Technical Complaince Sheet Revised on 10 June 21

Pump Type Dewatering Pump

Pump Model BHMa120, Single stage, Self Water lubricated Pump
Pump tag number PHD-PM-V001 to PHD-PM-V003
OA number H07720A501
Client Cochin Shipyard Limited
Contractor L&T Construction
Project The New Dry Dock Project at Cochin Shipyard Limited

Sr.No Instruments Volume 7 - Control and Networked Systems Specification OEM Specifications

Speed Sensor type- Proximity type

1 Speed Sensor & Converter
Sensor Power Supply-24 VDC
IP - IP67
Specification not available in the document
Sensing Range - up tp 8 mm
Converter Output- 4-20 mA
Converter Power supply - 230 VAC

Type -Loop Power Velocity Transducer 4-20mA

2 Vibration Sensor
Power Supply - loop powered 24 VDC
Sensing Element - PZT,Shear
Specification not available in the document
IP-IP68
Output-4-20 mA
Sensor Rangr- 1IPS(0-25 mm/sec)

Sensor Type- Proximity

3 Reverse Rotation Switch
IP- IP67
Sensing range- 0-3 mm
Specification not available in the document
Power Supply-24 VDC
Indicator Power Supply-230VAC
Output - Potential free relay contacts.

4 RTD Pt-100 sensor complying to IEC60751,3 wire RTD. Type of sensor- Pt100 3 wire RTD complying IEC60751.

7 - 6.10 Local Junction Boxes

5 Junction Box
1.Junction boxes are only to be used where an essential requirements has
been identified such as the termination of local instrumentation. All other
cabling between equipment shall be continuous without cable joints.
2.Junction / terminal boxes for indoor applications shall be of high impact
resistant polycarbonate and
3.shall have a minimum protection rating of IP55 in accordance with the 1. Confirmed
requirements of IS/IEC 60529, when assembled as a complete unit. 2.Confirmed for High Impact resistance polycarbonate junction box.
4.Junction / terminal boxes for outdoor applications shall be of either die 3.IP Protection -IP 66 accordance with IS/IEC 60529
cast aluminium (the lid screw fixings being located outside the seal) or 4. Not applicable as Junction box inside installation.
alternatively stainless steel construction (grade 316, 1.4401) and shall have 5. Confimed.
a minimum protection rating of IP65 in accordance with the requirements of 6.Confirmed
IS/IEC 60529, when assembled as a complete unit.. 7.Confirmed.
5.Terminals of circuits of different voltage groups shall be segregated,
numbered in correspondence with the terminal box drawings, and have
protection to at least IP2X or equivalent to minimise the risk of electric
shock due to unintentional contact with live parts.
6.Methods of fixing in position and glanding of cables shall not compromise
the IP classification of the junction / terminal box.
7.All junction / terminal boxes shall be identified by a screwed or riveted
engraved label.

1.Noted and confirmed

6 Instrument Cable
2.PVC Type C will be given
Since armoring is provided the insulation type should be as per IS 1554 as recommended by
DESCRIPTION
BIS and not as per IS 694 (IS-694 standard covers general requirements of single and multicore
STANDARDS
flexible cables/cords with rigid as well as flexible annealed bare/tinned copper)
1.Conductor: Stranded annealed tinned copper conductors of electrolytic
3.PVC FRLSH will be given
grade copper. As per IS 8130.
Since armoring is provided the inner and outer sheath should be as per IS 1554 as
2.Insulation:Polyvinyl Chloride Compound, Type C as per IS 694.
recommended by BIS and not as per IS 694 (IS-694 standard covers general requirements of
3.Inner & outer sheath: PVC, FR-LSH as per IS 694.
single and multicore flexible cables/cords with rigid as well as flexible annealed bare/tinned
4.Pairs: Two insulated conductors shall be uniformly twisted together
copper)
toform a pair.
4.Noted and confirmed.
5.Conductor/Insulation Resistance Test: As per IS 8130
5.Noted and confirmed
6.Shield: Shield shall be aluminium backed polyester tape bonded together
6 Noted and confirmed.
with the metallic side down in contact with a 0.5mm2 tinned copper drain
7.Noted and confirmed
wire.
8.As per BS EN 50288-7 and IS 1554 as recommended by BS and BIS for armored cables and
7.Armour: Galvanised Round Steel Armoured (where required)
not as per IS 694 (IS-694 standard covers general requirements of single and multicore flexible
8.Core Identification: As per IS 694
cables/cords with rigid as well as flexible annealed bare/tinned copper)
9.Colour coding:As per IS 694
9.As per BS EN 50288-7 and IS 1554 as recommended by BS and BIS for armored cables and
not as per IS 694 (IS-694 standard covers general requirements of single and multicore flexible
cables/cords with rigid as well as flexible annealed bare/tinned copper)

1.Noted and confirmed.

