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Atlas Copco

Quick guide to surface drilling


Bo-Göran Johansson John Carnall
Vice President Marketing Vice President Marketing
Surface Drilling Equipment Mining and Rock Excavation
Technique Service Division
Need to drill some holes?
Atlas Copco Surface Drilling Equipment is today the
number one supplier of percussive drilling rock excavation
equipment. The strength of our product portfolio is that
we can offer almost everything that you expect, from
straightforward pneumatic and hydraulically controlled
products to automatic drilling systems. From wagon
drills AirROC T25 W to the market’s most feature-filled
product Silenced SmartROC T40 and the most powerful
performance products ROC L740CR and SmartROC D65.

We supply the market with the most environment friendly


products with high fuel efficiency and sound suppression,
together with an excellent operator environment in the
ergonomic designed cabins. We can proudly inform you that
we have the most widespread and efficient service support
in the world with numerous Parts and Services products
included in our extensive care maintenance program. The
program provides you with the possibility to offer the lowest
cost of ownership and thereby meet and exceed customer
expectations and satisfaction. Therefore with the markets
broadest product range, combined with state of art Parts
and Ser­vices, you will have the best state-of-the-art for
success.

As you will notice, some of our products have new names


in this edition. The new names will make it easier for you to
distinguish between our different drill rigs, as well as clarify
the different characteristics of the products. You can read
more about the new names on page 7.

Yours sincerely

3
Content
New product names .................................7
Drilling method .......................................11
SmartROC...............................................17
FlexiROC.................................................23
PowerROC..............................................39
AirROC....................................................49
Table explanation ...................................60
Diagram preconditions ...........................61
Hole depth specification..........................63
Parts and Services .................................65
Hydraulic rock drills ................................77
Pneumatic rock drills...............................91
Down-The-Hole
Hydraulic Rotation Units..........................95
Down-The-Hole
Pneumatic Rotation Units...................... 101
Secoroc DTH Hammers........................ 107
Basic principles for rock drilling............. 115
Secoroc extension equipment............... 122
Maximize production to
minimize cost......................................... 131
Production graphs................................. 135
Application and surface
blast hole drills....................................... 143
Choice of drill system............................ 145
Rock drill table....................................... 147
Adapter type/thread............................... 149
Competitor comparison......................... 151
Choosing rotation motors...................... 155
Atlas Copco Finance............................. 156
New names make it easier for you
to distinguish between our different
drill rigs
Atlas Copco Surface Drilling Equipment is changing
the naming structure of our drill rigs in the ROC fam-
ily. We The new names will make it easier for you to
distinguish between all our various drill rigs, as well
as clarify the different characteristics of the prod-
ucts.

Our new naming structure is built up in a much more logi-


cal way than previously, with the aim to simplify the un-
derstanding of the range. There are several drill rigs with
similar basic drilling capacities, such as drilling method,
hole range, installed power and flushing capacity. But
also, with various control systems to meet your require-
ments for different levels of technical sophistication.

The product range is therefore now divided into four dif-


ferent categories, four series of ROC drill rigs with the
following names: SmartROC, FlexiROC, PowerROC
and AirROC. As already pointed out, these four catego-
ries will make it a lot easier to distinguish between the
various drill rigs, as well as clarify the different charac-
teristics of the products, make it easier to understand the
advantages that each category offers, and better define
the segment and application for which they are intended.

We have started the name implementation, and by the


end of 2012 all our products will follow the new name
structure. On the next page you'll find a list of all the old
and new names.
Our SmartROC series goes beyond improving your operator pro-
ductivity and your drill rig efficiency. It also improves your total
mining process. The high level of automation makes operation a
safe pleasure and takes productivity to a new level. Using the drill
rig to its full potential, it gives you outstanding control of the drill
and blast results. It also provides you with the documentation you
need to keep total cost of ownership low. Get connected to the
future – get SmartROC.

The FlexiROC series is a solid combination of versatility and


efficiency. Whatever the working conditions are, these highly pro-
ductive rigs will keep drill meter costs down. Even in the toughest
environments. Don’t compromise – get FlexiROC.

Our PowerROC series truly lives up to its name: tough machines


for high power operation in tough conditions. The straightfor-
ward, modular design with trouble-free hydraulics and longlasting
components, makes it a trustworthy partner. Impressive power.
High reliability. PowerROC – performance you can trust.

Low costs and high profitability have never been so easy. The Air-
ROC series from Atlas Copco brings you easy transport and setup,
streamlined functions with large, sturdy levers for uncomplicated
manual operation, and easy maintenance. With its robust steel
structure and simplicity of design and operation, AirROC delivers
profitability. AirROC – the choice is easy.

8
New product names
SmartROC Series FlexiROC Series

Current/ old name New name/ Current/ old name New name/
Replacing product Replacing product

SmartRig ROC D7C SmartROC T35 ROC T15 FlexiROC T15 R

SmartRig ROC D9C SmartROC T40 New product FlexiROC T20 R

SmartRig ROC F9C SmartROC T45 ROC D3 RRC FlexiROC T30 R

New product SmartROC D65 ROC D7 FlexiROC T35

ROC D7 RRC FlexiROC T35 R

ROC D9 FlexiROC T40

ROC D9 RRC FlexiROC T40 R

ROC F9 FlexiROC T45

ROC L740 FlexiROC T50

ROC F6 FlexiROC D45

ROC L625 FlexiROC D50

ROC L630 FlexiROC D55

ROC L825 FlexiROC D60

ROC L830 FlexiROC D65

ROC F9 CR FlexiROC C50

ROC L740 CR FlexiROC C65

9
PowerROC Series AirROC Series

Current/ old name New name/ Current/ old name New name/
Replacing product Replacing product

ROC T25M PowerROC T25 BVB 25 TH AirROC T25 W

ROC D3 PowerROC T30 E ROC 203 TH AirROC T25

ROC T30M PowerROC T30 CM 341 TH/ CM 350A AirROC T35

ROC T35M PowerROC T35 LM 100 AirROC D35

New product PowerROC T35 E ROC 203 DTH AirROC D40

ECM 660 PowerROC T45 BVB 25 DTH AirROC D40 W

New product PowerROC D40 CM 341H/ CM 341 DTH (BRH) AirROC D45

New product PowerROC D55 New product AirROC D45 SH

CM 351/ CM 341 DTH (ARH) AirROC D50

ROC P55 AirROC D55

ROC P65 AirROC D65

Product series name Drilling type Optimal Nominated


Naming AirROC T: Tophammer hole size
Structure PowerROC D: DTH 15 - 70 for 1,5" - 7,0"
FlexiROC C: COPROD Ex: 30 for 3.0 inch
SmartROC

Product series name Model

Product name
Complementary codes
W: Wheel-based carrier for AirROC
SH: Semi-hydraulic pneumatic rig
R: Radio Remote Control
E: Exterior Direct Control
Drilling methods
Drilling method:
Tophammer drilling
The classic tophammer method is renowned for
high penetration rates in good drilling conditions.
Atlas Copco is developing the method continu-
ously.

Exhaustive research into how impact energy can


be transmitted into the drill bit in the most efficient
way, with least possible stress, has resulted in a
new generation of rock drills. Development has
been focused on the key component in the rock
drill - the piston. The piston length, mass, and ge-
ometry have resulted in even faster penetration.
The effect is that more rock is crushed with each
blow from the piston. Moreover, a double damping
system reduces the load on components leading
to long service life, at the same time as drillsteel
TOPHAMMER
wear is reduced. In other
CUTTINGSwords, the positive results of
AIR FLOWfaster drilling are not coun-
teracted by higher drill steel
costs.

An extractor unit is available


as a useful accessory for
poor rock conditions.

13
Drilling method:
COPROD drilling
The COPROD system combines the speed of top-
hammer drilling with the precision and long ser-
vice life of the down-the-hole method.

Inside each rigid, threaded tube section is an im-


pact rod. It is furnished with stop lugs to hold it in
place inside the tube. The so called COPROD sec-
tions are joined together via the outer tubes. Since
the other tubes transmit rotation torque and feed
force only, the stress to the threads is minimal and
life length very long. All negative effects of trans-
mitting the impact energy through the threads are
eliminated entirely. The result is high impact power
with minimal wear. The outer tubes are smooth
and flush along the entire length of the drill string,
minimizing the risk of jamming while ensuring ef-
COPROD
ficient hole cleaning in
almost all rock conditions. CUTTINGS

AIR FLOW

Practical experience with CO-


PROD has been exceptionally
good. The method gives good
overall economy, particularly
in large scale production drill-
ing and drilling in broken rock
or other demanding rock con-
ditions.

14
Drilling method:
Down-the-hole drilling
Drills using the down-the-hole method (DTH) are
easy to operate and maintain. The method offers
a reliable way to drill hard to soft, solid to fissured
or fracture rock, and features a hammer piston,
which strikes the drill bit with virtually no power
loss. Shallow, deep or long holes are drilled with
barely any change in capacity. Hammer casing
and stiff drill tubes offer good guidance for the
hammer and drill bit, minimizing the hole devia-
tion. Thus blasting patterns and use of explosives
can be optimized, increasing the yield of rock at
a reduced cost per meter or footage drilled. The
tubes are smooth and flush along the entire length
of the drill string, minimizing the risk for jamming
while ensuring efficient hole cleaning in almost all
rock conditions.
DOWN-THE-HOLE

Apart from blast hole


drilling the DTH method
CUTTINGS

AIR FLOW

is widely used for water


well drilling, shallow gas
and oil wells, and for
geothermal wells. It is
also developed for sam-
pling using the Reverse
Circulation technique
(RC drilling).

15
SmartROC
Hole range 64 mm - 203 mm (2.5" - 8 ")
Improve your business
Our SmartROC series goes beyond improving your
operator productivity and your drill rig efficiency.
While benefiting from the latest technology available
in a sustainable and user-friendly way, it also
improves your total mining process.

The high level of automation makes operation a


safe pleasure and takes productivity to a new level.
By removing the need to manually mark and survey
hole positions, the Hole Navigation System saves
time and increases safety on the site. It also permits
a faster set up, and by guiding the operator to the
correct hole position – including angle and collaring
position – the operator will have a simplified task
delivering high quality drilling.

Using the drill rig to its full potential, it gives you


outstanding control of the drill and blast results.
The Rig Control System supports troubleshooting
by speeding up identification and solution of an
occasional breakdown.

