Professional Documents
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Chemical Stimulation
Table of Contents
Introduction ............................................................................................................................................... 8-5
Topic Areas............................................................................................................................................ 8-5
Learning Objectives ............................................................................................................................... 8-5
Unit A: Types of Acids.............................................................................................................................. 8-6
Hydrochloric Acid.................................................................................................................................. 8-6
Hydrofluoric-Hydrochloric Acid ........................................................................................................... 8-6
Additional Acids .................................................................................................................................... 8-6
Unit A Quiz............................................................................................................................................ 8-7
Unit B: Safety ............................................................................................................................................ 8-8
Safety Precautions.................................................................................................................................. 8-8
Unit B Quiz ............................................................................................................................................ 8-9
Unit C: Reactions of Hydrochloric Acid ................................................................................................. 8-10
HCL Reactions..................................................................................................................................... 8-10
Unit C Quiz .......................................................................................................................................... 8-12
Unit D: Corrosion Inhibitors.................................................................................................................... 8-13
Corrosion of Metals ............................................................................................................................. 8-13
MSA Inhibitors .................................................................................................................................... 8-14
Unit D Quiz.......................................................................................................................................... 8-15
Unit E: Carbonate Acidizing ................................................................................................................... 8-16
Matrix Acidizing.................................................................................................................................. 8-16
Expected Results .................................................................................................................................. 8-17
Types of Porosity ................................................................................................................................. 8-17
Fracture Acidizing................................................................................................................................ 8-17
Formation Core and Fluid Testing ....................................................................................................... 8-17
Tubing Movement Program ................................................................................................................. 8-19
Fracture Acidizing Plan Calculations .................................................................................................. 8-19
Acid Systems ....................................................................................................................................... 8-19
Additional Reference ........................................................................................................................... 8-21
Preflushes............................................................................................................................................. 8-21
Acid Placement Techniques................................................................................................................. 8-22
Unit E Quiz .......................................................................................................................................... 8-24
Unit F: Sandstone Acidizing.................................................................................................................... 8-25
Hydrochloric Acid................................................................................................................................ 8-25
Hydrofluoric Acid................................................................................................................................ 8-25
Damage Removal................................................................................................................................. 8-25
Reaction Rates ..................................................................................................................................... 8-25
Sandstone-2000 TM ............................................................................................................................... 8-26
Introduction
Chemical stimulation is an important method of • Job Calculations
increasing oil and gas well production which,
even today, is still experiencing rapid technical
growth. Different processes have been used Learning Objectives
extensively since 1935.
Upon completion of this section, you will be
able to:
Topic Areas
• identify the acid types
The section units are: • list critical safety precautions
• Types of Acids • identify the primary corrosion factors and
• Safety list the inhibitors that help decrease
corrosion
• Reactions of Hydrochloric Acids
• identify damage removal methods of mud,
• Corrosion Inhibitors scale and paraffin
• Limestone Acidizing • identify acidizing treatments for limestone
and sandstone
• Sandstone Acidizing
• identify types of acids
• Damage Removal – Mud
• identify inhibitors
• Paraffin and Asphaltene Deposits
• calculate placement of acid
• Scale Removal and Prevention
• Placement Aids
Unit A Quiz
Fill in the blanks with one or more words to check your progress in Unit A.
1. Two major acids used in chemical stimulation are ____________________ and
____________________.
2. Hydrochloric acid can serve as the basic acid for ____________________ ____________________
in addition to ____________________ and ____________________ acidizing.
4. Hydrofluoric – Hydrochloric acid mixture is the basic acid for treating ____________________
formations having 20% or less HCL solubility.
6. ____________________ acid is the only acid that will not damage chrome plating.
Now, look up the suggested answers in the Answer Key at the end of this section.
Unit B: Safety
Safety is a top priority in all job procedures. • NO SMOKING around an acid tank. Tanks
Before pumping or handling acids or other containing acid or that have had acid in them
stimulation chemicals, you should study the can have an explosive mixtures of gases and
safety precautions given in the Chemical liquids trapped inside. Crude oil vapors
Stimulation Manual excerpts on HalWorld. mixed with air or hydrogen gas present in a
This unit discusses several important tank is also a possibility. Hydrochloric acid
precautions to use when handling chemicals on reacts with steel to produce iron chloride and
the job. hydrogen gas—a potentially explosive
situation.
• Even though an acid tank is coated with a
Safety Precautions sealant, there may be some exposed metal.
Hydrogen gas could be present.
Some critical safety precautions are as follows:
• Always add the water to the tank first and
• Always wear rubber gloves when working then add the concentrated acid. Never add
around acid. water to acid or fill the tank with acid first.
This increases the risk of splashing and can
• Goggles should be worn due to possible leaks
generate a large amount of heat.
in pump lines which may occur when
acidizing a well under pressure. • Hydrogen, mixed with air in the ratio of one
part per 24 parts, is an explosive mixture.
• Safety precautions should be taken when
For this reason, be aware of metal
handling hoses during the loading of trucks
connections when loading hoses. They could
or tanks or when disconnecting lines on a job.
strike the tank and ignite an explosion with
Acid may be left in the hoses.
the smallest of sparks.
• It is always a good practice to notify
• Clothes contaminated with chemicals should
personnel on location when acid is being
be removed and thoroughly washed before
used under pressure. All personnel should be
wearing them again. Wash off any chemical
kept at a safe distance.
spills with water immediately.
• Acid pump trucks or transport trucks should
• Wear a dust mask when handling powders.
be furnished with first aid kits containing
Inhalation of any powdered material can be
soda (sodium bicarbonate) for acid burns.
irritating even if the chemical is not toxic.
Drivers and operators should ensure that it is
always accessible in case of emergency. A The safety rules given here are a few of the rules
solution of one teaspoonful of soda to a pint listed in the Chemical Stimulation excerpts on
of water should be kept for use in the eyes. HalWorld. Be sure to study the remaining rules.
Dry soda can be applied directly to the skin An important section to be read in the safety
and then rinsed with water. DO NOT use dry section of the Chemical Stimulation manual on
soda in the eyes. HalWorld is “Hydrogen Sulfide”.
NOTE: When washing eyes, use a gentle
flow of water when rinsing. You could
damage an eyeball or even wash it out of its
socket with a heavy stream of water.
Unit B Quiz
Fill in the blanks with one or more words to check your progress in Unit B.
1. Because of possible leaks in pump lines, ____________________ should be worn on chemical jobs.
2. First aid kits on acid trucks should contain ____________________ ____________________ that can
be dissolved in water for treating acid burns.
3. Dry soda can be applied directly to the ____________________ but not to ____________________.
5. When working with acid and water, always put the ____________________ in first and then add the
____________________.
Now, look up the suggested answers in the Answer Key at the end of this section.
Unit C Quiz
Fill in the blanks with one or more words to check your progress in Unit C.
1. 1000 gallons of 15% hydrochloric acid will dissolve __________ pounds of limestone.
2. The products resulting from the “spending” of 15% HCL on limestone are __________ pounds of
calcium chloride, 40 ____________________ of ____________________, and __________ cubic
feet of ____________________ ____________________ gas at standard conditions.
3. The total volume of 1000 gals of 15% HCL after spending is ____________ gallons.
4. If you have 20 °Be acid, how much acid and water are required for 1000 gallons of 10% HCL?
__________ acid
__________ water
Now, look up the suggested answers in the Answer Key at the end of this section.
Figure 8.1
Unit D Quiz
Fill in the blanks with one or more words or check the correct answer to check your progress in
Unit D.
1. The primary factors governing the degree of attack acid has on steel are:
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
4. ______ True ______False Adequate mixing will occur if inhibitor is dumped into a transport and
the transport is driven over rough roads to the location.
