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INTRODUCTION
The first commercial electrospray ionization (ESI) sources for mass spectrometers became
available at the end of the 1980s. These early sources broadened the applications of mass
spectrometry (MS) to biological compounds such as peptides and proteins which would
typically be infused into the source at low flow rates of 1–5 µL/min. Under these low flow
conditions, atomisation was achieved via a classical Taylor cone which was formed at the
end of the liquid capillary following the application of a few kilovolts between the capillary
and the ion inlet cone. More recently, this type of infusion-based analysis for biological
applications has been superseded by nanospray ESI capillaries that operate at extremely
low flow rates (10–1000 nL/min) and offer high ionization efficiency for small sample
volumes. From a commercial viewpoint, the greatest leap in the utilisation of ESI sources
came from the marriage of mass spectrometry with liquid chromatography (LC-MS) which
enabled analytical chemists to benefit from the enhanced specificity offered by both
techniques. In order to adapt ESI sources to the high flow rates (0.1–1.0 mL/min) typically UniSpray Ionization Source.
used in LC, or its modern equivalent UPLC, it was necessary to aid the atomisation process
with the addition of a concentric flow of high velocity nitrogen gas at the ESI tip. However,
when conducting infusion experiments with a fixed analyte concentration from flow rates
of 10 nL/min to 1 mL/min, it is common to observe only a 20 times increase in analyte ion
signal at the higher flow rate whilst the analyte consumption has increased by a factor
of 100,000. This is known to be due to the poor ionization efficiency of high flow rate ESI
which is critically dependent on a number of factors such as droplet size distribution,
droplet charge per unit volume, droplet evaporation rates and additional factors such as
the inlet sampling efficiency. Additionally, ionization efficiency can become particularly
challenging when using highly aqueous mobile phases. In this white paper, we introduce a
new ionization technique called UniSpray™ which attempts to increase ionization efficiency
by interacting a high velocity spray with a high voltage, cylindrical target that is positioned
in an off-axis, cross-flow arrangement. A number of physical processes will be described
which are believed to be important mechanisms that lead to enhanced UniSpray sensitivity
when compared to ESI, viz. high Weber number droplet impacts, the Coanda effect, vortex
shedding, and counter-rotating surface microvortices.
1
[ WHITE PAPER ]
Figure 2. A comparison of the average signal intensity ratios for UniSpray and ESI versus mobile Figure 3. Typical droplet size distribution for a pneumatically
phase composition for 16 positive ion analytes and 7 negative ion analytes (from reference1). assisted ESI probe at a flow rate of 0.5 mL/min of water
(Malvern Instruments Spraytec system).
DROPLET SIZE DISTRIBUTION: THE LIMITATION OF HIGH experimental techniques where, in particular,
FLOW RATE ESI the ping-pong drift cell method4 more closely
In the traditional ESI model, charged droplets are formed by positive and resembles the dynamics of LC/MS sources.
negative charge separation in the high electric field region at the tip of the The diameter of a droplet, dp, after an evaporation
liquid capillary. At very low flow rates (<1 µL/min), this process proceeds time, t, an evaporation rate, s, and an initial
with extremely high efficiency to yield highly-charged, sub-micron droplets droplet diameter, d 0 , is given by
that almost instantaneously give rise to gas phase ions due to Rayleigh dp2 = d02 − st (i)
disintegration processes . However, at the high flow rates typically used in
2
LC and UPLC-MS (100–800 µL/min), it is necessary to use a high velocity where s has been experimentally determined as
nebulizer gas to atomize the liquid flow, a process which is known to 1250 and 6500 µm2s-1 for water and acetonitrile,
produce larger droplets with a lower charge per unit volume and hence respectively4 . According to equation (i), Figure
lower ionization efficiency3 . 4 shows a plot of initial droplet diameter versus
droplet diameter after an evaporation period
Whilst the use of a high velocity gas is advantageous from an atomisation
of 100µs for water and acetonitrile. From these
viewpoint, it has the disadvantage of reducing the residence time of
data, it becomes apparent that (i) droplets above
droplets between the ESI capillary and the ion inlet orifice of the mass
2 µm in diameter do not undergo significant
spectrometer, which, in turn, reduces the time available for droplet
evaporation in this time frame and (ii) rapid
evaporation which is critical to the Rayleigh disintegration process.
