........................21, 33 116052 ......................97 28171 ........................11–12 5365 ..........................33
101319 ......................69 116053 ......................97 28443 ........................55, 99 5376 ..........................35
101320 ......................71 116054 ......................97 28487 ........................101 5397 ..........................16, 23, 25, 33,
101321 ......................71 116056 ......................97 28853 ........................25 51–52, 57, 77,
101322 ......................69 116057 ......................97 29560 ........................51–52 81, 83, 101
101326 ......................69 116058 ......................97 29752 ........................33 54428 ........................46
101327 ......................69 116059 ......................97 30255 ........................27 55017 ........................49
101726 ......................25 116061 ......................97 30490 ........................25, 51–52, 67 55098 ........................49
10256 ........................15–16 116062 ......................27, 29, 31 30973 ........................85 56050 ........................25
10258 ........................15–16, 73 116109 ......................97 31072 ........................11–12 56123 ........................49
104015 ......................25 116113 ......................97 32064 ........................51–52 56912 ........................15–16, 21, 25
104533 ......................12 116282 ......................65, 67 32499 ........................19 57302 ........................79
104654 ......................67 116593 ......................77 33277 ........................21, 83, 85 57316 ........................73, 75, 77, 79, 81
104655 ......................67 11978 ........................75, 77, 83, 85, 33373 ........................19 57317 ........................83
104685 ......................83, 85 87, 89, 91 33576 ........................41, 89, 91 57331 ........................16, 19
104736 ......................51–52, 61 12012 ........................35 33776 ........................89, 91 57332 ........................15–16
104737 ......................51–52, 61 121572 ......................15–16 35418 ........................25, 67 57352 ........................83, 85
104750 ......................67 12456 ........................41, 43 35434 ........................49 57393 ........................15–16
104776 ......................25 12461 ........................15–16 36372 ........................21 57398 ........................33
104777 ......................67 1254826 ....................51–52 37947 ........................27, 29, 31 57408 ........................23
104784 ......................59 12981 ........................35 38028 ........................19 57414 ........................25
104807 ......................37 13005 ........................89, 91 38709 ........................41, 43 57416 ........................33
104851 ......................27, 29, 31 13066 ........................15–16, 19 38987 ........................27 57418 ........................55
104852 ......................29, 31 134456 ......................69 39560 ........................15–16 57430 ........................37, 39, 99
104853 ......................29, 31 13585 ........................41 40267 ........................33 57451 ........................43, 89, 91
104854 ......................27, 29, 31 13854 ........................19 40658 ........................87 57470 ........................16
104963 ......................37 13918 ........................75, 77, 81 40735 ........................75, 77, 79, 81 57525 ........................37
10775 ........................41, 43 14033 ........................57 40766 ........................27 57535 ........................43, 87, 89, 91
10777 ........................43 14085 ........................35 42191 ........................19 57546 ........................15–16
110002 ......................51–52 14189 ........................35 42421 ........................27, 29, 31 57550 ........................15–16
110003 ......................52 14190 ........................35 42492 ........................41 57551 ........................15–16
112282 ......................95 14191 ........................35 42641 ........................73 57567 ........................15–16
112288 ......................69 14193 ........................35 4266 ..........................15–16, 51–52, 61 57568 ........................15–16
11335 ........................83, 85 14194 ........................35 43391 ........................79, 81 57570 ........................15–16
114007 ......................12 14392 ........................21 43956 ........................37 57571 ........................15–16
116000 ......................33 147094 ......................41 44605 ........................51–52, 59 57572 ........................15–16
116001 ......................33 147122 ......................15–16 44723 ........................61 57581 ........................43, 87, 89, 91
116002 ......................33 147123 ......................15–16 44909 ........................25, 49, 67 57582 ........................89, 91, 99
116008 ......................95 15086 ........................25 4512 ..........................21 57587 ........................25
116009 ......................95 15513 ........................87 45437 ........................41, 43 57589 ........................73
116010 ......................95 15657P-S ..................23 46017 ........................19 57600 ........................25
116011 ......................95 160032 ......................21 46716 ........................15–16, 21 57625 ........................15–16
116012 ......................95 160077 ......................93, 95, 97 46717 ........................15–16 57646 ........................75
116013 ......................95 161090 ......................93, 95, 97 47601 ........................99 57673 ........................87
116014 ......................95 162160 ......................15–16 48075 ........................75, 77, 87, 89, 91 57674 ........................87
116017 ......................95 16342 ........................35 4828 ..........................16, 21, 23, 25, 57710 ........................15–16
116018 ......................95 176335 ......................15–16 33, 51–52, 57, 57730 ........................25
116019 ......................95 176336 ......................16 75, 77, 79, 81, 57750 ........................25
116020 ......................45–46 18503 ........................49, 51–52 83, 85, 101 58052 ........................46
116021 ......................15–16 18542 ........................27, 29, 31 49364 ........................59 58190 ........................93
116023 ......................15–16 18605 ........................27, 29, 31, 57 49375 ........................49, 59 58191 ........................93
116024 ......................15–16 19506 ........................27, 29, 31 49378 ........................49, 51–52 58236 ........................59
116025 ......................15–16 2161 ..........................19 49379 ........................51–52 58291 ........................69
116026 ......................15–16 21618 ........................57 49407 ........................46, 59 58295 ........................46
116027 ......................55 21619 ........................21 49408 ........................49, 51–52, 59, 67 58306 ........................51–52
116028 ......................11–12 216365 ......................51–52 49409 ........................49, 51–52 58307 ........................63
116029 ......................11–12 21858 ........................41, 43 49417 ........................59 58311 ........................46
116030 ......................11–12 21982 ........................27, 29, 31 49819 ........................87 58400 ........................46
116032 ......................55 2223 ..........................33 49820 ........................41, 43 58405 ........................69
116034 ......................25, 67 22547 ........................19 5094 ..........................75 58496 ........................45–46
116035 ......................67 22571 ........................51–52, 59 51131 ........................19, 67 58497 ........................45–46
116037 ......................37, 39 22736 ........................55, 67 51428 ........................73 59720 ........................15–16
116038 ......................37, 39 22832 ........................85 5156 ..........................35 59746 ........................55, 57, 65, 67
116039 ......................67 228458 ......................63, 69 5157 ..........................35 59972 ........................89, 91
116040 ......................49 230390 ......................45–46 5224 ..........................19, 75, 77 6002 ..........................21, 33, 85, 89, 91
116041 ......................65, 67 230391 ......................45–46 52256 ........................15–16 6019 ..........................16, 21, 23, 25,
116042 ......................97 23057 ........................51–52 52257 ........................15–16 33, 51–52, 75,
116043 ......................97 23394 ........................75, 77, 81 52258 ........................15–16 77, 87
116044 ......................97 25368 ........................49 52259 ........................15–16 6021 ..........................75, 77, 81, 89, 91
116045 ......................93, 97 25926 ........................59, 79, 81 52260 ........................15–16 6024 ..........................55, 57, 65, 67
116046 ......................93, 97 27089 ........................51–52, 61 52263 ........................15–16 6034 ..........................16, 19, 23, 35,
116047 ......................93, 97 27585 ........................51–52, 57 52264 ........................15–16 87, 89, 91
116048 ......................97 28159 ........................11–12 52265 ........................15–16 6035 ..........................55, 57, 65, 67
116049 ......................97 28161 ........................11–12 52475 ........................11–12 6086 ..........................23, 35, 87, 89, 91
102 TML-4000, TML-4000N Part No. 116471