5. The Halliburton standard limit for corrosion, over which more inhibitor should be added is
__________ lb/ft2
Matrix acidizing consists of treating at a rate and Figure 8.2 - Schematic of a damaged well.
pressure low enough to avoid fracturing the Top view with oil or gas flow. Side view with
formation. This allows treatment of the natural pressure drop.
permeability, whether it is between the grains of
rock, in the vugular spaces of limestone or in
natural fractures. The skin factor can be reduced if near-wellbore
Matrix acidizing enhances well productivity by damage is removed or if a highly conductive
reducing the skin factor. Skin is the term used to structure is placed in the formation. In either
quantify damage that occurred to the formation case, the result is an increase in the production
during drilling and completion. Damage occurs in rate of a well and/or the reduction of the
all stages of the life of a well, and it is drawdown pressure differential. Decreased
impossible to completely eliminate this drawdown can help prevent formation collapse in
phenomenon. But, to produce hydrocarbons at weak formations, reduce water or gas coning,
an economical and profitable rate, maximum minimize both organic and mineral scaling, and
productivity is usually desired. In radial flow,
conventional water frac or oil fracs is that are placed together, and pressure is applied. The
usually no propping agent is used. The acid resulting fracture flow capacity can then be
produces flow capacity by removing limestone measured.
or dolomite from the fracture faces. However,
There are some formations in which fracture
laboratory tests indicate that certain types and
flow capacity cannot be created with acid, either
concentrations of acid can create more fracture
because the formation etches smoothly or
flow capacity.
because large quantities of insoluble fines plug
The etching time is also important. Laboratory the channels. In these formations, a SUPRA
etching tests determine the etching time and type technique or a conventional fracturing solution
acid which produce the maximum flow capacity. carrying a propping agent should be considered.
These tests are conducted by placing two core The acid etching tests can be used to determine
faces in a chamber approximately 0.1 inch apart. the feasibility of fracture acid stimulation and
Acid flows radially across this simulated the best type acid to use. Figure 8.3 shows a
fracture at 1,000 psi pressure and at simulated decision tree to help determine what type of
bottom hole temperature. After a certain etching treatment to perform.
time, the cores are removed, the etched surfaces
The Carbonate Stimulation Acid (CSA) system The Zonal Coverage Acid (ZCA) System is a
is used in carbonate formations for stimulating crosslinked acidizing fluid system that can be
production. Operators can use CSA to stimulate used in carbonates for fracture acidizing and for
carbonate formations by fracture acidizing or diversion during matrix acidizing. The use of
matrix acidizing. Regardless of the approach, the crosslinked acidizing fluids in the past was
acid should be viscous to promote effective limited. The high fluid viscosity required during
stimulation. pumping increased frictional pressures, which
required greater pumping horsepower. In
Gelling agents made from synthetic polymers
addition, obtaining a live-acid crosslinked fluid
are the most useful viscosifiers for acidizing
was an expensive process. In many cases, fully
carbonate formations. These materials resist acid
crosslinked acids were not necessary to retard
hydrolysis (breaking) over a wide range of
the reaction of HCL on carbonates; viscosifying
temperatures. Currently, Halliburton offers four
the acid provided ample retardation. In such
gelling agents made from synthetic polymers:
treatments, however, much of the acid was lost
SGA-HT, SGA-II, SGA-III and SGA-IV.
as a result of leakoff through wormholes (Figure
The most effective gelling agent for acidizing 8.4).
carbonate formations depends on the agent's
working temperature range, ease of mixing,
compatibility with other additives, and control
of reactivity. Based on these characteristics,
SGA-HT is usually the best gelling agent to use
for acidizing carbonate formations. However,
this viscosifier is also significantly more
expensive than SGA-II, III and IV. SGA-II and
SGA-III can be used at lower temperatures and
SGA-IV is the only gelling agent compatible
with sulfide scavengers. Table 8.2 presents
various properties of these three gelling agents.
Viscosity Ability
170 S-1 Temp Limit to
Figure 8.4 – Leakoff due to wormhole
Product Charge growth during acid fracturing
150°F (°F) cross-
2% Conc. link
SGA-HT 27 cp 400-425 + No
SGA-II 19 cp 200-225 - Yes
Zonal Coverage Acid (ZCA) system is an in-
situ crosslinked gelled acid system. When this
SGA-III 39 cp 300-325 + Yes* system is used, fluid loss can be controlled as
SGA-IV 33 cp 200-225 + Yes** the acid leaks off through wormholes and
Table 8.2 – Acid Gelling Agents spends. Once the acid is nearly spent, the system
crosslinks, blocking wormholes and preventing
*SGA-III must be premixed in HCL for 2 to 4 further loss of acid from the fracture face. The
hours to develop adequate crosslink sites. system will not break until the acid is
**SGA IV is the only acid gelling agent completely spent.
compatible with SCA-130 sulfide scavenger. SGA-II, III or IV can be used as a gelling agent
in the ZCA system. SGA-III must be premixed
in acid for 2 to 4 hours to develop adequate
crosslink sites for use in the ZCA system.
Therefore, if planning to run ZCA system fluids Handbook can be used when you design an
on-the-fly, use SGA-II or IV gelling agents. FRA treatment.
Carbonate Emulsion Acid (CEA) is an The Hot Rock Acid (HRA) system is a totally
emulsified acid system used in carbonate organic acid system with a dissolving power
reservoir stimulation jobs that require retarded equal to 15% HCL. HRA is an acid system
acid reaction rates. The upper temperature limit specifically for high temperature wells. It
of the system is approximately 400°F. In consists of both acetic and formic acids set at
fracture acidizing applications, formations that different ratios to eliminate secondary
produce heavy crude oils with high quantities of precipitation problems and maintain maximum
asphaltenes tend to respond best to CEA. dissolving power. The Hot Rock Acid system
Because of its excellent acid retardation increases stimulation effectiveness and reduces
properties, the system has also been successfully corrosion rates. Specifically, it allows extended
used in higher-temperature matrix acidizing reaction times, provides built-in iron control,
applications. Under high-temperature conditions, and enhances the performance of acid gelling
the CEA system allows live acid to penetrate agents. Because of the reduced interfacial
deeper into the formation matrix than other acid tension the service provides, emulsion and
formulations. As a result, wormholing is sludging problems are less likely.
improved. Although the base acid cost for the Hot Rock
By volume, 70% of the CEA system consists of Acid system is about twice that of HCL, the
22% hydrochloric acid as the internal phase and reduction in corrosion inhibitor loading and the
30% of No. 2 diesel as the external phase of the reduced gelling agent requirement generally
emulsion. The CEA system is formed through result in lower overall treatment costs. In
the use of AF-61 emulsifier along with a addition to the two acids, the system includes
corrosion inhibitor. MSA-II inhibitor, SGA-HT gelling agent and an
appropriate surfactant. Iron-control additives can
be used but are not necessarily required.
Fines Recovery Acid
The distance that a conductive fracture can be natural fractures, and fluid-loss control is
created is dependent upon the reaction rate of reestablished.
the acid as well as the fluid properties. One
method of obtaining slower reaction rates is to SUPRA CE (Conductivity
use water preflushes to cool the fracture faces. Enhancement)
Preflushes also produce wider fractures for the
acid, which improves the rock surface area to
When using the SUPRA CE technique, service
acid volume ratio. This gives better penetration
operators pump a viscous pad fluid ahead of the
distance of live acid. Acid fluid loss is also
acid and behind an optional nonviscous, cool
decreased by the use of water preflushes.
down prepad. As the viscous pad is pumped, it
A viscous preflush can be used like a non- generates fracture geometry. Because the acid
viscous preflush. The increased viscosity has that follows it is less viscous, it “fingers”
the added advantage of creating a wider and through the viscous pad. This fingering process
possibly higher fracture. limits the acid contact to the formation face,
which creates etched and nonetched areas. This
process results in longer acid penetration
Acid Placement Techniques distance and possibly more effective
conductivity at a greater distance along the
The SUPRA (sustained-production acidizing) induced fracture.
techniques are another result of the Carbonate
20/20 initiative. They detail the different
methods that can be used under various well
conditions to generate the optimum conductive
geometry in the reservoir being treated.
water-producing intervals and gas caps, and that Closed-Fracture Acidizing (CFA)
it uses less acid.
With the aid of nitrogen, many heavier fluids The closed-fracture acidizing (CFA) technique
can be lightened by foaming (gas content greater reopens previously created fracture systems with
than 55%) or commingling (gas content less a prepad fluid pumped at high rates. The
than 55%) gas in the fluid. Even with the best fractures are then allowed to close naturally, or
engineering and design, this treatment may not part of the prepad is flowed back to force the
always work. fractures to close. Next, acid and any necessary
additives and diverters are pumped below
fracturing pressure. This technique can also be
used immediately after a fracture acidizing
treatment performed for enhanced etched
conductivity.
For more information on these acid placement
techniques, consult the Carbonate 20/20 best
practices page on HalWorld.
Unit E Quiz
Fill in the blanks with one or more words to check your progress in Unit E.
1. Matrix acidizing enhances well productivity by reducing the ____________________ factor.
2. Matrix acidizing requires that rates and pressures be controlled so that ____________________ does
not occur.
