1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Application Summary Lifting loads (Approximate)

VIEW B-B VIEW C-C Weights (kg)
VIEW D-D OSS 6.0" Sl.No
8 Component Component
5368 with Liners without Liners
A 3900 Throw* 1.25" & 1.50" A
10 1 Spider assembly 20,808 14,992
3400 Power 600 kW 2 Integral Mainshaft Assembly (Oversize) 49,379 37,088
D (4) 105 Anchor bolt holes
Speed
10 3 Top shell assembly 47,002 35,118
ASTM A36 Anchor bolts Shear bars 2 152 rpm
(Eccentric) 10 4 Middle shell assembly 60,883 43,602
*To be supplied at 1.50" throw 10
5 Bottom shell assembly 35,614 33,260
6 Eccentric assembly (Not shown) 6,627 N/A
7 Dust bonnet assembly (Not shown) 3,154 N/A

500
Typ
1800 Typ
B 8 Hydraulic cylinder assembly 7,131 N/A B
75 550 9 Countershaft assembly 1,811 N/A
Spider CL Static Loads on a Foundation

1000
Counter shaft CL

Typ
275 Crusher Assembly 262,470 kg
82

10 2
Stone weight 173,600 kg
E E 3 Total dead load 436,070 kg
3596 Dynamic loads on foundation (@2.53) Hz
Bottom shell 4
C Out of Balance Force (Base shear) 52.1 kN C
discharge H H

1319 Typ
Wedging slots CL Spider
D 55 opening
Out of Balance Moment 356 kN*m
for spider removal 68 Crusher Drive motor Inertial Load
Lif 2
CL Spider lube tin Crusher and Drive 259 kg*m
g

8
lu

°
Foundation Seismic Loads

90
gs 3
5
8 J J The seismic demand at the equipment mounting flange will be:
SECTION E-E 5068 1319 Typ Vertical (0.32 g) 1370 [kN]
D Horizontal (0.82 g) 3510 [kN] D

5070 Notes: Overturning Moment 7720 [kN*m]

2 1. All dimensions are in millimeters unless otherwise noted.

2. Crusher assembly mass does not include optional shear bars, mass of drive guard, countershaft extension assembly,

Clearance for maintenance

4704
motor, etc. Refer to respective drawings in IOM for these additional loads and anchor bolt layouts.
3. Estimated stone load assumes full crushing chamber with overhead material as indicated on elevation and a bulk

2127
density of 1.8 MT/m3. Actual loading dependent upon bin design, fill level and ore density etc.
E 4. Dynamic loads are the summation of forces and moments relative to the bottom surface of the crusher flange E
(foundation interface) and revolve about the crusher centerline at an eccentric speed of 152 rpm (2.53 Hz). It is the

40°
6640
responsibility of the engineer doing the foundation design to ensure that suitable design factors are applied to
account for soil conditions, impact loads (i.e. rocks falling), type of structure and influences of associated
equipment. Anticipated range of speeds must also be taken into consideration for structure model analysis. FLS
recommends a minimum of 25% is added to the listed dynamic loads as part of the foundation design as a safety
Spider lube CL VIEW A-A factor.
2080 to Crusher CL 5. Top shell should be positioned to crusher feed over spider arm. Top shell can be rotated in 15 increments.

1000
B B
2160 to Crusher CL A 6. Reference Crusher General Assembly 1000688681.
F 7. Use only certified prints for design installation F
1
SECTION F-F F 8. Minimum area for grouting, using epoxy grout per drawing 7.500234. Grouting of shell flange around full perimeter is
recommended for dust sealing and improved shell support.

1922
9. Supports which interface with all machined bosses must be level and in-plane to within 0.4mm

10. Allow for +10% casting tolerances.

Top of
G top shell 11. Provisions must be made for motor base to be adjusted to maintain proper vertical drive alignment ( 5 mm minimum
wear plates recommended).
G G
113
7°

800 12. Countershaft rotates counter clockwise facing crusher.

Minimum clearance
required to remove

1165
13. Space must be provided for the following auxiliary equipment which is part of the crusher system
2100 Standard a. Lubrication / Hydraulic skid, Oil coolers and Mantle relief valve / Accumulator assembly
2150 Oversized b. Barrel pump for spider bushing
Wedging slots 3 c. Inspection cart (By others).
for spider removal d. Drive motor, countershaft extension and drive guard assembly
Mainshaft

Center of F e. Dust seal Blower.

f. Mainshaft stand(s).
gravity 26 Refer to Crusher IOM for additional details.

To countershaft CL
150

H 4 14. See Lube and Hydraulic Schematic for all supply oil and drain requirements, H

2220
as well as skid proximity. Customer to provide protection around all lubrication
SECTION H-H and hydraulic lines. Refer to the connection schedule for specifications.