evaporation only occurs for diameters below
In-house measurements, using Phase Doppler Anemometry (PDA) and
the “knee” of the curve, which corresponds
Laser Diffraction Particle Sizing (LDPS) reveal that the ESI and UniSpray
to approximately 0.4 and 1.0 µm for water
nebulizers typically produce initial droplet size distributions that peak at
and acetonitrile, respectively. Initial droplets
typical diameters of d 0 =10 µm in the volume domain and d 0 =1 µm in the
diameters below the value d0 (crit.) in Figure 4
number domain. Figure 3 shows typical LDPS droplet distributions obtained
will completely evaporate in this time period
by nebulising a flow of 0.5 mL/min of water under ambient conditions
(approximately 0.35 and 0.8 µm for water and
using a nebulizer as described above (no target). These distributions reveal
acetonitrile, respectively). In essence, this would
that although the greatest numbers of droplets are produced at micron
suggest that a 100 µs residence time is totally
and submicron diameters, the overwhelming volume of the spray, and
inadequate for efficient evaporation of the larger
hence analyte, is contained within droplets that are significantly greater
droplets that dominate the volume distribution
than a micron in diameter. PDA measurements also reveal that droplets
in high flow rate ESI. While this laminar-flow
on the spray axis can have average velocities in excess of 100 ms -1 which
evaporation model may be oversimplified, it
corresponds to a residence time of <100 µs for the sources used in this
would suggest that only sub-micron droplets
study (ignoring recirculation effects). This source residence time represents
would participate in the production of gas phase
the time period during which significant droplet evaporation must occur in
ions by the ESI process. Since the sub-micron
order to promote the Rayleigh disintegration process. Droplet evaporation
population represents <1% of the total sprayed
rates have been determined for a number of common solvents and
Figure 4. Evaporation rates for water and acetonitrile droplets for a 100 µs Figure 5. High speed photographs of the break-up of a water droplet on a hot
evaporation time. stainless steel plate (from reference5).
volume at high flow rates (Figure 3), this would contribute be shown from equations (ii) and (iii) that a water droplet with a
to the low ionization efficiency typically observed with high diameter of 4 µm and a velocity of 100 m/s would have a Weber
flow rate ESI when compared to nanospray ESI (<1 µL/min), number of 571 and would give rise to 35 visible secondary
where submicron-sized droplets contribute significantly to droplets on impact with the hot target. If we consider a
the volume distribution. simple, linear break-up model, this would result in secondary
droplets with diameters of the order 1.2 µm. More realistically,
HIGH WEBER NUMBER DROPLET IMPACTS a skewed Gaussian distribution for the secondary population
The above inefficiency argument was the original inspiration would contain sub-micron droplets (equivalent to the invisible
for the UniSpray ionization source that compels high velocity droplets that could not be detected by the experimental
droplets to impact onto a hot metallic surface which results method used in the above work). As described in the previous
in their break-up into smaller secondary droplets that can section, an increase in the sub-micron droplet population could
be evaporated more efficiently at low source residence be expected to significantly increase the droplet desolvation
times. A number of groups have studied the break-up of process and aid ionization efficiency.