3. Decreased well pressure drawdown can help prevent formation ____________________ in weak
formations, reduce water or gas ____________________, minimize both organic and mineral
____________________.
4. The most widely used treatment for limestone and dolomite is _____________________
____________________.
6. _____ True ______ False Fracture conductivity is generated by acid leaking off into the
formation.
7. Which Carbonate 20/20 acid system is used when asphaltenes are a problem?
____________________-____________________ ____________________
Fluid System When to Use For example, 50 gal/ft (gallons per foot of
Mud Cleanout formation height) of 15% HCL preflush in a
Whole water-based mud sandstone containing only 5% calcite will
Mud-Flush
losses remove the calcite in a radius of about 2 ft from
N-Ver-Sperse Whole oil-based mud losses the wellbore. If spent HF follows, aluminum
Wellbore Conditioning fluoride precipitation will begin 2 ft from the
Paragon or other organic Asphaltene/paraffin problems, wellbore.
solvents heavy oils, pipe dope
Removing iron scales and
HCL for pickling preventing them from entering Gidley’s CO2 Conditioner
the formation
Oil Well Conditioning Carbon dioxide preflushes have successfully
Emulsion problems, terminal prevented fluid compatibility and emulsion
Gidley's CO2 Conditioner upsets, improves acid problems after sandstone acidizing treatments
penetration into oil zone
Matrix Conditioning
and have improved the HF treatment response.
One operating company’s study revealed that
CLAYFIX 5 High ion-exchanging clays
oil-wet particulates (silica and fines) stabilized
Carbonate removal, ion emulsions. These particles were precipitated
5-15% HCL exchange, removal of polymer
damage from HF acid reacting with the formation in the
presence of hydrocarbons, such as crude oil and
Carbonate removal, ion
CLAY-SAFE 5
exchange for HCL-sensitive xylene. The solution is in Gidley’s CO2
*See note below. Conditioner, a Halliburton-exclusive process
mineralogy
that removes the hydrocarbons from the near-
HCL-sensitive mineralogy, but
it requires removal of polymer wellbore area. The carbon dioxide treatment
CLAY-SAFE H uses 100 to 200 gal/ft of CO2 under miscible
damage (K-Max, HEC, etc.) or
high carbonate levels. (easily mixed) conditions to displace the oil
HCL-sensitive mineralogy, but
away from the matrix in the near-wellbore area.
it requires increased Displacing the hydrocarbons allows better HF
CLAY-SAFE F
*See note below.
carbonate dissolving power invasion of the matrix and prevents emulsions
without increased volume. from forming.
See note below.
*Note: MSA II Inhibitor and 5% NH4Cl are not compatible when The CO2 can also be used throughout the acid
the MSA II Inhibitor concentration is above 1%. Below 1% MSA II stages to provide enhanced energy for cleanup.
Inhibitor, dispersing agents may be required.
Some oils form asphaltene precipitation easily
Table 8.4 – Formation Conditioning System and other oils have minimal miscibility with
CO2 under reservoir conditions. Both of these
conditions can be at least partially eliminated
with a xylene preflush ahead of the Gidley’s
Carbonates CO2 Conditioner.
treated in this manner, as discussed in an earlier overall content is greater then 10%. Since the
section on HCL-sensitivity. fluosilicates are less soluble at lower
temperatures, K-spar Acid should also be used
The primary advantages of fines control acid
in most formations containing any significant
are:
sodium feldspars below 175°F. In formations
• Deeper penetration of live HF into the containing high concentrations of potassium
formation. feldspars below 200°F, lower HF concentrations
are suggested. If fluosilicate precipitation cannot
• Retarded reaction with sand and silica to
be avoided, an HCL overflush should be used to
promote deep damage removal and improve
help re-dissolve the precipitate.
compatibility with feldspar-containing
formations. Cla-Sta FS is included to control fines migration
associated with illite or mixed-layer clays. These
• Minimized damage to formation clays are almost always present when potassium
consolidation - it reacts less with the sand feldspar is a dominant mineral and are very
that holds the formation together. susceptible to fines migration during a
• Fe-1A for iron control and preventing stimulation treatment. K-Spar Acid will prevent
aluminum scaling. this migration. If fines migration is the source of
damage, Fine Control Acid is recommended.
• Penetrating agent to help acid contact The HF fluid treatment design could consist of
damage. 50 gal/ft of K-spar Acid followed by 200 gal/ft
• Clay stabilizer to control fines migration of Fines Control Acid.
during and following the treatment. The primary advantages of K-Spar acid are:
• Temperature limitation only because of • Is compatible with formations containing
corrosion inhibitor and formation mineral significant feldspar and/or illite minerals
stability, as in non-retarded HF systems.
• Contains Fe-1A for iron control and
Higher volumes of Fines Control Acid should be
preventing aluminum scaling.
used where deep, severe damage has occurred. A
lower volume of overflush can be used when the • Contains penetrating agent to help acid
well is predicted to clean up rapidly. When contact damage.
difficulty in cleaning up the well is anticipated,
the large volume of overflush should be used to • Contains clay stabilizer to control fines
push the HF-containing fluids far from the migration during and following the
wellbore. Since Fines Control Acid does not treatment.
require a shut-in time to function, the well
should be returned to production as soon as Volcanic Acid
possible.
Volcanic Acid is a new organic-HF acidizing
K-Spar Acid blend developed to replace acetic-HF and
formic-HF fluids. This system is unique to
K-Spar Acid is a 9% HCL-1% HF blend which Halliburton. Recent research (including
was designed for treating formations containing laboratory reactions, core flow tests, and
significant sodium or potassium feldspar or flowback sample analyses from organic-HF
illite. As the sodium and potassium are treatments) has shown that the acetic-HF and
dissolved from these minerals, the potential for formic-HF systems have severe secondary
fluosilicate precipitation increases. Potassium precipitation of HF reaction products. The
fluosilicate is less soluble and presents a bigger systems are effective in removing skin damage
problem. K-spar Acid should be used in almost and increasing production in wells in which
all cases where the formation contains K-spar HCL-based fluids could not be used. However,
and/or illite as the dominant mineral, or the secondary reactions further from the wellbore
precipitate the HF reaction products giving a less and asphaltenes or scale removal treatments
than optimum overall treatment. Volcanic Acid may also be required.
solves these problems while maintaining all the
3. Pump 100 to 200 gal/ft of Gidley's CO2
advantages of organic-HF fluids.
Conditioner (optional). Applicable for oil
The primary advantages of Volcanic Acid are: wells with emulsion problems, terminal
upset problems, or to enhance contact of
• Is compatible with HCL-sensitive minerals
acid into the oil zones.
• Can be used at higher temperatures than 4. Pump 50 to 150 gal/ft of non-acid CLAYFIX
HCL-based fluids, without decomposing 5 Conditioner (optional). CLAYFIX 5
clays or zeolites or having high corrosion Conditioner is recommended in formations
rates. with a high ion-exchange capacity. It also
• Typically will not cause sludging with should be used when completion brines or
formation crude oils, even with those prone kill fluids have not been recovered from the
to acid sludging. well and need to be displaced from the near-
wellbore area to avoid contact with acid
• Avoids secondary precipitation observed fluids. If the crude oil or formation brine
with formic-HF and acetic-HF. shows incompatibility with the acid fluids,
• Contains NH4Cl to prevent swelling of the non-acid preflush may also be necessary.
water-sensitive clays. 5. Pump 50 to 150 gal/ft of appropriate acid
• Contains a penetrating agent to help acid conditioner. Acid fluids are required prior to
contact damage. the HF-containing damage removal fluid
systems in order to ion exchange and
• Can be used anywhere formic-HF or acetic- remove carbonates. HCL, CLAY-SAFE 5,
HF fluids were previously used. or CLAY-SAFE H should be used. The
The name Volcanic Acid came from the fact that choice of these fluids depends upon damage
formations with high zeolite content and high mechanism, mineralogy, and temperature.
clay content are often associated with areas of 6. Pump 75 to 200 gal/ft of appropriate
volcanic activity. The name also has the damage removal fluid system. When using
connotation of high temperature. The Volcanic Fines Control Acid, pumping a small
Acid fluid systems are specifically suited for nonretarded HF stage is often beneficial in
these types of formations. removing very near-wellbore damage.
