Professional Documents
Culture Documents
September 5, 2007
Hearing Information:
Friday, October 12, 2007
8:00 a.m.
Hilton Birmingham Perimeter Park
8 Perimeter Park South
Birmingham, Alabama 35243
(205) 967-2700
The subject acceptance criteria will be on the agenda for the Evaluation Committee
meeting noted above for discussion of proposed revisions. The criteria was approved by
the committee in June of 2004 with salt corrosion testing of alternative fasteners. ICC-ES
management and fastener and wood preservative applicants have requested that the
criteria be revised to include testing for evaluation of fasteners, coatings and metals in
contact with preservative-treated wood.
The criteria with revisions to include evaluation of corrosion effects of wood preservative
was discussed but not approved at the February 2007 Evaluation Committee hearing as
Subject AC257-0207-R2. The criteria was put on further study by the committee based on
testimony provided by industry.
Interested parties held three meetings, on March 20, 2007, in Chicago, Illinois, June 6,
2007, in Los Angeles, California, and June 11, 2007, in Knoxville, Tennessee, to discuss
changes to the criteria. An ICC-ES staff engineer attended each of the meetings. A
revised version of AC257 was provided to staff as a result of the meetings. The enclosed
criteria is a reorganization of that criteria, with additional revisions to content. Annex A
was deleted in its entirety. Section 1.2 was revised to clarify that there are two objectives
Business/Regional Office P 5360 Workman Mill Road, Whittier, California 90601 P (562) 699-0543
www.icc-es.org Regional Office P 900 Montclair Road, Suite A, Birmingham, Alabama 35213 P (205) 599-9800
Regional Office P 4051 West Flossmoor Road, Country Club Hills, Illinois 60478 P (708) 799-2305
AC257-1007-R3 2
for this criteria: evaluation of fasteners for corrosion resistance and evaluation of
corrosion effects of construction metals and coatings in contact with wood treatment
chemicals. A new Figure 1 was added diagramming the testing required for each
objective. Sections 3.0 and 4.0 of the criteria, covering test materials, test methods and
performance, were expanded to clarify the different testing and the assessment of testing
required for the two objectives of this criteria as previously noted. A new Table 1 was
developed listing exposure conditions and use limitations.
The primary focus of the meetings among interested parties was the method of
assessment. The criteria uses visual assessment as the method of documenting product
performance. There was tentative agreement on the visual assessment method by
attendees at the three meetings. However, a new Section 4.5.4.6 was added to the
criteria to allow other methods of assessment as supplemental data.
Section 3.1.10 of the criteria requires testing using wood test members of sapwood, since
sapwood absorbs more treatment chemical. The ICC-ES staff is concerned that large
variations in test result may occur, unless controls are placed on sampling of wood test
members by requiring the use of sapwood only.
A new Appendix A has been added that has an accelerated water exposure test
procedure to be used as an alternative to the water spray ASTM B 117 test procedure.
The ICC-ES staff has two issues that need further discussion by industry. First, Section
3.2.6 has a recommended thickness of coupon test samples as 16 gauge. Staff needs a
defined thickness of samples (either a minimum or a range of thicknesses) to document
comparison of tests results, rather than a recommended thickness. Second, Sections
4.1.7 and 4.2.7 allow the use of ASTM D 4444 for determining moisture content. Staff is
concerned that this procedure gives artificially high moisture readings in preservative-
treated wood. Staff recommends that use of ASTM D 4444 be calibrated using
adjustment factors for moisture meter readings derived based on comparison to ASTM D
4442 values. Industry comments on those two items are requested.
Underline and strike-out used in the enclosed criteria show revisions to AC257-0207-R2,
which was presented at the February 2007 committee hearing. Refer to AC257 dated
June 2004 (Edited August 2005), and Subject AC257-1006-R1 presented at the October
2006 committee hearing, for previous versions of this criteria.
You are cordially invited to submit written comments, or to attend the Evaluation
Committee hearing and present verbal comments. Written comments will be forwarded to
the committee, prior to the hearing, if received by September 25, 2007. If the deadline
is missed, you must provide 35 copies of the submittal material, collated, stapled and
three-hole punched, to the Los Angeles business/regional office before the committee
meeting. Your consideration in providing written responses by the deadline would be
greatly appreciated. Consideration of written comments and presentations of a significant
nature received the week of the hearing or at the hearing may be delayed until a future
meeting as the committee and staff may not have adequate time for review.
