IO-Link Solutions: Unrestricted © Siemens 2017

IO-Link Solutions
Unrestricted © Siemens 2017 usa.siemens.com/controls

DF CP Application Resource Center
Applications, Digitalization, and Design
➢ Provides field application
support for technology ➢ Leads CP social media
products Ambassador Program
Focus on Simocode, safety,
Sirius networks, Softstarters Online awareness and promotion
standards (Synergy / ICP), of CP through SN, in collaboration
and FastBus with other DF businesses
➢ Application and solution ➢ Drives Controls Technical

approach to customer community knowledge
needs swaps
Develops repeatable solution Manages team of 25
based upon applications and channel, and xBU technical
value fit. Develops community which support CP
configurators, how-to tools in the market
➢ Increase revenue and ➢ Territory aligned to pursue

community within Synergy high value conversions
program Regionally aligned to support field
and pursue high value conversion
Own the control panel Shift
accounts
from Synergy signage to
revenue growth
Unrestricted © Siemens AG 2017
Page 2 04.05.2017 J.Burns / DF CP
IO-Link Introduction
Both are “OPEN” communications

IO-Link Introduction
Devices
1) Typ. 4 devices (ports) per master
Master
2) 60ft. Max. Distance
3) No device addressing
L+
M
4) 24VDC Power Supply C/Q
3 Wire Communication
(No Special Cable Required)
5) Inside the main cabinet

IO-Link Key Benefits
Reduce Costs +
Increase Availablity +
Not a Network
Direct I/O Addressing +
IO-Link Master Product Portfolio
IO-Link Master Systems – Connection to PROFIBUS and PROFINET
S7-1200 ET 200SP ET 200AL ET 200pro ET 200eco PN ET 200eco PN
• 4 IO-Link Ports • 4 IO-Link Ports • 4 IO-Link Ports • 4 IO-Link Ports • 4 IO-Link Ports • 4 IO-Link Ports
• Supports IO-Link • Supports IO-Link • Supports IO-Link • Supports IO-Link • Supports IO-Link • Supports IO-Link
specification V1.1 specification V1.1 Specification V1.1 Specification V1.1 Specification V1.0 Specification V1.1
and V1.0 and V1.0 and V1.0 and V1.0 • IP 65/67 enclosure and V1.0
• IP20 enclosure for • IP20 enclosure for • IP 65/67 enclosure • IP 65/67 enclosure for use in field • IP 65/67 enclosure
use in control use in control for use in field for use in field for use in field
cabinets cabinets
PROFIBUS
PROFINET

K20 Input Modules
Inputs can be parameterized as NC or NO contacts
K20 Input Modules
Functions:
• Connect multiple binary sensors to one IO-Link master port
• IP67 enclosure for tough environmental conditions
• IO-Link 3-wire connection
• Available variants:
• K20 4DI with M12 connector and
• K20 8DI with M8 connector
Benefits:
• Economical use of innovative IO-Link technology for binary sensors too
• Reduces digital input modules in the I/O station
• Input modules are used in particular where sensor boxes are currently used to
connect binary sensors.

IP67 IO-Link Sensor Application
K20
ET200eco PN
IO-Link Port 1
IO-Link Port 2
IO-Link Port 3
IO-Link Port 4
PN
PB

IO-Link Masters
Solution for less complex

applications +
S7-1200 PLC w/ IO-Link Master IO-Link Starters
IO-Link

IO-Link Masters
ET200SP w/ IO-Link Master IO-Link Starters
Solution for more complex

applications +
IO-Link

AB Now Supports IO-Link

Siemens Solutions
IO-Link Device Options
Traditional
Compact
Monitoring
Overload
RFID
Custom
Panel Key Starters
RelaysRelays
Switch
Enclosures
Mounted Devices

IO-Link Starter Wiring
Ribbon Ribbon Ribbon

IO-Link Cable Cable Cable
Master

Cable Cable Cable
Network
3 Wires
- L+
- C/Q Ribbon Ribbon Ribbon
Cable Cable Cable
One IO-Link -M
Sixteen
Master
Motor
Cable Cable Cable
Motor Starters
Starter

PLC Addressing
Master Device
IO-Link
16 input bits
16 output bits

PLC Addressing
Master Device
IO-Link
1 2 3 4
Inputs per Starter

0 Ready
1 Motor On
16 input bits
2 General Warning
0 1 2 3
3 General Fault
1 2 3 4
Outputs per Starter

0 On Cmd / On Cmd CW
16 output bits 1 On Cmd CCW
0 1 2 3 2
1 2 3 4 3
4 Unique Value Points
Plastic Metal Metal Metal Cabinet Field

Design matted chrome flat PROFINET
UPDATE UPDATE
Communication
Bedienpanel
Controller
AS-Interface
NEU UPDATE UPDATE

IO-Link
NEU
NEU
IO-Link-Module AS-i-Module
AS-i-F-Adapter
ID-Key-Schalter für Gehäuse für Gehäuse
Scalability: Standard to High Easy integration into TIA-

+ End Portal +
Robustness IP69K as Easy Installation
standard
ATEX
Suitable for harsh

+ environments
Quick & intuitive installation +
Easy Assembly!