128
15. For complete utilities requirements refer to FLS electrical package.
Center of
2164

9 gravity 16. Allow for 1 to 6 gradient in piping to drain to lubrication unit tank.
220

Bottom shell

780
J 11 mounting J
flange
(Top of grout)
9 RRCN MADA 17 Jan 2022 Revised as marked 9

752
8 RRCN DPIER 02 Aug 2021 Revised as marked
3 8
2
Typ 30 Shear bar 3 7 RRCN DPIER 23 Jun 2021 Revised as marked 7
for base clearance

(3) Observation 12 Rotation

Typ Material : ASTM A36
End of Countershaft

z20 ports 6 RRCN DPIER 23 Jun 2021 Revised as marked

End of Motor shaft

6
3 65

1500
5 8 5 RRCN DPIER 07 Jun 2021 Revised as marked 5
377.5

K K
Crusher CL 4 RRCN MADA 24 May 2021 Revised as marked 4
4 SECTION J-J
(4) M90 ASTM A36 No comments 3 RRCN DPIER 21 May 2021 Revised as marked
Anchor Bolts 3
6 2 SIMU MADA 21 Apr 2021 Revised as marked
A 2
Non shrink Epoxy grout 2400 2 2450
CERTIFIED 1 SIMU MADA 23 Mar 2021 Initial Release
per 7.500234 (By others) 105230-RP-P0002-40467-006 900
Rev. Drawn Appr. Appr. Date Specific Description of Change
3850
Grip

As cast Crusher Lang

110

AUS01PCH.JRojas 23 de febrero de 2022

1
90

mounting flange Minimum distance required to C C Rev.:

L L
(Top of grout) remove countershaft assembly Scale: 1:1 Assembly drawing
MANTOS COPPER
220
5

X
Grout

MANTOVERDE DEVELOPMENT PROJECT

50

PO No : 105230-PO-0002 Foundation load and clearance requirements

PO Description : PRIMARY CRUSHER Gyratory crusher, TSU, 1400 x 2100

8 Shear bar 2 Mat.: N/A Weight: N/A Welds: N/A Based on: N/A ISO-A
FLS CONTRACT No : 9232512216 Unless otherwise specified, adhere to General Workshop Instruction No: 1000024420 Replacing: N/A Sheet 1 of 2
M Property of FLSmidth A/S. This drawing contains confidential, proprietary, and/or trade secret information of FLSmidth A/S. This drawing and/or M
Package Engineer Date 7 6 2 Ausenco Doc. No : 105230-RP-P0002-40467-006 the information contained therein, may only be used for the limited purposes of evaluating proposals or installing, operating or maintaining
Embedded Sleeve FLSmidth® equipment. Disclosure, distribution, duplication, modification, or other use of this drawing and/or the information therein is not
(By others) 3 AUS01PCH.REscudero February 24, 2022

EQUIPMENT NAME : PRIMARY CRUSHER permitted without the prior written permission of FLSmidth A/S. © FLSmidth A/S. All rights reserved.
200 500 30 Typ No.: Content
EQUIPMENT TAG No : 2310-CR-001 1000688682 Rev.:
9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A1-H
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1252
A SECTION N-N A
N
DETAIL Q

N8

B B
N7
M

40
VIEW K-K

e e&
Top of top shell CL Crusher
3 wear plate

l lin lin
C C

OiL Air
C

CL Crusher
471
60
D 227 D

°
452

2080
E from Crusher CL E
N1
Q
N5 N6 N L

DETAIL G
F F
CL Countershaft Top shell
seal arrangements
5848

G M 90 5368 G
Lower seal plate
Seal plate

3
9 Top of top shell

60°
wear plates
P

50
59
N9
H H

Shelf angle
I L125x75x12 I

CL O
5368 with anchors
(By others)

il li
5068 50

ne
P 5668
L
J R Lugs shown out J
of position

K K

VIEW P-P

K N5 90 N6 860 K VIEW R-R

L L

SECTION L-L SECTION M-M

270

M M
249

CL Countershaft

N4 N9

N N
N2 N3
CL Crusher

CL Crusher

332
240

190
O As cast crusher As cast crusher O
Connections mountingflange mountingflange
No. Size Type Description Qty (Top of grout) (Top of grout)
N1 1/2" NPT Spider Lube 1
N2 1" NPT Oil inlet upper eccentric bushing 1
P P
N3 2" NPT Oil inlet outer eccentric bushing 1
N4 1 1/2" NPT Air line 1
Mat.: N/A Weight: N/A Welds: N/A Based on: N/A ISO-A
N5, N6 3/4" NPT Oil inlet countershaft 2 Unless otherwise specified, adhere to General Workshop Instruction No: 1000024420 Replacing: N/A Sheet 2 of 2
Property of FLSmidth A/S. This drawingcontains confidential, proprietary, and/or trade secret information of FLSmidth A/S. This drawingand/or
N7 2" SAE Oil inlet Inner eccentric bushing 1 the information contained therein, may only be used for the limited purposes of evaluatingproposals or installing, operatingor maintaining
Q FLSmidth® equipment. Disclosure, distribution, duplication, modification, or other use of this drawingand/or the information therein is not Q
permitted without the prior written permission of FLSmidth A/S. © FLSmidth A/S. All rights reserved.
N8 3" SAE Oil inlet Hydraulic line 1
No.: Content
N9 6" ANSI Oil return line 1 16 1000688682 Rev.:
9
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