IcoR200 Replacement-1

lz
o
h
s
a
V
AXIOM Iconos R200

AX
Replacement of Parts
Iconos R200
Basic Unit and Collimator
07030930
07030518
07030500
© Siemens AG 1999
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Print No.: AXD3-340.841.01.06.02 English

Replaces: AXD3-340.841.01.05.02 Doc. Gen. Date: 11.02
2 Revision / Disclaimer
1Revision / Disclaimer
Document revision level

The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise
authorized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated
with or authorized by Siemens or one of its affiliates are directed to contact one of the
local offices of Siemens or one of its affiliates before attempting installation or service pro-
cedures.
AXIOM Iconos R200 AXD3-340.841.01.06.02 Page 2 of 120 Siemens AG

11.02 CS SD 21 Medical Solutions
Table of Contents 3
1- 0Table of Contents
1 _______ Requirements___________________________________________________ 6
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Required Aids and Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product-specific Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 _______ Tilt Drive ______________________________________________________ 11
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Checking Play between the Sprockets and Chains . . . . . . . . . . . . . . . . . . . . . . . . . 11
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Checking Play between the Sprockets and Chains . . . . . . . . . . . . . . . . . . . . . . . . . 15
Adjusting the Safety Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 _______ Replacement Adjustment ________________________________________ 17
I.I. Contact Safety Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

For 20/90° AXIOM Iconos R200 Units Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 _______ Lift Base ______________________________________________________ 18
Contact Safety Device / Chain Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Replacing the Plastic Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5 _______ Spotfilm Devices, Long. and Column, Long. ________________________ 21
Replacing the Spotfilm Device Longitudinal Drive or Motor . . . . . . . . . . . . . . . . . . . . . . 21

Adjusting the Spotfilm Device Longitudinal Drive Chain Tension. . . . . . . . . . . . . . . . . . 24
Replacing the Column Longitudinal Drive or Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Adjusting the Column Longitudinal Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . 29
Replacing the Master Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Removing the Column Drive if there is no Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6 _______ Tabletop ______________________________________________________ 38
Replacing the Table Frame, Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Measuring the distance of the table frame to the spotfilm device . . . . . . . . . . . . . . . 39
Replacing the Tabletop Transverse Drive and Potentiometers . . . . . . . . . . . . . . . . . . . 41
Adjusting the Range Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Adjusting the Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Removing the Protective Panel under the Tabletop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Replacing the Tabletop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Tabletop Longitudinal Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Replacing the Tabletop Longitudinal Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Siemens AG AXD3-340.841.01.06.02 Page 3 of 120 AXIOM Iconos R200

Medical Solutions 11.02 CS SD 21
4 Table of Contents
7 _______ SID Drive ______________________________________________________ 51
Replacing the Drive and Gas Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Adjusting the Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Adjusting the Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8 _______ Replacing the Tomo Rod and Clamping Ring ________________________ 56
9 _______ Tube Rotation Assembly _________________________________________ 60
Replacing the Tube Rotation Assembly, Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10 ______ Tube Assembly ________________________________________________ 65
Replacing the Tube Assembly on the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11 ______ Centering of Central Beam _______________________________________ 67
Centering the Central Beam to the Image Receptor System . . . . . . . . . . . . . . . . . . . . . 67

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Function Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Checking the Central Beam Vertically to the Image Receptor in the Table Transverse
Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Checking the Central Beam Perpendicular to the Image Receptor in the Table Longitu-
dinal Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Adjusting the Central Beam Centered to the Image Receptor in the Table Transverse
Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Checking the Central Beam Centered to the Image Receptor in the Table Longitudinal
Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Adjustment of I.I. Center to Center of Spotfilm Device . . . . . . . . . . . . . . . . . . . . . . . 74
Coincidence of the radiation field and the center of the film . . . . . . . . . . . . . . . . . . . 77
Central Beam Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Central Beam to Bucky Wall Stand and for Bed-side Exposures . . . . . . . . . . . . . . . . . . 81
12 ______ Control Consoles _______________________________________________ 82
Remote Control Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Complete Replacement of the Remote Control Console. . . . . . . . . . . . . . . . . . . . . . 82
Replacing the Joystick in the Remote Control Console. . . . . . . . . . . . . . . . . . . . . . . 82
Tableside Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
13 ______ Collimator _____________________________________________________ 84
Replacement of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Adjusting the Grid in Units without a Spotfilm Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
14 ______ Compression __________________________________________________ 87
Replacing the Compression Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Function Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Adjusting the Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Table of Contents 5
50 N Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
150 N Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
15 ______ Electrical Assemblies ___________________________________________ 91
Removing the Cover Panels on the M1/M2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Replacing Electrical Assemblies in the Lifting Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Replacing the D1 BUC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Replacing the G1 and G2 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Replacing the Z1 Power Line Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Replacing the Micromaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Replacing Electrical Assemblies general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Replacing the Master Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Replacing the D2 Spotfilm Device Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Replacing the D41 Spotfilm Device Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
16 ______ Changes to Previous Version____________________________________ 120

6 Requirements
2-
Requirements
1Requirements
Required Aids and Tools 0
All tools, test equipment and aids, with the exception of the “standard service tool kit”, are
listed and specified in the Service Tools Catalogue.
• ICONOS SSW
• Digital-Multimeter (e.g. Fluke 8060A) 97 02 101 RE999
• cm ruler
• Slide calipers
• Spring balance, 100 N 44 29 122 MH029
• Longtime PD2 (20 gr.) 34 91 271
• Loctite 221 20 48 874
• Torque wrench, up to 100 Nm 44 30 906 MH029
• Allen wrench set for flat-head screws 81 02 980 RE999

Requirements 7
Notes 0
Safety Information 0
General Safety Information

When carrying out the work steps and checks, the general safety information contained in
ARTD (General Guidelines for Technical Service) must be observed.
CAUTION Only for ICONOS R200

The BUC (Basic Unit Controller) can be destroyed by “ground
loops”. The BUC inputs for potentiometers as well as for limit
switches are not protected against short-circuits or ground loops.
¹ When replacing parts or when performing checks, it is
absolutely necessary to switch off the system.
NOTE Use only the paneling screws that secure those cover panels in
place, otherwise there is a risk that cables can be damaged when
there are unit movements.
WARNING Dangerous X-radiation during checks and adjustment work steps.

Risk of death or serious bodily injury.
¹ For checks and adjustments that must be performed with
radiation switched on, the prescribed radiation safety
measures must be observed; if necessary, wear radiation
protective clothing (see also ARTD-002.731.02... and
ARTD-002.731.38... General Guidelines for Technical Ser-
vice). These checks and adjustments are explicitly
labeled on the following pages with the radiation warning
symbol x.
Product-specific Safety Information

When carrying out the work steps and checks, the product-specific safety information con-
tained in the documents must be observed.
Product-specific Remarks 0
• Depending the version, the illustrations and drawings can appear slightly different from
what has been shipped.
• Damaged or worn parts may be replaced only with original parts.
• If there is a malfunction, first check the mechanical parts of the drive.
• Special attention should be paid to easy movement of all movable parts.

8 Requirements
• Jamming will cause a switch-off by the safety software.

• For this reason, check the cleanliness and lubrication of rails and guide parts, check the
chain and toothed belt tension for the particular drive, the function of the brakes, and if
needed, clean off any wear residue and adjust the air gap.
Lubrication Locations
All accessible chains and gear drives, glide and roller bearing guides must be checked for
their condition prior to performing the particular adjustment and, if needed, lubricated with
Longtime PD2 (unless otherwise indicated).
Adjusting Ball Bearings

The support and roller bearings are adjusted so that the roller bearing that is not under
load can still just be turned by hand.
Securing Screws
All screws that have been removed for adjustment purposes must be secured again to
their original condition. Secure screws with appropriate lock washers, counternuts or Loc-
tite 221, Part No. 20 48 874. Securing screws with Loctite, if required, is specified in the
text.
When working with Loctite, make absolutely sure that the material does not unintention-
ally get into any bearings.
A bearing that would seize up because of this would become apparent only after several
days.
Loctite can be freed up again with heat (hot air gun, etc.).
Remarks Regarding Adjustment
NOTE After every parts replacement or adjustment, the function test de-
scribed in the SSW absolutely must be performed.
Replacement of Mechanical Parts and Adjustments
Must be observed:

Requirements 9
Mech. parts For the most part, a description of how to access the component to
be replaced is provided here. A detailed description (e.g. removing
all screws on a drive) is not provided, because this can be seen
clearly by actually performing the work step.
Concluding function tests, as well as movements of drives to certain
positions in exceptional cases, are described in the SSW. Only ref-
erences to the appropriate screens are made in this document.
Mech. Adjust- All mechanical adjustments are described.
ments Prerequisites (accessibility) are only briefly indicated. Exact infor-
mation is provided in Replacement of Parts. Concluding function
tests, as well as movements of drives to certain positions in excep-
tional cases, are described in the SSW. Only references to the
appropriate SSW screen are made in this document.
Corrective Measures/Adjustments
References are made in this document several times to the SSW for corrective measures
or adjustments.
For the adjustments, etc., start the XCS SSW program under “Components/ICONOS”.
General Remarks 0
Tolerance Data
General tolerances for linear dimensions per ISO 2768
These tolerances apply for all dimensions listed in these instructions as long as no other
tolerance is expressly listed next to the value.
Limit value for over over over over over over over
the nominal 3 mm to 6 mm to 30 mm to 120 mm 400 mm 1000 mm 2000 mm
range 6 mm 30 mm 120 mm to to to to
400 mm 1000 mm 2000 mm 4000 mm
Adm. toler- ± 0,5 mm ± 1 mm ± 1,5 mm ± 2,5 mm ± 4 mm ± 6 mm ± 8 mm
ance
Maximum Torque Values
Nominal Screw material Steel per DIN 267 Brass CuZn

thread diame- alloy
ter
Hardness rating 4,6 4,8 5,8 8,8 10,9 12,9
M3 0,5 0,67 0,83 1,3 1,9 2,2 0,62
M 3.5 0,76 1,0 1,3 2,0 2,8 3,4 0,95
M4 1,1 1,5 1,9 3,0 4,2 5,1 1,4

10 Requirements
M5 2,2 3,0 3,7 6,0 8,4 10,1 2,8

M6 3,8 5,1 6,4 10,2 14,4 17,3 4,8
M8 9,5 12,6 15,8 25,3 35,6 42,7 11,9
M 10 18,7 24,8 31,1 49,8 70,0 84,0 23,3
M 12 32,9 43,8 54,8 87,6 123,3 147,9 41,1
When checking tightness, use the corresponding torque values for hardness rating 8.8.
A tolerance of 10% is permissible for torque values.

Tilt Drive 11
3-
Replacement
2Tilt Drive
Checking Play between the Sprockets and Chains 0
Fig. 1: Play in tilt drive
NOTE If the motor is defective, the complete drive must be replaced.

It is absolutely necessary to use the “Tilt Drive Service Kit ” as
specified in the Spare Parts Catalogue.
• Move the spotfilm device and column to the foot end.

• Carefully raise the unit to approx. the 70° position (unit support in center of gravity).
• Check and make a note of the play by manually tilting the unit support to
(Fig. 1 / p. 11).
Procedure 0
• Move the unit into the -15° position and position the spotfilm device is approx. the mid-
dle of the movement range.
• Exactly mark the position of the drive support plate at the corners at the foot end.
• Move the unit into the 0° position.

12 Tilt Drive
1 5
Fig. 2: Mounting screws Fig. 3: Install the bracket
3 2
1 4
Fig. 4: Replacement aid Fig. 5: Tilt drive
• Remove the first two mounting screws on the tilt segment at the foot end on the opera-
tor's side of the unit support (1/Fig. 2 / p. 12).
• Exactly mark the position of the drive support plate at the corners at the head end.