December 2015
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page Part Number Page
6090 ..........................21, 43, 73, 75, 69649 ........................19, 33 72870 ........................11–12 80369 ........................33
77, 83 69650 ........................33 72871 ........................11–12 80370 ........................33
6091 ..........................15–16, 19, 21, 69654 ........................23 72874 ........................11–12 80371 ........................33
23, 25, 33, 41, 69657 ........................75, 77 72889 ........................12 80379 ........................55, 65, 67
43, 51–52, 61, 69658 ........................75, 77 72890 ........................12 80391 ........................49, 51–52
73, 75, 77, 79, 69667 ........................19, 33 72891 ........................12 80396 ........................43
81, 83, 99 69673 ........................23 7339 ..........................75, 77, 79, 81 80397 ........................43
6094 ..........................23, 73, 75, 77, 69680 ........................23, 73, 75, 77, 740920 ......................57 80399 ........................27
79, 81 79, 81 740925 ......................55, 57, 67 80411 ........................89, 91
6095 ..........................19, 55, 67 69682 ........................73 74323 ........................73 80417 ........................15–16
6097 ..........................19, 25, 91 69684 ........................73 75144 ........................33 80418 ........................15–16
61110 ........................51–52 69687 ........................73 75382 ........................49 80441 ........................89, 91
61225 ........................29, 31 69693 ........................33 75417 ........................45–46, 49 80445 ........................89, 91
61226 ........................29, 31 69699 ........................79, 81 7713 ..........................83, 85, 87 80448 ........................89, 91
61295 ........................75, 77 69701 ........................87 77736 ........................61 80454 ........................51–52
6145 ..........................75, 77, 79, 81 69708 ........................75 78196 ........................57, 93 80464 ........................51–52
6146 ..........................33, 59 69719 ........................21 80000 ........................19 80466 ........................89, 91
6175 ..........................25, 83 69734 ........................25, 49 80003 ........................19 80475 ........................89, 91
6178 ..........................75 69735 ........................33 80005 ........................25 80478 ........................89, 91
6190 ..........................35 69736 ........................23 80007 ........................39 80507 ........................25
6198 ..........................15–16, 19, 55, 67 69738 ........................33 80010 ........................46, 61 80515 ........................59
6199 ..........................35 69754 ........................33 80035 ........................25 80516 ........................59
6200 ..........................35 69765 ........................27 80040 ........................27, 29, 31 80530 ........................25
6204 ..........................35 69766 ........................87, 89, 91 80053 ........................45–46 80533 ........................29, 31
62421 ........................71 69770 ........................21 80054 ........................45–46 80539 ........................93
62707 ........................11–12 69773 ........................21 80093 ........................51–52 80543 ........................43
6271 ..........................21, 33 69775 ........................46 80094 ........................75 80544 ........................21
630905 ......................55, 67 69776 ........................27 80095 ........................75 80547 ........................37, 39
6356 ..........................21, 25, 33, 75, 69777 ........................27 80102 ........................93 80550 ........................65
77, 79, 81 69784 ........................27, 29, 31 80103 ........................93 80551 ........................65
64154 ........................77 69785 ........................27, 29, 31 80107 ........................23, 73 80552 ........................65
65230 ........................27 69786 ........................27, 29, 31 80111 ........................33 80555 ........................43
65408 ........................11–12 69797 ........................37, 39 80118 ........................75, 77, 83, 85 80556 ........................43
65409 ........................11–12 69798 ........................21 80121 ........................45–46 80559 ........................37, 39
65411 ........................11–12 69800 ........................19 80124 ........................45–46 80560 ........................37, 39
65412 ........................11–12 69809 ........................19 80125 ........................83 80561 ........................37, 39
65414 ........................11–12 69813 ........................19 80126 ........................79, 83 80562 ........................29, 31
65421 ........................11–12 69814 ........................19 80127 ........................19 80566 ........................93
65423 ........................11–12 69815 ........................19 80128 ........................19 80567 ........................51–52
65541 ........................61 69818 ........................19 80129 ........................19 80570 ........................51–52
65542 ........................61 69824 ........................33 80130 ........................19 80571 ........................49, 51–52
65636 ........................61 69825 ........................51–52 80131 ........................51–52 80572 ........................57
65638 ........................61 69826 ........................51–52 80134 ........................83 80573 ........................57
65639 ........................61 69828 ........................51–52 80135 ........................83 80578 ........................51–52
6564 ..........................73 69829 ........................49 80138 ........................83 80581 ........................61
6606 ..........................33 69830 ........................51–52 80191 ........................37, 39 80583 ........................61
6607 ..........................33, 59, 87 69831 ........................27, 29, 31 80200 ........................85 80584 ........................45–46, 51–52
6637 ..........................73 69843 ........................75 80203 ........................19 80599 ........................93
6638 ..........................15–16, 21, 23, 69868 ........................93 80204 ........................79 80601 ........................57, 67
25, 33, 51–52, 69879 ........................19 80205 ........................79 80640 ........................75, 77, 81
73, 75, 79, 81, 85 69882 ........................27 80206 ........................79 80641 ........................75, 77, 81, 83, 85
66717 ........................21 69885 ........................73 80231 ........................16 80693 ........................41, 43
66816 ........................27, 29, 31 69886 ........................93 80232 ........................19 80694 ........................21
66818 ........................27, 29, 31 69887 ........................93 80274 ........................33 8170 ..........................25
66844 ........................93 69888 ........................93 80278 ........................45–46 81766 ........................29, 31
6700 ..........................87 69937 ........................15–16 80279 ........................46 81767 ........................29, 31
6708 ..........................79 69981 ........................23 80280 ........................11–12 8177 ..........................55, 67, 87
67306 ........................65, 67 69990 ........................19 80281 ........................101 82004 ........................11–12
67325 ........................25 69996 ........................41, 43 80282 ........................45–46 82219 ........................12
67349 ........................65, 67 71979 ........................93 80283 ........................46 82221 ........................12
67535 ........................15–16 72008 ........................11–12 80284 ........................49 82222 ........................12
67722 ........................55, 57 72009 ........................11–12 80285 ........................45–46 82223 ........................12
6833 ..........................75, 77, 99 72010 ........................11–12 80302 ........................31 82224 ........................12
684380 ......................31 72018 ........................11–12 80321 ........................12 82237 ........................12
6873 ..........................21 72019 ........................11–12 80323 ........................19 82302 ........................12
