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FA Wiring Solution

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Contents

Interface Terminal Block 1

Installing the Relay TAKAMISAWA NYP & PANASONIC PA


Relay Board 2

Installing the Relay PANASONIC PQ & OMRON G6D, G6B


Relay Board 3

Installing the Relay PANASONIC AHN & OMRON G2R


Relay Board 4

Installing the Relay PANASONIC PhotoMOS


Solid state Relay Board 5
MEMO
Terminal block

Best Wiring Solution


● XTB Series (7.0㎜ Pitch, BasicInterface terminal) 4~6
● XTB Series (Dedicated termanal unit for 32p PLC I/O) 7~9 1
● TG7-1H40Q Series (4row-40pin terminal) 10 ~ 11
● TG7-C Series (Common intergraded) 12 ~ 13
● TG7-L Series (Operate state LED mounted) 14 ~ 16
● TGF Series (Operate state LED mounted and detachable terminal) 17 ~ 18
● SR Series (Terminal for‘O’shape crimp terminal) 19 ~ 20
● ULTRA Series (64points I/O card terminal mounted) 21 ~ 23
● SA Series (Push-in type Screwless terminal block) 24 ~ 25
● SE Series (Clamping screw terminal block) 26 ~ 27
● SM-S7-300 Series (SIEMENS PLC S7-300 Front connector module) 28 ~ 34
● MC Series (8points, 16points / 32points, 3M Mini Clamp e-con mounted) 35 ~ 42
● JT-4N(P), JT-8N(P) (JTS SM connector mounted) 43 ~ 45
● TC-40F (Fujitsu connector+Screw terminal block) 46
XTB SERIES (7.0mm Pitch, Interface Terminal Unit)
Basic Interface Terminal Unit

■ Features
1 • Terminal Pitch 7.0㎜
• Easy for working and Maintenance
· As it uses hinge-typed transparent T/B cover, it is easy to work and
maintain.
· As it is designed to have a DIN Rail mounting structure and has a hole
for securing on the mounting plate, it is very easy to install it.
• Workability under any working environment and Excellent Stability
· As this is an integration type in which PCB is not exposed to outside,
it is an electrically safe structure for dust, moisture etc, and fire
retardant material is used for outer case.

■ Model Composition

XTB - 40H
❶ Series
❷ Applicable Connector Specification and the Number of Terminal poles
❶ ❷

■ Model Selection
Mounted connector Cable connector Demension
Model No. of Poles Connector type Mounting method
Model Model (W*D ㎜)

XTB-20H 20 HIF3BA-20PA-2.54DSA HIF3BA-20D-2.54R 80*40.5


XTB-26H 26 HIF3BA-26PA-2.54DSA HIF3BA-26D-2.54R 101.0*40.5
XTB-34H 34 HIF3BA-34PA-2.54DSA HIF3BA-34D-2.54R 129.0*40.5 Screw mounting/
MIL Standard
XTB-40H 40 HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R 149.0*40.5 35mm DIN Rail

XTB-50H HIF3BA-50PA-2.54DSA HIF3BA-50D-2.54R


50 184.0*40.5
XTB-50B HIF3BB-50PA-2.54DSA HIF3BB-50D-2.54R

※ Mounted connector can be changed into a compatible product without advance notice.

■ Characteristics ■ Materials
Rated voltage 125V AC / 24V DC Case Modified PPO
Rated current 1A Cover Polycarbonate
Insulation resistance 100㏁ 이상 (DC 500V) P.C.B Epoxy 1.6t
Withstand voltage AC500V 1min
Applicable wire 1.25㎟/MAX
Terminal Screw M3 × 7L
Screw torque 1.2N·m(12Kgf·㎝)
Ambient temperature -10℃ ~ +50℃ (No condensation)

■ Applicable crimp terminal

4 Best Wiring Solution


XTB SERIES (7.0mm Pitch, Interface Terminal Unit)
Basic Interface Terminal Unit

■ Dimension
1

■ Wiring diagram

■ Dimension

■ Wiring diagram

■ Dimension

■ Wiring diagram

SAMWON ACT CO.,LTD. 5
XTB SERIES (7.0mm Pitch, Interface Terminal Unit)
Basic Interface Terminal Unit

■ Dimension
1

■ Wiring diagram

■ Dimension

■ Wiring diagram

6 Best Wiring Solution


XTB SERIES (I/O interface terminal stand exclusively used for 32 points PLC)
I/O fixed type interface terminal stand exclusively used for various PLC

■ Features
• Minimum size eliminating unused terminal stand (131.0 x 47.0mm) 1
Minimum size is realized by removing unused terminals when I/O of existing
40P terminal stand is wired by configuring into I/O 32P, power source 2P
(34P) with terminal stand which is exclusively used for 32 points PLC I/O.
• Wiring is convenient because I/O is fixed.
Wiring is convenient and erroneous wiring can be prevented in advance
because arrangement of 2P and I/O signal is fixed so as to be started from
the left side as power source is separated to the left.
• Environmental durability and excellent structure for safety
As this is an integration type in which PCB is not exposed to outside,
it is an electrically safe structure for dust, moisture and so forth,
and fire retardant material is used for outer case.

■ Model Composition

XTB - ME1 ❶ Series


❷ Type of applied PLC 32 point I/O Card. (Refer to the following model selection table.)
❶ ❷

■ Model Selection
Model No.of Cable connector Demension Mounting
PLC maker Applied PLC card Applied cable
Poles Model (W*D ㎜) method
QX41/QX42/QY41P/QY42P
XTB-ME1 A1SX41/A1SX42/A1SY41 C40HF-□PX-1
A1SY42/A1SY82/A1SH42
MITSUBISHI
Q/A1S QX81 C37HD-□PX-MI1
XTB-ME2
A1SX81 C37HD-□PX-MI3
QY81P C37HD-□PX-MI1
XTB-ME3
A1SY81P C37HD-□PX-MI3
XGI-D24A/XGI-D24B
XTB-LS1 C40HF-□PX-1
LSIS XGI-D28A/XGI-D28B
XGT XGQ-TR4A/XGQ-TR4B
XTB-LS2 C40HF-□PX-1
XGQ-TR8A/XGQ-TR8B
Power Screw
G4I-D24A/C, G4I-D24B HIF3BA-40PA-
C37HD-□PX source: Mounting/
G6I-D24A 131.0*40.5
XTB-LS3 2P 2.54DSA DIN Rail
G4I-D28A IO: 34P
C40HF-□PX-3, 1A Note1) (Channel)
LSIS G3I-D28A
MASTER-K G4Q-TR4A/G4Q-TR4B
XTB-LS4 C37HD-□PX
G6Q-TR4A/G6Q-TR4B
G3Q-TR8A C40HF-□PX-3
XTB-LS5
G4Q-TR8A C40HF-□PX-1A, 3
XTB-LB1 XBE-DC32A C40HH-□PU-XBI
LSIS
XBE-TN32A
XTB-LB2 XGB C40HH-□PU-XBI
XBE-TP32A
6ES7 321-1BL00-0AA0
XTB-SM1 SIEMENS 6ES7 322-1BL00-0AA0 R40HH-□SM
S7-300
6ES7 323-1BL00-0AA0

※ Mounted connector can be changed into a compatible product without advance notice.
※ In the case of the number of terminal stand and cable, 1 unit of them is required for 32 points respectively and 2 units for 64 points

Note 1) For G41-D28A, 1 unit of C40HF-□PX-1A & C40HF-□PX-3 is used respectively, and for G31-D28A, 2 units of C40HF-□PX-3 are used.
as well.

SAMWON ACT CO.,LTD. 7
XTB SERIES (I/O interface terminal stand exclusively used for 32 points PLC)
I/O fixed type interface terminal stand exclusively used for various PLC

■ Characteristics ■ Applicable crimp terminal

1 Rated voltage
Rated current
125V AC / 24V DC
Power source 2A, I/O
Insulation resistance More than 100㏁ (DC 500V)
Dielectric Strength AC500V 1min
Applicable wire 1.25㎟/MAX
Terminal Screw M3 × 6L
Screw torque 1.2N·m(12Kgf·㎝)
Ambient temperature -10℃ ~ +50℃ (No condensation)

■ Materials
Case Modified PPO
Cover Polycarbonate
P.C.B Epoxy 1.6t

■ Mounting & detaching method of DIN rail


•Mounting method •Detaching method

Terminal Connector
side side

Hook DIN rail on to connector When pressing in the direction of Hook the clip with ⊖ shape When lifting in the direction of
side as shown in the figure. arrow, installation is completed. driver, and push in the direction arrow, detaching is completed.
of arrow.

8 Best Wiring Solution


XTB SERIES (I/O interface terminal stand exclusively used for 32 points PLC)
I/O fixed type interface terminal stand exclusively used for various PLC

■ Dimension

■ Wiring diagram
Array Terminal Applicable Model

XTB-ME1 / XTB-ME3
XTB-LS2 / XTB-LS4 / XTB-LS5
XTB-LB2

XTB-ME2
XTB-LS1 / XTB-LS3
XTB-LB1

XTB-SM1

SAMWON ACT CO.,LTD. 9
TG7-1H40Q Series (The Smallest 40P Terminal Unit)
With the application of 4-layer 7.0㎜ Pitch, Smallest Screw-typed Terminal Unit

■ Features
• Smallest Size : 80.0(W) X 55.0(D) ㎜ • Easy for Working and Maintenance & Repair
· As an interface terminal unit applying 4-layered 7.0㎜ Pitch, it has the · As it uses hinge-typed transparent T/B cover, it is easy to work and
smallest width of screw-typed 40P terminal unit. maintain & repair.
· As it has the smallest size, it can be applied for a narrow space · As it has a structure preventing from being taken out even when T/B
· As it has same usage and function as conventional 2-layered terminal bolt is unfastened completely, it has a high workability.
unit XTB-40H Series. Connection cable for PLC,etc. are applied same (Y terminal unit-type)
as them, too. • Workability under any working environment and Excellent Stability
• Usage As it is a one-body equipment whose PCB is not exposed to the outside, it
· It is suitable for mini-sized equipment (equipment for semi-conductor, is safe from any electrical trouble due to dust, moisture, etc. and the material
LCD/PDP equipment) and mounting Panel at a narrow space. of its external case has a resistance to flame.

■ Model Composition

TG7 - 1H40 Q -
❶ 7.0㎜ Pitch Interface Terminal Unit
❷ Applicable Connector Specification and the Number of Terminal Hole
❸ 4-layered application
❶ ❷ ❸ ❹ ❹ Applicable Terminal Bolt

■ Model Selection
Model Mounted connector Cable connector Demension Mounting
Pole수 Suitable PLC
“Y” terminal “O” terminal Model Model (W*D ㎜) method

TG7-1H40Q TG7-1H40Q-O Q, XGT PLC HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R 35㎜


40 80.0*55.0
or XG4A-4031 or XG4M-4030 DIN Rail
TG7-1H40QB TG7-1H40QB-O MASTER K

※ Mounted connector can be cahnged into a compatible product without advance notice.
■ Characteristics ■ Materials
Rated voltage 125V AC / 24V DC Case Modified PPO
Rated current 1A Cover Modified PPO
Insulation resistance 100㏁ or above (DC 500V) P.C.B Epoxy 1.6t
Withstand voltage AC500V / 1min ■ Applicable crimp terminal
Applicable wire 1.25㎟/MAX
Terminal Screw M3 × 10L
Screw torque 1.2N·m(12Kgf·㎝)
Ambient temperature -10℃ ~ +50℃

■ Applicable Cable Specification


The application of TG7-1H40Q Series is same as in case of XTB-40H Series.

10 Best Wiring Solution


TG7-1H40Q Series (The Smallest 40P Terminal Unit)
With the application of 4-layer 7.0㎜ Pitch, Smallest Screw-typed Terminal Unit

■ Dimension

■ Wiring diagram
* TG7-1H40Q
(It is applied in case that I/O arrangement is the connection of A line and B line same as Mitsubishi Q, LS XGT Series)

* TG7-1H40QB
(It is applied in case that I/O arrangement is sequential same as LS Master K Series.)

SAMWON ACT CO.,LTD. 11
SD7-C Series (Power common termanal intergrated 40p termanal unit)
32point PLC I/O interface terminal block with common terminal

■ Features
1 As it mounts Common Terminal 20 Pole on 40 Pole Interface Terminal
Unit, it reduces cost and improves convenience.
· As it reduces the installation area, it reduces the cost of Panel
external case.
· As it does not need to assemble common terminal unit separately,
it reduces labor cost.
· As it does not need to purchase a separate common terminal unit,
it reduces the cost of part purchase.
• Same electrical Specification as Pitch 7.0㎜
The size of terminal unit bolt and nut (pin) is same as that of XTB
Series.

Signal
terminal

Common terminal

■ Model Composition

SD7 - 1H40 CA -
❶ 7.0㎜ Pitch Smallest Interface Terminal Unit
❷ Applicable Connector Specification and the Number of Terminal Pole
❶ ❷ ❸ ❹ ❸ Common Terminal Composition
❹ Applicable Terminal Bolt

■ Model Selection
Model No.of Common terminal Mounted connector Cable connector Demension Mounting
“Y” terminal “O” terminal Poles composition Model Model (W*D ㎜) method
Left 10P+/Right HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R
SD7-1H40CA SD7-1H40CA-O
10P-Common XG4A-4031 XG4M-4030
Polarity is undecided HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R
SD7-1H40CB SD7-1H40CB-O Screw
40(I/O) (20P short bar built) XG4A-4031 XG4M-4030
149.0*40.0 mounting/
20(COM) Left 10P+/Right FCN-364P040-AU FCN-367J040-AU 35㎜
SD7-4F40CA SD7-4F40CA-O DIN Rail
10P-Common 1747053-1 1903404-1
Polarity is undecided FCN-364P040-AU FCN-367J040-AU
SD7-4F40CB SD7-4F40CB-O
(20P short bar built) 1747053-1 1903404-1
※ Mounted connector can be cahnged into a compatible product without advance notice.

■ Characteristics ■ Materials
Rated voltage 125V AC / 24V DC Case Modified PPO
IO 1A Cover Polycarbonate
Rated current
Common 10A(Total) P.C.B Epoxy 1.6t
Insulation resistance 100㏁ or above (DC 500V)
Withstand voltage AC500V 1min ■ Applicable crimp terminal
Applicable wire 1.25㎟/MAX
Terminal Screw M3 × 10L
Screw torque 1.2N·m(12Kgf·㎝)
Ambient temperature -10℃ ~ +50℃

■ Applicable Cable Specification


The application of SD7-1H40C Series is same as in case of XTB-40H Series.

12 Best Wiring Solution


SD7-C Series (Power common termanal intergrated 40p termanal unit)
32point PLC I/O interface terminal block with common terminal

■ Examples of Connection between Various PLC I/O Cards and I/O Link Terminal Unit

1
* Connection cable with various PLCs (Mitsubishi, LS IS, Rockwell, Samsung, Omron, etc.)
is same as that of XTB-40H.

■ Dimension

■ Wiring diagram

SAMWON ACT CO.,LTD. 13
TG7-1H40L Series (Interface Terminal Unit with LED indicator)
32Points I/O Terminal Unit easily checking motion of I/O

■ Features
1 • LED attachment-typed I/O Interface Terminal Unit
· In case that it is not easy to check the transmission and receiving of signals
because the distance between controller and I/O is long, it is possible to check
I/O by the flickering state of LED.

Power LED • Easy for Working and Maintenance & Repair


· As it uses hinge-typed transparent T/B cover, it is easy to work and
LED for checking
the point status
maintain & repair.
· As it has a structure preventing from being taken out even when T/B
bolt is unfastened completely, it has a high workability.
· As it is designed to have a channel mounting structure, it is very easy
to install it.
• Workability under any working environment and Excellent Stability
· As it is a one-body equipment whose PCB is not exposed to the
outside, it is safe from any electrical trouble due to dust, moisture,
etc. and the material of its external case has a resistance to flame.
• Usage
· It is suitable for System requiring to check I/O frequently and Remote I/O.
• For the specification of cable to connect with PLC, please see page 28.

■ Model Composition

TG7 - 1H40 L - N -
❶ 7.0㎜ Pitch Smallest Interface Terminal Unit
❷ Applicable Connector Specification and the Number of Terminal Pole
❶ ❷ ❸ ❹ ❺ ❸ I/O Displaying LED-mounting typed
❹ NPN or PNP
❺ Applicable Terminal Bolt

■ Model Selection
Model No.of Mounted connector Cable connector Demension Mounting
Poles Common
“Y” terminal “O” terminal Model Model (W*D ㎜) method
HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R
TG7-1H40L-N TG7-1H40L-N-O NPN
XG4A-4031 XG4M-4030 DIN Rail
32Point 152.3*49.5
HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R (Channel)
TG7-1H40L-P TG7-1H40L-P-O PNP
XG4A-4031 XG4M-4030
※ Mounted connector can be cahnged into a compatible product without advance notice.

■ Characteristics ■ Materials
Rated voltage 12~24V DC Case Modified PPO
Rated current 1A Cover Polycarbonate
Indication IO : LED(Red) / Power : LED(Green) P.C.B Epoxy 1.6t
LED rating 24V DC : 100㎃ max. / Point

■ Applicable crimp terminal


Insulation resistance 500㏁ or above (DC 500V)
Withstand voltage AC500V 1min
Applicable wire 1.25㎟/MAX
Terminal Screw M3 × 10L
Screw torque 1.2N·m(12Kgf·㎝)
Ambient temperature -10℃ ~ +50℃

■ Applicable Cable Specification


Please select TG7-1H40L-□ as a connection cable between various PLC I/O Cards and I/O Link Terminal Unit when giving a purchase
order to us. (For more information on the selection of specification, please see Page 16.)

14 Best Wiring Solution


TG7-1H40L Series (Interface Terminal Unit with LED indicator)
32Points I/O Terminal Unit easily checking motion of I/O

■ Examples of Connection between Various PLC I/O Cards and I/O Link Terminal Unit

■ Dimension

■ Wiring diagram

SAMWON ACT CO.,LTD. 15
TG7-1H40L Series (Interface Terminal Unit with LED indicator)
32Points I/O Terminal Unit easily checking motion of I/O

■ MITSUBISHI PLC (MELSEC Series) ■ LSIS PLC (GLOFA, XGT Series)

1 PLC
Model
I/O Card
Number of
I/O point
Terminal block used at both in/output
Terminal Q’ty Applicable cable Q’ty
PLC
Model
I/O Card Number of
I/O point
Terminal block used at both in/output
Terminal Q’ty Applicable cable Q’ty
QX41 32(IN) TG7-1H40L-N 1 C40HF-□LB-MIN1 1 G4I-D24A 32(IN) TG7-1H40L-N 1 C37HD-□LB-LIN 1
QX42 64(IN) TG7-1H40L-N 2 C40HF-□LB-MIN1 2 G4Q-TR4A 32(OUT) TG7-1H40L-N 1 C37HD-□LB-LON 1
QY41P 32(OUT) TG7-1H40L-N 1 C40HF-□LB-MON1 1 G4I-D24B 32(IN) TG7-1H40L-P 1 C37HD-□LB-LIP 1
QY42P 64(OUT) TG7-1H40L-N 2 C40HF-□LB-MON1 2 GM4 G4Q-TR4B 32(OUT) TG7-1H40L-P 1 C37HD-□LB-LOP 1
Q
QX81 32(IN) TG7-1H40L-P 1 C37HD-□LB-MIP1 1 MK-300 C40HF-□LB-LIN1A 1
G4I-D28A 64(IN) TG7-1H40L-N 2
QX82 64(IN) TG7-1H40L-P 2 C40HF-□LB-MIP1 2 C40HF-□LB-LIN3 1
QY81P 32(OUT) TG7-1H40L-P 1 C37HD-□LB-MOP1 1 C40HF-□LB-LON1 1
G4Q-TR8A 64(OUT) TG7-1H40L-N 2
QY82 64(OUT) TG7-1H40L-P 2 C40HF-□LB-MOP1 2 C40HF-□LB-LON3 1
A1SX41 32(IN) TG7-1H40L-N 1 C40HF-□LB-MIN1 1 G6I-D24A 32(IN) TG7-1H40L-N 1 C37HD-□LB-LIN 1
A1SX42 64(IN) TG7-1H40L-N 2 C40HF-□LB-MIN1 2 GM6 G6Q-TR4A 32(OUT) TG7-1H40L-N 1 C37HD-□LB-LON 1
A1SY41 32(OUT) TG7-1H40L-N 1 C40HF-□LB-MON1 1 MK-200 G6I-D24B 32(IN) TG7-1H40L-P 1 C37HD-□LB-LIP 1
A1SY42 64(OUT) TG7-1H40L-N 2 C40HF-□LB-MON1 2 G6Q-TR4B 32(OUT) TG7-1H40L-P 1 C37HD-□LB-LOP 1
A1S 32(IN) C40HF-□LB-MIN1 1 GM1/2/3 G3I-D28A 64(IN) TG7-1H40L-N 2 C40HF-□LB-LIN3 2
A1SH42 TG7-1H40L-N 2
32(OUT) C40HF-□LB-MON1 1 MK-1000 G3Q-TR8A 64(OUT) TG7-1H40L-N 2 C40HF-□LB-LON3 2
A1SX81 32(IN) TG7-1H40L-P 1 C37HD-□LB-MIP3 1 G3Q-TR8B 64(OUT) TG7-1H40L-P 2 C40HF-□LB-LOP3 2
A1SX82 64(IN) TG7-1H40L-P 2 C40HF-□LB-MIP1 2 XGI-D24A 32(IN) TG7-1H40L-N 1 C40HF-□LB-XIN1 1
A1SY81 32(OUT) TG7-1H40L-P 1 C37HD-□LB-MOP3 1 XGQ-TR4A 32(OUT) TG7-1H40L-N 1 C40HF-□LB-XON1 1
A1SY82 64(OUT) TG7-1H40L-P 2 C40HF-□LB-MOP1 2 XGI-D24B 32(IN) TG7-1H40L-P 1 C40HF-□LB-XIP1 1
AX42 64(IN) TG7-1H40L-N 2 C40HF-□LB-MIN1 2 XGQ-TR4B 32(OUT) TG7-1H40L-P 1 C40HF-□LB-XOP1 1
AY42 64(OUT) TG7-1H40L-N 2 C40HF-□LB-MON1 2 XGT XGI-D28A 64(IN) TG7-1H40L-N 2 C40HF-□LB-XIN1 2
A
32(IN) C40HF-□LB-MIN1 1 XGQ-TR8A 64(OUT) TG7-1H40L-N 2 C40HF-□LB-XON1 2
AH42 TG7-1H40L-N 2
32(OUT) C40HF-□LB-MON1 1 XGI-D28B 64(IN) TG7-1H40L-P 2 C40HF-□LB-XIP1 2
XGQ-TR8B 64(OUT) TG7-1H40L-P 2 C40HF-□LB-XOP1 2

■ ROCKWELL SAMSUNG PLC (FARA N, NX70, NX700Series) ■ OMRON PLC (SYSMAC C, CJ1 Series)
PLC Number of Terminal block used at both in/output PLC Number of Terminal block used at both in/output
I/O Card I/O Card
Model I/O point Terminal Q’ty Applicable cable Q’ty Model I/O point Terminal Q’ty Applicable cable Q’ty
N7000 CPL53027 64(IN) TG7-1H40L-N 2 C40HH-□LB-SIN4 2 C200H-ID216 32(IN) TG7-1H40L-N 1 C40HF-□LB-OIN3 1
CPL53487 64(OUT) TG7-1H40L-N 2 C40HH-□LB-SON4 2 C200H-ID218 32(IN) TG7-1H40L-N 1 C40HF-□LB-OIN3 1
NX700-X32D 32(入) TG7-1H40L-N 1 C40HH-□LH-SIN 1 C200H-OD218 32(OUT) TG7-1H40L-N 1 C40HF-□LB-OON3 1
NX700-X64D 64(入) TG7-1H40L-N 2 C40HH-□LH-SIN 2 C40HF-□LB-OIN1 1
NX700 C200H-ID217 64(IN) TG7-1H40L-N 2
NX700-X32T 32(出) TG7-1H40L-N 1 C40HH-□LH-SON 1 C200H C40HF-□LB-OIN3 1
NX700-X64T 64(出) TG7-1H40L-N 2 C40HH-□LH-SON 2 C40HF-□LB-OIN1 1
C200H-ID219 64(IN) TG7-1H40L-N 2
NX700-X32RV 64(出) TG7-1H40L-N 2 C40HH-□LH-SONR 2 C40HF-□LB-OIN3 1

■ SIEMENS PLC (S7-300)


C40HF-□LB-OON1 1
C200H-OD219 64(OUT) TG7-1H40L-N 2
C40HF-□LB-OON3 1
I/O Card Number of Connector Terminal block used at both in/output CJ1W-ID231 32(IN) TG7-1H40L-N 1 C40HF-□LB-OIN3 1
model I/O point Module Terminal Q’ty Applicable cable Q’ty C40HF-□LB-OIN1 1
CJ1W-ID261 64(IN) TG7-1H40L-N 2
SM-S7-300A C40HF-□LB-OIN3 1
6ES7 321-1BL00-0AA0 32(IN) TG7-1H40L-P 1 R40HH-□SM-RP 1
SM-S7-300B CJ1W-OD231 32(OUT) TG7-1H40L-N 1 C40HF-□LB-OON3 1
SM-S7-300A C40HF-□LB-OON1 1
6ES7 322-1BL00-0AA0 32(OUT) TG7-1H40L-P 1 R40HH-□SM-RP 1 CJ1W-OD261 64(OUT) TG7-1H40L-N 2
SM-S7-300B C40HF-□LB-OON3 1
CJ1W
32 SM-S7-300A CJ1W-ID232 32(IN) TG7-1H40L-N 1 C40HH-□LH-OIN 1
6ES7 323-1BL00-0AA0 (IN/OUT) TG7-1H40L-P 1 R40HH-□SM-RP 1
SM-S7-300B CJ1W-ID262 64(IN) TG7-1H40L-N 2 C40HH-□LH-OIN 2
C40HF-□SB-SMP2 1 CJ1W-OD232 32(OUT) TG7-1H40L-P 1 C40HH-□LH-OOP 1
6ES7 321-1BP00-0AA0 64(IN) X TG7-1H40L-P 2
C40HF-□SB-SMP3 1 CJ1W-OD233 32(OUT) TG7-1H40L-N 1 C40HH-□LH-OON 1
C40HF-□SB-SMP2 1 CJ1W-OD262 64(OUT) TG7-1H40L-P 2 C40HH-□LH-OOP 2
6ES7 322-1BP00-0AA0 64(OUT) X TG7-1H40L-P 2
C40HF-□SB-SMP3 1 CJ1W-OD263 64(OUT) TG7-1H40L-N 2 C40HH-□LH-OON 2

※ If you write as below when you want other cables for PLC connection not included above tables,
it is possible to give you a quotation on it and to manufacture it.

ex) Terminal block


PLC Maker PLC Model model Cable length

MITSUBISHI QX41 TG7-1H40L-N 2M

16 Best Wiring Solution


TGF series (Detachable I/O interface terminal unit with LED indicator)
Detachable 40p terminal unit with which checking operation of I/O is simple.