By integrating the operation of our SmartROC series


with planning and fleet management tools, it provides
you with the documentation you need to improve
your business and keep total cost of ownership low.
Get connected to the future – get SmartROC.
Tophammer SmartROC T35 and T40

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


SmartROC T35
64-102 21/2-41/2 T38, T45 28 92 4 240 14'
127 10.5
89-115 31/2-41/2 T51 21 69 4 240 14'
SmartROC T40
76-115 3-41/2 T45, T51 28 92 4 240 14' 158 10.5

Main Benefits
• Highly improved operator comfort and usability interface 
• Revolutionary fuel saving control system 
• Hole Navigation System (HNS) supports drill and blast portions of your 
quarrying process thanks to its precision and complete documentation

19
SmartRig ROC F9C Tophammer

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


SmartRig ROC F9C with single section boom
89-127 31/2-5 T45, T51 33 118 5 110 16'9" 213 12.0
SmartRig ROC F9C with folding boom
89-127 31/2-5 T45, T51 28 92 4 610 15'2" 213 12.0

Main Benefits
• High productivity due to efficient COP Logic drill control
• Outstanding safety and ergonomics
• Excellent documentation of the work progress

20
Down-the-hole SmartROC D65

pressure
capacity
pressor
Travel
length
Drill tube
range

depth

Com-
Ø mm/in
Hole

Hole

At
mm in m ft mm ft/in l/s bar
89  -114
31/2 - 41/2
110 -203 45/16  -  8 36 118 4 600 15'1" 470 30
127  -140
5 - 51/2

Main Benefits
• Improved operator comfort with dry (no pilot hydraulics), silent cabin 
• Full drill cycle automation with efficient tube handling and power output 
• Hole Navigation System (HNS) supports drill and blast portions of your total
mining process thanks to its precision and complete documentation

21
FlexiROC
Hole range 25 mm - 180 mm (1" - 7")
Why compromise?
The FlexiROC series is a solid combination of
versatility and efficiency. The rock drill stroke setting
enables two optimum drill diameters for the rock
drill, giving you two rock drills in one. It offers both
long and short feed options; the long feed for higher
utilization and the short feed for drilling applications
in narrow and confined spaces. The low center
of gravity and high ground clearance means high
tramming availability, and the folding boom ensures
high utilization of the rig, even in the worst terrain
conditions. The floating double damping system on
the rock drill means that less feed force is required
and that better rock bit contact is achieved.

These powerful drill rigs handle workloads even in


the toughest environments. Whatever the working
conditions are, these highly productive rigs will
keep drill meter costs down. Even in the toughest
environments. Don’t compromise – get FlexiROC.
FlexiROC T15 R Tophammer

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


23-35 / -13/8
29 32
HEX19 3.2 10 3 250 10'8" 23 8.5
27-38 11/16-11/2 HEX22 3.2 10 3 250 10'8" 23 8.5
38-41 11/2-15/8 HEX22 9 29 3 250 10'8" 23 8.5
33-38 15/16-11/2 SR28 2.8 9 3 250 10'8" 23 8.5
38-45 11/2-13/4 SR28 9 29 3 250 10'8" 23 8.5
33-45 15/16-13/4 R32 2.8 9 3 250 10'8" 23 8.5
33-41 15/16-15/8 SR32 2.8 9 3 250 10'8" 23 8.5
41-45 15/8-13/4 SR32 9 29 3 250 10'8" 23 8.5

Main Benefits
• Big boom coverage makes the rig suitable for many construction applications 
• Rock drill design, free air delivery capacity and the ability to run SR32 drill steel
makes the rig perform optimally for holes up to 45 mm (1 ¾ in) in diameter.
• Excellent tramming stability

25
FlexiROC T20 R Tophammer

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft/in mm ft/in l/s bar


41-48 1¾-1⅞ R32 2.8 9' 2¼" 3 660 12' 50 12.0
48-64 1⅞-21/2 R32 13.6 44' 77/16" 3 660 12' 50 12.0
33-41 15⁄16-1¾ SR32 2.8 9' 2¼" 3 660 12' 50 12.0
41-51 1¾-2 SR32 13.6 44' 77/16" 3 660 12' 50 12.0

48-64 1⅞-2½ TC35 13.6 44' 77/16" 3 660 12' 50 12.0

Application areas Main Benefits


• Urban area applications • High versatility and flexibility thanks to big
• Rock reinforcement applications where coverage area of the boom and the hydraulic
360 deg. feed swing angle is required roll-over boom option
• Trench drilling • Large installed free air delivery and possibil-
• Dimensional stone quarry applications ity to equip TC35 drill steel increases the
for wire mesh holes performance and the hole quality in demanding
• Shaft sinking applications rock conditions
• Excellent tramming stability

26
Tophammer ROC D3 and FlexiROC T30 R

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


ROC D3-01 with rod handling system
51-89 2-31/2 R32, T38, T45 17.5 57 4 240 14" 95 8.5
ROC D3-03 with rod adding system
51-76 2-3 R32, T38 6.7 22 4 070 13'4'' 95 8.5
ROC D3-03 with rod rack system
51-76 2-3 R32, T38 14 46 4 070 13'4'' 95 8.5

Main Benefits
• Excellent top hammer drilling performance
• Accurate and fast, tramming and collaring ability in all terrain conditions
• Direct hydraulics for simple operator interface and service

27
FlexiROC T35 and T40 Tophammer

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


FlexiROC T35
64-115 21/2-41/2 T38, T45 28 92 4 240 14' 127 10.5
89-115 31/2-41/2 T51 21 69 4 240 14' 127 10.5
FlexiROC T40
76-115 3-41/2 T45, T51 28 92 4 240 14' 136 10.5

Main Benefits
• Unique, durable cylinder-operated feed system that makes the best use of the rock
drill and increases rock tool life
• Long boom reach makes it ideal for use in demanding construction jobs
• Supreme productivity thanks to the use of the proven COP-series of rock drills

28
Tophammer FlexiROC T35 R and T40 R

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


FlexiROC T35 R
64-115 21/2-41/2 T38, T45 28 92 4 240 14' 127 10.5
89-115 31/2-41/2 T51 21 69 4 240 14' 127 10.5
FlexiROC T40 R
76-115 3-41/2 T45, T51 28 92 4 240 14' 136 10.5

Main Benefits
• Unique, durable cylinder-operated feed system that makes the best use of the
rock drill and increases rock tool life
• Long boom reach makes it ideal for use in demanding construction jobs
• Supreme productivity thanks to the use of the proven COP-series of rock drills

29
ROC F9 Tophammer

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


ROC F9 with short feed
89-127 31/2-5 T45, T51 33 108 5 110 16'9" 213 12.0
89-127 31/2-5 T45, T51 28 92 4 610 15'2" 213 12.0
ROC F9 with long feed
89-127 31/2-5 T45, T51 36 108 7 830 28'8" 213 12.0

Main Benefits
• Folding boom and low center of gravity for greater utilization of the rig in extreme
terrain conditions
• Double drill steel support with movable lower support for minimum hole devia-
tion and better collaring
• The high pressure compressor ensures the ideal amount of air for cuttings
removal, regardless of pressure drops on drill steel

30
COPROD ROC F9 CR

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


90-127 31/2-5 CR76, CR89 30 98 5 110 16'9" 213 12.0

Main Benefits
• High productivity in challenging rock conditions
• Superior hole quality
• Higher efficiency compared to conventional drilling methods

31
FlexiROC T50 Tophammer

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


89-14 3½-5½ T51, T60 33 118 7 710 25'3" 254 12.0

Main Benefits
• Top-of-the-range conventional tophammer drilling
• High productivity in high altitude due to great air capacity
• Superior rock drill efficiency

32
Down-the-hole FlexiROC D50 and D55

pressure
capacity
pressor
Travel
length
Drill tube
range

depth

Com-
Ø mm/in
Hole

Hole

At
mm in m ft mm ft/in l/s bar
FlexiROC D50
90-130 31/2-51/8 76-89/ 3-31/2 45 148 5 400 17'8" 295 25.0
FlexiROC D55
90-152 31/2-6 76-102/3-4 45 148 5 400 17'8" 354 25.0

Main Benefits
• Go-anywhere DTH rig. Low center of gravity and high ground clearance
• Highly efficient in quarrying and mining
• Serviceability and parts commonality

33
FlexiROC D60 and D65 Down-the-hole

pressure
capacity
pressor
Travel
length
Drill tube
range

depth

Com-
Ø mm/in
Hole

Hole

At
mm in m ft mm ft/in l/s bar
FlexiROC D60 with short feed
110-178 45/16-7 89-114/31/2-41/2 45 148 5 400 17'7" 405 25.0
165-178 61/2-7 127-140/5-51/2 25 82 5 400 17'7" 405 25.0
FlexiROC D65 with short feed
110-178 45/16-7 89-114/31/2-41/2 45 148 5 400 17'7" 470 30.0
165-203 61/2-8 127-140/5-51/2 25 82 5 400 17'7" 470 30.0
FlexiROC D60 with long feed
110-178 45/16-7 89-114/31/2-41/2 55.5 177 7 540 24'9" 405 25.0
165-178 61/2-7 127-140/5-5 1/2 31.5 98 7 540 24'9" 405 25.0
FlexiROC D65 with long feed
110-178 45/16-7 89-114/31/2-41/2 55.5 177 5 400 17'7" 470 30.0
165-203 61/2-8 127-140/5-51/2 31.5 98 5 400 17'7" 470 30.0
1)
With a longer starter tube

Main Benefits
• Productivity and flexibility beyond conventional mining and quarry drill rigs 
• A multitask rig suitable for many applications  
• Good serviceability and parts commonality

34
FlexiROC D60 and D65 with RC

pressure
capacity
pressor
Travel
length
Drill tube
range

depth

Com-
Ø mm/in
Hole

Hole

At
mm in m ft mm ft/in l/s bar
FlexiROC D60 with reversed circulation
110-152 43/8-6 102-114/ 4-41/2 54 177 7 540 24'9" 405 25.0
FlexiROC D65 with reversed circulation
110-152 43/8-6 102-114/ 4-41/2 54 177 7 540 24'9" 470 30.0

Reversed circulation (RC)


• With its 54 m (177 ft) drill depth capability, the FlexiROC D60 and D65 with
reversed circulation (RC) easily allows defined boundaries of ore bodies. Knowing
where the ore bodies start and end makes it possible to blast and excavate ore
and waste separately and mix ideal ratios of ore and rock into the crusher. With
an upgrading kit FlexiROC D60 and D65 with long feed can be converted into RC
drilling.

