Internal use only ee. HaskoningDHV Motor Starting Equipment (MCC’s) General Requirements 7-7. — Introduct n This section describes the general requirements for the Motor Starting Equipment. The electrical installation motor starting equipment to be provided cannot be specifically provided without reference to the other sections of this Specification, 7-7.2 Power Supplies The electrical supply for the control system equipment shall be derived from the substation LV generator backed switchboards. The following voltages are available on site: + 415V, 3ph+N phase, S0Hz (from LV switchgear) + 240V, 1ph+N phase, SOHz (from LV switchgear) © 3.3kV-2 phase SOHz (from HV-ewitchgear}- Control and networked systems shall be fed from dedicated Distribution Boards, Refer to electrical specification and drawings for details. 7-7.3 Overriding Requirements ‘The optimum solution shall be provided with the following features: Commonality of equipment throughout Reduced requirement for spares holding Consistent operating philosophy Provision of common provisions for both monitoring and control 7-74 Type of Starter This specification covers the following Motor starter types: DitectOn Line (DOL) = StatDelta + LVSoft-Start + LV Variable Speed Drive + HvSoltSiad. ‘The Contractor can select the implementation of either intelligent or conventional (hard-wired) motor starter types, However VED and soft starts mentioned in SLD shall be strictly followed. 7-7.5 MCC Requirements Each Motor Control Centres (MCCs) shall be installed in separate cabinets. 01 octoser 2017 Volume 7 Cantzl ana Networcd Systoms Specfcaton eeInternal use only Y Royal HaskoningDHV ‘Asa minimum requirement, the MCC equipment shall * The LT MCCs shall be provided with internal separation in accordance with the requirements of IEC 60439-1 Form 4 Type 1 or 4, + Use electrical components which provide protection to at least IP2X or equivalent to minimise the risk of electric shock due to unintentional contact with live parts, * For indoor location, LV MCC enclosure shall have minimum degree of protection - IP 52 (as per IS/IEC_ 60528) and for outdoor location, the MCC enclosure shall have minimum degree of protection - IP 65 (as per IS/IEC 60529). Indoor HT-MCC-enclosures-shall_have-a-minimurs. dagree-of protection —IP-4X {as par ISHEC 60529} + Use current limiting overcurrent protective devices such as HRC fuses and current-imiting circuit breakers etc. for which verifiable engineering data is available to confirm / support their current limiting ability, + Use motor starting and overcurrent protection devices which work in combinations which can be demonstrated to provide Type 2 coordination as defined by IEC 60947 However soft starter and \VFD mentioned in SLD shall be followed, * Use Intelligent motor protection relays with suitable CT's for starting with backup HRC fuses or alternative adopt the manufacturers requirements for VVVFO / Soft start technology as described elsewhere, * Be rated for the required fault level and have appropriate certification, * Use type tested enclosures (certified by an appropriate recognised independent testing authority) to establish their ability to contain and control the effects of internal arc faults, * Be fitted with an adequately sized earth bar which shall run the full length of each starter or ‘compartment, * Be designed and built with a suitable panel plinth to support the panel firmly, reflecting the ‘construction of the pump station building floor and incoming cable duct locations, * Be uniform in appearance and of identical height and depth where possible. + Have cableways provided as part of the suite of panels as required, * Each control wire shall have/be identified by unique number system, + Each terminal block shall be unique identified by a number. The panels shall generally be floor standing. The plinth framework shall be designed and built to support the panel firmly, reflecting the construction of the floor and incoming cable routes. Internal enclosures shall be of folded sheet steel construction, welded and bolted together to form ‘composite units and constructed from sheet steel having a minimum thickness of 2mm and be electrolytic coated with zinc having a minimum thickness of 2,5 microns. Floor standing enclosures shall feature a preferably 200mm plinth with removable panels to provide access to the underside of the panel gland plates. The enclosure shall be suitably painted, the final colour shall be agreed with the Engineer. 01 octoser 2017 Volume 7 Cantzl ana Networced Systoms SpecfcatonInternal use only ee. HaskoningDHV Unless stated otherwise, panels shall be built to form a multi-cubicle assembly which allows for separation and segregation of different functional units and voltages. Doors and covers shall be fitted with gaskets and be sufficiently rigid to prevent distortion and the ingress of water and dust. Hinged doors shall open to not less than 110 degrees and movement shall be limited by appropriate restrainers to prevent damage to, or inadvertent operation of adjacent equipment. The panel body and the enclosure doors shall have earthing studs to facilitate the earthing / bonding of the panel door to the panel enclosure. In addition, the panel body shall have an external earthing stud to facilitate the earthing / bonding of the panel to the site equipotential bonding system there will be a continuous earth bar, which are further connected at both end of the panel ‘Components, other than door mounted equipment and main isolators shall be located on a separate removable mounting plate which, when removed, shall not expose bare live conductors. All door mounted components shall be arranged in a logical and aesthetic manner with operator controls, instruments and indicators located at a height convenient for the operator. ‘All pushbuttons, indication lamps, key switches, selector switches, isolators etc. shall have a suitable descriptive engraved label which shall be mechanically fixed (gluing is not acceptable), ‘Components shall be secured in such a manner that the method of fixing facilitates easy replacement, As far as is practicable all indicating lamps, instruments and controls shall be of the same manufacturer and style, to provide uniformity of appearance and to facilitate maintenance. Externally visible equipment shall be flush mounted with minimum projection and be fixed securely to the front panel or other members, Internal equipment shall be secured to DIN or G rails to the appropriate international standards. All fixings shall incorporate shake-proof washers or other vibration-resistant fastenings. Fuses, terminal blocks and each item of equipment shall be readily identified by clearly visible labels. The arrangement of switches, lights, instruments etc, shall be as neat and as near symmetrical as possible, Where forced ventilation is required, as a minimum the fans should be provided with suitable overcurrent protection devices) and be supplied with intake filters which can be replaced safety without having to shut down the MCC, ‘The motor starter panels shall facilitate top and bottom cable entry to suit the incoming cable route and voltage segregation requirements. ‘A document pocket, large enough to contain one set of drawings, shall be provided within the switchboard, 01 octoser 2017 Volume 7 Cantzl ana Networced Systoms SpecfcatonInternal use only Y Royal HaskoningDHV Each motor starter panel shall be furnished with an independent emergency stop function which shall be implemented using a safety certified control relay. The Contractor shall determine the required performance level for the emergency stop system in accordance with ISO 62061 or ISO 13849 or other approved specified standard, The motor starter emergency stop systems shall generally be designed to achieve a SIL 2 rating (minimum) in accordance with ISO 62061 / IEC 61508 or a required performance level of ' in accordance with ISO 13849. One emergency stop pushbutton (push to activate, pull to release) and one emergency stop reset Pushbutton shall be fitted in the control fascia of each of the MCC panels in addition to an Emergency Stop System active lamp. Two sets of remote terminals