■ Features
• Detachable 40p terminal block 1
Wiring independent T/B makes easy to installation and need not to
re-wiring on replacement.
• LED attached interface terminal for PLC input/output
It is possible to check I/O by the flickering state of LED indicator.
It is very usefull in case that conrtoller is far from I/O unit.
• Environmental durability and excellent structure for safety
As this is an integration type in which PCB is not exposed to outside,
it is an electrically safe structure for dust, moisture etc,
and fire retardant material is used for outer case.

■ Model Composition

TGF - 1H40 L -
❶ TGF series - Detachable I/O interface terminal unit
❷ Applicable Connector Specification and the Number of Terminal poles
❸ With LED indicator
❶ ❷ ❸ ❹ ❹ Polarity of input side common(NPN or PNP)

■ Model Selection
Mounted connector Cable connector Demension
Model No. of I/O Common Mounting method
Model Model (W*D ㎜)
HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R
TGF-1H40L-N NPN
XG4A-4031 XG4M-4030 163*49.5 DIN Rail or Screw
32Point
HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R (Channel)
TGF-1H40L-P PNP
XG4A-4031 XG4M-4030

※ Mounted connector can be changed into a compatible product without advance notice.

■ Characteristics ■ Materials
Rated voltage 12~24V DC Case Modified PPO
Rated current 1A Cover Polycarbonate
Indication I/O : LED(Red), Power : LED(Green) P.C.B Epoxy 1.6t
LED rating 24V DC : 100mA max. / Point
Insulation resistance More than 100MΩ (DC 500V) ■ Applicable crimp terminal
Dielectric Strength AC500V 1min
Applicable wire 1.25㎟/MAX
Terminal Screw M3 × 6L
Terminal Screw 1.2N·m(12Kgf·㎝)
Screw torque -10℃ ~ +50℃ (No condensation)

■ Applicable Cable Specification


Please describe as "For TGF-1H40L-ㅁ" when ordering.
For the selection of detailed specification, refer to the page 16)

■ Replacing Terminal Block

   

Detaching : Loosen left and right side screw for combine Terminal Block, then Pulling Terminal Block upwards.
Mounting : Plug Terminal Block on the base, then fasten screws for combine Terminal Block.
※ Warning : Please fasten a screw firmly. Otherwise loose contact occurs.

SAMWON ACT CO.,LTD. 17
TGF series (Detachable I/O interface terminal unit with LED indicator)
Detachable 40p terminal unit with which checking operation of I/O is simple.


■Dimension
외관도
1


■Wiring
내부결선도 diagram
* TGF-1H40L-N(NPN)

* TGF-1H40L-P(PNP)

18 Best Wiring Solution


SR Series (Terminal block dedicated for ‘O’ crimp Terminal)
Spring loaded 40p terminal unit, dedicated for ‘o’crimp terminal

■ Features
• Dedicated for O-typed crimp terminal 1
As it has a self-up structure that bolt is raised up by spring when
unfastening the bolt of terminal unit, it has an excellent workability and
work performance when using O-typed compression terminal.
• Easy for Working and Maintenance & Repair
· As it uses hinge-typed transparent T/B cover, it is easy to work and
maintain & repair.
· As it is designed to have a channel mounting structure and has a hole
for securing middle plate, it is very easy to install it.
• Workability under any working environment and Excellent Stability
· As bolt cover is attached, it can prevent electric shock and short, etc.
and has a safe structure.
· As it is a one-body equipment whose PCB is not exposed to the outside,
it is safe from any electrical trouble due to dust, moisture, etc. and the
material of its external case has a resistance to flame.

Bolt moves up by spring

■ Model Composition

SR - 1H40S
❶ Spring loaded, 7.62㎜ Pitch Interface Terminal Unit
❷ Applicable Connector Specification and the Number of Terminal Pole
❶ ❷

■ Model Selection
No.of Mounted Mounted connector Cable connector Demension Mounting
Model Poles connector Model Model (W*D ㎜) method
HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R Screw
SR-1H40S MIL Standard
XG4A-4031 XG4M-4030 mounting/
40 162.0*40.0
FCN-364P040-AU FCN-367J040-AU DIN Rail
SR-4F40S FCN 360 (Channel)
1747053-1 1903404-1
※ Mounted connector is compatible type and can change without giving a notice in advance.
※ Applicable for 'Y' or 'O' Terminal

■ Characteristics ■ Materials
Rated voltage 125V AC / 24V DC Case Modified PPO
Rated current 1A Cover Polycarbonate
Insulation resistance 100㏁ or above (DC 500V) P.C.B Epoxy 1.6t
Withstand voltage AC500V 1min
Applicable wire 1.25㎟/MAX ■ Applicable crimp terminal
Terminal Screw M3 × 10L
Screw torque 1.2N·m(12Kgf·㎝)
Ambient temperature -10℃ ~ +50℃

■ Applicable Cable Specification


The application of SR-1H40SSeries is same as in case of XTB-40H Series.

SAMWON ACT CO.,LTD. 19
SR Series (Terminal block dedicated for ‘O’ crimp Terminal)
Spring loaded 40p terminal unit, dedicated for ‘o’crimp terminal

■ Examples of Connection between Various PLC I/O Cards and I/O Link Terminal Unit

1 •MITSUBISHI , LS XGT •LS GLOFA * Connection cable with various PLCs (Mitsubishi,
LS IS, Rockwell, Samsung, Omron, etc.) is
same as that of XTB-40H.

20 Best Wiring Solution


ULTRA Series (64 Points I/O Connection-typed Terminal Unit)
Possible to mount 64 Points I/O of Mini-sized PLCs (Mitsubishi Q, LS IS XGT Series etc.) on a board simultaneously

■ Features
• Mounting 64 Ports on a board 1
In case of connection with mini-sized control system such as Mitsubishi
Q, LS IS XGT, it is possible to mount 64 Ports I/O on a board, resulting in
requiring small installation area.
• Using dedicated connector
As it uses a dedicated cable that mounts protection case on general
• Easy for Working and Maintenance & Repair
·As it uses hinge-typed transparent T/B cover, it is easy to work and
maintain & repair.
·As it has a structure preventing from being taken out even when T/B
bolt is unfastened completely, it has a high workability.
(Y terminal unit-type)
·As it is designed to have a channel mounting structure, it is very easy
to install and maintain it.
• For the specification of cable to connect with various PLCs, please
see Page 23.

■ Model Composition

SE - 1H80D -
❶ 7.62㎜ Pitch Ultra-typed, 64 Points Interface Terminal Unit
❷ Applicable Connector Specification and the Number of Terminal Pole
❶ ❷ ❸ ❸ Applicable Terminal Bolt

■ Model Selection
Model No.of Mounted connector Cable connector Demension Mounting
Connector type
“Y” terminal “O” terminal Poles Model Model (W*D ㎜) method
HIF3BA-40PA-2.54DSA*2 HIF3BA-40D-2.54R*2
SE-1H80D SE-1H80D-O MIL Standard
80 XG4A-4031*2 XG4M-4030*2 DIN Rail
173.6*70.0
(40*2) FCN-364P040-AU*2 FCN-367J040-AU*2 (Channel)
SE-4F80D SE-4F80D-O FCN 360 1747053-1*2 1903404-1*2
Mounted connector is compatible type and can change without giving a notice in advance.

■ Characteristics ■ Materials
Rated voltage 125V AC / 24V DC Case Modified PPO
Rated current 1A Cover Polycarbonate
Insulation resistance 100㏁ or above (DC 500V) P.C.B Epoxy 1.6t
Withstand voltage AC500V 1min
Applicable wire 1.25㎟/MAX
Terminal Screw M3 × 10L
Screw torque 1.2N·m(12Kgf·㎝)
Ambient temperature -10℃ ~ +50℃

■ Applicable crimp terminal

SAMWON ACT CO.,LTD. 21
ULTRA Series (64 Points I/O Connection-typed Terminal Unit)
Possible to mount 64 Points I/O of Mini-sized PLCs (Mitsubishi Q, LS IS XGT Series etc.) on a board simultaneously

■ Examples of Connection between Various PLC I/O Cards and I/O Link Terminal Unit

1 ■ Appearance of Exclusive cable

Note) In case of applying Ultra Series to PLC, please give a purchase


order as 'PH' type for cable from PLC Selection List.

ex) With 64 Point card for MITSUBISHI


C40HF- length PH-1
Terminal Block side
PLC side

■ Dimension

■ Wiring diagram

* Right side

* Left side

22 Best Wiring Solution


ULTRA Series (64 Points I/O Connection-typed Terminal Unit)
Possible to mount 64 Points I/O of Mini-sized PLCs (Mitsubishi Q, LS IS XGT Series etc.) on a board simultaneously

■ MITSUBISHI PLC (MELSEC Series) ■ LSIS PLC (GLOFA, XGT Series)


PLC
Maker
I/O Card Number of Card
I/O point Q’tyNote1)
Terminal block used at both in/output
Terminal Q’ty Applicable cable Q’ty
PLC
Maker
I/O Card Number of Card
I/O point Q’tyNote1)
Terminal block used at both in/output
Terminal Q’ty Applicable cable Q’ty
1
QX41 32(IN) 2 SE-1H80D 1 C40HF-□PH-1 2 G4I-D24A 32(IN) 2 SE-1H80D 1 C37HD-□PH 2
QX42 64(IN) 1 SE-1H80D 1 C40HF-□PH-1 2 G4Q-TR4A 32(OUT) 2 SE-1H80D 1 C37HD-□PH 2
QY41P 32(OUT) 2 SE-1H80D 1 C40HF-□PH-1 2 G4I-D24B 32(IN) 2 SE-1H80D 1 C37HD-□PH 2
Q QY42P 64(OUT) 1 SE-1H80D 1 C40HF-□PH-1 2 GM4 G4Q-TR4B 32(OUT) 2 SE-1H80D 1 C37HD-□PH 2
QX81 32(IN) 2 SE-1H80D 1 C37HD-□PH-MI1 2 MK-300 C40HF-□PH-1A 1
G4I-D28A 64(IN) 1 SE-1H80D 1
QX82 64(IN) 1 SE-1H80D 1 C40HF-□PH-1 2 C40HF-□PH-3 1
QY81P 32(OUT) 2 SE-1H80D 1 C37HD-□PH-MI1 2 C40HF-□PH-1A 1
1 G4Q-TR8A 64(OUT) 1 SE-1H80D 1
QY82 64(OUT) SE-1H80D 1 C40HF-□PH-1 2 C40HF-□PH-3 1
A1SX41 32(IN) 2 SE-1H80D 1 C40HF-□PH-1 2 G6I-D24A 32(IN) 2 SE-1H80D 1 C37HD-□PH 2
A1SX42 64(IN) 1 SE-1H80D 1 C40HF-□PH-1 2 GM6 G6Q-TR4A 32(OUT) 2 SE-1H80D 1 C37HD-□PH 2
A1SY41 32(OUT) 2 SE-1H80D 1 C40HF-□PH-1 2 MK-200 G6I-D24B 32(IN) 2 SE-1H80D 1 C37HD-□PH 2
A1SY42 64(OUT) 1 SE-1H80D 1 C40HF-□PH-1 2 G6Q-TR4B 32(OUT) 2 SE-1H80D 1 C37HD-□PH 2
A1S
32(IN) GM1/2/3 G3I-D28A 64(IN) 1 SE-1H80D 1 C40HF-□PH-3 2
A1SH42 1 SE-1H80D 1 C40HF-□PH-1 2
32(OUT) MK-1000 G3Q-TR8A 64(OUT) 1 SE-1H80D 1 C40HF-□PH-3 2
A1SX81 32(IN) 2 SE-1H80D 1 C37HD-□PH-MI3 2 G3Q-TR8B 64(OUT) 1 SE-1H80D 1 C40HF-□PH-3 2
A1SX82 64(IN) 1 SE-1H80D 1 C40HF-□PH-1 2 XGI-D24A 32(IN) 2 SE-1H80D 1 C40HF-□PH-1 2
A1SY81 32(OUT) 2 SE-1H80D 1 C37HD-□PH-MI3 2 XGQ-TR4A 32(OUT) 2 SE-1H80D 1 C40HF-□PH-1 2
A1SY82 64(OUT) 1 SE-1H80D 1 C40HF-□PH-1 2 XGI-D24B 32(IN) 2 SE-1H80D 1 C40HF-□PH-1 2
AX42 64(IN) 1 SE-1H80D 1 C40HF-□PH-1 2 XGQ-TR4B 32(OUT) 2 SE-1H80D 1 C40HF-□PH-1 2
AY42 64(OUT) 1 SE-1H80D 1 C40HF-□PH-1 2 XGT XGI-D28A 64(IN) 1 SE-1H80D 1 C40HF-□PH-1 2
A
32(IN) XGQ-TR8A 64(OUT) 1 SE-1H80D 1 C40HF-□PH-1 2
A1SH42 1 SE-1H80D 1 C40HF-□PH-1 2
32(OUT) XGI-D28B 64(IN) 1 SE-1H80D 1 C40HF-□PH-1 2
XGQ-TR8B 64(OUT) 1 SE-1H80D 1 C40HF-□PH-1 2

■ OMRON PLC (SYSMAC C, CJ1 Series)


PLC Number of Card Terminal block used at both in/output
Maker I/O Card I/O point Q’tyNote1) Terminal Q’ty Applicable cable Q’ty
C200H-ID216 32(IN) 2 SE-1H80D 1 C40HF-□PH-3 2
C200H-ID218 32(IN) 2 SE-1H80D 1 C40HF-□PH-3 2
C200H-OD218 32(OUT) 2 SE-1H80D 1 C40HF-□PH-3 2
C40HF-□PH-1 1
C200H-ID111 64(IN) 1 SE-1H80D 1
C40HF-□PH-3 1
C200H C40HF-□PH-1 1
C200H-ID217 64(IN) 1 SE-1H80D 1
C40HF-□PH-3 1
C40HF-□PH-1 1
C200H-ID219 64(IN) 1 SE-1H80D 1
C40HF-□PH-3 1
C40HF-□PH-1 1
C200H-OD219 64(OUT) 1 SE-1H80D 1
C40HF-□PH-3 1
CJ1W-ID231 32(IN) 2 SE-1H80D 1 C40HF-□PH-3 2
C40HF-□PH-1 1
CJ1W-ID261 32(IN) 1 SE-1H80D 1
C40HF-□PH-3 1 Note 1) It is possible to use 32 Ports Two I/O Cards by the combination with
1 C40HF-□PH-3 2 one SE-1H80D.
CJ1W-OD231 32(OUT) 2 SE-1H80D
C40HF-□PH-1 1
CJ1W-OD261 64(OUT) 1 SE-1H80D 1 ※ If you write as below when you want other cables for
C40HF-□PH-3 1
PLC connection not included above tables, it is possible
CJ1W SE-1H80D 1 C40HH-□PH 2
CJ1W-ID232 32(IN) 2 to give you a quotation on it and to manufacture it.
CJ1W-ID262 64(IN) 1 SE-1H80D 1 C40HH-□PH 2
CJ1W-OD232 32(OUT) 2 SE-1H80D 1 C40HH-□PH 2 EX) Terminal
CJ1W-OD233 32(OUT) 2 SE-1H80D 1 C40HH-□PH 2 PLC maker PLC model block model Cable length
CJ1W-OD262 64(OUT) 1 SE-1H80D 1 C40HH-□PH 2
SE-1H80D 1 C40HH-□PH MITSUBISHI QX41 SE-1H80D 2M
CJ1W-OD263 64(OUT) 1 2

SAMWON ACT CO.,LTD. 23
SA Series (Push-in tension clamp Terminal block)
Equipment with high function with Push-typed Screwless Terminal block mounted

■ Features
1 • As the Europe-styled push-in tension clamp terminal is mounted, it
can have a reliable workability under the high vibration working environment.
• As it uses terminal with 5.0㎜ pitch, the size of product is 1/3 smaller
than TG7 series.
The size of 40 Pin Terminal Unit: 107.5(W) x 48.0(D)
• As it is designed to be mounted on DIN Rail or to be secured at the middle plate ,
it is easy to use it
• As it uses non-combustible Noryl (UL94V-0), it is electrically safe and stable.
• Usage
·It is suitable for equipment or working environment having severe vibration
(machine, ship, aircraft)
·Compact, small-sized equipment (semi-conductor, LCD/PDP equipment, etc.)
• Applicable Cable Specification
The connection cable between various PLCs and I/O Link Terminal Unit is same
as that of TG7 Series. For more information, please see Page 160 to 185.

■ Model Composition

SA - 1H40S
❶ Europe-styled Screwless Terminal block
❷ Applicable Connector Specification and the Number of Terminal Pole
❶ ❷
■ Model Selection
Model Note)
No.of Mounted connector Cable connector Demension Mounting
Connector type
Poles Model Model (W*D ㎜) method
HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R
SA-1H40S MIL Standard
XG4A-4031 XG4M-4030 Screw
40 107.5*48.0
FCN-364P040-AU FCN-367J040-AU mounting/
SA-4F40S FCN 360 DIN Rail
1747053-1 1903404-1
HIF3BA-50PA-2.54DSA HIF3BA-50D-2.54R (Channel)
SA-1H50S MIL Standard
50 132.2*48.0
SA-1H50B MIL Standard HIF3BB-50PA-2.54DSA HIF3BB-50D-2.54R
Note) Products without buttons are available. Please contact us and our agent if you have any inquiry.

■ Rated / Characteristics ■ Ferrule Selection (when using ACS(annealed copper stranded wire))
Rated voltage 125V AC / 24V DC
Rated current 1A
Insulation resistance 100㏁ or above (DC 500V)
Withstand voltage AC500V 1min
Single wire 0.5~1.5㎟ AWG / ㎟(SQ) DIN46228 Other A(㎜) B(㎜) C(㎜)
Applicable wire
Twisted wire UL : 17~22AWG / IEC : 1.0㎟ 20 / 0.5 White White/Orange 10.0 1.3 3.2
Wire stripping length 8~9㎜ 18 / 0.75 Gray Blue/White 10.0 1.5 3.4
Ambient temperature -10℃ ~ +50℃ 17/ 1.0 Red Red/Yellow 10.0 1.7 3.6
※ When using ACS(annealed copper stranded wire)), Ferrule and Bar-typed Terminal shall be used.

■ How to connect/disconnect Cable ■ Materials


TB PA66
Pin header Copper, Tin plated
Wire guard Stainless steel
Cover Modified PPO
P.C.B Epoxy 1.6t

In case of ACS, it is required to use Without using a separate tool, it is required When disconnecting wire, it is required to
Ferrule and Bar-typed terminal and in case to insert it into the terminal unit. pull out the wire while pushing down the
of solid wire, it is required to use it without 'Disconnection Button' by a flat head
pressure connection terminal. screwdriver.

24 Best Wiring Solution


SA Series (Push-in tension clamp Terminal block)
Equipment with high function with Push-typed Screwless Terminal block mounted

SAMWON ACT CO.,LTD. 25
SE Series (Screw-typed Pin Terminal block)
Flexible, General Use, Possible to manufacture it according to the customer's request

■ Features
1 • Using a DIN-sized clamping screw Terminal block
As it uses pin-typed terminal block, it can be applied for DIN-sized one to be
exported. The number of Pin on the terminal unit and the specification of
connector can be adjusted to the request of customer.
• Possible to manufacture it as customers wants according to their development
As it uses a board for general use, it is possible to develop such specification
as customers want for other various circuits other than the standard products
• Easy to use
As it is designed to have a channel mounting structure, it is very easy to install it.
• Applicable Cable Specification
The connection cable between various PLCs and I/O Link Terminal Unit is same
as that of XTB Series.

■ Model Composition

SE - 1H40 I
❶ P.C.B-exposed Terminal block
❷ Applicable Connector Specification and the Number of Terminal Pole
❶ ❷ ❸ ❸ Screw type "DIN-sized" Terminal block mounted

■ Model Selection
No.of Mounted connector Cable connector Demension Mounting
Model Connector type
Poles Model Model (W*D ㎜) method
SE-1H20I 20 MIL Standard HIF3BA-20PA-2.54DSA HIF3BA-20D-2.54R 82.4*52.0
SE-1H34I 34 MIL Standard HIF3BA-34PA-2.54DSA HIF3BA-34D-2.54R 117.0*52.0
HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R Screw
SE-1H40I MIL Standard
XG4A-4031 XG4M-4030 mounting/
40 132.0*52.0 DIN Rail
FCN-364P040-AU FCN-367J040-AU
SE-4F40I FCN 360 (Channel)
1747053-1 1903404-1
SE-1H50I MIL Standard HIF3BA-50PA-2.54DSA HIF3BA-50D-2.54R
50 156.6*52.0
SE-1H50IB MIL Standard HIF3BB-50PA-2.54DSA HIF3BB-50D-2.54R
※ Mounted connector is compatible type and can change without giving a notice in advance.

■ Specification ■ Materials ■ Tool


Rated voltage 125V AC / 24V DC TB PA
Rated current 1A Contact base Cu alloy / Tin plated
Insulation resistance 100㏁ above (DC 500V) Base PVC
Withstand voltage AC500V 1min Cover Modified PPO
Applicable Wire 0.5~2.5㎟ / AWG20~13 P.C.B Epoxy 1.6t

■ DIN Type stripping length


wire Ferrule 0.5~1.5㎟ / AWG20~15
Wire stripping length 7㎜
Ambient temperature 4~5N·m(5Kgf·㎝)
Ambient temperature -10℃ ~ +50℃

26 Best Wiring Solution


SE Series (Screw-typed Pin Terminal block)
Flexible, General Use, Possible to manufacture it according to the customer's request

SAMWON ACT CO.,LTD. 27
SM-S7-300 Series
SIEMENS PLC S7-300 Series front connector module

PLC Fix Clip


1

Power LED

PLC Fix Bolt

Power LED

I/O Test Hole

·SM-S7-300A(B) ·SM-S7-300H(J)

■ Features ■ Application Card (S7-300 Series)


• Innovative Reduction of Wiring labor
6ES7 321-1BL00-0AA0 40Pin 32 point Digital Input
As it uses a module with connector mounted instead of a module of 6ES7 322-1BL00-0AA0 40Pin 32 point Digita Output
screw-typed terminal unit, the wiring process speed for I/O cable is 6ES7 323-1BL00-0AA0 40Pin 32 point Digita 16 Input / 16 Output
saved more than 90%, the realization of innovative wiring. 6ES7 321-1BH02-0AA0 20Pin 16 point Digital Input
• Supply of Standard Cable dedicated for I/O, Special Cards 6ES7 322-1BH01-0AA0 20Pin 16 point Digita Output
· As we supply cable with standard specification that is connected with 6ES7 323-1BH00-0AA0 20Pin 16 point Digita 16 Input / 16 Output
our terminal unit and relay board, labor is drastically reduced. 6ES7 331-1KF01-0AB0 40Pin 8 point Analog Input 13Bit
· It is possible to prevent wrong wiring basically by connecting once- 6ES7 332-5HF00-0AB0 40Pin 8 point Analog Output 11/12Bit
for-all with cable and it is very simple to maintain and repair when 6ES7 331-7KF02-0AB0 20Pin 8 point Analog Input 9/12/14Bit
using it.
• Simple connection with relay board of our terminal unit
6ES7 331-7KB02-0AB0 20Pin 2 point Analog Input 9/12/14Bit
6ES7 332-5HD01-0AB0 20Pin 4 point Analog Input 11/12Bit
As the wiring is carried out by connector, it is possible to connect by 6ES7 332-5HB01-0AB0 20Pin 2 point Analog Input 11/12Bit
using our product and standard cable. It is possible to select a 6ES7 334-0CE01-0AA0 20Pin Analog 4 Input / 2 Output
terminal unit and relay board suitable for usages.
• Convenient Design for the benefits of users
* For other front connector-typed card other than above model, please
contact us for an inquiry.
· It is easy to check the state of wiring by mounting LED for confirmation
when permitting an external power source. (A, H model)
· It makes it possible to prevent PLC from being broken due to wrong
wiring at the Power supply mechanism by mounting an anti-reverse
diode. (A, H model)

■ Model Composition

SM - S7 - 300 A
❶ Siemens Connector Module
❷ Application of S7-300 Series PLC
❶ ❷ ❸ ❸ Number of I/O Ports and Specification

■ Model Selection
Number of Number of Mounted Mounted connector
Model Internal circuit Use
I/O point I/O point connector Model
SM-S7-300A Power LED, Power Diode Digital I/O only
SM-S7-300B
32 Point 40 HIF3BA-20PA-2.54DSA*2
non. Digital I/O, analog
SM-S7-300H
MIL Standard
Power LED, Power Diode Digital I/O only
SM-S7-300J
16 Point 20 XG4C-2031
non. Digital I/O, analog
※ Mounted connector is compatible type and can change without giving a notice in advance.