6888 ..........................15–16, 21, 23, 72077 ........................11–12 80330 ........................55 82303 ........................12
25, 33, 79, 81 72105 ........................19 80333 ........................25 82304 ........................12
6889 ..........................75, 77 72337 ........................61 80334 ........................15–16 823268 ......................89, 91
69207 ........................89, 91 72339 ........................63 80336 ........................89, 91 823270 ......................75, 77
69211 ........................15–16 72343 ........................63, 69 80340 ........................15–16 823271 ......................23
69216 ........................25 72348 ........................61, 71 80350 ........................21 823272 ......................21
6935 ..........................41, 43 72350 ........................61 80357 ........................43 823273 ......................79, 81
69626 ........................41 7265 ..........................33, 83, 85 80358 ........................51–52 823274 ......................21
69638 ........................23, 79, 81 72826 ........................11–12 80360 ........................51–52 823275 ......................52, 61
69641 ........................87 72828 ........................11–12 80366 ........................33 8255 ..........................75, 77, 81, 89, 91
69648 ........................33 72865 ........................11–12 80368 ........................33 82957 ........................12
Part No. 116471 TML-4000, TML-4000N 103

December 2015
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page
836707 ......................55 85086 ........................59 85273 ........................75, 77, 81, 85

836711 ......................55 85087 ........................63 85275 ........................25
841061 ......................15–16 85088 ........................59 85277 ........................81, 85
84707 ........................15–16 85089 ........................63 85278 ........................89, 91
84811 ........................71 85091 ........................51–52 85286 ........................85
84812 ........................71 85092 ........................55 85304 ........................75
84813 ........................71 85093 ........................55, 57 85305 ........................29, 31
84814 ........................71 85094 ........................51–52 85307 ........................11–12
84815 ........................71 85096 ........................49 85308 ........................11–12
84860 ........................69 85097 ........................49 85351 ........................43
85000 ........................45–46 85098 ........................49 85382 ........................99
85001 ........................45–46 85099 ........................49 87795 ........................41
85002 ........................45–46 85100 ........................49 8914 ..........................19, 21, 79
85003 ........................45–46 85101 ........................49 8915 ..........................19
85004 ........................45–46 85102 ........................49 891520 ......................25, 67
85005 ........................45–46 85104 ........................61 940000 ......................15–16
85007 ........................45–46 85105 ........................61 94762 ........................61, 71
85008 ........................45–46 85106 ........................61 94889 ........................71
85009 ........................46 85107 ........................61 97306 ........................11–12
85010 ........................46 85110 ........................63 97307 ........................11–12
85011 ........................46 85111 ........................63 97308 ........................11–12
85012 ........................46 85112 ........................63 97309 ........................11–12
85013 ........................51–52 85113 ........................63 97321 ........................77
85014 ........................51–52 85115 ........................63 97333 ........................16
85016 ........................52 85117 ........................63 97334 ........................65
85017 ........................55 85118 ........................59 97335 ........................55
85018 ........................55 85119 ........................59 97345 ........................65
85019 ........................49 85123 ........................61 97404 ........................71
85020 ........................49 85124 ........................61 97405 ........................71
85021 ........................49 85127 ........................63 97407 ........................69
85022 ........................49 85128 ........................59 97425 ........................69
85023 ........................49 85129 ........................59 97426 ........................69
85024 ........................49 85130 ........................59 97427 ........................71
85025 ........................49 85131 ........................59 97428 ........................69
85026 ........................49 85132 ........................59 97429 ........................71
85027 ........................49 85133 ........................59 97430 ........................69
85028 ........................49 85134 ........................59 97459 ........................39
85029 ........................49 85135 ........................59 97460 ........................71
85030 ........................49 85136 ........................63 97461 ........................71
85031 ........................49 85137 ........................63 97462 ........................59
85032 ........................49 85138 ........................63 97472 ........................69
85034 ........................49 85139 ........................63 97473 ........................69
85035 ........................49 85140 ........................63 97476 ........................69
85036 ........................49 85141 ........................63 97477 ........................49
85037 ........................49 85143 ........................63, 69 97478 ........................45–46
85038 ........................49 85145 ........................59 97480 ........................46
85039 ........................49 85146 ........................59 97481 ........................46
85040 ........................49 85147 ........................59 97483 ........................69
85041 ........................45–46 85148 ........................61 97495 ........................61
85042 ........................93 85149 ........................61 97496 ........................45–46
85045 ........................49 85151 ........................61 97497 ........................51–52
85046 ........................45–46 85152 ........................61 97498 ........................61
85047 ........................45–46 85154 ........................65 97518 ........................12
85049 ........................45–46, 49 85155 ........................61, 69 97602 ........................12
85050 ........................45–46 85156 ........................39 97635 ........................12
85051 ........................46 8516 ..........................23, 33 97637 ........................12
85053 ........................46 85199 ........................45–46 97638 ........................12
85054 ........................46 85200 ........................45–46 97661 ........................12
85055 ........................46 85201 ........................21 97767 ........................12
85056 ........................46 85202 ........................65 990415 ......................55, 67
85057 ........................45–46 85203 ........................39 996290 ......................55, 67
85058 ........................45–46 85206 ........................57 C90200200 ................25
85059 ........................51–52 85207 ........................57 T113289 ....................51–52
85062 ........................49 85208 ........................57 T113290 ....................51–52
85063 ........................49 85209 ........................57 T113291 ....................51–52
85064 ........................49 85215 ........................46
85066 ........................49 85216 ........................46
85067 ........................45–46 85258 ........................37, 39
85068 ........................59 85260 ........................75, 77, 101
85070 ........................63 85262 ........................16
85071 ........................59, 69 85266 ........................33
85075 ........................59 85267 ........................33
85078 ........................59 85268 ........................33
85079 ........................59 85269 ........................33
85081 ........................63 85271 ........................25
85082 ........................63 85272 ........................25
104 TML-4000, TML-4000N Part No. 116471