AC257-1007-R3 3
The purpose for posting the comments prior to the meeting is to help interested
parties be better prepared to discuss the issues at the meeting.
Any written material submitted for committee consideration will be available for public
distribution as set forth in Section 2.7 of the Rules of Procedure for the Evaluation
Committee (copy enclosed).
Visual aids (including, but not limited to, charts, overhead transparencies, slides, videos,
or presentation software) for viewing at meetings will be permitted only if the presenter
provides to ICC-ES, before the presentation, a copy of the visual aid(s) in a medium that
can be retained by ICC-ES with its record of the meeting, and that can also be provided to
interested parties.
Newly approved acceptance criteria may involve test methods or test protocols that are
not currently included in the scope of testing services offered by accredited testing
laboratories. As noted in the ICC-ES Rules of Procedure for Evaluation Reports, the
scope of the laboratory’s accreditation must include the type of testing that is to be
reported to ICC-ES. We encourage accredited laboratories to expand their scopes of
accreditation to include testing under newly approved acceptance criteria. Please note
that testing laboratories must be accredited by the International Accreditation Service
(IAS) or by another accreditation body that is a signatory to the International Laboratory
Accreditation Cooperation Mutual Recognition Arrangement. For further information,
please contact IAS at (562) 699-0541, extension 3309, or send an e-mail to
pmccullen@iasonline.org.
AC257-1007-R3 4
If you have any questions, please contact the undersigned at (800) 423-6587, extension
5685, or Jason Smart, senior evaluation specialist, at extension 5692. You may also
reach us by e-mail at es@icc-es.org.
MPO/JS/cm
Enclosures
2.2 All scheduled meetings shall be publicly announced. 3.0 CLOSED SESSIONS
2.3 Two-thirds (2/3) of the voting Evaluation Committee Evaluation Committee meetings shall be open except that
members shall constitute a quorum. A majority vote of the chairman may call for a closed session to seek advice of
members present is required on any action. counsel.
2.4 In the absence of the nonvoting chairman-moderator, 4.0 ACCEPTANCE CRITERIA
Evaluation Committee members present shall elect an 4.1 Acceptance criteria are established by the committee
alternate chairman from the committee for that meeting. The to provide a basis for issuing ICC-ES evaluation reports on
alternate chairman shall be counted as a voting committee products and systems under codes referenced in Section
member for purposes of maintaining a committee quorum 2.0 of the Rules of Procedure for Evaluation Reports. They
and to cast a tie-breaking vote of the committee. also clarify conditions of acceptance for products and
2.5 Minutes of the meetings shall be kept. systems specifically regulated by the codes.
2.6 An electronic audio record of meetings shall be made Acceptance criteria may involve a product, material,
by ICC-ES; no other audio, video, electronic or stenographic method of construction, or service. Consideration of any
recordings of the meetings will be permitted. Visual aids acceptance criteria must be in conjunction with a current
(including, but not limited to, charts, overhead and valid application for an ICC-ES evaluation report, an
transparencies, slides, videos, or presentation software) existing ICC-ES evaluation report, or as otherwise
viewed at meetings shall be permitted only if the presenter determined by the Evaluation Committee.
provides ICC-ES before presentation with a copy of the 4.2 Procedure:
visual aid in a medium which can be retained by ICC-ES
with its record of the meeting and which can also be 4.2.1 Proposed acceptance criteria shall be developed
provided to interested parties requesting a copy. A copy of by the ICC-ES staff and discussed in open session with the
the ICC-ES recording of the meeting and such visual aids, Evaluation Committee during a scheduled meeting, except
if any, will be available to interested parties upon written as permitted in Section 5.0 of these rules.
request made to ICC-ES together with a payment as
4.2.2 Proposed acceptance criteria shall be available to
required by ICC-ES to cover costs of preparation and
duplication of the copy. These materials will be available interested parties at least 30 days before discussion at the
beginning five days after the conclusion of the meeting but committee meeting.
will no longer be available after 30 days have elapsed from 4.2.3 The committee shall be informed of all pertinent
the conclusion of the meeting. written communications received by ICC-ES.