28 Best Wiring Solution


SM-S7-300 Series
SIEMENS PLC S7-300 Series front connector module

■ Comparison of Wiring between Siemens S7-300 Series Terminal Unit Module and Our Connector Module

Reduction of Work Process, Cost, and Space 1


·Our connector module ·SIEMENS terminal module

Exclusive connector cable

XTB-40H

Connected by
climp terminal General
feed-through
SM-S7-300A terminal
connector module

Connector
Wire

■ Examples of Connection between Siemens S7-300 Series 32 Ports Digital I/O and our Terminal Unit & Relay board
·Case of 40 pin terminal block ·Case of 32 point relay board ·Case of 20 pin terminal block ·Case of 16 point relay board
for I/O card for 32 point output board for I/O card for output card

* Can use combination Relay Board with Terminal Block for 32point output card.

■ Examples of Connection between Siemens S7-300 Series 16 Ports Digital ■ Twin-typed Protection Tube mounted
I/O and our Terminal Unit & Relay board * It has a clean appearance
and cable is not trapped in
·Case of 20 pin terminal block ·Case of 16 point relay a module or a cover.
for I/O card board for output card

SAMWON ACT CO.,LTD. 29
SM-S7-300 Series
SIEMENS PLC S7-300 Series front connector module

■ Selection List of Cable for the Connection of Siemens S7-300 Series PLC Card

1 PLC card model


PLC connecter Number of
module I/O point
Terminal block used for In/Output
Terminal block Q’ty Applicable cable ty
Q’ Relay board
Relay board used for output
Q’ty Applicable cable ty
Q’
6ES7 321-1BL00-0AA0 SM-S7-300A 32(IN)
6ES7 323-1BL00-0AA0 SM-S7-300B 32(IN/OUT)
XTB-40H 1 R40HH-□SM 1
6ES7 331-1KF01-0AB0 40P
SM-S7-300B TG7-1H40Q
6ES7 332-5HF00-0AB0 ANALOG
TG7-1H40C
R32C-YPT
SR-1H40S
SM-S7-300A R32C-YPT-V
6ES7 322-1BL00-0AA0 32(OUT) SA-1H40S 1 R40HH-□SM 1 R40HH-□SM-RP 1
SM-S7-300B R32C-PS5A-40P
SE-1H40I 1
※ cable for R32C-PS5A-V
TG7-1H40L-P, C40HF-□SB-2 1 R32G-PT C40HF-□SB-SMP2 1
6ES7 322-1BP00-0AA0 64(OUT) TGF-1H40L-P 2 R32J-PT
C40HF-□SB-3 1 C40HF-□SB-SMP3 1
terminal block
noted in page 16 C40HF-□SB-2 1
6ES7 321-1BP00-0AA0 64(IN) 2
C40HF-□SB-3 1
6ES7 321-1BH02-0AA0 SM-S7-300H 16(IN)
6ES7 323-1BH00-0AA0 SM-S7-300J 16(IN/OUT)
6ES7 331-7KF02-0AB0
6ES7 331-7KB02-0AB0
20P
6ES7 332-5HD01-0AB0 SM-S7-300J
ANALOG
6ES7 332-5HB01-0AB0 XTB-20H
6ES7 334-0CE01-0AA0 SE-1H20I 1 C20HH-□SM 1
SA-1H20S R16C-YPT
SM-S7-300H R16C-YPC
6ES7 322-1BH01-0AA0 16(OUT) 1 C20HH-□SM-RP 1
SM-S7-300J R16C-PS5A-20P
R16C-PS5A-34P

* Connection Diagram between Interface Terminal Unit 40P and S7-300 Digital I/O Module
1. When using 6ES7 321-1BL00-0AA0(32 point input) & R40HH-□SM(IO Cable)

2. When using 6ES7 322-1BL00-0AA0(32 point output)


and R40HH-□SM(IO Cable)
When using 6ES7 323-1BL00-0AA0(32 point in/output)

3. When using 6ES7 321-1BP00-0AA0(64 point input) )and C40HF-□SB-2,3(IO Cable)

4. When using 6ES7 322-1BP00-0AA0(64 point output) and C40HF-□SB-2,3(IO Cable)

30 Best Wiring Solution


SM-S7-300 Series
SIEMENS PLC S7-300 Series front connector module

■ SM-S7-300A(B) Dimension
1

■ Wiring diagram
* SM-S7-300A * SM-S7-300B

SAMWON ACT CO.,LTD. 31
SM-S7-300 Series
SIEMENS PLC S7-300 Series front connector module

■ SM-S7-300H(J) Dimension
1

■ Wiring diagram
* SM-S7-300H * SM-S7-300J

32 Best Wiring Solution


SM-S7-300T
SIEMENS PLC S7-300 Series 40Pin Push-insert Front Connector

■ Features
• Push-typed front connector has more excellent workability 1
than screw-typed or clamp-typed one using tools for connection
• As it has more excellent anti-vibration performance than screw-
typed one, it is not fastened or taken off easily.
• As its wiring is carried out by the direct line wiring method, it is
applicable for AC, DC, Relay Output and Digital I/O, Analog module
and other modules for S7 300 PLC 40 Pin.
• It is most suitable when it is directly wired to Fabricated Terminal
Unit, AHN, MY, LY Relay, etc.

■ Model Composition ■ Model Selection

SM - S7-300 T
Model Connection Point Mounted connector Use

S7-300 PLC
Screwles terminal 40Pin
❶ ❷ ❸ SM-S7-300T 40 (Push type) Front connector
❶ SIEMENS connector module
❷ S7-300 Series PLC
❸ Push-typed terminal

■ Aated / Characteristics ■ Ferrule Selection


Rated voltage 250V
Rated current 3A
Insulation resistance 100㏁ above (DC 500V)
Withstand voltage AC500V 1min
Applicable wire 0.5~1.5㎟ / AWG 20~16
Wire stripping length 8㎜ AWG / ㎟ DIN46228 Other A(㎜) B(㎜) C(㎜)
Ambient temperature -10℃ ~ +50℃ 20 / 0.5 White White/Orange 8.0 1.3 3.2

■ Material
18 / 0.75 Gray Blue/White 8.0 1.5 3.4
17/ 1.0 Red Red/Yellow 8.0 1.7 3.6
TB PA66
Pin header Copper, Tin plated
Wire guard Stainless steel
Cover PBT
P.C.B Epoxy 1.6t

■ How to connect/disconnect cable


- When connecting cable - When disconnecting cable
It is inserted without a separate tool following compressing ferrule suitable When disconnecting wire, it is required to pull out the wire while pushing down
(Solid cable can be used without compressing) the 'Disconnection Button' by a flat head screwdriver.

SAMWON ACT CO.,LTD. 33
SM-S7-300T
SIEMENS PLC S7-300 Series 40Pin Push-insert Front Connector

■ Comparison of Workability (between Screw-typed one and S7-300T)

1
SM-S7-300T Screw type
↓ ↓

The wiring process for SM-S7-300T is completed just by inserting


it to the direction of left arrow as shown in the left picture. But, for the
wiring process for Screw-typed one, it is required to use a flat screwdriver
like the right arrow as shown in the left picture.
Therefore, the workability or work performance of SM-S7-300T is
much more excellent than Screw-typed one.

■ SM-S7-300T Dimension

■ Wiring diagram

34 Best Wiring Solution


MC Series (3M mini clamp e-con mounted 8, 16, 32 Points Interface Division-typed Unit)
As 3M mini clamp e-con is mounted, this division-typed unit reduces work processes and attachment space

※ MC Series use standard connector.


is a Standard for Sensor Connector that is being reviewed and pursued
by major controller companies, sensor companies and connector manufacturers.

■ Features
• Small-sized Interface Division-typed Unit with global Standard e-con
connector mounted
· As it is possible to connect wire simply and easily without a separate
power supply when connecting 2-wire or 3-wire sensor, it reduces work
· As 3M mini clamp is applied, the connection reliability is very excellent processes and attachment area.
(made in Japan) • Provision of various benefits
· It is simple and easy to mount/dismount e-con by a lever. When · As we produce a product with or without a built-in motion indication
mounting it, a socket is fixed by the lever. lamp, you can select any for your usage.
· It converts 8/16/32 Ports I/O signal into 8/16/32 three poles e-con. · As its power supply terminal unit has a self-up structure, it is convenient
· Pressure Connection-typed connector that it is possible to connect to connect "O" typed pressure connection terminal.
without peeling cable (AWG26~20) · As it has a case-typed structure, it is possible to install it by using
· It is possible to connect wire just by pressing down with pliers without a screws or DIN rail (Channel).
separate compression Tools.
• Usage
• Reduction of work processes and attachment area by connecting 3 wires
simultaneously
· Suitable for small-sized control panel or LCD & Semi-conductor equipment
· As it doesn't require tools separately, it is suitable for system in clean room

■ Model Selection
Model Mounted connector Cable connector 분기측 e-con Demension Mounting
Point(s) Common
Standard type No LED for checking Model Model Model (W*D ㎜) method
MC-T08NL-3 MC-T08D-3 NPN
8 Point Terminal block 10pole 37212-62M3-003*2 77.0*48.0
MC-T08PL-3 (Non-polar) PNP
MC-08NL-3 MC-08ND-3 NPN Screw
8 Point HIF3BA-20PA-2.54DSA HIF3BA-20D-2.54R 37212-62M3-003*2 58.0*64.0
MC-08PL-3 MC-08PD-3 PNP mounting/
MC-16NL-3 MC-16ND-3 NPN DIN Rail
16 Point HIF3BA-20PA-2.54DSA HIF3BA-20D-2.54R 37212-62M3-003*4 84.0*64.0 (Channel)
MC-16PL-3 MC-16PD-3 PNP
MC-32NL-3 MC-32ND-3 NPN
32Point HIF3BA-40PA-2.54DSA HIF3BA-40D-2.54R 37212-62M3-003*8 136.0*64.0
MC-32PL-3 MC-32PD-3 PNP
※ Mounted connector is compatible type and can change without giving a notice in advance.

■ Specification ■ Pressure Connection Method of Wire Mount Plug


Rated voltage 12~24V DC
Rated current 1A
Insulation resistance 100㏁ above (DC 500V)
Withstand voltage AC500V 1min
TB applicable wire 1.25㎟/MAX
e-con Applicable wire AWG26 ~ AWG20
Screw torque 0.8N·m(8Kgf·㎝)
Ambient temperature -10℃ ~ +50℃ Easy wiring of 3M mini clamp Just insert it without peeling wire And then press down it with pliers.

■ Material
(Any special tools are not required)

e-con 66Nyron
Case Modified PPO
P.C.B Epoxy 1.6t

SAMWON ACT CO.,LTD. 35
MC Series (3M mini clamp e-con mounted 8, 16, 32 Points Interface Division-typed Unit)
As 3M mini clamp e-con is mounted, this division-typed unit reduces work processes and attachment space

■ Dimension
1 * MC-T08□L-3
MC-T08D-3

■ Wiring diagram
* MC-T08NL-3

* MC-T08PL-3

* MC-T08D-3 (무극성)

36 Best Wiring Solution


MC Series (3M mini clamp e-con mounted 8, 16, 32 Points Interface Division-typed Unit)
As 3M mini clamp e-con is mounted, this division-typed unit reduces work processes and attachment space

■ Dimension
* MC-08□L-3
1
MC-08□D-3

■ Wiring diagram
* MC-08NL-3
MC-08ND-3

* MC-08PL-3
MC-08PD-3

SAMWON ACT CO.,LTD. 37
MC Series (3M mini clamp e-con mounted 8, 16, 32 Points Interface Division-typed Unit)
As 3M mini clamp e-con is mounted, this division-typed unit reduces work processes and attachment space

■ Dimension
1 * MC-16□L-3
MC-16□D-3

■ Wiring diagram
* MC-16NL-3
MC-16ND-3

* MC-16PL-3
MC-16PD-3

38 Best Wiring Solution


MC Series (3M mini clamp e-con mounted 8, 16, 32 Points Interface Division-typed Unit)
As 3M mini clamp e-con is mounted, this division-typed unit reduces work processes and attachment space

■ Dimension
* MC-32□L-3
1
MC-32□D-3

■ Wiring diagram
* MC-32NL-3
MC-32ND-3

* MC-32PL-3
MC-32PD-3

SAMWON ACT CO.,LTD. 39
MC Series (3M mini clamp e-con mounted 8, 16, 32 Points Interface Division-typed Unit)
As 3M mini clamp e-con is mounted, this division-typed unit reduces work processes and attachment space

■ MITSUBISHI PLC (MELSEC Series) ■ OMRON PLC (SYSMAC C, CJ1, CS1 Series)

1 PLC
Maker
I/O CARD
Number of
I/O point
Terminal block used at both in/output
Model Q’ty Model Q’ty
PLC
Maker
I/O CARD
Number of
I/O point
Terminal block used at both in/output
Model Q’ty Model Q’ty
QX41 32(IN) MC-32NL-3 1 C40HF-□LB-MIN1 1 C200H-ID216 32(IN) MC-32NL-3 1 C40HF-□LB-OIN3 1
QX42 64(IN) MC-32NL-3 2 C40HF-□LB-MIN1 2 C200H-OD218 32(OUT) MC-32NL-3 1 C40HF-□LB-OON3 1
Q
QY41P 32(OUT) MC-32NL-3 1 C40HF-□LB-MON1 1 C40HF-□LB-OIN1 1
C200H-ID111 64(IN) MC-32NL-3 2
QY42P 64(OUT) MC-32NL-3 2 C40HF-□LB-MON1 2 C40HF-□LB-OIN3 1
A1SX41 32(IN) MC-32NL-3 1 C40HF-□LB-MIN1 1 C40HF-□LB-OIN1 1
C200H-ID217 64(IN) MC-32NL-3 2
A1SX42 64(IN) MC-32NL-3MC- 2 C40HF-□LB-MIN1 2 C40HF-□LB-OIN3 1
A1S A1SY41 32(OUT) 32NL-3 1 C40HF-□LB-MON1 1 C40HF-□LB-OIN1 1
C200H-ID219 64(IN) MC-32NL-3 2
A1SY42 64(OUT) MC-32NL-3 2 C40HF-□LB-MON1 2 C40HF-□LB-OIN3 1
A1SH42 32(IN) C40HF-□LB-MIN1 1 C40HF-□LB-OON1 1
MC-32NL-3 2 C200H-OD219 64(OUT) MC-32NL-3 2
32(OUT) C40HF-□LB-MON1 1 C40HF-□LB-OON3 1
A1SY41 32(OUT) MC-32NL-3 1 C40HF-□LB-MON1 1 C200H MC-16NL-3 1 C24HF-□LB-OIN2 1
C200H-ID215 32(IN)
A1SY42 64(OUT) MC-32NL-3 2 C40HF-□LB-MON1 2 MC-16NL-3 1 C24HF-□LB-OIN3 1
A
A1SH42 32(IN) C40HF-□LB-MIN1 1 MC-16NL-3 1 C24HF-□LB-OIN2 1
MC-32NL-3 2 C200H-ID501 32(IN)
32(OUT) C40HF-□LB-MON1 1 MC-16NL-3 1 C24HF-□LB-OIN3 1
QX81 32(IN) MC-32PL-3 1 C37HD-□LB-MIP1 1 MC-16NL-3 1 C24HF-□LB-OON2 1
C200H-OD215 32(OUT)
Q QX81P 32(OUT) MC-32PL-3 1 C37HD-□LB-MOP1 1 MC-16NL-3 1 C24HF-□LB-OON3 1
QY82 64(OUT) MC-32PL-3 2 C40HF-□LB-MOP1 2 MC-16NL-3 1 C24HF-□LB-OON2 1
C200H-OD501 32(OUT)
A1SX81 32(IN) MC-32PL-3 1 C37HD-□LB-MIP1 1 MC-16NL-3 1 C24HF-□LB-OON3 1
A1S A1SY81 32(OUT) MC-32PL-3 1 C37HD-□LB-MOP1 1 16(OUT) C24HF-□LB-OON2 1
C200H-MD215 MC-16NL-3 2
A1SY8 64(OUT) MC-32PL-3 2 C40HF-□LB-MOP1 2 16(IN) C24HF-□LB-OIN3 1
16(OUT) C24HF-□LB-OON2 1
16(IN) C20HH-□LB-FIN2 1 C200H-MD501 MC-16NL-3 2
32MT MC-16NL-3 2 16(IN) C24HF-□LB-OIN3 1
16(OUT) C20HH-□LB-FON1 1
CJ1W-ID231 32(IN) MC-32NL-3 1 C40HF-□LB-OIN3 1
16(IN)*2 C20HH-□LB-FIN2 2
FX2NC 64MT MC-16NL-3 4 C40HF-□LB-OIN1 1
16(OUT)*2 C20HH-□LB-FON1 2 CJ1W-ID261 64(IN) MC-32NL-3 2
C40HF-□LB-OIN3 1
16(IN)*3 C20HH-□LB-FIN2 3
96MT MC-16NL-3 6 CJ1W-OD231 32(OUT) MC-32NL-3 1 C40HF-□LB-OON3 1
16(OUT)*3 C20HH-□LB-FON1 3
C40HF-□LB-OON1 1
■ LSIS PLC (GLOFA, GM Series)
CJ1W-OD261 64(OUT) MC-32NL-3 2
CJ1 C40HF-□LB-OON3 1
CJ1W-ID232 32(IN) MC-32NL-3 1 C40HH-□LH-OIN 1
PLC Number of Terminal block used at both in/output
I/O CARD CJ1W-ID262 64(IN) MC-32NL-3 2 C40HH-□LH-OIN 2
Maker I/O point Model Q’ty Model Q’ty
CJ1W-OD232 32(OUT) MC-32PL-3 1 C40HH-□LH-OOP 1
G4I-D24A 32(IN) MC-32NL-3 1 C37HD- LB-LIN 1
CJ1W-OD233 32(OUT) MC-32NL-3 1 C40HH-□LH-OON 1
G4Q-TR4A 32(OUT) MC-32NL-3 1 C37HD- LB-LON 1
CJ1W-OD262 64(OUT) MC-32PL-3 2 C40HH-□LH-OOP 2
G4I-D24B 32(IN) MC-32PL-3 1 C37HD- LB-LIP 1
CJ1W-OD263 64(OUT) MC-32NL-3 2 C40HH-□LH-OON 2
GM4 G4Q-TR4B 64(OUT) MC-32PL-3 1 C37HD- LB-LOP 1
CS1W-ID231 32(IN) MC-32NL-3 1 C40HF-□LB-OIN3 1
MK-300 C40HF- LB-LIN1A 1
G4I-D28B 64(IN) MC-32NL-3 2 C40HF-□LB-OIN1 1
C40HF- LB-LIN3 1 CS1W-ID261 64(IN) MC-32NL-3 2
C40HF-□LB-OIN3 1
C40HF- LB-LON1A 1
G4Q-TR8B 64(OUT) MC-32NL-3 2 CS1W-OD231 32(OUT) MC-32NL-3 1 C40HF-□LB-OON3 1
C40HF- LB-LON3 1
CS1W-OD232 32(OUT) MC-32PL-3 1 C40HF-□LB-OOP1 1
G6I-D24A 32(IN) MC-32NL-3 1 C37HD- LB-LIN 1
C40HF-□LB-OON1 1
GM6 G6Q-TR4A 32(OUT) MC-32NL-3 1 C37HD- LB-LON 1 CS1 CS1W-OD261 64(OUT) MC-32NL-3 2
C40HF-□LB-OON3 1
MK-200 G6I-D24B 32(IN) MC-32PL-3 1 C37HD- LB-LIP 1
C40HF-□LB-OOP1 1
G6Q-TR4B 32(OUT) MC-32PL-3 1 C37HD- LB-LOP 1 CS1W-OD262 64(OUT) MC-32PL-3 2
C40HF-□LB-OOP3 1
G3I-D28A 64(IN) MC-32NL-3 2 C40HF- LB-LIN3 2
GM1/2/3 32(OUT) C40HF-□LB-OON1 1
64(OUT) MC-32NL-3 2 C40HF- LB-LON3 2 CS1W-MD261 MC-32NL-3 2
MK-1000 G3Q-TR8A 32(IN) C40HF-□LB-OIN3 1
G3Q-TR8B 64(OUT) MC-32PL-3 2 C40HF- LB-LOP3 2
32(OUT) C40HF-□LB-OOP1 1
XGI-D24A 32(IN) MC-32NL-3 1 C40HF- LB-LIN1 1 CS1W-MD262 MC-32PL-3 2
32(IN) C40HF-□LB-OOP3 1
XGQ-TR4A 32(OUT) MC-32NL-3 1 C40HF- LB-LON1 1
XGI-D24B 32(IN) MC-32PL-3 1 C40HF- LB-LIP1 1 ■ LSIS PLC (XGB Series)
XGQ-TR4B 32(OUT) MC-32PL-3 1 C40HF- LB-LOP1 1
XGT 08(IN) MC-16NL-3 1 C20HH-□LB-XIN2 1
XGI-D28A 64(IN) MC-32NL-3 2 C40HF- LB-LIN1 2 XBM-DN16S
08(OUT) MC-16NL-3 1 C20HH-□LB-XIN3 1
XGQ-TR8A 64(OUT) MC-32NL-3 2 C40HF- LB-LON1 2
16(IN) MC-16NL-3 1 C20HH-□LB-XIN2 1
XGI-D28B 64(IN) MC-32PL-3 2 C40HF- LB-LIP1 2 XBM-DN32S
16(OUT) MC-16NL-3 1 C20HH-□LB-XIN3 1
XGQ-TR8B 64(OUT) MC-32PL-3 2 C40HF- LB-LOP1 2
XBM-DN32A 32(IN) MC-32NL-3 1 C40HH-□LH-XIN 1
※ If you write as below when you want other cables for PLC connection not included XGB
XBM-TN32A 32(OUT) MC-32NL-3 1 C40HH-□LH-XON 1
above tables, it is possible to give you a quotation on it and to manufacture it.
Terminal XBM-DN64A 64(IN) MC-32NL-3 2 C40HH-□LH-XIN 2
EX) PLC maker PLC model block model Cable length XBM-TN64A 64(OUT) MC-32NL-3 2 C40HH-□LH-XON 2
XBM-DP32A 32(IN) MC-32PL-3 1 C40HH-□LH-XIP 1
MITSUBISHI QX41 SC-1H20S 2M
XBM-TP32A 64(OUT) MC-32PL-3 2 C40HH-□LH-XOP 2

40 Best Wiring Solution


373xx-□□□□-000FL
Mini clamp wire mount plug

■ Features
• It is used as a plug to be connected with our division-typed unit
(MC Series). In case of the connection with socket cable relay
1
connection in page 42, it is used by a pattern of Cable to Cable.
• Special tools or pre-conditioning of wires are not required. Simple
and reliable pressure connection connector in which it is possible to
connect wire just by inserting wire and pressing it with pliers.
• Design accepts multi wire size and diameter
• 2㎜ Contact Pitch makes it possible to be small but be wide
• Industrial Standard e-con Connector
• It is possible to connect/disconnect by one hand with a one-touch
lock device and provides reliable interlocking
• As a transparent cover is used, it is possible to check the state of
wire insertion visually

Pin Produc number A B Outer dimensions and tolerance


3 37103-□□□□-000FL 10.4 12.9 Dimensio .0 .00
4 37104-□□□□-000FL 12.4 14.9 Tolerance ±.3 ±.13

■ Suitable Wire Table

Cover Wire mount plug Wire mount plug Wire area Finished wire diameter
AWG No.
Color product number(3Pin) product number(4Pin) ㎜ SQ. ㎜
Red 37103-3101-000FL 37104-3101-000FL 24-26 0.14 - 0.3 under 0.8 - 1.0
Yellow 37103-3122-000FL 37104-3122-000FL 24-26 0.14 - 0.3 under 1.0 - 1.2
Orange 37103-3163-000FL 37104-3163-000FL 24-26 0.14 - 0.3 under 1.2 - 1.6
Green 37103-2124-000FL 37104-2124-000FL 20-22 0.3 over - 0.5 1.0 - 1.2
Blue 37103-2165-000FL 37104-2165-000FL 20-22 0.3 over - 0.5 1.2 - 1.6
Gray 37103-2206-000FL 37104-2206-000FL 20-22 0.3 over - 0.5 1.6 - 2.0
※ Suitable wire selection depends on the conductor composition of wire. For more information in details, please contact our Sales Team.

SAMWON ACT CO.,LTD. 41
373xx-□□□□-000FL
Mini clamp wire mount soket

■ Features
• In case of the connection with plug in page 41, it is used by a
1 pattern of Cable to Cable.
• Special tools or pre-conditioning of wires are not required. Simple
and reliable pressure connection connector in which it is possible
to connect wire just by inserting wire and pressing it with pliers.
• As it is possible to do relay connection of wire only with
female/male connector
• Design accepts multi wire size and diameter
• 2㎜ Contact Pitch makes it possible to be small but be wide
• Industrial Standard e-con Connector
• As a transparent cover is used, it is possible to check the state of
wire insertion visually

Pin Produc number A B Outer dimensions and tolerance


3 37303-□□□□-000FL 13.8 11.5 Dimensio .0 .00
4 37304-□□□□-000FL 15.8 13.5 Tolerance ±.3 ±.13

■ Suitable Wire Table

Cover Wire mount plug Wire mount plug Wire area Finished wire diameter
AWG No.
Color product number(3Pin) product number(4Pin) ㎜ SQ. ㎜
Red 37303-3101-000FL 37304-3101-000FL 24-26 0.14 - 0.3 under 0.8 - 1.0
Yellow 37303-3122-000FL 37304-3122-000FL 24-26 0.14 - 0.3 under 1.0 - 1.2
Orange 37303-3163-000FL 37304-3163-000FL 24-26 0.14 - 0.3 under 1.2 - 1.6
Green 37303-2124-000FL 37304-2124-000FL 20-22 0.3 over - 0.5 1.0 - 1.2
Blue 37303-2165-000FL 37304-2165-000FL 20-22 0.3 over - 0.5 1.2 - 1.6
Gray 37303-2206-000FL 37304-2206-000FL 20-22 0.3 over - 0.5 1.6 - 2.0
※ Suitable wire selection depends on the conductor composition of wire. For more information in details, please contact our Marketing Team.