December 2015
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
COTTER PIN.....15–16
A C COUPLER 2" BALL LEVER LOCK.....15–16
COUPLER, PINTLE RING.....15–16
ACTUATOR GUIDE W/DECAL.....77 CABLE ASSEMBLY.....95
COUPLER,BALL,2" CLASS II.....15–16
ADAPTER, FUEL/WTR SEP, PRK.....61 CABLE ASSEMBLY - NEGATIVE TML.......37,
COVER W/DEC,CONTROL SIDE TML.....33
ADPTR,90D,8MFFOR-18MMB DIN3852.....46 39
COVER - CAPACITOR(57324).....55
AIR FILTER,DEUTZ,FM1008.....45–46 CABLE ASSY - WINCH, MAST EXTEN.....101
COVER ASSY W/DECALS, CONTROLS.....33
AIR FILTER,PERKINS (103.10).....63 CABLE ASSY,WINCH, 159" 3/16".....23, 73
COVER ASSY W/DECALS, TOP.....33
ALTERNATOR, DEUTZ F3M1008.....46 CABLE ASSY-LIGHT/TML.....89, 91
COVER ASY W/DECALS,TOP.....33
ALTERNATOR,15A,PERKINS 103.10.....63 CABLE ASSY-OUTLET TO CONT.PANL.....43
COVER W/DECALS,TANK SIDE TML.....33
ASSY, CAP RECEPTACLE.....89, 91 CABLE ASSY-SEQUENCING,MAST/TML..75,
COVER, 1-SINGLE- DPLX, WP.....43
ASSY, CIRCUIT BREAKER 15A.....41 77, 101
COVER, DRUM, KX-1000,050,051.....35
AXLE, 3500 LBS CAP., TML.....15–16 CABLE KEEP.KIT (BRACKET TYPE)*.....35
COVER, FRONT, BALLAST ACCESS.....21
AXLE,2000 LBS CAPACITY,TML4000N.....15– CABLE TIE,11.5" BLACK.....55, 99
COVER, TIMING BELT, DEUTZ.....46
16 CABLE,BATTERY,BLACK,24",4GA.....37, 39
COVER,BLANK.....43
CABLE,BATTERY,RED,49",4GA.....37, 39
COVER,GFCI,WEATHERPROOF.....41, 43
B CAP - GREASE.....15–16
COVER,GLASS/LENS RETAINER CLIP.....97
CAP, OIL FILLER.....45–46, 61
BACKPLATE,WTRPUMP,PERK 103.10.....59 COVER,OIL PRES SENSOR(F3M1008).....45–
CAP,520112-8.....46
BALLAST ASSY, MH, 50HZ***TML.....21 46
CAP,FUEL,DIESEL,1/8"VENT(GRN).....25
BALLAST ASSY,METAL HALIDE 60.....21 COVER,SINGLE GANGE OUTLET.....41
CAP,RADIATOR (DEUTZ F3M1008).....49
BALLAST MOUNT PANEL.....21 COVER,VALVE (DEUTZ F3M1008).....45–46
CAP-OIL FILLER (DEUTZ,F3M1008).....45–46
BAR-HOLD,GLOW PLUG,PERK103.10.....61 COVER-AIR FILTER,PERKINS103.10.....63
CAP-RADIATOR,PERKINS (103.10).....59
BARB 1/4 X1/4 NPT 90DEGREE.....25 COVER-CAPACITOR,MECCALTE GEN......65
CAPACITOR 24uF MH 60H.....21
BATTERY,12V 1000CCA,5/16STUD W.....25 COVER-REAR, WITH DECAL-TML.....25
CAPACITOR,22.5UF.....55
BATTERY,450 CCA***.....25 CRANK HANDLE EXTENSION,TML4000N..23
CAPACITOR,24MT,540V AC.50HZ.....21
BEARING,FLANGED,.75ID X 1.00.....73
CAPACITOR,35 MF,450V***SMALL.....65
BELT, TIMING(DEUTZ F3M1008).....46 D
CAPACITOR,45 MF***OVAL.....57
BELT,V (DEUTZ PN 1285-0745).....49
CAPACITOR,70 MF,450 V.....55 Decal Kit - Safety/Instructional, Lombardini
BELT-FAN, PERKINS (103.10).....59, 69
CHAIN, SAFETY, SNAP HOOK.....15–16 LDW-1003/L.....11–12
BLANKET,BATTERY.....25
CIRCUIT BREAKER, 15A,1P-PTHRU*.....27 DECAL KIT,SAFETY/INST.TML.....11–12
BOLT, SUSPENSION MOUNT.....15–16
CIRCUIT BREAKER, 25A, 2P-PLGON.....43 DECAL KIT,SAFETY/INST.TML4000.....11–12
BOLT,CARRIAGE,3/8-16 X1.00,G5.....77
CLAMP,0.50,#8 X 1/4,RUB CUSH.....75, 77, 99 DECAL KIT,SAFETY/INST.TML4000N.......11–
BOLT,UNION,LOMBARDINI,TML.....45–46
CLAMP,0.56,#9 X 1/2, RUB CUSH.....83, 85 12
BOX, OUTLET, 2-GANG.....43, 87, 89, 91
CLAMP,1.13,#18 X 1/4,RUB CUSH.....57 DECAL KIT,SAFETY/INST.TMLN***.....11–12
BOX,INSTRUCT. STORAGE,S SERIES.....33
CLAMP,1.50,#24 X 1/4,RUB CUSH.....21 D E C A L
BRACKET - RADIATOR BAFFLE.....49
CLAMP,HOSE,.25.....25, 49, 67 KIT,SAFETY/INSTRUCTIONAL,TML4000N,DEUTZ
BRACKET ASSY, MAST CRADLE TML.....33
CLAMP,HOSE,2.00***.....49 F3M-1008.....11–12
BRACKET, LAMP REFLECTOR MOUNT.....93
CLAMP,MUFFLER,1.75 INCH.....51–52 DECAL KIT,SFTY/INST,TML0N,PERK.......11–
BRACKET, MUFFLER BAR%% TML.....51–52
CLAMP,UPPER RADIATOR HOSE.....49 12
BRACKET, OUTRIGGER PIN TML.....19
CLAMP-AIR FILTER HOSE/PERKINS.....63 DECAL KIT,SFTY/INST. TML4000.....11–12
BRACKET, SHEAVE PULLEY MOUNT......79,
CLAMP-CAPACITOR,MECCALTE GEN......65 DECAL KIT-SAFETY TML-4000N.....11–12
81
CLAMP-RADIATOR HOSE,PERKINS.....59 Decal, Instruction, Lamp Disposal.....12
BRACKET, SOCKET MOUNT.....97
CLEVIS PIN, 5/16 X 3/4.....89, 91 DECAL,CAUTION,COMPONENT
BRACKET, STIFFENER LH.....79
CLEVIS PIN,4.6X60MM.....97 CONTCT.....11–12
BRACKET, STIFFENER RH.....79
CLIP, COTTER RING, 5/16 X .047.....89, 91 DECAL,CAUTION,LATCH RELEASE.....12
BRACKET,LIGHT STORAGE,LH WD.....33
CLIP, LENS RETAINER (57449).....93 DECAL,CAUTION,LIGHT STORAGE.....12
BRACKET,LIGHT STORAGE,RH WD.....33
CLIP, NYLON, 15MM X 13MM.....33 DECAL,CAUTION,TURN OFF LIGHTS......11–
BRACKET,RADIATOR BAFFLE(DEUTZ).....49
CLIP,CABLE TIE MOUNT.....15–16 12
BRACKET,RADIATOR MOUNT (DEUTZ).....49
COLD START PACKAGE.....25 DECAL,CONTROL PANEL,TML.....11–12
BRACKET-FAN GUARD (F3M1008).....49
COLD START PKG, DEUTZ, TML.....45–46 DECAL,COSMETIC,GENIE TML4000.....11–12
BRACKET-ISOLATOR,RADIATOR.....59
COLD START PKG, PERKINS, TML.....61 DECAL,COSMETIC,GENIE TML4000N.....11–
BRACKET-RADIATOR GUARD - DEUTZ.....49
CONN KIT,DEUTZ1008 GLOW/RELAY......27, 12
BRACKET-RADIATOR GUARD,PERKIN.....59
29, 31 DECAL,DANGER,ELEC HAZARD,TML.....11–
BRACKET-RADIATOR GUARD-F3M1008.....49
CONN, MALE STRAIGHT.....89, 91 12
BRACKET-RADIATOR MOUNT (DEUTZ).....49
CONN,SQZ,BLK,1/2NPT,.38-.50,SM.....41, 89, DECAL,DANGER,ELECTROCUTION.....12
BRACKET/RADIATOR 103.10/TML.....59
91 DECAL,DANGER,HIGH VOLTAGE.....11–12
BUMPER, SNAP-IN.....15–16, 21
CONNECTION BOX - BASE.....57 DECAL,DANGER,NO SMOKING ***.....11–12
BUMPER, SUSPENSION STOP, TML.....15–16
CONNECTION BOX - COVER.....57 DECAL,DIESEL.....11–12
BUMPER,RUBBER-1 X 1.25.....85
CONNECTOR KIT-MAST ELEC.CORD.....99 DECAL,EXPLOSION HAZARD.....12
BUSHING, .875 X.507 X 2.04.....19
CONNECTOR, SEAL, 1/2 PT.....43, 89, 91 DECAL,LABEL,ARROW.....11–12
BUSHING, CRANK HANDLE.....23
CONTACT,N.O......27, 29, 31 DECAL,LABEL,BLUE ARROW.....12
BUSHING, LARGE PINION, FULTON.....35
CONTACT,NC.....27, 29, 31 DECAL,LABEL,HOT.....12
BUSHING, OUTRIGGER, MAIN.....19
CONTROL BOX W/DECAL TML.....27 DECAL,LABEL,LAMP STORAGE,TML.....12
BUSHING, SMALL PINION, FULTON.....35
CORD, 16/3 STW 60" STRIPPED.....97 DECAL,LABEL,LOCKED/UNLOCKED....11–12
BUSHING,TONGUE JACK.....19
CORDSET, NO PLUG.....95 DECAL,LABEL,MAST RELEASE LATCH.....12
CORDSET,W/PLUG,TML WIDE.....95
Part No. 116471 TML-4000, TML-4000N 105