shall be provided to allow two emergency stop pushbuttons and associated reset pushbuttons to be connected, one at a suitable location adjacent to ‘each pump (if practicable) and one located on the control system control console in the main control room (2s required). Each motor starter panel shall have the facility to start and stop the pump via pushbuttons on the panel fascia or select remote operation. When selected to remote operation the equipment shall assume control from the Pumphouse Control System. The fascia of the MCC enclosure shall be furnished with indication lamps and analogue ammeters and where applicable VWVFD or softstarter interface as required to enable the status of the starter to be established and safely operated. Each Motor Starter panel shall provide outgoing and incoming sequence and control connections. These shall typically include, but not be limited to: [ougaing Faull and status signals (number as required to be agreed) Incoming (remote control_| Start Command signals): ‘Stop Command Emergency Stop and emergency stop reset Command Incoming / Outgoing Intelligent switchgear / starter communication link (as applicable) 7-7.5.1 Control Circuit The control circuit supply for starters and contactor feeders shall be derived within each cubicle, or alternatively a separate external supply for the control circuits shall be provided. The line voltage shall be suitable for the control circuit and connected via a fuse/MCB for phase connections, The neutral shall be connected via a link. The operating voltage of the control circuits shall not exceed 110V AC derived from a double wound transformer having one end of the secondary winding earthed This requirement shall be ensured by contractor Individual control circuit supplies shall be provided for each motor starter and contactor feeder. All control circuits and bus wiring must be configured to allow isolation of each section of busbar. 01 octoser 2017 Volume 7 Cantzl ana Networced Systoms SpecfcatonInternal use only ee. HaskoningDHV 7-752 Auxi ry Contacts ‘The minimum requirement shall be for two contacts closed when contactor is closed and two contacts closed when the contactor is open, each to be wired to outgoing terminals. 7-7.5.3 Internal Wiring and Marking MCC shall be complete with all internal wiring and ready for Purchaser's external cable connections at the ‘outgoing terminals. All inter-modular wiring within the MCC for control and interlock loopings shall be carried out by the MCC-manufacturer. Al control wiring inside the MCC shall be carried out with 1200 / 650 V Grade FRLS PVC insulated wires of grey colour. Minimum size of conductor for power circuits shall be 2.5 sq. mm copper or 6 sq. mm aluminium conductor material Al control wiring except CT secondary wiring shall be carried out with minimum 1.5 sq. mm copper conductor. CT secondary wiring shall be carried out with 2.5 sq. mm copper conductor. All wiring shall be securely fixed and neatly arranged to enable easy tracing of wires. All terminal blocks and wires shall be tagged for identification in accordance with IS 5578 and IS 11363. All wiring for external connections shall be brought out to the individual terminals on a readily accessible terminal block. All terminal blocks shall be shrouded or provided with transparent covers. All unused ‘contacts shall be wired to terminal block. Clamp type control terminal blocks shall be provided for outgoing control cables. Minimum 20% or 4 nos. spare terminals shall be provided for future use. Control terminal block of different voltages shall be separated by means of an insulating barrier. Power terminals, if of busbars, shall have terminal holes and fitted with cable lugs and bolts suitable for the cables specified. 7-7.5.4 LV Switch - Disconnector MCC enclosures shall be provided with Circuit Breakers preferably MCCB's, which is decided by contractor at detail design with door mounted operating handles and shall be arranged such that they are mechanically interlocked with their compartment doors when closed. Isolators shall have the facility to accept a padlock having a shackle of preferably 30mm x 6mm with facilities for padlocking in the OFF position. MCCB's shall be two position (ON / OFF) type, heavy duty load break, quick make and break type complying with the requirements of IS 13947 Part-3 and suitable for front of board operation. Switch disconnector for switch disconnector fuse shall be of minimum AC 22 category and switch disconnector for motor starter feeder shall be of AC 23 category(Most of the MCC suppliers would be using MCCB) All live terminals on the Switch disconnector (MCCBYSDFU) shall be adequately shrouded to prevent accidental contact and danger to the personnel, MCCB's shall be rated for 125% of circuit full load current with minimum rating of 25Amps. 01 octoser 2017 Volume 7 Cantzl ana Networced Systoms SpecfcatonInternal use only Y Royal HaskoningDHV Height of operating handle of MCCB's in MCC shall be between 300mm and 1800mm from the bottom of base frame of MCC. ‘Switch disconnector shall be provided with 1NO+1NC auxiliary contacts. Breaker (MCCB) MCCB’s shall be 3 pole or 4 pole conforming to as IS-13947 (Part 2) and as per requirement. MCCB's shall have thermal overcurrent and magnetic short-circuit adjustable releases. In case of motor loads, the overload and short circuit characteristic shall be selected to avoid minimum tripping during starting. 7-7.5.7 LT Motor Protection Circuit Breaker (MPCB)- MPCB's shall conform to IS-13947(Part 1,2& 4) and shall have the short circuit breakingcapacity as called for. MPCB's shall provide overload, short circuit & single phasing protection. MPCB's shall have 1NO + 1NC integral auxiliary contacts and 1NO + 1NC short circuit signalling contacts. 7-7.5.8 LT Fuses Al fuses shall be non-deteriorating high rupturing capacity, link type mounted in suitable fuse carriers or fuse bases, conforming to IS 13703 Fuses for motor feeders shall be properly coordinated with overload relay so that they do not operate- during starting of the respective motors and shall provide adequate protection for all feeder components. For switch fuse feeders, the rating of the fuse, if not specified, shall be same as that of the switch rating, Fuses shall be provided with operation indicators and it shall be possible to change fuses with the circuit live, All fuses in control, indication and metering circuit shalll be HRC, link type. Insulated fuse pulling handles shall be supplied for each size of fuse with the MCC, 7-75. LT Contactors Contactors shall be magnetic, air break type generally as per IS 13947 Part-4 suitable for Type 2 co ordination, Al power contactors shall be rated for 125% of feeder full oad current. Minimum rating shall be not less than 9 Amps. 01 octoser 2017 Volume 7 Cantzl ana Networcd Systoms Specfcaton erInternal use only Y Royal HaskoningDHV Contactor coils shall operate satisfactorily and drop OFF at voltages as given in IS 13947 Part-4 Power contactor's making and breaking capacities shall be suitable for AC3 / AC4 categories of duty as per IS 13947 (Part- 4), unless the contactors are required for special duty, in which case, they will be suitably derated, For AC3 duty making capacity shall be minimum 10 times rated current and breaking capacity shall be minimum 8 times rated current. For AC4 duty making capacity shall be minimum 12 times rated current and breaking capacity shall be minimum 10 times rated current. All power contactors shall be provided with 2 Normally Open (NO) and 2 Normally Closed (NC) auxiliary contacts; preferably, convertible from NO to NC and vice versa. The auxiliary contacts shall be rated for minimum 5 amps at 240V AC and 1.3 Amps at 110V DC (Inductive load). All contactor coils to be suitable for tropical climatic conditions. Insulation Class for Coils - Class 'H. Reversible contactors shall be electrically and mechanically interlocked. Al the terminal shall be shrouded such that they offer protection against finger contact as under IP 20 degree of protection. 