35
ROC L740CR COPROD

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


ROC L740CR with short feed
105-140 41/8-51/2 CR89, CR102 32 105 5 200 17'1" 254 12.0
ROC L7 CR with long feed
40

105-127 41/8-5 CR89 37.2 144 7 500 24'7" 254 12.0


115-140 41/2-51/2 CR102 31.2 104 7 500 24'7" 254 12.0
140-165 51/2-61/2 CR127 31.2 104 7 500 24'7" 254 12.0
165-180 61/2-71/12 CR140 31.2 104 7 500 24'7" 254 12.0

Main Benefits
• High productivity in challenging rock conditions
• Superior hole quality
• Higher efficiency compared to conventional drilling methods

36
PowerROC
Hole range 51mm - 165 mm (2'' - 6.5'')
The power of performance
Our PowerROC series truly lives up to its name:
straightforward machines for high power operation in
tough conditions. Performance is based on opera-
tor’s knowledge, but training and operation is easy,
thanks to few adjustment points and settings. The
reliable and modular design with few and robust
components, makes it easy and quick to service. The
simple hydraulics mean less trouble points and make
it possible for the operator to do simple troubleshoot-
ing and maintenance. This means high availability
and low running costs. The sturdy structure and
optimized capacity makes it a trustworthy partner that
brings you both impressive power and high reliability.
PowerROC – performance you can trust.
Tophammer PowerROC T25

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


Single boom model with 3 050 mm rod handling system
51-89 2-3½ R32, T38 21 69 4 420 14'6" 83 176
Single boom model with 3 660 mm rod handling system
51-89 2-3½ R32, T38 25 82 4 420 14'6" 83 176

Main Benefits
• High performance COP rock drill, especially for hard rock applications
• Hydraulics-based drilling control system
• Reliability thanks to easy operation and maintenance

41
PowerROC T30 Tophammer

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


Single boom model with 3 050 mm rod handling system
64- 89 2½-3½ T38, T45 21 69 4 420 14'6" 95 8.8
Single boom model with 3 660 mm rod handling system
64- 89 2½-3½ T38, T45 25 82 4 420 14'6" 95 8.8
Extendable boom model
64- 89 2½-3½ T38, T45 25 82 4 420 14'6" 95 8.8

Main Benefits
• High performance COP rock drill, especially for hard rock applications
• Hydraulics-based drilling control system
• Reliability thanks to easy operation and maintenance

42
Tophammer PowerROC T35

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


Single boom / Extendable boom model
64 -102 2½-4 T38, T45, T51 25 82 4 420 14'6" 127 9.7

Main Benefits
• High performance COP rock drill, especially for hard rock applications
• Hydraulics-based drilling control system
• Reliability thanks to easy operation and maintenance

43
PowerROC T45 Tophammer

pressure
capacity
pressor
Drill steel

Travel
length
range

depth

Com-
Hole

Hole

At
type

mm in m ft mm ft/in l/s bar


76-127 3-5 T45, T51 25 82 4 250 14' 167 10.0

Main Benefits
• High performance COP rock drill, especially for hard rock applications
• Hydraulics-based drilling control system
• Reliability thanks to easy operation and maintenance

44
Down-the-hole PowerROC D40

pressure
capacity
pressor
Travel
length
Drill tube
range

depth

Com-
Ø mm/in
Hole

Hole

At
mm in m ft mm ft/in l/s bar
90-115 3½-  4½ 76-89 / 3-3½ 15 49 4 600 15'1" 225 14.0

Main Benefits
• Flexibility to operate in various drilling applications: vertical bench, angle drilling,
horizontal toe- holes as low as ground level
• Moderate rig weight, less complex systems, simple operational mechanics yield
enhanced serviceability and uptime
• Operator quick-grip
• Optimal power and more air for economical drilling

45
Down-the-hole ROC F6

pressure
capacity
pressor
Travel
length
Drill tube
range

depth

Com-
Ø mm/in
Hole

Hole

At
mm in m ft mm ft/in l/s bar
85-130 33/8-51/8 76-89/ 3-31/2 36 118 4 600 15'1" 213 14.0

Main Benefits
• Optimum carrier size and design for easiest transportation and improved terrain
performance and stability
• Capability for horizontal drilling with toe-hole drilling kit
• Over 15% greater capacity in free air delivery for 3 and 4 inch hammers at 14 bar
(200 psi) from an Atlas Copco compressor
• High efficiency at lower rpm, which means longer engine life with less fuel
consumption

46
Down-the-hole PowerROC D55

pressure
capacity
pressor
Travel
length
Drill tube
range

depth

Com-
Ø mm/in
Hole

Hole

At
mm in m ft mm ft/in l/s bar
110-165 4 5/16- 6 1/2 89 - 114/ 29.4 96.5 5 400 17' 7'' 271.3 575
3 1/2''- 4 1/2''

Main Benefits
• Straightforward design, less complexity, easy to operate and maintain
• Flexibility in various applications, high reliablity
• Robust and highly productive thanks to proven Atlas Copco drilling techonology
• Low running cost

47
AirROC
Hole range 51 mm - 165 mm (1" - 6.5")
The easy choice
Low costs and high profitability has never been so
easy. The AirROC series from Atlas Copco is easy to
transport and set up, and brings you great operation
mobility. Some of the rigs are so compact and light
they can even be lifted with a helicopter. No special
training is required for these pneumatic and manually
operated rigs. Their streamlined functions with large,
sturdy levers and no or few adjustment points, make
the operation uncomplicated.

The AirROC series comes with no unnecessary fea-


tures. The number of parts – especially moving parts
– is low, and there are no electrical and electronic
parts whatsoever. All parts are accessible, making
rare maintenance easy and cost of repairs low. It’s
adjustable to various applications and brings high
drilling capability with various hole depths and sizes.
With its robust steel structure and simplicity of design
and operation, AirROC delivers profitability. AirROC –
the choice is easy.
Tophammer AirROC T25
Drill steel

Travel
length
range

Hole1)
depth
Hole

type

mm in m ft mm ft/in
51-76 2-3 R32, T38 20 66 3 740 12'3"

1) Max recommended hole depth


Main Benefits
• Easily changeable from TH to DTH
• Hydraulic cylinder track oscillation
• No leaks and less air power requirement

51
AirROC T25 W Tophammer
Drill steel

Travel
length
range

Hole1)
depth
Hole

type

mm in m ft mm ft/in
51-76 2-3 R32, T38 20 66 3 940 12'11"
1) Max recommended hole depth

Main Benefits
• Effective and inexpensive drill rig
• Robust and powerful rifle bar rotated rock drill BBC 120F
• Easy exchangeable from TH to DTH

52
Tophammer AirROC T35
Drill steel

Travel
length
range

Hole1)
depth
Hole

type

mm in m ft mm ft/in
64-102 2½ - 4 T38, T45 20 66 4 250 14'
1) Max recommended hole depth

Main Benefits
• Easily changeable from TH to DTH
• Hydraulic cylinder track oscillation
• No leaks and less air power requirement

53
AirROC D40 Down-the-hole

Travel
length
range

Hole1)
depth
Drill tube
Hole

Ø mm/in

mm in m ft mm ft/in
92-115 35/8-41/2 76/ 3 50 164 3 740 12'3"
1)
Max depth, subject to rock formation and drill string weight

Main Benefits
• Easily changeable from DTH to TH
• Hydraulic cylinder track oscillation
• No leaks and less air power requirement

54
Down-the-hole AirROC D40 W

Travel
length
Drill tube
range

Hole1)
depth
Ø mm/in
Hole

mm in m ft mm ft/in
90-130 31/2-51/8 76/ 3 50 164 3 810 12'6"
1)
Max depth, subject to rock formation and drill string weight

Main Benefits
• Effective and inexpensive drill rig
• Efficient, powerful rotation unit BBR 4
• Easily changeable from DTH to TH

55
AirROC D45 SH Down-the-hole

Travel
length
Drill tube
range

Hole1)
depth
Ø mm/in
Hole

mm in m ft mm ft/in
92-127 35/8-5 76/ 3 50 164 4 000 13'1"
1) Max recommended hole depth

Main Benefits
• Hydraulic tramming, positioning and feed system
• Equipped with hydraulic DCT system, making it environment friendly
• Semi-Hydraulic operation saves fuel on compressor side

56
Down-the-hole AirROC D50

Travel
length
Drill tube
range

Hole1)
depth
Ø mm/in
Hole

mm in m ft mm ft/in
90-140 31/2-51/2 76-89/ 3-31/2 70 230 3 733 12'3"
1)
Max depth, subject to rock formation and drill string weight

Main Benefits
• Pneumatic powered traction motors
• Hydraulic track oscillation
• Low repair cost

57
AirROC D55 Down-the-hole

Travel
length
Drill tube
range

Hole1)
depth
Ø mm/in
Hole

mm in m ft mm ft/in
90-140 31/2-51/2 76-89/ 3-31/2 75 250 4 350 14'3"
1)
Max depth, subject to rock formation and drill string weight

Main Benefits
• Pneumatic operated hydraulic power pack for hydraulic cylinders
• Pneumatic powered traction motors
• Hydraulic track oscillation

58
Down-the-hole AirROC D65

Travel
length
Drill tube
range

Hole1)
depth
Ø mm/in
Hole

mm in m ft mm ft/in
110-165 45/16-61/2 76-114/ 3-41/2 150 500 5 630 18'5"
1)
Max depth, subject to rock formation and drill string weight

Main Benefits
• Pneumatic operated hydraulic power pack for hydraulic cylinders
• Pneumatic powered traction motors
• Hydraulic track oscillation

59
Table explanation

pressure
capacity
pressor
Travel
length
Drill tube
range

depth

Com-
Ø mm/in
Hole

Hole

At
mm in m ft mm ft/in l/s bar
1 1 2 3 3 4 4 5 6

1. Recommended hole range for extension drilling

2. Recommended rod type for top hammer, COPROD


or down-the-whole drilling.

3. Max hole depth with a fully loaded rod/tube handling


system plus one starter rod/tube. For pneumatic
rigs max hole depth given is without rod handling
system but showing possible maximum hole
depth.

4. TL states travel length of the rock drill. This is the


max. hole depth that can be achieved with ap-
propriate drill steel length.

5. The compressor capacity is the amount of free


delivered air in liters per second or cubic feet per
minute at a given working pressure.

6. This magnitude represents the working pressure


at which the flow (air capacity) is delivered.

60
Diagram preconditions
The productivity diagrams are intended to be used as a
guide. They do not represent any guarantees in terms
of production capacity, as rock characteristics and spe-
cific worksite environments may differ widely in each
specific case.
Drill bit Diameter Bench height

The upper curve represents 51 mm 2” 8m 26 ft


medium hard rock with a 64 mm 21/2” 10 m 32 ft
compressive strength of
76 mm 3” 12 m 39 ft
140-160 MPa and the lower
harder rock with a compres- 89 mm 31/2” 15 m 49 ft
sive strength of 220-240 102 mm 4” 18 m 59 ft
MPa. 115 mm 4 / 1 2”
18 m 59 ft
Higher production volumes 127 mm 5” 18 m 59 ft
will be reached in softer
140 mm 51/2” 18 m 59 ft
rock, of less than 140-160
MPa, but for safe hole 152 mm 6 ”
18 m 59 ft
cleaning, efficient dust col- 165 mm 61/2” 18 m 59 ft
lection and reduced in hole
178 mm 7 ”
18 m 59 ft
deviation (tophammers) a
restriction of the output po- 203 mm 8” 18 m 59 ft
wer of the rock drills may be
called for. 1 shift - 7 hours effective drilling time

Shifts/year 250
Due to higher density and Long term utilization 80%
higher energy content, emul- Availability 90%
sion explosives may deliver Rock density 2.6 t/m3
substantially more rock per Terrain Fairly flat
meter drilled, in comparison Explosive ANFO
with ANFO, which form the
basis of the diagrams.
61
Hole depth specification
Atlas Copco rigs offer storage systems for fast and
efficient handling of drill steel. The storage capacity
is sufficient to cover the hole depths needed for blast
hole drilling.