December 2015
Part Description Index (continued)
DECAL,LABEL,OPER.MAN.STORAGE.....11– FIXTURE HOUSING BASE,1KW RECT.....97 GASKET-EXHAUST MANIFOLD/PERKIN...63,

12 FLYWHEEL (DEUTZ F3M1008).....51–52 69
DECAL,LABEL,POWER OUTLET,120V.....11– FLYWHEEL,ASSEMBLY (403C-11).....69 GASKET-OIL PAN,PERKINS 103.10.....63
12 FORMING, ACT. GUIDE, SERVICE.....75 GASKET/REAR,WTR PUMP (103.10).....59
DECAL,LABEL,POWER OUTLETS,TML.....12 FORMING, BAFFLE, REAR BALLAST......41, GEN ASSY,PRK 403/LEROY 60HZ***.....59
DECAL,LABEL,TRANSPORT TIEDOWN*..11– 43 GENERATOR,6KVA,240VAC,60HZ.....57
12 FORMING, BATTERY HOLD DOWN.....25 GENERATOR,6KW,240V,60HZ,1P *.....55, 67
DECAL,NOTICE,ENG SPECS,DEUTZ......11– FORMING, BATTERY TRAY.....25 GLASS LENS.....95
12 FORMING, CAPACITOR BRACKET.....21 GLASS/LENS,RECTANGULAR PSI.....97
DECAL,NOTICE,ENG SPECS,PERKINS.....12 FORMING, ENGINE FLUID TRAY.....25 GLIDE PAD, MAST.....75, 77, 81, 83, 85
DECAL,NOTICE,EXTD/RETCT WINCH.....11– FORMING, ENGINE MNT, LT, PRK.....65 GLIDE PAD, MAST ROTATE.....73
12 FORMING, ENGINE MNT, RT, PRK.....65 GLOW PLUG (DEUTZ F3M1008)***.....45–46
DECAL,NOTICE,HAZARDOUS MAT'LS*....11– FORMING, ENGINE MOUNT, FRONT.....55 GLOW PLUG (PERKINS 404-22).....61
12 FORMING, GEN MNT, PRK.....65 GLOW PLUG, 403C-11.....71
DECAL,NOTICE,MAST RETRACTION.....12 FORMING, LIGHT BAR GUSSET.....83 GLOWPLUG-SHUTDOWN PRINTED CIRCUIT
DECAL,NOTICE,MAST ROTATE,TML........11– FORMING, LIGHT PITCH ADJ......89, 91 BOARD.....29, 31
12 FORMING, LIGHT PITCH ADJUST.....87 GREASE SEAL.....15–16
DECAL,NOTICE,OPER INST,TML.....11–12 FORMING, LIGHT YAW ADJUST TML.....87 GROMMET ASSEMBLY.....97
DECAL,NOTICE,RAISE/LWR WINCH.....11–12 FORMING, OUTLET BRACKET.....41, 43 GROMMET,.125" ID.....27
DECAL,NOTICE,TIRE SPECS,TML.....11–12 FORMING, RAD. SHROUD, LT.....59 GROUND CONTR.BOX ASSY.W.DECAL....29,
DECAL,WARN,CRUSH HAZARD HAND....11– FORMING, RAD. SHROUD, RT.....59 31
12 FORMING, STRIKER ROD LOCK.....33 GUARD,RADIATOR F3M1008.....49
DECAL,WARN,PROTECTIVE BARRIER.....12 FORMING,ACTUATOR GUIDE***.....75 GUARD-RAD.-ALTERNATOR SD/PERKI.....59
DECAL,WARNING,GENERAL SAFETY.....11– FORMING,ENGINE MOUNT,L,PRK.....67 GUARD-RAD.-DIPSTICK SD/PERKINS.....59
12 FORMING,ENGINE MOUNT,LT REAR.....57 GUIDE PAD, ACTUATOR STOP.....79, 81
DECAL,WARNING,GENERATOR,TML......11– FORMING,ENGINE MOUNT,R,PRK.....67
12 FORMING,ENGINE MOUNT,RT REAR.....57 H
DECAL,WARNING,MAX TOWING FORMING,GEN MNT,LOMB/LEROY 36.....55
HARNESS, 120 V MAST TML.....37, 39, 99
SPEED.....11–12 FORMING,GEN MNT,PERK/LEROY 36.....67
HARNESS, 240V, GENERATOR.....37, 39
DECAL,WARNING,TOW INST,TML.....11–12 FORMING,GEN MOUNT,PRK-LEROY.....67
HARNESS, RUNNING LIGHTS, D-BAR.....37,
DECAL,WARNING,TRANSPORT FORMING,GEN MOUNT,PRK-MECC.....67
39
HAZARD.....12 FORMING,LAMP MOUNT,SPERO.....95
HARNESS, RUNNING LIGHTS, LT.....37, 39
DIPSTICK TUBE,PERKINS(403C-11).....71 FORMING,MUFFLER/PIPE SUPPORT.....51–
HARNESS, RUNNING LIGHTS, RT.....37, 39
DIPSTICK,ENGINE OIL(F3M1008).....45–46 52
HARNESS,BALLAST,METAL HALID.60.....37,
DIPSTICK,PERKINS (103.10).....61 FORMING,WINCH BRACKET TML.....23
39
DIPSTICK,STRAIGHT SHORT.....71 FRICTION DISC, KX-1000,050,051.....35
HARNESS,DEUTZ ENG CABLE.....37
DRAIN PLUG-OIL,PERKINS 103.10.....63 FRONT COVER, TML4000N.....21
HARNESS,DEUTZ STARTER CABLE.....37
FUEL FILTER ASSEMBLY.....71
HARNESS,IGNITION,12V.....37
E FUEL FILTER W/SEP,DEUTZ,1008.....51–52
HARNESS,JMPER FUEL CUT OFF SW.....37,
FUEL INJECTION PUMP (403C-11).....71
E CLIP,.875 IN.SL LEG.....19 39
FUEL RAIL#1, PERKINS (103.10).....61
ELEMENT, AIR FILTER 403C-11.....69 HARNESS,PERKINS ENGINE 103.10.....39
ELEMENT-AIR FILTER,PERK-103-10.....63 HARNESS,WIRE,ALT,DEUTZ,TML.....46
ENCLOSURE, 2 SPACE, 30A.....43 HARNESS-SHORT PIGTAIL,PERKINS.....39
FUSE BLOCK, ANN & ANL FUSE.....21
ENGINE OIL DIPSTICK DEUTZ.....45–46 HEAT SHIELD,MUFFLER,DUETZ,TML......51–
FUSE, 40A PERKINS (103.10).....63
ENGINE TRAY,TML.....25 52
FUSE, 7.5A PERKINS (103.10).....63
ENGINE TRAY,TML4000N.....25 HEATER, OIL PAN, DEUTZ 1008.....46, 61
FUSE,50 AMP,VERY FAST ACTING.....21
ENGINE,DEUTZ-TML / F3M-1008.....45–46 HINGE, OFFSET, COVER, CTRLS.....33
ENGINE,DIESEL,LOMB,LDW1003/L.....45–46 HINGE, OFFSET, COVER, LT.....33
ENGINE,DSL,TML,PRK 403C-11.....69 G HINGE, TML COVER.....33
EYEBOLT, 5/16-18 X 1, YELLOW Z.....33 GASKET - OIL PAN (DEUTZ).....46 HITCH RING,COMBO,16" LENGTH.....15–16
GASKET,COPPER,LOMBARDINI.....51–52 HITCH, 2" (50.8MM) BALL, TML.....15–16
F GASKET,COPPER,LOMBARDINI,TML......45– HITCH,CPLER,COMBO,2"BALL,3"PTL.....15–
46 16
FAN PERKINS (403C-11).....69
GASKET,EXH FLANGE-PERKINS54555....63, HOLDER-FUSE,40A PERKINS 103.10.....63
FAN PULLEY.....69
69 HOLDER-FUSE,7.5A PERKIN/103.10.....63
FAN,RADIATOR (DEUTZ F3M1008).....49
GASKET,EXHAUST MANIFOLD.....45–46 HOSE - INLET, RADIATOR (DEUTZ).....49
FAN-PERKINS (103-10).....59
GASKET,EXHAUST,DEUTZ,TML.....51–52 HOSE - RETURN, RADIATOR.....49
FENDER, PLASTIC, TML.....15–16
GASKET,HOUSING BASE, TOPFRAME.....97 HOSE FIT,PIPE/BARB 1/4MX3/16H.....25, 67
FIBERGLASS PAD,RECT LAMP FIXT.....97
GASKET,INTAKE (DEUTZ F3M1008).....46 HOSE,1/4 FUEL LINE,SAE 30R7....25, 51–52,
FILTER ASSY,FUEL FILTER,TML.....51–52
GASKET,INTAKE MNFLD,403C-11.....71 67
FILTER, ELEMENT/FUEL PERKINS**.....61
GASKET,LIGHT FIXTURE,TMLN %%.....93 HOSE,5/16 FUEL,SAE 30R7.....51–52, 61
FILTER, OIL DEUTZ 1008.....45–46
GASKET,LIGHT SOCKET.....97 HOSE,FUEL,3/16,SAE 30R7.....25, 67
FILTER,FUEL PERKINS(KR70481U).....61
GASKET,RECTANGULAR GLASS/LENS.....97 HOSE,FUEL,LOMB,500MM.....51–52
FILTER,FUEL,DUETZ,TML.....51–52
GASKET,SOLENOID,PERKINS 72350.....61 HOSE,FUEL,LOMB,BLEEDING.....51–52
FILTER,FUEL,PERKINS.....71
GASKET,VALVE COVER.....45–46 HOSE,FUEL,LOMBAR,500MM.....51–52
FILTER,FUEL/WTR SEP, DTZ 1008.....51–52
GASKET,WATER INLET HOUSING.....49 HOSE,RADIATOR,UPPER PRKNS,TML.....69
FILTER,FUEL/WTR SEP,SPN ON PRK.....61
GASKET,WATER PMP(DEUTZ F3M1008.....49 HOSE,TEMPERATURE SENSOR,DEUTZ....49
FIXTURE ASSEMBLY 1000W RECT....93, 95,
GASKET,WATER PUMP, 403C-11.....69 HOSE-AIR FILTER,PERKINS 103.10.....63
97
GASKET,WATER PUMP,PERK103-10.....59 HOSE-RADIATOR,LOWER,PERKINS.....59
106 TML-4000, TML-4000N Part No. 116471