2.7 Parties interested in the deliberations of the
4.2.4 Attendees at Evaluation Committee meetings shall
committee should refrain from communicating, whether in
have the opportunity to speak on acceptance criteria listed
writing or verbally, with committee members regarding
on the meeting agenda, to provide information to committee
agenda items. All written communications and submissions
members.
regarding agenda items should be delivered to ICC-ES. All
such written communications and submissions shall be 4.3 Approval of acceptance criteria shall be as specified
considered nonconfidential and available for discussion in in Section 2.3 of these rules.
open session of an Evaluation Committee meeting, and
shall be delivered at least ten days before the scheduled 4.4 The action of the Evaluation Committee may be
Evaluation Committee meeting if they are to be forwarded to appealed in accordance with the ICC-ES Rules of Procedure
the committee. Correspondence received by ICC-ES will not for Appeal of Acceptance Criteria.
Business/Regional Office P 5360 Workman Mill Road, Whittier, California 90601 P (562) 699-0543
www.icc-es.org Regional Office P 900 Montclair Road, Suite A, Birmingham, Alabama 35213 P (205) 599-9800
Regional Office P 4051 West Flossmoor Road, Country Club Hills, Illinois 60478 P (708) 799-2305
ICC EVALUATION SERVICE, INC., RULES OF PROCEDURE FOR THE EVALUATION COMMITTEE
5.0 COMMITTEE BALLOTING FOR ACCEPTANCE requests additional input from other committee
CRITERIA members, staff or industry.
5.1 Acceptance criteria may be issued without a public 5.3 An Evaluation Committee member, in voting on an
hearing following a 45-day public comment period and a acceptance criteria, may only cast the following ballots:
majority vote for approval by the Evaluation Committee • Approved
when, in the opinion of ICC-ES staff, one or more of the
following conditions have been met: • Approved with Comments
1. The subject is nonstructural, does not involve life safety, • Negative: Do Not Proceed
and is addressed in nationally recognized standards or 6.0 COMMITTEE COMMUNICATION
generally accepted industry standards.
Direct communication between committee members, and
2. The subject is a revision to an existing acceptance between committee members and an applicant or
criteria that requires a formal action by the Evaluation concerned party, with regard to the processing of a
Committee, and public comments raised were resolved by particular acceptance criteria or evaluation report shall take
staff with commenters fully informed. place only in a public hearing of the Evaluation Committee.
3. Other acceptance criteria and/or the code provide Accordingly:
precedence for the revised criteria.
6.1 Committee members receiving an electronic ballot
5.2 Negative votes must be based upon one or more of should respond only to the sender (staff). Committee
the following, for the ballots to be considered valid and members who wish to discuss a particular matter with other
require resolution: committee members, before reaching a decision, should
ballot accordingly and bring the matter to the attention of
a. Lack of clarity: There is insufficient explanation of the
ICC-ES staff, so the issue can be placed on the agenda of
scope of the acceptance criteria or insufficient a future committee meeting.
description of the intended use of the product or
system; or the acceptance criteria is so unclear as to be 6.2 Committee members who are contacted by an
unacceptable. (The areas where greater clarity is applicant or concerned party on a particular matter that will
required must be specifically identified.) be brought to the committee will refrain from private
communication and will encourage the applicant or
b. Insufficiency: The criteria is insufficient for proper
concerned party to forward their concerns through the ICC-
evaluation of the product or system. (The provisions of
ES staff in writing, and/or make their concerns known by
the criteria that are in question must be specifically
addressing the committee at a public hearing, so that their
identified.)
concerns can receive the attention of all committee
c. The subject of the acceptance criteria is not within the members.#
scope of the applicable codes: A report issued by ICC-
ES is intended to provide a basis for approval under the
codes. If the subject of the acceptance criteria is not
regulated by the codes, there is no basis for issuing a
report, or a criteria. (Specifics must be provided
concerning the inapplicability of the code.)
d. The subject of the acceptance criteria needs to be Effective November 6, 2006
discussed in a public hearings. The committee member
2
ICC EVALUATION SERVICE, INC.
Evaluate P Inform P Protect
AC257
PREFACE
Evaluation reports issued by ICC Evaluation Service, Inc. (ICC-ES), are based upon performance features of the
International family of codes and other widely adopted code families, including the Uniform Codes, the BOCA National Codes,
and the SBCCI Standard Codes. Section 104.11 of the International Building Code® reads as follows:
The provisions of this code are not intended to prevent the installation of any materials or to prohibit any
design or method of construction not specifically prescribed by this code, provided that any such
alternative has been approved. An alternative material, design or method of construction shall be
approved where the building official finds that the proposed design is satisfactory and complies with the
intent of the provisions of this code, and that the material, method or work offered is, for the purpose
intended, at least the equivalent of that prescribed in this code in quality, strength, effectiveness, fire
resistance, durability and safety.
