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956
POWERIG®
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS HUCK
956 POWERIG®
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS
© Huck International, Inc. 1999 HK 1011--11-99
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
CONTENTS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
DRAWING AND PARTS LIST FOR DETAILS “B” AND “C” . . . . . . . . . . . .16
2
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
GENERAL
The Huck Model 956 POWERIG® is a portable, air valves control PULL Pressure and RETURN Pressure.
powered hydraulic power source designed to operate As shipped from the factory, external relief valve is set
Huck Hydraulic Installation Equipment. at 5400-5700 psi (37200-39300 kPa) and return
pressure valve is set at 2700-3300 psi (15200-16500
Figure 1 shows construction features of hydraulic unit kPa). Pressures are adjustable to match Huck
and identifies main components. installation tool being used. See applicable installation
tool manual.
Hydraulic pressure is developed by two hydraulic piston
pumps driven by air motors. Pump output is directed to Hydraulic fluid is stored in a reservoir. Hydraulic quick
either PULL or RETURN pressure ports of the disconnect couplers are furnished for connecting
installation tool by air operated directional valve. The installation tool.
hydraulic unit is controlled, with air trigger, from the tool.
Internal relief valves are pre-set at the factory for the The unit weighs approximately 43 pounds (19.5 kg)
protection of operator and equipment. External relief when filled with hydraulic fluid.
SPECIFICATIONS
3
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
SAFETY
4
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
HYDRAULIC FLUID:
The recommended hydraulic fluid for use in all Huck Hydraulic and Pneudraulic Installation Equipment is an
automatic transmission fluid meeting GENERAL MOTORS "DEXRON III® ¨ " Specifications as listed below or
equivalent.
Characteristic: Specification:
Gravity, API -------------------------- 31.4
Specific Gravity -------------------------- 0.869
Pour Point, F (C) -------------------------- -45 (-42)
Flash Point, min F (C) -------------------------- 320 (160)
Viscosity:
cP at -40 F (-40 C) -------------------------- 37,860
cP at -10 F (-23 C) -------------------------- 2,560
cP at - 0 F (-18 C) -------------------------- 1,600
SUS at 100 F 183
SUS at 210 F -------------------------- 50
cSt at 40 C -------------------------- 36.1
cSt at 100 C -------------------------- 6.9
Viscosity Index, -------------------------- ASTM D-2270-159
1. When filling reservoir with hydraulic fluid, clean area FIRST TIME USE
around filler cap before removing. Always filter 1. Fill reservoir with hydraulic fluid, approximately 2
hydraulic fluid using a 10-15 micron filter before quarts (1.9 liters), until the fluid level is within one
adding to powerig. inch of the top of the reservoir
2. Use clean funnel with filter.
5
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
6
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
Priming the Pump 3. Adjust the hydraulic pressure to the desired level by
(Refer to Figure 1 on page 8) adjusting the pressure regulator for the Return port
This pump was designed to be self-priming. However, (CW to increase and CCW to decrease hydraulic
this design utilizes two air motors and two pumps tied pressure). The return pressure setting can be read
together with common valving which creates the on the T-gauge: slowly close the valve, read the
possibility that one of the pumps may not prime on initial peak pressure as the powerig shuts off.
startup, especially after the reservoir has been dry and NOTE: If in Step 3, the pump shuts off prior to
refilled. reaching the desired pressure, this would indicate
To prime the pumps: that the hydraulic pressure switch is set too low. If
1. There are two priming screws, one on either side of this happens, adjust the pressure switch to a
the main pump body. Loosen both screws a few higher level (CW to increase and CCW to decrease
turns. (see figure 1) hydraulic pressure) and repeat Steps 1, 2, and 3.
2. Start the pump by depressing the trigger on the tool.
Let the pump run for a few moments. Setting the Hydraulic Pressure Switch
3. With the pump running, tighten the two priming Note: The purpose of this switch is to shut the
screws. The pump should build pressure and both pump off once the Pull stroke and the Return
air motors should slow down. stroke have been completed.
4. If both air motors do not slow down, repeat the 1. Operate the pump through one cycle in the normal
priming procedure. manner.
NOTE: This procedure can be performed with the 2. With the pump running over the Return port
tool attached or with the T-124833 Pressure pressure regulator, adjust the hydraulic pressure
Gauge attached to the pump. switch.
3. Adjust the pressure switch by turning the adjusting
Functional Settings screw slowly CCW until the pump shuts off.
For the following settings the pump should be
connected to the T-124833 pressure gauge (T-gauge) Setting the Sensitivity Control (Trigger
and not the tool. Adjustment)
Setting Pull port pressure: 1. If the trigger response in the Pull mode is sluggish
1. Start the pump by pressing the trigger. or does not respond, turn this adjustment CW to
2. With the valve of T-gauge closed and the pump decrease the air flow to the tool trigger.
running, check the hydraulic pressure at the pull 2. If the trigger response in the Return mode is
port. sluggish in shutting the pump off, turn this
3. Adjust the hydraulic pressure to the desired level by adjustment CCW to increase the air flow to the
adjusting the pressure regulator for the Pull port tool trigger.