7-75.10 LT Bimetal Relays Not required, Considered Soft starter / VED. AL bimmat lead relays shall be of hand reset type with at least one NO and one NC contact with reset type push buttons, ed on door such that it shall be possible to reset the O / L relay with door closed, ‘Overload relay for applicatioi heavy duty starting with long acceleration time shall be adjustable saturable type of CT operated relay. All bimetal relays shall have built-in single phasing pr ‘compensation (Its available with all rages, smaller size to bigger size). feature and ambient temperature Range of bimetal relays shall be generally 70% to 110% of circuit full load current. 7 -7.5.11 LT Motor Protection Relays Not required, Considered Soft starter / VFD. specifically called for, micro-processor based motor protection relay in addition to overload relay shall at fovided. Motor protection relay shall have following bare minimum features:- © Thermal over Ta + Overcurrent + Earth fautt + Locked rotor protection * Current unbalance (negative sequence) Apart from this all motor protections as per |S, CEA & state regulations shall be ensil design detailed 7 -7.5.12 Indicating Lamps All panel mounted indication lamps shall be extra low voltage not exceeding 24V operation: either supplied from a control circuit transformer and independently fused, or alternatively the lamps shall be of the integral-transformer type (It is mentioned that control supply shall be 110V). The bulbs shall be replaceable from the enclosure door without having to open it. Ultra-bright LED type bulbs shall be used. 01 octoser 2017 Volume 7 Cantzl ana Networcd Systoms SpecfcatonInternal use only Y Royal HaskoningDHV The colour of indicating lamps shall normally be the following and as applicable unless otherwise specified: + Red-Feeder ‘ON’ Green - Feeder ‘OFF’ White - Trip Circuit Supervision’ Amber - Auto Trip White -'Spring Charged’ 7-75.13 Current Transformers Current Transformers shall conform to latest edition / amendment of IS 2706. The design and construction shall be sufficiently robust to withstand thermal and dynamic stresses due to maximum short circuit current, available at the point of installation of current transformer. Secondary terminals of the C.T. shall be brought out suitably to a disconnecting / shorting link type terminal block which will easily be accessible for testing and external connections. Terminals shall be marked in accordance with IS 2705. A name / rating plate as per IS 2705 shall be provided on each current transformer which shall be easily readable after opening the door. Current transformers shall preferably be capable of being left open on the secondary side with the primary circuit carrying rated full load current without overheating or damage. 7 -7.5.14 Control Transformer ‘The operating voltage of the control circuits shall not exceed 110V AC derived from a double wound transformer having one end of the secondary winding earthed. Normally Common Control transformer with 100% Standby shall be provided in all motor control centres Unless specified otherwise Control transformer shall be double wound, air cooled type with one leg of secondary earthed unless otherwise specified Control transformers to be capable of withstanding secondary short circuit for not less than 1Sseconds. VA rating of the Control transformer to be adequate to supply about 150% of the control loads of the MCC. Voltage regulation of the Control transformer shall be limited to 4%. The control transformer shall be provided with easy changeover arrangement for feeding the complete bus from either transformer or independently. ‘The control transformers shall have + 2.5 % and + § % tapping on primary side, 7-75.15 Control & Selector Switches Control and selector switches shall be of rotary type, provided with suitable nameplate engraved with switch operating positions. Breaker control switch shall be of pistol grip type spring return, with position indicator, sequence interlock and normal after closing (NAC) contact (when specifically called for). Selector switches shall have stay put positions with oval handle, 01 octoser 2017 Volume 7 Cantzl ana Networcd Systoms Specfcaton 8Internal use only Y Royal HaskoningDHV 7 -7.5.16 Instruments & Relays All relays and instruments shall be flush mounting type. The instruments shall preferably be of the rectangular shape and shall have adequate scale length, Protective relays shall be in accordance with the protective scheme specified. All relays and instruments shall be mounted in a dust-light, damp proof, {ropicalized cases. Instruments and relays shall be able to withstand a high voltage test of 2000 volts (rms) for one minute. Wherever possible, metering instruments and relays shall be drawout type. Minimum size of indicating instruments will be 96 mm sq, for incoming feeders. Indicating instruments for outgoing feeders may be 72 mm sq Relays shall be micro-processor based numerical type or electromechanical type as specified, Electro- Mechanical type relays shall be provided with hand reset type mechanical operation indicator of direct acting type or fitted with an auxiliary unit, where required. The auxiliary unit shall be shunt reinforcing, shunt seal-in or series seal-in type, as specified. It shall also be provided with minimum two pairs of set, hand or combined self and hand reset type contacts, as specified. C.T, secondary rating and current setting range of relays shall be as specified in the drawing. 7 -7.5.17 Indicating/Recording Instruments, All indicating instruments shall be of industrial grade ‘A’ accuracy, suitable for flush mounting and in accordance with 1$1248, Selector switches to be provided for ammeters and voltmeters as required. Kilo- watt hour meters shall be in accordance with IS 722, suitable for flush mounting. Ammeters for motor feeders shall have an extended suppressed scale up to six times the rated current (e.g, 0-5/30). Where ‘specified, these can be a part of combined metering and protection module, 7-7.5.18 LT Push Buttons Push buttons shall be provided on front door, Emergency Stop Push Button - with stay put feature, (preferably lockable) with mushroom head, Reset Push Button - for handeresetting Start Push Button - Shrouded type spring return (to be provided only if called for). Colours of the push buttons shall be as per EN60204 ‘The switches and push buttons shall conform to utilization category AC 11 / DC 11 as per IS 6875. The contacts shall be rated to make, break and carry inductive current of 5 amps at 415 V AC and 1 Amp at At 220 VDC. 7-75.19 Miniature Circuit Breakers (MCB) MCB shall conform to ISHIEC 608898. It shall be provided with overload and short circuit protective devices in heat resistance housing. ‘Type test certificate for short circuit rating and current time tripping curve shall be furnished as part of the technical file. apne! ct oxo 2017 Velune7—cantl ana Netra Sytie Speen o mrInternal use only Y Royal HaskoningDHV 7 -7.5.20 Voltage Transformer Not applicable for LV MCC panels. The V.T. shall be mounted on a voltage sides, shall be so arranged th withdrawn. ble carriage. Shutters with padlocking facility, provided on high live orifices are automatically closed when the V.T. is Neutral point of the star connected VT, both on the primary an dary sides shall be earthed, Mechanical interlocking arrangement shall be provided so that the access possible, only when the V.T. is fully withdrawn, high voltage fuses is ‘The VTs shall have an over voltage factor of 1.9 for 30 Seconds, and an accuracy class of 1.0 fron to 120% of normal voltage. 7-75.21 Heaters Adequately rated anti-condensation space heaters shall be provided in each breaker panel and in cable alleys of the MCC to maintain MCC inside temperature, 5°C above outside ambient temperature. Space heater shall be strip type, rated for operation on 240V, single phase, 50 Hz. A.C. supply unless otherwise specified. Each space heater shall be complete with a rotary type ON/OFF switch, HRC fuse in the phase, neutral link in neutral and a control thermostat. ‘A separate DP isolator and link type HRC fuses shall be provided in motor feeders for control of space heaters of motors. These shall be wired through a 'NC’ contact of the contactor / circuit breaker for motor control. 