Similar provisions are contained in the Uniform Codes, the National Codes, and the Standard Codes.
ICC-ES may consider alternate criteria, provided the report applicant submits valid data demonstrating that the
alternate criteria are at least equivalent to the criteria proposed in this document, and otherwise meet the applicable
performance requirements of the codes. Notwithstanding that a product, material, or type or method of construction meets
the requirements of the criteria proposed in this document, or that it can be demonstrated that valid alternate criteria are
equivalent to the criteria in this document and otherwise meet the applicable performance requirements of the codes, ICC-ES
retains the right to refuse to issue or renew an evaluation report, if the product, material, or type or method of construction
is such that either unusual care with its installation or use must be exercised for satisfactory performance, or malfunctioning
is apt to cause unreasonable property damage or personal injury or sickness relative to the benefits to be achieved by the use
of the product, material, or type or method of construction.
Business/Regional Office P 5360 Workman Mill Road, Whittier, California 90601 P (562) 699-0543
www.icc-es.org Regional Office P 900 Montclair Road, Suite A, Birmingham, Alabama 35213 P (205) 599-9800
Regional Office P 4051 West Flossmoor Road, Country Club Hills, Illinois 60478 P (708) 799-2305
AC257-1007-R3
Page 2
September 2007
[Underline and strike-out used in this criteria show revisions to AC257-0207-R2 that
was presented at the February 2007 committee hearing. Refer to AC257 dated June
2004 (Edited August 2005), and Subject AC257-1006-R1 presented at the October
2006 committee hearing, for previous versions of this criteria.]
1 1.0 INTRODUCTION
3 establish requirements for evaluating the corrosion resistance of fasteners that are
5 coastal areas; and (2) to establish requirements for evaluating the corrosion effects of
6 % wood treatment chemicals as they apply to fasteners metals in contact with proprietary
8 an ICC Evaluation Service, Inc. (ICC-ES), evaluation report under the 2006
9 International Building Code® (IBC) and the 2006 International Residential Code® (IRC).
10 The bases of recognition are IBC Section 104.11 and IRC Section R104.11. Applicable
11 code sections for salt corrosion are Section 302.1.3 of the SSTD 10-99 and Section
12 % 2308.2.1 of the IBC that references SSTD10. Applicable code sections for fasteners in
14 defined in Section 1.4.3) are Section 2304.9.5 of the IBC and Section R319.3 of the
15 IRC.
18 fasteners, since the code does not provide test methods and performance requirements
22 % environment in wood with treatment chemicals, water, and elevated temperatures, and
23 % common construction metals. Test results have comparative value and are not
25 % fire-retardant-treated wood (FRTW). Refer to Section 3.3 of AC66 for corrosion testing
26 % of FRTW.
28 % evaluate corrosion resistance of fasteners (refer to Figure 1 for a flowchart) and applies
30 % wood to other engineered materials, nails and spikes [diameter of less than or equal to
31 % 3
/8 inch (9.5 mm)], staples, and screws [diameter of less than or equal to 3/8 inch (9.5
32 mm)] that are exposed directly to wood treatment chemicals and that, as a result of
35 moisture, or salt corrosion from coastal exposure. These fasteners are alternates to
38 % used to evaluate corrosion effects of wood treatment chemicals (refer to Figure 1 for
Proposed Revisions to the Acceptance Criteria for AC257-1007-R3
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% Corrosion Effects of Wood Treatment Chemicals September 2007
40 % (represented in this criteria as CCA, Type C, oxide formulation covered in AC190 and
41 % AWPA U1). The criteria is intended to identify wood treatment chemicals that are
45 Council.
47 Council.
51 Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings, ASTM International.
56 1.3.7 ASTM B 117-03, Standard Practice for Operating Salt Spray (Fog)
83 1.4 Definitions:
90 % treatment chemicals shall be are referred to using a proprietary trade name noted in an
91 % ICC-ES evaluation report on the treatment system. The wood shall be is treated in
103 may have has a smooth or threaded shank or legs and a shank or leg diameter of less
105 1.4.10 Sample Lot: A sample lot shall consist of at least 100
106 alternate or benchmark fasteners that are representative of the population of fasteners
111 1.4.12 Test Specimen: The wood test members with embedded
112 fasteners.