7. Overflush with 25 to 200 gal/ft of 5-15%
General Treatment Guidelines HCL or CLAYFIX 5. Overflush is required
to push the treatment fluids deeper into the
Designing sandstone acidizing treatment may formation. The larger volumes are required
seem very complicated due to the numerous with brines incompatible with spent acid or
considerations that must be dealt with, but for disposal wells where the fluids are not
following the 8 general steps listed below and recovered.
the decision tree in Figure 8.7, the goal of
improving well performance can keep things in 8. Displace with clean fluid such as nitrogen
perspective. or CLAYFIX 5. Volumes should be
sufficient to fully displace any acid fluid
1. Perform mud cleanout treatment if whole away from the wellbore and the gravel pack.
drilling mud was lost. Additional fluid Never use KCL, or formation brine to
should be circulated until returned fluid is displace since these fluids will be
clean. incompatible with spent acid.
2. Perform wellbore cleanout treatment. This
should include pickling the tubing with HCL
at the least. Solvent treatments for paraffins
Yes No
No Yes
Yes No
Don’t use HF
Yes No
Yes No
Yes No
Yes No
Fill in the blanks or mark the correct answer to check your progress in Unit F.
1. Hydrochloric acid used in sandstone acidizing is basically used to (check all that apply):
_____ a) partially dehydrate water-swollen clay
_____ b) dissolve clays
_____ c) dissolve carbonates that are present
_____d) create a fracture
2. Hydrofluoric acid will dissolve
_____a) silica
_____b) clays
_____c) silt
_____d) shales
_____e) all of the above
3. The speed of hydrofluoric acid’s reaction on sandstone is affected by:
_______________________________________________________
_______________________________________________________
_______________________________________________________
_______________________________________________________
4. Halliburton’s name for ammonium chloride is ____________________.
5. Gidley’s CO2 process displaces ____________________ away from the wellbore to allow better HF
____________________ of the matrix and prevent ____________________ from forming.
6. Which Sandstone acid system would you choose for removal of deep damage (up to 2 to 6 in. from
the wellbore) caused by clay migration or swelling?
Fill in the blanks or mark the correct answer to check your progress in Unit G.
1. Damage can result when ____________________, ____________________ and
____________________ ____________________ invade a formation.
2. Two solutions that can be used to remove mud damage in a limestone formation are
____________________ and _____________________ ____________________.
3. ______ True ______ False Mud damage in a sandstone formation can be removed with HF Acid
if the limestone content is high.
4. The two types of oil base muds are ________________ ____________________ ________________
and ________________ ________________ ________________ muds.
5. ____________________ and ____________________ are two solutions for removing oil base muds.
Factors Affecting Paraffin expand and cool. The largest amount of cooling
is usually at the formation face.
Deposition
Paraffin deposition is primarily due to a Loss of Volatile Constituents
reduction in the amount of paraffin that can be from the Crude
dissolved in a crude oil. This loss of solubility
can be caused by many different factors. Some
of the more important factors are discussed Generally, the light parts of a crude oil are the
below. ones that dissolve the most paraffin. Loss of
these lighter constituents reduces the quantity of
paraffin that the oil can hold in solution at a
Temperature specific temperature.
In most solutions, as you lower the temperature Evaporation of the volatile constituents in crude
the material dissolved in the fluid begins to drop oil also tends to reduce the temperature of the
out of solution. This is also true of paraffins. oil. This is due to the heat required to change
As oil is produced, its temperature can drop for a the liquid to a vapor. This effect is not as
variety of reasons. Cooling can be produced: important as the loss in solubility mentioned
above.
• by gas expanding through an orifice or
restriction (choke) As a producing field becomes older, the lighter
constituents are constantly being removed from
• as a result of the gas expanding, forcing the the oil, even within the formation. Therefore,
oil through the formation to the well and the oil becomes more saturated with paraffin
lifting it to the surface before it ever leaves the formation. For this
reason, many paraffin deposition problems
• by loss of heat from the oil and gas to the
become more severe as the well becomes older.
surrounding formations as it flows from the
bottom of the well to the surface
• by dissolved gas being liberated from Suspended Particles in the
solution Crude
• by water production
As was stated previously, paraffin begins to
• by the evaporation or vaporization of the separate from crude oil when the temperature of
lighter constituents the oil cools and the paraffin is no longer stable
• in oil flow lines due to loss of heat to air in solution. There is some evidence that
(especially in winter) formation fines such as sand and silt often speed
this separation process. These small particles
suspended in the crude act as a nucleus for the
Pressure
small wax particles to form into larger particles.
These separate more readily from the oil.
Pressure helps keep gas and lighter constituents Paraffin problems are greatly increased when
dissolved in the crude oil. If the wellhead these fines are present, especially since fines
pressure were the same as formation pressure, tend to increase the bulk of the deposit.
paraffin would probably not cause many
problems.
However, oil will not flow unless there is some Conditions Favoring Paraffin
type of pressure drop. The largest percentage of Deposition
this pressure drop occurs near the bottom of the
well. As the pressure decreases, oil and gas Even though wax may separate from the crude
oil, the paraffin will not necessarily deposit on
the tubular goods and other objects. The wax flow channels become partially blocked or
will probably remain suspended in the crude oil plugged, and the flow of oil is restricted. Even
itself. This ideal situation often exists. In some after the original formation temperature is
wells producing very waxy crude, little or no restored, it may be difficult to redissolve the
paraffin problems are experienced. precipitated paraffin in the same fluid. This is
because the melting point of solid paraffins is
On the other hand, some crude oil areas with
much higher than the cloud point. However,
“low” paraffin content have some severe
formations having temperatures higher than the
problems. Listed below are some conditions
melting point of the precipitated paraffin would
that are favorable for paraffin deposition:
not be affected.
• The alternate coating of the pipe and
One obvious method of minimizing this problem
draining of the oil. As the pipe fills, then
would be to heat the stimulation fluids on the
drains, the film left on the pipe surface is too
surface. Another method might be to run a
thin and its movement too slow to carry the
paraffin solvent ahead of the job.
wax particles away.
• The presence of only a film of oil in contact
with the pipe while the well is flowing. Methods Used to Remove
• When the oil contacts with an unusually Deposits
cold surface such as the production of oil
through water zones. This will cause Methods generally used to remove
paraffin crystals to grow directly on the pipe accumulations of paraffin can be classified as
wall. It is estimated that the heat loss from a follows:
pipe in contact with water is approximately • Those that remove the paraffin by use of
eight times greater than when in contact mechanical equipment.
with air or dry earth.
• Those that remove the paraffin by use of
• Rough pipe surfaces. solvents which dissolve the deposits.
• Electrical charges on various materials in the • Those that use heat, which melts the wax and
crude oil. reduces it to a liquid so that it can easily be
These conditions favoring paraffin deposition removed with produced oil.
combined with a sufficient cooling of crude oil Mechanical methods such as scrapers, knives,
can cause serious problems. hooks, and other tools for the removal of
paraffin deposits offer fairly satisfactory results
when the wax accumulation is in the well bore.
Paraffin Precipitation during Tools such as these are common in the oil field
Fracture Stimulation and will not be discussed here.
as the molecular weight and melting point loss, produce the oil out of the well bore rapidly,
increase. and minimize agitation of oil in the wellbore.
The usual practice has been to dissolve paraffin
accumulations using light, hydrocarbon solvents Electrical Heaters
such as kerosene, naphtha, gasoline, diesel fuel,
etc. These solvents are very effective for The use of bottom hole heaters is a less
dissolving purified paraffins such as canning satisfactory means of controlling paraffin
waxes. However, crude waxes are usually deposition. Heaters are designed to heat the oil
deposited with a considerable quantity of as it comes out of the formation in order to keep
asphaltenes present. Because asphaltenes are the paraffin “in solution.” The use of this
insoluble in most solvents, they tend to hinder technique is severely limited by economics, high
the dissolving of the waxes present in the maintenance costs, and the absence of electricity
deposit. This makes the solvent less effective in in isolated fields.
dissolving the total deposit.
Plastic Coatings
PARAGON Solvents
Plastic pipe used as feedlines and plastic coated
Tests show that aromatic solvents such as xylene pipe used in the well has received much
and toluene dissolve both the wax and the attention in the last few years as a means of
asphaltenes. These two solvents are excellent combating paraffin deposition. Extruded plastic
for treating crude paraffin deposits. pipes and plastic coatings have proven effective
Halliburton’s Paragon is an effective blend of in some areas.
aromatic solvents.