December 2015
HOSE-RADIATOR,UPPER,PERKINS.....59 LENS,LIGHT (57449).....93 NUT,NYLOCK,4-40.....27

HOUR METER,10-80 VOLTS***.....27, 29, 31 LEVER-ALTERNATOR,PERKINS103-10.....63 NUT,NYLOCK,5/8-11.....55, 57, 65, 67
HOUSING,AIR FILTER,DEUTZ,TML.....45–46 LIGHT FIXTURE.....91 NUT,NYLOCK,8-32.....27, 29, 31, 57
HOUSING,FLYWHEEL,403C-11.....69 LIGHT SOCKET,PSI RECT 5 KV.....97 NUT,NYLOCK,M10X1.50.....55, 67
HOUSING,LIGHT FIXTURE (57449).....93 LIGHT, PANEL ILLUMINATION.....27 NUT,NYLOCK,M6X1.00.....59
HOUSING,WATER INLET (DEUTZ).....49 LOCKNUT,ELEC,1/2".....41, 43 NUT,NYLOCK,M8X1.25.....49
HOUSING-THERMOSTAT (DEUTZ).....45–46 LUG - LIFTING (57324).....49 NUT,WELD 1/4-20, 1.00 PLTD.....75, 77, 81
NUT,WING,1/4-20.....25
I M NUT-HEX,M8,DEUTZ FUEL P.....45–46
NUTS,EXHAUST.....69
IGNITION SWITCH KIT.....27, 29, 31 MANIFOLD,EXHAUST,DEUTZ F3M1008....45–
IGNITION SWITCH,LEVER OPR.....31 46
INJECTOR,FUEL 403C-11.....71 MANIFOLD,EXHAUST,TML,403C-11.....69 O
INJECTOR-FUEL,PERKINS (103.10).....61 MANIFOLD,INTAKE, DEUTZ F3M1008.....46 O-RING, .285 X.065.....93
INNER BEARING CONE (L68149).....15–16 MANIFOLD-EXHAUST,PERK (103.10).....63 O-RING, .83 OD X .21.....93
INNER BEARING CUP (L68111).....15–16 MAST ASSY , NO. 3 TML.....83 O-RING, DIP STICK (DEUTZ).....46
INSTRUCTIONS,CONTROLLER MAST ASSY W/DECALS-#1 TB/TML....75, 77, O-RING, F3M1008-DEUTZ ENG.....46
UPDATE.....29, 31 81, 85 O-RING, FUEL PUMP (DEUTZ).....45–46
INSULATION, FIBERGLASS, 6X6X1«.....93 MAST ASSY, NO. 2--TML **.....79, 83 O-RING, OIL FILLER CAP.....45–46
INTAKE MANIFOLD,PRKNS403C-11.....71 MAST ASSY, NO. 3.....85 O-RING,DIPSTICK TUBE(Z45 PERK).....61
ISOLATOR, ENGINE MOUNT.....55, 65, 67 MAST ROTATE HANDLE.....77 O-RING,HOLLOW SCREW,FUEL
ISOLATOR,140# AXIAL,1.31 O.D**.....57, 67 MAST TUBE ASSY--NO. 2 TML**.....81, 85 SOLEN.....51–52
ISOLATOR,ENGINE,30 DUR,2.5DIA.....55, 57, MICROSWITCH,PANEL ILLUMINATION.....27 OIL FILTER - PERKINS.....61, 71
67 MOUNT-WELD,RADIATOR, PERKINS.....59 OUTER BEARING CONE (L44649).....15–16
ISOLATOR,ENGINE,390LB.....57 MUFFLER,DUETZ,TML.....51–52 OUTER BEARING CUP (L44610).....15–16
ISOLATOR,RADIATOR VIBRATION.....49 MUFFLER,PERKINS,400 SERIES.....69 OUTLET,110V GFCI***.....41
ISOLATOR,VIBRATOR-RADIATOR.....59 MUFFLER-PERKINS (103.10).....63
P
J N PAN-OIL,PERKINS (103.10).....63
J-BOX, COVER, 2 GANG.....43, 87, 89, 91 NIPPLE,1/2" CONDUIT.....41, 43 PIN -PULL.....19
JUNCTION BOX.....95 Notice - Lombardini LDW-1003/L Engine PIN, MAST HOLDOWN.....19, 33
JUNCTION BOX COVER.....95 Specs.....11–12 PIN,CLEVIS,.50 X 9.75LG.....79, 81
JUNCTION BOX GASKET.....95 NUMBER 1 MAST TUBE ASSEMBLY WITH PIN,CLEVIS,.625 X 1.50 LG......23, 73, 75, 77,
DECALS.....75 79, 81
K NUT, HEX JAM, 1/4-20.....19 PIN,CLEVIS,.625 X 2.00 LG......75, 77
NUT, HEX, FLANGE, 3/8-24.....15–16 PIN,COTTER,.063 X 1.....19
KEY,SINGLE***.....27, 29, 31
NUT, SPINDLE, 6-1%%**.....15–16 PIN,COTTER,.125 X 1.....23, 73, 75, 77, 79, 81
KEYS,10 PACK***.....27, 29, 31
NUT, TMLW.....15–16 PIN,ROLL, .188 X 2.00.....33
KEYSWITCH,3POS-1MOM W/KEYS.....31
NUT,1/2-20,ACORN,TMZ34.....15–16 PIN,ROLL,.188 X 1.25**.....19
KIT, FUEL/WATER SEP,DEUTZ,TML.....51–52
NUT,FLANGE, HEX, M6.....49 PINION GEAR ASSY, KX-1050,1051.....35
KIT,COMBO HITCH.....15–16
NUT,FLANGE,HEX,M8,DEUTZ EXHAUS...45– PINION PLATE(KX/KH-1051,1050).....35
KIT,FUEL/WATER SEP/PERKINS,TML.....61
46 PINION SHAFT, KX-1050,1051.....35
KIT,GENERATOR PERK/LEROY 36.....65, 67
NUT,HEX, M10.....46 PIPE FITTING STR ELBO.....25, 67
KIT,GENERATOR,LOMB/LEROY 36.....55
NUT,HEX, M6.....49 PIPE,INJECTOR 1, 403C-11.....71
KIT,HANDLE,SCREW JACK (57331).....19
NUT,HEX,10-32.....87 PIPE,INJECTOR 2, 403C-11.....71
KIT,PULL PIN.....19
NUT,HEX,8-32.....27, 29, 31 PIPE,INJECTOR 3, 403C-11.....71
KIT,SERVICE,EXHAUST BRKT.....51–52
NUT,HEX,FLANGE 7/16-20.....15–16 PLATE, EXHAUST SUPT. INTERFACE......51–
KIT,SIDE MARKER,GROM/PLUG***.....33
NUT,HEX,JAM,1/2-13....16, 19, 23, 35, 87, 89, 52
KIT,TAIL LIGHT**.....33
91 PLATE, FIRST MAST END CAP TML.....73
KIT,TANK UPDATE, 30 GAL, TML.....25
NUT,HEX,JAM,LP 3/8-16,.....19 PLATE, LIGHT ROTATION LOCK.....89, 91
KIT,UPDATE,SHTDN CNTRLR***.....27, 29, 31
NUT,HEX,M8 X 1.25.....51–52, 59 PLATE, LIGHT ROTATION LOCK%%.....87
KIT,UPDATE,SHTDN CNTRLR,PRKIN*.....27,
NUT,LOCK,3/8-16.....35 PLATE, LOWER LATCH STRIKER.....23
29, 31
NUT,LOCKING-LG.FLANGE,5/16-18....49, 51– PLATE, MUFFLER ADAPTER, DEUTZ......51–
KIT:GEN REFIT 50HZ TO MAR.....65, 67
52 52
KNOB, HANDLE,SCREW JACK(57331).....19
NUT,LP NYLOCK,1/2-13.....23, 35, 87, 89, 91 PLATE, PULLEY GUARD.....75, 77
NUT,LP NYLOCK,1/4-20.....75, 77 PLATE, SPRING,TML/GEN HNGR KIT......15–
L NUT,LP NYLOCK,10-32.....21 16
LABEL-GROUNDING ROD.....12 NUT,LP NYLOCK,3/8-16.....83, 85, 87 PLATE, U-BOLT MOUNT.....15–16
LABEL-LAMP REPLACEMENT.....12 NUT,LP NYLOCK,5/16-18.....21, 33, 85, 89, 91 PLATE, U-BOLT MOUNT TMLW.....15–16
LAMP BRACE, RECT HOUSING.....97 NUT,LP NYLOCK,5/8-11.....19 PLATE,ENGINE MOUNT REAR.....55
LAMP MH 1000W BT37HOR.....93, 95, 97 NUT,NYLOCK,1/2-13.....15–16, 19, 55, 67 PLATE,FUEL STRAINER MNT,DEUTZ*.....52,
LAMP SOCKET.....95 NUT,NYLOCK,1/4-20.....15–16, 19, 21, 23, 25, 61
LAMP SUPPORT.....95 33, 41, 43, 51–52, 61, 73, 75, 77, 79, 81, 83, PLATE,PIPE SUPPORT,REAR.....49, 51–52
LAMP, LICENSE PLATE.....33 99 PLATE,SIDE,COMBO HITCH,BOLT-ON.....15–
LAMP, SIDE MARKER, SEALED, AMB.....33 NUT,NYLOCK,10-24.....33 16
LAMP, SIDE MARKER, SEALED, RED.....33 NUT,NYLOCK,10-32.....75 PLATE,TELESCOPING STOP.....75, 77
LANYARD ASSY HOIST/AWP-7"**.....33 NUT,NYLOCK,3/4-10.....15–16, 73 PLUG, 4", CAPPLUG.....25
LATCH, DRAW, SPRING LOADED.....89, 91 NUT,NYLOCK,3/8-16.....16, 21, 23, 25, 33, 51– PLUG,M14 X 1.5.....51–52
LENS GASKET.....95 52, 57, 75, 77, 79, 81, 83, 85, 101 PLUG,M6X1.0.....52
Part No. 116471 TML-4000, TML-4000N 107

December 2015
PLUG,NYLON .38 BLACK DOMED.....41, 43 SCREW,HHC,1/2-13 X 1.5.....55, 67, 87 SCREW,SHC,M8X1.25X65MM,GR12.9.....45–