114 % retardant treatment system that is defined in another ICC-ES acceptance criteria and
115 that covers specific requirements for the treatment products not covered in AC326.
132 4. Wood species and products that can be treated with the
133 chemical.
136 2.2 Testing Laboratories: Testing laboratories shall comply with Section 2.0
137 of the ICC-ES Acceptance Criteria for Test Reports (AC85) and Section 4.2 of the ICC-
139 2.3 Test Reports: Test reports shall comply with AC85 and include the
144 2.3.3 Photographs of the equipment and the terminated test specimens.
146 Section 3.2 of AC85. Additional requirements for sampling are specified in Sections
Proposed Revisions to the Acceptance Criteria for AC257-1007-R3
% Corrosion-resistant Fasteners and Evaluation of Page 9
% Corrosion Effects of Wood Treatment Chemicals September 2007
150 Corrosion effects of wood treatment chemicals shall be in accordance with Section 3.2.
154 3.1.2 The treatment chemical shall be identified by type and treatment
155 level.
156 % 3.1.3 For coated driven fasteners, The benchmark fastener shall be hot-
157 % dip galvanized and meet the specifications of ASTM A153, Class D. For screws
158 % recognized under the IBC, the benchmark fastener shall be hot-dip galvanized to meet
159 % the specifications of ASTM A153, Class D; for screws recognized under IRC, the
161 % ASTM B695, Class 55. For driven For fasteners that rely on base-material formulation
162 for corrosion resistance, the benchmark fastener shall be identified in consultation with
163 ICC-ES.
164 3.1.4 The benchmark and the alternate fastener shall be of the same
165 nominal dimensions and shank design, and shall be representative of manufactured
166 products. A minimum of one size and shank design shall be tested unless it is known
167 that the corrosion resistance is related to shank design. If corrosion resistance is related
168 to shank design or method of assembly, then at least two shank designs must be tested
Proposed Revisions to the Acceptance Criteria for AC257-1007-R3
% Corrosion-resistant Fasteners and Evaluation of Page 10
% Corrosion Effects of Wood Treatment Chemicals September 2007
170 3.1.5 Products shall be sampled in accordance with AC85, Section 3.2.
171 Five lots of the benchmark and alternate fasteners shall be available to sample.
172 3.1.6 One lot of benchmark and alternate fasteners shall be selected
173 % from those available, and the necessary fasteners taken randomly from those lots that
174 % lot.
175 3.1.7 The benchmark and alternate fasteners shall be cleaned per ASTM
176 G 1.
178 determined in accordance with the ASTM A 90 on a minimum of ten fasteners sampled
179 from the sample lot such that a minimum of 24 inches (610 mm) of shank length is
180 evaluated.
182 corrosion resistance mechanism, the thickness of each coating layer shall be
183 determined in accordance with the applicable ASTM standards for coated fasteners.
184 For alternate fasteners that provide corrosion resistance via the base-material
185 formulation, the content of the performing substance shall be determined in accordance
188 southern pine species group and either chemically treated wood or untreated wood in
189 accordance with Table 1. Some fastener applications may require the use of other
190 species groups for the test member material. The test members shall be representative
Proposed Revisions to the Acceptance Criteria for AC257-1007-R3
% Corrosion-resistant Fasteners and Evaluation of Page 11
% Corrosion Effects of Wood Treatment Chemicals September 2007
191 of new commercial materials in the end-use condition in terms of wood quality,
197 identified.
199 specified.
200 3.2.3 Test members shall be treated at the level necessary to meet
203 3.2.4 Products shall be sampled in accordance with AC85, Section 3.2.
204 % Five units of treated lumber (wood products) shall be available to sample. A minimum of
205 % five boards that are primarily sapwood shall be sampled and prepared following AWPA
206 % E 12.