water droplets on heated stainless steel surfaces 5 . These
In addition to shifting the droplet size distribution to smaller
workers experimentally determined that the number of visible
diameters, the impact process may play an additional role
secondary droplets (Nvis) produced per impact was directly
that may be important for ionising certain analytes that may
proportional to the droplet Weber number (We), which, in turn,
be weakly ionised by ESI due to their low surface affinity. In
is directly proportional to the droplet diameter (d) and the
ESI, droplets with a high surface affinity (such as detergents)
square of its velocity (v):
tend to preferentially ionise at the droplet surface and are
ejected from the parent droplet as Rayleigh fission processes
Nvis = 0.0427 We + 10.465 (ii)
occur. Less surface active analytes which may previously
We = ρv2 d⁄σ (iii) have been paired with negative counterions in the core of the
parent droplet may now populate the surface. However, the
where is ρ the droplet density and σ is the liquid surface
surface charge of the parent droplet has become reduced as
tension. The Weber number can be regarded as the ratio
a result of the fissions which greatly reduces the probability of
of droplet kinetic energy to droplet surface energy. Thus, it
further fissions and hence ionization of the less surface active
stands to reason that the collision of a droplet with kinetic
analytes. A prompt and violent breakup of initial droplets
energy that far exceeds the droplet surface energy will result
that have already partitioned due to their relative surface
in instability and droplet break-up.
affinity may increase the probability of secondary droplets
To illustrate the break-up mechanism, Figure 5 shows a time being formed from the core of the initial droplet provided that
lapse sequence of a water droplet (We=630) as it impacts on adequate charging occurs during this process.
a planar, polished stainless steel surface which is held at a
temperature of 260 °C. In the case of a UniSpray source, it can
Figure 7(b) illustrates the effect of “droplet beam steering” that occurs due
to the Coanda effect in UniSpray sources. As the nebulizer jet impact point
is adjusted from a central to an off-axis position on the upper right hand
quadrant of the Ø1.6 mm target, the ion signal intensity rapidly increases
until an optimum is reached. This characteristic is found to be compound
dependent but is generally a subtle, as opposed to a critical, tuning
parameter that allows an acceptable compromise tuning position to be
found for multi-polarity analyte mixtures. Conversely, Figure 7(b) shows that
impacting on the upper left hand quadrant of the target results in a severe
loss of ion signal as the deflected wake is directed away from the ion inlet
cone and ion sampling efficiency is adversely affected. It should be noted
that the term beam steering is used as opposed to focussing since the gas
streamlines will not cross to form a focal point. It is also anticipated that this
flow geometry will give rise to a momentum separation effect where smaller
droplets will tend to follow the Coanda flow towards the MS ion inlet whilst
the larger non-Stoksian droplets will continue in a forward direction and
become separated from the Coanda flow.
Effects that occur in the “wake” of the deflected gas flow could also be
beneficial in terms of droplet break up and enhanced droplet desolvation as
charged droplets are directed towards the ion inlet cone. One such effect is
periodic vortex shedding that occurs behind a cylindrical object where the Figure 8. A typical illustration of van Karmen vortex flow
frequency of shedding increases as the velocity of the gas flow increases. behind a cylinder for moderate Reynolds numbers.
fs = v S r ⁄D (vi)
S r = 0.198(1−19.7/Re) (vii)
This latter point is a further feature that is unique to the cross-
For a near-supersonic nitrogen gas flow (v=300 ms -1) and a
flow geometry of the UniSpray source and will be considered
Ø1.6 mm cylinder, it can be shown that the vortex shedding
in more detail in this section.
frequency in the wake of the UniSpray target may be as
high as 37 kHz (ultrasonic). As an experimental observation, For a cylinder in cross-flow, a uniform gas flow will become
it is found that the point of signal optimisation shown in inherently unstable (three dimensional) in the stagnation
Figure 7(b) is accompanied by both a visual increase in region where the flow becomes attached to the curved
“wake disturbance” and an audible increase in sound from surface. These instabilities take the form of a linear series
the UniSpray source. On this latter point, it is not clear of counter-rotating vortices whose axes of rotation are
whether significant energy is mechanically imparted into aligned with the streamlines of the gas flow. A single vortex
the cantilevered target, but experiments in this laboratory pair is shown schematically in Figure 10(a). The disturbance
with ultrasonic nebulisation via a similar 40 kHz agitation wavelength, λ, between adjacent counter-rotating pairs is
of a target (no gas) reveal enhanced ionization of non-polar known to be directly proportional to the cylinder diameter
analytes that are difficult to ionise by ESI; relatively large (D) and inversely proportional to the square root of the local
sensitivity enhancements over ESI for certain non-polar Reynolds number (R e) so that
compounds is also a characteristic of UniSpray under λ = κD⁄√R e (viii)
certain conditions.
where κ is a constant and Re is defined in equation (v) above.