Tilt Drive 13
• Install the tilt drive replacement aid as follows:

- Place the bracket (1/Fig. 3 / p. 12) (1/Fig. 4 / p. 12) on the strut (2/Fig. 3 / p. 12). In-
sert the M8 screws included in the shipment with washers (3/Fig. 3 / p. 12)
(3/Fig. 4 / p. 12), if needed, move the unit accordingly.
- Install the clamping bracket (4/Fig. 4 / p. 12) over the support strut with the bracket
(M8 screws with washers).
- Tighten the two screws (3/Fig. 3 / p. 12) (3/Fig. 4 / p. 12).
• Remove the cover panel (5/Fig. 3 / p. 12) over the switch assembly.
• In the SSW: read out and make a note of the potentiometer value of the tilt drive
ICONOS SSW/ Adjustment/ Calibration/ Tilt drive/ Tilt drive: Potentiometer ad-
justment read out and make a note of the "Current value".
• Remove the cover panels on the unit base.
• Switch the system OFF.
• Remove the unit foot-end cover for the M1 assembly.
• Remove the 4 Allen screws on the drive support plate (1/Fig. 5 / p. 12) (10 mm Allen
wrench).
• Remove the fan cover (3/Fig. 5 / p. 12) for the motor.
• Remove the cover panel (4/Fig. 5 / p. 12) over the potentiometer assembly.
3
3
4 2
2 1
Fig. 6: Potentiometer pinion marking Fig. 7: Potentiometer assembly
• Remove the 3 Allen-head countersunk screws on the switch assembly (3/Fig. 6 / p. 13).
• Mark the position of the potentiometer on the pinion gear and on the unit base
(Fig. 6 / p. 13).
• Remove the mounting screws (1/Fig. 7 / p. 13), secure the potentiometer assembly
along with the switch assembly to the motor with insulation tape.
• Loosen the chain cover strip (3/Fig. 7 / p. 13) at the head end (remove the 2 Allen
screws from the flat piece).

14 Tilt Drive
• Pull back the drive slightly and while doing so, turn the the motor fan wheel manually to
the right (clockwise) until the sprockets disengage.
NOTE To make sure the floor plate does not get scratched, make abso-
lutely sure to place the foam packing under the drive support plate.
• Disconnect the motor.

• To assure that the plastic gear does not hit against the strut (5/Fig. 5 / p. 12)
(5/Fig. 7 / p. 13), lift the drive out of the base over the strut and place it down on a foam
plastic mat.
• Remove the chain cover strip (3/Fig. 7 / p. 13) from the return guide.
• Remove the chain cover strip return guide (4/Fig. 7 / p. 13).
• Remove the drive mounting screws. To do this, use the short wrench and the extension
attachment.
• Carefully tilt the drive the drive support plate onto its head (place a foam plastic mat un-
der it).
• Pry the drive support plate off the roll pins.
Fig. 8: Drive support plate

• Place on a new gear (drive).
• Apply Loctite 221 to the 4 new Allen screws and loosely thread them inwithout plate
washers, only with lock washers.
• Secure the drive support plate in place using the 4 new roll pins (1/Fig. 8 / p. 14) from
below.
• Tilt the drive again.
• Tighten the drive mounting screws.
NOTE Use the jumpers in the motor terminal box from the original.
• Install the return guide for the chain cover strip and tighten the chain cover strip.
• Raise the drive above the strut (5/Fig. 5 / p. 12) (5/Fig. 7 / p. 13) in the base.
• Connect the motor.
• Remove the plastic foam.

Tilt Drive 15
• Insert the drive at the head end; to do this, turn the fan gear to the left until the sprocket
engages securely in the chain links.
• Align the drive support plate to the markings and retighten the 4 Allen screws; turn the
fan gear accordingly to align it.
• Install the switch assembly.
• Remove the two brackets for the tilt drive replacement aid.
Checking Play between the Sprockets and Chains 0
• Move the spotfilm device and column to the foot end.

• Carefully raise the unit to approx. the 70° position (unit support in center of gravity).
• Check the play by manually tilting the unit support to (Fig. 1 / p. 11).
Correction:
• Move the drive to the foot end
¹ the play is reduced
• Move the drive to the head end
¹ the play is increased
• Apply Loctite 221 to the first two head-end, operator's side mounting screws for the tilt
segment and thread them into the unit support. Torque: 25 Nm.
• Switch the system ON.
• Install the potentiometer assembly.
- To perform a coarse adjustment of the tilt potentiometer using the SSW: StartI-
CONOS SSW/ Adjustment/ Calibration/ Tilt drive/ Tilt drive: Potentiometer ad-
justment and preset the potentiometer to the "Current value" that was noted.
• Disengage the emergency stop switch.
• Perform an adjustment or a check of the tilt drive potentiometer. ICONOS SSW/ Ad-
justment/ Calibration/ Tilt drive/ Tilt drive: Potentiometer adjustment
• When doing so, observe the following work steps:
- To adjust the potentiometer, loosen the two screws (1/Fig. 7 / p. 13) and move the
potentiometer assembly (2/Fig. 7 / p. 13).
- Turn the pinion gear (1/Fig. 6 / p. 13) accordingly and by doing this, preadjust the
potentiometer using the zero adjustment method.
- Press the potentiometer assembly with slight pressure against the plastic gear
(2/Fig. 6 / p. 13), so that if there is a possible deflection movement of the plastic gear,
both pinion gears remain securely meshed.
• Perform the check and the function check described in Online Help under ICONOS
SSW/ Adjustment/ Calibration/ Tilt drive/ Tilt drive: Potentiometer adjustment.
• Install all cover panels. Make sure that the ground wires provided are connected to the
cover panels.

16 Tilt Drive
Adjusting the Safety Limit Switches 0
• Tilt the unit up all the way.
Fig. 9:
Check the distance (Fig. 9 / p. 16) between the particular limit switch and the switch
strike plate.
• Press the limit switch.
¹ The safety breaker(s) must audibly deenergize.
• Move the longitudinal carriage all the way to the foot end.
• Tilt the unit down all the way.
• Check the distance (Fig. 9 / p. 16) between the particular limit switch and the switch
strike plate.
• Press the limit switch.
¹ The safety breaker(s) must audibly deenergize.

Replacement Adjustment 17
4-
I.I. Contact Safety Device
3Replacement Adjustment
For 20/90° AXIOM Iconos R200 Units Only 0
Fig. 10: 40 cm I.I. carriage

With some units, it is possible that the switch in the I.I. contact safety device will actuate
during normal movement, or that the switch cannot be moved up far enough in a replace-
ment situation.
In such cases only, the piston (1/Fig. 10 / p. 17) can be cut off by up to 10 mm. It is critical
that the switch reliably protects the I.I.
• It is absolutely necessary to perform the following test:
- Unit in the 0° position.
- Move the spotfilm device all the way to the foot end.
- Move the unit into the max. Trendelenburg position.
- Move the spotfilm device all the way to the head end.
- The switch may not touch the floor. The spacing from the I.I. to the floor depends on
the system:
min. 4 cm = standard
A spacing of min. 2 cm must be maintained only in systems configured with the
40 cm I.I. and spotfilm device.
When in doubt, see SSW/ICONOS R200 “Adjustment/ Room Dimensions”.

18 Lift Base
5-
Contact Safety Device / Chain Switch
4Lift Base
Adjusting the Safety Limit Switches
X
1
3
3
4
6 4
Fig. 11: Fig. 12:
Fig. 13: Fig. 14:
• Move the unit to approx. 70 degree position.

• Remove both front lift base cover panels (4/Fig. 11 / p. 18).
• The switch bracket (2/Fig. 12 / p. 18) must be at the bottom of the lift base.
• If necessary, loosen Allen screws (3/Fig. 12 / p. 18) fort it and adjust the switch bracket
by the nutr (4/Fig. 12 / p. 18). Then retighten the Allen screws.

Lift Base 19
• Loosen the two Allen screws (5/Fig. 13 / p. 18) and reposition the mounting bracket
(6/Fig. 13 / p. 18) so that the edge of the switch plates are flush with the top edge of the
mounting plate (X/Fig. 12 / p. 18). Secure the mounting bracket with the two Allen
screws (5/Fig. 13 / p. 18).
• The microswitches should now be approximately in the middle of the switch strike plate
(Fig. 14 / p. 18). If necessary, slightly change the position of the mounting bracket
(6/Fig. 13 / p. 18).
• Reinstall the cover panels in the reverse order of the instructions above.

20 Lift Base
Replacing the Plastic Strips 0
1 2
5 1
3
2
1
6
4
Fig. 15: Fig. 16:
• Remove the top lift base cover panel (1/Fig. 15 / p. 20).

• Move the unit to approx. the 70 degree position.
• Remove both front lift base cover panels (4/Fig. 15 / p. 20).
• Pull up the top plastic strip and remove the counterweight (2 flat pieces).
• Remove both plates (1, 2/Fig. 16 / p. 20) (2 Allen screws on each).
• The plastic strip with the plate can now be removed by pulling them up or down.
• When inserting the new plastic strips, make sure that they are in the guide track.

Spotfilm Devices, Long. and Column, Long. 21
6-
Replacing the Spotfilm Device Longitudinal Drive or Motor
5Spotfilm Devices, Long. and Column, Long.
4
10 9
3
7
6
Fig. 17: Unit support cover panel

Remove the following cover panels:
• Head-end table support cover panel (5 paneling screws) (1/Fig. 17 / p. 21).
• Foot-end table support cover panel (8 paneling screws) (2/Fig. 17 / p. 21).
• Chain cover panel (3/Fig. 17 / p. 21) and plastic strip.
• Move the unit into the 0° position
• If possible, move the spotfilm device all the way to the head end.
• System OFF.

22 Spotfilm Devices, Long. and Column, Long.
8
9
Fig. 18: Replacement of the spotfilm device longitudinal drive

• Loosen the 5 Allen-head mounting screws (6/Fig. 18 / p. 22).
• Loosen both tension screws (10/Fig. 17 / p. 21) and (8/Fig. 18 / p. 22) on the inside of
the unit support.
• Completely remove the 5 Allen-head mounting screws (6/Fig. 18 / p. 22).
• Remove the support bearing (9/Fig. 18 / p. 22).
• Remove the I.I. carriage cover panel on the foot end (2 paneling screws).
• Disengage the chain grabber block from the I.I. carriage (2 Allen screws and guide
pins).

• Press the chain grabber block towards the wall and move the spotfilm device (I.I. car-
riage) so that the chain master links (1/Fig. 19 / p. 23) are easily accessible.
2
1
Fig. 19: Chain master links

• Open both master links (1/Fig. 19 / p. 23) and take out the chains.
• Take both chains off the drive sprocket.
• Remove the potentiometer.
• The drive can now be removed. Pay attention to the cabling to the master drive assem-
bly.
• Completely replace the drive or only the motor (5/Fig. 18 / p. 22) on the gear
(7/Fig. 18 / p. 22).
Installing the drive:
• Take out the master drive assembly (Replacing the Master Drive Assembly / p. 31).
• It may be necessary to manually move the spotfilm device towards the head end so that
there is only 1-2 cm spacing to the switch-off strip.
• Move the chains (chain grabber blocks) so that the chain grabber block is just in front of
the spotfilm device at the foot end.
• Carefully insert the drive; while doing so, pull through the cables to the master drive as-
sembly.
• Place both chains on the drive sprocket.
• Reinstall the chains with the master links.
• Place on the support bearing (9/Fig. 18 / p. 22).
• Loosely install the 5 Allen-head mounting screws (6/Fig. 18 / p. 22).
• Loosely install the potentiometer; when doing so, the pinion may not come out of mesh
under any circumstances.
• Engage the chain grabber block on the I.I. carriage.

Adjusting the Spotfilm Device Longitudinal Drive Chain Tension 0
• The spotfilm device must be all the way to the head end.
• It may be necessary to loosen the 5 Allen-head mounting screws (6/Fig. 18 / p. 22).
NOTE The tension can only be adjusted on one chain; the tension of the
other chain is automatically set. The value for the chain tension ap-
plies for the most highly tensioned chain.
Kette / chain
6
Fig. 20: Longitudinal drive chain

Fig. 21: Spotfilm device / column longitudinaldrive chain tension

• Adjust the chain tension using the tension screws (8/Fig. 20 / p. 24) on the inside of the
table support (Fig. 21 / p. 25) of the spotfilm device longitudinal drive.
• Tighten the 5 Allen-head mounting screws (6/Fig. 18 / p. 22).
Check the cables laid to the master drive:
NOTE The cable is visible through the opening in the air vent grate.
• Install the master drive assembly (Replacing the Master Drive Assembly / p. 31).
• Switch the system ON
• Press the EMERGENCY STOP.
• After the system has booted up, disengage the EMERGNCY STOP switch.
• Adjust the potentiometer.
- SSW: Adjustment/ Calibration/ Spotfilm Device and column longitudinal drive/
Spotfilm Device longitudinal drive/ Potentiometer adjustment
Column longitudinal drive/ Potentiometer adjustment
• Recheck the chain tension because the position of the spotfilm device was not “max.
head end” during the adjustment. As a rule, a readjustment is not necessary.
• Install the cover panels in the reverse order of the instructions above.