The idea behind the use of plastic coatings on
Paragon 1 and Paragon 100E+ effectively downhole equipment is that paraffin will not
dissolve paraffin without using benzene, ethyl adhere to the smooth surface provided by the
benzene, toluene, or xylene (BETX). The use of plastic. In some cases this is true; however,
one or more of these four materials may be most plastic coatings will not withstand the
restricted in certain areas due to government rough treatment given to downhole equipment.
regulation. Therefore, the coating becomes scratched and
worn and provides an excellent base for paraffin
Paragon EA™ is a cost-effective solvent for the
deposition. In some instances, certain types of
removal of excess pipe dope, paraffin deposits,
plastic coatings actually promote the deposition
and crude oil residues. In most cases, Paragon
of paraffin. This method of combating paraffin
EA will be applied as a neat solvent. Unlike
deposition is also very expensive, especially if
Xylene and Paragon 100E+, Paragon EA does
the existing iron has to be junked and new
not contain any aromatic components and is
plastic coated equipment placed in the well.
environmentally acceptable.
Surfactants
Methods for Decreasing the
Severity of Deposition Many of the chemicals used to combat paraffin
problems are just ordinary surfactants or
dispersants. The surfactants work by water-
Altering Production Techniques wetting the tubular goods. This water film helps
keep paraffin from sticking to the pipe wall.
Altering production techniques is one way to Dispersants work by reacting with paraffin and
avoid paraffin problems. There are many causing the particles to repel each other.
methods that can be used to cut down on heat
These approaches have been partially successful. In all applications a concentration of 0.5 to 0.75
However, there is no information on when they gallons of inhibitor per 100 bbl. of produced
will work. It is mostly a trial-and-error method. crude oil should be maintained.
The squeeze treatment is done by diluting 1
Crystal Modifiers drum of paraffin inhibitor per each 50 bbl. of
produced crude per day in 500 gallons of
Generally, crystal modifiers have many of the diesel, kerosene, xylene, Paragon, or lease
same drawbacks of surfactants. They appear to crude. Thus, for a 50 BOPD (barrels of oil per
be somewhat unpredictable in their day) well 1 drum of inhibitor diluted to 500
effectiveness. However, with the proper gallons would be required; for a 100 BOPD
placement technique, they seem to work fairly well 2 drums of inhibitor diluted to 1000
well and offer the most hope for the chemical gallons would be required, etc. Once the
inhibition of paraffin deposition. When viewed inhibitor is spotted downhole, it is then over-
under a microscope, they appear to modify the displaced with 5-10 bbl. of lease crude per foot
wax crystals precipitating from a solution. The of formation. Inhibitor treatments as outlined
normal crystal growth of paraffin is deformed above should theoretically give about 200 days
sufficiently to inhibit further growth. The crude protection against paraffin deposition.
oil becomes filled with paraffin crystals that are
Parachek® 160 paraffin inhibitor continuous
much smaller than normal and have fewer
injection into the crude stream may be
tendencies to adhere to pipe surfaces. While not
accomplished by metering the inhibitor
completely curing the paraffin problem, crystal
downhole with a small surface chemical pump,
modifiers help reduce the severity of the
by injection into the power oil on wells
problem.
equipped with a subsurface hydraulic system,
or by using a bypass feeder arrangement. One
Parachek® 160 Inhibitor advantage to the continuous injection of the
paraffin inhibitor is that conscientious
Parachek® 160 inhibitor is an effective blend of operating personnel can carefully control the
chemicals that may be classed as crystal concentration of the chemical. In all continuous
modifiers. Parachek® 160 has been found to be injection applications, the inhibitor must enter
effective in relieving paraffin problems the crude stream well ahead of the point of
encountered in most crude oil producing areas. paraffin deposition. This is imperative for a
However, it should be noted that Parachek® 160 successful treatment.
does not prevent the paraffin crystals from
It is possible that Parachek® 160 could be
coming out of solution in the crude oil. Once the
placed during other remedial treatments on a
crude oil becomes saturated with dissolved
well, such as a propped fracturing treatment.
paraffin, paraffin crystals begin to form in
Paracheck® 160 is not ordinarily dispersible in
solution. Parachek® 160 is not a paraffin solvent
aqueous solutions; however, it could be
and should not be used in place of Paragon or
injected into an aqueous fracturing fluid
Parasperse. That is, it is not to be used as a
providing the pump rate is sufficient to keep it
paraffin removal solution, but rather as
dispersed. Parachek® 160 can also be added by
prevention against paraffin deposition.
mixing with Parasperse. Parachek 160 has not
There are three different applications that may been tested to determine if it has a detrimental
be used to introduce Parachek® 160 into the effect on the gel properties of My-T-Oil IV and
crude oil stream. These are: My-T-Oil V, so compatibility testing would
need to be conducted before attempting to use it
• squeezing into the formation with these fracturing fluids.
• continuous application
• introduction into other stimulation
fluids.
Unit H Quiz
Fill in the blanks with one or more words or circle the correct answer to check your progress in
Unit H.
1. ______ True ______ False Most organic deposits in a well contain both paraffin and asphaltene.
2. ______ True ______ False Paraffin problems are rare in the oilfield.
3. The cloud point is the ____________________ when paraffins begin to come out of
____________________.
4. The pour point is the ____________________ when oil can no longer ____________________.
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
6. ______ True ______ False It is impossible to cause paraffin deposition during a stimulation job.
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
9. ____________________ can be used to help dissolve asphaltenes when added to Paragon and
____________________ can be used to prevent asphaltene precipitation.
Now, look up the suggested answers in the Answer Key at the end of this section.
Calcium
CaCO3 Calcite
Scale Effects Carbonate
Iron Carbonate FeCO3 Soderite
The effects that scales caused by brine Iron Sulfide FeS Trolite
production have on a well depend largely on the Iron Oxide Fe3O4 Magnetite
type of scale in the system. Scales may restrict
and completely choke off production in the Fe2O3 Hematite
tubing, flow lines, or tubing perforations either Magnesium
Mg(OH)2 Brucite
at the formation face or in the perforations. Hydroxide
Scales have been suspected of depositing in Acid Insoluble Deposits
fractures or in the formation some distance from Calcium Sulfate CaSO4 2H2O Gypsum
the well bore.
Calcium Sulfate CaSO4 Anhydrite
Scale not only restricts production, but also
Barium Sulfate BaSO4 Barite
causes inefficiency and production equipment
failure. Since many older fields have entered Strontium
SrSO4 Celestite
into enhanced recovery stages, scaling problems Sulfate
can have an even greater impact on waterflood Barium
operations. Strontium BaSr(SO4)2
Sulfate
One of the most important factors in dealing
Table 8.5 - Oilwell Scale Deposits
with scaling problems is to have an accurate
identification of the material being deposited.
There are essentially two methods used in the
laboratory for the identification of scales. One
involves the use of an instrumental method (x- Types of Scale
ray diffraction). The other uses chemical
methods. Scales can roughly be divided into three classes:
• water soluble
• acid soluble
• acid insoluble
These are based on the ability of water or
hydrochloric acid to dissolve the scale. This is a
simplified division (see Table 8.5) because many
times pure calcium sulfate or pure calcium
carbonate is not deposited. The scale deposit is
Scale Formation
Prior to production, well fluids remain in a
static, undisturbed state. Scale deposits occur as
a result of disturbing this equilibrium. When
production is started, a pressure drop occurs near
the well bore. This pressure change allows
dissolved gases to come out of solution. Since
changes destroy the state of equilibrium, Figure 8.8 - Heavy Scale Deposits
deposits can form. For example, calcium
carbonate scale can occur as a result of a
pressure drop at the well bore. Calcium
carbonate does not exist in the formation brine
as calcium and carbonate ions, but as calcium
Scale Form
and bicarbonate ions. A change in pressure
allows carbon dioxide (CO2) to escape from The Physical form of a scale deposit is
solution. Calcium carbonate scale can then be dependent upon the manner in which it was
formed. deposited. Scale does not form spontaneously.
Instead, it occurs in stages. Scale molecules
Scale deposits may also occur as the result of form clusters over a period of time. As these
mixing incompatible waters. Waters from clusters grow, they become too heavy to remain
different zones may become mixed in the well suspended in solution. They precipitate or
bore, or injection water may mix with formation become deposits. The final crystal form of the
water. In water injection wells, brines from scale may resemble popcorn and be either soft
several sources may be combined and cause and fluffy or very hard and dense. The hard,
compatibility problems which could form scale. dense scales occur as the result of slow growth.