7 -7.5.22 LT Earth Fault Protection Not required, Provided Soft starter / VFD ith full load current exceeding 30 A (roughly equivalent to a 15 KW motor) shall be provided with instam earth fault protection arranged to trip at 15% of full load current or 30 A, whichever is smaller. All contactor feeders shall have the facilty to enable earth land metering module) if so required. All feeders to electric heaters shall have the earth fault protection function enabled, tection function in the PMI (protection 7-75.23 Earthing The MCC shall be provided with a continuous earth bus having sufficient cross section to carry the specified fault current for specified duration without exceeding the safe temperature throughout its entire length All non-current carrying metal work of the MCC and main switchgear shall be effectively bonded to this earth bus, 01 octoser 2017 Volume 7 Cantzl ana Networcd Systoms SpecfcatonInternal use only ee. HaskoningDHV Bonding washers (star washers) shall be used when sections of MCC are bolted together to ensure earth continuity 7-75.24 Nameplates and Labels ‘One nameplate giving designation of the MCC shall be affixed prominently on top of the MCC. Details of designation will be specified Labels giving following details shall be affixed on each feeder compartment, + Feeder No, + Equipment Reference Number and Description + Rating (KW/ KVA/ AMP) + Danger boards ‘All components whether mounted inside the MCC or on the door shall be permanently and clearly labelled with reference number andlor letter of their function. (Rating of fuse shall form a part of the fuse designation.) All labels shall be non-corrodible, preferably laminated plastic, with black letters on white or colourless background. Labels for feeder designation shall be fixed on the front side of respective feeder with chrome plated (contradicting with above paragraph), self-tapping, countersunk head screws. These labels shall be identical size to permit interchange. Spare feeders shall have blank labels to enable engraving in later stage, if necessary. 7-76 LT Variable Voltage Variable Frequency Drive Requirements 7-7.6.1 General ‘The VWVF drives shall be of the most modern design, yet user friendly and be simple to install commission and maintain. The VVVFDs shall be built to comply with the IEC standards. VFD and options shall be UL 508C certified as complete assembly. ‘The materials used in the VWVF shall be RoHS compliances recyclable, noretoxic and flame retardant ‘The VWVF shall be a digitally controlled drive, using, at least, the Pulse Width Modulation (PWM) with fax vector control, a Direct Torque Control (DTC), or approved equivalent. It shall have IGBT's in the inverter section throughout the power range, and it shall have the following minimum specifications: Operating conditions: Rated Input Voltage 380V— S00V, three-phase, + 10% Rated Input Frequency 48 - 63Hz, Fundamental Power Factor 0.97 or better at nominal load Efficiency 98 % of better at full load ‘Output Voltage 0-UN, three-phase ‘Output Frequency Range Oto 300 Hz, adjustable ‘Output Frequency Resolution | 0.01 Hz ‘AccelDecel Time = 1800 5, adjustable ‘Overloadability (by load type) 01 October 2017 ‘Volume 7 = Gontl and Networed Systems SpecfcatonInternal use only ee. HaskoningDHV ‘Constant Torque Heavy duty with 150% of nominal current for 1 min in every 5 mins and 180 % for 3 SEC Variable Torque (pump &fan)__| No overloadability required) “Ambient Temperature Tin ~15 °C, max 45 °C, without derating Installation Altitude 7000 m, without derating Max Relative Humidity 95 %, non-condensing, In presence of corrosive Gases, the max. relative humidity is 60 % Main Protections Overcurrent, short circuit, inpulVoutput phase loss, motor overload and —underload, over/under-_ voltage, ‘overspeed, over-temperature, motor stall, other internal fault ‘Communication Facies The VED shall have an embedded Ethemet/IP port RS 485 as standard. Also it shall be capable to provide communication with DeviceNet , PROFIBUS DP , BACnet IP, Modbus RTU, Modbus TCP adapter cards EMI protection Shall include EMIRFT filters in compliance to standard EN 61800-3 and CE marked duly. 7-7.6.2 Starting Torque and Torque step rise time Constant torque applications: ‘The Starting Torque of the motor unit without a pulse encoder feedback shall be at least 150 % of the rated motor unit torque. Variable torque applications: The Starting Torque of the motor unit without a pulse encoder feedback shall be at least 100 % of the rated motor unit torque. In case of the need for rapid torque increases, the torque step rise time from 10 % to 90 % of the full nominal torque should be less than 5 ms, when the motor is fully magnetised. If the motor mechanical time constants are longer than that, the torque step rise time should be according to mechanical time constant. 7-7.6.3 Enclosure and Mounting ‘The VFD shall have a main isolation as indicated in the single line diagram (electrical), The switch shall be equipped with a door interlocked handle, pad lockable in the open position. The Control Panel of the WFD shall be accessible for programming and controls with the main door closed. The whole assembly shall be implemented with a strict consideration of the requirements of all sections of this specification, An E-stop shall be provided on the VVVFD door with features as described elsewhere. Panel Design Specification Standards, TEC 60439 & VDE660 Part 500 Protection Class TP21 or belter(Separate outside enclosure panel is also required, means VVF drives shall be mounted inside a separate panel with necessary cooling arrangement) ‘Cabinet access From front ‘Cable entry and exit | Botlom entry as Standard. Both bottom and top entry have to be possible. 01 octoser 2017 Volume 7 Cantzl ana Networced Systoms Specfcaton PyInternal use only ’ Royal HaskoningDHV 7-7.6.4 Inputs and outputs ‘As a minimum, the following standard Inputs and Outputs at least shall be provided, to be used in interface with the control system ‘Analog Inputs Galvanically isolated as a group 1 x Programmable voltage input 0(2) - 10V ~ must be possible to use also as a bipolar input - 10- +10 V 2.x Programmable current input O(4) = 20mA ‘Analogue Outputs 2 x Programmable current outputs 0(4) - 20mA Digital Inputs 6 x Programmable Digital Inputs, optossolated, common or separate ground and a dedicated start inhibit Digital Input that cannot be used for anything else. Start inhibit must be programmable either for ramp or coast stop. Relay Outputs ‘3x Programmable Relay outputs with a changeover dry contact Al the control terminals shall be clearly marked, they shall be of the plug-in type and their size must be at least 1.5 mm2 to make wiring easier. The control connections must comply with PELV (Protective Extra Low Voltage) requirements, ‘The following functions at least shall be available via the I/O's: Tnput Output ‘Analogue ‘Analogue Speed reference Motor speed Torque reference Motor torque PiD-control feedback (actual value) | Motor current Correction signal to reference ‘Output frequency Cutput voltage (Output of the process PID controller Control deviation of the PID controller ‘Actual value of the PID controller Process speed Digital Relay Start Fault ‘Stop. Running Forwardireverse Ready Pre-programmed constant speeds | Rotation direction Speed up / down (motor | Faultiwaming potentiometer) ‘Start and stop from 2nd source: ‘Warning Selection of acceleralion/deceleration | Stall fault or warning ramp ‘Selection of user macro VWFD temperature fault or warning Start inhibit Motor temperature fault__or 01 octoser 2017 Volume 7 Cantzl ana Networced Systoms SpecfcatonInternal use only ee. HaskoningDHV warning Selection of control place ‘Speed of torque limit reached Fault reset Motor magnetised - Controlled via serial communications 7-765 Serial Communication ‘The VWVFD shall as standard have a provision for communication with PC software tools. In addition, the following serial communication protocols shall typically be available: Modbus, Modbust, Interbus-S, Profibus DP, LON Bus and DeviceNet. Typical protocols detalled Contractor to develop requirements during detail design. It shall be possible to add the serial communication retrospectively. 