Replacing the Column Longitudinal Drive or Motor 0
4
10 9
3
7
6

Remove the following cover panels:
• Head-end table support cover panel (5 paneling screws) (1/Fig. 22 / p. 26).
• Foot-end table support cover panel (8 paneling screws) (2/Fig. 22 / p. 26).
• Both foot-end aluminum cover panels (4/Fig. 22 / p. 26).
• Both head-end aluminum cove panels (5/Fig. 22 / p. 26).
• Move the tabletop all the way to the operator’s side.
• If possible, move the column longitudinally all the way to the head end.
• Switch the system OFF
NOTE If the column is covering the middle screws on the aluminum cover
panel, perform the procedure according to “Removing the Column
Drive, if there is no Access”.

7
6 8
5
11
9
Fig. 23: Replacement of the column longitudinal drive

• Loosen the 2 Allen screws (7/Fig. 23 / p. 27) and (6/Fig. 23 / p. 27) at both the top and
bottom.
• Loosen the tension screw (9/Fig. 22 / p. 26).
- Accessible through the long hole, wall side, next to the chain on the inside of the ta-
ble support.
• Remove the potentiometer.
• Completely remove the 2 Allen screws (6/Fig. 23 / p. 27) from both the top and bottom.
• Loosen the guide plates (8/Fig. 23 / p. 27) by turning out the 2 Allen screws
(7/Fig. 23 / p. 27) at the top and bottom.
2
1
Fig. 24: Chain master links

• Open both master links (2/Fig. 24 / p. 27) and pull out the chain.
• Take both chains off the drive sprocket.
• Take out the master drive assembly .
• Take the drive with the guide plates. Pay attention to the cabling to the master drive as-
sembly.
• Completely replace the drive or only the motor (11/Fig. 23 / p. 27) on the gear
(9/Fig. 23 / p. 27).
Installing the drive:
• If may be necessary to manually move the column to the head end so that there is only
1-2 cm distance to the switch-off strip (absolutely guide the chain through).
• Carefully insert the drive with the guide plates (8/Fig. 23 / p. 27); when doing so, pull
through the cables to the master drive assembly.
• Place both chains on the drive sprocket.
• Reinstall the chains with the master links.
• Loosely insert the 2 Allen screws (6/Fig. 23 / p. 27) at the top and bottom.
• Align the guide plates so that the drive sprocket with chain or the chain return sprocket
lines up. Tighten the 2 Allen screws (6/Fig. 23 / p. 27) at the top and bottom.
• Loosely thread in the 2 Allen screws (7/Fig. 23 / p. 27) at the top and bottom.

Adjusting the Column Longitudinal Drive Chain Tension 0
• Move the column longitudinally to the max. head end.

• Loosen the 2 Allen screws (4/Fig. 25 / p. 29) at the top and bottom.
NOTE The tension can only be adjusted on one chain; the tension of the
other chain is automatically set. The value for the chain tension ap-
plies for the most highly tensioned chain.
Kette / Chain 11 4
Fig. 25: Column chain
Fig. 26: Spotfilm device / column longitudinaldrive chain tension

• Use the chain tension screws (11/Fig. 25 / p. 29) to adjust the chain tension
(Fig. 26 / p. 29).
- Accessible through the long hole, wall side, next to the chain on the inside of the ta-
ble support.
• Tighten the mounting screws (4/Fig. 25 / p. 29) 4 Allen screws, top and bottom.
Check how the cables are laid to the master drive:
NOTE The cable is visible through the opening in the air vent grate.
• Install the Masterdrive- Baugruppe (Replacing the Master Drive Assembly / p. 31).
• Press EMERGENCY STOP.
• Loosely install the potentiometer; when doing this, the pinion absolutely may not mesh.
• After the system has booted up completely, disengage the EMERGENCY STOP
switch.
• Adjust the potentiometer.
Spotfilm Device longitudinal drive/ Potentiometer adjustment
Column longitudinal drive/ Potentiometer adjustment
• Reinstall the cover panels by following the instructions above in reverse order.

Replacing the Master Drive Assembly 0
4
10 9
3
7
6
Fig. 28: Master drive assembly Fig. 29: Masterdrive
• Position the unit in the 0° position

• Move the spotfilm device all the way to the foot end.

CAUTION Life threatening!

¹ There is still high voltage present at the terminals of the
master drive assembly up to 5 min. after switching off
power to the system.
• Remove the head-end unit table support cover panel (5 paneling screws)
(1/Fig. 27 / p. 31).
• Remove the fan grill (6/Fig. 27 / p. 31).
• Slighly loosen the two top Allen screws (7/Fig. 27 / p. 31).
• Remove the Allen screw (8/Fig. 27 / p. 31).
• Remove the two top Allen screws (7/Fig. 27 / p. 31), remove the flat piece
(5/Fig. 28 / p. 31) in the unit support.
• Remove the grounding strap on the unit support.
• Take out the complete master drive assembly approx. 10 cm. While doing this, pay at-
tention to how the cables are led into the unit support (6/Fig. 29 / p. 31) (cables are visi-
ble through the opening in the air vent grid).
• Place a support under the master drive assembly (chair or a similar object).

• Pull out the assembly as far as required.
1 2 3
U80
U90
Fig. 30: Master drive, side view

Pos. 1 CAN connector
Pos. 2 Potentiometer cables
Pos. 3 Resolver cables
2 M80.X
1 4
M90.X1 5
1 3
Fig. 31: Master drive, top-down view

Pos. 1 X9/24 V power supply
Pos. 2 “Brake” connector with diode
Pos. 3 “Brake” connector with diode
Pos. 4 K80/K90 relays (brake circuit)
Pos. 5 K100 relay (safety circuit relay)
Pos. 6 Motor cables
• Replacement of individual parts or of assemblies is now possible.

• Before inserting it, lay the cables below the assembly so that no cables cross over each
other.

• Carefully insert the assembly. While doing this, pay attention to how the cables are led
into the unit support (6/Fig. 29 / p. 31) (cables are visible through the opening in the air
vent grid).
• Loosely install the flat piece (5/Fig. 28 / p. 31) using the two top Allen screws
(7/Fig. 27 / p. 31) in the unit support.
• Move the Masterdrive Baugruppe so that the two bottom Allen screws
(8/Fig. 27 / p. 31) can be inserted.
• Tighten the 3 Allen screws (7,8/Fig. 27 / p. 31).
• Attach the grounding strap to the unit support.
• Download the parameters into both master drives using the. See SSW / Help.

Removing the Column Drive if there is no Access 0
7
6 8
5
11
9
Fig. 32: Replacement of the column longitudinal drive

• Also remove the foot-end I.I. carriage cover panel.
Since the chain tension cannot be changed, the following work procedure should be fol-
lowed:
• Completely loosen the drive; when this is done, the drive will turn slightly and the chain
tension will be slightly lower.
• The return chain sprockets are removed at the head end.
• The column can then be moved into an optimum unit position.
• Remove the R80 potentiometer.
• Remove the 2 Allen screws (7/Fig. 32 / p. 35) at the top and bottom.
• It is absolutely necessary to secure the drive against turning by inserting a large screw-
driver between the gears and the plate, otherwise there is a risk that the threads of the
screws will be damaged.
• Remove the 2 Allen screws (6/Fig. 32 / p. 35) on both the top and bottom.

2
1
Fig. 33: Column chain bearing block Fig. 34: Chain master links
• Pull out the Masterdrive assembly (see Replacing the Masterdrive Assembly).
NOTE The return pulley / chain sprockets (1/Fig. 33 / p. 36) and the stud
are accessible from below in the unit support, behind the master
drive assembly.
• Use a short screwdriver to remove the snap ring from the stud on the operator’s side.
• Use a rubber mallet to tap the studs out in the direction of the wall.
• Use an open-end wrench to completely remove the studs toward the wall.
• To make it possible for the sprockets to be moved easily, insert a 10 mm Allen wrench
in place of the stud.
• Loosen the chain grabber block on the I.I. carriage (2 Allen screws)
• Press the chain grabber to the wall side and move the I.I. carriage to the head end.
• Take both column chains off the gear and place them down under the sprockets. To do
this, it may be necessary to move the column or to move the gear to one side.
• The column can now be moved carefully towards the head end (make absolutely sure
to feed the chain through) so that the middle screws on the aluminum cover panel are
accessible.

4
10 9
3
7
6

• Both foot-end aluminium cover panels (4/Fig. 35 / p. 37).
• Both head-end aluminium cover panels (5/Fig. 35 / p. 37).
• Remove the master links on the column chain (2/Fig. 34 / p. 36).
• Move the column and I.I.carriage so that the chain return pulley mount is accessible
from above.
• Mark the position of the chain return pulley mount (1/Fig. 33 / p. 36).
• Remove the screws from the mount. Remove the 10 mm Allen wrench from the mount.
• Reinsert the stud.
• Make absolutely sure to reinsert the holder at the position that was marked and secure
it in place.
Continue with installation of the drive

38 Tabletop
7-
Replacing the Table Frame, Complete
6Tabletop
1
X
X
Fig. 36: Replacement of the tabletop transversedrive
Fig. 37: Disassebling the table frame

The following work steps can be performed by 1 technician and 2 helpers (weight to be
lifted, approx. 120 kg).
• Move the tabletop so it is flush with the table frame.
• Remove the foot-end unit cover panels (2/Fig. 36 / p. 38).
• Remove the cover panel on the transverse drive (1/Fig. 36 / p. 38).
• Remove all Allen screws (1/Fig. 37 / p. 38) from the linear guide. To do this, move the
tabletop transversely as needed.

Tabletop 39
• Switch off the system.

• Disconnect all cables to both motors as well as to the potentiometer (if needed, label the
cables).
• Using 3 persons, lightly pull the tabletop towards the foot end and then take it out to-
wards the top.
NOTE Transfer the jumpers in the motor terminal box from the original.
• Installation of the new table frame is performed in the same way.
Measuring the distance of the table frame to the spotfilm device 0
Fig. 38: Tabletop spacing

• Perform the measurement under following conditions:
- Move the unit into the 0° position with no load on the table frame.
Distance X Distance Y
1. Move the spotfilm device all the way to the min. 4.5 mm min. 4.5 mm
head end.
Tabletop must be flush with the frame
2. Move the spotfilm device all the way to the min. 4.5 mm min. 4.5 mm
foot end
Tabletop must be flush with the frame

40 Tabletop
3. Move the spotfilm device the middle of the min. 4.5 mm min. 4.5 mm
movement range
Move the tabletop all the way to the head
end.
4. Move the spotfilm device the middle of the min. 4.5 mm min. 4.5 mm
movement range
Move the tabletop all the way to the foot end
Correction:
If the difference between spaces 3 and 4 is more than 1 mm, the table frame is bent
(moved into the floor or an object). Replace the table frame.
Distance 1 is too little.
Fig. 39: Spacer plate

• Install spacer shims (3/Fig. 39 / p. 40) (Part No. 70 32 605).
- To do this, loosen the Allen screws that are accessible from below and insert the
shim.
- When tightening the screws, it is absolutely necessary to press the guide rails from
the outside against the profile rail.
• Perform the following adjustment:
- Chapter “Adjusting the Range Limit Switches” (Adjusting the Range Limit
Switch / p. 43) Tabletop, Transverse
- Chapter “Adjusting the Speed” (Adjusting the Speed / p. 55) Tabletop, Transverse
- Adjusting the Tabletop Longitudinal Potentiometer.
SSW/ Adjustment/ Calibration/ Tabletop, longitudinal/.....
• Install the cover panels in the reverse sequence.

Tabletop 41
Replacing the Tabletop Transverse Drive and Potentiometers 0
1
X
X

• Remove the switch strip (3/Fig. 40 / p. 41) on the foot end.
• Remove the safety switch (operator’s side) under the switch strip.
• Move the tabletop to the max. operator’s side.
If the motor is defective, carry out the following work steps:
• Remove the boot-end unit cover panel (8 paneling screws) (2/Fig. 40 / p. 41).
• Remove the bottom motor mounting screws (5/Fig. 41 / p. 42).
• When the tabletop is at the max. wall side position, the screw on the operator’s side is
accessible only with a pair of pliers inserted between the unit strut and the cover panel
for the transverse drive!
• By turning the drive in the strut, disengage the drive gear (8/Fig. 41 / p. 42) from the
rack.
• Move the tabletop so that the motor mounting screws (6/Fig. 41 / p. 42) are accessible
and remove the screws. When doing this, move the tabletop transversely so that the
head-end brakes release.