7 Instrument Cable
1.Conductor: Triad Stranded annealed tinned copper conductors of
electrolytic grade copper. As per IS 8130.
2.Insulation:As per IS 694.
3.Inner & outer sheath: : PVC, FR-LSH as per IS 694
4.Triads:Three insulated conductors shall be uniformly twisted together
toform a Triad
5.Armour:Galvanised Round Steel Armoured (where required)
2.PVC Type C will be given
Since armoring is provided the insulation type should be as per IS 1554 as recommended by
BIS and not as per IS 694 ( (IS-694 standard covers general requirements of single and
multicore flexible cables/cords with rigid as well as flexible annealed bare/tinned copper))
3.PVC FRLSH will be given
Since armoring is provided the inner and outer sheath should be as per IS 1554 as
recommended by BIS and not as per IS 694 (IS-694 standard covers general requirements of
single and multicore flexible cables/cords with rigid as well as flexible annealed bare/tinned
copper)
4.Noted and confirmed
5.Noted and conirmed.
 7 - 8.7.4 Level Switches
1. Noted and confirmed
1. Level switches shall generally be of the float type with an external casing.
2.Noted and confirmed
The coupling between the float and electric switch shall be without any
3. Noted . The level Switch rating is 40VA for 24 VDC at 1.66Amp. For current application of
stuffing box.
8 Level Switches the level switch, contact 40 VA rating is found suitable by design. The 24VDC which will be
2.These instruments shall be used either for direct signalling or for trip
routed though the level switch , it is capable to hold the coil voltage of the auxiliary relay
operation.
installed in PLC panel.
3.Sealed electrical contacts shall be provided for a minimum rating of 2A at
240 V A.C. and/or of 2A at 24 V D.C.

7 - 8.7.5 Level Indicators: 1 & 2 confirmed for Reflex type level gauge .
1.Level glass or magnetic type shall generally be used; as alternative, level 3. This level gauge is reflex type having tempered borosilicate gauge glass complying with Vol
glass transparent or reflex type can also be used. (Specification of 7, 7-8.7.5. However transperent glass is not applicable as applicable media is not
instruments to be developed during detail design)... dirty/coorosive/opaque.
9 Level Gauges 2.Level gauge glasses shall be of the heavy duty reflex type. 3.Transparent 4 Noted.
level glasses shall be used for opaque, dirty or corrosive liquids as well as for 5.Noted
interface service. Transparent levels shall have no illuminator unless 6.Noted and confirmed.
explicitly demanded by the particular application.
4.Where the measured medium is subject to freezing, the level assembly
shall be trace heated and lagged.
5.Under no circumstances shall glass tube gauges be used.
6.Isolation shut-off valve, ball type, shall generally be fitted on level glasses.

1.Type:Gas (N2) filled, case compensated in accordance with SAMA Cl. III B ,Capillary type.
2.Mounting :Surface.
3.Switch Type :2 SPST.
10 Temperature Gauges Specification not available in the document
4.Accuracy :+-1%FSD
5. Repeatability : +-0.5 % FSD
6.Case material:SS316 bayonet type bezel.

1.Type:Flow rate indicator

2.Scale length :Approx. 4”
3.Tube material: Monel (400)
11 Flow Indicator Specification not available in the document
4.Protection: IP 67
5Accuracy: ± 3% FSD
6.End connection: 1” BSP F