Communication
IO-Link
FY 2016
Controller Q4 / FY 2015 6 DI / 2 DO (programmable)

IO-Link
Q3 / FY 2015
6 DI / 2 DO (programmable)
6 DI / 2 DO, 2 DI / 6 DO,
4 DI / 4 DO
IO-Link modules
IO-Link modules
ID key-operated switch for enclosure
for front mounting
(base mounting)
Applications:
Authentication with ID-Key, enclosures for command devices, front plate mounting
Suites best for …

… limited number of devices with low and medium functionality in the field and in the control cabinet.

SIRIUS ACT ID key:
Two smart functions
Authentication of single persons

1. Authentication
Every user can be authenticated by an individual key
2. Authorization
Up to 4 different authorization levels
can be selected of each group or person!
Authentication of groups
The SIRIUS ACT ID key - only authorized persons access your plants and machines!

SIRIUS ACT – IO-Link
3SU1400-2HN10-6AA0
3SU1400-2HM10-6AA0
3SU1400-2HK10-6AA0
3SU1400-2HL10-6AA0
3SU1400-1HL10-6AA0
3SU1400-1GD10-1AA0

IO-Link for Panel Mounted SIRIUS ACT
1 7
8
2

IO-Link for Panel Mounted SIRIUS ACT
ET200SP w/ IO-Link Master
C/Q
C/Q
C/Q
L+,C/Q,L-
4 Inputs
4 Outputs
Unrestricted © Siemens AG 2017 L+,L-
Custom Configurator

Monitoring Relay
Process Outputs Process Inputs
Siemens
Monitoring Relay

Monitoring Relay
Diagnostics Measured Values
Siemens
Monitoring Relay

RFID Key Switch
Siemens
RFID Key Switch

RFID Key Switch
Siemens
RFID Key Switch

Customer Application
Customer Issue:
• Heaters are failing and causing
a fire on the machine
Machine Components
• 5 Pump Motors
• 7 Heaters
• 5 Temperature Zones (Type J
t/c)
• Red Lion Temperature
Controller
• AB CompactLogix PLC

Customer Application

Siemens IO-Link Solution
PLC Pump Motors Heaters Temperature/Voltage
ET200SP
AB Point I/O
3RB24 Overload Relay
3RR24 Monitoring Relay 3UG4 Monitoring Relay

Additional IO-Link Customer Application

Questions

IO-Link (A New Approach to Improving Control Panels)
John Burns
Lead Application Consultant
SII DF CP
5300 Triangle Parkway
Norcross, GA 30092
Fax: +1 (678) 297-7250
Cell: +1 (678) 575-3086
E-mail:
john.burns@siemens.com
www.usa.siemens.com


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IO-Link Solutions

Unrestricted © Siemens 2017 usa.siemens.com/controls

➢ Application and solution ➢ Drives Controls Technical

➢ Increase revenue and ➢ Territory aligned to pursue

Both are “OPEN” communications

Unrestricted © Siemens AG 2017

1) Typ. 4 devices (ports) per master

Unrestricted © Siemens AG 2017

IO-Link Master Systems – Connection to PROFIBUS and PROFINET

S7-1200 ET 200SP ET 200AL ET 200pro ET 200eco PN ET 200eco PN

Unrestricted © Siemens AG 2017

Inputs can be parameterized as NC or NO contacts

K20 Input Modules

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Solution for less complex

Unrestricted © Siemens AG 2017

ET200SP w/ IO-Link Master IO-Link Starters

Solution for more complex

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

IO-Link Device Options

Unrestricted © Siemens AG 2017

Ribbon Ribbon Ribbon

Ribbon Ribbon Ribbon

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Inputs per Starter

Outputs per Starter

Plastic Metal Metal Metal Cabinet Field

NEU UPDATE UPDATE

Scalability: Standard to High Easy integration into TIA-

Suitable for harsh

Unrestricted © Siemens AG 2017

Controller Q4 / FY 2015 6 DI / 2 DO (programmable)

Suites best for …

Unrestricted © Siemens AG 2017

Authentication of single persons

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

ET200SP w/ IO-Link Master

Unrestricted © Siemens AG 2017

Process Outputs Process Inputs

Unrestricted © Siemens AG 2017

Diagnostics Measured Values

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

PLC Pump Motors Heaters Temperature/Voltage

3RR24 Monitoring Relay 3UG4 Monitoring Relay

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

Unrestricted © Siemens AG 2017

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