The incompatibility of mixed brines results The soft, fluffy scales are often deposited
when one water contains a high concentration of rapidly. Most inorganic scales appear in one of
calcium or barium and the other water contains a three forms:
high concentration of sulfate or bicarbonate ions
in solution. As these waters mix, deposition can • thin scales or popcorn like
occur because the final solution becomes • laminated deposits
saturated with calcium sulfate, barium sulfate, or
calcium carbonate. These deposits may be • crystalline deposits
found on the rods, tubing or flow lines. The thin type scales are normally the most
Corrosion and microbial reaction products can permeable and easily removed. The laminated
result in deposition of various iron scales such as or crystalline scale forms are less permeable and
iron oxides and iron sulfide. Sulfate reducing harder to remove.
bacteria are a source of hydrogen sulfide which Factors such as pressure drops, temperature, and
can precipitate iron that is in solution, or the the mixing of water can result in severe scale
hydrogen sulfide can react with steel. Iron in problems. However, the formation of scale is
solution can also be precipitated if oxygen is usually a situation with several possible causes.
introduced into a system. Iron oxide (rust) can As changes in the equilibrium occur, interaction
form on metal surfaces when oxygen is present.
of these changes with other conditions downhole particular scale deposit takes can significantly
can result in deposits. The final form that a affect efforts to remove the scale.
that lower the surface tension of the acid during the course of the acidizing treatment, iron
solution to approximately 25 dynes/cm. salts and oxides that were put into solution as
Lowering the surface tension increases the iron chlorides may form insoluble iron
acid’s ability to contact the scale. hydroxides. These iron compounds can deposit
near the well bore and cause even lower
A penetrating acid solution can be successfully
injectivity than before the treatment.
used on scales containing only a small amount
of iron if it does not form an emulsion with the The pH control is based on the action of a weak
formation fluids. When treating surface acid that reacts much more slowly on the
pipelines, gathering lines, or other systems limestone scale and other acid soluble materials
where the solution will not enter the formation, than the hydrochloric acid reacts. While the pH
penetrating acid can be used for all acid soluble remains low (less than 3), the iron will not
scale. Under cold conditions, increasing the precipitate.
concentration of the hydrochloric acid will
increase the reaction rate. With most iron
scales, it is usually best to use at least 20 percent Multiple Service Acid (MSA)
hydrochloric acid.
MSA contains a 10 percent concentration of
acetic acid. MSA’s greatest attribute in scale
Non-Emulsifying Acid (NE) removal treatment is that it will not damage
chrome-plated parts or alloy steels found in
Non-emulsifying acid solution is regular downhole pumping. Calcium carbonate scales
inhibited acid that has one or more of the non- are readily dissolved by MSA.
emulsifying chemicals added. Non-emulsifying
acid can also have Pen-5 or Pen-88 added to the
solution to help obtain the desired wetting Paragon Acid Dispersion (PAD)
properties.
The non-emulsifying chemicals are added to Paragon Acid Dispersion (PAD) is a mixture
help prevent the formation of emulsions between that contains Paragon (an aromatic solvent),
the treating solution and the formation fluids. acid, and a surfactant. The acid phase may be
Non-emulsifying acid, like penetrating acid, is prepared from a number of acid solutions and
used when the scale is primarily calcium selection of the acid phase depends on the
carbonate and the iron concentration is low. conditions involved. In scale removal
applications, the aromatic Paragon portion of the
dispersion is effective in removing paraffin,
Fe Acid congealed oil and other organic deposits. This
allows the acid to contact the scale and react
more completely. PAD has been injected as the
Fe acid contains hydrochloric acid along with a
first stage for degreasing and removing acid
blend of sequestering agents and a pH control
soluble material prior to a Gypsol or Liquid
agent. During scale removal, the sequestering
Scale Disintegrator job for the removal of acid
agent contained in Fe Acid prevents the
insoluble gypsum.
precipitation of the iron by forming a complex
with the iron and keeping it in solution. Fe Acid
is most suited for the removal of iron
compounds from disposal and injection wells.
These deposits normally occur near the well
bore and gradually block the permeability.
Hydrochloric acid will dissolve iron scales and
cause a temporary increase in injectivity.
However, as the acid spends on the formation
Type of Scale
Gal 15% HCL/ lb Scale/ gal Before placing the Gypsol, the wellbore should
cu ft of Scale of 15% HCL be degreased with kerosene containing Hyflo IV
CaCO3 (Calcium 95 1.84 or with DopeBuster M. After pumping off the
Carbonate) kerosene, the acid reactive scales and corrosion
Fe2O3 (Iron Oxide) 318 0.98 products should be removed with Fe Acid or
MSA. PAD made with Fe Acid or MSA can
FeS (Iron Sulfide) 180 1.62
also be used to degrease the well bore to remove
FeCO3 (Siderite) 111 2.13 the acid reactive materials present. The acid-
Fe3O4 423 0.74 containing solution should be completely
pumped off before placing the Gypsol. The
Table 8.6- Volume of scale dissolved in 15% converted gypsum can then be removed by
HCL dumping or pumping inhibited hydrochloric acid
or MSA. If the scale is extremely thick,
successive treatments may be necessary with
Acid Insoluble Scale Removal Gypsol followed by acid.
average thickness of 3/8 inch from the outside of producing wells. The chemicals used in the
1000 feet of pipe having 3-inch O.D. Scalechek® service are three types: solid
Scalechek SCP-2 and HT and liquid Scalechek®
Solution
LP-55.
First, use equation 1 to calculate the quantity of
SCP-2 is designed to minimize the formation of
scale per linear foot.
scale in producing wells. The chemical nature
V = 0.0218 t (D1 + t) of the material allows formation water to pass
V = 0.0218 × 3/8 in. (3in. + 3/8 in.) over the polyphosphate with only a small
quantity being dissolved. This low
Change 3/8 in. to a decimal and solve for V: concentration stabilizes the scale-forming
V = 0.0218 × 0.375 × (3 + 0.375) tendency and minimizes scale deposits. SCP-2
is suitable for use in wells having bottom hole
V = 0.0275906 cubic foot per temperatures up to 200°F.
linear foot
Scalechek® treatments with SCP-2 can be
Now multiply this volume of scale times the performed with fracturing treatments by mixing
length of pipe to be cleaned to determine the the material with the first 75 % of the propping
total volume of scale to be removed. This would agent. Scale forming water flows over or filters
be: through the granular bed at formation
temperature and pressure and releases a low
ft 3
Scale Volume = 1000 ft × 0.0275906 concentration of polyphosphates. Most scales
ft such as calcium carbonate, calcium sulfate, and
= 27.5906 ft of iron sulfide scale
3
barium sulfate can successfully be controlled.
The quantity of 15% HCL necessary to remove Oil or water base solutions should be used to
iron sulfide is given in Table 8.3. Multiply the carry the SCP-2. Acids tend to cause the rapid
total volume of scale times the quantity of acid decomposition of all polyphosphates and should
necessary to remove one cubic foot of scale and not be used as a placement medium. This does
the total acid requirement is determined not mean that acid cannot be used as a
breakdown fluid, providing that an oil or water
spacer is used prior to placing the SCP-2. Wells
gallons 15% HCL which have had polyphosphates placed in them
Acid Volume = 180 3
× 27.5906 ft 3 should not be treated with acid.
ft
= 4966.308 gallons
Scalecheck® HT
Scale Inhibition
Scalechek® HT is a solid scale inhibitor
Scale removal treatments may be expensive, and designed to be placed in a fracturing treatment.
the deposition of scale might result in decreased It is placed along with the proppant as a method
production. Therefore, it is often more of inhibiting the formation of scale.
economical to prevent scale deposition before it Incompatibility between scale inhibitors and
occurs. A number of materials and techniques fracturing fluids has long been an inherent
are available to help prevent scale deposition. problem in stimulation treatments. This
incompatibility results in long or no crosslink
times due to the binding of the phosphate,
Scalechek® Scale Prevention phosphonate, or acrylic acid molecule with
Service crosslinkers such as CL-11, 18, 23, 24, and 29.
Scalechek® HT has been coated to prevent
interference with crosslinked fracturing fluids.
Scalechek® service is a process for preventing This encapsulation controls the flash release of
the deposition of scale in injection, disposal and inhibitor which affects crosslink time. The high
concentrations (flash release) of inhibitor these kinds of uses, the final concentration of
observed in produced water following squeeze LP-55 in the treated water should be 5-20 ppm
treatments are not likely to occur with (parts per million).
Scalechek® HT. This leaves a higher percentage
of Scalechek® HT in the formation to control
scale compared to squeezed inhibitors. Calchek Service
Scalechek® HT is effective in controlling calcite
(calcium carbonate (CaCO3)), gypsum (calcium Carbonate or sulfate scaling, after acidizing
sulfate (CaSO4 · 2H2O)), and barite (barium limestone formations, has been observed in areas
sulfate (BaSO4)) scales. Scalechek® HT is where the formation water contains large
effective in preventing Naturally Occurring amounts of bicarbonates or sulfates. It has been
Radioactive Material (NORM) scale that is often found that 0.1% LP-55 in the acid will help
associated with barium sulfate scale formation. prevent this secondary scaling.