RHS - Rod handling system


RHS includes a carousel for storage of a varying num-
ber and sizes of drill rods for tophammer, COPROD
or DTH rigs.

RAS - Rod adding system


RAS includes gripper arms adding one drill rod (top-
hammer) to the starter rod. This system may also be
used with COPROD rigs and DTH rigs.

RR - Rod rack system (tophammer rigs)


The RR is mounted to the side of the feed, containing
a few rods to be handled manually.

63
Parts and Services

65
Be well prepared and
maintain a smooth operation
Even the best equipment requires regular service to
ensure optimal performance. Atlas Copco can pro-
vide you with everything that you need to maximize
the utilization of your Atlas Copco machine.

Genuine parts
All the parts from Atlas Copco are Genuine parts
which ensure optimal life and performance and are
covered by the Atlas Copco warranty.
• Spare parts
• ROCKHOSE
• BlueAero air filters
• Atlas Copco fluids

IntelliQuoter
To ensure that the customer's fast moving items will
be readily available at the worksite, we should al-
ways provide a spare parts proposal with every unit.
IntelliQuoter is the tool we use to create Spare Parts
Proposals including estimated lifetime and service
intervals for our components and replacement parts.

67
Maintenance and overhaul kits
Regular servicing of your rig is needed to maintain
long lasting performance. Our service kits make each
service easy and ensure that you have a rig that is
ready for many hours of drilling.

Preventive maintenance
Service classified as preventive maintenance means
parts that are replaced according to pre-defined ser-
vice intervals. This is to safeguard optimal perfor-
mance and minimize the risk of breakdowns.
• Service kits for drill rigs
• Service kits for rock drills
• Service kits for rotation units

Planned corrective kits


Planned corrective kits are sets of parts with pre-set
estimated life.
• Feed hose kits
• Boom overhaul kits
• Feed overhaul kits
• Compressor shortblocks

Overhaul
Overhaul kits contain all parts required for major
overhauls which support easy and fast replacement
• Rock drill overhaul kits
• DTH overhaul kits

69
Upgrades
Boost productivity and customize your Atlas Copco
equipment.
• Engine conversion kits
• Dimension kits
• Rock drill upgrade
• Software upgrade
• Hole navigation system (HNS)
• Reverse circulation system

Tools and Accessories


Tools and Accessories are useful products that
simplify keeping Atlas Copco machines in optimal
condition.
• Accumulator charging kit
• Rock drill overhaul tools
• Quick reference guide
• Central lubrication system (CLS) spare parts kit

Customized products
We offer tailor-made products on request.
• Complete feeds
• Breakout tables
• Rod handling systems
• Powerpacks
• Hydraulic drilling units (HDU)
• Water mist systems

70
Master Driller Program
The three steps in the training program will help your
operators to perform at 100% so that they can fully
utilize the benefits of Atlas Copco construction and
mining technology.
Read more at: www.atlascopco.com/masterdrillerroc

71
Service products
SDE Parts and Services offers a number of different
service agreements from preventive agreements up
to full service agreements with a combination of parts
and services included.
• ROC Care/ ROC Care E
• COP Care/ COP Care E
• CRUSH Care/ CRUSH Care E
• Full service agreements

are
SH C
CRU
Copco
Atlas

ok
ice bo
Serv
Atlas Copco ROC Care and ROC Care E

Service book

72
The Care and Care E concepts
Care and Care E are preventive maintenance agree-
ments for your rig, rock drill and crusher where Care
covers new equipment and Care E used equipment.

While Care extends the warranty on your new ma-


chine, Care E is set up with an incentive structure on
the major parts to increase the economical impact if a
breakdown should occur.

The purpose of the Care products is to increase the


efficiency and availability of the Atlas Copco equip-
ment which will help our customers to make more
money. When your machine is tuned properly the per-
formance may be increased by up to 15%.

The Care products rest on the following pillars:


• Scheduled service
• Inspection / overhaul protocols
• Care extended warranty / Care E incentives
• Remote monitoring / CRUSH Care parts availability
guarantee

The scheduled service is based on the service inter-


vals stated in the machine's service documentation
and with the remote monitoring you can follow up your
production from the office.

73
Total cost of ownership (TCO)
We can advize our customers on the Total Cost of
Ownership for any Atlas Copco surface drilling equip-
ment. With the help of a simple program, the TCO-
Tool, we provide an estimation of the drilling cost per
drill meter and volume of rock produced.

The TCO tool calculates a rough production capacity


of the drill rig based on customer inputs, demonstrat-
ing the percentage part of each cost parameter in the
total drilling cost. This will help the end user select the
right type of drill rig for the specific application.

For more information, please contact Olav Kvist:


olav.kvist@se.atlascopco.com
TCO tool web address:http://tmgssetcocal01/
74
Brief guide - For detailed information please see
guideline for TCO input presentation in SDE product
database.
Total working Planned working hours per year. For instance
hours (per year) 10 hours shift, 220 working days per year, will
be 2 200 total working hour.
Long term All non-operative time should be stated in
utilization long term utilization, such as interruptions due
to unavailability of drilling location, auxiliary
equipment such as consumables loading equip-
ment, crusher, fuel, drill steel, etc.
Availability Availability stated should be the total availability
of the rig. Including mechanical availability and
preventive maintenance done in planned work-
ing hours. As a rule of thumb availability, can
normally be set at between 85-95%.
Percussion / As a rule of thumb 35- 45% for construction
engine hour % works and 45-55%, for bench operations.
Depreciation Should state the replacement time of the unit.
time (years)
Residual value The second handvalue of the rig by the
time of replacement.
Operator cost Should state the salary including taxes and all
(per year) the extra costs as supply of accommodation,
transport, etc.
Drill diameter Drill diameter has no effect on the calculations
as burden, spacing and rock drill penetration
rate are inserted manually. It is just set for
infor-mation purposes.
Burden and As a rule of thumb for benching applications
spacing hole diameter in inch equals to practical
spacing in meters. Burden, in theory, should be
considered as 1.25 times less than the spacing.
Rock tools Cost and drill meters stated should be for a unit.
cost calculator

75
Hydraulic rock drills
Hole range 25 mm - 165 mm (1" - 6 ½")
COP 1022
Technical data Metric Imperial
Hole range 27 mm - 41 mm 1"-1 ½"
Impact power 4 kW 5.5 hp
Impact hydraulic
140 bar 2 030 psi
pressure, max
Rotation speed,
300 rpm 300 rpm
max
Rotation torque,
120 Nm 12 kpm
max

Penetration rate
m/min
4.5
4.0
Limestone 160 MPa
3.5
3.0
2.5
2.0
1.5
Granite 220 MPa
1.0
0.0
25 30 35 40 45 Ø mm
Hole dimension

78
COP 1028
Technical data Metric Imperial
Hole range 25 mm - 51 mm 1"-2"
Impact power 5.5 kW 7.5 hp
Impact hydraulic
185 bar 2 680 psi
pressure, max
Rotation speed,
300 rpm 300 rpm
max
Rotation torque,
120 Nm 12 kpm
max

Penetration rate
m/min
3.5
Limestone 160 MPa
3.0
2.5
2.0
1.5
1.0
Granite 220 MPa
0.5
0.0
30 35 40 45 50 Ø mm
Hole dimension

79
COP 1140
Technical data Metric Imperial
Hole range 35 mm - 64 mm 1 3/8"-2 1/2"
Impact power 11 kW 15 hp
Impact hydraulic
180 bar 2 610 psi
pressure, max
Rotation speed,
500 rpm 500 rpm
max
Rotation torque,
550 Nm 55 kpm
max

Penetration rate
m/min
7.0
6.0
5.0
Limestone 160 MPa
4.0
3.0
2.0
1.0
Granite 220 MPa
0.0
35 40 45 50 55 Ø mm
Hole dimension

80
COP 1240
Technical data Metric Imperial
Hole range 38 mm - 89 mm 1 ½"-3 ½"
Impact power 13 kW 17.5 hp
Impact hydraulic
220 bar 3190 psi
pressure, max
Rotation speed,
140 rpm 140 rpm
max
Rotation torque,
980 Nm 100 kpm
max

Penetration rate
m/min
4.0
3.5
3.0
2.5
Limestone 160 MPa
2.0
1.5
1.0
Granite 220 MPa
0.5
0.0
40 50 60 70 80 90 100 110 Ø mm
Hole dimension

81
COP 1640
Technical data Metric Imperial
Hole range 51 mm - 89 mm 2"-3 ½"
Impact power 16 kW 22 hp
Impact hydraulic
200 bar 2 900 psi
pressure, max
Rotation speed,
210-140 rpm 210-140 rpm
max
Rotation torque,
1 070 / 1 550 Nm 110 / 160 kpm
max

Penetration rate
m/min
6.0
5.0
4.0
Limestone 160 MPa
3.0
2.0
Granite 220 MPa
1.0
0.0
40 50 60 70 80 90 100 Ø mm
Hole dimension

82
COP 1840
Technical data Metric Imperial
Hole range 76 mm - 102 mm 3"- 4"
Impact power 19 kW 26 hp
Impact hydraulic
230 bar 3 330 psi
pressure, max
Rotation speed,
140 rpm 140 rpm
max
Rotation torque,
980 Nm 100 kpm
max

Penetration rate
m/min
3.5
3.0
Limestone 160 MPa
2.5
2.0
1.5
1.0
Granite 220 MPa
0.5
0.0
60 70 80 90 100 110 Ø mm
Hole dimension

83
COP 2540
Technical data Metric Imperial
Hole range (64) 76 mm - 89 (102) mm (2 ½) 3"-3 ½ (4")
Impact power 27 kW 37 hp
Impact hydraulic
230 bar 3 330 psi
pressure, max
Rotation speed,
170 / 140 / 110 rpm 170 / 140 / 110 rpm
max
Rotation torque,
1 240 / 1 550 /1 970 Nm 100 kpm
max

Penetration rate
m/min
5.0
4.5
Limestone 160 MPa
4.0
3.5
3.0
2.5
2.0
1.5
1.0
Granite 220 MPa
0.5
0.0
60 70 80 90 100 110 Ø mm
Hole dimension