7 -7.7 LT Soft-Start Requirements 7-7.7.1. General The Soft Start shall be of the most modern design, yet user friendly and be simple to install, commission and maintain. The Soft Start shall be able to control the start and stop ramp times of a standard squirrel cage induction AC motor. The Soft Starts shall be built to comply with the IS and IEC standards (most notably IEC 60947-4-2) The materials used in the Soft Start shall be recyclable, non-toxic and flame retardant, The Soft Start shall have a service factor of 115% or as recommended by supplier whichever is higher in order to ensure that the soft start can provide the required output current in the specified ambient conditions. 7-7.7.2. Enclosure and mount ig ‘The Control Panel of the soft start shall be accessible for programming and controls with the main door closed. The whole assembly shall be designed and constructed with a strict consideration of the requirements of all sections of this specification. Also required panel cooling facilities shall be ensured. An E-stop shall be provided on the soft start door with features as described elsewhere. Panel Design Specification Standards, TEC 60439 Protection Class TP54 or better ‘Cabinet access From front Cable entry and exit Bottom entry as standard. Both bottom and top entry have to be possible 7-7.7.3 Inputs and outputs The following standard Inputs and Outputs at least shall be provided, to be used in interface with the control system: ‘Analog Inputs: Galvanically isolated 01 October 2017 Volume 7 Cortland Networced Systoms Specfcaton 6Internal use only ee. HaskoningDHV 7x Programmable voltage input ‘Analogue Outputs 7x Programmable current outputs Digital Inputs 3x Programmable Digital Inputs Relay Outputs 3 x Programmable Relay outputs with a changeover dry contact (programmable) Details stated are minimum requirements and additional requirements if any shall be incorporated during detailed design 7-7.7.4 Serial communications The soft start shall as standard have a provision for communication with the following serial ‘communication protocols such as: Fieldbus, AS-interface, DeviceNet, Profibus DP, and Modbus RTU (or fal) It shall be possible to add the serial communication retrospectively. i, Technology ji, Insulation level ii, Starting current iv. Ordinary type or electronic type 7-78 HT Soft- Start General Requirements_ 7-284 General ‘The Soft Start shall be of the most modem ser frlendly and be simple to Install 01 octoser 2017 Volume 7 Cantzl ana Networcd Systoms SpecfcatonInternal use only Y Royal HaskoningDHV Controt pgwer transformer Voltage presence indicator system 7 -7.9 Requirements for ‘Intelligent’ Switchgear Not applicable. General requirements foX intelligent’ switchgear (as applicable)- shall be as per the following + The term ‘inteligent’ Switchgear refers to the use of microprocessor technology to provide single Unit control ‘Motor Manders for individual starters and feeders. Similarly protection relays for circuit breakers shall enconwass all necessary protection, monitoring and control functions. The Units shall have the facility fx data transfer and control by dual redundant communications processors via digital communicajon links to remote control systems. These communication processors shall be supplied from alNgxternal 240V AC UPS. The communication links will carry shutdown/status/control information tofftsqa the supervising control system, + The dual redundant processors shall be\Qoused in bus transition section. In general each switchboard tier will be fitted with a terminatign unit to which all intelligent control / protection devices in that tier will be connected. These termination units will then be connected to the processors. + Microprocessor control units must be configured to allo¥jsolation of each section of busbar. + The Manufacturer shall confirm all available communication protocols, + Software supporting the configuration and interrogation OKthe intelligent motor starters and protection relays shall be provided. The software shall includ&\the ability to monitor variables, trending, alarms, and time stamping of events, configuring ‘sf starter control units and ‘communications integrity monitoring, ‘The manufacturer shall confirm any potential operational impact, i.e. shutdown requirements, etc, 01 octoser 2017 Volume 7 Cantzl ana Networcd Systoms SpecfcatonInternal use only at HaskoningDHV Motor Starting Equipment (MCC’s) Particular Requirements 7-41 Introduction This section describes the motor starting requirements for the new dock ‘The motor starting equipment to be provided cannot be specifically provided without reference to the other sections of this Specification, ‘The motor starting equipment shall be designed as described herein. specitc capacticd SIT BR 9 SBRACHES, an ultimately be determined by the Contractor during the Detailed Design stage. 7-4.2 Type of Starter ‘The MCs shall be of one of the following types and as specified in the subsequent paragraphs. = Direct OnLine DOL} 2 Stat-Delta LY Soft-Start LY Variable Speed Drive + HVSoft-Stat 7-4.3 Scope of Supply ‘The scope of shall but not necessarily be limited to the following a b. Liaise and co-ordinate the complete system works for the complete installation with the civil structural, mechanical, electrical and building services, Vendor Prepare all working drawings, cables and equipment schedules / parts lists, etc. The Contractor is responsible for obtaining Engineer comments and for revising all working drawings and documents to comply with the specification d. Supply, install and connect cable pathways including cable tray, cable ladder, cable cleats, cableways, to complete installation, (L&T Remark: Limited to inside MCC panels) fe. Design, supply,-install test and commission the MCC assemblies with all cables, terminations, internal equipment and hardware components @fid) @ssotiated application software (as applicable). f. Design, supply, install, est and commission the connection to the Control and remote VO system complete with all cables, terminations, passive and active network hardware components as required. (L&T Remark: Vendor scope is providing the Terminals for extending the signals to control system) 9. SUPpy,atal-uire-and.sonneet the MCCs inal requiced nations Including Soa connection to Jocal_powor-supplios-and-control.connections, (LT Remark: Vendor scor ide requisite terminals for Extending 415V, 240V and signals to Lf Control system) 01 Deter 2017 ‘Volume 7 = Conta an Networked Systoms SpecteatonInternal use only at HaskoningDHV hi. Undertake all inspection, testing and cetfcation ( dogumntatin. on orwine connie & talon | Inspection, testing, and certification of the installation, ‘systems ‘and equipment in parts and-upor-completion, including Contractors-and manufacturars-site esting ‘by-their appointed testing and-commissioning-/ reprosentalives, to the Engineers Standards and as specified, j. Allowance for FATS and SATS witness . Preparation and provision of all documentation, calculations. ‘Shop drawings’, ‘Assembly drawings’, Layout and detailed drawings and ‘Working drawings’ including as a minimum: i. Earthing and equipotential bonding arrangements. ii, General arrangement drawings including cable containment and routing. ii, Mains power arrangements iv. General arrangement and dimensioned working drawings of all panels, consoles and cabling installation. V. Detailed interconnection 4, wiring diagrams ¢, control loop diagrams Vi, Cable design / sizing calculations and schedules. vi. Configuration of inteligent motor starter system (if applicable) vii, Safety Function (SIL Level) calculations ix, Certificates of compliance (and other relevant certification) x. The Contractor is responsible for obtaining Engineer comments and for revising all working drawings and documents to comply with the specification. Xi, Undertake Operator and Engineer operator training xii. Provide Operation and Maintenance documents. The following pump starting equipment (MCCs) shall be installed within the pumphouse LV switchgear room: + 3.No-Dewatering pumps! + 2.No. Stripping pump ‘+ 1.No. Sub-floor drainage pumps + 3No. Ballast