208 % using AWPA test methods and representative specimens of chemically treated wood
210 % 3.2.6 Tests of the treatment chemical shall be performed with coupons of
211 % metals for which recognition is sought. The alloys to be used are stainless steel (304),
212 hot-dip galvanized steel (ASTM A 123, average 1 oz/ft2 per side), carbon steel
Proposed Revisions to the Acceptance Criteria for AC257-1007-R3
% Corrosion-resistant Fasteners and Evaluation of Page 12
% Corrosion Effects of Wood Treatment Chemicals September 2007
213 % (uncoated) (SAE 1010), aluminum (2024-T3 or 5154-0 alloys), red brass, bronze, and
214 % copper (ASTM B 370). Coupons of 16 gauge [54 mils, 0.0538 inches(1.37 mm)]
215 % thickness are recommended. [Staff requests that industry provide a set minimum and
217 3.2.7 Test exposure shall include the benchmark combination of the
218 treatment chemical CCA (ground contact) with hot-dip zinc galvanized coupons
219 % (average 1 oz/ft2 per side) per ASTM A 123. specified in Section 3.2.6.
220 3.2.8 For performance test methods and assessment methods, refer to
223 Corrosion resistance of fasteners shall be in accordance with Section 4.1 and
224 applicable sections of 4.3, 4.4 and 4.5. Corrosion effects of wood treatment chemicals
225 shall be in accordance with Section 4.2 and applicable sections of 4.3, 4.4 and 4.5.
227 4.1.1 Table 1 shall be used to establish the exposure test requirements
228 % for fastener corrosion resistance testing based on planned report recognition.
229 4.1.2 Each test procedure as described in Section 4.3 shall include a
231 % 4.1.3 All Fasteners shall be installed perpendicular to the side grain of
232 the test member so that the bottom surface of the head contacts the test member and
233 the top of the head is not below the surface plane of the test member. A pilot hole shall
235 4.1.4 Each fastener shall be driven into the test member using the
238 % driven into each test member. Fasteners in each test specimen shall be randomly
239 sequenced, spaced at least 12 times fastener diameter, and shall be positioned in a
240 staggered pattern along the centerline of the test specimen where the center-to-center
241 distance of the target lines is at least two shank diameters about the center line.
242 Minimum end distance shall be 2 inches (51 mm) and minimum edge distance shall be
1
243 /2 inch (13 mm). Maximum edge and end distance shall be less than 4 inches (101
244 % mm). An equal number of benchmark and alternate fasteners shall be driven into each
245 % test member. During installation, if a wood surface split greater than the nominal
246 % diameter of the installed fastener is observed, the installed fastener shall be rejected.
247 % 4.1.6 After the fasteners are installed, the test specimen shall be kerf-cut
248 % between the fasteners. The kerf-cut shall be as deep as the fastener penetration. As
249 % an alternate, the test member may be sawn into separate blocks, each with an
251 % 4.1.7 The beginning and final moisture contents of the test members shall
252 % be determined by using calibrated moisture meters in accordance with ASTM D 4444 or
253 % by oven-drying methods in accordance with ASTM D 4442. For chemical treatments
254 % carried in water, [Staff recommends wording be added to the criteria to state that the
255 % ASTM D 4444 procedure shall be calibrated based on ASTM D 4442 test results.] The
256 initial moisture content of the test member shall not be less than 15 percent (oven-dry
Proposed Revisions to the Acceptance Criteria for AC257-1007-R3
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% Corrosion Effects of Wood Treatment Chemicals September 2007
257 % basis), and for treatments applied dry, the test member shall be conditioned to
258 % equilibrium moisture content at 90° F (32° C) and 90 percent relative humidity .
259 4.1.8 For alternate fasteners that rely on base-material (or alloy)
261 stripped and weighed. Weight and average diameter of the shank shall be reported.
262 % 4.1.9 Proprietary wood treatment chemicals shall be identified and shall
263 % referenced using applicable ICC-ES evaluation reports. and acceptance criteria. The
264 % type of wood and treatment chemical retention and penetrations shall be determined
265 % from grade stamps and observation and shall be specified in the test report.
267 % 4.2.1 The lumber (or treated wood product) shall be sampled from the
269 product(s).
270 4.2.2 Testing in accordance with Section 4.3 shall be performed for the
271 most severe Use Category as defined by AWPA Standard U1 for which recognition is
272 being sought. Tests for a defined AWPA Use Category treatment level are applicable to
274 4.2.3 Table 1 shall be used to establish the exposure test requirements
275 % for corrosion effects of treatment chemicals based on the expected conditions of
276 % recognition.
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% Corrosion Effects of Wood Treatment Chemicals September 2007
277 4.2.4 Testing shall include corrosion of metal coupons by treated wood in
278 accordance with the general size and assembly methods of AWPA E12. The initial
279 % moisture condition of the material shall not be less than 15 percent moisture content
281 % 4.2.5 A minimum of 10 replicates per metal given in Section 3.2.5 6 shall
282 be evaluated with the treatment chemical at the end of the test.