42 Tabletop
8
6
7
5
Fig. 41: Switch segment, table transverse drive

• Remove the cover panel on the transverse drive (1/Fig. 40 / p. 41).
• Remove the motor.
• Install the new motor and turn it so that there is minimum play between the rack and the
drive pinion.
• Tighten the mounting screws.
• Install the safety switch under the switch strip.

Tabletop 43
Adjusting the Range Limit Switch 0
• Adjust the limit switch strike plate (7/Fig. 41 / p. 42) so that a movement range of
35, +1 cm results.
• Install the cover panels in the reverse of the instructions above.

44 Tabletop
Adjusting the Speed 0
Only for ICONOS R200

• Adjust the speed.
- SSW: Adjustment/ Calibration/ Tabletop, transverse/ Tabletop, transverse:
Speed

Tabletop 45
Removing the Protective Panel under the Tabletop 0

• Remove the 9 Allen-head countersunk screws from the safety cover panel on the oper-
ator"s side under the tabletop.
• On the wall side, if the safety panel is present, remove the 9 Allen-head countersunk
screws or the 9 paneling screws.
• Move the tabletop out towards the head end.
• Remove the 4 mounting screws at the foot end from above.
• Move the tabletop to the foot end.
• Remove the 3 mounting screws at the head end from above.
• Make a belly in the protective plate and take it out towards the operator’s side.
• Installation is in the reverse order of the instructions above.

46 Tabletop
Replacing the Tabletop 0
1
3 2
1
Fig. 42: Table support with tabletop
4
5
6
Fig. 43: Tabletop viewed from below
NOTE In addition to the tabletop itself, a sealer material is required. For

the Part Numbers of the tabletop and the sealer material (silicon
rubber), see the Spare Parts Catalogue.
• Unit in the 0° position.

The tabletop must be moved out so that work can be performed from below on the table-
top.

Tabletop 47
• Cut through the sealer seam (1/Fig. 42 / p. 46) (silicon rubber) with a knife and remove
the residual adhesive material.
• Remove the stoppers (4/Fig. 43 / p. 46) on the head and foot ends.
• Remove the cover panels (2 und 3/Fig. 42 / p. 46) above and below the tabletop at the
head end and foot end.
• Completely remove the 12 Allen-head countersunk screws (5/Fig. 43 / p. 46) at both
the head and foot ends.
• Move the tabletop out to the head end.
NOTE If the tabletop is still fixed, the adhesive locations were not suffi-
ciently cut through.
Take note of the installation location of the tabletop.
• Remove the remaining adhesive residues.

• Insert the new tabletop positioned correctly.
• Place on the cover panels (2 und 3/Fig. 42 / p. 46) above and below on the tabletop.
• Tighten the 2 Allen-head countersunk screws (4/Fig. 43 / p. 46) at both the head and
foot ends.
• Install the 12 Allen-head countersunk screws (5/Fig. 43 / p. 46) at both the head and
foot ends.
NOTE Place a thin adhesive strip to the right and left of the gap.
• Fill in the gap between the tabletop and the aluminum profile rail with “Silicon rubber”.
Use a rounded object, or use your finger dipped in wet soapy water to make the caulking
seam smooth and flat.
The caulking material can cure overnight. Remove any traces of adhesive.

48 Tabletop
Tabletop Longitudinal Drive Chain Tension 0
• Remove the following cover panels:

remove the protective plate under the tabletop.
• Move the tabletop so that it is flush with the table frame.
• Disengage the tabletop from the chain grabber block (6/Fig. 44 / p. 48).
4
5
6
Fig. 44: Tabletop viewed from below

• Manually move the tabletop towards the foot end.
• Hook a spring balance onto the chain grabber block.
• The chain tension can be adjusted using the Allen screw (1/Fig. 45 / p. 48) accessible
at the head end in the wall-side profile. To do this, first loosen the counternut
(2/Fig. 45 / p. 48).
;;; 2
1
Fig. 45: Tensioning the tabletopchain

Adjustment dimensions: X 13 - 15 mm and F=95 to 100 N (Skizze/Fig. 46 / p. 49)

Tabletop 49
Fig. 46: Tabletop chain tension

50 Tabletop
Replacing the Tabletop Longitudinal Drive 0
1
X
X

• Remove the following items:
Remove the cover panel, see “Removing the Protective Panel under the Tabletop”.
Foot-end unit support cover panel (2/Fig. 47 / p. 50).
Remove the cover panel on the transverse drive (1/Fig. 47 / p. 50).
Remove the two nuts and washers on the plate from below (4/Fig. 47 / p. 50).
• Move the tabletop towards the head end. It may be necessary to disengage the table-
top from the chain grabber block (6/Fig. 44 / p. 48).
The mounting screws for the drive will now be completely accessible.
NOTE Transfer the jumpers in the motor terminal box from the original.

SID Drive 51
8-
Replacing the Drive and Gas Spring
7SID Drive
Fig. 48: Replacement of the drive and gas spring

Procedure:
The following work steps can be performed by 1 technician and 1 assistant.
CAUTION Risk of crushing from the outward pressure of the gas spring.
¹ The gas spring or the drive may only be released
between the -20° and +20° unit positions (console display
or on the tableside control) (load compensation).
• To remove or install the column rear cover panel, the unit must be in the 0° position, oth-
erwise the central beam will change.
• Remove the rear column panel (10 Allen screws and countersunk screws)
(1/Fig. 48 / p. 51).

52 SID Drive
NOTE If there is a defective drive and very little room, the tilt movement
can be blocked. if the SID is moved out slightly, the SID 115 posi-
tion switch can be actuated. When this is done, tilt movement can
be performed carefully. Depending on the space conditions and
the position of the SID, it may be necessary to move the unit into
the - 20° to + 20° unit position using the SSW.
• Move the unit into the -20° to + 20° unit position (display on the console or on the table-
side controller.
• Remove the 2 nuts on the gas spring bracket (2/Fig. 48 / p. 51).
• Remove the 2 nuts on the drive bracket (3/Fig. 48 / p. 51).
• The must be moved to approx. 40 degrees as shown in the display.
NOTE Stuff cloths or paper (9/Fig. 48 / p. 51) between the gas spring
(10/Fig. 48 / p. 51), the drive (11/Fig. 48 / p. 51) and the column
tube (12/Fig. 48 / p. 51), otherwise the gas spring or the drive will
fall against the tube when the SID is moved out.
• Move the unit to 90° (when this is done, the moves out on its own).
• Pull the SID out manually to the mechanical stop.
Replacing the Gas Spring
• Hold the gas spring in the column tube and remove the 4 Allen-head countersunk
screws (4/Fig. 48 / p. 51).
• Take out the gas spring; while doing so, pay attention to the cables in the tube column.
• Remove the old gas spring from the bracket and the attachment point and install the
parts on the new gas spring. While doing so, make absolutely sure to pay attention to
the position of the gas spring bracket (2/Fig. 48 / p. 51) versus the top attachment point
(5/Fig. 48 / p. 51).
• Installation is in the reverse order of above; while doing so, pay attention to the cables in
the column tube.
Replacing the Drive
• Loosen the 4 Allen-head countersunk screws (6/Fig. 48 / p. 51). Hold the drive in the
column tube and take out the mounting screws.
• Take out the drive; while doing so, pay attention to the cables in the column tube.
• Remove the old drive from the studs (7/Fig. 48 / p. 51) and slide the new one onto it.
When doing this, make absolutely sure to pay attention to the position of the drive
bracket (3/Fig. 48 / p. 51) versus the top mounting point (8/Fig. 48 / p. 51).
• Installation is in the reverse order of above; when doing this, pay attention to the cables
in the column tube.
• Carefully move the SID manually into position and while doing so, align the gas spring
bracket (2/Fig. 48 / p. 51) with the mounting stud.
• Install the gas spring bracket (2/Fig. 48 / p. 51).
• Move the unit carefully to approx. 60°.

SID Drive 53
• Between 60° and 40°, the SID moves on its own. When this happens, align the drive
bracket (3/Fig. 48 / p. 51) with the mounting stud.
• Install the drive bracket (3/Fig. 48 / p. 51).

54 SID Drive
Adjusting the Limit Switches 0
Adjust the limit switches so that the following dimensions are obtained with the unit in the
0° position:
• At SID 115: use the tape measure in the collimator to set a distance of 106.5 mm to
107.5 mm to the tabletop.
• At the max. SID: the tape measure in the collimator must show a distance of141.5 mm
to 142.5 mm to the tabletop.

SID Drive 55
Adjusting the Speed 0
Only for ICONOS R200

• Adjusting the speed.
- SSW: Adjustment/ Calibration/ SID drive/ SID drive/ Speed
• If the speed was changed, the SID must be rechecked using the tape measure in the
collimator.
• A readjustment of the position may be necessary.
• To remove or install the column rear cover panel, the unit must be in the 0° position, oth-
erwise the central beam will change.

56 Replacing the Tomo Rod and Clamping Ring
9-
8Replacing the Tomo Rod and Clamping Ring
NOTE Always replace the tomo rod, the clamping ring and the tomo rod
safety catch (catch mechanism for the tomo rod) together.
9 11 5 12 10
<
X 8
3 6
7
3
1
A
2
Fig. 49: Replacing the Tomo Rod and Clamping Ring


Replacing the Tomo Rod and Clamping Ring 57
• Hold the tomo rod profile (1/Fig. 49 / p. 56) and remove the bottom 4 Allen screws
(2/Fig. 49 / p. 56).
If compression is configured: Remove the bracket for the flexible plastic chain on the
tomo rod profile (2 Allen screws), hold the tomo rod profile (1/Fig. 49 / p. 56) including
compression and remove the bottom 4 Allen screws (2/Fig. 49 / p. 56).
• Remove the tomo rod profile and place it to the side.
If compression is configured: Place the tomo rod profile (1/Fig. 49 / p. 56) including
compression down on a soft surface on the spotfilm device.
• Remove the tomo rod (3/Fig. 49 / p. 56) using an Allen wrench (A/Fig. 49 / p. 56) from
the clamping ring (5/Fig. 49 / p. 56).
• Remove the clamping screw (6/Fig. 49 / p. 56) on the clamping ring.
• Carefully move the unit into the + 90° or - 90 position. When this is done, tube unit rota-
tion also turns.
If compression is configured: Hold the tomo rod profile including compression and
carefully move the unit into the + 90° or - 90 position. When this is done, tube unit
rotation also turns.
• Support the collimator, e.g. with a cart and place it down on a soft surface. To do this, it
may be necessary to move the column accordingly.
• Remove both cover panels (7/Fig. 49 / p. 56) on the tube unit rotation assembly.
• Measure the distance from the tube unit rotation (8/Fig. 49 / p. 56) to the tube unit
(X/Fig. 49 / p. 56) and note the value. This dimension will be used later to adjust the
central beam in the table transverse direction.
• Loosen both Allen-head set screws in the adjustment ring (9/Fig. 49 / p. 56).
• Pull out the tube unit rotation (8/Fig. 49 / p. 56) with shaft (10/Fig. 49 / p. 56) so that the
clamping ring (5/Fig. 49 / p. 56) can be removed. To do this, it may be necessary to in-
sert a board between the tube rotation and the tube unit to pry out the shaft.
• Lightly lubricate the new clamping ring (5/Fig. 49 / p. 56), e.g. with Longtime PD2 and
place it on the shaft (10/Fig. 49 / p. 56).
• Slide the shaft into the tube unit rotation up to the dimension that was noted
(X/Fig. 49 / p. 56) and tighten the two Allen-head set screws in the adjustment ring
(9/Fig. 49 / p. 56).
• Turn the clamping ring and the tube rotation in opposite directions until the middle hole
(11/Fig. 49 / p. 56) in the clamping ring lines up with the slot (12/Fig. 49 / p. 56) in the
shaft.
• Insert the clamping screw (6/Fig. 49 / p. 56) and only lightly tighten it.
• Apply Loctite 221 to the thread on the tomo rod, turn the tomo rod (3/Fig. 49 / p. 56) with
an Allen wrench (A/Fig. 49 / p. 56) into the thread (11/Fig. 49 / p. 56) of the clamping
ring (5/Fig. 49 / p. 56) and tighten it to a torque of 50 Nm.