water pumps '* 2.No. Cooling water pumps + SumpPumps ‘The following pump starting equipment shall be installed within the underground substations: ‘+ 41No. Above floor drainage/Contaminated Waste Water Pumps The following pump starting equipment shall be installed in one of the underground substations: ‘+ 1/No. Clean Water Pump 7-44 Emergency Stop Requirements 01 Deter 2017 ‘Volume 7 = Conta an Networked Systems Specieaton 8Internal use only at HaskoningDHV Each motor shall be provided with an emergency stop system In control part also itis indicated). The motor starter emergency stop systems shall generally be designed to achieve a SIL 2 rating (minimum) in accordance with ISO 62061 / IEC 61508 or a required performance level of ‘d’ in accordance with ISO 13849( However the dewatering pump motor starter emergency stop system shall be designed to achieve a SIL 3 rating in accordance with ISO 62061 / IEC 61508 or a required performance level of ‘e’ in accordance with ISO 13849, This is because it is understood that diving personnel may be in the Dock during dewatering to monitor the location of the vessels relative to the keel blocks. Should an unforeseen emergency occur during dewatering there is a possible risk of death; as such a higher performance level is required over the other Dock pumps, In addition the higher performance level for the dewatering pump emergency stop system can be justified in terms of asset protection should a fault occur with the pumps. Refer to Appendix A2Preliminary Safety Function SIL Determination 7 -4.5 Proposed Motor Starting Methods; The following table defines the requirements for the main pump motors: Pump Indicative Power | Operating Voltage] Typical Starting Rating Method Dewatering pump 1 1.09) MW. 3.3 KV, Sph, 50HZ HT Soft Start (P01) Dewatering pump 2 7.05} MW 3 RV, Sph, SOMZ HT Soft Start (P-02) Dewatering pump 3 08} MW 3 RV, ph, SOHZ HT Soft Start (P-03) ‘Stripping Pump 1 Za “IBV, aph, S0HZ UT Soft Start (SP-01) ‘Stripping Pump 2 aq RW. ABV, Sph, S0HZ LT Sof Stat (SP-02) ‘Sub-Floor Drainage 50 ‘IBV, Sph, SOHZ TT Soft Stat Pump (SFDP-01) Ballast pump 1 so KW ABV, aph, 50HZ | LT Variable Speed (6P-1) Drive (VWVFD) Ballast pump 2 BO KW “4TBV, apn, SOHz | LT Variable Speed (BP-2) Drive (VWWFD) Ballast pump 3 BOW “4TSV, 3ph, 50HZ | LT Vatiable Speed (BP-3) Drive (VWVFD) ‘Cooling Water Pump 1 9 “AASV, Sph, S0Hz TT Soft Start (Cwr-1) ‘Cooling Water Pump 2 “aOKW “ABV, aph, S0HZ LT Sof Start (cwr-2) Contaminated Waste BOKW ABV, Sph, SOHZ UT Soft Start Water Pump 1 (cwwe-01) ‘Contaminated Waste OKW ‘BV, oph, SOME UT Soft Start 01 Oetober 2057 Volume = Canto! ana Networced Systm Specification MInternal use only at HaskoningDHV Pump Indicative Power] OperatingVoltage | __ Typical Starting Rating Method Water Pump 2 (cwwr-02) ‘Contaminated Waste SOW ‘ABV, Sph, 50H UT Soft Stat Water Pump 3 (cwwr.03) ‘Contaminated Waste 50 ABV, aph, SOHZ LT Sof Stat Water Pump 4 (CWwr-04) Hauling-in Winch 1 Tab “IBV, Bph, 50HZ LT Soft Stat (HW-1) Haulingsin Winch 2 75h “ABV, Sph, SORE UT Soft Stat (HW-1) Hauling-in Winch 8 75 IBV, aph, S0HZ UT Soft Stat (HW-1) ‘Clean Water Pump Zab ‘BV, aph, 60HZ | LT Soft Start (DowP) Various Blige Pumps ny IBV, Sph, SOHZ | Starter is covered (electrical services under mechanical tunnels, substations, section along with crane pick-up rail pump supply. Control trench system requirements shall be ensured by control system counter part * Note: Jaled_ie indicative-and to Contiack m ect 7 -4.6 Drawing, Data and Manuals to be submitted Along with the Bid: * Completely filed in technical schedules/datasheets. ‘SR. NO, ITEM NO. ‘COMPLIANCE REMARK Compliance with technical 1.0 _ | specification, drawings and YesiNo Particulars indicated in schedule for MCCs 01 Deter 2017 Volume 7 = Cont! and Networced Systm SpecificationVhogs HaskoningDHV 4-10 Equipment Design Life The overall faciity shall be designed to achieve a minimum functional life of 100 years However. itis expected that machinery and electrical systems may be renewed several times during the {functional ife span of the facility therefore itis important to ensure good mechanical handling accessibility ‘and modular inter-changeabilt. Pumping systems, electro-mechanical systems, control & network systems and building services shall achieve a minimum design life of 25 years without a substantial refurbishment 4-11 Whole Life Cost In addition to the minimum design life requirements, whole life costs are also an important consideration. The Whole Lite Cost involves such as spare/ replacement pars, inspections, planned maintenance etc. Special attention shall be afforded to the tender submission and the detailed design to ensure an acceptable balance shall be achieved between the initial capital cost and the anticipated operational’maintenance costs.Vhogs HaskoningDHV 4-175 Operating and Maintenance Manuals Operation and Maintenance manuals shall be provided for the Mechanical, electrical, controls & network and building services system and associated equipment and shall be in accordance with BS 4884. Ferruling ‘labeling requiroments are to be compli strictly Manuals shall contain sufficient information to enable the Employer to take over and operate and maintain the various systems and equipment safely and efficiently. The Contractor shall ensure that technical authorship commences at the outset of the Contract enabling the documents to proceed with the site work and so as they can be completed and handed over to the Engineer at the same time as the Contractor submits the commissioning procedures to the Engineer for review. Documentation that is rejected by the Engineer as unsatisfactory shall delay the Engineer agreement to commission the work, Any further revisions required after commissioning shall be comploted within a period of one month after successful commissioning (3 ‘Change control procedure (for recording equipment mocifeaias + Comprehensive Index ‘+ Purpose of Installation / System / Equipment Manuals shall, as a minimum, incorporate the following:Vhogs HaskoningDHV Health and Safety Information including ‘Warnings’ and ‘Cautions’ definitions Points of Isolation Safety features Requirements for use (services and personnel required) Limitations of Use Anticipated Useful Lite Technical Description Description of Control Modes Pre-Operation Checks Operating Procedures / Instructions (for all modes) Special or Emergency Conditions Treatment of Malfunctions Treatment of Power Fallure Detailed Design Parameters and Performance Details Maintenance instructions and Schedules (routine and non-routine) Functional Testing Requirements Testing and commissioning records Equipment List Technical Information (As-Built Drawings & Data Sheets) Suppliers / Manufacturers Contact Details Recommended Spares Holding and ordering details Disposal Instructions (for waste) The original manufacturer's invoice numberipurchase order number ete. Guarantee Information List of keys required including type and reference number and equiment reference Suitable tests to be undertaken by the Contractor such as dimensional checks, material inspections, pressure testing, NDT were applicable ete, The manuals shall be provided in English. Al operational and maintenance manuals shall consist of loose-leaf A4 size books with stiff covers with wipe- clean finish, Each page shall be contained within a plastic walle ‘As-bul’ drawings and information data shall be provided full size (and reduced A3) and folded to Ad size for inclusion in the manual. Drawings shall be contained within a plastic storage cover for ease af use. 1 No. set of Drawings per manual. All major as built drawings shall be framed and displayed inside relevant buildings/near to the equipment. Reference shall be made to Vol 2 of the tender package to submit the number of copies of ‘as-built drawings and calculations.Vhong HaskoningDHV 4-19 Labelling All plant, equipment and controls including but not limited to pumps, motors, direction of rotating machinery. pipelines (tlow direction), valves, manual over-ride functions, panels and instruments shall be provided wth a suitably engraved stainless stee! label permanently fixed to the plant