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Geothermics 69 (2017) 132–138

Contents lists available at ScienceDirect

Geothermics
journal homepage: www.elsevier.com/locate/geothermics

Efficiency analysis of borehole heat exchangers as grout varies via thermal MARK
response test simulations

T. Sliwaa, , M.A. Rosenb
a
AGH University of Science and Technology in Krakow, Drilling, Oil and Gas Faculty, Mickiewicz Ave. 30, 30-059 Krakow, Poland
b
University of Ontario Institute of Technology, Faculty of Engineering and Applied Science, 2000 Simcoe Street North, Oshawa, Ontario L1H 7K4, Canada

A R T I C L E I N F O A B S T R A C T

Keywords: Grout is normally used in borehole heat exchangers, in part for separating different water layers. Grout can also
Borehole heat exchanger enhance heat transfer with the ground when it has high thermal conductivity. In this article, thermal response
Geoenergetics test results from simulations of borehole heat exchangers are presented. The work is undertaken to enhance
Thermal response test understanding and predictions of the heat transfer effectiveness and energy efficiency of borehole heat ex-
Borehole grout
changers as grout varies. The following borehole heat exchanger types are considered: coaxial, single U-tube and
Energy efficiency
double U-tube. The results quantitatively describe the effect of grout on energy efficiency and indicate if it is
reasonable to incur the higher costs of using grouts of high thermal conductivity to enhance borehole heat
exchanger performance.

1. Introduction energy. Construction characteristics are set largely during the design
and implementation of a BHE. Typical BHE construction types include:
The borehole heat exchanger (BHE) is being applied increasingly to
manage energy and heat in buildings (Dincer and Rosen, 2011). Un- • single U-tube,
derground thermal energy storage (UTES) is the subject of much recent • multi U-tube,
research made (Kizilkan and Dincer, 2015; Kurevija et al., 2012; Li • coaxial (Sliwa and Rosen, 2015),
et al., 2014a; Jaszczur et al., 2015; Sliwa and Rosen, 2015). Heat ex- • helical BHE (Zarrella and De Carli, 2013; Zarrella et al., 2013), and
traction can often be more easily accomplished from boreholes than • BHE in piles (Li and Lai, 2012).
from geothermal waters (Tomaszewska and Pająk, 2012).
The main geological parameters of a BHE are the characteristics of The construction can carried out in vertical boreholes, using the
the local ground (at the surface and including all layers drilled through same approach for BHEs as used in the technology of Geothermal Radial
to creating the borehole). Such characteristics affect BHE energy ef- Drilling (GRD), which permit the installation of directional (oblique)
fectiveness and include (Sliwa and Kotyza, 2003): wells (Knez, 2014).
A borehole heat exchanger can also be developed from abandoned
• geothermal gradient, wells originally used for other tasks (oil and gas wells, for example).
• heat flux of natural earth, Existing wells can be converted to deep BHEs (Sapinska-Sliwa et al.,
• thermal conductivity and density of rocks, 2015). Some important construction and design characteristics follow
• anisotropy of thermal conductivity of orogenic belt, (Sliwa and Kotyza, 2003):
• thermal capacity, porosity, saturation and hydrodynamic char-
acteristics of layers, • depth of packer or insulation cork in wells,
• type of deposit material filling pore and fracture spaces, • diameters of wells,
• natural speed of deposit medium filtration. • internal and external diameters and lengths of insulation casings,
• number, length and diameter of casings,
The energy flux reaching the surface of the earth due to BHE op- • quality and condition of material insulating casings,
eration is largely dependent on its construction, which requires • heat resistance of material of the internal column,
equipment for reaching the desired well location and use of thermal • drill axis,

Corresponding author.
E-mail addresses: sliwa@agh.edu.pl (T. Sliwa), marc.rosen@uoit.ca (M.A. Rosen).

http://dx.doi.org/10.1016/j.geothermics.2017.05.004
Received 20 December 2016; Received in revised form 15 April 2017; Accepted 22 May 2017
Available online 07 June 2017
0375-6505/ © 2017 Elsevier Ltd. All rights reserved.
T. Sliwa, M.A. Rosen Geothermics 69 (2017) 132–138

Nomenclature Rb BHE thermal resistance (m K W−1)