58 Replacing the Tomo Rod and Clamping Ring
• Bend open the clamp (2/Fig. 50 / p. 58) and slide it onto the tomo rod.
EH111509-260902-00-02
Fig. 50: Safety wire

• Insert the screw (3/Fig. 50 / p. 58) and the nut and slide up the clamp to the clamping
ring (4/Fig. 50 / p. 58) and tighten it.
• Wrap the safety wire included in the shipment around the rotation shaft.
• Tighten the safety wire (5/Fig. 50 / p. 58) around one eyelet.
• Slide the second eyelet over the screw and thread on the self-locking nut so that the
safety wire can move a max. of 1 mm and thus has some play.
• Lightly lubricate the tomo rod (3/Fig. 49 / p. 56) e.g. with Longtime PD2 and slide the
tomo rod profile (1/Fig. 49 / p. 56), with the compression if it is configured, onto the
tomo rod.
• Lightly secure the tomo rod profile (1/Fig. 49 / p. 56) in place with the 4 Allen screws
(2/Fig. 49 / p. 56).
If compression is configured: Hole the tomo rod profile(1/Fig. 49 / p. 56) including
compression and lightly secure it in place with the 4 Allen screws (2/Fig. 49 / p. 56).
Also reinstall the bracket for the flexible plastic chain on the tomo rod profile (2 Allen
screws).
• Insert the cone and align it to the collimator.
- Do do this, slightly loosen the 4 lightly-tightened Allen screws (2/Fig. 49 / p. 56), turn
the tomo rod profile and then retighten the Allen screws.

Replacing the Tomo Rod and Clamping Ring 59
• Under fluoroscopy, perform a quick check of the central beam on the monitor. If need-
ed, turn the tube unit, and align the tomo rod (3/Fig. 49 / p. 56) parallel to the column.
- Tighten the clamping screw (6/Fig. 49 / p. 56).
• Perform an exact check and adjustment of the central beam per the instructions, Re-
placement of Parts, Basic Unit, "Central Beam".

60 Tube Rotation Assembly
10-
Replacing the Tube Rotation Assembly, Complete
9Tube Rotation Assembly
3 4
Fig. 51: Fig. 52:
The following steps can be performed by 1 technician and 1 assistant.

• Remove the two cover panels (1/Fig. 51 / p. 60) on the tube rotation assembly.
Only with the ICONOS R200
• Remove the two Allen screws (2/Fig. 52 / p. 60) in the mounting bracket.
• Turn the mounting bracket in the direction of the collimator.
The further work steps apply for all ICONOS units
• Remove the top tube unit cover panel (3/Fig. 51 / p. 60).
• Tilt the unit up or down all the way.
• Turn the tube unit to face towards the floor.
• Disconnect the cables to the collimator.
• If the Diamentor chamber is installed, unplug the connector.
• Remove the collimator and place it down in a secure locations.
• Unsolder the cables to the fan.
• Disconnect the cables from the two position switches, M9.S198 and S199.
Are the designations readable? If necessary, label the cables.
• Remove the cable holder (4/Fig. 52 / p. 60).
• Pull the cables out through the tube rotation assembly.
• Remove the Allen screws from the tube unit mount ((5/Fig. 52 / p. 60), for access, see
the arrow).

Tube Rotation Assembly 61
• Remove the tube unit with mount and place it down in a safe location.
Fig. 53:
• Remove the screw (6/Fig. 53 / p. 61).
• The tube rotation assembly can be pulled off the shaft. When doing this pay attention to
the Woodruff keys; these should be used when the new tube rotation assembly is in-
stalled.
• Lightly grease the shaft with Longtime PD 2.
Preparing the New Tube Rotation Assembly
2
3
Fig. 54: Tube rotation, R200 E-component Fig. 55: Tube rotation, R200 mechanism

1 2
Fig. 56: Tube rotation, R200 complete Fig. 57: Tube rotation, R100 complete
The tube rotation assembly is comprised of the parts shown in (Fig. 54 / p. 61), all other
parts, cover panels, etc. should be taken from the old assembly.
ICONOS R100
• All parts shown in (Fig. 55 / p. 61) such as the spring (3/Fig. 55 / p. 61), connection
(2/Fig. 55 / p. 61) of the right to the left mount, as well as the left mount itself
(1/Fig. 55 / p. 61) must be removed without replacing them.
ICONOS R200
• To install the mounting bracket, the parts listed in (Fig. 55 / p. 61) such as the spring
(1/Fig. 55 / p. 61), connection (1/Fig. 55 / p. 61) of the right to the left mount, as well as
the left mount itself (1/Fig. 55 / p. 61) must be removed without replacing them.
• Slide the mounting bracket on the right onto the studs.

Tube Rotation Assembly 63
• Then install the parts (Fig. 55 / p. 61) such as the spring (3/Fig. 55 / p. 61), the connec-
tion of the right with the left mount (2/Fig. 55 / p. 61)as well as the left mount
(1/Fig. 55 / p. 61).
Fig. 58: Detent disk

• Install the new detent disk (Fig. 58 / p. 63). When this is done, the Allen screw
(1/Fig. 58 / p. 63) must be pointing in the direction of the limit switch.
• Slide the new tube rotation assembly onto the shaft; when doing this, press the center-
ing stud so that the centering stud does not get pressed against the stop (Woodruff
key).
• Apply Loctite 221 to the screw (6/Fig. 53 / p. 61) and tighten it to the required torque.
• Reinstall the tube unit with the mount.
• Insert the Allen screws for the tube unit mount (5/Fig. 52 / p. 60) and tighten them.
• Connect all "limit switch" cables.
• Install the collimator on the tube unit flange.
• Connect the collimator.
• If a Diamentor chamber is installed, connect it.
• Apply Loctite 221 to the screw in the release lever (1/Fig. 57 / p. 62).
• Install the release lever (1/Fig. 57 / p. 62)and (2/Fig. 57 / p. 62) the stopper.
• Turn the mounting bracket (1/Fig. 56 / p. 62) as shown in (Fig. 56 / p. 62) and turn in
the Allen screws on the side.
• Perform a brief function test of the position switches (7/Fig. 53 / p. 61).
To do this, turn the tube rotation assembly to 0° and 180°, acoustically check the S198
switch function for 0° and S199 for 180°.
The Bowden cable should already have been adjusted at the factory; because of this, per-
form only a brief function check:
• The stop stud should engage securely in the stop plate, the Bowden cable may not be
tensioned.

• The release lever (ICONOS R100) or mounting bracket (ICONOS R200) may not be
too loose.
• Correction: Adjust the Bowden cable accordingly.
• Install the fan assembly. Solder the leads to the fan.
• Mechanical adjustment (not including installation of the cover panels!) is performed per:
Center the central beam to the image receptor system.
Final Work Steps
• The position switches (7/Fig. 53 / p. 61) should actuate symmetrically from the stop po-
sition.
S198 for 0°
S199 for 180°
The test can be performed acoustically as well as with the SSW:
Monitoring/Monitoring: Unit positions

Tube Assembly 65
11-
Replacing the Tube Assembly on the Unit
10Tube Assembly
3 4
Fig. 59: Fig. 60:
The following work steps can be performed by 1 technician and 1 assistant.

• Remove the two cover panels (1/Fig. 59 / p. 65) on the tube rotation assembly.
• Only with the ICONOS R200
- Remove the two Allen screws (2/Fig. 60 / p. 65) in the mounting bracket.
- Turn the mounting bracket in the direction of the collimator.
The following work steps apply for all ICONOS units
• Remove the top tube unit cover panel (3/Fig. 59 / p. 65).
• Tilt the unit up or down all the way.
• Turn the tube unit towards the floor.
• Remove the connection cables on the collimator.
• Remove the collimator and place it down in a safe place.
• Remove the cable plate (4/Fig. 59 / p. 65) (4/Fig. 60 / p. 65).
• Disconnect the cables (high voltage cables, rotating anode...) on the tube unit.
• Remove the Allen screws from the tube mount ((5/Fig. 60 / p. 65), for access, see ar-
row).
• Remove the tube unit with mount and place it down in a safe place.
• Replace the tube unit assembly.
• Reinstall the tube unit with the mounting.
• Instal the Allen screws on the tube unit mount (5/Fig. 60 / p. 65) and tighten them.
• Install the collimator on the tube unit flange.

66 Tube Assembly
• Connect the collimator.

• Connect the tube unit, see the generator documents.
• Mechanical adjustment (without installing the cover panels!) is performed per:
Centering the Central Beam to the Image Receptor System.
Final Work Steps
• Reinstall the cover panels in the reverse order of the above instructions.

Centering of Central Beam 67
12-
Centering the Central Beam to the Image Receptor System
11Centering of Central Beam
General Information 0
The exact alignment of the central beam to the image receptor in the unit depends on dif-
ferent factors.
1. The column must be perpendicular to the table longitudinal direction.
It is not possible to influence this; an eccentric bearing that is not properly adjusted is
the only factor that may cause more play in the column.
2. The tomo rod must be perpendicular to the table longitudinal direction. It is possible to
adjust this with the SSW:
- Adjustment/ Calibration/ Spotfilm Device and column longitudinal drive/ Spot-
film Device longitudinal drive: Potentiometer adjustment
- Adjustment/ Calibration/ Spotfilm Device and column longitudinal drive/ Col-
umn longitudinal drive: Potentiometer adjustment
3. The image receptor (cassette or I.I.) must be horizontal.
It is not possible to adjust this; an eccentric bearing that is not properly adjusted is the
only factor that may cause more play in the image receptor.
4. The X-ray tube unit must be vertical and centered to the image receptor. It can be ad-
justed by a mechanical adjustment (described in this chapter).
5. If the rear column cover panel cannot be installed with the unit in the 0 degree position,
the central beam can be very much out of toleranfe and an adjustment using the meth-
ods described here is not possible!
Helpful hint: Install the cover panel again at 0 degrees.
C
A
Fig. 61:
With the ICONOS unit, for the first time the tube unit can be moved in the table longitudi-
nal direction (A/Fig. 61 / p. 67), rotated (B/Fig. 61 / p. 67) and moved in the table trans-
verse direction (C/Fig. 61 / p. 67) and rotated (D/Fig. 61 / p. 67) to assure optimum central
beam centering in all cases.

68 Centering of Central Beam
The following checks and adjustments are relevant for a well-functioning unit in which the
centering of the tube unit, replacement of the collimator or which no longer is okay
because of mechanical wear. Replacement of the column or of the image receptor is not
considered here.
If the column or the image receptor needs to be replaced in a unit, discussion with
TD HSC is required.
Preparations 0
• Center the column using hte centering key on the unit control console.
• Unit position = 0°, SID = 115 cm.
• Depending on the centering template that is included in the shipment, place it on as
shown in (Fig. 62 / p. 68).
Zentrierschablone (C)
Center matrix (C)
Zentrierschablone (B)
Center matrix (B)
Zentrierschablone (A)
Center matrix (A)
Zentrierschablone (D)
Center matrix (D)
D
Serviceabdeckung
Service cover
Fig. 62: Centering template for the test exposures

• Place on the centering template that is included in the shipment on the spotfilm device
at the head end as shown in (Fig. 62 / p. 68) and secure it in place with the paneling
screw(s).
Explanation: the centering template can (depending on the design of the centering
template that is included in the shipment) secured in place with one or two paneling
screws.
Function Check 0
The following function check describes the check and an adjustment using fluoro.
The check is performed using a small radiation field. Only the radiation field centered on
the centering template is evaluated. In this instance, the absolute position of the I.I., cen-
tering of the TV system to the I.i. and even the image position on the monitor are not rele-
vant.
The check should be performed at the smallest zoom level, because a difference can best
be seen by magnifying the radiation field on the monitor. In a situation in which the center
marker on the centering template under fluoro differs greatly from the other zoom steps,
another zoom step can be used as an alternative. The tolerances listed must then be
reduced accordingly.
• Select the smallest zoom format.
• Move the unit into the 35° position (for units with lift base, into the 0° position).
• Set the min. SID.
• Set the collimation at the collimator to 10 x 10 cm.
X • Using fluoro or a DR exposure, measure the dimensions shown in (Fig. 63 / p. 70) (on
the monitor) and make a note of them.
• Set the max. SID.
• Set the collimation at the collimator to 10 x 10 cm.

