Basic Safety Induction program

KINDLY PUT YOUR CELL PHONE INTO SILENT

MODE
 Project specific
conditions/requirements

– The project – Grass root refinery

– It’s History – Mobilised from Mobil, Germany
– Current stage – Refurbishment &
Construction
– Future Programme of work – Installation,
Testing and Commissioning
– Type of construction –
Marine,Mechanical,Electrical,Civil and
Structural etc.,
– End use – Hydrocarbon production
– Statutory requirements – Central & State
Government Acts and Rules
ZERO ACCIDENT PHILOSOPHY:

▪ Safety is our Number-1 priority

▪ Zero accident is our target

 Security - Stop
Only enter or exit by main gate

Show pass to Security when requested

Report lost Security Passes

Do not use other Peoples’ passes

Smoking is prohibited at project site

▪ Photography is not permitted without authorisation

 Know your site staff are:
• Site Contracts Manager:
• Engineers:
• Supervisors:
• Safety Representative:
• Safety Officer:
• First aiders:
• Fire Man / Fire watch:
• EMERGENCY NUMBERS :-
• Ambulance () - 108
Fire water tanker - 101

Please ensure you sign in and out of the site

 Welfare on site

Find out where these facilities are located

No Alcohol, No drugs , No arms and weapons are
allowed in the project site
SOME OF CONSTRUCTION PHASE HAZARDS / ACTIVITIES

• EXCAVATION
• LIFTING & TRASPORTING MATERIALS
• HANDLING HAZARDOUS MATERIALS
• WELDING & CUTTING
• ENTRY INTO CONFINED SPACE
• RADIOACTIVE SOURCES
• GRIT BLASTING, HIGH PRESSURE WASHING
• PAINTING AND APPLYING GLUES
• INSULATION
• SCAFFOLDING
• ELECTRICITY, HAND & POWER TOOLS
• WORK ON OR ADJACENT TO WATER
• PRESSURE TESTING
• OFFICE SAFETY & ERGONOMICS
Tool box talk:

Listen to your Supervisors tool box talk

Instructions before starting work
Personal Protective Equipment - Sample
RISK CONTROL

●Elimination

●Substitution

●Engineering control

●Administrative control

●Personal Protective
Equipment
 HAZARD CONTROL & PERMIT TO WORK

• ASK WHAT YOU ARE GOING TO DO

• ENSURE – PERMIT RECEIVED / UPDATED

• CONDITION CHANGE – STOP WORK AND REPORT

Display your Permit at Work site

 Emergency Evacuation & Fire

▪ To create awareness and reduce impact of incident

Know your
Alarm Point
Exit Routes
Assembly points

Fire Prevention
Keep all possible ignition sources
Keep the site tidy
Ensure Hot work permits
 HOUSE KEEPING:

Right place for every thing and everything in its right place
Always clear up your own rubbish and dispose properly

“A Clean site is a safe site”

Poor housekeeping delays the work

Ladders:
▪ USE PROPER LADDER FOR AS PER THE JOB

▪ Ladder shall be set 1’ out of each 4’ of height

▪ Check for condition of rungs and legs
▪ Maintain 3 point contact
▪ Do not carry any material on hand while climbing ladder
▪ Anchor ladder 3 feet above from the resting place
▪ Check rails for cracks, checks or bends.
▪ Check if the base of the ladder placed on a solid surface
▪ Look for anchor points at the top and bottom of the ladder.
 Scaffolding
• Erected by “Competent
Person”
• Sound, rigid footing
• No overloading
• Scaffold Grade Planking
• Railings / toe boards
• Tie-Off if no railing
• Access ladders
• Get down from “rolling”
scaffold to move it
• No portable ladders on
scaffolding
 Working at height
● Use secured platforms with proper edge protection
• Protect holes, leading edges and fragile materials
• Use Proper scaffold , certified by competent person

Lifelines and full body safety harness must be

worn working at height of more than 2 .0 metres.
 WELDING

▪ Provide isolation switch closer to the work place

▪ Welding m/c to be effectively earthed by double earthing.

▪ Wear appropriate PPE like Helmet, face shield, Leather

gloves and shoes
▪ Leave key wrenches on cylinders in use, so
they can be closed quickly

▪ Shield cylinders from direct sunlight or

other heat radiation to avoid build up of
excess internal pressure.