42 Best Wiring Solution


JT-4N(P), JT-8N(P) (JST SM Connector Mounted, Division-typed Unit)
Low-price (economic) division-typed unit, reducing wiring work processes and wiring cost

·JT-4N(P) ·JT-8N(P)

■ Features ■ Wiring example


• As a general JST/SM connector that is used when wiring for sensors,
solenoid, switch, etc. is manufactured as a module, it is possible to connect
(General wiring)

wire easily
• As the input part is handled with a terminal unit and power supply part is
handled by Common, work processes are reduced.
• As it is possible to mount channel and to attach it, it is easy to install it and
to check I/O due to a built-in signal LED lamp.
• It is suitable for Semi-conductor equipment and PDP equipment whose
control panel is small. In case that it is used in Clean Room, it is possible to
mount it on other places other than control panel.

■ Model Composition

JT - 4 N ❶ JST SM Connector Division-


typed Unit JT-8N(P)

❶ ❷ ❸ ❷ The Number of Division Circuit


(I/O)
❸ Internal Common Polarity

■ Model Selection ■ Sold separately


Mounted connector Demension Mounting Housing Contact
Model Point(s) Common
Model (W*D ㎜) method * SMR-03V-N * SYM-001T-P0.6
JT-4N NPN (AWG22~28)
SMP-03V
4 Point 45.0*59.0 Screw
JT-4P PNP With Contact*4 mounting/
JT-8N DIN Rail
8 Point NPN SMP-03V
JT-8P PNP With Contact*8 73.0*59.0 (Channel)
※ Connector & Contact on Division side are sold separately.

■ Specification ■ Material
Rated voltage 12~24V DC Connect 6Nyron
Rated current 2A Case Modified PPO
Insulation resistance 100㏁ above (DC 500V) P.C.B Epoxy 1.6t
Withstand voltage AC500V 1min
TB applicable wire 1.25㎟/MAX
Screw torque 0.8N·m(8Kgf·㎝)
Ambient temperature -10℃ ~ +50℃

SAMWON ACT CO.,LTD. 43
JT-4N(P), JT-8N(P) (JST SM Connector Mounted, Division-typed Unit)
Low-price (economic) division-typed unit, reducing wiring work processes and wiring cost

■ Dimension
1

■ Wiring diagram

44 Best Wiring Solution


JT-4N(P), JT-8N(P) (JST SM Connector Mounted, Division-typed Unit)
Low-price (economic) division-typed unit, reducing wiring work processes and wiring cost

■ Dimension
1

■ Wiring diagram

SAMWON ACT CO.,LTD. 45
TC-40F (Fujitsu Connector + Screw-typed Terminal Unit)
Terminal Unit Attachment-typed General Fujitsu Connector that users can do wiring arbitrarily

■ Model Composition ■ Features


• General product that Terminal unit is used inside FCN connector
TC - 40 F ❶ Terminal connector
• It is possible to do wiring for connector without special tools or soldering
(compression, pressure connection, and soldering process are not required.)
❷ Number of connector pin

• Reduction of wiring space


❶ ❷ ❸ ❸ FCN connector

· As it is possible to wire at places required by users on the terminal unit with


■ Specification individual cable, separating I/O, it is possible to design various panel and
suitable for small precision equipment (semi-conductor, PDP, LCD, DCS, etc.)
• Easy field work and maintenance & repair
Rated voltage 5~24V DC
Rated current 1A · As it is carried out on the terminal unit, it is possible to carry out wiring
Insulation resistance 100㏁ above (DC 500V) directly on the site without pre-conditioning work. In addition, in case of
Withstand voltage AC500V 1min wrong wiring, it is very easy to do re-wiring immediately.
TB applicable wire 26~20AWG
Wire stripping length 5㎜ ■ Applicable PLC
Screw torque 0.2N·m(2Kgf·㎝) Maker Series I/O Card Model
Ambient temperature -10℃ ~ +50℃ All kinds of Connector attached Card except
MITSUBISHI Q, AnS
■ Material
64 Ports QX81, QY81P, A1SY81(EP)
GM3 G3I-D28A/B, G3Q-TR8A/B
TB 66Nyron LG GM4 G4I-D28A/B, G4Q-TR8A/B
Screw M2, Steel, Zn plated XGT All kinds of Connector attached Card
Pin header Phosphor bronze, Tin plated C500, C200 All kinds of Card with Fujitsu 40P Connector
OMRON
P.C.B Epoxy 1.6t CJ1 attached
✽ In addition to the above components, it is applicable for Fuji, Yokogawa, etc.

■ Dimension ■ Wiring diagram

46 Best Wiring Solution


Relay Board

Best Wiring Solution


● TAKAMISAWA NYP Relay Specification 49
● PANASONIC PA Relay Specification 50
● R1T Series (1Point) 51
● R4T-S Series (4 Points, mini-size) 52
53
● R8T Series (8Points)
● R4T-E Series (4 Points, Push-typed Screwless Terminal Unit mounted) 54 ~ 55
2
● R6T Series (6 Points, 3 Points Common type) 56
● R16C-A Series (16 points, 8 contacts common) 57 ~ 59
● R16C-B Series (16 points, individual contact type for load) 60 ~ 62
● R32C Series (32 Points, 8 contacts common) 63 ~ 66
● R32C-I Series (32 ports Relay board for input) 67 ~ 69
● R32F Series (32 points, separable relay terminal) 70 ~ 73
● R32C-E Series (32 points, Push-typed Screwless Terminal Unit) 74 ~ 79
● R16T/R32T Series (16/32 points, with I/O terminal units attached) 80 ~ 83
● PANASONIC PQla-24V Relay Specification 86
● R4Q-24V (4Points, mounting Panasonic PQ whose breadth is 10㎜) 87
● R16Q Series (16points+16points Master/Slave, mounting Panasonic PQ Relay) 88 ~ 93
● OMRON G6D Relay Specification 94
● R4T-G6D (4points, mounting OMRON G6D Relay) 95
● OMRON G6B Relay Specification 96
● R2G-24V (2points, mounting OMRON G6B Relay) 97
● R4G-24V (4points, mounting OMRON G6B Relay) 98
● R4G-E Series (4points, mounting push-typed Screwless Terminal Unit) 99 ~ 100
● R8G-24V (8points, mounting OMRON G6B Relay) 101
● R16G Series (16 points + 16 points Master/Slave, mounting OMRON G6B Relay) 102 ~ 106
● R32G Series (32points, mounting OMRON G6B Relay & 8 contacts Common) 107 ~ 108
● Panasonic AHN Relay Specification 109
● AHN Series (AHN Relay) 110 ~ 111
● High-capacity R4A Series, mounting Panasonic AHN Relay 112 ~ 113
● High-capacity R16A Series, mounting Panasonic AHN Relay 114 ~ 115
● OMRON G2R Relay Specification 116
● OMRON G2R High-capacity R4P Series (4points, 1C Contact) 117 ~ 118
● OMRON G2R High-capacity R16P Series (16points, 10A, 1C Contact) 119 ~ 120
● Panasonic PhotoMOS AQZ202D Relay specification 122
● S1T-4P (1Point) 123
● S1T-16P (4points) 124
● S16C Series (16 points) 125 ~ 126
● S32C Series (32 points) 127 ~ 128
Contact Protection Circuit (recommendation for users)
How to use Contact Protection Circuit correctly

■ Contact Protection Device or Protection Circuit can suppress various counter electro-motive force and protect
contact or circuit. But, when using it incorrectly, opposite results may happen. Therefore, you are highly required to
understand below and use Contact Protection Circuit correctly.
(O : Good X : No good)

2 Circuitry
Application
Features Applicable System Selection
AC DC

If a load is a timer, the leaked current flowed Select r & c meeting below conditions:
through CR circuit incurs mal-functioning. r : 0-5~1Ω/1V Contact Voltage
X O * If an AC voltage is used, the impedance of c : 0.5~1㎌/1A Contact Current
the load shall be much smaller that the
impedance of load in CR circuit. Values measured depend on the nature of load and
CR changes in the characteristics of relay.
Condenser reduces an electric discharge at the
circuity moment of opening contact.
If a load is a relay or a solenoid, it takes a Resistance r controls the flow of electric current
long time to return. In case that the supply when power activates next motion.
O O power is 24V or 48V and the voltage flowing It is required to use a condenser whose breakdown
the load is 100V to 200V, this connection is voltage is 200 to 300V. In addition,
effective. it is required to us an AC condenser in an AC circuit.

It is required to use a diode that has a counter


breakdown voltage 10 times as much as the circuit
voltage and also has a normal direction flow of
Diode Compared with CR circuit, this circuit delays current which is bigger than load current. If the
X O the returning time voltage is not so high in electric circuit, the diode
circuity
can be used as counter breakdown voltage having
2 or 3 times as much as the supplied power
voltage.

Diode
& Diode connected in parallel makes energy It is required to use zener diode having a supplied
stored in coils flow in electric current and be power voltage nearly same as zener voltage.
Zener X O consumed in a form of Joule's heat at a It is effective when the returning time from diode
diode resistance unit of inductive load. circuit is very long.
circuity

If using the stable voltage characteristics of


Varistor, it is possible for this circuit to
prevent any high voltage that occurs at
Varistor contact.
O O In addition, this circuit can delay the -
circuity returning time. In case that the supply power
is 24V or 48V and the voltage flowing the
load is 100V to 200V, this connection is
effective.

■ Do not use following Protection Circuits.

Though it is efficient to suppress an arc that is generated when contact is opened, the contact can be
melt and stuck by the energy stored in C when contact is opened and by the electric current generated
from C when contact is closed.

Though it is efficient to suppress an arc that is generated when contact is opened, the contact can be
melt and stuck by the electric current stored in C when contact is closed.

48 Best Wiring Solution


TAKAMISAWA NYP Relay Specification
Pin PLC
Slim, .
durable Power relay NYP24W-K

■ Features
• Durability, high-reliable Power Relay
Durable, High-reliable Takamisawa NYP Relay with Anti-Surge Voltage 5,080V
/ Withstanding VoltageAC 3,000V (between coils and contact)
• Available for Resistive Load and Inductive Load
With maximum opening/closing voltage AC 270V and DC 150V, available for 2
medium load and inductive load and controlling power that is frequently
opened/closed
• High-fidelity Relay whose consumption is 120mW and power is 54mW
• Country of Origin
MADE IN JAPAN

■ Specifications (at 20℃) ■ Characteristics


Arrangement 1a Max. operating speed 20CPM
Contact Material Gold clad silver alloy Initial insulation resistance Min. 1,000MΩ(500V DC)
Initial contact resistance max. 30mΩ below Initial breakdown Between open contact 750V
Nominal switching current 5A voltage (1min) Between contact and coil 3,000V
Nominal switching capacity 5A 250VAC, 5A 30VDC (Resistive) Surge voltage 5,080V
Min. switching capacity DC5V 1mA Operate time About 10ms below
Max. switching power 750VA, 90W Release time About 5ms below
Max. switching voltage 270V AC, 150V DC
Nominal operating power 120mW
Expected life(Mechanical) 2 X 107
Expected life(Electrical) 3A 250VAC, 30VDC Resistive, 10 X 104

■ Coil data
Nominal voltage Pick-up voltage Drop-out voltage Coil resistance Nominal operating power
24V DC 16.1V DC 2.4V DC 4,800Ω 120mW

■ Reference data
1. Max. switching capacity 2. Life curve 3. Operate and release time

■ Dimensions

SAMWON ACT CO.,LTD. 49
PANASONIC PA Relay Specification
Economic Slim type Power Relay PAla-24V

■ Features
• Slim-typed (5㎜), economic Power Relay
Slim-type Panasonic PA Relay with Anti-Surge Voltage 4,000V /
Withstanding VoltageAC 2,000V (between coils and contact)
• High-fidelity relay with wide switching area
2 100㎂, 100mV DC -5A 250V AC, 5A 30VDC
• Using material having an excellent reliability for contact
As it uses gold-plating material and silver-alloyed material, it has an
excellent reliability and durability
• Country of Origin
MADE IN CHINA

■ Specifications (at 20℃) ■ Characteristics


Arrangement 1a Max. operating speed 20CPM
Contact Material Gold clad silver alloy Initial insulation resistance Min. 1,000MΩ(500V DC)
Initial contact resistance. max. 30mΩ Initial breakdown Between open contact 1,000V
Nominal switching current 5A voltage (1min) Between contact and coil 2,000V
Nominal switching capacity 5A 250VAC, 5A 30VDC Surge voltage 4,000V
Min. switching capacity 100㎂, 100mV DC Operate time Max. 10ms
Max. switching power 750VA, 90W Release time Max. 5ms
Max. switching voltage 250V AC, 110V DC
Nominal operating power 180mW
Expected life(Mechanical) 2 X 107
Expected life(Electrical) 5A 250V AC, 5A 30V DC Resistive, 5 X 104

■ Coil data
Nominal voltage Pick-up voltage Drop-out voltage Coil resistance Nominal operating power
24V DC 16.8V DC 1.2V DC 3,200Ω 180mW

■ Reference data
1. Max. switching capacity 2. Life curve 3. Operate and release time

■ Dimensions

50 Best Wiring Solution


R1T Series (1Point)
Terminal Unit-sized 1 Point Relay Board (2 Models mounting Takamisawa / Panasonic Relay respectively available)

■ Features
• 10㎜ wide, same size of terminal block
As its width is 1/3 times as much as that of existing products (MY4N, MY2N, LY4N,
LY2N), it is suitable for dedicated machines having small attachment area (LCD,
PDP, Semi-conductor equipment, M/C)
• Convenient Function
· It has a structure allowing to be mounted on Channel and has a good 2
workability
· LED for checking contact is attached and User marking plate is
attached in the front
· Short bar that is possible for 4 Port Common is basically built in
• Excellent Stability
· As it has a one-body case not allowing PCB to be exposed, it is
possible to prevent any electric shock, short, etc.
· As a surge absorbing circuit is built in, it has an electrically safe structure.
• Low priced 1 Point Relay Board, not using a socket

■ Model Selection
Common Interface Demension Mounting
Model Installation Relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
TAKAMISAWA
R1T-YC DIN Rail
NYP-24W-K 1Point Individual power Individual Com.
24V DC M3 Screw Terminal 10.0*77.0 (Channel)
PANASONIC (1a*1) (Short bar built) (Short bar built)
R1T-4P
PA1a-24V

■ NYP / PA Relay specifications ■ Material / Specification


Item NYP-24W-K PA1a-24V Case Modified PPO
Arrangement 1a 1a P.C.B Epoxy 1.6t / 2oz
Contact Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC Applicable 1.25㎟ / MAX
Max. switching current 5A 5A Terminal Screw M3 X 8L
Max. switching voltage 270V AC/150V DC 250V AC/110V DC Screw torque 1.2N·m(12Kgf·㎝)
Nominal voltage 24V DC 24V DC Amibient temperature -10℃ ~ +50℃
Pick-up voltage 16.1V DC 16.8V
Coil Drop-out voltage 2.4V DC 1.2V DC ■ Applicable crimp terminal
Coil resistance 4,800Ω 3,200Ω
Nominal operation power 120mW 180mW
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

■ Dimension ■ Wiring diagram ■ Component


·4Pole Short bar
(In case of purchasing by 10ea,
5ea are built in.)

SAMWON ACT CO.,LTD. 51
R4T-S Series (4 Points, mini-size)
4Points General purpose Relay Board (2 Models mounting NYP-24W-K / PAla-24V Relay respectively available)

■ Features
• Mini-sized 4Points Relay Board
Domestically Smallest General Relay Board (size 32.3㎜, length 67.0㎜)
• 2 Models mounting Takamisawa / Panasonic Relay respectively available
Reliable High-endurance typed and economy-typed relay board suitable for inductive

2 load,
load that is frequently opened/closed, load having lots of noise
• Convenient Functions for the benefits of users
· As a contact LED is attached, it is easy to check the state of motion
· It has a structure allowing to be mounted on DIN Rail and mounting plate, and has a
good workability
· As a tool for the replacement of relay is basically supplied, it is easy to maintain
and repair it.
· As it is possible to use a built-in Common bar, it is easy to carry out wiring.

■ Model Selection
Common Interface Demension Mounting
Model Installation Relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
TAKAMISAWA Screw
R4T-YC
NYP-24W-K 4Point Individual Individual Screw terminal mounting/
24V DC 32.3*67.0
PANASONIC (1a*4) power supply common 7.62㎜ Pitch DIN Rail
R4T-16P-S (Channel)
PA1a-24V

■ NYP / PA Relay specifications ■ Material / Specification


Item NYP-24W-K PA1a-24V Case Modified PPO
Arrangement 1a 1a Cover Polycarbonate
Contact Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC P.C.B Epoxy 1.6t / 2oz
Max. switching current 5A 5A Applicable wire 1.25㎟ / MAX
Max. switching voltage 270V AC/150V DC 250V AC/110V DC Terminal Screw M3 X 8L
Nominal voltage 24V DC 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 16.1V DC 16.8V Ambient temperature -10℃ ~ +50℃
Coil Drop-out voltage 2.4V DC 1.2V DC
Coil resistance 4,800Ω 3,200Ω
Nominal operation power 120mW 180mW
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

■ Dimension ■ Wiring diagram

■ How to replace a Relay ■ Component ■ Applicable crimp terminal


(Tool for the replacement of a relay is built in) ·4Pole Short bar(2ea)

52 Best Wiring Solution


R8T Series (8Points)
8Points (4Points + 4Points) Relay Board having excellent workability and space utilization

■ Features
• 2 Models mounting Takamisawa / Panasonic Relay respectively available
• 8Ports Relay Board realizes the reduction of work space and working time
- 62.7(W) x 67.0(D)㎜
• 2 Models mounting Takamisawa NYP/ Panasonic PA Relay respectively
available 2
Reliable durability and economy-typed relay board suitable for various load,
that is frequently opened/closed or having lots of noise
• Convenient Functions for the benefits of users
· As a contact LED is attached, it is easy to check the state of motion
· It has a structure allowing to be mounted on Channel and middle plate, and has a
good workability
· As a tool for the replacement of relay is basically supplied, it is easy to maintain
and repair it.
· As it is possible to use a built-in Common bar, it is easy to carry out wiring.

■ Model Selection
Common Interface Demension Mounting
Model Installation Relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
TAKAMISAWA Individual Individual Screw
R8T-YC
NYP-24W-K 8Point power Com. Screw terminal mounting/
24V DC 62.7*67.0
PANASONIC (1a*8) (8P short bar (8P short bar 7.62㎜ Pitch DIN Rail
R8T-24V built) built) (Channel)
PA1a-24V

■ NYP / PA Relay specifications ■ Material / Specification


Item NYP-24W-K PA1a-24V Case Modified PPO
Arrangement 1a 1a Cover Polycarbonate
Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC P.C.B Epoxy 1.6t / 2oz
Contact
Max. switching current 5A 5A Applicable 1.25㎟ / MAX
Max. switching voltage 270V AC/150V DC 250V AC/110V DC Terminal Screw M3 X 8L
Nominal voltage 24V DC 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 16.1V DC 16.8V Amibient emperature -10℃ ~ +50℃

■ Applicable crimp terminal


Coil Drop-out voltage 2.4V DC 1.2V DC
Coil resistance 4,800Ω 3,200Ω
Nominal operation power 120mW 180mW
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

■ Dimension ■ Wiring diagram

■ How to replace a Relay


(Tool for the replacement of a relay is built in)

■ Component
·8Pole Short bar(2ea)

SAMWON ACT CO.,LTD. 53
R4T-E Series (4 Points, Push-typed Screwless Terminal Unit mounted)
Smallest 4Points General purpose Relay Board whose width is 27.8㎜ (2 Models mounting Takamisawa / Panasonic Relay respectively available)

■ Features
• Wiring work performance is improved
← Standard type As the wiring for push-typed screwless terminal unit is carried out fast, the
wiring process and working time are reduced
• Mini-sized product with 27.8㎜ width
As it is smaller than bolt-typed 4Points product, it is suitable for mini-sized
2 panel
• Anti-vibration structure
As the terminal unit has a plate spring system inside, it has a reliable
workability under the high vibration working environment.
• Convenient Functions for the benefits of users
·As a contact LED is attached, it is easy to check the state of motion
·It has a structure allowing to be mounted on Channel and middle plate,
and has a good workability
·As a tool for the replacement of relay is basically supplied, it is easy to
maintain and repair it.

← Removal button type • With/Without Removal Button


·Product with Removal Button: It is easy to take off a wire by a flat or
cross-headed screwdriver.
·Product without Removal Button:
It is possible to check the state of connection after connecting wires.
It is easy to take off a wire by a proper tool (flat screwdriver).

■ Model Selection
Model Installation Point(s) Rated Common Interface Demension Mounting
Standard type Removal button type Relay voltage Coil Contact Coil Contact (W*D ㎜) method
R4T-YC-E1 R4T-YC-E1/B Individual
R4T-YC-E2 R4T-YC-E2/B TAKAMISAWA NPN Screw
R4T-YC-E3 R4T-YC-E3/B NYP-24W-K PNP Individual Screwless terminal mounting/
R4T-16P-E1 R4T-16P-E1/B
4Point 24V DC 27.8*91.0 DIN Rail
(1a*4) Individual common (Push type)
R4T-16P-E2 R4T-16P-E2/B
(Channel)
PANASONIC NPN
R4T-16P-E3 R4T-16P-E3/B PA1a-24V PNP

■ NYP / PA Relay specifications ■ Material/Specification


Item NYP-24W-K PA1a-24V Terminal PA6
Arrangement 1a 1a Pin header Copper, Tin plated
Contact Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC Wire guqrd Stainless steel
Max. switching current 5A 5A Cover Modified PPO
Max. switching voltage 270V AC/150V DC 250V AC/110V DC P.C.B Epoxy 1.6t / 2oz
Nominal voltage 24V DC 24V DC Applicable Single wire 0.5~1.5㎟
Pick-up voltage 16.1V DC 16.8V wire Twisted wire UL : 17~22AWG / IEC : 1.0㎟
Coil Drop-out voltage 2.4V DC 1.2V DC Wire stripping 9~10㎜
Coil resistance 4,800Ω 3,200Ω ※ When using ACS(annealed copper stranded wire),
Nominal operation power 120mW 180mW Ferrule shall be used.
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

■ How to replace a Relay ■ Tool ■ Ferrule Selection


(Tool for the replacement of a relay is built in)

AWG/㎟ DIN46228 Other A(㎜) B(㎜) C(㎜)


20/0.5 White White/Orange 10.0 1.3 3.2
18/0.75 Gray Blue/White 10.0 1.5 3.4
■ Component 17/1.0 Red Red/Yellow 10.0 1.7 3.6
·Short Bar (1ea)

54 Best Wiring Solution


R4T-E Series (4 Points, Push-typed Screwless Terminal Unit mounted)
Smallest 4Points General purpose Relay Board whose width is 27.8㎜ (2 Models mounting Takamisawa / Panasonic Relay respectively available)

■ Dimension

■ Wiring diagram
* R4T-16P-E1/R4T-YC-E1 * R4T-16P-E2/R4T-YC-E2(NPN) * R4T-16P-E3/R4T-YC-E3(PNP)

SAMWON ACT CO.,LTD. 55
R6T Series (6 Points, 3 Points Common type)
Smallest 6Points Economic Relay Board (I/O Terminal 3Points Common)

■ Features
• Mini-sized 6Ports Relay Board realizes the minimization of attachment area
With 40.0㎜ breadth and 77.0㎜ length, it is suitable for a panel having small and
narrow attachment space
• Economic type with 5㎜ Panasonic PA Relay mounted
2 • Securing Safety of Users
· As it is 6 Points type with 3 Points Com, it improves stability and convenience
· As a diode absorbing a surge is mounted on the coil, it prevents any mal-operation
· It attaches a PC front cover to protect parts and circuits
• Convenient Functions for the benefits of users
· As a contact LED is attached, it is easy to check the state of motion
· As it has a structure allowing to be mounted on Channel and middle plate,
it is easy to work
· With a transparent window added, it is possible to protect a terminal from short.

■ Model Selection
Installation Relay
Common Interface Demension Mounting
Model Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
Screw
R6T-16P-A NPN Screw terminal
PANASONIC 40.0*77.0 mounting/
6Point 24V DC 3point Com.
PA1a-24V (1a*6) 7.62㎜ Pitch DIN Rail
R6T-16P-B PNP (Channel)

■ PA Relay specifications ■ Material/Specification


Item PA1a-24V Case Modified PPO
Arrangement 1a P.C.B Epoxy 1.6t / 2oz
Contact Nominal switching capacity (resistive load) 5A 250V AC / 5A 30V DC Applicable 1.25㎟ / MAX
Max. switching current 5A Terminal screw M3 X 8L
Max. switching voltage 250V AC / 110V DC Screw torque 1.2N·m(12Kgf·㎝)
Nominal voltage 24V DC Amibient temperature -10℃ ~ +50℃
Pick-up voltage 16.8V
Coil Drop-out voltage 1.2V DC ■ Applicable crimp terminal
Coil resistance 3,200Ω
Nominal operation power 180mW
Surge voltage between contact and coil 4,000V
Initial breakdown voltage between contact and coil 2,000V rms
Country of origin CHINA

■ Dimension ■ Wiring diagram


*R6T-16P-A *R6T-16P-B

■ How to replace a Relay ■ Component


(Tool for the replacement of a relay is built in) ·4Pole Short bar (1ea)

56 Best Wiring Solution


R16C-A Series (16 points, 8 contacts common)
Smallest 16 Points Relay Board (2 Models mounting Takamisawa / Panasonic Relay respectively available)

·TAKAMISAWA NYP Relay ·PANASONIC PA Relay


(R16C-Y□T) (R16C-□S5A-20P)
·High-endurance type ·Economic type

■ Features
• Domestically Smallest 16 Points Common Relay Board with 8 Ports
at Load side
· With a built-in circuit absorbing a surge, it is possible to protect Contact
Point and prevent abnormal operation.
With a dimension of 90.6(W) x 70.0(D) x 39.5(H), it is most suitable for the
• Safe Design meeting the requirements of PL (Production Liability) Code
reduction of wiring process and the minimization of equipment dimension.
• 2 Kinds of Relay : High-endurance type, Economic type
· The product whose components and PCB are exposed to the outside
incurs any safety accident due to an electric shock, and abnormal
· High-endurance Relay Board : TAKAMISAWA NYP relay was mounted operation due to dust. But, our product is enclosed in a case and is
· Economic Relay Board : PANASONIC PA relay mounted designed in a very electrically safe structure.
• Improved Stability and Convenience • Supply of cable that can be connected to various PLC and Controller
· As the Relay is so designed that LED for checking out the operation · Keeping sufficient inventory of connectors that can be used for
state of Relay can be attached and it can be mounted on Channel, domestic/foreign PLC, M/C, DCS, DDD, etc. all the time, we can supply
the work performance is improved. any order of small quantity but large kinds.