Scalechek® HT is effective for temperatures of Many oil operators routinely run remedial acid
100°F and above; it has been evaluated up to treatments on their wells and follow with
275°F. inhibitor squeezes after cleaning up the treating
LP-55 is a liquid scale inhibitor containing no fluids. With the Calchek service, the producers
polyphosphates. It is used to help prevent the are able to stimulate their wells with the same
deposition of calcium carbonate, calcium sulfate, treatment at reduced cost.
and barium sulfate scales in producing and Adding LP-55 at a concentration of 0.1% will:
injection wells. It is a water soluble organic
compound that acts as a crystal poison by • aid in preventing secondary scaling
altering the structure of the particles and • aid in well cleanup
preventing growth after a crystal nucleus has
formed. • provide scale protection for short periods of
time
LP-55 is recommended only as a scale
preventer, not a scale removal compound. If long-term scale protection is desired, the LP-
Consequently, it should be used after some 55 concentration should be increased to 0.5 to
effective descaling treatment has been applied. 0.1% of the treating volume. The shut-in time
for the treating slug should be increased to allow
The most popular method of placing LP-55 in a complete spending of the acid.
well is with the Chemical Placement Technique
(CPT). The CPT nomograph (Figure 8.2) is The Calchek service treatment is intended for
used to determine the volume of water in which application in either limestone or dolomite
to mix LP-55. This is based on production rate formations.
and desired recovery time. The volume of LP-
55 to be used is then based on the expected total
water production over the recovery time. For Protex-All Inhibitor
example, if the recovery time is six months, and
the production total is 5480 bbls, the required Protex-All is a blend of LP-55 and a surface-
volume can be calculated. LP-55 is used at a active agent that forms a slowly soluble complex
concentration of 0.002 gal/bbl gives 11 gallons when placed in contact with an aqueous fluid.
of LP-55. If the CPT nomograph shows that This complex appears to have very high
4,000 gallons of water should be used, then adhesive properties on tubular goods and on
eleven gallons would be added to 4,000 gallons sandstone and limestone formations. Protex-All
of water for placement. LP-55 can be diluted provides long term protection against gypsum,
with water and lubricated down the annulus of calcium carbonate, and barium sulfate scales.
wells or through small tubing strings to treat The following types of treatments have been
water downhole. It can also be metered into performed in the field:
water going into injection or disposal wells. In
• dumping 1-5 gallons of Protex-All down the length and height of the fracture is required.
annulus and overflushing with water The effective permeability of the formation must
also be known so that the fluid loss coefficient
• placing Protex-All at a concentration of 1 can be calculated. The effective permeability
gallon/1000 in an acid or aqueous fracturing should include both matrix and fracture
fluid permeability, which is more important in
• placing 1-5 gallons of Protex-All in water limestones and dolomites rather than in
displacing this dispersion into the formation sandstones.
Protex-All is only very slightly soluble in If fracture dimensions are not available from
aqueous fluids, but is readily dispersible at low frac plans or effective permeability from logs is
concentrations. not available, then reasonable values must be
assumed. These will probably vary from one
Notice that Protex-All should be added to the area to another depending on depth, type of
aqueous carrying fluid on a continuous basis. formation, etc.
Mixing Protex-All in high concentrations with
water or an aqueous fluid will result in a mass Calculations and field evaluations indicate the
precipitation of the complex. Once this complex following treatment suggestions:
adheres to steel, it is difficult to remove. • Effective treatments can be obtained in both
propped and natural or acidized fractures.
Chemical Placement Technique • Treatments can be performed on previously
(CPT) fractured wells or along with fracturing jobs.
• Injection rates should be maintained at 1
CPT is a method of placing chemical solutions BPM or lower while placing the chemical
having high fluid loss properties into producing solutions.
formations to achieve slow feed-back with the
produced fluids. This technique can provide • No fluid loss additives should ever be
long term control of scale and paraffin incorporated into the chemical solutions.
deposition by using solutions of Scalechek LP- • The well should be left shut in for several
55 or Parachek. Emulsion breakers, corrosion hours to permit pressure to dissipate.
inhibitors, foaming agents, bactericides and
alcohols can also be placed for slow feed back. • Recovery times of 6 months to 15 months
have been achieved using LP-55 in water at
The placement of chemical solutions must be a concentration of 10 gallons/1000 gallons.
done in formations that contain natural fractures,
induced fractures that are propped, or along with It is possible to place two or more treating
a fracturing treatment. This is necessary since chemicals into a formation together. However,
the slow return of the chemicals is a result of the this requires careful selection to avoid
pressure drop profile or flow patterns that exist incompatibility. Chemicals that are highly
in a fractured formation. Injection into an adsorbed on formation rock require increased
unfractured formation will result in a fairly rapid treating levels to be effective (such as some
return of the chemicals. emulsion breakers and corrosion inhibitors).
Adsorption will not completely inactivate the
Equations have been developed which permit materials. In fact, it will probably increase the
calculation of total feed back time and also the recovery time but decrease the concentration
initial concentration of chemical being returned being returned. With corrosion inhibitors in
in the produced fluids. In order to use the sandstone formations, as much as 50% of the
equations, there are a number of things that must chemical injected in the initial treatment may
be known or assumed about the formation. never be recovered. However, on subsequent
First, the equations were developed for flow in a treatments nearly 100% will be recovered.
vertical fracture system. Knowledge of the
Unit I Quiz
Fill in the blanks with one or more words or select the correct answer(s) to check your progress in
Unit I.
1. Scale deposits can be found in ____________________ ____________________,
____________________, ____________________, and ____________________
____________________ .
______________________________________________
______________________________________________
______________________________________________
4. Which of the following fluids can be used to remove acid soluble scales? (check all that apply)
_____c) Diesel
_____d) NE Acid
_____e) Fe Acid
_____f) Xylene
_____g) MSA
_____h) Water
_____i) PAD
_____b) SCP-2
materials will sublime (go from solid to vapor) increases the overall effectiveness of the
in gas wells at the bottom hole temperature and diverting process.
can be removed without a solvent.
Carrier Fluid
Well Completion Type
The carrier fluid is an important consideration in
The type of well completion should be diverting. It should have its specific gravity and
considered along with the physical properties of viscosity adjusted to maintain a uniform
the formation. If the formation to be bridged is dispersion of the bridging agent. The carrier
fairly homogeneous and free of vugs or fluid may be gelled or emulsified. Laboratory
fractures, consider bridging agents that are tests show that gel type carrier fluids are less
composed of smaller particles. These particles difficult for the bridging agent to hold in place
should not bridge on perforations or fractures, than emulsions. The strongest bridge is
but instead will bridge on the formation and fill probably achieved with carrier fluids having the
perforations and channeled areas behind the minimum viscosity for maintaining a uniform
casing. Such bridging agents are Matriseal O dispersion of the bridging agent. The lower
and Matriseal OWG. viscosity lets the carrier fluid continue to flow
through the bridge for a slightly longer time and
If the zone contains vugs, fractures or is
deposit more solids for a stronger, less
composed of coarse sand or gravel that will be
permeable bridge. The tail end of the carrier
difficult to bridge, a bridging agent such as
fluid should then have maximum pumpable
TLC-80, TBA-110 or FRAX-160 wax should be
viscosity so that it will not flow through the
considered. Since bridging may be achieved on
bridge and will act as a blanket. This would be
the perforations or on the formation, placement
the ideal method of application but would be
techniques must be considered.
difficult to achieve. The most practical option
would be to compromise between maximum
Placement Techniques pumpable viscosity and the viscosity necessary
to keep the bridging agent uniformly dispersed.
When the graded bridging agents (TLC-80,
TBA-110) are used, special techniques must be Concentration of Bridging
used if they are to pass the perforations and
bridge on the formation. Low concentrations of Agent
bridging agent should be used per gallon of the
carrier fluid, which must be viscous enough to The type of well completion and previous well
maintain a uniform dispersion of the solids. treatment history will help determine the
Larger volumes of carrier fluid are then quantity of solids required to form a bridge.
necessary to transport sufficient bridging agent Erosion of perforations and presence of voids,
through the perforation. vugs, and fractures are also important factors.