283 4.2.6 Each coupon shall be weighed to a precision of 0.5 percent, and
285 4.2.7 The beginning and final moisture contents of the test members
291 The exposure condition shall be conducted at a steady state condition of 90/F (32/C)
292 and 90 percent relative humidity. Test specimens shall be examined at intervals of 240
293 % 336 hours and the percentage of red rust on the heads of the benchmark fasteners
294 % and the percentage of red rust on the heads of the alternate fasteners (if ferrous) or
295 % other corrosion characteristics shall be recorded. The test shall continue until 2,880
298 and Salt Water): Test Procedures 1 and 2 shall be conducted with matched test
299 specimens.
301 accordance with ASTM B 117. Test specimens shall be untreated wood. Test
302 % specimens shall be visually examined at intervals of 240 336 hours and the percentage
303 % of red rust on the heads of the benchmark fasteners and the percentage of red rust on
304 % the heads of the alternate fasteners (if ferrous) or other corrosion characteristics of the
305 % alternate fasteners shall be recorded. The test shall continue until 1,992 1440 hours
308 % accordance with ASTM G 85, Annex A5. Test members shall be untreated wood. Test
309 % specimens shall be visually examined at intervals of 240 336 hours and the percentage
310 % of red rust on the head of the benchmark fastener and percentage of red rust on the
311 % heads of the alternate fasteners (if ferrous) or other corrosion characteristics shall be
312 % recorded. The test shall continue until 1,992 1440 hours has elapsed.
314 % Treated Wood and Moisture): The type of wood treatment chemical shall be specified
317 4.3.1.2 except that distilled water (Type IV) shall be used in place of salt water, the test
318 % member shall be treated wood., and the test duration shall be 1,008 hours.
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% Corrosion-resistant Fasteners and Evaluation of Page 17
% Corrosion Effects of Wood Treatment Chemicals September 2007
320 Treated Wood and Salt Water): The test procedure shall be in accordance with
321 % Section 4.3.1.2 except that the test member shall be treated wood. and the test duration
324 Chemicals:
326 % more test specimens with the subject treatment chemical and hot-dip galvanized
327 % coupons shall be removed from the exposure test. The test specimen shall be opened
328 % and the coupon separated from the wood test members, cleaned, and visually
329 % inspected.
330 % 4.3.2.2 The exposures shall continue until the surface of the
331 % inspected hot-dip galvanized coupon has more than 75 percent red rust or until 2,880
334 % Use): The test specimens shall be wrapped in plastic (or other water vapor
335 % impermeable film or container) to prevent drying and shall be exposed to a steady state
336 % temperature of 90/F (32/C) and 90-percent relative humidity. The test duration shall be
337 % a minimum of 1,440 hours and a maximum of 2,160 720 hours. unless terminated by
338 % the assessment of corrosion observed during the periodic inspections of hot-dip
Proposed Revisions to the Acceptance Criteria for AC257-1007-R3
% Corrosion-resistant Fasteners and Evaluation of Page 18
% Corrosion Effects of Wood Treatment Chemicals September 2007
341 % Use): The test specimens shall be tested exposed following Section 5.3.1.2 4.3.1.2,
342 % Test Series Procedure 1 except that distilled water (Type VI) shall be used in place of
343 % salt water, the test members shall be treated wood and the exposure period shall be for
344 % a minimum of 1,440 720 hours and a maximum of 2,160 hours, unless terminated by
345 % the assessment of corrosion observed during the periodic inspection of hot-dip
349 4.4.1 When the tests are terminated, the benchmark and alternate
350 fasteners shall be removed from the wood test specimens by sawing or splitting the
351 wood near the fasteners and carefully separating the fasteners from the wood test
352 members. Removal of the metal coupons is by opening the wood test specimen,
353 followed by careful separation of the metal coupon from the wood test member.
354 4.4.2 If coating is lost by adhesion to the test members, the loss shall be
357 water at room temperature using a 7.5-minute ±2.5-minute submersion time. The
358 ultrasonic cleaning shall be repeated as needed. Ultrasonic cleaning shall be followed
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359 with brushing using a nylon brush and rinsing with deionized water to remove loose
360 corrosion products. The fasteners and coupons shall be dried with warm air.