Rtr Contact heat transfer resistance (associated with material
Cp Specific heat at constant pressure (J kg−1 K−1) discontinuity) (m K W−1)
Db Borehole diameter (m) T Temperature (K)
din Inside diameter of U-tube (m) t Time (s)
dout Outside diameter of U-tube (m) αin Heat convection coefficient (W m−2 K−1)
H Depth of BHE (m) λ Thermal conductivity (W m−1 K−1)
k Theoretical directional factor of TRT λg Thermal conductivity of grout (W m−1 K−1)
kTRT Empirical directional factor of TRT λp Thermal conductivity of U-tube material (W m−1 K−1)
P Thermal power of TRT (W) ρ Density (kg m−3)
q Unit thermal power (W m−1) γ Euler constant (γ = 0.5772156)
r Radius (m)

• centricity of internal column, various kinds of grout, so as to improve understanding of the heat
• distances separating BHEs. transfer and efficiency of BHEs and thereby help enhance the design of
BHE systems.
These parameters are affected by the geological and construction Grout has an impact on thermal resistivity. Many types of sealing
characteristics already noted, and influence the profitability of using materials have been investigated in drilling research (Stryczek and
drills to make BHEs. Exploitation parameters include the following Gonet, 1998; Stryczek et al., 2013).
(Sliwa and Kotyza, 2003):
2. Thermal response test
• mean annual heat production,
• heating power (maximum instantaneous and long-term), Numerous nations have experienced in the last decade significant
• type, temperature and volume flux of heat carrier, increases in the use of heat pumps and BHEs for heating and cooling.
• flow resistance of heating medium, The thermal response test (TRT) provides an accurate means of evalu-
• time for ground temperature restoration (i.e., energy resource re- ating BHE thermal properties. TRTs are usually performed on the first
newal), hole, especially for large installations with thermal capacities exceeding
• temperature of compressed heat carrier (which depends on carrier 100 kW. TRT results for a BHE determine the number of boreholes re-
cooling in receiving installation), quired to satisfy heating and/or cooling demands. A variant of the TRT
• time of usage, is described by Acuña and Palm (2013).
• distance between heat consumer and well, The TRT methodology is founded on the thermal interaction as
• consumer type, heat rate, operating time and heat consumption, determined by the partial differential equation for the dynamic re-
• local climate. lationship T = T (r , t ) , where r denotes the radius extending from the
center of the BHE, and t the test duration. The form of the expression
The mean BHE energy efficiency for depths up to approximately follows:
200 m is about 50 W m−1 or, conversely, the depth required per unit
power is approximately 20 m kW−1. However the value of the BHE ∂ 2T
+
1 ∂T
=
ρCp ∂T
,
energy efficiencies deviate significantly from case to case, with values ∂r 2 r ∂r λ ∂t (1)
typically within the range 20–100 W m−1. This value range is mainly
This expression corresponds mathematically to the Theis equation,
representative of the thermal conductivity of rocks, and applies mainly
which in hydrogeology considers the distribution of pressure
to properly constructed BHEs. An important factor in BHE design and
p = p (r , t ) , instead of the distribution of temperature T = T (r , t ) . This
construction, which affects significantly the energy transfer between
type of partial differential equation can be solved with the method of
the working fluid in the BHE (e.g., propylene glycol) and the rock mass,
substitution, reducing to an ordinary differential equation the partial
is the kind of grout used and its connection with heat exchanger U-tube
differential of Eq. (1). The following terms are substituted:
and borehole wall. Yet, the quantitative information available on the
effect of grout is sparse. The purpose of this article is to analyse the r 2ρCp
u=
effects of grout type on effective thermal conductivity λeff of a BHE, for 4tλ (2)

Table 1
Technical parameters for BHEs at Laboratory of Geoenergetics, Drilling, Oil and Gas Faculty, AGH University of Science and Technology, in Krakow, Poland.