If you desire to bridge on perforations, a high The best volumes of both carrier fluid and
concentration of bridging agent is required in a bridging agent vary widely from area to area.
carrier fluid which has as low a viscosity as However, a general rule seems to be to use at
possible and can still transport the bridging least twice the volume of the casing covering the
agent to the perforation. interval for carrier fluid. The quantity of solids
should depend on type of diversion being
Decreasing the pump rate when the diverting attempted.
material approaches the zone is considered one
of the most important steps in correct placement Open hole completions in fractured or vuggy
techniques. This allows an initial bridge to be limestone may require 2-4 pounds of TBA-110
accomplished more easily and quickly and per gallon of carrier fluid. An open hole
completion in a highly permeable formation, zone. The data presented for bridging in open
free of fractures and vugs, may be bridged and hole, highly permeable, or lost circulation zones
sealed with 4-6 pounds of TBA-110 per square were obtained using the BB Bed test. The zones
foot of open hole surface area. Bridging on 3/8 were considered unfractured and non-vugular.
inch perforations may be achieved with ½ to 2
pounds of TBA-110/gallon of carrier fluid. The
higher concentrations will bridge more quickly, Particle Size Distribution
have less loss of carrier fluid to the formation,
and form a stronger bridge. Effectiveness of a bridging agent is dependent
The bulk density of the solids is also a factor in on its particle size distribution. The efficiency
determining the concentration to use. TLC-80 is of various bridging agents is compared in Table
used at about one-half the TBA-110 8.7. The data were obtained at 76°F using water
concentration. All TLC-80 materials available gelled with 100 pounds of WG-6 per 1000
will not bridge on a 3/8 inch perforation. gallons. The specific gravity of the water was
adjusted to maintain a uniform dispersion of the
Specific data on bridging agent concentrations bridging agent. Bridging agents were used at a
are listed in each bridging agent bulletin. The concentration of 28 pounds per gallon. The
data on the perforations were obtained without carrier fluid containing the bridging agent was
formation, or other materials surrounding the displaced with kerosene using a constant pump
casing, and would simulate bridging on rate of two BPM. The maximum pressure was
perforations in a highly fractured or vugular recorded.
*A 1:1 blend of Unibead Buttons and Unibead Wide Range material was used.
**These materials bridged fracture widths shown to have 0 pressure buildup but did not seal. Field operations at higher pump
rates than can be achieved in the laboratory have shown that these materials will achieve some fluid control. However, they are
not expected to be nearly as effective as TBA-110, TLC-15S, TBA-350, or the 1:1 blend of Unibead materials.
+ Obsolete
diverter particles. The softened particles stick aqueous treating fluid a white precipitate forms
together and do not divert effectively. that functions as a fluid-loss additive for
diverting. The slow solubility of this precipitate
Matriseal® O diverter, compatible with LoSurf-
in water, oil, and gas enables it to divert
259 and LoSurf-300, are the preferred non-
effectively and still have good cleanup
emulsifiers for sandstone acidizing. Matriseal®
properties for all applications.
O can be dispersed in HF acid treating fluid.
The acid flows through the liner and sand pack Musol® A solvent should not be included in
and penetrates the formation. The resin carrier fluids with Matriseal® OWG. The
component of Matriseal O filters out on the face dissolution rate of Matriseal® OWG increases to
of the formation and diverts acid into areas of the extent that it will not be effective.
the formation having lower permeability.
Progressive diversion occurs and eventually
distributes acid over the zone. Temporary Bridging Agents in
The oil soluble polymer is readily soluble in Conjunction with Temblok
most crude oils and will be removed when Diverting Materials
contacted by produced crude oil. However, at
times it may be desirable to spot a hydrocarbon Temblok agents are a series of viscous fluid type
solvent (kerosene, diesel or Paragon) over the diverting materials available in several varieties
zone for rapid removal of the polymer present. to meet differing application requirements for
stimulation and work-over operations. Due to
their viscous consistency, Temblok materials
Matriseal® OWG Diverter resist flow into the formation matrix. Where
vugular or fractured zones are encountered,
Matriseal® OWG is a universal diverting granular agents such as the Temporary Bridging
material that may be used in treating or Agents may be incorporated into the Temblok
completion fluids for injection, disposal, oil and diverting materials to assist in bridging and
gas wells. Matriseal® OWG diverter has unique sealing the zone. The Bridging Agent must be
properties. It is a water clear liquid that may be insoluble in the Temblok material selected.
metered into the stream on large volume treating Table 8.8 describes the properties of various
operations, or it may be dispersed readily in the Temblok materials and compatible Temporary
treating solution when batch mixing. When Bridging Agents.
MATRISEAL® OWG is dispersed in the
Temblok Type Fluid Temblok Time and TBA additives that can be used
Temperature Stability if needed
1 180-350°F
80 Tough Water Gel TBA-110
0.2 to over 30 days
2 200-350°F
90 Tough Water Gel TBA-110, TLC-80, FRAX-160
2 to over 30 days
80-200°F
100 Tough Water Gel TBA-110, TLC-80, FRAX-160
over 30 days
Table 8.8 - Temblok/TBA Properties
1.
Should be prepared with saturated salt water for greatest 2.
Do not use Calcium brines.
stability, and to prevent dissolution of TBA-110.
Unit J Quiz
Fill in the blanks with one or more words or circle the correct answer(s) to check your progress in
Unit J.
1. The effectiveness of a Temporary Bridging Agent is dependent on its ____________________
____________________ ____________________.
_____b) temperature
3. When the graded bridging agents (TLC-80, TBA-110) are used, special techniques must be used if
they are to pass the perforations and bridge on the formation. ________________ concentrations of
bridging agent should be used per gallon of the carrier fluid.
Example:
Figure 8.12 – Acid Spotting Example
How much 2% KCL water is needed to spot 250
gal 15% HCL to the bottom of the tubing?
Solution:
gal
Tubing Capacity = 6500 ft × 0.1624 (RedBook )
ft
= 1055.6 gal
Flush Vol = 1055.6 gal − 250 gal
= 805.6 gal
Flush Volume
gal Top of Acid
= Feet of Tubing to Flush × factor(tubing)
ft
Tubing Depth 6,500 ft
Note: The ability to spotting a balance acid pill
is based on the assumption that the well fluid
and the acid are the same weight.
Example:
Solution:
250 gal
Acid Height =
⎛ gal gal ⎞
⎜⎜ 0.4227 + 0.1624 ⎟
⎝ ft ft ⎟⎠
= 427.28 ft
Flush Height = 6500 ft - 427.28 ft = 6072.72 ft
gal
Flush Volume = 6072.7 ft × 0.1624 = 986 gal
ft
Solution:
gal
Tubing Vol = 6500 ft × 0.1624 = 1005.60 gal
ft
gal
Casing Vol = 300 ft × 0.6528 = 195.84 gal
ft
bbl 42 gal
Overflush = 1 × × 100 ft
ft of perfs bbl
= 4200 gal
Vol to Pump = 1005.6 gal + 195.84 gal + 4200 gal
= 5401.44 gal
2. Well Information:
Casing – 5-1/2”, 15.5 lb/ft N-80 to 9,500 ft
Tubing – 2-7/8” 6.5 lb/ft N-80 to 8,500 ft
Perforations – 8,500 – 8,550
Assumption: Hole is full of a uniform weight of fluid.
Calculate the volume of flush necessary to set a balanced spot of acid at the top of the perforations.
a. ______ Clay
b. ______ Whole mud
c. ______ Filtrate
d. ______ All of the above
16. ______ True ______ False If the formation is limestone, mud damage can be removed with HCL
or HF.
17. The cloud point of an oil is __________________________________________________.
18. The pour point of an oil is ___________________________________________________.
19. Paraffin can be removed ____________________, ______________________, and with
____________________.
20. Scales are classified as __________________ _________________ or _______________
________________.
21. List three methods of removing acid insoluble scales.
________________________________________________
________________________________________________
________________________________________________
22. What are two products used for scale inhibition?
______________________
______________________
23. ______ True ______ False Particle size determines how effective TBA agents are.
24. ______ True ______ False TBA products should be insoluble in formation fluids.
25. TBA agents can be placed using
a. ______ acids
b. ______ emulsions
c. ______ gels
d. ______ Temblok
e. ______ all of the above
Now, look up the suggested answers in the Answer Key at the end of this section.
Answer Key
Items from Unit A Quiz
1. hydrochloric, hydrofluoric, organic
2. damage removal / matrix / fracture
3. 20 / 31.45
4. sandstone
5. Formic / acetic
6. acetic
2. fracturing
3. collapse / coning / scaling
4. fracture acidizing
5. preflushes / cool
6. F
7. b
8. c
9. sustained – production acidizing