365 4.5.1.2 The surface area and form of the corrosion shall be
366 visually assessed using the procedures specified in Section 5 of ASTM D610. The
367 surface area shall be estimated rounding to the nearest 5 percent from 0 to 50 percent.
368 Areas greater than 50 percent shall be rounded to the nearest 10 percent. For coated
369 ferrous products, the area to be estimated is the area of red rust.
373 Mechanisms:
376 weight loss and changes in average shank diameter. Following the exposure period, the
377 weight and diameter are measured using cleaned and stripped fasteners from the
381 be visually evaluated and the result averaged for each piece.
383 4.5.1.3.
385 wood shall serve as a test control and shall be evaluated in the same manner.
388 summarized by treatment using summary statistics, mean, standard deviation, and
391 % alternate materials shall be compared using a two one-tail t-test to assess equality of
392 corrosion performance. The significance level shall be 0.05 for comparisons and
393 inferences.
395 mean corrosion rating of the alternate is better than that of the benchmark, the
396 inference is that the corrosion resistance exceeds that of the benchmark; if the mean
397 corrosion rating of the alternate is not as good as that of the benchmark, the inference
398 is that the corrosion resistance is less than that of the benchmark.
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400 assessment of functional differences, that is, severe but not statistically equivalent
401 corrosion conditions may be not functionally different and shall be subject to
402 interpretation.
404 relative to the CCA/hot-dip galvanized treatment shall be calculated and reported for
405 each metal, and shall be a ratio of the mean corrosion rating of the treatment chemical
409 % comparison to visual assessment. Examples of other assessment methods are weight
410 % loss of samples, x-ray analysis, head-shank tension test results, etc.
413 criteria such as, AC116, AC201, AC233, AC120 and AC326. Corrosion resistance
414 and/or corrosion effect must be addressed in the quality control documentation and
419 6.1 Fasteners: The evaluation report shall include a description of the
421 product identification; and shall include a finding that the alternative fasteners have a
422 corrosion resistance that meets or exceeds that of the benchmark fasteners for the
423 exposure conditions tested. Conditions of use for the alternative fasteners shall be
425 6.2 Treatment Chemicals: The evaluation report shall include a description
426 of the wood treatment chemical, special inspection requirements, Use Categories in
427 accordance with AWPA U1, and product identification. The evaluation report shall also
428 include a finding of the chemical corrosion effect relative to the CCA/hot-dipped
MO/cm
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% Corrosion Effects of Wood Treatment Chemicals September 2007
AC 257
% APPENDIX A
% ALTERNATE WET EXPOSURE TEST PROCEDURE
%
% A1.0 SCOPE AND SIGNIFICANCE
%
% This test procedure is an alternative to the ASTM B 117 water spray procedure (without
% salt). It has been demonstrated that keeping the treated wood wet and moist greatly
% accelerates corrosion at the wood-metal interface. The treated wood test specimen is
% best maintained at an elevated wood moisture contact, by placing one end of the test
% specimen in a shallow depth of water while the test specimen is maintained in the
% test specimen, to pull moisture from the base of the test specimen into the entire test
% specimen. Indications are that slanting the test specimen from vertical (10 to 20
% degrees) aids in accelerating the coupon corrosion test. For this accelerated test to
% yield meaningful data, the metal-wood exposure time shall be 30 days minimum for
% metal coupons in contact with wood and treated wood and 60 days minimum for contact
% between metal fasteners and wood/treated wood. It has been demonstrated in at least
% two field tests, that this method may exaggerate the corrosion relative to real world
% corrosion on both mild steel (C1010) and Hot Dip Galvanized Steel.
% method, and duration to “ fix” or “ stabilize the treatment chemical. After this
% stabilization period, completely saturate the treated wood sample, by placing the treated
% wood sample, weighted down with inert glass weight or stainless steel sheeting ( Figure
% AWPA Standard E-10 (current Edition), with either tap, de-ionized, or distilled
% water, Once the treated wood is completely wetted, quickly assemble the
% corrosion test specimen, and place it into the exposure environment. Wood shall
% be re-wetted by this same method every 7 days until the test is terminated and
% filled with water (tap, deinoized, or distilled water), for approximately 24 hours, or
% until wood sample no longer gains mass. Once the treated wood is completely
% wetted, quickly assemble the corrosion test specimen, and place it into the
% days until the test is terminated and the test unit disassembled for evaluation.