PLUG,NYLON 1.032 BLACK DOMED.....41 SCREW,HHC,1/2-13 X 4.5,GRD.8.....19 46
PULLEY, TML MAST.....73, 75, 77, 79, 81 SCREW,HHC,1/2-13 X 5,GRD.8.....15–16 SCREW,SHS,3/8-16 X .5.....83, 85
PULLEY,CRANK, 403C-11.....71 SCREW,HHC,1/2-13 X 6,GRD.8.....89, 91 SEAL, OIL FILLER CAP.....61
PULLEY,CRANKSHAFT (DUETZ 1008).....49 SCREW,HHC,1/4-20 X .5.....75, 77, 79, 81 SEAL,GREASE (SL173).....15–16
PULLEY,ELEC.CNTRL.CABLE,AWP....75, 77, SCREW,HHC,1/4-20 X .625.....19, 21, 79 SEAL,OIL PRES SENSOR (F3M1008)......45–
81 SCREW,HHC,1/4-20 X .75.......21, 43, 73, 75, 46
PULLEY,FAN (DEUTZ F3M1008).....49 77, 83 SEAL,RIBBED FOAM,3/8X1/8 PSA**.....21
PULLEY-CRANKSHAFT,PERKI 103.10.....59 SCREW,HHC,1/4-20 X 1.....15–16, 21, 23, 25, SEALING RING-F3M1008 DEUTZ ENG.....46
PULLEY-WATER PUMP,PERK.103.10.....59 33, 79, 81 SENDER,TEMP,DUAL SPADE***.....46
PUMP, FUEL.....45–46 SCREW,HHC,1/4-20 X 1.25.....19 SENDER,TEMP,SINGLE SPADE.....46
PUMP,LIFT(FUEL) PERKINS(54555).....61, 71 SCREW,HHC,1/4-20 X 1.5.....75, 77, 79, 81 SENSOR,AIR FILTER 85070.....63
PUMP,PRIMER,PERKINS***.....61, 69 SCREW,HHC,1/4-20 X 1.75.....73 SENSOR,WATER TEMPERATURE.....69
PUMP,WATER.....69 SCREW,HHC,1/4-20 X 2.....15–16, 51–52, 61 SERIAL NUMBER LABEL.....12
PUMP-FUEL INJECTION,PERK103.10.....61 SCREW,HHC,10-24 X .75.....33 SERIAL/NHTSA LABEL,TML.....12
PUMP-WATER, PERKINS (103-10).....59 SCREW,HHC,3/4-10 X 10 GRADE 8.....73 SHROUD-RADIATOR, PER (403C-11).....59
SCREW,HHC,3/4-10 X 2.75.....73 SLEEVE ASSY, NO. 1 MAST.....73
R SCREW,HHC,3/4-10 X 5.....15–16 SOCKET,LIGHT BULB, 4KW.....93
SCREW,HHC,3/8-16 X .75....75, 77, 81, 89, 91 SOCKET-RELAY,PERKINS (103.10).....63
RADIATOR BAFFLE (DEUTZ).....49
SCREW,HHC,3/8-16 X .75, ST.....87 SOLENOID,SHUT DN,PERKINS(54555.....61
RADIATOR BRACKET W/ISOLATORS.....67
SCREW,HHC,3/8-16 X 1.....25, 83 SOLENOID,SHUT DN,PERKNS403C-11.....71
RADIATOR FRAME PERKINS.....59
SCREW,HHC,3/8-16 X 1.25 GRD 5.....16, 21, SPACER, #2 MAST.....79
Radiator Isolator.....49
23, 25, 33, 51–52, 75, 77, 87 SPACER, 1/4ID3/8OD, .875LG.......75, 77, 79,
RADIATOR,DEUTZ,TML.....49
SCREW,HHC,3/8-16 X 1.50,GR5.....23, 33 81
RADIATOR,PERKINS,TML.....69
SCREW,HHC,3/8-16 X 1.75,GRD.8......75, 77, SPACER, DRUM BOLT, K-1000,1050.....35
RADIATOR-PERKINS (103.10).....59
81 SPACER, SLEEVE,.63 X .75 X .50.....19
RAIL-LEAK OFF,PERKIN (103.10).....61
SCREW,HHC,3/8-16 X 2.....19, 75, 77 SPACER, STRUT.....19
RATCHET GEAR ASSY, K-1050,1051.....35
SCREW,HHC,3/8-16 X 2.25.....79 SPACER,NYL .25 X .69 X .25.....21
RATCHET KIT,K-1000 SERIES,935.....35
SCREW,HHC,3/8-16 X 2.75.....57 SPACER,OUTRIGGER PIN***.....61
REAR COVER WITH DECAL,TML4000N.....25
SCREW,HHC,3/8-16 X 4.5.....35 SPACER,SIDE,COMBO HTCH,BOLT-ON.....16
RECEPTACLE, 120VAC, 20A, 60HZ.....43
SCREW,HHC,3/8-16 X 6.....85 SPACER-RADIATOR MT BRKTF3M1008.....49
RECEPTACLE, 120VAC, 20A, GFCI.....43
SCREW,HHC,5/16-18 X .75.....21, 33 SPRING - PULL PIN.....19
RECEPTACLE, 240VAC, 20A, 60HZ.....43
SCREW,HHC,5/16-18 X 6.50.....89, 91 SPRING CLIP,1/4-20,.025-.15X.5....15–16, 21,
Ref Wire Harness, 240V, AC Generator (refer
SCREW,HHC,5/8-11 X 2.5.....19, 67 25
to Figure 210.1).....65
SCREW,HHC,5/8-11 X 4.0***.....55, 57, 65, 67 SPRING, TORSION,.875 ID X .50.....19
REFLECTOR BASE.....93, 97
SCREW,HHC,M10 X 1.5 X 35.....51–52 SPRING, 3.5"LG, 0.50 ID.....83, 85
REFLECTOR LAMP SIDE.....93, 97
SCREW,HHC,M10 X 1.5 X70,GR 8.8.....46 SPRING, 3LF, DBL EYE, 2000 LBS.....15–16
REFLECTOR SIDE.....93, 97
SCREW,HHC,M10-1.5X90MM GR8.8.....55, 67 SPRING, 4LF, DBL EYE, 1400 LBS.....15–16
REFLECTOR,LIGHT FIX,END,W/HOLE.....93
SCREW,HHC,M12 X 20MM.....51–52, 57 SPRING, COMP. .765 ž 8.00 LG......23, 79, 81
REFLECTOR,LIGHT, CENTER.....93
SCREW,HHC,M6 X 10MM.....49 SPRING, COMP.,.38 ID X .50 LG.....33
REFLECTOR,LIGHT,END,W/O HOLE.....93
SCREW,HHC,M6 X 16.....49, 59 SPRING, LAMP RETAINER.....97
REGULATOR,12V-PERKINS 103.10.....63
SCREW,HHC,M8 X 1.25 X 25.....51–52 SPRING, MAST.....16
RELAY SOCKET,70AMP.....29, 31
SCREW,HHC,M8 X 1.25 X 35.....49 SPRING, OUTRIGGER.....75, 77, 87, 89, 91
RELAY,12VDC,70AMP,SEALED.....29, 31
SCREW,HHC,M8 X 16.....49, 51–52 SPRING,COMPRESSION .953 X 4.38....19, 33
RELAY,GLOW PLUG TIMER,DEUTZ....27, 29,
SCREW,HHC,M8 X 20MM.....51–52 STANDOFF, LIGHT MODULE MNT......89, 91
31
SCREW,HHC,M8 X 50.....65, 67 STARTER RING PERKINS(403C-11).....69
RELAY,GLOW PLUG/START,PERKINS.....63
SCREW,HHC,M8 X 80.....49 STARTER, PERKINS, 403D.....63, 69
RETAINER CLIP,GLASS/LENS.....97
SCREW,HOLLOW,HHC,M10X1.5X30.....51–52 STARTER,12V DC(DEUTZ F3M1008)....51–52
RETAINER,LENS,LIGHT (57449).....93
SCREW,INDENTED HEX,10-24 X .75.....93 STRAINER,FUEL,ELEMENT,250 MIC.......51–
RETAINER,LIGHT BULB.....93
SCREW,J-END,1/4-20X9.....25 52, 61
RETAINING RING.....35
SCREW,PHILLIPS,PHM,10-32 X .5.....87 STRAINER,FUEL1/4NPT,250 MIC....51–52, 61
RIVET,STEEL,P, .25 X .375.....33, 83, 85
SCREW,PHILLIPS,PHM,6-32 X .5.....41, 43 STRUT BAR, OUTRIGGER.....19
RIVET,STL,STL,P,.188 X .375.....89, 91
SCREW,PHILLIPS,PHM,M5X.8X16.....59 STUD,EXH MANIFOLD,M8X1.25X45.....45–46
RIVET,STL,STL.MAN,P,.25 X .25.....21, 33
SCREW,PHP, 8-32 X 5/8.....57, 93 STUDS,EXHAUST.....69
ROD, LATCH LOWER HANDLE.....23
SCREW,PHS,4-40 X 0.75.....27 SUSPENSION STOP,TML4000N.....15–16
RUBBER CUSHIONED CLAMP.....21
SCREW,RHM,10-32 X .5.....75 SWITCH, OIL PRESSURE.....45–46
SCREW,RHM,10-32 X .75.....33 SWITCH, ROCKER, 2-P, 10A, CB.....29, 31
S SCREW,RHM,6-32 X .625, GR 2.....41 SWITCH, TEMPERATURE.....46
Screw - HHC, M6 -1 x 12 mm, GR 8.8.....46 SCREW,SHC,M10X1.5X30 GR 12.9.....51–52 SWITCH,COOLANT TEMP,PERKINS.....69
SCREW JACK SPACER.....16 SCREW,SHC,M12X1.75X16,GR12.9.....49 SWITCH,OIL PRESS-PERKINS(54555.....61
SCREW JACK,W/ BOLT THROUGH PL.....16, SCREW,SHC,M12X1.75X25,GR 12.9.....55, 57 SWITCH,OIL PRESSURE.....71
19 SCREW,SHC,M6X1X10,GR 12.9.....49 SWITCH,WATER TEMP-PERKINS54555.....63
SCREW,BHHS,3/8-16 X 1.....101 SCREW,SHC,M6X1X20MM,GR 12.9....45–46,
SCREW,FHM,10-32 X 1.....21 49 T
SCREW,FHS,3/8-16 X 1.25, ZN.....75 SCREW,SHC,M6X1X35,GR 12.9.....49
T-BOX,2.75 X 4.5 X 2.0.....41, 43
SCREW,FHS,M8 X 1.25 X 16.....51–52 SCREW,SHC,M6X1X65, GR 12.9.....49
TAILPIPE, ENGINE, TML.....51–52
SCREW,FLANGE,HHC,M5X0.8X12.....55 SCREW,SHC,M8 X 1.25 X 16 MM.....49
TANK, FUEL, 30 GAL TMLN.....25
SCREW,HEX HD FLANGE, 10-24X.50.....93 SCREW,SHC,M8X1.25X20,GR 12.9.....49
TANK, FUEL, 30 GALLON TML.....25
SCREW,HEX HD FLANGE, 10-24X.63.....93 SCREW,SHC,M8X1.25X30MM,GR 12.9.....46
TANK, FUEL, 50 GAL, TML.....25
108 TML-4000, TML-4000N Part No. 116471