■ Model Selection
Common Interface Demension Mounting
Model Installation Relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
R16C-YNT NPN
R16C-YPT
TAKAMISAWA Connector Screw
NYP-24W-K 16Point PNP MIL-C- DIN Rail
R16C-NS5A-20P
8Points terminal 90.6*70.0
24V DC 83503 (Channel)
PANASONIC (1a*16) NPN Common 7.62Pitch
R16C-PS5A-20P PA1a-24V PNP 20Pin 20Pole

■ NYP / PA Relay specifications ■ Material / Specification


Item NYP-24W-K PA1a-24V Case Modified PPO
Arrangement 1a 1a Cover Polycarbonate
Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC P.C.B Epoxy 1.6t / 2oz
Contact
Max. switching current 5A 5A Applicable 1.25㎟ / MAX
Max. switching voltage 270V AC/150V DC 250V AC/110V DC Terminal screw M3 X 8L
Nominal voltage 24V DC 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 16.1V DC 16.8V Amibient temperature -10℃ ~ +50℃

■ Applicable crimp terminal


Coil Drop-out voltage 2.4V DC 1.2V DC
Coil resistance 4,800Ω 3,200Ω
Nominal operation power 120mW 180mW
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

SAMWON ACT CO.,LTD. 57
R16C-A Series
Smallest 16 Points Relay Board (2 Models mounting Takamisawa / Panasonic Relay respectively available)

■ How to replace a Relay (Tool for the replacement of a relay is built in)

■ Examples of Connection with PLC


(For the Specification of Connection Cable by Maker, please see page160 to 185 and/or contact us.)

■ Dimension (R16C-Y□T, R16C-□S5A-20P)

58 Best Wiring Solution


R16C-A Series
Domestically Smallest 16 Points Relay Board (2 Models mounting Takamisawa / Panasonic Relay respectively available)

■ R16C-A Series wiring diagram


* R16C-YNT / R16C-NS5A-20P (NPN)

* R16C-YPT / R16C-PS5A-20P (PNP)

SAMWON ACT CO.,LTD. 59
R16C-B Series (16 points, individual contact type for load)

·TAKAMISAWA NYP Relay ·PANASONIC PA Relay


(R16C-Y□C) (R16C-□S5A-34P)
·High-endurance type ·Economic type

■ Features
• Mini-sized Relay Board with Individual Common type for load • Safe Design meeting the requirements of PL (Production Liability) Code
· With a dimension of 143.6(W) x 70.0(D) x 39.0(H), it is most suitable for the · The product whose components and PCB are exposed to the outside
reduction of wiring process and the minimization of equipment dimension. incurs any safety accident due to an electric shock, and abnormal
• 2 Kinds of Relay : High-endurance type, Economic type operation due to dust. But, our product is enclosed in a case and is
designed in a very electrically safe structure.
• Supply of cable that can be connected to various PLC and Controller
· High-endurance Relay Board : TAKAMISAWA NYP relay was mounted
· Economic Relay Board : PANASONIC PA relay mounted
• Improved Stability and Convenience · Keeping sufficient inventory of connectors that can be used for domestic/
foreign PLC, M/C, DCS, DDD, etc. all the time, we can supply any order of
· As the Relay is so designed that LED for checking out the operation state
small quantity but large kinds.
of Relay can be attached and it can be mounted on Channel, the work
performance is improved.
· With a built-in circuit absorbing a surge, it is possible to protect Contact
Point and prevent abnormal operation.

■ Model Selection
Common Interface Demension Mounting
Model Installation Relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
R16C-YNC TAKAMISAWA NPN Screw
Connector
R16C-YPC NYP-24W-K PNP
16Point
24V DC
Individual MIL-C- terminal 143.6*70.0 DIN Rail
R16C-NS5A-34P PANASONIC (1a*16) NPN Common 83503 7.62Pitch (Channel)
R16C-PS5A-34P PA1a-24V PNP 20Pin 34Pole

■ NYP / PA Relay specifications ■ Material / Specification


IItem NYP-24W-K PA1a-24V Case Modified PPO
Arrangement 1a 1a Cover Polycarbonate
Contact Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC P.C.B Epoxy 1.6t / 2oz
Max. switching current 5A 5A Applicable 1.25㎟ / MAX
Max. switching voltage 270V AC/150V DC 250V AC/110V DC Terminal screw M3 X 8L
Nominal voltage 24V DC 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 16.1V DC 16.8V Amibient temperature -10℃ ~ +50℃
Coil Drop-out voltage 2.4V DC 1.2V DC
Coil resistance 4,800Ω 3,200Ω ■ Applicable crimp terminal
Nominal operation power 120mW 180mW
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

60 Best Wiring Solution


R16C-B Series (16 points, individual contact type for load)
■ How to replace a Relay (Tool for the replacement of a relay is built in) ■ Component
·Short bar(2ea)

■ Examples of Connection with PLC

■ Dimension (R16C-Y□C, R16C-□S5A-34P)

SAMWON ACT CO.,LTD. 61
R16C-B Series (16 points, individual contact type for load)

■ R16C-B Series wiring diagram


* R16C-YNC / R16C-NS5A-34P (NPN)

* R16C-YPC / R16C-PS5A-34P (PNP)

62 Best Wiring Solution


R32C Series (32 Points, 8 contacts common)
Smallest 32 Points Relay Board, most suitable for the output of control system such as PLC, etc.

·Relay Board without Varistor ·Relay Board with Varistor


·2 Kinds of Relay : TAKAMISAWA / PANASONIC ·2 Kinds of Relay : TAKAMISAWA / PANASONIC
(R32C-Y□T, R32C-□S5A-40P) (R32C-Y□T-V, R32C-□S5A-V)

■ Features
• Domestically Smallest-sized Relay board with 32 Points • Safe Design meeting the requirements of PL (Production Liability) Code
· Relay board without Varistor : 174.0(W) x 70.0(D) x 39.5(H) · The product whose components and PCB are exposed to the outside
· Relay board with Varistor : 174.0(W) x 70.0(D) x 49.5(H), incurs any safety accident due to an electric shock, and abnormal
equipment dimension is minimized operation due to dust. But, our product is enclosed in a case and is
• 2 Kinds of Relay : High-enduranc type, Economic type designed in a very electrically safe structure.
· High-endurance Relay Board : TAKAMISAWA NYP relay was mounted • Supply of cable that can be connected to various PLC and Controller
· Economic Relay Board : PANASONIC PA relay mounted · Keeping sufficient inventory of connectors that can be used for domestic/
• Production of Relay Board mounting Varistor for Contact Protection foreign PLC, M/C, DCS, DDD, etc. all the time, we can supply any order
of small quantity but large kinds.
· As Varistor is attached to both ends of Relay Contact Point in parallel,
· For the Specifications of cable to be connected to various PLCs, please
the Contact Point can be protected from Arc which occurs when opening/
see page 160 to 185 'Selection List'.
closing the Contact Point, which expands the life of Relay.
• Improved Stability and Convenience
· As the Relay is so designed that LED for checking out the operation
state of Relay can be attached and it can be mounted on Channel,
the work performance is improved.
· With a built-in circuit absorbing a surge, it is possible to protect Contact
Point and prevent abnormal operation.

■ Model Selection
Installation Relay Point(s) Rated voltage
Common Interface Demension Contact
Model protection
Coil Contact Coil Contact (W*D ㎜) circuit
R32C-YNT TAKAMISAWA NPN
R32C-YPT NYP-24W-K PNP
R32C-NS5A-40P NPN -
PANASONIC 174.0*70.0
Connector Screw
R32C-PS5A-40P PA1a-24V 32Point PNP 8Points DIN Rail
24V DC MIL-C-
R32C-YNT-V TAKAMISAWA (1a*32) NPN Common 83503 terminal (Channel)
R32C-YPT-V NYP-24W-K PNP 40Pin 7.62Pitch
NPN 40Pole Varistor
R32C-NS5A-V PANASONIC
R32C-PS5A-V PA1a-24V PNP

SAMWON ACT CO.,LTD. 63
R32C Series (32 Points, 8 contacts common)
Smallest 32 Points Relay Board, most suitable for the output of control system such as PLC, etc.

■ NYP / PA Relay specifications ■ Material / Specification


Item NYP-24W-K PA1a-24V Case Modified PPO
Arrangement 1a 1a Cover Polycarbonate
Contact Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC P.C.B Epoxy 1.6t / 2oz
Max. switching current 5A 5A Applicable wire 1.25㎟ / MAX

2 Max. switching voltage


Nominal voltage
270V AC/150V DC
24V DC
250V AC/110V DC
24V DC
Terminal Screw
Screw torque
M3 X 8L
1.2N·m(12Kgf·㎝)
Pick-up voltage 16.1V DC 16.8V Ambient temperature -10℃ ~ +50℃
Coil Drop-out voltage 2.4V DC 1.2V DC
Coil resistance 4,800Ω 3,200Ω
Nominal operation power 120mW 180mW
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

■ How to replace a Relay (Tool for the replacement of a relay is built in) ■ Applicable crimp terminal

■ Examples of Connection with PLC


(For the Specification of Connection Cable by Maker, please see page160 to 185 and/or contact us.)

•MITSUBISHI, LS XGT •LS GLOFA

64 Best Wiring Solution


R32C Series (32 Points, 8 contacts common)
Smallest 32 Points Relay Board, most suitable for the output of control system such as PLC, etc.

■ R32C Series (Without Varistor) Dimension


* R32C-Y□T, R32C-□S5A-40P

■ R32C Series (With Varistor) Dimension


* R32C-Y□T-V, R32C-□S5A-V

SAMWON ACT CO.,LTD. 65
R32C Series (32 Points Common type with 8 ports for load)
Domestically Smallest 32 Points Relay Board, most suitable for the output of control system such as PLC, etc.

■ R32C Series (Without Varistor) Wiring diagram


* R32C-YNT / R32C-NS5A-40P (NPN)

* R32C-YPT / R32C-PS5A-40P (PNP)

■ R32C Series (With Varistor) Wiring diagram


* R32C-YNT-V / R32C-NS5A-V (NPN)

* R32C-YPT-V / R32C-PS5A-V (PNP)

66 Best Wiring Solution


R32C-I Series (32 ports Relay board for input)
Smallest 32 Points Relay Board for polarity conversion, dedicated for Input PLC

■ Features
• Relay board with 32 ports for Polarity Conversion & • Improved Stability and Convenience
for Input · As the Relay is so designed that LED for checking out the operation
· 32 ports relay board for input that can be applied when the polarity of state of Relay can be attached and it can be mounted on Channel, the
equipment's Common is opposite to the polarity of PLC input card work performance is improved.
· NPN→PNP : R32C-YN-INP · With a built-in circuit absorbing a surge, it is possible to protect
PNP→NPN : R32C-YP-INN Contact Point and prevent abnormal operation.
• Smallest-sized Relay board with 32 ports • Supply of cable that can be connected to various PLC and Controller
174.0(W) x 70.0(D) x 49.5(H), equipment dimension is minimized · Keeping sufficient inventory of connectors that can be used for domestic/
foreign PLC, M/C, DCS, DDD, etc. all the time, we can supply any
order of small quantity but large kinds.

■ Model Selection
Common Interface Demension Mounting
Model Installation Relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
R32C-YN-INP TAKAMISAWA 32Point NPN PNP Screw terminal Connector DIN Rail
R32C-YP-INN NYP-24W-K (1a*32)
24V DC
PNP NPN 7.62Pitch 40Pole MIL-C-83503 40Pin 174.0*70.0 (Channel)

■ NYP / PA Relay specifications ■ Material / Specification


Item NYP-24W-K PA1a-24V Case Modified PPO
Arrangement 1a 1a Cover Polycarbonate
Contact Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC P.C.B Epoxy 1.6t / 2oz
Max. switching current 5A 5A Applicable wire 1.25㎟ / MAX
Max. switching voltage 270V AC/150V DC 250V AC/110V DC Terminal Screw M3 X 8L
Nominal voltage 24V DC 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 16.1V DC 16.8V Ambient temperature -10℃ ~ +50℃
Coil Drop-out voltage 2.4V DC 1.2V DC

■ Applicable crimp terminal


Coil resistance 4,800Ω 3,200Ω
Nominal operation power 120mW 180mW
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

SAMWON ACT CO.,LTD. 67
R32C-I Series (32 points Relay board for input)
Smallest 32 Points Relay Board for polarity conversion, dedicated for Input PLC

■ Connection Cable with Major PLCs

2
PLC PLC Terminal block Connector Polarity
type Model
Common Input signal Output signal conversion
32Point PNP R32C-YN-INP NPN PNP NPN→PNP
Input NPN R32C-YP-INN PNP NPN PNP→NPN

■ How to replace a Relay (Tool for the replacement of a relay is built in)

■ Main PLC connector cable


* MITSUBISHI PLC (MELSEC series)
PLC Number of Terminal block used at both in/output
PLC Maker I/O Card I/O point Polarity conversion
COMMON Model Q’ty Model Q’ty
QX41 NPN 32(IN) R32C-YP-INN 1 C40HF-□LB-MIN1 1 PNP → NPN
Q
QX42 NPN 64(IN) R32C-YP-INN 2 C40HF-□LB-MIN1 2 PNP → NPN
A1SX41 NPN 32(IN) R32C-YP-INN 1 C40HF-□LB-MIN1 1 PNP → NPN
A1SX42 NPN 64(OUT) R32C-YP-INN 2 C40HF-□LB-MIN1 2 PNP → NPN
A1S
NPN 32(IN) C40HF-□LB-MIN1 1 PNP → NPN
A1SH42 R32C-YP-INN 1
NPN 32(OUT) X X
NPN 32(IN) C40HF-□LB-MIN1 1 PNP → NPN
A AH42 R32C-YP-INN 1
NPN 32(OUT) X X
Q QX81 PNP 32(IN) R32C-YN-INP 1 C37HD-□LB-MIP1 1 NPN → PNP
A1S A1SX81 PNP 32(IN) R32C-YN-INP 1 C37HD-□LB-MIP1 1 NPN → PNP
* LSIS
PLC Number of Terminal block used at both in/output
PLC Maker I/O Card Polarity conversion
COMMON I/O point Model Q’ty Model Q’ty
GM4 MK-300 G4I-D24B PNP 32(IN) R32C-YN-INP 1 C37HD-□LB-LIP 1 NPN → PNP
GM6 MK-200 G6I-D24B PNP 32(IN) R32C-YN-INP 1 C37HD-□LB-LIP 1 NPN → PNP
XGI-D24B PNP 32(IN) R32C-YN-INP 1 C40HF-□LB-LIP1 1 NPN → PNP
XGT
XGI-D28B PNP 64(IN) R32C-YN-INP 2 C40HF-□LB-LIP1 2 NPN → PNP
※ □means the length of cable. Please select 05 for 0.5m, 10 for 1.0m, 15 for 1.5m and 100 for 10m.
※ Connection Diagram is just for your reference. Please check Power and I/O Address provided by PLC maker prior to wire connection
※ part indicates PNP output card. Please be careful when selecting relay board and cable.
※ If you write as below when you want other cables for PLC connection not included above tables, it is possible to give you a
quotation on it and to manufacture it.
Relay board
EX) PLC maker PLC model model Cable length

MITSUBISHI QX41 R32C-YP-INN 2M

68 Best Wiring Solution


R32C-I Series (32 ports Relay board for input)
Smallest 32 Points Relay Board for polarity conversion, dedicated for Input PLC

■ Dimension

■ Wiring diagram
* R32C-YP-INN

* R32C-YN-INP

SAMWON ACT CO.,LTD. 69
R32F Series (32 points Relay Board with Pluggable T/B)
32 Points Relay Board with pluggable terminal unit for load, work process and convenience improved

·2 Kinds of product available* : Relay board


without Varistor, Relay board with Varistor
·2 Kinds of product produced : TAKAMISAWA
relay mounted, PANASONIC relay mounted

■ Features
• Separable relay board for load • Improved Stability and Convenience
· When wiring inside control panel, it is possible to connect wire by · As the Relay is so designed that LED for checking out the operation
separating only terminal block and then join the wired terminal block to state of Relay can be attached and it can be mounted on Channel, the
the relay board body, which reduces the work processes and makes work performance is improved.
wiring easy · With a built-in circuit absorbing a surge, it is possible to protect Contact
· When replacing the relay board, do not need to disconnect the Point and prevent abnormal operation.
connected wire from the relay terminal and just replace the relay board · As it uses a gold-plating material for contact of separable terminal unit,
after taking out the relay terminal from the relay board, which makes the contact reliability is improved.
maintenance and repairing easy.
• Supply of cable that can be connected to various PLC and Controller
• 2 Kinds of Relay : High-endurance type, Economic type · Keeping sufficient inventory of connectors that can be used for
High-endurance Relay Board : TAKAMISAWA NYP relay was mounted domestic/foreign PLC, M/C, DCS, DDD, etc. all the time, we can supply
Economic Relay Board : PANASONIC PA relay mounted any order of small quantity but large kinds.
• Production of Relay Board mounting Varistor for Contact Protection · The specification of R32F Series Cable is same as that of R32C Series.
· As Varistor is attached to both ends of Relay Contact Point in parallel,
the Contact Point can be protected from Arc which occurs when opening/
closing the Contact Point, which expands the life of Relay.*

■ Model Selection
Common Interface Demension Contact
Model Installation Relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) protection
circuit
R32F-YNT TAKAMISAWA NPN
R32F-YPT NYP-24W-K PNP
R32F-NS5A-40P NPN -
PANASONIC
Connector Screw 174.0*70.0
R32F-PS5A-40P PA1a-24V 32Point PNP 8Points
24V DC MIL-C- terminal DIN Rail
R32F-YNT-V TAKAMISAWA (1a*32) NPN Common 83503 7.4㎜ Pitch (Channel)
R32F-YPT-V NYP-24W-K PNP 40Pin 40Pole
NPN VaristorNote)
R32F-NS5A-V PANASONIC
R32F-PS5A-V PA1a-24V PNP

Note) Varistormountedrelay boarddo not recommend to fast response circuit, it is recommend for inductive load.
Users, see page 71 forcontact protectionmeasures

70 Best Wiring Solution


R32F Series (32 points, separable relay terminal)
32 Points Relay Board with separable terminal unit for load, work process and convenience improved

■ NYP / PA Relay specifications ■ Material / Specification


Item NYP-24W-K PA1a-24V Case Modified PPO
Arrangement 1a 1a Cover Polycarbonate
Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC P.C.B Epoxy 1.6t / 2oz
Contact
Max. switching current 5A 5A Applicable wire 1.25㎟ / MAX
Max. switching voltage
Nominal voltage
270V AC/150V DC
24V DC
250V AC/110V DC
24V DC
Terminal Screw
Screw torque
M3 X 8L
1.2N·m(12Kgf·㎝)
2
Pick-up voltage 16.1V DC 16.8V Ambient temperature -10℃ ~ +50℃
Coil Drop-out voltage 2.4V DC 1.2V DC
Coil resistance 4,800Ω 3,200Ω
Nominal operation power 120mW 180mW
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

■ How to replace a Relay (Tool for the replacement of a relay is built in) ■ Applicable crimp terminal

■ Examples of Connection with PLC


(For the Specification of Connection Cable by Maker, please see page160 to 185 and/or contact us.)

•MITSUBISHI, LS XGT •LS GLOFA

SAMWON ACT CO.,LTD. 71
R32F Series (32 points, separable relay terminal)
32 Points Relay Board with separable terminal unit for load, work process and convenience improved

■ R32F Series (Without Varistor) Dimension


* R32F-Y□T, R32F-□S5A-40P

■ R32F Series (With Varistor) Dimension


* R32F-Y□T-V, R32F-□S5A-V

72 Best Wiring Solution


R32F Series (32 points, separable relay terminal)
32 Points Relay Board with separable terminal unit for load, work process and convenience improved

■ R32F(Without Varistor) Wiring diagram


* R32F-YNT / R32F-NS5A-40P (NPN)

* R32F-YPT / R32F-PS5A-40P (PNP)

■ R32F(With Varistor) Wiring diagram


* R32F-YNT-V / R32F-NS5A-V (NPN)

* R32F-YPT-V / R32F-PS5A-V (PNP)

SAMWON ACT CO.,LTD. 73
R32C-E Series (32 points Relay Board, Push-typed Screwless Terminal Unit)
2 Models mounting Takamisawa / Panasonic Relay respectively available, 32 Points Individual Contact Relay Board for load

·Standard type ·Removal button type

■ Features
• Wiring work performance is improved • Production of Relay Board mounting Varistor for Contact Protection
As the wiring for push-typed screwless terminal unit is carried out fast, the · As Varistor is attached to both ends of Relay Contact Point in parallel,
wiring process and working time are reduced the Contact Point can be protected from Arc which occurs when
• Specification of Common for load according to the conveniences of users opening/closing the Contact Point, which expands the life of Relay.
· As producing various kinds such as Individual, 4Points Com and 8Points • With/Without Removal Button
Com, you can select any of them for your options. · Product with Removal Button: It is easy to take off a wire by a flat or
• Strong anti-vibration structure cross-headed screwdriver.
As the terminal unit has a plate spring system inside, it has a • Product without Removal Button:
reliable wiring state under the high vibration working environment. It is possible to check the state of connection after connecting wires.
It is easy to take off a wire by a proper tool (flat screwdriver).

■ NYP / PA Relay specifications ■ Material/Specification


Item NYP-24W-K PA1a-24V TB PA6
Arrangement 1a 1a Pin header Copper, Tin plated
Contact Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC Wire guard Stainless steel
Max. switching current 5A 5A Cover Modified PPO
Max. switching voltage 270V AC/150V DC 250V AC/110V DC P.C.b Epoxy 1.6t / 2oz
Nominal voltage 24V DC 24V DC Applicable Single wire 0.5~1.5㎟
Pick-up voltage 16.1V DC 16.8V wire Twisted wire UL : 17~22AWG / IEC : 1.0㎟
Coil Drop-out voltage 2.4V DC 1.2V DC Wire stripping length 9~10㎜
Coil resistance 4,800Ω 3,200Ω
※ When using ACS(annealed copper stranded
Nominal operation power 120mW 180mW wire), Ferrule be used.
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

■ Tool ■ Ferrule Selection(Using strand wire) ■ How to connect/disconnect Cable


Same way SA series, in page 24.

AWG/㎟ DIN46228 Other A(㎜) B(㎜) C(㎜)


20/0.5 White White/Orange 10.0 1.3 3.2
18/0.75 Gray Blue/White 10.0 1.5 3.4
17/1.0 Red Red/Yellow 10.0 1.7 3.6

74 Best Wiring Solution


R32C-E Series (32 points Relay Board, Push-typed Screwless Terminal Unit)
2 Models mounting Takamisawa / Panasonic Relay respectively available, 32 Points Individual Contact Relay Board for load

■ Model Selection
● TAKAMISAWA NYP Relay
Model Installation
Point(s) Rated Common Interface Demension Contact
protection
Standard type Removal botton type Relay voltage Coil Contact Coil Contact (W*D ㎜) circuit
R32C-YN-8E R32C-YN-8E/B 8Points, 2Pole Com. 44Pole
R32C-YN-C
R32C-YN-4C
R32C-YN-C/B
R32C-YN-4C/B
NPN
Individual Com.
4Points, 4Pole Com.
2
R32C-YN-8C R32C-YN-8C/B 8Points, 8Pole Com.
-
R32C-YP-8E R32C-YP-8E/B 8Points, 2Pole Com.
R32C-YP-C R32C-YP-C/B Individual Com.
PNP
R32C-YP-4C R32C-YP-4C/B 4Points, 4Pole Com.
R32C-YP-8C R32C-YP-8C/B 8Points, 8Pole Com. Connector Screw terminal 178.5*70.0
TAKAMISAWA 32Point MIL-C- (Push type) DIN Rail
R32C-YN-8EV R32C-YN-8EV/B 24V DC 8Points, 2Pole Com.
NYP-24W-K (1a*32) 83503 68Pole (Channel)
R32C-YN-CV R32C-YN-CV/B Individual Com. 40Pin
NPN
R32C-YN-4CV R32C-YN-4CV/B 4Points, 4Pole Com.
R32C-YN-8CV R32C-YN-8CV/B 8Points, 8Pole Com.
VaristorNote)
R32C-YP-8EV R32C-YP-8EV/B 8Points, 2Pole Com.
R32C-YP-CV R32C-YP-CV/B Individual Com.
PNP
R32C-YP-4CV R32C-YP-4CV/B 4Points, 4Pole Com.
R32C-YP-8CV R32C-YP-8CV/B 8Points, 8Pole Com.
● PANASONIC PA Relay
Model Installation Rated Common Interface Demension Contact
Point(s) protection
Standard typeRemoval botton type Relay voltage Coil Contact Coil Contact (W*D ㎜) circuit
R32C-NS5A-8E R32C-NS5A-8E/B 8Points, 2Pole Com. 44Pole
R32C-NS5A-C R32C-NS5A-C/B Individual Com.
NPN
R32C-NS5A-4C R32C-NS5A-4C/B 4Points, 4Pole Com.
R32C-NS5A-8C R32C-NS5A-8C/B 8Points, 8Pole Com.
-
R32C-PS5A-8E R32C-PS5A-8E/B 8Points, 2Pole Com.
R32C-PS5A-C R32C-PS5A-C/B Individual Com.
PNP
R32C-PS5A-4C R32C-PS5A-4C/B 4Points, 4Pole Com.
R32C-PS5A-8C R32C-PS5A-8C/B PANASONIC 32Point 8Points, 8Pole Com. Connector Screw terminal 178.5*70.0
24V DC MIL-C- (Push type) DIN Rail
R32C-NS5A-8EV R32C-NS5A-8EV/B PA1a-24V (1a*32) 8Points, 2Pole Com. 83503 68Pole (Channel)
R32C-NS5A-CV R32C-NS5A-CV/B Individual Com. 40Pin
NPN
R32C-NS5A-4CV R32C-NS5A-4CV/B 4Points, 4Pole Com.
R32C-NS5A-8CV R32C-NS5A-8CV/B 8Points, 8Pole Com.
VaristorNote)
R32C-PS5A-8EV R32C-PS5A-8EV/B 8Points, 2Pole Com.
R32C-PS5A-CV R32C-PS5A-CV/B Individual Com.
PNP
R32C-PS5A-4CV R32C-PS5A-4CV/B 4Points, 4Pole Com.
R32C-PS5A-8CV R32C-PS5A-8CV/B 8Points, 8Pole Com.