CROSS-FLOW SURFACE MICROVORTICES Kestin and Wood7 have used wind tunnel tests with oil coated
As described in the section above, a gas flow will become cylinders to experimentally verify the relationship between λ
attached to the surface of a cylinder at the stagnation point and Re and their results are reproduced in Figure 10(b). Using
and will detach from the surface at a downstream point the Tu=4% (tubulence intensity) plot and assuming a nebulizer
known as the separation point. This is shown schematically velocity of Mach-1 and D=1.6 mm, Figure 10(b) would predict
in Figure 9 where the region bounded by the stagnation a disturbance wavelength (λ) of approximately 37 µm for the
and separation points is known as the stagnation zone. surface microvortices on a UniSpray target electrode. Firstly,
For the near supersonic nebulizer conditions encountered this disturbance dimension is significant in that it is of the
with UniSpray, the stagnation zone can be shown to have a same order as the size of the larger droplets and thus could
radial thickness of the order 10 µm over which a flow velocity be expected to efficiently impart energy into the droplets to
gradient exists from zero at the surface to the freestream aid break-up. This efficiency dependence on the size of the
velocity. Primary or secondary droplets that enter this perturbation is analogous to, for example, microwave heating
reduced velocity region would be expected to experience where the microwave frequency is chosen to match the natural
enhanced desolvation due to (i) an increased residence time, rotational frequencies of water molecules. Secondly, the highly
(ii) greater thermal transfer from the hot target surface and mobile smaller droplets that enter the vortex region would be
(iii) increased agitation/entrainment with the hot nitrogen flow highly agitated compared to those in the freestream and would
due to surface vortex effects. benefit from enhanced mixing and enhanced heat transfer.
Figure 10. (a) A schematic of a counter-rotating vortex pair on the surface of a cylinder with a cross flow of gas; (b) The relationship between disturbance wavelength
(λ) and the inverse of the square root of the Reynolds number for a cylinder in cross flow (from reference7).
Figure 12. The effect of a large surface defect on the sensitivity of a Figure 13. A schematic representation of the formation of surface liquid
UniSpray source. filaments and secondary droplets at the flow separation point on a
UniSpray target.
THE ROLE OF THE TARGET SURFACE target. It can be shown that by rotating the position of the
In this paper, we have sought to provide an explanation of groove with respect to the stagnation region, significant
how the unique geometry of the UniSpray source gives rise sensitivity decreases are observed when the groove overlaps
to a number of hydrodynamic and aerodynamic phenomena the stagnation zone. Figure 12 shows the effect of target
that may aid in the nebulisation and desolvation of primary groove position on the relative signal intensity for a UniSpray-
droplets from the liquid capillary. Whilst these hypotheses MS analysis of busiprone and reserpine which were infused
may be supported by the observation of a greater increase into the source at a concentration of 0.125 pg/µL and a flow
in sensitivity over ESI for high flow rates and highly aqueous rate of 0.8 mL/min. Referring to Figure 12, the highest signal
mobile phases, where nebulisation and desolvation are intensity is observed when the groove is positioned well away
particularly difficult, it is clear that a full understanding of from the stagnation zone (upper right hand quadrant). The
these effects is far from complete. The processes described lowest sensitivity is observed when the groove completely
thus far are highly interdependent and highly complex from overlaps the upper right hand quadrant, where presumably,
a modelling perspective. In particular, the exact role of the the stagnation region is overwhelmed by turbulence such that
metallic surface in the flow stagnation region is not a clear definition between a stagnation zone and freestream
fully understood. flow no longer exists. The two additional reference points
for busiprone and reserpine were obtained from a different
It is known that any significant damage (gouging) to the
1.6 mm-diameter target which contained no groove. Whilst
target surface in the stagnation region will severely affect
this experiment does not distinguish between the relative
the UniSpray source performance. Referring to Figure 11, if
importance of the dominant processes described in this
we assume that the cross represents the location of the flow
paper, it further reinforces the hypothesis that the curved
stagnation point and the end of the striation marks represent
surface is central to the enhanced signal and ionization
the flow separation point, we can determine from a simple
efficiency observed with the UniSpray source.