84
COP 2560
Technical data Metric Imperial
Hole range 89 mm - 127 mm 3 ½"- 5"
Impact power 22.4 / 32.5 kW 2:32.5 / 3:34 hp
Impact hydraulic
2:250 / 3:225 bar 2:3 625 / 3:3 260 psi
pressure, max
Rotation speed,
110 rpm 110 rpm
max
Rotation torque,
1 180 Nm 120 kpm
max

Penetration rate
m/min
2.5
Limestone 160 MPa
2.0

1.5

1.0
Granite 220 MPa
0.5

0.0
60 70 80 90 100 110 120 130 140 Ø mm
Hole dimension

85
COP 2550CR
Technical data Metric Imperial
Hole range 105 mm - 127 mm 4 ¼"- 5"
Impact power 25 kW 34 hp
Impact hydraulic
230 bar 3 330 psi
pressure, max
Rotation speed,
110 rpm 110 rpm
max
Rotation torque,
2 360 Nm 240 kpm
max

Penetration rate
m/min
2.5
Limestone 160 MPa
2.0

1.5

1.0
Granite 220 MPa
0.5

0.0
60 70 80 90 100 110 120 130 140 Ø mm
Hole dimension

86
COP 4050ME
Technical data Metric Imperial
Hole range 89 mm - 127 mm 3 ½"- 5"
Impact power 30 kW 41 hp
Impact hydraulic
200 bar 2 900 psi
pressure, max
Rotation speed,
110 rpm 110 rpm
max
Rotation torque,
2 360 Nm 240 kpm
max

Penetration rate
m/min
3.5
3.0
Limestone 160 MPa
2.5
2.0
1.5
Granite 220 MPa
1.0
0.5
0.0
60 70 80 90 100 110 120 130 140 Ø mm
Hole dimension

87
COP 4050MEX
Technical data Metric Imperial
Hole range 89 mm - 127 mm 3 ½"- 5"
Impact power 30 kW 41 hp
Impact hydraulic
200 bar 2 900 psi
pressure, max
Rotation speed,
110 rpm 110 rpm
max
Rotation torque,
2 360 Nm 240 kpm
max

Penetration rate
m/min
3.5
3.0
Limestone 160 MPa
2.5
2.0
1.5
Granite 220 MPa
1.0
0.5
0.0
60 70 80 90 100 110 120 130 140 Ø mm
Hole dimension

88
COP 4050ME CR
Technical data Metric Imperial
Hole range 105 mm - 140 mm 4 ¼"- 5 ½"
Impact power 40 kW 54 hp
Impact hydraulic
240 bar 3 480 psi
pressure, max
Rotation speed,
110 rpm 110 rpm
max
Rotation torque,
2 360 Nm 240 kpm
max

Penetration rate
m/min
2.5
Limestone 160 MPa
2.0

1.5

1.0
Granite 220 MPa
0.5

0.0
90 100 110 120 130 140 150 Ø mm
Hole dimension

89
COP 4050HE CR
Technical data Metric Imperial
Hole range 140 mm - 165 mm 5 ½"- 6 ½"
Impact power 40 kW 54 hp
Impact hydraulic
220 bar 3 190 psi
pressure, max
Rotation speed,
110 rpm 110 rpm
max
Rotation torque,
2 360 Nm 240 kpm
max

Penetration rate
m/min
1.6
Limestone 160 MPa
1.4
1.2
1.0
0.8
0.6
Granite 220 MPa
0.4
0.2
0.0
130 135 140 145 150 155 160 165 170 Ø mm
Hole dimension

90
Pneumatic rock drills
Hole range 48 mm - 102 mm (17/8" - 4")
BBC 120 F
Technical data Metric Imperial
Hole range 48 mm - 76 mm 1 7⁄8"-3 "
Impact power 6.5 kW 8.8 hp
Impact pneumatic
6 bar 87 psi
pressure, max
Rotation speed,
180 rpm 180 rpm
max
Rotation torque,
50 Nm 37 lbf-ft
max

Penetration rate
m/min
0.6
Limestone 160 MPa
0.5
0.4
0.3
Granite 220 MPa
0.2

0.1
0.0
51 57 64 76 Ø mm
Hole dimension

92
VL140
Technical data Metric Imperial
Hole range 64 mm - 102 mm 2½"-4"
Impact power 9.2 kW 12.5 hp
Impact pneumatic
7 bar 101.5 psi
pressure, max
Rotation speed,
150 rpm 150 rpm
max
Rotation torque,
278 Nm 205 lbf-ft
max

Penetration rate
m/min
0.9
0.8
Limestone 160 MPa
0.7
0.6
0.5
0.4
0.3
Granite 220 MPa
0.2
0.1
0.0
64 76 89 102 Ø mm
Hole dimension

93
Down-The-Hole
Hydraulic Rotation Units
Hole range 90 mm - 203 mm (3.5" - 8")

95
DHR6 RC
Technical data Metric Imperial
DTH hammer RC hammer RC hammer
Rotation speed,
68 / 54 rpm 68 / 54 rpm
max
Rotation torque,
5 100 / 6 000 Nm 520 / 610 kpm
max

Torque / Speed
kNm
4.9
4.8
4.7
4.6
4.5
4.4
4.3
4.2 Oil flow: 150l/min
4.1 Hyd. pressure: 160 bar
4.0
44 56 rpm

96
DHR6 H fixed
Technical data Metric Imperial
92-152 / 134-152 / 3⅝"-  6" / 5¼"- 6" /
Hole range
156-178 mm 6⅛"- 7"
Rotation speed, 136 / 107 / 68 136 / 107 / 68
max / 54 rpm / 54 rpm
Rotation torque, 3 000 / 3 900 / 306 / 398 /
max 5 100 / 6 000 Nm 520 / 612 kpm

Torque / Speed
kNm
6.0
5.0
4.0
3.0
2.0
Oil flow: 150l/min
1.0
Hyd. pressure: 160 bar
0.0
44 56 88 111 rpm

97
DHR6 floating
Technical data Metric Imperial
92-152 / 134-152 / 3⅝"-  6" / 5¼"- 6" /
Hole range
156-178 mm 6⅛"- 7"
Rotation speed, 136 / 107 / 68 136 / 107 / 68
max / 54 rpm / 54 rpm
Rotation torque, 3 000 / 3 900 / 306 / 398 /
max 5 100 / 6 000 Nm 520 / 612 kpm

Torque / Speed
kNm
6.0
5.0
4.0
3.0
2.0
Oil flow: 150l/min
1.0
Hyd. pressure: 160 bar
0.0
44 56 88 111 rpm

98
DHR45 H
Technical data Metric Imperial
Hole range 85-130 mm 3⅜"- 5⅛"
Rotation speed,
80 rpm 80 rpm
max
Rotation torque,
2 200 Nm 224 kpm
max

99
100
Down-The-Hole
Pneumatic Rotation Units
Hole range 89 mm - 165 mm (3  ½" - 6  ½")
BRH
Technical data Metric Imperial
Hole range 89-114 mm 3 ½"- 4 ½"
Rotation speed,
72 rpm 72 rpm
max
Rotation torque,
650 Nm 66 kpm
max

102
ARH
Technical data Metric Imperial
Hole range 105-140 mm 4⅛"- 5 ½"
Rotation speed,
72 rpm 72 rpm
max
Rotation torque,
1 342 Nm 138 kpm
max

103
DHR45 A
Technical data Metric Imperial
Hole range 110-140 mm 45⁄16"- 5½"
Rotation speed,
67 rpm 67 rpm
max
Rotation torque,
1 700 Nm 173 kpm
max

104
DHR56 A
Technical data Metric Imperial
Hole range 110-165 mm 45⁄16"- 6½"
Rotation speed,
63 rpm 63 rpm
max
Rotation torque,
3 730 Nm 380 kpm
max

105
Secoroc DTH Hammers
Hole range 90 mm - 203 mm (39/16" - 8")
Secoroc QLX 35
Technical data Metric Imperial
Hole range 90 mm - 105 mm 3 9⁄6"- 4⅛"
RPM 50  -110 50  -110
Shank DHD 3.5 DHD 3.5
OD (outside diameter) 79 mm 3⅛"
Thread API 2⅜" Reg. PIN API 2⅜" Reg. PIN
Weight 30 kg 66 lbs
Length without bit 799 mm 317⁄16"
Working pressure 6-30 bar 87-435 psi

Penetration rate
m/min
1.8
1.6 Limestone 160 MPa
1.4
1.2
1.0 Granite 220 MPa
0.8
0.6
0.4
0.2
0.0
60 70 80 90 100 110 120 130 140 Ø mm
Hole dimension

108
Secoroc COP 44 Gold
Technical data Metric Imperial
Hole range 110 mm - 130 mm 4 5⁄16"- 5⅛"
RPM 40   -  120 40   -  120
Shank TD 40 TD 40
OD (outside diameter) 100 mm 3 15⁄16"
Thread API 2⅜" Reg. PIN API 2⅜" Reg. PIN
Weight 40.5 kg 89.3 lbs
Length without bit 961 mm 37⅞"
Working pressure 6-35 bar 87-508 psi

Penetration rate
m/min
1.6
1.4
Limestone 160 MPa
1.2
1.0
Granite 220 MPa
0.8
0.6
0.4
0.2
0.0
80 90 100 110 120 130 140 150 160 Ø mm
Hole dimension

109
Secoroc COP 54 Gold
Technical data Metric Imperial
Hole range 134 mm - 152 mm 5¼"- 6"
RPM 30  - 80 30  - 80
Shank QL 50 QL 50
OD (outside diameter) 120 mm 4¾"
Thread API 3½" Reg. PIN API 3½" Reg. PIN
Weight 65.7 kg 146 lbs
Length without bit 1 119 mm 47"
Working pressure 6-30 bar 87-435 psi

Penetration rate
m/min
1.4
Limestone 160 MPa
1.2
1.0
Granite 220 MPa
0.8
0.6
0.4
0.2
0.0
110 120 130 140 150 160 170 180 190 Ø mm
Hole dimension

110
Secoroc COP 64 Gold
Technical data Metric Imperial
Hole range 156 mm - 203 mm 5 9⁄16"- 18"
RPM 20  -  70 20  -  70
Shank QL 60 QL 60
OD (outside diameter) 142 mm 5 9⁄16"
Thread PI 3½" Reg. PIN PI 3½" Reg. PIN
Weight 96 kg 212 lbs
Length without bit 1 258 mm 49½"
Working pressure 6-30 bar 87-435 psi

Penetration rate
m/min
1.4
Limestone 160 MPa
1.2
1.0
Granite 220 MPa
0.8
0.6
0.4
0.2
0.0
140 150 160 170 180 190 200 210 220 Ø mm
Hole dimension

111
Secoroc QL 340
Technical data Metric Imperial
Hole range 110 mm - 130 mm 4 5⁄16"- 5⅛"
RPM 40  -  100 40  -  100
Shank DHD 340 DHD 340
OD (outside diameter) 100 mm 3 15⁄16"
Thread API 2⅜" Reg. PIN API 2⅜" Reg. PIN
Weight 49 kg 108 lbs
Length without bit 994 mm 39⅛"
Working pressure 6-25 bar 87-363 psi

Penetration rate
m/min
1.6
1.4 Limestone 160 MPa
1.2
1.0
Granite 220 MPa
0.8
0.6
0.4
0.2
0.0
80 90 100 110 120 130 140 150 160 Ø mm
Hole dimension

112
113
Basic principles for rock drilling
Basic principles for rock drilling
To drill in rock, you need three different functions:
• Feed force: to keep the drill bit in contact with the
rock when percussion is in operation.
• Rotation: to rotate the drill bit just enough for it to hit
fresh rock on every stroke.
• Flushing: air or fluid flow to remove the cuttings from
the hole.