Note) Varistormountedrelay boarddo not recommend to fast response circuit, it is recommend for inductive load.
Users, see page 48 forcontact protectionmeasures

■ Dimension

SAMWON ACT CO.,LTD. 75
R32C-E Series (32 points Relay Board, Push-typed Screwless Terminal Unit)
2 Models mounting Takamisawa / Panasonic Relay respectively available, 32 Points Individual Contact Relay Board for load

■ R32C-E Wiring diagram


* R32C-NS5A-8E / R32C-YN-8E (NPN)

* R32C-NS5A-C / R32C-YN-C (NPN)

* R32C-NS5A-4C / R32C-YN-4C (NPN)

* R32C-NS5A-8C / R32C-YN-8C (NPN)

76 Best Wiring Solution


R32C-E Series (32 points Relay Board, Push-typed Screwless Terminal Unit)
2 Models mounting Takamisawa / Panasonic Relay respectively available, 32 Points Individual Contact Relay Board for load

■ R32C-E Wiring diagram (Varistor type)


* R32C-NS5A-8EV / R32C-YN-8EV (NPN)

* R32C-NS5A-CV / R32C-YN-CV (NPN)

* R32C-NS5A-4CV / R32C-YN-4CV (NPN)

* R32C-NS5A-8CV / R32C-YN-8CV (NPN)

SAMWON ACT CO.,LTD. 77
R32C-E Series (32 points Relay Board, Push-typed Screwless Terminal Unit)
2 Models mounting Takamisawa / Panasonic Relay respectively available, 32 Points Individual Contact Relay Board for load

■ R32C-E Wiring diagram


* R32C-PS5A-8E / R32C-YP-8E (PNP)

* R32C-PS5A-C / R32C-YP-C (PNP)

* R32C-PS5A-4C / R32C-YP-4C (PNP)

* R32C-PS5A-8C / R32C-YP-8C (PNP)

78 Best Wiring Solution


R32C-E Series (32 points Relay Board, Push-typed Screwless Terminal Unit)
2 Models mounting Takamisawa / Panasonic Relay respectively available, 32 Points Individual Contact Relay Board for load

■ R32C-E Wiring diagram (Varistor type)


* R32C-PS5A-8EV / R32C-YP-8EV (PNP)

* R32C-PS5A-CV / R32C-YP-CV (PNP)

* R32C-PS5A-4CV / R32C-YP-4CV (PNP)

* R32C-PS5A-8CV / R32C-YP-8CV (PNP)

SAMWON ACT CO.,LTD. 79
R16T/R32T Series (16/32 points, with I/O terminal units attached)
With I/O terminal units attached, it is possible to do wiring directly without using connector

·R16T Series (16 points) ·R32T Series (32 points)


·TAKAMISAWA/PANASONIC Relay mounted ·TAKAMISAWA/PANASONIC Relay mounted
·Case type ·Case type

■ Features
• Relay Board with I/O terminal units mounted • Improved Stability and Convenience
General relay board that users can do wiring directly to PLC I/O with · As the Relay is so designed that LED for checking out the operation
terminal units attached without using connector. state of Relay can be attached and it can be mounted on Channel, the
• 2 Kinds of Relay : High-endurance type, Economic type work performance is improved.
· With a built-in circuit absorbing a surge, it is possible to protect Contact
High-endurance Relay Board : TAKAMISAWA NYP relay was mounted
Point and prevent abnormal operation.
• Supply of cable that can be connected to various PLC and Controller
Economic Relay Board : PANASONIC PA relay mounted

· Keeping sufficient inventory of connectors that can be used for domestic/


foreign PLC, M/C, DCS, DDD, etc. all the time, we can supply any order
of small quantity but large kinds.

■ Model Selection
Installation Relay Point(s) Rated voltage Common Interface Demension Mounting
Model
Coil Contact Coil Contact (W*D ㎜) method
R16T-YNT TAKAMISAWA NPN
Screw Screw
R16T-YPT NYP-24W-K 16Point PNP termianl termianl
8Points Com. 90.6*88.0
R16T-NS5A-20P PANASONIC (1a*16) NPN 7.62Pitch 7.62Pitch
PA1a-24V 20Pole 20Pole
R16T-PS5A-20P PNP DIN Rail
24V DC
R32T-YNT TAKAMISAWA NPN (Channel)
Screw Screw
R32T-YPT NYP-24W-K 32Point PNP termianl termianl
8Points Com. 7.62Pitch 7.62Pitch 174.0*88.0
R32T-NS5A-40P PANASONIC (1a*32) NPN
PA1a-24V PNP 40Pole 40Pole
R32T-PS5A-40P

■ NYP / PA Relay specifications ■ Material / Specification


Item NYP-24W-K PA1a-24V Case Modified PPO
Arrangement 1a 1a Cover Polycarbonate
Contact Nominal switching capacity(resistive load) 5A 250V AC/5A 30V DC 5A 250V AC/5A 30V DC P.C.B Epoxy 1.6t / 2oz
Max. switching current 5A 5A Applicable wire 1.25㎟ / MAX
Max. switching voltage 270V AC/150V DC 250V AC/110V DC Terminal Screw M3 X 8L
Nominal voltage 24V DC 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 16.1V DC 16.8V Ambient temperature -10℃ ~ +50℃
Coil Drop-out voltage 2.4V DC 1.2V DC
Coil resistance 4,800Ω 3,200Ω
Nominal operation power 120mW 180mW
Surge voltage between contact and coil 5,080V 4,000V
Initial breakdown voltage between contact and coil 3,000V AC 1min 2,000V rms
Country of origin JAPAN CHINA

80 Best Wiring Solution


R16T/R32T Series (16/32 points, with I/O terminal units attached)
With I/O terminal units attached, it is possible to do wiring directly without using connector

■ How to replace a Relay (Tool for the replacement of a relay is built in) ■ Applicable crimp terminal

■ R16T Series Dimension

■ R32T Series Dimension

SAMWON ACT CO.,LTD. 81
R16T/R32T Series (16/32 points, with I/O terminal units attached)
With I/O terminal units attached, it is possible to do wiring directly without using connector

■ R16T Series wiring diagram


* R16T-YNT/R16T-NS5A-20P (NPN)

* R16T-YPT/R16T-PS5A-20P (PNP)

82 Best Wiring Solution


R16T/R32T Series (16/32 points, with I/O terminal units attached)
With I/O terminal units attached, it is possible to do wiring directly without using connector

■ R32T Series wiring diagram


* R32T-YNT/R32T-NS5A-40P (NPN)

* R32T-YPT/R32T-PS5A-40P (PNP)

SAMWON ACT CO.,LTD. 83
Products Guide
PANASONIC PQ / OMRON G6D, G2R Relay mounted

Series R4Q-24V R16Q Series R4T-G6D R2G-24V


Number of relay
4Points 16Points 4Points 2Points
point

Master / Slave
Features PANASONIC PQ Relay mounted OMRON G6D Relay mounted OMRON G6B Relay mounted
(PANASONIC PQ Relay mounted)

Appearance
3

Cconnector
Coil Terminal block HIF3BA-40PA-2.54DSA Terminal block Terminal block
HIF3BA-20PA-2.54DSA
Connection

Contact Terminal block Terminal block Terminal block Terminal block

NPN : (+)COM
Coil Individual power Individual power Individual power
PNP : (-)COM
Common

Contact Individual Com. Individual Com. 8Points Com. 8Points Com.

Dimensions 43.6(W) X 77.4(D) X 33.4(H) 174.0(W) X 70.0(D) X 39.5(H) 32.3(W) X 84.4(D) X 37.2(H) 26.6(W) X 77.4(D) X 33.4(H)

Page 110 111 ~ 116 118 120

Series R4G-24V R8G-24V R16G Series R32G Series


Number of relay
4Points 8Points 16Points 32Points
point

Master / Slave
Features OMRON G6B Relay mounted OMRON G6B Relay mounted OMRON G6B Relay mounted
(OMRON G6B Relay mounted)

Appearance

Cconnector
Cconnector
Coil Terminal block Terminal block HIF3BA-40PA-2.54DSA
HIF3BA-40PA-2.54DSA
HIF3BA-20PA-2.54DSA
Connection

Contact Terminal block Terminal block Terminal block Terminal block

NPN : (+)COM
Coil Individual power Individual power Individual power
PNP : (-)COM
Common

Contact Individual Com. Individual Com. Individual Com. 8Points Com.

Dimensions 43.6(W) X 77.4(D) X 33.4(H) 84.2(W) X 77.4(D) X 33.4(H) 174.0(W) X 70.0(D) X 39.5(H) 189.0(W) X 88.0(D) X 39.0(H)

Page 121 124 125 ~ 129 130 ~ 131

84 Best Wiring Solution


Products Guide
PANASONIC PQ / OMRON G6D, G2R Relay mounted

Series R32J Series AHN R4A Series R16A Series


Number of relay
32Points 1Points 4Points 16Points
point

1C, 2C contact
Features TAKAMISAWA JY Relay mounted 10A / PANASONIC AHN 10A / PANASONIC AHN
DC24V, AC220V, AC110V coil

Appearance
3

Cconnector Cconnector
Coil Terminal block Terminal block
HIF3BA-40PA-2.54DSA HIF3BA-20PA-2.54DSA
Connection

Contact Terminal block Terminal block Terminal block Terminal block

Coil Individual power Individual power Individual power Individual power


Common

Contact 8Points Com. Individual Com. Individual Com. Individual Com.

Dimensions 189.0(W) X 88.0(D) X 39.0(H) 17.5(W) X 75.0(D) X 54.0(H) 55.0(W) X 87.2(D) X 64.9(H) 236.0(W) X 77.0(D) X 64.9(H)

Page 133 ~ 134 135 ~ 137 138 ~ 139 140 ~ 141

Series R4P Series R16P Series


Number of relay
4Points 16Points
point

Features 10A / OMRON G2R 10A / OMRON G2R

Appearance

Cconnector
Coil Terminal block
HIF3BA-20PA-2.54DSA
Connection

Contact Terminal block Terminal block

Coil Individual power Individual power


Common

Contact Individual Com. Individual Com.

Dimensions 55.0(W) X 87.2(D) X 64.9(H) 236.0(W) X 77.0(D) X 64.9(H)

Page 143 ~ 144 145 ~ 146

SAMWON ACT CO.,LTD. 85
PANASONIC PQla-24V Relay Specification
Strong anti-noise Large Relay whose width is 10㎜

■ Features
• Strong anti-noise Large Relay
Large Power Relay with Anti-Surge Voltage 8,000V / Withstanding VoltageAC
4,000V (between coils and contact), Excellent for High-endurance and Inductive
load
• High-fidelity Relay with wide Switching area
100㎂, 100mV DC -5A 250VAC, 5A 30VDC
• Using a contact with dual structure
Using a contact with dual structure, High-endurance relay with excellent
reliability
3 • Country of Origin
MADE IN JAPAN

■ Specifications (at 20℃) ■ Characteristics


Arrangement 1a Max. operating speed 20CPM
Contact Material Silver alloy Initial insulation resistance Min. 1,000MΩ(500V DC)
Initial contact resistance max. 50mΩ Initial breakdown Between open contact 1,000V
Nominal switching current 5A voltage (1min) Between contact and coil 4,000V
Nominal switching capacity 5A 250VAC, 5A 30VDC(Resistive) Surge voltage 8,000V
Min. switching capacity 100㎂, 100mV DC Operate time Max. 20ms
Max. switching power 1,250VA, 150W Release time Max. 10ms
Max. switching voltage 250V AC, 110V DC
Nominal operating power 200mW
Expected life(Mechanical) 2 X 107
Expected life(Electrical) 5A 250V AC(Resistive), 10 X 104

■ Coil data
Nominal voltage Pick-up voltage Drop-out voltage Coil resistance Nominal operating power
24V DC 18V DC 1.2V DC 2,880Ω 200mW

■ Reference data
1. Max. switching capacity 3. Operate and release time

■ Dimensions

86 Best Wiring Solution


R4Q-24V (4Points, mounting Panasonic PQ whose breadth is 10 ㎜)
Relay board suitable for High-endurance, Large capacity and Inductive load

■ Features
• Mounting High-endurance, large-capacity large power relay whose width is10㎜
· 1a Contact, having a strong switching area of 100㎂ 100mV 5A 250V AC, 5A
30V DC, suitable for inductive load
· Strong anti-noise (min. 8,000V)
· With a twin-typed contact structure, very high reliability
· Mounting Panasonic PQ Relay (made in Japan)
• Attaching Safety Protection Cover
With a Protection Cover attached in preparation for PL Code, the user's stability
is greatly improved
• Width 43.6㎜, small-sized, the minimization of control panel 3
• Design prioritizing Stability
With a built-in circuit (diode) absorbing a surge, it is possible to protect
Controller circuit and prevent abnormal operation.
• Convenient Functions for the benefits of users
· It has a structure allowing to be mounted on DIN channel and middle plate,
and has agood workability
·It is possible to do wiring while a protection cover is mounted
·As a relay socket is mounted, it is easy to maintain and repair it.

■ Model Selection
Common Interface Demension Mounting
Model Installation Relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method

PANASONIC 4Point Individual power Individual Com. Screw terminal Screw mounting/
R4Q-24V 24V DC (4P short bar (4Pshort bar 43.6*77.4 DIN Rail
PQ1a-24V (1a*4) 8.5㎜ Pitch
built) built) (Channel)

■ PQ Relay specifications ■ Material / Specification


Item PQ1a-24V Case Modified PPO
Arrangement 1a Cover Polycarbonate
Nominal switching capacity(resistive load) 5A 250V AC / 5A 30V DC P.C.B Epoxy 1.6t / 2oz
Contact
Max. switching current 5A Applicable wire 1.25㎟ / MAX
Max. switching voltage 250V AC / 110V DC Terminal Screw M3.5 X 8L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 18.0V DC Ambient temperature -10℃ ~ +50℃
Coil Drop-out voltage 1.2V DC
Coil resistance 2,880Ω
Nominal operation power 200mW
Surge voltage between contact and coil 8,000V
Initial breakdown voltage between contact and coil 4,000V rms
Country of origin JAPAN

■ Dimension ■ Wiring diagram

■ Component ■ Applicable crimp terminal


·Short bar (2ea)

SAMWON ACT CO.,LTD. 87
R16Q Series (16points+16points Master/Slave, mounting Panasonic PQ Relay)
Anti-Surge Voltage 8,000V, High-endurance, Large Panasonic PQ Relay-mounted Relay Board

← Jump Cable: 30cm Plat cable is built in at Master board and


round cable is available when you want to buy it separately.
Please see page 89.

← Master board ← Slave board

■ Features
• A Set of 16 Points Master Board and 16 Points Slave Board • Supply of cable that can be connected to various PLC and Controller
As it is connected to 32 Points PLC output by using jump cable between · Keeping sufficient inventory of connectors that can be used for
Master and Slave, it uses a cable having same specification as our domestic/ foreign PLC, M/C, DCS, DDD, etc. all the time, we can supply
32points relay board any order of small quantity but large kinds.
• Improved Stability and Convenience • Usage depending on working environment
· As the Relay is so designed that LED for checking out the operation · Inductive load such as solenoid, electronic breaker, etc
state of Relay can be attached and it can be mounted on Channel, the · Suitable for system that is frequently opened/closed and that lots of
work performance is improved. surge happen
· With a built-in circuit absorbing a surge, it is possible to protect Contact
• Applicable Cable Specification
Point and prevent abnormal operation.
· For the Specification of connection cable with various PLC, please see
page 93.
■ Model Selection
Common Interface Demension Mounting
Model Installation Relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
R16Q-NS5A-M NPN MIL-C-83503
R16Q-PS5A-M
Screw
PANASONIC 16Point PNP 40Pin / 20Pin terminal DIN Rail
R16Q-NS5A-S
24V DC Individual 174.0*70.0 (Channel)
PQ1a-24V (1a*16) NPN MIL-C-83503 7.62 Pitch
R16Q-PS5A-S PNP 20Pin 34Pole

■ PQ Relay specifications ■ Material / Specification


Item PQ1a-24V Case Modified PPO
Arrangement 1a Cover Polycarbonate
Nominal switching capacity(resistive load) 5A 250V AC / 5A 30V DC P.C.B Epoxy 1.6t / 2oz
Contact Max. switching current
5A Applicable wire 1.25㎟ / MAX
Max. switching voltage 250V AC / 110V DC Terminal Screw M3 X 8L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 18.0V DC Ambient temperature -10℃ ~ +50℃

■ Applicable crimp terminal


Coil Drop-out voltage 1.2V DC
Coil resistance 2,880Ω
Nominal operation power 200mW
Surge voltage between contact and coil 8,000V
Initial breakdown voltage between contact and coil 4,000V rms
Country of origin JAPAN

88 Best Wiring Solution


R16Q Series (16points+16points Master/Slave, mounting Panasonic PQ Relay)
Anti-Surge Voltage 8,000V, High-endurance, Large Panasonic PQ Relay-mounted Relay Board

■ Examples of Connection with PLC

■ Component
·Short bar (2ea)

■ Sale

·Master / Slave connection cable


C20HH-□SL-“O”

SAMWON ACT CO.,LTD. 89
R16Q Series (16points+16points Master/Slave, mounting Panasonic PQ Relay)
Anti-Surge Voltage 8,000V, High-endurance, Large Panasonic PQ Relay-mounted Relay Board

■ Dimension
* R16Q-□S5A-M (Master board)

* R16Q-□S5A-S (Slave board)

90 Best Wiring Solution


R16Q Series (16points+16points Master/Slave, mounting Panasonic PQ Relay)
Anti-Surge Voltage 8,000V, High-endurance, Large Panasonic PQ Relay-mounted Relay Board

■ Wiring diagram
* R16Q-NS5A-M (Master board, NPN)

* R16Q-NS5A-S (Slave board, NPN)

SAMWON ACT CO.,LTD. 91
R16Q Series (16points+16points Master/Slave, mounting Panasonic PQ Relay)
Anti-Surge Voltage 8,000V, High-endurance, Large Panasonic PQ Relay-mounted Relay Board

■ Wiring diagram
* R16Q-PS5A-M (Master board, PNP)

* R16Q-PS5A-S (Slave borad, PNP)

92 Best Wiring Solution


R16Q Series (16points+16points Master/Slave, mounting Panasonic PQ Relay)
Anti-Surge Voltage 8,000V, High-endurance, Large Panasonic PQ Relay-mounted Relay Board

■ MITSUBISHI PLC (MELSEC Series)


Number of I/O Relay board Connection cable
PLC Maker I/O CARD
point MASTER board Q’ty SLAVE board Q’ty Applicable cable Q’ty
QY41P 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HF-□PB-1 1
QY42P 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2 C40HF-□PB-1 2
Q
QY81P 32 (OUT) R16Q-PS5A-M 1 R16Q-PS5A-S 1 C37HD-□PB-MIP1 1
QY82 64 (OUT) R16Q-PS5A-M 2 R16Q-PS5A-S 2 C40HF-□PB-MIP1 2
A1SY41 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HF-□PB-1 1
A1SY42 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2 C40HF-□PB-1 2
A1S A1SH42 Note) 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HF-□PB-1 1
A1SY81 32 (OUT) R16Q-PS5A-M 1 R16Q-PS5A-S 1 C37HD-□PB-MIP3 1
A1SY82
AY42
64 (OUT)
64 (OUT)
R16Q-PS5A-M
R16Q-NS5A-M
2
2
R16Q-PS5A-S
R16Q-NS5A-S
2
2
C40HF-□PB-MIP1
C40HF-□PB-1
2
2
3
A1S
AH42 Note) 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HF-□PB-1 1

■ LSIS PLC (GLOFA, XGT Series)


Note) Apply to output.

Number of I/O Relay board Connection cable


PLC Maker I/O CARD
point MASTER board Q’ty SLAVE board Q’ty Applicable cable Q’ty
G4Q-TR4A 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C37HD-□PB-LG 1
GM4 G4Q-TR4B 32 (OUT) R16Q-PS5A-M 1 R16Q-PS5A-S 1 C37HD-□PB-LGP 1
MK-300 C40HF-□PB-LG1A 1
G4Q-TR8A 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2
C40HF-□PB-LG3 1
GM6 G6Q-TR4A 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C37HD-□PB-LG 1
MK-200 G6Q-TR4B 32 (OUT) R16Q-PS5A-M 1 R16Q-PS5A-S 1 C37HD-□PB-LGP 1
GM1/2/3 G3Q-TR8A 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2 C40HF-□PB-LG3 2
MK-1000 G3Q-TR8B 64 (OUT) R16Q-PS5A-M 2 R16Q-PS5A-S 2 C40HF-□PB-LGP3 2
XGQ-TR4A 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HF-□PB-1 1
XGQ-TR4B 32 (OUT) R16Q-PS5A-M 1 R16Q-PS5A-S 1 C40HF-□PB-XGP1 1
XGT
XGQ-TR8A 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2 C40HF-□PB-1 2
XGQ-TR8B 64 (OUT) R16Q-PS5A-M 2 R16Q-PS5A-S 2 C40HF-□PB-XGP1 2
■ RSA(SAMSUNG) PLC (FARN N, NX70, NX700 Series)
Number of I/O Relay board Connection cable
PLC Maker I/O CARD
point MASTER board Q’ty SLAVE board Q’ty Applicable cable Q’ty
N7000 CPL53487 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2 C40HH-□SB-SA4 2
CPL73104 32 (OUT) - - R16Q-NS5A-S 2 C20HH-□SL-SA2A 2
CPL73484 32 (OUT) - - R16Q-NS5A-S 2 C20HH-□SL-SA2A 2
N700
C20HH-□SL-SA4A 2
CPL73487 64 (OUT) - - R16Q-NS5A-S 4
C20HH-□SL-SA1A 2
C20HH-□SL-SA4A 1
CPL93484 32 (OUT) - - R16Q-NS5A-S 2
C20HH-□SL-SA1A 1
N70
C20HH-□SL-SA4A 1
CPL93584 32 (OUT) - - R16Q-NS5A-S 2
C20HH-□SL-SA1A 1
C20HH-□SL-SA4A 1
NX70-Y32T 32 (OUT) - - R16Q-NS5A-S 2
C20HH-□SL-SA1A 1
NX70 C20HH-□SL-SAP4A 1
NX70-Y32P 32 (OUT) - - R16Q-PS5A-S 2
C20HH-□SL-SAP1A 1
NX70-XY32 16 (OUT) - - R16Q-NS5A-S 1 C20HH-□SL-SA1A 1
NX700-Y32T 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HH-□PH-SA 1
NX700 NX700-Y64T 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2 C40HH-□PH-SA 2
NX700-Y32RV 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2 C40HH-□PH-SAR 2

■ OMRON PLC (SYSMAC C,CJ1 Series)


Number of I/O Relay board Connection cable
PLC Maker I/O CARD
point MASTER board Q’ty SLAVE board Q’ty Applicable cable Q’ty
CQM1 CQM1-OD213 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HF-□PB-OM3 1
C40HF-□PB-OM1 1
C500 C500-OD213 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2
C40HF-□PB-OM3 1
C200H-OD218 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HF-□PB-OM3 1
C40HF-□PB-OM1 1
C200H-OD219 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2
C200H C40HF-□PB-OM3 1
C200H-OD215 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HF-□PB-OM3 1
C200H-MD215 16 (OUT) - - R16Q-NS5A-S 1 C24HF-□SL-OM2 1
CJ1W-OD231 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HF-□PB-OM3 1
CJ1W-OD232 32 (OUT) R16Q-PS5A-M 1 R16Q-PS5A-S 1 C40HH-□PB-OMP 1
CJ1W-OD233 32 (OUT) R16Q-NS5A-M 1 R16Q-NS5A-S 1 C40HH-□PH-OM 1
CJ1W C40HF-□PB-OM1 1
CJ1W-OD261 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2
C40HF-□PB-OM3 1
CJ1W-OD262 64 (OUT) R16Q-PS5A-M 2 R16Q-PS5A-S 2 C40HH-□PB-OMP 2
CJ1W-OD263 64 (OUT) R16Q-NS5A-M 2 R16Q-NS5A-S 2 C40HH-□PH-OM 2

SAMWON ACT CO.,LTD. 93
OMRON G6D Relay Specification
6.5㎜ Power Relay strong against inductive load

■ Features
• Using Ag-alloyed material for contact
As Ag-alloyed material is used for contact, it is very strong against
inductive load
• 6.5㎜ Power Relay
Power relay whose breadth is 6.5mm and electric current at contact is 5A
(Resistive)
• High reliable relay with impulse withstand voltage
High reliable relay with 6,000V impulse withstand voltage
• Most suitable for the output of PLC and control machine
3 • Country of Origin
MADE IN MALAYSIA

■ Coil Ratings ■ Charactreistics


Item Specification Item Specification
Rated voltage 24V DC Contact resistance 100mΩ max.
Rated current 8.3mA Operate time 10ms max.
Coil resistance 2,880Ω Release time 5ms max.
Must operate voltage 70% max. of rated voltage Insulation resistance 1,000MΩ min(at 500V DC)
Must release voltage 5% min. of rated voltage between coil and 3,000V AC, 50/60Hz 1min
Max. voltage 160% of rated voltage (at23℃) Dielectric contacts
Power consumption Approx. 200mW strenght between 750V AC, 50/60Hz 1min
■ Contact Ratings
open contacts
Impulse withstand voltage 6,000V between coil and contacts
Item Specification Mechanical 20,000,000 Operations min.
Endurance
Resistive load Electrical 100,000 Operations min.
5A at 250V AC, 5A at 30V DC
cosΦ=1
Rated load
Inducitive load
2A at 250V AC, 2A at 30V DC
cosΦ=0.4, L/R=7ms
Contact material AgNi
Rated carry current 5A
Max. switching voltage 250V AC, 30V DC
Max. switching current 5A
Max. switching power 1,250VA, 150W (Resistive load)

■ Engineering Data
1. Max. Switching capacity 2. Life Expectancy 3. Ambient Temperature VS.
Operating/Recovery Voltage

■ Dimensions

94 Best Wiring Solution


R4T-G6D (4points, mounting OMRON G6D Relay)
6.5㎜ Power Relay strong against inductive load

■ Features
• Relay board mounting OMRON G6D strong against inductive load 1
As OMRON G6D is applied, it is strong against inductive load (cosø=0.4, 2A)
• Mini-sized 4 ports General Relay Board with 6.5mm breadth
Even after Relay Board with 6.5㎜ breadth is applied, its size is same as that of
existing one 32.3㎜(W) x 67.0㎜(D)
• Convenient Functions for the benefits of users
· As a contact LED is attached, it is easy to check the state of motion
· As it has a structure allowing to be mounted on DIN Rail (channel) and attached
by screw, it is easy to do working
· As a tool for the replacement of relay is basically supplied, it is easy to maintain
3
and repair it.
· As it is possible to use a built-in Common bar, it is easy to carry out wiring.