X • Using fluoro or a DR exposure, measure the dimensions shown in (Fig. 63 / p. 70) (on
the monitor) and make a note of them.
FFA 115
FFA 150 cm
cm
b
SID 150 cm
b
SID 115 cm
d C d C
a
a
Seitenmarkierung Seitenmarkierung
Side mark Side mark
Fig. 63:
In the example, (Fig. 63 / p. 70) the following can be seen:
• The difference between "a" and "b" is totally different at the different SID’s. In this in-
stance, the central beam is not perpendicular in the table transverse direction.
Correction: turn the tube unit in the table transverse direction.
¹ Difference to monitor ± 5 mm.
Checking the Central Beam Vertically to the Image Receptor in the Table Trans-
verse Direction 0
The adjustment is lost when the following components are replaced:

- X-ray tube unit
- Collimator
- Tube unit rotation assembly
The difference between "a" and "b" (Fig. 63 / p. 70) should be the same for both SID‘s.
Difference on the monitor: ± 5 mm.
Correction: the tube unit must be turned in the table transverse direction
(Pfeil/Fig. 64 / p. 71).
100% adjustment is scarcely possible, thus average out the tolerance between the two
SID’s.

2
1
Fig. 64:
Correction Procedure
• Only with ICONOS R200
• Remove the top tube unit cover panel.
• Loosen the top screws in the half rings (1/Fig. 61 / p. 67) and turn the tube unit accord-
ingly in the half rings.
• Tighten the screws.
• Reinstall the cover panel in the reverse order of the instructions above.
Checking the Central Beam Perpendicular to the Image Receptor in the Table
Longitudinal Direction 0
• The difference between "c" and "d" (Fig. 63 / p. 70) should be the same for both SID‘s.
Correction: tube unit rotation must be adjusted.
100% adjustment is scarcely possible, thus average out the tolerance between the two
SID’s.

2 3 1
Fig. 65: Tube unit rotation assembly
• Remove the two cover panels on the tube rotation assembly.
• Loosen the 4 screwsn (1/Fig. 65 / p. 72).
• Use the 2 Allen-head set screws (2/Fig. 65 / p. 72) to adjust the tube rotation assembly
accordingly.
• Tighten the 4 screws. When this is done, the centering can change slightly, therefore
check it again before the cover panels are reinstalled.
• The centering stud that grips into the detent disk can loosen with rough use of tube ro-
tation. For this reason, if needed remove the stud, apply Loctite 221 to the end and the
thread and reinsert the stud.
Adjusting the Central Beam Centered to the Image Receptor in the Table Trans-

verse Direction 0
Prerequisite is that the central beam is vertical.

• The difference between "a" and "b" (Fig. 63 / p. 70) at an SID (default value 115 cm)
should be equal.
Correction: the tube unit rotation assembly must be moved in the table transverse
direction.
100% adjustment is scarcely possible, thus average out the difference between the two
SID‘s.
Fig. 66: Tube unit rotation assembly
Correction procedure
• Loosen the two Allen-head set screws in the adjustment ring (1/Fig. 66 / p. 73).
• Move the tube unit rotation assembly accordingly.
• Retighten the Allen-head set screws.
Checking the Central Beam Centered to the Image Receptor in the Table Longitu-

dinal Direction 0
Prerequisite is that the central beam is vertical.

• The distance between "c" and "d" (Fig. 63 / p. 70) at an SID (default value 115 cm)
should be the same.
Correction: the tube unit must be turned in the table transverse direction
(Pfeil/Fig. 67 / p. 74).
100% adjustment is scarcely possible, thus average out the difference between the two
SID‘s.
Fig. 67:
• Only with ICONOS R200
• Remove the upper tube unit cover panel.
• Slightly loosen the Allen screws (1/Fig. 67 / p. 74) and move the tube unit accordingly in
the long holes.
• Tighten the Allen screws (1/Fig. 67 / p. 74) to a torque of 10 Nm. When doing this, cen-
tering can change slightly; because of this, recheck it before installing the cover panels.
Adjustment of I.I. Center to Center of Spotfilm Device 0

• Set the min. SID

• Select I.I. full format

• Place the centering template (Fig. 62 / p. 68) on the spotfilm device.
• Open the collimator.
X • Switch fluoro ON; when doing so, check the spacing of a,b,c,d (Fig. 71 / p. 76) to the
edge of the I.I. (1/Fig. 71 / p. 76) on the monitor
Tolerance: 3 ± 1 mm
• Check the position of the collimator plates at the min. SID and max. SID.
Correction:
• For units configured with VIDEOMED S/SX: since the central beam was exactly adjust-
ed in advance, adjustment of the I.I./TV system is performed using the cross support of
the TV camera.
• For units configured with VIDEOMED DIC: on the I.I. mount, as described below.
Fig. 68: I.I. cover panel Fig. 69: I.I. adjustment screws

Fig. 70: VIDEOMED DIC, S3 Fig. 71: I.I centering
Adjustment with the VIDEOMED DIC:

• Raise the unit all the way up
• Loosen the 4 Allen screws (Pfeile/Fig. 68 / p. 75) and remove the housing
(1/Fig. 68 / p. 75), disconnect the ground wire.
• Remove the camera housing (5/Fig. 69 / p. 75).
• On the camera board, set the S3 switch (Fig. 70 / p. 76) to the “ON” position (blank-
ing circle OFF).
• Place the centering template (Fig. 62 / p. 68) on the spotfilm device.
• Open the collimator.
X • Switch fluoro ON; when doing so, check the spacing of a,b,c,d (Fig. 71 / p. 76) to the
edge of the I.I. (1/Fig. 71 / p. 76) on the monitor
Tolerance: 3 ± 1 mm
• Correction: using the adjustment screws that are secured with counternuts (1 bis
4/Fig. 69 / p. 75) change the I.I. position until the spaces a,b,c,d in are within tolerance.
• Set the S3 switch /Videomed DIC back to the “OFF” position.
• Remove the centering template.
• Reinstall the cover panels.

Coincidence of the radiation field and the center of the film 0
Fig. 72:
• Insert a 24 x 30 cm or 10 x 12 inch cassette sideways.
• Select direct technique, full format and semi-automatic mode, longitudinal and trans-
verse.
• Move the unit into the 35° position (with units with the lifting base, into 0°).
• Manually set a format of approx.18 x 24 (display on collimator).
• Place a side marker on the tabletop.
X • Trigger exposure.
• Develop the film and label it (exposure data, date).
Evaluation:
• Marke the center of the radiation field and the center of the film as shown in the sketch.
• Measure the difference between the center of the radiation field and the center of the
film.
¹ Max. admissible difference ≤8 mm
Correction:
• Check centering of the tube unit/collimator to the center of the spotfilm device.
Central Beam Drift 0
Function test:
• Center the column.
• Set the max. SID

• Attach a sheet of transparent film on the monitor (a sheet of unexposed film can also be
used).
• Set the collimator exactly to 10 x 5 cm.
X • Switch fluoro ON
• Draw in the outline of the radiation field on the monitor on the film (felt tip pen).
• Raise the unit all the way up.
• Set the collimator to exactly 10 x 5 cm.
• Draw in the outline of the radiation field on the monitor on the film (felt tip pen).
• Move the unit into the max. Trendelenburg position.
• Set the collimator to exactly 10 x 5 cm.
• Draw in the outline of the radiation field on the monitor on the sheet of film (felt tip pen).
• Evaluation of the drawn in fields on the film sheet.
Required: The fields must coincide with one another.
Tolerance: There may be a difference of one third of the width in the longitudinal and
transverse directions.
By using the 3 drawn-in fields, the central beam drift can be determined; a direct
tolerance dimension in mm on the film is not possible because the field size on the
monitor depends on the monitor size, etc.
NOTE A third of the width translates to approx. 17 mm drift of the central

beam!

X X
Fig. 73:
If the drift for one unit is not within specifications, there can be too much play in the sys-
tem (twisting of the column, etc. is normal).
2
1
Fig. 74:

Fig. 75:
The following causes are possible:
• Tube unit rotation assembly:
The centering stud or the stop plate (Fig. 1 / p. 11) is not jammed or worn.
• Tomo rod:
Top attachment point (1/Fig. 74 / p. 79) not fixed to the tube!
Tomo rod (2/Fig. 74 / p. 79) not correctly threaded in!
Suspension point on the I.I. carriage or the ball bearing in the spotfilm device
(3/Fig. 74 / p. 79) not jammed!
• Eccentric bearings for the support arm of the column not adjusted!
• Eccentric bearings (1/Fig. 75 / p. 80) for the column carriage are not adjusted!
• The chain tension for the spotfilm device longitudinal and column longitudinal are too
loose!
• If the rear column cover panel was not installed with the unit in the 0 degree position,
the central beam can be far out of tolerance and an adjustment using the methods de-
scribed here is not possible!
Helpful tip: Reinstall the cover panel in the 0 degree position.

Central Beam to Bucky Wall Stand and for Bed-side Exposures 0
• Centering of the tube unit for the unit to the Bucky wall stand cannot be adjusted.
• In the patient level (longitudinal direction), manually center using the laster light localiz-
er.
• Adjustment is not possible in the transverse direction.
This is because centering is determined by the positioning of the Bucky wall stand
during installation.
• Enabling of the ACSS from the unit tube assembly to the Bucky wall stand depends on
the tilt down angle of the unit. For more detailed information, see the SSW.
- Adjustment/ Calibration/ Tilt drive/ Tilt drive: Limitation of +90° position
- Adjustment/ Calibration/ Tilt drive/ Tilt drive: Limitation of -90° position

82 Control Consoles
13-
Remote Control Console
12Control Consoles
Complete Replacement of the Remote Control Console 0
The following work steps must be observed:

• Set the DIP switches on the bottom of the console according to the user location.
Take the switch positions from the old console or see the Wiring Diagram.
It may be necessary to adjust the display contrast per the customer’s request. (The
potentiometer is located next to the DIP switches on the bottom of the remote control
console).
• Use the SSW to download the software. See SSW / Help.
• If 2 remote control consoles are configured for one unit, it is absolutely necessary to
download the same SW to both.
• Adjust the analog joysticks.
- SSW: Adjustment/ Calibration/ Remote control Console/ Remote control Con-
sole/ Adjustment preparations
• Check all control elements.
- SSW: Diagnostic/ Tests/ Checking displays and controls/ Control console test/
Keys and Joysticks
- SSW: Diagnostic/ Tests/ Checking displays and controls/ Control console test/
LED"s
Replacing the Joystick in the Remote Control Console 0
• If the joystick is replaced, take note of the position of the connector to the board as well
as the installation location of the old joystick.
• Adjust the analog joystick.
- SSW: Adjustment/ Calibration/ Remote control Console/ Remote control Con-
sole/ Adjustment preparations

Control Consoles 83
Tableside Control Console 0
Replacing the Tableside Control Console

• Carry out a check of all operating elements.
- SSW: Diagnostic/ Tests/ Checking displays and controls/ Tableside control
test/ Keys
test/ LED"s
Loading shaft cover with a built-in tableside control console
• Carry out a check of all control elements.
test/ Keys
test/ LED"s
• Carry out a function check both load shaft photo-sensitive cells.
- SSW: Monitoring/ Monitoring/ Status
• In addition, carry out the movement test of the cassette.
- SSW: Diagnostic/ Tests/ Movement tests/ Movement test/ Transverse cassette
drive in park position direction
- SSW: Diagnostic/ Tests/ Movement tests/ Movement test/ Transverse cassette
drive in loading position direction

84 Collimator
14-
Replacement of Parts
13Collimator
Fig. 76: Collimator, removal of the control panel Fig. 77: D4 collimator
• Move the unit to + or -90°.

• Turn the collimator so that the control panel is facing the ceiling.
• Completely loosen the 2 Allen-head countersunk screws (1/Fig. 76 / p. 84) on both
sides (the screws are secured against falling out with a disk).
• Slightly lift up the cover panel.
• Loosen the 2 Allen screws (2/Fig. 76 / p. 84).
• To pivot out the front cover panel, pull out the tape measure slightly (3/Fig. 76 / p. 84).
• Take the cover off the laser light (8/Fig. 77 / p. 84).
NOTE Make a note of the 4 single leads on the D2 board at X2 and X4.
• Disconnect all connectors and cables (4 single leads on the X2 and X4) on the D2
board.
• Take out the 3 Allen screws (4/Fig. 77 / p. 84) from the fan panel. Hold the front cover
panel.
• Remove the front panel.
• Unplug all connectors on the D4 board.