When all these functions are in balance and working


together, it is possible to drill properly. In hard rock and
large holes, big forces are needed to make the buttons
of the bit crush the rock. When drilling in soft rock or
small holes less impact energy is required. The rotation
speed is also dependent on the diameter of the hole,
and on the impact frequency. High impact frequency and
small holes require high rotation speed. The shock wave
generated as the piston hits the shank adapter is
transferred through the drill steel. As the shock wave
reaches the drill bit the force generated will push the
button inserts of the drill bit into the rock.

Feed force and rotation for penetration


In Atlas Copco rock drills the piston is long and slen-
der. This is a benefit as the shock wave generated
has a shape that gives good penetration efficiency.
Some of the energy will always be reflected from the
rock and back into the drill steel. The reflected energy,
which is

116
harmful to the rock drill, is transferred back to the rock
drill and forces the drill bit to lose contact with the rock.
This is the reason why all Atlas Copco rock drills are
equipped with a very efficient hydraulic damper, which
makes sure the harmful energy is absorbed and keeps
the drill bit in contact with the rock during drilling. This
gives you high feed force all the way, all the time.

The impact energy needed to crush the rock is depen-


dent on the hardness of the rock and the size of the hole.
If smaller holes are to be drilled, or if the rock is less hard,
the available power of the rock drill can be used to in-
crease the impact frequency instead of impact energy.
The more often the piston hits the shank adapter the fast-
er you will drill, as long as the impact energy is enough to
crush the rock. This is why most Atlas Copco rock drills
are equipped with adjustable stroke length, making it
possible to optimize the impact energy and frequency in
order to drill as fast as possible. Increasing the impact
frequency is also the key to drilling faster by increas-
ing the power of the rock drill. When the limit of impact
energy is reached, as the forces become too big in the
drill string, the only way to progress is to let the piston
hit the shank adapter more often. Our modern machines
have a frequency of more than 100 Hz. This makes it
possible to drill faster than any other rock drill in the
world and still be gentle to the drill steel. This gives you
higher productivity and lower service cost, which leads
to increased profitability.

117
118
A built-in flushing head of stainless Two stroke length positions,
steel for flushing pressures up to easily changed to better suit
25 bar provides effective flushing the rock and obtain higher A long, slender piston
of the hole. penetration. produces ”lenient” drill
A floating shank adapter and a steel-adapted shock waves
damping piston provide automatic with a high energy content.
tightening of the drill string to
counteract heat generation and
wear in the joints.
A separately lubricated shank
adapter lengthens life and prevents
the intrusion of flushing water when
drilling upward.

A powerful rotation motor


with variable speed and high
torque prevents the drill steel
getting jammed.
A shank adapter to suit the drill
steel and the piston provides Reflex damping which effectively
long life. Pressurised mating surfaces neutralizes reflected shock waves
and side roads keep dirt and from the rock and lengthens the
contaminants out. life of the drill steel, the feed and
the boom.
General Features
The dual damper gives maximum drill steel life, as it
makes sure the drill bit is always in contact with the
rock. This is evident as the threaded joints on the drill
string have to be tightened before the next hit by the
piston.

Adjustable stroke lengths make it possible to ad-


apt to rock conditions and optimize the penetration
rate by providing the right percussive energy and cor-
responding frequency.

Big accumulators on inlet, return and damper gives


minimal pulsation in the hydraulic system, thus sav-
ing the components of the hydraulic system on the
drill rig.

An optimized percussion wave, thanks to the


long, slender piston gives maximal penetration and
at the same time minimal stresses on the drill steel.

High percussion frequency in the new rock drills


gives maximal penetration without increased stress
levels, saving wear in the drill steel and on the rock
drill itself.

High overall energy efficiency gives high penetra-


tion rate in relation to the drill rig’s installed power.

119
A complete range of hydraulic rotation motors is
available to adapt to the conditions and give the op-
timal rotation speed and torque.

Altogether these features give unrivaled low cost


per drill meter when using an Atlas Copco rock drill
on the drill rig.

Repowering with Atlas Copco rock drills is possible


on all drill rigs equipped with a power pack being able
to supply the rock drill with hydraulic oil at the cor-
rect pressure and flow. Instructions for repowering are
available in the Rock Drills Database.

120
121
Secoroc extension equipment
General presentation
The use of Secoroc extension equipment is by far the
most common method for small to medium blasthole
drilling on the market today. Atlas Copco’s compre-
hensive range of Secoroc extension equipment in-
cludes everything from R25 rope thread equipment all
the way up to T60 thread equipment. These systems
utilize the comprehensive range of tapered button bits
for the best results.

Atlas Copco offers the following extension equipment


systems: R22, R25, R28, SR28, R32, SR32, TC35,
R/T38, T45, T51 and T60.

Main product features


Secoroc drill rods are manufactured with a specified
steel grade and cutting edge heating process. They
have an ideal balance between abrasion resistance
and flexibility.

Four thread systems


There are four types of threads used today: R and SR
rope threads and T- and TC threads. The R rope thread
system is the oldest type of extension thread used. This
rounded thread is ideal for rod sizes up to 38 mm. They
are durable and easy to loosen or “break open”. In larger
rod sizes and especially in deep hole applications they
can become very difficult to break open. Therefore the

122
T-thread system was introduced. This thread is trapezoidal
and is more durable and easier to loosen on rods above
32 mm in diameter. The patented Secoroc SR system
is a conical rope design that has been very success-
ful in underground applications. This system has been
deve-loped for modern high-pressure hydraulic rock
drills. It is now being used in tophammer surface ap-
plications.

The TC-thread is a new conical system with trapezoi-


dal threads. Based on the SR-concept, the TC-thread
has been specially developed for surface drilling with
high performance drilling rigs. These are ideal for
straight holes from 48 mm (1 7/8") to 57 mm (2¼") in
diameter (64 mm for drilling anchor holes).

Two types of rods


Hex rods: This hexagonal rod is available as R25 and
R28. It is similar in construction to taper rods. Hex
rods are also offered as a lightweight option on T38
and T45 when manual rod changes are needed.

Hex rods are available in two different models: Hex


extension rods and hex Speedrods. The difference be-
ing that hex extension rods have “male” threads at both
ends and need a coupling sleeve to enable the string to
be extended. Hex Speedrods though use an MF-thread
ie. a “male” thread at one end and a “female” thread
at the other end of the rod. This makes the coupling
sleeve redundant and facilitates quicker and easier rod
changes.

123
Round rods and Round Speedrods
These are rods used as standard from R32 to T60.
They are available as conventional extension rods
or Speedrods. (The differences are explained above
in the hex rod section.) This is the most common rod
model available today. They originated as MF-rods,
and are currently manufactured by most of the major
manufacturers. They are available from R32 to T60.

Friction welded rods


This is a further development of Speed­rods; they are
tougher and withstand excessive bending forces.
These are currently available as R32, T38, T45 and
T51. They can be ordered in 3.1- 6.1 m lengths.

Secoroc T60
A heavy duty MF-rod for large blasthole drilling. This
system has 40% larger cross-section and 10% bet-
ter flushing capacity than the equivalent T51 friction
welded rod. T60 allows the customer to optimize their
drilling pattern and drill fewer but larger drill holes per
blast than with conventional T51 equipment. T60 also
offers straighter holes and longer service life.

Shank adapters
There are many drill rigs on the market today that use
a number of different rock drills. That’s why Secoroc of-
fers a comprehensive range of shank adapters to match
rock drills from Atlas Copco, Boart, Böhler, Cannon,
Furukawa, Gardner Denver, Ingersoll Rand, Joy/Can-
non, Krupp, Montabert, Secoma, SIG and Sandvik.
124
Couplings
There are three types of couplings - standard, full-
bridge and cross-over. Standard couplings are threa-
ded the whole length of the coupling but with a slight
bridge in the middle. The connecting rods are tight-
ened so they meet in the middle of the coupling. As
this coupling wears there’s occasionally a tendency
for the bridge to wear down and the coupling to thread
its way along one of the rods. This can be eliminated
by use of the full-bridge version. As the name sug-
gests, there is a bridge in the middle of the coupling.
The rods are tightened against this bridge forming a
better connection. The cross-over coupling is a full-
bridge coupling designed to connect two rods of dif-
ferent sizes.

Drill bits
The performance of these extension systems is de-
pendent upon the types of bits used. Atlas Copco
Secoroc has a comprehensive range of button bits
that cover almost all customer needs for penetration,
longevity and reliability.

125
Drill bit design

Flat front bit with spherical buttons.


Standard skirt.
Ideal for medium-hard rock when
the rock formation causes heavy
gauge wear on the bit. Can also be
used in very hard and abrasive rock
-5076 formations.

Flat front bit with spherical buttons.


Retrac skirt.
To be used in the same applications
as -5076 when you have rock forma-
tions that also create hole deviations.

-5076-45
Drop center bit with spherical
buttons. Standard skirt.
Perfect in slightly more abrasive
formations where there is acceler-
ated button wear or in medium to hard
rock when ballistic buttons have a
tendency to break.
-6076
Drop center bit with spherical
buttons. Retrac skirt.
Use in the same applications as -6076
when you have rock formations that
also create hole deviations.

-6076-45

126
Drop center bit with ballistic buttons.
Standard skirt.
Designed for medium-hard rock. Bits
with ballistic buttons perform espe-
cially well in non-abrasive or medium
abrasive rock formations.
-6076-67
Drop center bit with ballistic buttons.
Retrac skirt.
To be used in the same applications
as -6076-67 when you have rock
formations that also create hole
deviations.
-6076-45-67

Model -21, a heavy duty bit with larger


gauge buttons.
Flat or drop centre front.
Retrac or standard skirt.
Ballistic or spherical buttons.
A new bit design for hard to very hard
-5127-21 abrasive rock. The asymmetrical
button pattern gives excellent rock
crushing. A shorter head and larger
clearing angle allow for better flush-
ing of cuttings.
Model -20 is used for the same applica-
tions.