7 - 8.6 Pressure Instruments

1.Pressure and differential pressure instruments shall be rated to withstand
without damage the maximum design pressure (including allowable
overpressures) for the associated equipment/system.
2.Pressure instrument calibration ranges/scales shall typically be selected
such that the normal operating pressures fall within the middle third of the
range/scale however, the ranges/scales must cover the set pressure (plus
accumulation) of relief valves protecting the associated piping/vessel.
3.Differential pressure instruments shall be capable of withstanding (without 1.Noted and confirmed
damage to calibration) the relief valve set pressure (plus accumulation) on 2. Noted
one side of the device, with the other side of at zero pressure. 3.Not applicable in present installation.
12 Diiferential Pressure gauge 4.Transmitters shall be equipped with an integral LCD readout to indicate 4. Not applicable
the process variable. Indication shall be in the same engineering units and 5. Not applicable. As supplied instrument is differential pressure gauge not transmitter.
range as the transmitter. Pressure transmitter heads shall not be immersed, 6. Noted. The standard unit for differential pressure gauge is kg/cm2. This instrument is used
sensing elements may require immersion. for across strainer differential pressure not for water level gauge.
5.Transmitters shall have a base accuracy of +/- 0.025% of span (or better),
including repeatability.
Transmitter outputs shall be linear. The transmitter shall provide a 4-20mA
(loop powered) output
6.The standard units for pressure and differential pressure instruments shall
be Barorkg/cm2, as applicable. Pressure instruments used for the
measurement of water level shall be calibrated in meter of water gauge
(mH2O).

1.Type : Flapper
2.PRESSURE ELEMENT:BELLOW
3.SWITCHING ACCURACY: MAX UP TO 1%
13 Flow Switch Specification not available in the document
4.REPEATABILITY: +-2% OF FSR
5.SWITCH TYPE: Micro switch, 2 SPDT
6:SWITCH DIFFERENTIAL:Fixed

1.Noted and confirmed

2.PVC Type C will be given
Since armoring is provided the insulation type should be as per IS 1554 as recommended by
DESCRIPTION
BIS and not as per IS 694 (IS-694 standard covers general requirements of single and multicore
STANDARDS
flexible cables/cords with rigid as well as flexible annealed bare/tinned copper)
1.Conductor: Stranded annealed tinned copper conductors of electrolytic
3.PVC FRLSH will be given
grade copper. As per IS 8130.
Since armoring is provided the inner and outer sheath should be as per IS 1554 as
2.Insulation:Polyvinyl Chloride Compound, Type C as per IS 694.
recommended by BIS and not as per IS 694 (IS-694 standard covers general requirements of
3.Inner & outer sheath: PVC, FR-LSH as per IS 694.
single and multicore flexible cables/cords with rigid as well as flexible annealed bare/tinned
4.Pairs: Two insulated conductors shall be uniformly twisted together
copper)
14 Instrument Cable toform a pair.
4.Noted and confirmed.
5.Conductor/Insulation Resistance Test: As per IS 8130
5.Noted and confirmed
6.Shield: Shield shall be aluminium backed polyester tape bonded together
6 Noted and confirmed.
with the metallic side down in contact with a 0.5mm2 tinned copper drain
7.Noted and confirmed
wire.
8.As per BS EN 50288-7 and IS 1554 as recommended by BS and BIS for armored cables and
7.Armour: Galvanised Round Steel Armoured (where required)
not as per IS 694 (IS-694 standard covers general requirements of single and multicore flexible
8.Core Identification: As per IS 694
cables/cords with rigid as well as flexible annealed bare/tinned copper)
9.Colour coding:As per IS 694
9.As per BS EN 50288-7 and IS 1554 as recommended by BS and BIS for armored cables and
not as per IS 694 (IS-694 standard covers general requirements of single and multicore flexible
cables/cords with rigid as well as flexible annealed bare/tinned copper)

1.Noted and confirmed.

2.PVC Type C will be given
Since armoring is provided the insulation type should be as per IS 1554 as recommended by
BIS and not as per IS 694 ( (IS-694 standard covers general requirements of single and
1.Conductor: Triad Stranded annealed tinned copper conductors of
multicore flexible cables/cords with rigid as well as flexible annealed bare/tinned copper))
electrolytic grade copper. As per IS 8130.
3.PVC FRLSH will be given
2.Insulation:As per IS 694.
Since armoring is provided the inner and outer sheath should be as per IS 1554 as
15 Instrument Cable 3.Inner & outer sheath: : PVC, FR-LSH as per IS 694
recommended by BIS and not as per IS 694 (IS-694 standard covers general requirements of
4.Triads:Three insulated conductors shall be uniformly twisted together
single and multicore flexible cables/cords with rigid as well as flexible annealed bare/tinned
toform a Triad
copper)
5.Armour:Galvanised Round Steel Armoured (where required)
4.Noted and confirmed
5.Noted and conirmed.