Collimator 85
• Loosen the 4 Allen screws (5/Fig. 77 / p. 84).
Fig. 78: Collimator hard paper panel

• The D4 board is mounted on spacer sleeves (6/Fig. 78 / p. 85); when removing it, be
careful of them.
• Remove the spacer sleeves (6/Fig. 78 / p. 85).
• Pull out the hard paper panel (7/Fig. 78 / p. 85) slightly in the direction of the tube unit
and then remove it.
The firmware can now be replaced on the D1, D4 and D2 boards.
To replace the boards: set the programming jumpers, the DIP switch positions and if
applicable, the fuses from the old boards or set them as shown in the Wiring Diagram.
Assembly:
• Insert the hard paper panel (7/Fig. 78 / p. 85).
• Place on the spacer sleeves (6/Fig. 78 / p. 85).
• Install the D4 board.
• Tighten the 4 Allen screws (5/Fig. 77 / p. 84).
• Plug in all connectors on the D4 board.
• Insert the front cover panel with fan panel.
• Secure the fan panel in place with the 3 Allen screws (4/Fig. 77 / p. 84).
• Plug in all connectors on the D2 board.
• Connect the single leads on the D2 board at X2 and X4, and secure them per the notes.
• Insert the cover on the laser light (8/Fig. 77 / p. 84).
• Swing the front panel shut; when doing this, one washer should be placed under the
screws (2/Fig. 76 / p. 84), and one on the front cover panel.
• Tighten the 2 Allen screws (2/Fig. 76 / p. 84).
• Tighten the 2 Allen-head countersunk screws (1/Fig. 76 / p. 84) on both sides.

86 Collimator
Adjusting the Grid in Units without a Spotfilm Device 0
2
2
1
1
Fig. 79: Fig. 80:
• Set the largest SID.

• Select I.I. full format.
• Under fluoroscopy, check vignetting with and without the grid.
• It may be necessary to check vignetting through the image system with and without the
grid.
Correction:
Loosen the screws (1/Fig. 80 / p. 86) and by moving the square shaft, adjust the range
limit switches for the grid.
Move the rubber bumpers (2/Fig. 79 / p. 86) accordingly; to do this, remove the loading
shaft cover.
• Remove the 2 paneling screws (2/Fig. 80 / p. 86) on both the left and right.
• Take off the loading shaft cover.
• Install the cover panels in the reverse order of above.

Compression 87
15-
Replacing the Compression Motor
14Compression
3
2
4
1
1
2
Fig. 81: Bottom switch strike plate Fig. 82: Replacing the compression motor

• Move the column down approx. 15°.
• Remove the lower switch strike plate (2/Fig. 81 / p. 87) and the bracket for the drive
chain (3/Fig. 81 / p. 87).
• Remove the cover panels and the stop studs.
• Remove the safety plate and loosen the friction wheel by turning the adjustment screw
(5/Fig. 82 / p. 87) clockwise.
• Hold he tomo rod profile and remove the bottom 4 Allen screws (1/Fig. 81 / p. 87).
• Pull the compression off of the tomo rod.
• Remove the two snap rings (1/Fig. 82 / p. 87).
• Remove the plastic pinion (2/Fig. 82 / p. 87).
• Push the stud (3/Fig. 82 / p. 87) through to the left (when doing this, be careful of the
spacer sleeves) and replace the motor assembly (4/Fig. 82 / p. 87) or the friction wheel.
• Installation is in the reverse order of above.
Function Check 0
• Move compression up and down:

- Check for positive switching in the end positions.
Correction: Adjust the switches accordingly.

88 Compression
- Check the contact force between the friction wheel and the tomo rod profile. To do
this, move the compression down and while it is moving, block compression with your
hand. The friction wheel must not continue to turn.
Correction: Adjust the friction wheel with the adjustment screw (5/Fig. 82 / p. 87) by
turning it counterclockwise.
• Secure the adjustment screw with the safety plate (5/Fig. 82 / p. 87).
• Check the potentiometer adjustment in the SSW.
• Perform an adjustment of the speed in the SSW.
• Install the cover panels and stop studs.

Compression 89
Adjusting the Limit Switches 0
• Compression switch, top

- Adjust the switch so that it is positively actuated by the switch strike plate.
• Compression switch, bottom
- Adjust the switch so that it is positively actuated by the switch strike plate.
50 N Switch 0
= =
Fig. 83: Compression

• Adjust the compression force to 50N using the spring balance.
- To do this, place a loop over the support arm and in the center over the compression
cone as shown in (Fig. 83 / p. 89).
• Hook on the spring balance.
- Compress until 10 kg, -0.1 kg (approx. 100 N) is indicated on the spring balance (half
the lever arm is equal to double the force).
• Adjust the switch so that it is just actuated.
- Compress and decompress several times to be sure that the switch is functioning
correctly.
150 N Switch 0
• Compress to the max.; force step 15 should be displayed on the control console.
- Adjust the switch so that it is positively actuated after a cone deflection of 3 to 5 mm.
Exception: Japan

90 Compression
• Compress to the max.

- The switch must be positively actuated at force step 8.

Electrical Assemblies 91
16-
Removing the Cover Panels on the M1/M2 Assembly
15Electrical Assemblies
6
4
Fig. 84:
• Move the unit into the 0 degree position.
With a 90 degree unit:
• Remove the top lift base cover panel (1/Fig. 84 / p. 91).
M1 assembly
• Remove the lift base cover panel on the foot end (2/Fig. 84 / p. 91).
M2 assembly
• Remove the lift base cover panels on the head end (3/Fig. 84 / p. 91).

92 Electrical Assemblies
2
1
Fig. 85:
With the 20 degree unit:
M1 assembly
• Remove the cover panel over the M1 assembly (1/Fig. 85 / p. 92).
M2 assembly
• Remove the unit base cover panel (2/Fig. 85 / p. 92).

• Remove the cover panel over the BUC assembly; 8 Allen screws (1/Fig. 86 / p. 93).
;;
F1
1 Z1
D1
C C C
1 2 3
V V
1 2
F2 - F14
2
G G
1 2
3 K K K K
1 2 3 4
Fig. 86:

Replacing Electrical Assemblies in the Lifting Base 0
Replacing the D1 BUC Assembly 0
General Info
The BUC assembly is shipped only as a complete, functioning assembly:
A set of instructions is shipped along with every BUC replacement part. These instruc-
tions absolutely must be observed!
• Unplug all connectors from the unit on the BUC assembly.
Is the labeling readable? If necessary, label the cables.
F1
Z1
D1
Fig. 87: Power supply assembly, top

• Remove the 4 Allen-head mounting screws (1/Fig. 87 / p. 94) from the support panel.
• Swing out the BUC assembly at the top remove it.
Pay attention to the cables.
• Copy the programming bridges, the DIP switches and the jumpers from the old assem-
bly or set them per the Wiring Diagram.
• Install the new BUC assembly analogously.
• Plug all connectors back in.

• If cable clamps were removed, reinstall them; when doing so, pay attention to good
contact of the shielding to the cable clamp and plate.
• Press the EMERGENCY STOP switch.

X95 V10
8 V11
X95
9 V52
V53
V51V50
X96
0
X95
7
V43 V43
V43 7V43 5
X95
6 8
3
X95
4
X95
5 V44
V44 3
X95 2
6 V44 V44
1 V43 0
9
X77
V24 V1 V2 V7 V13 V12 V14 V107 V105 V103 V101
V106 V104 V102 V100
X73 X70 X71 X72 X75 X74 X76 X82 X80

X79 X78 X84 X83 X81
Fig. 88: Power supply LEDs

• At least those LED’s illustrated in black on the D1 board in (Fig. 88 / p. 96) must go on.
Otherwise, check the power supply per the Wiring Diagram.

• Download the software using the SSW. See SSW / Help.

• Carry out a brief function test.
Control all drives of the lift base and check the direction of movements, etc.
If an injector interface is installed, injection control must also be checked.
Replacing the G1 and G2 Power Supplies 0
Remove the cover panels (see Para.”Removing the Cover Panels on the M1/M2 Assem-
bly”).
It is absolutely necessary to check the setting of the power supply and, if needed, set the
switch on the front to the correct position.
An adjustment of the output voltage on the power supplies is not possible.
Replacing the Z1 Power Line Filter 0
The Z1 power line filter is located under the BUC assembly.

This must have been removed prior to this time.
Replacing the Micromaster 0

• Remove the outside cover panels as shown in (Removing the Cover Panels on the
M1/M2 Assembly / p. 91).
NOTE Absolutely observe the safety information in the Wiring Diagram

and in the SSW.
Which Micromaster is installed?
Micromaster 3
Micromaster 4
Fig. 89: Micromasters 3 and 4

• Perform the work sequence according to the built-in Micromaster and unit.
Micromaster 3
Installation location: ICONOS R200, Part No.: 70 30 518 G5478
The Micromasters are shipped out with a standard parameter set. The appropriate param-
eter set must be entered manually for each application.
Absolutely observe the work sequence
WARNING If the Micromaster with the standard parameters is switched on in

20/90° units, the tilting brake is released.
Since the tilting drive is not self-braking, the unit can move several
degrees. If this happens, serious bodily injury can occur.
¹ With 20/90° units, the cable for the tilt brake must be dis-
connected at M2.X1.1 or 2 for all work performed on the
Micromaster (quick-disconnect terminal strip to the right,
next to the Micromaster). Changing the parameters is
possible only on Micromasters that are in operating con-
dition.
• Disconnect the tilt drive brake by unplugging the quick-disconnect connectors from the
M2.X1 or 2 terminal strip. See also the label next to the Micromaster.
• Enter the appropriate parameter set per the Wiring Diagram.
See: ICONOS SSW/ Help/ Remarks regarding troubleshooting/ Enter parameters
20/90° unit/ Entering Parameters into the Micromaster motor controller
• Switch the system off and on.
When there is a switch to Vector control, the Micromaster must determine the
motor data once. To do this, it is necessary that the drive be controlled using the
SSW (approx. 5 sec.) until the drive moves against the brake.
During this control movement, make sure that the brake is disengaged and observe the
direction of movement.
• Check to make sure that the tilt brake is still disengaged (quick-disconnect connectors
must be still unplugged from the M21.X1 or 2 terminal strip).
• In the "Unlimited end position", control the tilt drive in the "Raise up direction" until the
drive has moved several degrees.
- ICONOS SSW / Diagnostic/ Tests/ Movements with service buttons/ Basic unit:
Movements with service buttons
• Exit the SSW.
• Reconnect the brake by plugging in the quick-disconnect connectors on the M2.X1 or 2
terminal strip.
• Perform a function check.

Micromaster 3
Installation location: ICONOS R200, Part No.: 70 30 500 G5478 or 70 30 930 G5478
• Enter the appropriate parameter set per the Wiring Diagram.
See: ICONOS SSW/ Help/ Remarks regarding troubleshooting/ Enter parameters
20/90° unit/ Entering Parameters into the Micromaster motor controller
• Switch the system off and on.
Micromaster 4
Installation location: ICONOS R200, Part No. 70 30 518 G5478

• Disconnect the signal cables.
Fig. 90: Signal cables

• Disconnect the power and motor cables.
Fig. 91: Power cables

Absolutely observe the work sequence
WARNING If the Micromaster with the standard parameters is switched on in

20/90° units, the tilting brake is released.
Since the tilting drive is not self-braking, the unit can move several
degrees. If this happens, serious bodily injury can occur.
¹ With 20/90° units, the cable for the tilt brake must be dis-
connected at M2.X1.1 or 2 for all work performed on the
Micromaster (quick-disconnect terminal strip to the right,
next to the Micromaster). Changing the parameters is
possible only on Micromasters that are in operating con-
dition.
• Disconnect the tilt drive brake by disconnecting the quick-disconnect connector from
the M2.X1 or 2 terminal strip. See also the label next to the Micromaster.
The spare part, "MICROMASTER MM440 FREQUENCY CONVETERTER", is shipped
with a CD (software to download the parameters), an interface and a connection cable.
The Micromasters are shipped without appropriate parameters. The particular parameters
must be directly loaded via the interface using the Service PC.
The required parameter version for the particular drive can be found in the Compatibility
List.
Downloading the Micromaster Software to the SPC

Insert the Micromaster 440 CD (from the spare part, "MICROMASTER 440 FREQUENCY
CONVERTER" into the SPC.
Only if the SPC does not allow auto-start from the CD: under Start/ Run/ "CD Drive": enter
mm440.
Perform the installation as follows:
• Using the ">>" button for language selection,
• select the “language" .
• select the “software" .
• select the “Drive Monitor" .
• select the“Setup language” and “Continue>”
• Confirm the following windows, or change the target run value.
• In the window "Drive Monitor Setup: Components:"
- Deselect everything except for “Drive Monitor” and “Micromaster 4XX”
- Confirm the following windows
- Wait for the installation routine to finish and restart the SPC.
• Insert the “AXIOM Iconos R200 SW CD” into the SPC.
- The Micromaster parameters are stored to a disk
- Remove the CD from the SPC.
- Insert the diskette into the SPC drive.