(CW to increase and CCW to decrease hydraulic
IMPORTANT: The sensitivity control may have to
pressure). (See figure 1)
be adjusted as tools and or hose lengths are
changed. Long hoses always decrease pump
performance. KEEP HOSES SHORT !
Setting Return port pressure:
1. With the pump running in the Pull mode release the
trigger.
2. The pump will automatically shift into the Return
mode.
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MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
INSTRUCTIONS FOR RETAINER REPLACEMENT 2. Install the new retainer into the cylinder nut and
(See Parts list figure 2 Item 10) torque to 80/100 in. lbs.
1. For replacement of this retainer, the stake marks 3. To lock retainer into place, use a center punch
must be removed. Using a 1/8" or larger diameter positioned in the seam between the retainer and the
drill bit, remove the existing stakes by drilling a short cylinder nut and stake the new retainer in two
distance into the stake marks. Remove the retainer. places approximately 180° apart.
Accessories
T-124833 - Pressure setting gauge
8
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
Fig. 1
MAIN COMPONENTS
Priming Screw
(Bottom Block) Hydraulic Pressure Switch
Return Port
Sensitivity Control
Pressure Regulator
(Return Port )
Pilot signal to tool
Pressure Regulator
(Pull Port )
Pull Port
Priming Screw
(Bottom Block)
Sensitivity Control
9
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
Fig. 2
PUMP SIDE VIEW
32 1
2
31
See
Detail 33
4
"D"
K
30
29
28
27
26
25 6
24
23 7
22 8
21
20
19 1
16 112
18
17 15 13
14
9
10
10
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
DETAIL “D”
Item Part No.
No. No. Req’d Description
16
Apply a small amount of 1 507489 6 Lockwasher (.33 x .20)
grease to face of bumper 2 125970 2 Piston Body
3 125971 2 Exhaust Valve Stem
15 4 507490 2 O-ring (.90 x .70 Nitrile)
14
1 5 507491 2 Spring (.18 OD x 1.70 x .02 WS)
13 6 507492 2 Spring (1.45 OD x 4.4 x .02 WS)
7 507493 2 Bumper
12 8 125972 2 Spring Guide
9 125973 4 Piston Ring (2.77 x 2.54)
11 2 10 507494 4 O-ring (2.50 x 2.31 Nitrile)
11 125974 2 Gasket
10 12 125975 2 Piston End Plate Casting
3 13 125976 2 Piston Poppet
9 14 507495 2 Spring (.49 OD x .92 x .04 WS)
4 15 500060 2 Soc. Hd. Screw (10-24 x 3/8;
8 Apply Loctite #242 or equivalent and
5 torque to 12/18 in. lbs.)
7 6 16 500061 6 Soc. Hd. Screw (10-24 x 1/2;
Torque to 50/55 in. lbs.)
11
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
Fig. 3
1 2 5 7
23 3 4 6 8
9
21, 22
G
H H
10
J
K
19 G
11
E
F
12
J
18
E
F
17 13
14
16 15
12
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
Fig. 4
PUMP END VIEW
1
2
See Detail "B"
11
4
25
11
6
See Detail "C"
24
7
23 8
22
See
Detail
"A"
9, 10
21
12, 20 11
19
18
16 12, 13
15
17
14
13
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
14
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
DETAIL “A”
20 19
21 18
22 17 1
23 2
16 3
24
4
14 5
15
13 17
6
25 26 18
7
8
13 9
14 13
14 10
11
12
15
MODEL 956 POWERIG® HYDRAULIC UNIT HUCK FASTENERS
DETAIL “B”
*
SLOTTED BUSHING
*
SEAL
(5 PLACES)
*
SLEEVE
* *
PISTON
1 SLEEVE
***
SEAL
2
*
BUSHING
PISTON
*
SEAL
BUSHING (6 PLACES)
*
DETAIL “C”
*
SEAL
(6 PLACES)
*
*
PISTON
2
*
SEAL
*
BUSHING
*
16
HUCK FASTENERS
LIMITED WARRANTIES
Tooling Warranty: Huck warrants that tooling and other DESIGN, OPERATION, MERCHANTABILITY OR
items (excluding fasteners, and hereinafter referred as FITNESS FOR USE OF ANY TOOL, PART(S), OR
"other items") manufactured by Huck shall be free from OTHER ITEMS THEREOF NOT MANUFACTURED BY
defects in workmanship and materials for a period of HUCK. HUCK SHALL NOT BE LIABLE FOR ANY LOSS
ninety (90) days from the date of original purchase. OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING
FROM THE USE OF SUCH TOOLING, PART(S) OR
Warranty on "non standard or custom manufactured OTHER ITEMS OR BREACH OF WARRANTY OR FOR
products": With regard to non-standard products or ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL
custom manufactured products to customer's DAMAGES.