-6089-21-67 / -6076-21-
45-67
127
Model -35
Guide bit for the TDS tube drilling system.
Model -35 guide bit should be used in rock
formations that create hole deviations.

-6089-35-67
Model -41
Standard bit for T60 system.
This new bit design for T60 system with
spherical buttons is created for drilling in
very hard and abrasive rock formations.
The flushing is concentrated to the front of
the bit to get maximal flushing capacity.
-6102-41
Full-ballistic button bit.
The two types of full-ballistic button bits,
model 5xxx-47-66 and model 6xxx-21-66
are developed specially for drilling in soft
formations. The penetration rate is very fast
due to the high button protrusion.
Soft rock bit -66
TRB Soft rock bit.
This new soft rock bit is created for soft
rock formations. The bit head has full
ballistic buttons with deeper vertical and
horizontal flushing grooves.

50xx-46-66

128
Cross- and X-type bits.
Traditional chisel bits in cross- and
X-type formations for extremely abrasive
rock. Ideal for soft formations that cause
snakeskin problems for carbide. Produce
straight holes. X-type bits are used for
larger hole dimensions.

Insert bits

Please observe that all button bits are manufactured oversized 1.0-1.5
mm, meaning that for example a 45.0 mm bit is at least 46.0 mm as new
and a 89.0 mm bit 90.0 mm. This is done because of the fast initial wear
on button bits. It is important to consider that the drilled hole could
vary in size due to drilling conditions, drilling practices and ground
formation.

- 5 XXX - 6 XXX
Flat face button bit Drop center button bit

-XXXX- 67 -XXXX- 66 -XXXX- 45


Ballistic buttons Full-ballistic Retrac skirt
buttons
129
Maximize production to
minimize cost

General Guide to Hydraulic Rock Drill Control


Systems – COP LOGIC
Drilling systems are there to assist the operator to
maximize performance of a drill rig and increase the
life of rock drill and consumables. In some bad rock
conditions an advanced drilling system is the only
possible way to drill. COP Logic is the common name
for rock drilling systems delivered by Atlas Copco. The
purpose of this guide is to summarize the description
of the COP LOGIC functionalities used in different drill
rig platforms.
131
• COP LOGIC for system based rigs
– As in SmartROC T35 and T40
• COP LOGIC for PLC based rock drill controls
– As in FlexiROC T15 R and T30 R
• COP LOGIC for hydraulic valve based
rock drill controls
– As in ROC D3 and PowerROC T35

There are many functions used in COP LOGIC. Some


basic functionalities are common for all rig types and
some are not possible to implement to all rig models.
As in ROC D3 some control functions are not in place
due to the application for which the rig is used. And
as in a SmartROC there might be some sophisticated
rock drill functions which are only possible with such
advanced systems. The four controls below are the
ones more commonly used in almost all Atlas Copco
hydraulic rigs.

1. RPC-F (Rotation Pressure Controlled Feed)


2. Anti Jamming (Flush Air) / Air flow control switch
3. Anti Jamming (Rotation)
4. Impact control systems: DPC-I Basic
(Damper Pressure Controlled Impact, one step)
DPC-I (Damper Pressure Controlled Impact,
proportional)
FPC-I (Feed Pressure Controlled Impact,
proportional)

132
1. RPC-F (Rotation Pressure Controlled Feed)
The main purpose of the RPC-F system is to give an
even rotation torque. This will prevent over-tightening
of coupling joints and also prevent the couplings from
running open. Over-tightened couplings will cause diffi-
culty in unthreading the joints when picking up the rods
and it may also cause premature breakage of the rods
due to increased rotation torque. RPC-F will also add
productivity in bad rock formation. It will minimize the
anti jamming activation and limit the jamming in the hole.
Coupling joints that are not tight enough will be worn
out quicker than normal. This is due to the impact en-
ergy which will be transferred over the threads instead
of the touching bottom point of rods. It will also have a
negative influence on the net penetration since the im-
pact energy is lost on its way to the drill bit.

2. Anti Jamming (Flush Air)/Air flow control switch


The purpose of the flushing air anti-jamming system
is to prevent the flushing holes from getting blocked
when drilling in very soft rock formations or through
clay sections. The anti-jamming system will reverse
the feed direction when it is activated.

3. Anti Jamming (Rotation)


The purpose of the anti jamming system is to prevent
the rods from getting jammed in the hole when drill-
ing in demanding rock conditions through cavities and
cracks. The anti jamming system will reverse the feed
direction when it is activated.

133
4. Impact control systems: DPC-I Basic, DPC-I, FPC- I
Brief description of dampening system: The main
purpose is to protect the rock drill and the consum-
ables from premature failures by cutting or reducing
impact pressure in case the dampening pressure
drops below preset values. The dampening pressure
is a direct reflection of the ground conditions in front
of the bit. The higher the dampening pressure gets,
the harder and more homogenous the rock is (more
stress wave reflections), the lower it gets, the softer
and more fractured the rock is (less stress wave re-
flections). Less impact energy is normally required to
penetrate soft formations and the system will reduce
impact pressure to a preset value (generally approx.
140 bar) or will adjust the impact pressure accord-
ingly if a very soft formation is reached, in which case
RPC-F settings then need to be adjusted.FPC-I is
also another functionality to adjust the impact pres-
sure. Whenever it is possible, which means a damp-
ing pressure control is available on the rig, DPC-I is
always prefered to FPC-I on Atlas Copco rigs.

134
Production graphs
tonnes x 1000
PowerROC T30 and
ROC D3 with COP 1640
1200
PowerROC T25 and
1000 ROC D3 with COP 1240
AirROC T25
800 AirROC T25 W

600

400

200

Ø
51 64 76 89 mm
2 2½ 3 3½ inch

135
Production graphs
tonnes x 1000
SmartROC T35
1600 FlexiROC T35 and T35 R
PowerROC T35
1300
AirROC T35
1000
700
400
100
Ø
64 89 102 115 mm
2½ 3½ 4 4½ inch

136
Production graphs
tonnes x 1000
SmartROC T40
2400 PowerROC D40
FlexiROC T40 and T40 R
2000
AirROC D40 (Compressor 14 bar)
1600 AirROC D40 W (Compressor 14 bar)

1200

800

400

Ø
76 90 115 130 mm
3 3½ 4½ 5 ½8 inch

137
Production graphs
tonnes x 1000
FlexiROC D50
2400 FlexiROC D45
AirROC D50 (Compressor 14 bar)
2000 and AirROC D55 (Compressor 12 bar)
AirROC D50 (Compressor 20 bar)
1600
and AirROC D55 (Compressor 18 bar)
1200
800
400
Ø
90 115 130 140 mm
3½ 4½ 5 ½8 5½2 inch

138
Production graphs
tonnes x 1000
FlexiROC D50
2400 FlexiROC D45
AirROC D50 (Compressor 14 bar)
2000 and AirROC D55 (Compressor 12 bar)
AirROC D50 (Compressor 20 bar)
1600
and AirROC D55 (Compressor 18 bar)

1200

800

400

Ø
90 115 130 140 mm
3½ 4½ 5 ½8 5½2 inch

139
Production graphs
tonnes x 1000
FlexiROC T50
3000 ROC F9 CR
2500
2000
1500
1000
500
Ø
90 102 115 127 mm
3½ 4 4½ 5 inch

140
Production graphs
tonnes x 1000
SmartROC D65 and
FlexiROC D65
4800
ROC L740 CR
4000 FlexiROC D60
AirROC D65 (Compressor 12 bar)
3200
AirROC D65 (Compressor 18 bar)
2400

1600

800

Ø
110 134 165 180 203 mm
5 1 1
4½ 16 5½ 4 6½ 2 7 8 inch

141
Overview - Surface Blast Hole Drills
Overview – application and surface blast hole drills Dimension Stone Industry
Construction
Aggregate
Industrial minerals (Cement & Limestone)
Gold
Coal
Copper
Iron

1" 2" 3" 4" 5" 6" 7" 8"


25mm 51mm 76mm 102mm 127mm 152mm 178mm 203mm

Pit Viper 275


Pit Viper 271
CDM75
IDM70
Pit Viper 235
DML
DML-SP
DM45
IDM45
T4BH
DM30
IDM30
DM 25SP
SmartROC D65
FlexiROC D65 (Tier 4)
ROC L8-30 (Tier 3)
FlexiROC D60 (Tier 4)
ROC L8-25 (Tier 3)
AirROC D65
ROC L7CR
FlexiROC D55 (Tier 4)
ROC L6-30 (Tier 3)
FlexiROC T50 (Tier 4)
ROC L7-40 (Tier 3)
AirROC D55
AirROC D50
FlexiROC D50 (Tier 4)
ROC L6-25 (Tier 3)
ROC F6
AirROC D40
AirROC D40 W
AirROC D45 SH
ROC F9 CR
ROC F9
SmartRig ROC F9C
SmartROC T40
FlexiROC T40
SmartROC T35
FlexiROC T35
PowerROC T35
ROC D3
PowerROC T30
PowerROC T25
AirROC T25
AirROC T25 W
FlexiROC T20 R
FlexiROC T15 R
9" 10" 11" 12" 13" 14" 15" 16"
229mm 254mm 279mm 305mm 330mm 356mm 381mm 406mm

Pit Viper 351


DM-M3

Rotary and Rotary/DTH


are not included in the
handbook. For details
contact your Atlas Copco
representative

Rotary

Rotary / DTH

DTH

DTH / fully pneumatic

COPROD

Tophammer

Tophammer / fully pneumatic

144
Choice of drill system
Blast Hole Diameter/
1 Drill Bit Diameter* mm/inch
Tophammer Drill Rod 33 38 41 45 48 51 64 76 89
1 5/16" 1 1/2" 1 5/8" 1 3/4" 1 7/8" 2" 2 1/2" 3" 3 1/2"

SR 28 (Ø 1 1/8") 2 1 2 2
SR 32 (Ø 1 1/4") 1 2
R32 (Ø 1 1/4") 1 2 2
T38 (Ø 1 1/2") 1 2 2
T45 (Ø 1 3/4") 1 2
T51 (Ø 2") 1
T60 (Ø 2 ")

COPROD Section 90
3 1/2"

CR 76 ( Ø 3") 2
CR 89 (Ø 3 1/2")
CR 102 (Ø 4")
CR 127 (Ø 5")
CR 140 (Ø 5 1/2")
Down The Hole Drill Tube 90
3 1/2"