• Select the "Drive Monitor" icon on the desktop.
NOTE Since the SW recognizes very different Micromasters, it must first

be ensured that the correct part of the program for the Master
Drive 440 is started.
• Select File/Open for the diskette drive.

- All possible parameter sets for the ICONOS are located here.
• Select ICONOS_R200/ Parameter_Micromaster_440/ Software Version/ Unit/ Drive.
ICONOS_R200/ Parameter_Micromaster_440/ Version1

90_90/ Lift drive_90_90_U140_1XX.dnl
Tilt drive_90_90_U150_2XX.dnl

90_20/ Tilt drive_90_20_U150_3XX.dnl
1. , for example: VA00A_7034122 G5478
Fig. 92: Parameter download

• Remove the BOP or SDP.
Fig. 93:

• Connect the Micromaster to the SPC.
Fig. 94:
• Select View/Online (EE-Prom) (1/Fig. 95 / p. 106).
Change on the display:

- OK (3/Fig. 95 / p. 106)
- Connection to unit okay (2/Fig. 95 / p. 106)
- If communication is not established, change the COM port connector on the SPC!
2 3
Fig. 95: Online EE-Prom parameters

• Select File/Download/Save (EE-Prom) (Fig. 96 / p. 107).
Fig. 96: Saving the parameters

• Again select the correct parameter.
Fig. 97:
• During the download, the two LEDs on the interface will blink at different frequencies.
Fig. 98:
• Confirm with OK.

• End the program.

- Then the two LEDs on the interface will be ON
• Remove the interface and plug in the BOP or SDP on the Micromaster.
• Reconnect the brake by plugging in the quick-disconnectors (on the M2.X1 or 2 termi-
nal strip).
Micromaster 4
Installation location: ICONOS R200, Part No. 70 30 500 G5478 or 70 30 930 G5478

• Disconnect the signal cables.
Fig. 99: Signal cables

• Disconnect the power and motor cables.
Fig. 100: Power cables

The spare part, "MICROMASTER MM440 FREQUENCY CONVETERTER", is shipped
with a CD (software to download the parameters), an interface and a connection cable.
The Micromasters are shipped without appropriate parameters. The particular parameters
must be directly loaded via the interface using the Service PC.
The required parameter version for the particular drive can be found in the Compatibility
List.

Downloading the Micromaster Software to the SPC

Insert the Micromaster 440 CD (from the spare part, "MICROMASTER 440 FREQUENCY
CONVERTER" into the SPC.
Only if the SPC does not allow auto-start from the CD: under Start/ Run/ "CD Drive": enter
mm440.
Perform the installation as follows:
• Using the ">>" button for language selection,
• select the “language" .
• select the “software" .
• select the “Drive Monitor" .
• select the“Setup language” and “Continue>”
• Confirm the following windows, or change the target run value.
• In the window "Drive Monitor Setup: Components:"
- Deselect everything except for “Drive Monitor” and “Micromaster 4XX”
- Confirm the following windows
- Wait for the installation routine to finish and restart the SPC.
• Insert the “AXIOM Iconos R200 SW CD” into the SPC.
- The Micromaster parameters are stored to a disk
- Remove the CD from the SPC.
- Insert the diskette into the SPC drive.
• Select the "Drive Monitor" icon on the desktop.
NOTE Since the SW recognizes very different Micromasters, it must first

be ensured that the correct part of the program for the Master
Drive 440 is started.
• Select File/Open for the diskette drive.

- All possible parameter sets for the ICONOS are located here.
• Select ICONOS_R200/ Parameter_Micromaster_440/ Software Version/ Unit/ Drive.

90_90/ Lift drive_90_90_U140_1XX.dnl
Tilt drive_90_90_U150_2XX.dnl

90_20/ Tilt drive_90_20_U150_3XX.dnl
1. , for example: VA00A_7034122 G5478

Fig. 101: Parameter download

• Remove the BOP or SDP.
Fig. 102:

• Connect the Micromaster to the SPC.
Fig. 103:
• Select View/Online (EE-Prom) (1/Fig. 104 / p. 115).
Change on the display:

- OK (3/Fig. 104 / p. 115)

- Connection to unit okay (2/Fig. 104 / p. 115)
- If communication is not established, change the COM port connector on the SPC!
2 3
Fig. 104: Online EE-Prom parameters

• Select File/Download/Save (EE-Prom) (Fig. 105 / p. 116).
Fig. 105: Saving the parameters

• Again select the correct parameter.
Fig. 106:
• During the download, the two LEDs on the interface will blink at different frequencies.
Fig. 107:
• Confirm with OK.

• End the program.

- Then the two LEDs on the interface will be ON
• Remove the interface and plug in the BOP or SDP on the Micromaster.

Replacing Electrical Assemblies general 0
Replacing the Master Drive Assembly 0
See “Replacing the Master Drive Assembly”.
Replacing the D2 Spotfilm Device Board 0
Procedure:
• Move the unit into approx. 90° position.
• Remove the cover panel on the spotfilm device electronics box.
• Disconnect all plug-in connectors on the D2 board.
Are the labels readable? If necessary, label the cables.
NOTE If there is an actual replacement of the board D2, make absolutely

sure to pay attention to the nuts, washers and spacer sleeves.
• Copy the programming jumpers and DIP switch settings from the old board, or set them
per the Wiring Diagram.
• Install the new board D2 analogously.
• Plug all connectors back in.
• If cable clamps were removed, reinstall them; when doing so, pay attention to good
contact of the shielding to the cable clamp and plate.
• Make a test exposure as prompted by the SSW.
- SSW: Adjustment/ Calibration/ Spotfilm Device / Diaphragm plates:Basic Set-
ting
In addition, check grid ”movement in” and “movement out”.
• Install the cover panels in the reverse order.
Replacing the D41 Spotfilm Device Board 0
Work Procedure:
• Remove the cover panel on the spotfilm electronics box.

• Disconnect all connectors on the D41 board.

Is the labeling readable? If required, label the cables.
NOTE If there is an actual replacement of the board D41, make absolutely

sure to pay attention to the nuts, washers and spacer sleeves.
• Copy the programming jumpers and the DIP switch settings from the old board D41 or
set them per the Wiring Diagram.
• Install the new board D41 analogously.
• Reconnect all plug-in connections.
• If cable clamps were removed, reinstall them; when doing this, make absolutely sure
there is good contact of the shielding to the cable clamp and metal plate.
• Download the software using the SSW. See the SSW/Help.
• Make a test exposure as prompted by the SSW.
- SSW: Adjustment/ Calibration/ Spotfilm Device / Diaphragm plates:Basic Set-
ting
In addition, carry out a check of grid ”movement in” and “movement out”.
• Install the cover panels in the reverser order of above.

120 Changes to Previous Version
17-
16Changes to Previous Version
Chap. Replacing the Tomo Catch Mechanism for the added.

Rod and Clamping Ring Tomo Rod
Chap. Compression Adjusting the Limit Switches added.
Chap. Electrical Assemblies Replacing the Micromaster completely rewritten


IcoR200 Replacement-1

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

IcoR200 Replacement-1

Uploaded by

Copyright:

Available Formats

lz

AXIOM Iconos R200

Basic Unit and Collimator

Print No.: AXD3-340.841.01.06.02 English

Document revision level

AXIOM Iconos R200 AXD3-340.841.01.06.02 Page 2 of 120 Siemens AG

2 _______ Tilt Drive ______________________________________________________ 11

3 _______ Replacement Adjustment ________________________________________ 17

I.I. Contact Safety Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4 _______ Lift Base ______________________________________________________ 18

Contact Safety Device / Chain Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 _______ Spotfilm Devices, Long. and Column, Long. ________________________ 21

Replacing the Spotfilm Device Longitudinal Drive or Motor . . . . . . . . . . . . . . . . . . . . . . 21

6 _______ Tabletop ______________________________________________________ 38

Replacing the Table Frame, Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Siemens AG AXD3-340.841.01.06.02 Page 3 of 120 AXIOM Iconos R200

7 _______ SID Drive ______________________________________________________ 51

Replacing the Drive and Gas Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

8 _______ Replacing the Tomo Rod and Clamping Ring ________________________ 56

9 _______ Tube Rotation Assembly _________________________________________ 60

Replacing the Tube Rotation Assembly, Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10 ______ Tube Assembly ________________________________________________ 65

Replacing the Tube Assembly on the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11 ______ Centering of Central Beam _______________________________________ 67

Centering the Central Beam to the Image Receptor System . . . . . . . . . . . . . . . . . . . . . 67

12 ______ Control Consoles _______________________________________________ 82

Remote Control Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

13 ______ Collimator _____________________________________________________ 84

14 ______ Compression __________________________________________________ 87

Replacing the Compression Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

AXIOM Iconos R200 AXD3-340.841.01.06.02 Page 4 of 120 Siemens AG

15 ______ Electrical Assemblies ___________________________________________ 91

Removing the Cover Panels on the M1/M2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 91

16 ______ Changes to Previous Version____________________________________ 120

Siemens AG AXD3-340.841.01.06.02 Page 5 of 120 AXIOM Iconos R200

Required Aids and Tools 0

AXIOM Iconos R200 AXD3-340.841.01.06.02 Page 6 of 120 Siemens AG

General Safety Information

CAUTION Only for ICONOS R200

WARNING Dangerous X-radiation during checks and adjustment work steps.

Product-specific Safety Information

Siemens AG AXD3-340.841.01.06.02 Page 7 of 120 AXIOM Iconos R200

• Jamming will cause a switch-off by the safety software.

Adjusting Ball Bearings

Remarks Regarding Adjustment

Replacement of Mechanical Parts and Adjustments

AXIOM Iconos R200 AXD3-340.841.01.06.02 Page 8 of 120 Siemens AG

Maximum Torque Values

Nominal Screw material Steel per DIN 267 Brass CuZn

Siemens AG AXD3-340.841.01.06.02 Page 9 of 120 AXIOM Iconos R200

M5 2,2 3,0 3,7 6,0 8,4 10,1 2,8

AXIOM Iconos R200 AXD3-340.841.01.06.02 Page 10 of 120 Siemens AG

Checking Play between the Sprockets and Chains 0

Fig. 1: Play in tilt drive

NOTE If the motor is defective, the complete drive must be replaced.

• Move the spotfilm device and column to the foot end.

Siemens AG AXD3-340.841.01.06.02 Page 11 of 120 AXIOM Iconos R200

Fig. 2: Mounting screws Fig. 3: Install the bracket

Fig. 4: Replacement aid Fig. 5: Tilt drive

AXIOM Iconos R200 AXD3-340.841.01.06.02 Page 12 of 120 Siemens AG

• Install the tilt drive replacement aid as follows:

Fig. 6: Potentiometer pinion marking Fig. 7: Potentiometer assembly

Siemens AG AXD3-340.841.01.06.02 Page 13 of 120 AXIOM Iconos R200

2 _ Tilt Drive ________________________________________________ 11

3 _ Replacement Adjustment __________________________________ 17

4 _ Lift Base ________________________________________________ 18

5 _ Spotfilm Devices, Long. and Column, Long. __________________ 21

6 _ Tabletop ________________________________________________ 38

7 _ SID Drive ________________________________________________ 51

8 _ Replacing the Tomo Rod and Clamping Ring __________________ 56

9 _ Tube Rotation Assembly ___________________________________ 60

10 Tube Assembly __________________________________________ 65

11 Centering of Central Beam _________________________________ 67

12 Control Consoles _________________________________________ 82

13 Collimator _______________________________________________ 84

14 Compression ____________________________________________ 87

15 Electrical Assemblies _____________________________________ 91

16 Changes to Previous Version______________________________ 120