▪ Ensure the tip of the torch is free from dirt and metal.
 Compressed Gas Cylinders

• Suitable trolley with fastening arrangement should be used for

transporting gas cutting set.
• Gas cylinders should not be rolled or dragged and should not
be dropped.
• Colour identification of cylinders should be maintained.
• Gas cylinders should be kept shielded from direct sunlight and
excessive heat to avoid build up of excess internal pressure.
• Acetylene cylinders should always be transported and used in
vertical position.
• Hoses should be inspected daily to see that they are free from
cuts, scratches, cracks, burnt or worn patches.
• Hose colours should not be changed and hoses should not be
interchanged.
• Keep cylinders away from Oil and grease

• Full cylinders should be kept separate from empty ones.

• Only frictional spark lighter be used to light the torch.

• Key wrenches should be left on the cylinders in use, so that

they can be closed quickly.
• Cylinders should not be used as rollers, work supports or jack
at anytime.
• All personal protective equipment including leather gloves,
coloured cutting goggles should be worn by the operator.

• Non return valves and flash back arrestors should be provided

in the cutting torch and the hose respectively to prevent gas
mixtures arising in use.
 KNOW YOUR FIRE EXTINGUISHERS
CLASS ABC
Dry powder - ALL

CLASS A - Water -
Paper and wood
Use foam on liquid/oil fires

Carbon dioxide keep

yourself in fresh air CLASS B - Foam -
Liquid/oil

CLASS C - Carbon
Don’t use water or foam dioxide - Electrical
on electrical equipment
 Electrical Safety
1. Make sure electrical connections are secured & earthed.

2. Check the wiring insulation is in good condition.

3. Use plug pin for connection.

4. Use extension leads only when necessary and only if they

are rated high enough for the job.

5. Leave at least one metre of workplace around electrical

equipment for instant access.

6. Keep work area clean from oily rags, paper, sawdust,

petroleum coke or anything that could burn.

7. Follow manufacturer’s instruction for electrical equipment.

8. Leave electrical repairs to skilled electricians.

 Permit to work system
• Follow work permit system for following jobs:
⮚ HOT WORK
⮚ EXCAVATION
⮚ CONFINED SPACE
⮚ RADIOACTIVE SOURCES
⮚ ELECTRICITY, HAND & POWER TOOLS
⮚ WORK AT HEIGHT
⮚ VEHICLE PERMIT
⮚ CRITICAL LIFTS
• Work permit should be at work site
 TOOLS
• Manually Operated:
⮚ Ensure right tool for right Job
⮚ Do not alter the original tool
⮚ Do not use damaged tool
• Powered Tools:
⮚ Check the condition of tool
⮚ Use ELCB for powered tool
⮚ Use proper cords
⮚ Use plug pin for power connection
• No food or drink to be taken on site –
• you must consume these in your canteen /
designated places
 SIGNS AND COLOURS

• Red -Prohibitive - (Must not do)

Blue -Mandatory (Must do)

Yellow -Caution (Hazard warning)

Green -Safe Condition (The Safe Way)

 CHEMICAL STORAGE

▪ Store fuels and Chemicals in bunded areas to

prevent spillages damaging flora and fauna.
Display MSDS on site

Labeled
 Traffic Rules

▪ Only use identified walkways

▪ Be aware of vehicles operating near you
▪ Follow Traffic Management Plan
▪ Parking is only allowed in designated areas
▪ Check all the tyres before starting vehicle
▪ Always have banks man at blind spots
▪ Maintain the vehicle speed as per site regulation
▪ Wooden stoppers must be used
while parking the vehicle.
▪ (HMV-15KMPH LMV-30 KMPH)
FM radios & Mobile phones should not be used
while at work and Driving
They can be a dangerous if someone is
trying to shout for your attention
 Manual Handling

• DO NOT attempt to carry or lift anything that is too big or

too heavy
• Inform your supervisor and ask for assistance
 Plan the work

• Plan and organize what you do

• Make sure that you are trained and competent

and know the special risks of your trade

• Raise problems with your supervisor or safety

representative
 Accident / Incident Reporting
• Please report any on-site accidents or dangerous
occurrence to your Supervisor / First aider,
NOCL - OHC and CMT – Safety Department.

• It is for your benefit as well as others.

REPORT IT!
• Think safety at work, at home and on the
road

We all want to arrive home safely

Remember ! Somebody waiting for you at home