Ø 76 Thread API 2 3/8" Reg 2


Ø 89 Thread API 2 3/8" Reg
Ø 102 Thread API 2 7/8" Reg
Ø 114 Thread API 3 1/2" Reg
Ø 127 Thread API 3 1/2" Reg
Ø 140 Thread API 4 1/2" Reg
1 Optimum. Keeping hole quality / hole straightness and hole cleaning in mind.
Most valid at tophammer drilling.
2 Suitable
(2) Upsize conversion need
3 Possible but not recommendable
* Other bit diameters, on request

145
102 115 127 140
4" 4 1/2" 5" 5 1/2"

3
2 2 2
2 1 2 2
95 105 110 115 127 140 152 165 180
3 3/4" 4 1/8" 4 5/16" 4 1/2" 5" 5 1/2" 6" 6 1/2" 7 1/12"

2 1 (2) (2) (2)


2 2 1 2 (2)
2 1 2 (2) (2)
2 1 2
2 1
95 100 105 110 115 125 130 134 140 152 156 165 171 178 191 203
3 3/4" 3 15/16" 4 1/8" 4 5/16" 4 1/2" 4 15/16" 5 1/8" 5 1/4" 5 1/2" 6" 6 1/4" 6 1/2" 6 3/4" 7" 7 1/2" 8"

2 1 1 2 2 3 3
2 1 1 2 2
2 1 2
2 2 2 1 1 2 2 3 3
2 2 1 1 2 2
1 1
Rock drill table
Rock Drill Rock drill Rig Power Optimum Op
(type) (model) (kW) Drill dia. range si
(mm)
COP 1022HF Hydraulic FlexiROC T15 R 5 27-41
COP 1028 Hydraulic FlexiROC T15 R 5.5 33-45
COP 1140 Hydraulic FlexiROC T20 R 11 35-64
COP 1240 Hydraulic ROC D3 12 48-89
COP 1640 Hydraulic ROC D3 16 48-89
FlexiROC T35
COP 1840 Hydraulic 20 64-102
PowerROC T35
ROC F9
COP 2560 Hydraulic 25 89-127
FlexiROC T40
COP 2550 CR Hydraulic ROC F9CR 25 90-127
COP 4050ME Hydraulic FlexiROC L50 40 102-140
COP 4050ME CR Hydraulic FlexiROC L50 40 105-165
COP 4050HE CR Hydraulic ROC L7CR 40 115-165
HC158 Hydraulic PowerROC T45 21 89-115
AirROC T25
BBC120F Pneumatic 6.5 48-76
AirROC T25 W
VL140 Pneumatic AirROC T35 9.2 64-102
ptimum hole Optimum hole Damping Drill steel (mm) Rotation Extractor
ize 100 MPa size 200 MPa system motor 1
(mm) (mm) (type)
38 35 N/A Hex22/Hex25 Fixed N/A
41 38 N/A 28/32 Fixed N/A
51 45 N/A 32/35 02, 05, 06 N/A
76 64 Single 32/38/45 07, 09 N/A
76 64 Double 32/38/45 07, 09 N/A

89 76 Double 38/45/51 07, 09, 10 YES

115 102
Double 45/51 10 YES
102 89
115 105 Double CR89 (2 x) 10 YES
127 115 Double 51/60 (2 x) 09, 10 YES
140 127 Double CR89/102/127 (2 x) 09, 10 YES
152 140 Double CR102/127/140 (2x) 09, 10 YES
102 89 N/A 45/51 Fixed YES

76 64 N/A 32/38 Fixed N/A

89 76 N/A 38/45 Fixed N/A

148
Adapter type/thread
Rotation unit Rrod. No Adapter type Adapter thread
API Reg Female
DHR 6 H45-1 4350 2681 01 Floating 2 ³⁄8"
DHR 6 H45-2 4350 2681 02 Fixed 2 ³⁄8"
DHR 6 H56-1 4350 2682 01 Floating 2 ³⁄8"
DHR 6 H56-2 4350 2682 02 Fixed 2 ³⁄8"
DHR 6 H56-3 4350 2682 03 Floating 3½"
DHR 6 H56-6 4350 2682 06 Fixed 3½"
DHR 6 H68-1 4350 2683 01 Floating 2 ³⁄8"
DHR 6 H68-2 4350 2683 02 Fixed 2 ³⁄8"
DHR 6 H68-3 4350 2683 03 Floating 3½"
DHR 6 H68-6 4350 2683 06 Fixed 3½"
DHR 6 H78-3 4350 2684 03 Floating 3½"
DHR 6 H78-6 4350 2684 06 Fixed 3½"
4" Metzke Long
DHR 6 RC-68 4350 2663 02 Fixed
pin Male
4" Metzke Long
DHR 6 RC-78 4350 2663 04 Fixed
pin Male

149
DTH Hammer Torque Hyd. motor size Speed
max (Nm) (cm3) max (rpm)
3"- 4" 3 000 125 136
3"- 4" 3 000 125 136
5" 3 900 160 107
5" 3 900 160 107
5"- 6" 3 900 160 107
5"- 6" 3 900 160 107
4"- 5" 5 100 250 68
4"- 5" 5 100 250 68
6" 5 100 250 68
6" 5 100 250 68
6" 6 400 315 54
6" 6 400 315 54

RC-Hammer 5 100 250 68

RC-Hammer 6 400 315 54


Competitor comparision

Atlas Copco Sandvik Furukawa Caterpillar


SmartROC
SmartROC T35 -11 DX 700i - -
SmartROC T35-11 LF - - -
DP 800i
SmartROC T40 -11 - -
DP 900i
SmartRIG ROC F9C-11 DP 1100i - -
SmartROC D65 -10 SF - - -
NOVAMAC
SmartROC D65 -10 LF - -
Prototype

151
Atlas Copco Sandvik Furukawa Caterpillar
FlexiROC
FlexiROC T15 R -01 DC121R - -
DC301R
FlexiROC T20 R -01 SF - -
DC302R
DC301R
FlexiROC T20 R -01 - -
DC302R
FlexiROC T30 R -01 DX 500R - -
FlexiROC T35 R -01 DX 700R - -
FlexiROC T35 -11 DX 700 - -
FlexiROC T35 -11 LF DX 700R - -
FlexiROC T40 R -01 DX 800R - -
FlexiROC T40 -11 DX 800 - -
ROC F9 DP 1100 - -
ROC F9CR - - -
FlexiROC T50 -10 SF (Tier 4) DP 1500
DP 1500
FlexiROC T50 -10 LF (Tier 4)
DP1524
FlexiROC D50 -10 SF (Tier 4) DI500* - -
FlexiROC D55 -10 SF (Tier 4) DI550 - -
FlexiROC D60 -10 SF (Tier 4) DI550 - -
FlexiROC D60 -10 LF (Tier 4) DI 600* - -
DI550
FlexiROC D65 -10 SF (Tier 4) - -
DI600*
DI600*
DR540
FlexiROC D65 -10 LF (Tier 4) - -
DR560
DR580
FlexiROC C50 -10 LF - - -

* Distcontinued, but still in stock.

152
Atlas Copco Sandvik Furukawa Caterpillar
PowerROC
PowerROC T25 E -00 DC 550 HCR900 -
HCR900-DSII
PowerROC T25 -10 DX 500 -
HCR1000-DS II
PowerROC T30 E -02 DX 500R HCR900 -
PowerROC T30 -10 DC 560 HCR1100-DS II -
PowerROC T30 -12 DC 560 HCR1100-DS II -
PowerROC T35 E -02 DC 700 - -
PowerROC T35 E -02 LF DC 700 - -
PowerROC T35 -10 DP 800 HCR-1200-ED II -
MD 5050
PowerROC T35 -12 DP 800 HCR-1200-ED II
MD 5050T
MD 5075
PowerROC T45 -12 SF DP 900 HCR-1500-ED II
MD5090
PowerROC T50 -12 SF DP 1100 HCR-1500-ED II MD 5125
PowerROC D40 -10 SF DI200* - -
ROC F6 DI200* - -
PowerROC D55 -10 SF - DCR23-T -
PowerROC D65 -10 LF - DCR23 -
* Distcontinued, but still in stock

153
Atlas Copco Sandvik Furukawa Caterpillar
AirROC
AirROC T25 W -00 - - -
AirROC T25 -00 - - -
AirROC T35 -00 NAN - PCR 200 -
AirROC T35 -00 NAS - PCR 200 -
AirROC D35 -00 - - -
AirROC D40 -00 - - -
AirROC D40 W -00 - - -
AirROC D45 -00 - PCR 200DH -
AirROC D45 SH -00 - - -
AirROC D50 -00 NAN - PCR 200DH -
AirROC D50 -00 NAS - PCR 200DH -
AirROC D55 -00 - - -
AirROC D55 SH -00 - - -
AirROC D65 -00 - - -

154
Choosing rotation motors

RPM
05

07

09
Torque

10

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140

41 51 64 76 89 102 115 127


Drill diameter (mm)
Above chart defines the choice of rotation motors from best practice. Depending on the rock formation, rotation motors can still perform good out of the
defined hole range. Since COPROD rock drills and COP4050ME are equipped with two rotation motors, selection of rotation motors for these rigs should
not be evaluated with the given figures. Dark grey defines the optimum and light grey being still in optimum, defines the second alternative.

155
Atlas Copco Customer Finance
– a part of the Atlas Copco Group

With focus on the Atlas Copco Group’s products and


solutions, our mission is to help our customers find the
best financing solution. We can offer a wide range of
financing alternatives, each with its specific features
and benefits. Payment terms are flexible and tailored
to the needs of each customer depending on specific
equipment types, individual requirements and local
market conditions.

Amongst our wide range of financial solutions you will


find leasing, hire purchase, supplier credits and vari-
ous types of project financing. Atlas Copco Customer
Finance is a subsidiary of the Atlas Copco Group and
has provided equipment financing to customers since
1999 in over 60 countries. By being a part of the At-
las Copco Group we operate in close cooperation with
Atlas Copco’s worldwide sales and service network
that in turn is ready to support you with your financ-
ing requests. Contact your nearest Atlas Copco sales
company to get more information.

Atlas Copco Customer Finance offers you:


• Superior combined industry, equipment and financ-
ing knowledge
• A possibility to choose from flexible and individually
structured financing solutions to suit your needs.
• A one-stop-shop for the purchase of Atlas Copco
equipment including equipment, maintenance and
financing.

156
158
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SmartROC D65 – Watch the film on YouTube via:
– See the film! Spread the word!
9851 1885 01r © Copyright 2011, Atlas Copco Rock Drills AB, Örebro, Sweden. All product names in this publication are trademarks of Atlas Copco. Any unauthorised use or copying of the
10/2011 contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. lllustrations and photos in this brochure
may show equipment with optional extras. Specifications and equipment subject to change without notice. Consult your Atlas Copco Customer Center for specific information.

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