concerned, Alllabels shall be in the English. The labels shall indicate the equipment reference number, the designation and where possible a briet description of the function of the plant. The labels shall be co-coordinated with the text of the operating and instructional manuals. For the electrical engineering installation, all internal component parts of all panels such as fuse switches, switch fuses, relays, control switches, isolators and door mounted equipment such as lamps, switches and pushbuttons shall be labelled. The labels shall be fixed adjacent to the equipment on the panel doors as well as inside. Inside the panels all labels shall be fitted adjacent to the equipment on the back plates in addition to the labels fixed directly to the equipment so that if components are removed their location is not lost. Labels inside panels shall not be fixed to trunking lids. The labels for all pane! internal equipment shall be made from engraved plastic (e.9. Traffolyt). Labels generally shall have a white background with black lettering. Any specific requirements mentioned under other volumes of tender shall also be complied with Alllabels shall be secured with either brass or stainless steel sorews or twist rivets, adhesive fixings alone will not be accepted in lieu of this requirement. The presence of 110 volts and above shall be indicated by suitable labelling Each distribution board shall have permanently fitted inside front cover and suitably protected by a clear Plastic cover. an accurate indelibly printed list indicating the circuit numbers, fuse ratings, wiring sizes and circuits controlled. Each high voltage switch shall have identification labels which shall identify the circuit breaker feeding teach substation, transformer andior equipment and show the associated interiock codes together with the Indian Standard IS 9457 “Caution, Risk of Life” and "Caution, Risk of Electric Shock’ signs. Labels shall use the same terminology as used on the drawings and in the manuals for coordination and safety in use.Vhong HaskoningDHV 4-27 Factory Acceptance Testing 4-271 Introduction The works testing of all equipment installed under the terms of this Contract shall be the full responsibilty of the Contractor and all costs and consumables items etc, involved shall have been allowed for in the ‘Schedule of Prices. ‘All of the equipment, mechanical items, electrical tems, those covered under controls and networked systems and building services shall be tested in accordance with all relevant design and installation standards and codes of practice. Routine and type tests will be raquired as a minimum. ‘Type tests will not be required if cortificates are submitted at the time of tendering to show that the relevant type tests have already been performed on essentially similar equipment. Any other tests specifically mentioned in the relevant specifications shall also be carried out. The Contractor shall submit to the Engineer a detailed programme (procedurestiming) for the factory testing of each item of equipment 28 days in advance of any testing so that the Engineer can review and comment on the proposed procedures. This programme shall indicate + Date(s) on which the test(s) is to be undertaken. ‘+ Exact testing procedure / method statement including but not necessarily limited to: © Full visual and dimensional checks Tolerance checks Pressure and flow tests, Noise level measurements Testing of safety facilities Values and settings Demonstrate andor simulation of the correct operation of the different systems (ie. functional testing) © Requirements mentioned in the specifications ‘+ Names and companies of all personnel who are to carry out andior attend the testing Facilties shall be provided for the Employer to witness tests ithe so desires. At least 28 days’ notice shall be given on the date and place al which the equipment will be ready for inspection and testing. All defects shall be rectified and re-inspected / tested, if suggested by the employer, in the works prior to shipping to site. Itis proposed that as much as possible will be tested in the factory to avold recttications onsite andlor schedule implications duo to the arrival of defective equipment at site, therefore all equipment shall be tested to the Employers satistaction prior to shipping and installation onsite. The Employer may also wish during this factory visit to inspect the material records, type certificates, test reoords and calibration certificates. Traceability of the materials shall be provided for each component pressure containing.Vhong HaskoningDHV 4-275 Switchgear, Control-gear and Motor Starting Equipment Particular Requirements The tests performed on the system shall demonstrate the correct operation / functionality and stabilty of the switchgear, control-gear and motor starting equipment under all reasonably foreseeable operating conditions having particular regard for personal safety / security and plant protection functions. ‘+ Visual inspection to ensure compliance with this specification ‘+ Visual inspection to ensure compliance with IEC 60439-1 or IEC62271 as applicable (for LV or Hy) ‘+ Routine tests as defined in IEC62271 (section 7) for HV or Routine verification as defined in 1EC60489-1 (section 11) for LV. ‘© Functional tests to show that the functional requirements have been met. + Demonstrate correct operation of interlock systems + Demonstrate correct setting and operation of circuit protective equipment ‘Any other tests mentioned in the specificationHaskoningDHV 4-29 Warranty/Service of equipment The Contractor shall be required to execute all work required to remedy defects or damage, as may be notified by (or on behalf of) the Employer on or before the expiry date of the Defects Notification Period for the Work. Defects Notification Period is 2 years after the date on the Taking Over certificate Generally, the Supplier or Specialist Vendor will provide a warranty for individual equipment. This warranty is typically a number of months after delivery or after commissioning of the individual equipment. {As the commissioning of the individual equipment might happen well before Taking Over of the works the Suppliers warranty to the Employer (through the Contractor) may expire before the Contractor has even installed it, commissioned it or Taken Over use of the equipment by the Employer.In order not to lose the Specialist warranty of the individual equipment the Contractor shall extend all individual supplier warranties tll the end of the Defects Liablity Period in order to provide the full warranty to the Employer.Vhong HaskoningDHV After Taking Over the maintenance and service of the equipment becomes the responsibilty of the Employer, although the Employer can request specialist service companies to provide service and carry out maintenance, The scope of work of the Contractor will include the delivery of complete sets of as built drawings and operations and maintenance manuals. In order for the Employer to be able to service the equipment after Taking Over the Contractor shall provide a list of recommended spares. Refer to section 4 - 32 below. 4-30 Training of operation and maintenance personnel The Contractor shall provide training for personnel appointed by the Employer to operate and maintain the machinery and equipment. The Contractor shall submit a document outlining the individual training proposals based on the training requirements from the Emplayer and for each system for the approval of Engineer. The completed Operating and Maintenance Manuals shall be made available for this training. The operational training shall include all information relating to the operation of the various systems and equipment in all operating modes and circumstances. The maintenance training shall cover the procedures required to keep the equipment in a safe and satisfactory condition. The maintenance training shall include but not be limited to: Health and Safety Issues Environmental protection Operation in all modes. Inspection of the equipment Fault diagnosis Routine Maintenance + Non-routine maintenance The Contractor shall submit to the Employer a document outlining the programme for training for each system. The programme shall indicate: ‘+ Dates on which the various training sessions are to be undertaken. ‘Names and companies of all personnel who are to carry out and/or attend the training sessions. Training shall take the form of both classroom and field training. Training in the classroom shall take the form of an electronic presentation and handout notes shall be made available to all attendees. An tlectronic copy of both the presentation and handout notes shall be provided to the Engineer. Training of the Employer's personnel shall be performed + “In Contractor's and/or sub supplier's) manufacturer's homo office andior workshops/or at Owners premise as applicable. + In similar projects and such projects which are under erection and commissioning as well as at the proposed similar Project or by using the training simulator as applicable.