December 2015
TERMINAL STRIP, LEROY GEN.....55 WASHER,LOCK,.375.....75, 77, 81, 89, 91

TERMINAL STRIP, MCALTEE GEN.....65 WASHER,LOCK,M12.....49, 51–52
TERMINAL, FEM, DEUTZ RELAY, LG.......27, WASHER,LOCK,M6.....46, 59
29, 31 WASHER,LOCK,M8 .....49, 51–52, 59, 67
TERMINAL, FEM, DEUTZ RELAY, SM.......27, WASHER,PLAIN,1".....15–16
29, 31 WASHER,SHIM,.765X1.312 X.093**.....73
TERMINAL, FEM, DEUTZ RELAY,MED.....27, WASHER,SHIM,.938 X 1.37 X .048.....41, 43
29, 31 WASHER,SHIM,1.27 X 2.13 X .062.....27
TERMINAL,AMP,10-12 GA.....29, 31 WASHER,SHIM,1.50 X .890 X .09.....19
TERMINAL,AMP,14-18 GA.....29, 31 WASHER,STAR,EXTERNAL,.375.....87
TERMINAL,STRIP,4-POLE,600V***.....27 WASHER,THRUST, KX-1050,1051.....35
THERMOSTAT (DEUTZ F3M1008).....45–46 WASHER,UHMW, 9/16 X 3.00.....87, 89, 91
THERMOSTAT, DEUTZ, F3M-1008F.....46 WATER PUMP (DEUTZ F3M1008).....49
THREADED ROD-OIL FILTER/ 57324....45–46 WATER PUMP, DEUTZ, TIER 2.....49
TILT LINKAGE ASSY W/DECAL TML...75, 77, WEAR PAD TML KIT***.....75
83, 85 WEAR PAD, .625 X 1.38 X .5 LG.....75, 77
TIRE,ST 175/80D13,TML4000N.....15–16 WEAR PAD, MAST CRADLE.....33
TIRE,ST205/75D15,TML4000N.....15–16 WEAR PAD, THRUST.....73
TONGUE ASSEMBLY WITH DECALS.....16 WELD.HANDLE,MAST ROTATE TML.....75
TOP COVER.....55 WELDMENT, ARM EXTENSION.....83
TOP FRAME,HOUSING BASE.....97 WELDMENT, ENGINE TRAY.....25
TUBE, SPACER.....89, 91 WELDMENT, HD BATTERY TRAY.....25
TUBE-DIPSTICK,PERKINS/103.10.....61 WELDMENT, LIGHT MOUNT.....85
WELDMENT, LIGHT MOUNT TML.....83
U WELDMENT, LIGHT YAW ADJUST.....89, 91
WELDMENT, OUTRIGGER HANDLE.....19
U-BOLT, TMLW.....15–16
WELDMENT, OUTRIGGER, LEFT.....19
U-BOLT,5/16 -18 X 2IN**.....49, 51–52
WELDMENT, OUTRIGGER, RIGHT.....19
UPGRADE KIT, MUFFLER, TML.....51–52
WELDMENT, SECOND MAST.....79
WELDMENT, STRUT GUIDE***.....19
V WELDMENT,CRANK HANDLE,TML WIDE...23
VALVE - SOLENOID, FUEL (DEUTZ).....52 WELDMENT,LIGHT BAR CHANNEL TML....83
VALVE COVER BREATHER.....69 WELDMENT,LIGHT STORAGE TRAY.....33
VALVE, FUEL SHUTOFF, 1/4".....25, 49 WELDMENT,PIPE/FILTER SUPPORT.......51–
52
WET LOCATIONS.....12
W WHEEL,13 INCHES,TML4000N.....15–16
WASHER - SPINDLE.....15–16 WHEEL,15 INCHES,TML4000N.....15–16
WASHER,FENDER M8.....65, 67 WHEEL/TIRE ASSY,13",175/80 LRB.....15–16
WASHER,FLAT,.375 X 1.5 X .125.....25 WHEEL/TIRE ASSY,15",205/75 LRC.....15–16
WASHER,FLAT,.5 HARDENED.....15–16, 19 WINCH HANDLE-O.A.LENGTH-11".....35
WASHER,FLAT,.640X1.160X.09.....19 WINCH REINFORCE.PLATE --(BLUE).....23
WASHER,FLAT,.812X2X.14 HARDEN.....73 WINCH,KX-1051 (LESS HANDLE)***.....35
WASHER,FLAT,M10.....46 WIRE ASSY,CNTRLR,PERKINS,TML.....29, 31
WASHER,FLAT,M12 HARDENED.....55, 57 WIRE ASSY,JUMPER,FUEL/WTR.......45–46,
WASHER,FLAT,M6 PLTD......59, 79, 81 51–52
WASHER,FLAT,M6,DEUTZ F4L913.....49 WIRE CABLE,12/4 SOOW.....39
WASHER,FLAT,M8 DEUTZ, F4L913.....45–46, WIRE CABLE,14/3 CON.TPE JKT*.....37
49 WIRE CABLE,16/7 SOOW.....89, 91, 99
WASHER,FLAT,M8 X .033.....51–52, 59 WIRE HARNESS ASSEMBLY.....39
WASHER,FLAT,M8,YELLOW ZINC......21, 83, WIRE LOOM,5/8 DIA.SLIT.....99
85 WIRING HARNESS,DUETZ,TMLN.....45–46
WASHER,FLAT,MS,#10,Y.....33, 59
WASHER,FLAT,NYLON.515X.88X.093......75,
77, 83, 85, 87, 89, 91
WASHER,FLAT,RETAINING,.510.....87
WASHER,FLAT,SAE 1/4",ZINC.....33
WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....55, 67
WASHER,FLAT,USS,1/2",Y.....19, 55, 67
WASHER,FLAT,USS,1/4"Y.......15–16, 21, 23,
25, 33, 51–52, 73, 75, 79, 81, 85
WASHER,FLAT,USS,3/4",Y.....15–16
WASHER,FLAT,USS,3/8",Y.....19, 25, 91
WASHER,FLAT,USS,5/16",Y.....16, 23, 25, 33,
51–52, 57, 77, 81, 83, 101
WASHER,FLAT,USS,5/8",Y.....55, 57, 65, 67
WASHER,LOCK, #8,CLEAR ZINC....27, 29, 31
WASHER,LOCK,#10 PLTD.....33, 59, 87
WASHER,LOCK,.25 .....21, 25, 33, 75, 77, 79,
81
Part No. 116471 TML-4000, TML-4000N 109

December 2015
Fitting Cross References
110 TML-4000, TML-4000N Part No. 116471

December 2015
Fitting Cross References (Continued)
Part No. 116471 TML-4000, TML-4000N 111

December 2015
112 TML-4000, TML-4000N Part No. 116471

December 2015
Part No. 116471 TML-4000, TML-4000N 113

December 2015
114 TML-4000, TML-4000N Part No. 116471

December 2015
Part No. 116471 TML-4000, TML-4000N 115

December 2015
116 TML-4000, TML-4000N Part No. 116471

Parts Manual
Part No.
116471
Rev A5
TML-4000 from TML01-226
TML-4000N

GENIE 403C-11 Leroy Somer Parts

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Serial Number Range

TML-4000 from TML01-226

Part No. 116471

2 TML-4000, TML-4000N Part No. 116471

How to Read Your Serial Number

Part No. 116471 TML-4000, TML-4000N 3

310.1 Perkins 403C-11 Engine with Generators.................66

300 Engine Components

4 TML-4000, TML-4000N Part No. 116471

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 116471 TML-4000, TML-4000N 5

6 TML-4000, TML-4000N Part No. 116471

Parts Stocking List

Part No. 116471 TML-4000, TML-4000N 7

How To Order Parts

8 TML-4000, TML-4000N Part No. 116471

Fax Order Form

Part No. 116471 TML-4000, TML-4000N 9

10 TML-4000, TML-4000N Part No. 116471

-- 116028 DECAL KIT-SAFETY TML-4000N....1 4 28171 DECAL,DANGER,NO SMOKING

Part No. 116471 TML-4000, TML-4000N 11

27 72889 DECAL,WARNING,TRANSPORT 47 104533 SERIAL NUMBER LABEL...............1

12 TML-4000, TML-4000N Part No. 116471

This Page Intentionally Left Blank

Part No. 116471 TML-4000, TML-4000N 13

201.1 Axle and Tongue Components

14 TML-4000, TML-4000N Part No. 116471

201.1 Axle and Tongue Components

1 56912 SPRING CLIP,1/4-20,.025-.15X.5 -- 52259 NUT, SPINDLE, 6-1%%**

-- 52256 OUTER BEARING CUP (L44610) -- 176335 PLATE,SIDE,COMBO

Part No. 116471 TML-4000, TML-4000N 15

201.1 Axle and Tongue Components

Item Part No. Description Qty.

16 TML-4000, TML-4000N Part No. 116471

201.1 Axle and Tongue Components

This Page Intentionally Left Blank

Part No. 116471 TML-4000, TML-4000N 17

202.1 Outrigger Components

18 TML-4000, TML-4000N Part No. 116471

202.1 Outrigger Components

1 57331 SCREW JACK,W/ BOLT THROUGH 33 8915 SCREW,HHC,1/4-20 X 1.25

Part No. 116471 TML-4000, TML-4000N 19

203.1 Control Box and Electrical Components

20 TML-4000, TML-4000N Part No. 116471

203.1 Control Box and Electrical Components

1 6888 SCREW,HHC,1/4-20 X 1 26 80694 BALLAST MOUNT PANEL..............1

Part No. 116471 TML-4000, TML-4000N 21

204.1 Winch installation

22 TML-4000, TML-4000N Part No. 116471

204.1 Winch installation

Item Part No. Description Qty.

-- 823271 FORMING,WINCH BRACKET TML

Part No. 116471 TML-4000, TML-4000N 23

205.1 Fuel Tank, Battery and Engine Tray Components

24 TML-4000, TML-4000N Part No. 116471

205.1 Fuel Tank, Battery and Engine Tray Components

-- 17 80507 FORMING, ENGINE FLUID TRAY...1

Part No. 116471 TML-4000, TML-4000N 25

206.1 Control Box (to SN TML02-521)

26 TML-4000, TML-4000N Part No. 116471

206.1 Control Box (to SN TML02-521)