specifications, Huck warrants for a period of ninety (90)
days from the date of purchase that such products shall The only warranties made with respect to such tool, part(s)
meet Buyer's specifications, be free of defects in or other items thereof are those made by the manufacturer
workmanship and materials. Such warranty shall not be thereof and Huck agrees to cooperate with Buyer in
effective with respect to non-standard or custom products enforcing such warranties when such action is necessary.
manufactured using buyer-supplied molds, material,
tooling and fixtures that are not in good condition or repair Huck shall not be liable for any loss or damage resulting
and suitable for their intended purpose. from delays or nonfulfillment of orders owing to strikes,
fires, accidents, transportation companies or for any
THERE ARE NO WARRANTIES WHICH EXTEND reason or reasons beyond the control of the Huck or its
BEYOND THE DESCRIPTION ON THE FACE HEREOF. suppliers.
HUCK MAKES NO OTHER WARRANTIES AND
EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES, Huck Installation Equipment
INCLUDING IMPLIED WARRANTIES AS TO Huck International, Inc. reserves the right to make
MERCHANTABILITY OR AS TO THE FITNESS OF THE changes in specifications and design and to discontinue
TOOLING, OTHER ITEMS, NONSTANDARD OR models without notice.
CUSTOM MANUFACTURED PRODUCTS FOR ANY
PARTICULAR PURPOSE AND HUCK SHALL NOT BE Huck Installation Equipment should be serviced by trained
LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR service technicians only.
INDIRECTLY, ARISING FROM THE USE OF SUCH
Always give the Serial Number of the equipment when
TOOLING, OTHER ITEMS, NONSTANDARD OR
corresponding or ordering service parts.
CUSTOM MANUFACTURED PRODUCTS OR BREACH
OF WARRANTY OR FOR ANY CLAIM FOR Complete repair facilities are maintained by Huck
INCIDENTAL OR CONSEQUENTIAL DAMAGES. International, Inc. Please contact one of the offices listed
below.
Huck's sole liability and Buyer's exclusive remedy for any
breach of warranty shall be limited, at Huck's option, to Eastern
replacement or repair, at FOB Huck's plant, of Huck One Corporate Drive Kingston, New York 12401-0250
manufactured tooling, other items, nonstandard or custom Telephone (845) 331-7300 FAX (845) 334-7333
products found to be defective in specifications,
workmanship and materials not otherwise the direct or Canada
indirect cause of Buyer supplied molds, material, tooling 6150 Kennedy Road Unit 10, Mississauga, Ontario,
or fixtures. Buyer shall give Huck written notice of claims L5T2J4, Canada.
for defects within the ninety (90) day warranty period for Telephone (905) 564-4825 FAX (905) 564-1963
tooling, other items, nonstandard or custom products Outside USA and Canada
described above and Huck shall inspect products for which Contact your nearest Huck International Office, see back
such claim is made. cover.
Tooling, Part(s) and Other Items not manufactured by In addition to the above repair facilities, there are
Huck. Authorized Tool Service Centers (ATSC's) located
HUCK MAKES NO WARRANTY WITH RESPECT TO throughout the United States. These service centers offer
THE TOOLING, PART(S) OR OTHER ITEMS repair services, spare parts, Service Parts Kits, Service
MANUFACTURED BY THIRD PARTIES. HUCK Tools Kits and Nose Assemblies. Please contact your
EXPRESSLY DISCLAIMS ANY WARRANTY Huck Representative or the nearest Huck office listed on
EXPRESSED OR IMPLIED, AS TO THE CONDITION, the back cover for the ATSC in your area.
HUCK FASTENERS
Huck International, Inc. Huck International, Inc. Huck Australia, Pty. Ltd. Huck International Ltd.
World Headquarters Installation Systems Private Bag 6 Unit C, Stafford Park 7
3724 East Columbia Division Rowville, Victoria Telford, Shropshire
Tucson, AZ 85714 1 Corporate Drive Australia 3178 England TF3 3BQ
800-234-4825 Kingston, NY 12401 03-764-5500 0952-290011
520-747-9898 800-431-3091 Toll Free: 008-335-030 FAX: 0952-290459
FAX: 520-748-2142 845-331-7300 FAX: 03-764-5510
FAX: 845-334-7333
Huck S.A.
Huck International, Inc. Clos D’Asseville
Aerospace Fastener Division Huck International Ltd. BP4
3724 East Columbia 6150 Kennedy Road, Unit 10 95450 Us Par Vigny
Tucson, AZ 85714 Mississagua, Ontario L5T2J4 France
800-234-4825 Canada 33-1-30-27-9500
520-747-9898 905-564-4825 FAX: 33-1-34-66-0600
FAX: 520-748-2142 FAX: 905-564-1963