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
Screw
R4T-G6D
OMRON Individual power Individual Com.
4Point 24V DC (4P short bar (4P short bar Screw terminal mounting/
G6D-1A-ASI 32.3*67.0 DIN Rail
(1a*4) built) built) 7.62㎜ Pitch
24VDC (Channel)

■ G6DS Relay specifications ■ Material/Specification


Item G6D-1A-ASI 24VDC Case Modified PPO
Arrangement SPST-NO (1a) Cover Polycarbonate
Nominal switching capacity (resistive load) 5A 250V AC / 5A 30V DC P.C.B Epoxy 1.6t / 2oz
Contact
Max. switching current 5A Applicable 1.25㎟ / MAX
Max. switching voltage 250V AC / 30V DC Terminal screw M3 X 8L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 70% max. of Rated voltage Amibient temperature -10℃ ~ +50℃

■ Applicable crimp terminal


Coil Drop-out voltage 5% min. of Rated voltage
Coil resistance 2,880Ω
Nominal operation power Approx. 200mW
Impulse withstand voltage. between coil and contact 6,000V
Initial breakdown voltage between contact and coil AC 3,000V 50/60Hz 1min
Country of origin MALAYSIA

■ Dimension ■ Wiring diagram

■ How to replace a Relay ■ Component


·4Pole Short bar (2ea)

SAMWON ACT CO.,LTD. 95
OMRON G6B Relay Specification
Relay with 10mm breadth having High-capacity & Dielectric strength, strong against inductive load

■ Features
• OMRON G6B-1174P-FD-US
It uses AgSnIn as contact material suitable for load that generates surge
voltage such as inductive load, capacity load, etc.
• High insulated, reliable relay
High reliable relay with AC 3,000V Withstanding Voltage and AC 6,000V
impulse withstand voltage
• Country of Origin
MADE IN JAPAN

■ Coil Ratings ■ Charactreistics


Item Specification Item Specification
Rated voltage 24V DC Contact resistance 30mΩ max.
Rated current 8.3mA Operate time 10ms max.(Approx 3ms.)
Coil resistance 2,880Ω Release time 10ms max.(Approx 1ms.)
Must operate voltage 70% max. of rated voltage Insulation resistance 1,000MΩ min(at 500V DC)
Must release voltage 10% min. of rated voltage between coil and 3,000V AC, 50/60Hz 1min
Max. voltage 140% of rated voltage (at23℃) Dielectric contacts
Power consumption Approx. 300mW strenght
between 1,000V AC, 50/60Hz 1min
open contacts
■ Contact Ratings Impulse withstand voltage 6,000V between coil and contacts
Mechanical 50,000,000 Operations min.
Item Specification Endurance
Electrical 100,000 Operations min.
Resistive load
5A at 250V AC, 5A at 30V DC
cosΦ=1
Rated load
Inducitive load
2A at 250V AC, 2A at 30V DC
cosΦ=0.4, L/R=7ms
Contact material AgSnIn
Rated carry current 5A
Max. switching voltage 380V AC, 125V DC
Max. switching current 5A
Max. switching power 1,250VA, 150W (Resistive load)

■ Engineering Data
1. Max. Switching capacity 2. Life Expectancy 3. Ambient Temperature VS.
Operating/Recovery Voltage

■ Dimensions

96 Best Wiring Solution


R2G-24V (2points, mounting OMRON G6B Relay)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

■ Features
• 2 points Relay Board with molded case
Small-sized 2points relay board.
In case of 4points and 8points, it is possible to work out economic combination
• OMRON, G6B-1174P-FD-US
· High-endurance relay board strong against inductive load, capacity load
· As it uses AgSnIn as contact material, it is strong against surge.
• Much improved Stability and Convenience
· As a diode absorbing a surge is mounted on the coil, it improves stability and
protects the system itself
· It attaches a protection cover according PL Code. Suitable for products to be
exported 3
• Providing various application
· It is possible to develop relay board mounting G6B relay other than
G6B-1174P-FD-US

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
OMRON Screw
2Point Individual power Individual Com. Screw terminal mounting/
R2G-24V G6B-1174P-FD-US 24V DC 26.6*77.4 DIN Rail
(1a*2) (short bar built) (short bar built) 8.5㎜ Pitch
DC24V (Channel)

■ G6B Relay specifications ■ Material/Specification


Item G6B-1174P-FD-US DC24V Case Modified PPO
Arrangement SPST-NO (1a) Cover Polycarbonate
Contact Nominal switching capacity(resistive load) 5A 250V AC / 5A 30V DC P.C.B Epoxy 1.6t / 2oz
Max. switching current 5A Applicable 1.25㎟ / MAX
Max. switching voltage 380V AC / 125V DC Terminal screw M3.5 X 8L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 70% max. of Rated voltage Amibient temperature -10℃ ~ +50℃
Coil Drop-out voltage 10% min. of Rated voltage
Coil resistance 2,880Ω
Nominal operation power Approx. 200mW
Impulse withstand voltage. between coil and contact 6,000V
Initial breakdown voltage between contact and coil AC 3,000V 50/60Hz 1min
Country of origin JAPAN

■ Applicable crimp terminal ■ Component


·Short bar (1ea)

■ Dimension ■ Wiring diagram

SAMWON ACT CO.,LTD. 97
R4G-24V (4points, mounting OMRON G6B Relay)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

■ Features
• 4 points General Purpose Relay Board with molded case
• OMRON, G6B-1174P-FD-US
· High-endurance relay board strong against inductive load, capacity load
· As it uses AgSnIn as contact material, it is strong against surge.
• Much improved Stability and Convenience
· As a diode absorbing a surge is mounted on the coil, it improves stability and
protects the system itself
· It attaches a protection cover according PL Code. Suitable for products to be

3 exported
• Providing various application
· It is possible to develop relay board mounting G6B relay other than
G6B-1174P-FD-US

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
OMRON Screw
R4G-24V 4Point 24V DC Individual power Individual Com. Screw terminal mounting/
G6B-1174P-FD-US 43.6*77.4 DIN Rail
(1a*4) (4P short bar built) (4P short bar built) 8.5㎜ Pitch
DC24V (Channel)

■ G6B Relay specifications ■ Material/Specification


Item G6B-1174P-FD-US DC24V Case Modified PPO
Arrangement SPST-NO (1a) Cover Polycarbonate
Contact Nominal switching capacity(resistive load) 5A 250V AC / 5A 30V DC P.C.B Epoxy 1.6t / 2oz
Max. switching current 5A Applicable 1.25㎟ / MAX
Max. switching voltage 380V AC / 125V DC Terminal screw M3.5 X 8L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 70% max. of Rated voltage Amibient temperature -10℃ ~ +50℃
Coil Drop-out voltage 10% min. of Rated voltage
Coil resistance 2,880Ω
Nominal operation power Approx. 200mW
Impulse withstand voltage. between coil and contact 6,000V
Initial breakdown voltage between contact and coil AC 3,000V 50/60Hz 1min
Country of origin JAPAN

■ Applicable crimp terminal ■ Component


·Short bar (2ea)

■ Dimension ■ Wiring diagram

98 Best Wiring Solution


R4G-E Series (4points, mounting push-typed Screwless Terminal Unit)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

■ Features
• OMRON G6B-1174P-FD-US Relay mounted 1
As it uses AgSnIn strong against inductive load as contact material, it is
strong against inrush current.
• Wiring work performance is improved
As the wiring for push-typed screwless terminal unit is carried out faster
than existing Y & O-typed terminal, the wiring process and working time
are reduced.
• Strong anti-vibration structure
As the terminal unit has a plate spring system inside, it has a reliable
work ability under the high vibration working environment such as in
3
M/C, ship, etc.
• Various Common Specification
· Coil side: It is possible to manufacture it by dividing "+" COM, "-"COM
and Individual Power inside PCB depending users' usage
· Contact side : It is possible for users to handle Common arbitrarily by
using a Short Bar

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
R4G-24V-E1 OMRON None Screw
R4G-24V-E2 4Point 24V DC Individual Push type terminal mounting/
G6B-1174P-FD-US NPN 43.0*91.4 DIN Rail
(1a*4) (short bar built) 5㎜ Pitch
R4G-24V-E3 DC24V PNP (Channel)

■ G6B Relay specifications ■ Material/Specification


Item G6B-1174P-FD-US DC24V Terminal PA6
Arrangement SPST-NO (1a) Pin header Copper, Tin plated
Contact Nominal switching capacity(resistive load) 5A 250V AC / 5A 30V DC Wire guard Stainless steel
Max. switching current 5A Cover Modified PPO
Max. switching voltage 380V AC / 125V DC P.C.B Epoxy 1.6t / 2oz
Nominal voltage 24V DC Applicable Single wire 0.5~1.5㎟
Pick-up voltage 70% max. of Rated voltage wire Twisted wire UL : 17~22AWG / IEC : 1.0㎟
Coil Drop-out voltage 10% min. of Rated voltage Wire stripping 9~10㎜
Coil resistance 2,880Ω ※ When using ACS(annealed copper stranded
Nominal operation power Approx. 200mW wire), Ferrule be used.
Impulse withstand voltage. between coil and contact 6,000V
Initial breakdown voltage between contact and coil AC 3,000V 50/60Hz 1min
Country of origin JAPAN

■ Tool ■ Ferrule Selection

AWG/㎟ DIN46228 Other A(㎜) B(㎜) C(㎜)


20/0.5 White White/Orange 10.0 1.3 3.2
18/0.75 Gray Blue/White 10.0 1.5 3.4

■ Component
17/1.0 Red Red/Yellow 10.0 1.7 3.6

·Short Bar (1ea)

SAMWON ACT CO.,LTD. 99
R4G-E Series (4points, mounting push-typed Screwless Terminal Unit)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

■ Dimension

Replace a relay tool

■ Wiring diagram

* R4G-24V-E1 * R4G-24V-E2 (NPN) * R4G-24V-E3 (PNP)

100 Best Wiring Solution


R8G-24V (8points, mounting OMRON G6B Relay)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

■ Features
• 8 points General Purpose Relay Board with molded case
· 8 points Relay board that was expanded from 4 points relay board.
Assembling processes and time are reduced
• OMRON G6B-1174P-FD-US relay mounted
· High-endurance relay board strong against inductive load, capacity load
· As it uses AgSnIn as contact material, it is strong against surge.
• Much improved Stability and Convenience
· As a diode absorbing a surge is mounted on the coil, it improves stability
and protects the system itself
· It attaches a protection cover according PL Code. Suitable for products to
3
be exported
· As 2 short bars for Common are built in, the workability of workers is
improved
• Providing various application
· It is possible to develop relay board mounting G6B relay other than
G6B-1174P-FD-US

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
OMRON Screw
R8G-24V 8Point 24V DC Individual power Individual Com. Screw terminal mounting/
G6B-1174P-FD-US 84.2*77.4 DIN Rail
(1a*8) (8P short bar built) (8P short bar built) 8.5㎜ Pitch
DC24V (Channel)

■ G6B Relay specifications ■ Material/Specification


Item G6B-1174P-FD-US DC24V Case Modified PPO
Arrangement SPST-NO (1a) Cover Polycarbonate
Nominal switching capacity(resistive load) 5A 250V AC / 5A 30V DC P.C.B Epoxy 1.6t / 2oz
Applicable
Contact
Max. switching current 5A 1.25 / MAX
Max. switching voltage 380V AC / 125V DC Terminal screw M3.5 X 8L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf· )
Pick-up voltage 70% max. of Rated voltage Amibient temperature -10 ~ +50
Coil Drop-out voltage 10% min. of Rated voltage
Coil resistance 2,880Ω ■ Applicable crimp terminal
Nominal operation power Approx. 200mW
Impulse withstand voltage. between coil and contact 6,000V
Initial breakdown voltage between contact and coil AC 3,000V 50/60Hz 1min
Country of origin JAPAN

■ Dimension ■ Wiring diagram

■ Component
·Short bar (2ea)

SAMWON ACT CO.,LTD. 101


R16G Series (16 points + 16 points Master/Slave, mounting OMRON G6B Relay)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

← Jump Cable: 30㎝ Plat cable is built in at Master board


and round cable is available when you want to buy it
separately.
Please see page 103.

← Master board ← Slave board

■ Features
• A Set of 16points Master Board and 16points Slave Board • Supply of cable that can be connected to various PLC and Controller
As it is connected to 32 Points PLC output by using jump cable between · Keeping sufficient inventory of connectors that can be used for
Master and Slave, it uses a cable having same specification as our domestic/ foreign PLC, M/C, DCS, DDD, etc. all the time, we can supply
32points relay board any order of small quantity but large kinds.
• Improved Stability and Convenience • Usage depending on working environment
· As the Relay is so designed that LED for checking out the operation · Inductive load such as solenoid, electronic breaker, etc
state of Relay can be attached and it can be mounted on Channel, the · Suitable for system that is frequently opened/closed and that lots of
work performance is improved. surge happen
· With a built-in circuit absorbing a surge, it is possible to protect Contact
• Applicable Cable Specification
Point and prevent abnormal operation.
· For the Specification of connection cable with various PLCs, please see
page 93 'R16Q' Series.

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
R16G-NS5A-M OMRON NPN MIL-C-83503
R16G-PS5A-M PNP Individual 40Pin / 20Pin Screw terminal DIN Rail
G6B-1174P- 16Point
FD-US (1a*16)
24V DC (8P short bar 7.62 Pitch 174.0*70.0 (Channel)
R16G-NS5A-S NPN MIL-C-83503
DC24V built) 34Pole
R16G-PS5A-S PNP 20Pin

■ G6B Relay specifications ■ Material/Specification


Item G6B-1174P-FD-US DC24V Case Modified PPO
Arrangement SPST-NO (1a) Cover Polycarbonate
Nominal switching capacity(resistive load) 5A 250V AC / 5A 30V DC P.C.B Epoxy 1.6t / 2oz
Contact
Max. switching current 5A Applicable 1.25㎟ / MAX
Max. switching voltage 380V AC / 125V DC Terminal screw M3.5 X 8L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 70% max. of Rated voltage Amibient temperature -10℃ ~ +50℃

■ Applicable crimp terminal


Coil Drop-out voltage 10% min. of Rated voltage
Coil resistance 2,880Ω
Nominal operation power Approx. 200mW
Impulse withstand voltage. between coil and contact 6,000V
Initial breakdown voltage between contact and coil AC 3,000V 50/60Hz 1min
Country of origin JAPAN

102 Best Wiring Solution


R16G Series (16 points + 16 points Master/Slave, mounting OMRON G6B Relay)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

■ Examples of Connection with PLC

■ Component
·Short bar (2ea)

■ Sale

·Master / Slave connection cable


C20HH-□SL-“O”

SAMWON ACT CO.,LTD. 103


R16G Series (16 points + 16 points Master/Slave, mounting OMRON G6B Relay)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

■ Dimension
* R16G-□S5A-M (Master board)

* R16G-□S5A-S (Slave board)

104 Best Wiring Solution


R16G Series (16 points + 16 points Master/Slave, mounting OMRON G6B Relay)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

■ Wiring diagram
* R16G-NS5A-M (Master board, NPN)

* R16G-NS5A-S (Slave board, NPN)

SAMWON ACT CO.,LTD. 105


R16G Series (16 points + 16 points Master/Slave, mounting OMRON G6B Relay)
Relay board mounting OMRON G6B-1174P-FD-US relay strong against inductive load

■ Wiring diagram
* R16G-PS5A-M (Master board, PNP)

* R16G-PS5A-S (Slave board, PNP)

106 Best Wiring Solution


R32G Series (32points, mounting OMRON G6B Relay & 8 contacts Common)
Relay board mounting OMRON G6B relay strong against inductive load

■ Features
• 32 points Relay Board with G6B Relay(width 10㎜) • Safe Design meeting the requirements of PL (Production Liability) Code
32 ports Relay board mounting 10mm relay. · The product whose components and PCB are exposed to the outside
The attachment area for control is reduced incurs any safety accident due to an electric shock, and abnormal
• OMRON G6B-1174P-FD-US relay mounted
operation due to dust. But, our product is enclosed in a case and is
designed in a very electrically safe structure.
• Supply of cable that can be connected to various PLC and Controller
· High-endurance relay board strong against inductive load, capacity load
· As it uses AgSnIn as contact material, it is strong against surge.
• Convenient Functions for the benefits of users
· Keeping sufficient inventory of connectors that can be used for
domestic/ foreign PLC, M/C, DCS, DDD, etc. all the time, we can supply
· As a contact LED is attached, it is easy to check the state of motion any order of small quantity but large kinds.
• Applicable Cable Specification
· As a tool for the replacement of relay is basically supplied, it is easy to
maintain and repair it.
• Improved Stability and Convenience
· The Specification of connection cable with various PLCs is same as R32C.
· As the Relay is so designed that LED for checking out the operation
state of Relay can be attached and it can be mounted on Channel, the
work performance is improved.
· With a built-in circuit absorbing a surge, it is possible to protect Contact
Point and prevent abnormal operation.

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method
R32G-NT OMRON NPN 8points Connector Screw terminal
32Point DIN Rail
G6B-1174P-FD-US 24V DC MIL-C-83503 7.62 Pitch 189.0*88.0 (Channel)
R32G-PT (1a*32) PNP common
DC24V 40Pin 40Pole

■ G6B Relay specifications ■ Material/Specification


Item G6B-1174P-FD-US DC24V Case Modified PPO
Arrangement SPST-NO (1a) Cover Polycarbonate
Nominal switching capacity(resistive load) 5A 250V AC / 5A 30V DC P.C.B Epoxy 1.6t / 2oz
Contact
Max. switching current 5A Applicable 1.25㎟ / MAX
Max. switching voltage 380V AC / 125V DC Terminal screw M3.5 X 8L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 70% max. of Rated voltage Amibient temperature -10℃ ~ +50℃

■ Applicable crimp terminal


Coil Drop-out voltage 10% min. of Rated voltage
Coil resistance 2,880Ω
Nominal operation power Approx. 200mW
Impulse withstand voltage. between coil and contact 6,000V
Initial breakdown voltage between contact and coil AC 3,000V 50/60Hz 1min
Country of origin JAPAN

SAMWON ACT CO.,LTD. 107


R32G Series (32points, mounting OMRON G6B Relay & 8 contacts Common)
Relay board mounting OMRON G6B relay strong against inductive load

■ Dimension

■ Wiring diagram
* R32G-NT

* R32G-PT

108 Best Wiring Solution


Panasonic AHN Relay Specification
General Power Relay board with high capacity and high reliability

■ Features
• General High-Capacity (Max. Switching Current)
· 5A: 2C Contact at AC and DC load
· 10A: 1C Contact at AC and DC load
• High reliability (Endurance)
· 2C Contact: As it uses a gold-plating material for contact, it
is highly reliable.
· 1C Contact: It uses AgSnO2 for contact strong against
inductive load.
• Providing Products having various specification
· Coil Voltage: DC 24V, AC200/220V, AC100/110V
· Contact Composition: 1C, 2C
• Convenient Functions
· Built-in LED and Diode (for absorbing surge)
· Providing a high-quality dedicated socket (1C, 2C)
• Environment-friendly product 4
· RoHS
· Most suitable for products to be exported by using
Cadmium-free and lead-free material
• Country of Origin
MADE IN CHINA

■ Specifications
● Contact ● Characteristics

Contact arrangement 1 Form C 2 Form C Max. operating speed 20 cpm (at max. rating)
Initial contact resistance, max. Initial insulation resistance Min. 1,000 MΩ at 500 V DC
(By voltage drop 6 V DC 1 A) 100mΩ 50mΩ
Between open
1,000 Vrms for 1 min.
Au-flashed contacts
Contact material AgSnO2 type Initial breakdown
AgNi type 3,000 Vrms for 1 min.
voltage Between contacts sets
Nominal switching 10A 250V AC, 5A 250V AC, (2 Form C type only)
capacity 10A 30V DC 5A 30V DC Between contacts and coil 5,000 Vrms for 1 min.
Max. switching power 4,000 VA, 300W 1,250 VA, 150W Operate time (at nominal voltage) Max. 15 ms
Rating Max. switching voltage 250V AC, 30V DC 250V AC, 30V DC Release time (without diode)
(resistive Max. 10 ms
16 A(at AC load), (at nominal voltage)
load) Max. switching current 5A
10 A(at DC load) Temperature rise, max. (at 70℃)
(at nominal voltage) 60℃
Min. switching capability
(Reference value)
5V 100mA DC 1V 1mA DC
Functional Min. 100m/s2 {10 G}
Shock resistance
Expected life Mechanical (at 300 cpm) AC : 107, DC : 2 X 107 Destructive Min. 1,000m/s2 {100 G}
(min. Electrical (at 20 cpm) 10 to 55 Hz at double
operations) (at rated load) 105 Functional
amplitude of 1.5mm
Vibration resistance
10 to 55 Hz at double
●Coil Destructive
amplitude of 1.5mm
Nominal operating power 0.53W 0.9VA Conditions for operation,
transport and storage Ambient temp. -40℃ to +70℃
(Not freezing and
condensing at low Humidity 5 to 85% R.H.
temperature)
For 1 Form C type :
approx. 19g
Unit weight
For 2 Form C type :
approx. 17g

■ Model Selection
● Relay ● Socket
Model Model
Coil voltage Type classification Type
1 Form C 2 Form C 1 Form C 2 Form C
DC24V With diode and LED AHN12324 AHN22324 Screw terminal socket AHNA11 AHNA21
AC200/220V With LED AHN111Y0 AHN211Y0
AC100/110V With LED AHN111X0 AHN211X0

SAMWON ACT CO.,LTD. 109


AHN Series (AHN Relay)
Slim & Compact size, small control panel

■ Model Selection
Model Coil voltage Type classification
AHN12324 DC24V With diode and LED
AHN111Y0 AC200/220V With LED
AHN111X0 AC100/110V With LED

■ Model Selection
Model Coil voltage Type classification
AHN22324 DC24V With diode and LED
AHN211Y0 AC200/220V With LED
AHN211X0 AC100/110V With LED

110 Best Wiring Solution


AHN Series (AHN Relay)
Slim & Compact size, small control panel

■ Relay Selection
Model Coil voltage Contact Type classification
AHN12324 DC24V 1C With diode and LED
AHN111Y0 AC200/220V 1C With LED
AHN111X0 AC100/110V 1C With LED

■ Relay Selection
Model Coil voltage Contact Type classification
AHN22324 DC24V 2C With diode and LED
AHN211Y0 AC200/220V 2C With LED
AHN211X0 AC100/110V 2C With LED

SAMWON ACT CO.,LTD. 111


High-capacity R4A Series, mounting Panasonic AHN Relay
Various Coil Voltages such as DC24V, AC110V & AC220V / Contact Capacity 10A, 1C Contact

■ Features
• Mounting Panasonic AHN Power Relay
With contact rated current 10A 250V AC & 10A 30V DC, it is a large relay
board suitable for various machines.
• Small-sized Power Relay for Control Panel
As relays(LY, MY) for controlling middle load that cannot be controlled
by small relay are replaced, the attachment area is reduced.
• Improved Workability
4points. As power and contact become Common by a built-in short bar,
it is easier to do wiring than LY and MY Relays
• User-oriented, convenient functional design
· It is possible to take out relay by the simple operation of a built-in
lever when replacing relay

4 · As bolt cover is mounted for 'O' terminal, it is not taken off even when
bolt is unscrewed to the end and its workability is high.
• Safe Design, suitable for large relay
· Contact part of a relay board is made of 0.8t brass conduction plate
instead of PCB so that endures 10A Contact capacity
· As a safety cover is attached for conduction part such as bolt, the
stability and safety for workers are improved.

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method

R4A-DC24VC PANASONIC
AHN12024 24V DC
Individual Individual Screw
PANASONIC 4Point power Com. Screw terminal mounting/
R4A-AC220VC 200/220V AC 55.0*87.2 DIN Rail
AHN110Y0 (1a*4) (4P short bar (4P short bar 13.5㎜ Pitch
built) built) (Channel)
PANASONIC
R4A-AC110VC 100/110V AC
AHN110X0

■ AHN Relay specifications


Item AHN12024 AHN110Y0 AHN110X0
Arrangement 1 Form C (1c)
Nominal switching capacity (resistive load) 10A 250V AC / 10A 30V DC
Contact Max. switching current 16A(at AC load) / 10A(at DC load)
Max. switching voltage 250V AC / 30V DC
Max. switching power 4,000VA, 300W
Nominal voltage 24V AC 200/220V AC 100/110V AC
Pick-up voltage 16.8V AC 160/176V AC 80/88V AC
Drop-out voltage 2.4V AC 60/66V AC 30/33V AC
Coil
Coil resistance 1,090Ω - -
Nominal operation power 530mW Approx. 1.1~1.2VA/60Hz
Max. allowable voltage 40.8V DC 280/308V AC 140/154V AC
Initial breakdown voltage between contact and coil 5,000V rms for 1min
Country of origin CHINA

■ Material/Specification ■ Applicable crimp terminal ■ Component


Case Modified PPO ·4Pole Short bar (2ea)
P.C.B Coil Epoxy 1.6t / 2oz
Pin header Contact C2680 t0.8 / C2100 t0.4
Applicable 1.25㎟ / MAX
Terminal screw M3.5 X 10L
Screw torque 1.2N·m(12Kgf·㎝)
Amibient temperature -10℃ ~ +50℃

112 Best Wiring Solution


High-capacity R4A Series, mounting Panasonic AHN Relay
Various Coil Voltages such as DC24V, AC110V & AC220V / Contact Capacity 10A, 1C Contact

■ How to replace a Relay ■ How to use 'O'-typed Pressure Terminal

·It has a self-up structure that


bolt is raised up by spring
when unfastening the bolt of
terminal unit.