geometric projection that the UniSpray target stagnation
zone subtends a radial angle of approximately 46 degrees. Throughout this paper, we have considered the dominant
For a 1.6 mm diameter target, this equates to a stagnation ionization mechanism to be based on an electrospray-type
zone that has a 0.65 mm circumferential length. Since the process where gas phase ions are created by evaporating
effects of Coanda steering, surface microvorticity and vortex charged liquid droplets. Whilst some droplet charging may
shedding are all associated with the formation of a stagnation originate at the point of nebulisation, it is likely that charging
zone, one would assume that any gross interference will occur at the point of impact on the high voltage target via
with this region would have detrimental effects on the a process that resembles (i) electrospray charge separation,
performance of the UniSpray source. To test this hypothesis, (ii) spray electrification 8 or (iii) statistical charging such as
an experiment was conducted where a surface groove, with observed in sonic spray9 or thermospray ionization10 . It is
an equivalent width to the stagnation length (0.65 mm), was plausible that an explanation of all experimental data obtained
cut longitudinally into the 1.6 mm diameter stainless steel over a wide range of analyte classes, mobile phases and flow
target and is particularly prevalent at high flow rates and with highly 6. A. Dumitrache, F. Frunzulica, and T.C. Ionescu,
Mathematical Modelling and Numerical
aqueous mobile phases. The surface liquid could exist just below the Investigations on the Coanda Effect, Chapter 5 of
flow separation point shown in Figures 9 and 13 where the local surface Nonlinearity, Bifurcation and Chaos - Theory and
gas flow is stagnant but the flow velocity is high at a small distance (>10 µm) Applications, ISBN 978-953-51-0816-0 (2012).
from the surface. This gas flow could create secondary droplets from the 7. J. Kestin and R.T. Wood, J. Fluid Mech., 44,
461-479 (1970).
resulting liquid filaments shown in Figure 13. In fact, it is conceivable
8. L.B. Loeb, Static Electrification, ISBN 978-3-
that the surface liquid at this junction could be “squeezed” between the 642-88243-2 (1958).
counter-rotating microvortices (Figure 10(a)) to form a linear series of 9. A. Hirabayashi, M. Sakairi, and H. Koizumi, Anal.
secondary droplet emitters which may be responsible for the striation Chem., 66, 4557-4559 (1994).
marks shown in Figure 11. Although this model differs from one based on 10. V. Katta, A.L. Rockwood, and M.L. Vestal, Int. J.
Mass Spectrom. Ion Processes, 103, 129-148 (1991).
high We -number droplet impacts, it does however depend on the same
aerodynamic principles outlined in the previous sections.
Although not covered in any detail here, it is also believed that the
nebulizer/target gap current and its effect on the charging of both the target
surface and gas phase molecules is another important parameter that will
influence the performance of a UniSpray source. In fact, experiments with
an ambient UniSpray source in this laboratory have shown that gas phase
ion/molecule reactions are highly likely to occur under these operating
conditions. Furthermore, such reactions can be expected to benefit from
the enhanced desolvation processes that occur with the UniSpray
geometry, as highlighted in the previous sections.
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