% Royal HaskoningDHV TEM ‘SUPPLIER, Kaeear / Kirloskar Elgi/ Eat Dewatering and Dranage Pumps KSB Intemational Flowserve / Ebara Corporation / Sulzer International / KSB. INDIA / Kirloskar Brothers limited / Toyo Denki / Mitsubishi Winches and Capstans North Sea Winches / Bruno Presezai7 SAM Electronics GmbH / Plimsoll Corporation Pte Ltd / Garden Reach Workshop Ltd / Kubota Ballasting and Cooling Pumps KSB International / Flowserve / Ebara Corporation / Sulzer International / Allweiler / Kirloskar / Flowmore / Crompton Greaves / Kubota Booster Pump Sais ‘Grundfos / Xylem / SPP 7 WILOT KSB International /Kirloskar Brothers Limited / Worthington Pumps India Limited DalugerSprinkler Systems Wormald Chubb/HSD Controls / Knowsley TYCO Systems valves Pentair Crosby Valve / TOA Valves / IMI Birkett Biffi/ AVK / Grove Dresser Italia / IVC Valves / CTM Industries / Metso. NolesJamesbury TK Dresser Valves Limited 1 Flow Control-Tyco / Cooper Cameron / Kitz Corpn / Bel Valves / SDT Valves / Audco Valves /Intervalve / BDK / Kirioskar /L & T Valves / ASCO / Honeywell 1IKV switchgear Panel including VOB and numeric relay ‘ABB Siemens / Schneider (Only panels manufactured by OEMs at their factory are acceptable. Panels of authorised panel manufacturers are not acceptable) Distribution Transformer (50H2) ‘Crompton Greaves / Vollampr Unipawer/Areval BHEL / Schneider / Kirloskar Isolation Transformer (60Hz) ABB/RPG Raychem MCCBs ‘Schneider (Compact NSX)/ Siemens (Sontron-3VL) /L & T (d sine) / ABB (T max) Air circuit breakers ‘ABB-Emax version N, trip unit PR 122/LSIG/ ‘Siemens-3WL., trip unit ETU458 with display / Schneider -Masterpact NW-H1, trip unit Micrologic 6.0E / L@T- U Power Omega version Strip unit MTX3.5 EC \VFD/ Soft starter! Control system components inside panels(PLC, DLDO,ALAQete) ‘Alien Bradley / Siemens / Fuji/ Vaskawa/ ABB ‘Control system field devices(eg: transmitters, switches, etc) Level transmitter: Allon Bradley! Siemens’ Full / Yaskawa / ‘ABBY Rosemount /honeywell/ yokogawa% Royal _ HaskoningDHV Tew SUPPLIER TEmerson Forbes Marshall? Endress+Hauser Pressure transmitter: Danfoss/ Baumer! Allen Bradley/ Siemens’ Fuji/ Yaskawa / ABB/ Rosemount Inoneywell! yokogawa /Emerson / Forbes Marshall / Endress+Hauser Level switch:Danfoss/ Baumer/ Allen Bradley/ Simons’ Fuji/ Yaskawa / ABB/ Rosemount ‘honeywall’ yokogawa Emerson ! Foroes Marshall / Endress+Hauser! Magnetrol! Dresser- Masoneilan/ KDG Mobrey Pressure Switch: Danfos / Waree / Baumer / Pressure Gauge: Bourdon / WIKA / Dressor- Asheroft Level Switch (Displacer Type}: Magnetrol Dresser- Masonellan / Endress& Hauser / KDG Mobrey Level Gauge: Klinger / Krohne / K-TEK ‘Temperature Controller: Yokogawa / Masibus ‘Switch disconnector fuse unit (SDFU) with fuses LaT/ Siemens ‘Automatic Power Factor Correction Panel capacitors and APFC relay ‘Shreem/Epeos/L&T/Siemens/Schneider Sialic frequency converter (50 TO 60H2)-UPS not acceptable ‘ABBIFujiDanfoss Domestic UPS (50H2) Emerson! APG) NumerieiV-GuardiRiello AROS Piller/epi Damestio UPS Batterias Exide/Amara Raja/HBLTATA DC Battery charger for substations ‘Amaraja / Waves Fleconics/HBL VRLA batteries and stand for Battery charger for substations Exide/Amara RajaHBL HT CT & PTs Pragati/ ABB Sikaans /Huphen / Crompton Greaves/AE/PGR/KAPPAllntrans/SEILIECSY IGemini LV Epoxy resin cast CTs / PTs Kappal Pragati/ AE /Intras / PGRISEILIECS/Gemini! Indicating meters analogue ‘AE/Meco/ConzerviSchnelder/L &T Indicating meters digital (Indicating instruments for main HT and LT pane's) (Conzerv! Krykard! Schneider! ‘Socomes/MECO/Automatic Electric(AE)L&T Indicating lamps (Clustered/Chip LED type} ‘Siemens / Teknic/ Raas control/ L&T / ‘Schnieder / BCH% Royal _ HaskoningDHV Tew SUPPLIER “Annunclator Bharani JVS) Minilec/Alan’ Alstom/AB Pushbuttons ‘Siemens / Telemecanique | Tekric / L&T Concord) BCH / Schneidr/AB HT cables (11 kV) Lapp’ Havells/ Helukabel/ Gloster! Nicco! Universal/ CCW Torrenv/RPG LT Power Cables (1.1 KV) LappiFinolex/Havelis) —_Helukabel/Gloster/ Nicca/ Universal’ CCW TorrenRPG/Heleama LT Gontrol Gables(1.1 kV) Nieco / Universal / APG / Finolex / LAPP / Havells / Gloster/iHeleama Wire Finolex J Polycab / LAPP / HeluKabel ‘Anchor/Havells/V-Guard/ Helu/ RR ‘Communication and netwoking cables-control system, FDGS,PAGA Lapp / Heleama/ BICG/ DrakalMESC cables/Pireli Fibre Optic cables RM / Siemon/ADC Krone/AMP/Molex/D- Link! Lapp / Heleama /DrakaMESC Cables/Pirell ‘Annunciators (solid state type) Minilec / ICP / Proton Electronics! Alstom / Yashmun HAG fuse ‘Siemens LaT Contactors ‘Siemens /ABB/ L&T /BCH/ Telemecanique Legrand / Schneider ‘Overload and other relays. ‘Siemens / Schneider /ABB/ Arova/ L&T/ABIOMRON Elecivanie/ Microprocessor based overload relay ‘Siemens / Schneider ABB Areva LATIAB Cable glands ‘Comet/Jaingon / Braco / Baliga/R. Stahl7 HMI Lapp KabelGripwel/ HMI’ Denson’ Multipressings/Yamuna Gasses/BICC/CMP/Hawke Cable lugs (tinned copper) Dowells/Jainson/comet MCB / ROGB/ ROBO / MPOB ‘Siemens / Schneider / Legrand / Hager / LaTHavells ‘Switches & sockets (Decorative) ‘Anchor (RomaiAve}/ Legrand / Crabtree ‘and non: Rceptacles (industrial iype metal metalic) Menekkes / Hansel / Legrand // Schneider / BCH Motor Protective relays (Numerical Typa) EasunReyrolle | ABB / Siemens / Schneider L&T Auxiliary Relay ‘Areva / ABB / Siemens /L & T ‘Schneider Control selector switch Kaycee / LAT (Salzer) / Siomens / Schneider ‘Sandwich type busduct L&T-Henikwon / Schneider / Legrand:% Royal HaskoningDHV Tem SUPPER Zucchini Cable termination kits M-Seal/ Raychem Cable Jointing Kit Raychem/ Denson / 3M Cable trays Indiana / Profab / Sadhana / Sterlite’ ‘Shrul/OB0-Betterman/Nidax’ cooper b lineBICC/Barton Steel SAIL/ TATA STEELUSWIVIZAG Luminaries (Lighting Fixtures) INDOORIOUT DOOR STREETLIGHT Wipro/Philips/ BajayOsramiCrompton HT & LT Rubber Mats Conforming to IS 15652-2006 synthetic rubber-reputed make Material- Flamoproof enclosure Including JBs, LPBS, switches, luminaires Stahl/ Baliga /FCG ‘Single Phase Preventer T&T Miniec Siemens/ABB GlEarthing Strip ‘Sterite Engineering Ltd.-Nashik’ Parmar- Rajkot / Asian ancilary- Mumbai / Bhavana strips ‘Gu EarthingStip(purly above 99%) Reputed make High mast and lights Bajaj / Wipro! Philips Fire and Gas Detection System(FGDS) Honeywell / Bosch /Kiddel Nippon Hakuyor Conselium Marine/ Tyco/Siemens/RavelDet Tronies/VESDA/Autronika Public Address General Alarm (PAGA) Boschi Honeywell/Siemens/Tyoo/Gar- Tronics! Federal Signal-Akusta, Spector Lumenex. ‘Control system enclosure / Junction box Marshalling Panel Rita Klippon Hawke Readymade Distribution boards as por Legrand, L&T Hager, Siemens, Schneider specification Electric Receptacles (industrial type metallic and non- | Menekkes / Hansel Legrand Schneider metalic) BCH Motor ‘Siemens / ABB] Cromplon Greaves | BHARAT BLILEE TPU_and maintenance free earth pits (CAPEIOBO’ Chillers TRANE / YORK/ CARRIER / BLUE STAR) Kirloskar Chillers / Mequay / Dunham / Bush/Voltas ‘Air Handing Unis Zeco / HPS / Edgetech | Cool air Exhaust/Ventilation Tans Kruger / Comefii/ NicotralFlakt Control valves ‘Siemens / Danfoss / Honeywell ‘Spit AG Unt Voltas / Carrier Toshiba / Hitachi Bus star Fire damper and Volume contval damper ‘Cosmos / Garyaire / Servex Grills [Diffusers [Louvers ‘Cosmos / Dynacraft/ Airmaster Duct insulation ‘Armacell /K flex / Supreme.