● Replace a relay model

Model Replace a relay


R4A-DC24VC AHN12024
R4A-AC110VC AHN110X0
R4A-AC220VC AHN110Y0

■ Dimension 4

■ Wiring diagram
* R4A-DC24VC * R4A-AC110VC, R4A-AC220VC

SAMWON ACT CO.,LTD. 113


High-capacity R16A Series, mounting Panasonic AHN Relay
16 Relay module / coil voltage DC24V / Contact Capacity 10A, 1C Contact

■ Features
• Mounting Panasonic AHN Power Relay
With contact rated current 10A, it is a large relay
board suitable for driving a large solenoid valve
• Small-sized Power Relay for Control Panel and
reduction of work processes
The attachment area is reduced when replacing
existing
LY relay. As the input side is one-touch typed
connector, the work processes are greatly reduced
• User-oriented, convenient functional design
· It is possible to take out relay by the simple
operation of a built-in lever when replacing relay
· Contact part of a relay board is made of brass
4 conduction plate instead of for the output so that
endures 10A Contact capacityz

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method

R16A-NC-DC24VC NPN Individual


PANASONIC Connector
16Point DIN Rail
MIL-C-83503 Screw terminal 236.0*77.0
Com.
24V DC
AHN12024 (1c*16) (4P short bar 13.5㎜ Pitch (Channel)
R16A-PC-DC24VC PNP 20Pin
built)

■ AHN Relay specifications ■ Material/Specification


Item AHN12024 Case Modified PPO
Arrangement 1 From C (1c) Cover Polycarbonate
Nominal switching capacity(resistive load) 10A 250V AC / 10A 30V DC P.C.B Coil Epoxy 1.6t
Contact Max. switching current 16A(at AC load) / 10A(at DC load) Pin header Contact C2680 t0.8 / C2100 t0.4
Max. switching voltage 250V AC / 30V DC Applicable 1.25㎟ / MAX
Max. switching power 4,000VA, 300W Terminal screw M3.5 X 10L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 16.8V DC Amibient temperature -10℃ ~ +50℃
Drop-out voltage 2.4V DC
Coil
Coil resistance 1,090Ω
Nominal operation power 530mW
Max. allowable voltage 40.8V DC
Initial breakdown voltage between contact and coil 5,000V rms for 1min
Country of origin CHINA

■ How to replace a Relay ■ Component ■ Applicable crimp terminal


·4Pole Short bar (4ea)

114 Best Wiring Solution


High-capacity R16A Series, mounting Panasonic AHN Relay
16 Relay module / coil voltage DC24V / Contact Capacity 10A, 1C Contact

■ Dimension

■ Wiring diagram
* R16A-NC-DC24V (NPN)

* R16A-PC-DC24V (PNP)

SAMWON ACT CO.,LTD. 115


OMRON G2R Relay Specification
Best-selling Relay having 10A contact capacity, 500V Withstanding Voltage and 10,000V Anti-Surge Voltage

■ Features
• OMRON G2R
As Ag-alloyed material is used for contact, it is very strong against
inductive load
• Providing Products having various specification
Relay having various Coil Voltages: DC 24V, AC220V, AC110V
• Large-capacity Contact
Power Relay suitable for driving middle load having switching capacity of
resistance load 10A and inductive load 5A (cosø=0.4)
• Country of Origin
MADE IN MALAYSIA

4
■ Coil Ratings ■ Charactreistics
Item G2R-1-S DC24V G2R-1-S AC220V G2R-1-S AC110V Item Specification
Rated voltage 24V DC 200/220V AC 100/110V AC Contact resistance 30mΩ max.
Rated current 21.8mA 4.5/5.3㎃ at 60㎐ 9/10.6㎃ at 60㎐ Operate(set) time 15ms max.
Coil resistance 1,100Ω 20,200Ω 4,600Ω Release(reset) time DC : 5ms max. / AC : 10ms max.
Must operate voltage 70% max 80% max. of rated voltage Insulation resistance 1,000MΩ min(at 500V DC)
Must release voltage 15% min 30% min. of rated voltage between coil and
5,000V AC, 50/60Hz 1min
Max. voltage 170% 140% of rated voltage (at23℃) Dielectric contacts
Power consumption Approx. 530㎽ Approx. 0.9VA/0.7VA at 60㎐ strenght between
1,000V AC, 50/60Hz 1min
open contacts
■ Contact Ratings Endurance
Mechanical DC:20,000,000/AC:10,000,000 Operations min.
Electrical 100,000 Operations min.
Item Specification

■ Dimensions
Contact arrangement 1 Form C (1c)
Resistive load
10A at 250V AC, 10A at 30V DC
cosΦ=1
Rated load
Inducitive load
7.5A at 250V AC, 5A at 30V DC
cosΦ=0.4, L/R=7ms
Contact material Ag alloy
Rated carry current 10A
Max. switching voltage 380V AC, 125V DC
Max. switching current 10A
Max. switching power 2,500VA, 300W (Resistive load)

■ Engineering Data
1. Max. Switching capacity 2. Life Expectancy 3. Ambient Temperature VS.
Operating/Recovery Voltage

116 Best Wiring Solution


OMRON G2R High-capacity R4P Series (4points, 1C Contact)
Mounting OMRON Relay having various Voltages such as DC24V, AC110V & AC220V / Contact Capacity 10A, 1C Contact

■ Features
• Mounting High-capacity OMRON G2R Relay
With contact rated current 10A, it is a power relay board suitable for
various machines
• Withstanding voltage between coil and contact 5,000V and
anti-surge voltage 10,000V
• Providing Products having various specification
Relay having various Coil Voltages: DC 24V 1C Contact and AC110V &
AC220V 1C Contact
• User-oriented, convenient functional design
· It is possible to take out relay by the simple operation of a built-in
lever when replacing relay
· As bolt cover is mounted for 'O' terminal, it is not taken off even when
bolt is unscrewed to the end and its workability is high.
• Safe Design, suitable for large relay
4
· Contact part of a relay board is made of 0.8 ton brass conduction
plate instead of PCB so that endures 10A Contact capacity
· As a safety cover is attached for conduction part such as bolt, the
stability and safety for workers are improved.

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method

R4A-DC24VC OMRON
G2R-1-S DC24V 24V DC
Individual Individual Screw
OMRON 4Point power Com. Screw terminal mounting/
R4A-AC220VC 200/220V AC 55.0*87.2 DIN Rail
G2R-1-S AC220V (1a*4) (4P short bar (4P short bar 13.5㎜ Pitch
built) built) (Channel)
OMRON
R4A-AC110VC 100/110V AC
G2R-1-S AC110V

■ G2R Relay specifications


Item G2R-1-S DC24V G2R-1-S AC220V G2R-1-S AC110V
Arrangement 1 From C (1c)
Nominal switching capacity (resistive load) 10A 250V AC / 10A 30V DC
Contact Max. switching current 10A
Max. switching voltage 380V AC / 125V DC
Max. switching power 2,500VA, 300W
Nominal voltage 24V DC 200/220V AC 100/110V AC
Pick-up voltage 70% max. 80% max. of rated voltage
Drop-out voltage 15% min. 30% min. of rated voltage
Coil
Coil resistance 1,100Ω 20,200Ω 4,600Ω
Nominal operation power Approx. 530㎽ Approx. 0.9VA/0.7VA at 60㎐
Max. allowable voltage 170% 140% of rated voltage (at23℃)
Initial breakdown voltage between contact and coil 5,000V AC 50/60㎐ 1min
Country of origin MALAYSIA

■ Material/Specification ■ Applicable crimp terminal ■ Component


Case Modified PPO ·4Pole Short bar (2ea)
P.C.B Coil Epoxy 1.6t / 2oz
Pin header Contact C2680 t0.8 / C2100 t0.4
Applicable 1.25㎟ / MAX
Terminal screw M3.5 X 10L
Screw torque 1.2N·m(12Kgf·㎝)
Amibient temperature -10℃ ~ +50℃

SAMWON ACT CO.,LTD. 117


OMRON G2R Large-capacity R4P Series (4points, 1C Contact)
Mounting OMRON Relay having various Voltages such as DC24V, AC110V & AC220V / Contact Capacity 10A, 1C Contact

■ How to replace a Relay ■ How to use 'O'-typed Pressure Terminal

· It has a self-up structure that


bolt is raised up by spring
when unfastening the bolt of
terminal unit.
● Replace a relay model
Model Replace a relay
R4P-DC24VC G2R-1-S, DC24V
R4P-AC110VC G2R-1-S, AC110V
R4P-AC220VC G2R-1-S, AC220V

4 ■ Dimension

■ Wiring diagram
* R4P-DC24VC * R4P-AC110VC, R4P-AC220VC

118 Best Wiring Solution


OMRON G2R High-capacity R16P Series (16points, 10A, 1C Contact)
16 relay module / coil voltage DC24V / Contact Capacity 10A, 1c contact

■ Features
• Mounting OMRON Best-selling G2R Relay
With contact rated current 10A, it is suitable for
driving middle load such as a large solenoid valve
• Connector-typed Relay Board
with 10A current capacity
Connector-typed 16Ports Relay Board most suitable
for I/O Output of PLC, NC & Other Controllers
• User-oriented, convenient functional design
· It is possible to take out relay by the simple
operation of a built-in lever when replacing relay
· Contact part of a relay board is made of brass
conduction plate instead of for the output so that
endures 10A Contact capacity.
4

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Coil Contact Coil Contact (W*D ㎜) method

R16P-NC-DC24VC NPN Individual Connector Screw


OMRON 16Point MIL-C- DIN Rail
24V DC (4P short bar terminal 236.0*77.0 (Channel)
G2R-1-S (1c*16) 83503
R16P-PC-DC24VC DC24V PNP built) 20Pin 13.5㎜ Pitch

■ G2R Relay specifications ■ Material/Specification


Item G2R-1-S DC24V Case Modified PPO
Arrangement 1 From C (1c) Cover Polycarbonate
Nominal switching capacity(resistive load) 10A 250V AC / 10A 30V DC P.C.B Coil Epoxy 1.6t
Contact Max. switching current 10A Pin header Contact C2680 t0.8 / C2100 t0.4
Max. switching voltage 380V AC / 125V DC Applicable 1.25㎟ / MAX
Max. switching power 2,500VA, 300W Terminal screw M3.5 X 10L
Nominal voltage 24V DC Screw torque 1.2N·m(12Kgf·㎝)
Pick-up voltage 70% max. Amibient temperature -10℃ ~ +50℃
Drop-out voltage 15% min.
Coil
Coil resistance 1,100Ω
Nominal operation power Approx. 530㎽
Max. allowable voltage 170%
Initial breakdown voltage between contact and coil 5,000V AC 50/60㎐ 1min
Country of origin MALAYSIA

■ How to replace a Relay ■ Component ■ Applicable crimp terminal


·4Pole Short bar (4ea)

SAMWON ACT CO.,LTD. 119


OMRON G2R High-capacity R16P Series (16points, 10A, 1C Contact)
16 relay module / coil voltage DC24V / Contact Capacity 10A, 1c contact

■ Dimension

■ Wiring diagram
* R16P-NC-DC24V (NPN)

* R16P-PC-DC24V (PNP)

120 Best Wiring Solution


Products Guide
PhotoMOS / SSR Relay mounted

Series S1T-4P S4T-16P S16C Series S32C Series


Number of relay
1Points 4Points 16Points 32Points
point

Features Socketless Mini-size 4Points NPN, PNP product NPN, PNP product

Appearance

Connector
Connector(HIROSE)
Coil Terminal block Terminal block HIF3BA-40PA-2.54DSA
HIF3BA-20PA-2.54DSA
XG4A-4031
Connection

Contact Terminal block Terminal block Terminal block Terminal block


5
NPN : (+)COM NPN : (+)COM
Coil Individual power Individual power
PNP : (-)COM PNP : (-)COM
Common

Contact Individual Com. Individual Com. Individual Com. 8points Com.

Dimensions 10.0(W) X 77.0(D) X 32.0(H) 32.3(W) X 67.0(D) X 37.5(H) 143.6(W) X 70.0(D) X 39.5(H) 174.0(W) X 70.0(D) X 39.5(H)

Page 151 152 153 ~ 154 155 ~ 156

SAMWON ACT CO.,LTD. 121


Panasonic PhotoMOS AQZ202D Relay specification
Semi-Permanent life, Swift Response, Solid State Relay (SSR) Board for DC-dedicated Load

■ Features
• Using wide range of Input Voltage (DC4 ~ 30V)
With a wide range of Input Voltage (DC4 ~ 30V), it is available for systems having 5V, 12V and 24V
• PhotoMOS Relay for Power
With rated load 2.7A and less than 60V for load, suitable for controlling middle load
• Semi-permanent life
Suitable for systems that is frequently opened and closed, causing it to be frequently replaced
• Country of Origin
MADE IN JAPAN

■ Absolute maximum ratings(Ambient temperature 25℃) ■ Reference data


Item Symbol AQZ202D Remark Load current vs. ambient temperature
characteristics in adjacent mounting
4 Input
Input voltage
Input reverse voltage
VIN
VRIN
30V
5V Input voltage : 15V < VIN ≤ 30V
IL(derate) : Load current(derate)
Power dissipation Pin 300㎽ IL : Absolute maximum ratings of
Load voltage(Peak AC) VL 60V continuous load current
Continuous load current(Peak AC) IL 2.7A ℓ : Adjacent mounting pitch
Output
Peak load current Ipeak 9.0A 100㎳(1shot), VL=DC
Power dissipation Pout 1.6W
Total power dissipation PT 1.6W
I/O isolation voltage Viso 2,500V AC
-40℃ to+85℃ (4~6V)
Temperature Non-condensing
limits Operating Topr -40℃ to+75℃ (-4~15V)
at low temperatures
-40℃ to+60℃ (15~30V)

■ Electricl characteristics(Ambient temperature 25℃)


Item Symbol AQZ202D Remark
Typical 1.4V IL=100㎃ Load current vs. ambient temperature
Operate voltage VFon
Maximum 4V VL=10V characteristics
Input Minimum 0.8V IL=100㎃ Allowable ambient temperature :
Turn off voltage VFoff -40℃ to +85℃
Typical 1.3V VL=10V
VIN : Input voltage
Input current Typical IIN 6.5㎃ VIN=5V
IL(derate) : Load current(derate)
Typical 0.066Ω VIN=5V IL : Absolute maximum ratings of
Output On resistance Ron
Maximum 0.18Ω IL=Max. continuous load current
Off state leakage current Maximum Ileak 10㎂ VIN=0V
Turn on Typical 5.8㎳ VIN=5V
Ton
Switching time Maximum 10.0㎳ IL=100㎃
speed Typical 0.2㎳ VIN=5V
Turn off Toff
Transper time Maximum 3.0㎳ IL=100㎃
characteristics Typical 0.8㎊ f=1㎒
I/O capacitance Ciso
Maximum 1.5㎊ VB=0V
Initial I/O isolation resistance Minimum Riso 1,000㏁ 500V DC
Maximum operation speed Maximum - 0.5cps VIN=5V

■ Dimensions ■ Wiring Diagrams

122 Best Wiring Solution


S1T-4P (1Point)
Most suitable for systems frequently opened/closed requiring high reliability, long life and fast response

■ Features
• As it is mounted PhotoMOS Relay, it can be used semi-permanently
• PhotoMOS Relay for Power
With rated load 2.7A and less than 60V for load, suitable for controlling middle
load
• Convenient Functions for the benefits of users
· As a contact LED is attached, it is easy to check the state of motion
· As it has a structure allowing to be mounted on Channel, it is easy to work
· It can be mounted even at narrow space having 10㎜ width as much as the
breadth of terminal unit
· As it is possible to use a built-in Common bar, it is easy to carry out wiring
• Usage
· Systems requiring load having large frequency of switching and fast response
speed

■ Model Selection
Common Interface Demension Mounting
5
Model Installation Relay Point(s) Rated voltage
Input Output Input Output (W*D ㎜) method
PANASONIC 1Point Individual Individual Screw terminal 10.0*77.0 DIN Rail
S1T-4P-202D 5~24V DC
AQZ202D (1a*1) power supply common M3 Screw (Channel)

■ AQZ202D specifications ■ Material / Specification


Item AQZ202D Case Modified PPO
Input voltage 30V P.C.B Epoxy 1.6t / 2oz
Input reverse voltage 5V Applicable wire 1.25㎟ / MAX
Power dissipation 300㎽ Terminal Screw M3 X 10L
Input Typical 1.4V Screw torque 1.2N·m(12Kgf·㎝)
Operate voltage
Maximum 4V Ambient temperature -10℃ ~ +50℃
Minimum 0.8V
Turn off voltage
■ Applicable crimp terminal
Typical 1.3V
Load voltae(Peak AC) 60V
Continuous load current(Peak AC) 2.7A
Output
Peak load current 9.0A
Power dissipation 1.6W
Turn on Typical 5.8㎳
Transper Switching time Maximum 10.0㎳
characteristics speed 0.2㎳
Turn off Minimum
time Typical 3.0㎳
Total power dissipation 1.6W
I/O isolation voltage 2,500V AC
Country of origin JAPAN

■ Dimension ■ Wiring diagram ■ 4Pole, Short bar

SAMWON ACT CO.,LTD. 123


S1T-16P (4points)
Solid State Power Relay Board for systems frequently opened/closed requiring high reliability, long life and fast response

■ Features
• PhotoMOS Relay for Power
With rated load 2.7A and less than 60V for load, suitable for controlling middle
load
• Using wide range of Input Voltage (DC4 ~ 30V)
With a wide range of Input Voltage (DC4 ~ 30V), it is available for systems
having 5V, 12V and 24V
• Smallest Solid State Relay Board
· Mini-sized Solid State Relay board : 31.7(W) x 64.6(H) x 37.0(D)
• Convenient Functions for the benefits of users
· As a contact LED is attached, it is easy to check the state of motion
· As it is possible to use a built-in Common bar, it is easy to carry out wiring.
· As a socket is mounted, it is easy to be replaced when using it
• Usage
· Systems requiring load having large frequency of switching and fast response
speed

■ Model Selection
5 Model Installation relay Point(s) Rated voltage
Input
Common
Output Input
Interface
Output
Demension Mounting
(W*D ㎜) method
Individual power Individual Com. Screw
PANASONIC 4Point Screw terminal
S4T-16P-202D 5~24V DC (4P short bar (4P short bar 32.3*67.0 mounting/
AQZ202D (1a*4) 7.62㎜ Pitch DIN Rail
built) built) (Channel)

■ AQZ202D specifications (Ambient temperature 25℃) ■ Material/Specification


Item AQZ202D Case Modified PPO
Input voltage 30V Cover Polycarbonate
Input reverse voltage 5V P.C.B Epoxy 1.6t / 2oz
Power dissipation 300㎽ Applicable wire 1.25㎟ / MAX
Input Typical 1.4V Terminal Screw M3 X 10L
Operate voltage
Maximum 4V Screw torque 1.2N·m(12Kgf·㎝)
Minimum 0.8V Ambient temperature -10℃ ~ +50℃
Turn off voltage
Typical 1.3V
Load voltae(Peak AC) 60V ■ Applicable crimp terminal
Continuous load current(Peak AC) 2.7A
Output
Peak load current 9.0A
Power dissipation 1.6W
Turn on Typical 5.8㎳
Transper Switching time Maximum 10.0㎳
characteristics speed
Turn off Minimum 0.2㎳ ■ How to replace a Relay ■ Component
time Typical 3.0㎳
·4Pole Short bar (2ea)
Total power dissipation 1.6W
I/O isolation voltage 2,500V AC
Country of origin JAPAN

■ Dimension ■ Wiring diagram

124 Best Wiring Solution


S16C Series (16 points)
Solid State Power Relay Board for systems frequently opened/closed requiring high reliability, long life and fast response

■ Features
• PhotoMOS Relay for Power
With rated load 2.7A and less than 60V for load, suitable for controlling middle
load
• Using wide range of Input Voltage (DC4 ~ 30V)
With a wide range of Input Voltage (DC4 ~ 30V), it is available for systems
having 5V, 12V and 24V
• Production of NPN(-Signal) & PNP(+Signal)
· Providing a product depending on the polarity of Common of User's
Controller
• Convenient Functions for the benefits of users
· As a contact LED is attached, it is easy to check the state of motion
· As it has a structure allowing to be mounted on Channel, it is easy to work
· As a tool for the replacement of relay is basically supplied, it is easy to
maintain and repair it
· As it is possible to use a built-in Common bar, it is easy to carry out wiring.
· As a socket is mounted, it is easy to be replaced when using it
• Usage
· Systems requiring load having large frequency of switching and fast 5
response speed

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Input Output Input Output (W*D ㎜) method

S16C-NC PANASONIC 16Point NPN Individual Com. Connector Screw terminal DIN Rail
5~24V DC (8P short bar MIL-C-83503 7.62Pitch 143.6*70.0 (Channel)
AQZ202D (1a*16)
S16C-PC PNP built) 20Pin 34Pole

■ AQZ202D specifications (Ambient temperature 25℃) ■ Material/Specification


Item AQZ202D Case Modified PPO
Input voltage 30V Cover Polycarbonate
Input reverse voltage 5V P.C.B Epoxy 1.6t / 2oz
Power dissipation 300㎽ Applicable wire 1.25㎟ / MAX
Input Typical 1.4V Terminal Screw M3 X 10L
Operate voltage
Maximum 4V Screw torque 1.2N·m(12Kgf·㎝)
Minimum 0.8V Ambient temperature -10℃ ~ +50℃
Turn off voltage
Typical 1.3V
Load voltae(Peak AC) 60V
Continuous load current(Peak AC) 2.7A
Output
Peak load current 9.0A
Power dissipation 1.6W
Turn on Typical 5.8㎳
Transper Switching time Maximum 10.0㎳
characteristics speed 0.2㎳
Turn off Minimum
time Typical 3.0㎳
Total power dissipation 1.6W
I/O isolation voltage 2,500V AC
Country of origin JAPAN

■ How to replace a Relay ■ Component ■ Applicable crimp terminal


·8Pole Short bar (2ea)

SAMWON ACT CO.,LTD. 125


S16C Series (16 points)
Solid State Power Relay Board for systems frequently opened/closed requiring high reliability, long life and fast response

■ Dimension

■ Wiring diagram
* S16C-NC (NPN)

* S16C-PC (PNP)

126 Best Wiring Solution


S32C Series (32 points)
Solid State Power Relay Board for systems frequently opened/closed requiring high reliability, long life and fast response

■ Features
• PhotoMOS Relay for Power
With rated load 2.7A and less than 60V for load, suitable for controlling
middle load
• Solid State Relay (SSR) suitable for DC load
· Most suitable for DC 5V, 12V, 24V & 48V loads that is mostly used for
60V under & 2.7A specification product. Suitable for controlling middle
load
• Production of NPN(-Signal) & PNP(+Signal)
· Providing a product depending on the polarity of Common of User's
Controller
• Usage
· Systems requiring load having large frequency of switching and fast
response speed
• Convenient Functions for the benefits of users
· As a contact LED is attached, it is easy to check the state of motion
· As it has a structure allowing to be mounted on Channel, it is easy to
work
· As a tool for the replacement of relay is basically supplied, it is easy
to maintain and repair it 5
· As a socket is mounted, it is easy to be replaced when using it
· Standard cables that can be connected with all PLCs, domestic and
foreign, including Mitsubishi, LG, Rockwell Samsung, OMRON, etc.)

■ Model Selection
Common Interface Demension Mounting
Model Installation relay Point(s) Rated voltage
Input Output Input Output (W*D ㎜) method

S32C-NT NPN Connector Screw terminal DIN Rail


PANASONIC 32Point
5~24V DC 8 point Com. MIL-C-83503 7.62Pitch 174.0*70.0 (Channel)
AQZ202D (1a*32)
S32C-PT PNP 40Pin 40Pole

■ AQZ202D specifications (Ambient temperature 25 ) ■ Material/Specification


Item AQZ202D Case Modified PPO
Input voltage 30V Cover Polycarbonate
Input reverse voltage 5V P.C.B Epoxy 1.6t / 2oz
Power dissipation 300㎽ Applicable wire 1.25㎟ / MAX
Input Typical 1.4V Terminal Screw M3.5 X 10L
Operate voltage
Maximum 4V Screw torque 1.2N·m(12Kgf·㎝)
Minimum 0.8V Ambient temperature -10℃ ~ +50℃
Turn off voltage
Typical 1.3V

■ Applicable crimp terminal


Load voltae(Peak AC) 60V
Continuous load current(Peak AC) 2.7A
Output
Peak load current 9.0A
Power dissipation 1.6W
Turn on Typical 5.8㎳
Transper Switching time Maximum 10.0㎳
characteristics speed 0.2㎳
Turn off Minimum
time Typical 3.0㎳
■ How to replace a Relay
Total power dissipation 1.6W
I/O isolation voltage 2,500V AC
Country of origin JAPAN

SAMWON ACT CO.,LTD. 127


S32C Series (32 points)
Solid State Power Relay Board for systems frequently opened/closed requiring high reliability, long life and fast response

■ Dimension

■ Wiring diagram
* S32C-NT (NPN)

* S32C-PT (PNP)

128 Best Wiring Solution

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