BHE type and construction Parameter symbol Parameter Value(s)

BHE construction Db Borehole diameter 0.143 m


H Borehole depth 78.0 m
λt BHE tube conductivity (polyethylene) 0.42 W m−1 K−1
Coaxial Dout Outer tube outer diameter 0.0582 m
Din Outer tube inner diameter 0.053 m
dout Inner tube outer diameter 0.04 m
din Inner tube inner diameter 0.0348 m
λg Grout (filling) material conductivity 1.0, 1.5, 2.0 and 2.5 W m−1 K−1
Single U-tube dout U-tube outer diameter 0.04 m
din U-tube inner diameter 0.0352 m
λg Grout (filling) material conductivity BHE-2 1.0, 1.5, 2.0 and 2.5 W m−1 K−1
Double U-tube dout U-tube outer diameter 0.032 m
din U-tube inner diameter 0.0272 m
λg Grout (filling) material conductivity 1.0, 1.5, 2.0 and 2.5 W m−1 K−1

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T. Sliwa, M.A. Rosen Geothermics 69 (2017) 132–138

Fig. 1. Variation with time of temperature of heat


carrier exiting BHE, for a grout thermal conductivity
of 2.5 W m−1 K−1 and for several BHE construction
types.

Fig. 2. Variation with logarithm of time of tem-


perature of heat carrier exiting BHE, for a grout
thermal conductivity of 2.5 W m−1 K−1 and for
several BHE construction types.

Table 2 r2
u=
Dependence on grout thermal conductivity and heat exchanger type of BHE effective 4αt (4)
thermal conductivity (Sliwa and Rosen, 2013).
We evaluate the partial derivatives of the function T = T (r , t ) in Eq.
Borehole heat exchanger Thermal conductivity of grout (W m−1 K−1) (1). This permits the function u = u (r , t ) in Eq. (4) to be substituted
type with the following relation:
1.0 1.5 2.0 2.5
∂T ∂T ∂u r ∂T
BHE effective thermal conductivity, λeff, W m−1 K−1 = = ,
∂r ∂u ∂r 2αt ∂u (5)
Coaxial 1.071 1.163 1.211 1.24
Single U-tube 1.338 1.404 1.438 1.46 ∂ 2T ∂2T ∂u r ∂T 1 r 2 ∂ 2T 1 ∂T
Double U-tube 1.409 1.473 1.505 1.525 = + = + ,
∂r 2 ∂u2 ∂r 2αt ∂u 2αt 4α 2t 2 ∂u2 2αt ∂u (6)
BHE effective thermal resistivity, Reff = λeff−1, m K W−1
Coaxial 0.934 0.860 0.826 0.806 ∂T ∂T ∂u r 2 ∂T
Single U-tube 0.747 0.712 0.695 0.685
= =− .
∂t ∂u ∂t 4αt 2 ∂u (7)
Double U-tube 0.710 0.679 0.664 0.656
Inserting these equations into Eq. (1), we obtain:
∂ 2T 1 ∂T 1 ∂T
and + = ,
∂r 2 r ∂r α ∂t (8)
λ This relation leads to:
ρCp = .
α (3)
r2 ∂ 2T 1 ∂T 1 r ∂T 1 −r 2 ∂T
+ + = ,
With 4α 2t 2 ∂u 2 2αt ∂u r 2αt ∂u α 4αt 2 ∂u (9)

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T. Sliwa, M.A. Rosen Geothermics 69 (2017) 132–138

Fig. 3. Variation with grout thermal conductivity of


BHE effective thermal conductivity for several BHE
construction types.

0,95 Fig. 4. Variation with grout thermal conductivity of


BHE effective thermal resistivity for several BHE
construction types.
0,9
EīeĐƟve thermal resisƟvity, R eī mKW-1

0,85

0,8

0,75

0,7

0,65

0,6
1 1,2 1,4 1,6 1,8 2 2,2 2,4
Grout`s heat transfer coeĸcient, Wm -1K-1

Coaxial Single U-tube Double U-tube

0.20 Fig. 5. Variation with grout thermal conductivity of


effective thermal resistivity for a single U-tube BHE
0.18 for several tube separation distances (Hellström,
1998).
Thermal resistance, R b, mKW -1

0.16

0.14
position
of U-tube
0.12

0.10
0.08

0.06

0.04
0.02

0.00
0.5 1.0 1.5 2.0 2.5 3.0 3.5
Grout`s heat transfer coefficient, Wm-1K-1

135
T. Sliwa, M.A. Rosen Geothermics 69 (2017) 132–138

which can be rewritten as we can show that



r2 ∂ 2T 1 ∂T r2 ∂T e−x
4α 2t 2 ∂u2
+
αt ∂u
+
4α 2t 2 ∂u
= 0.
(10) T0 = A ∫ x
dx + B
0 (24)
After applying the appropriate transformation with Eq. (4), Eq. (10)
Accounting for Eqs. (4) and (5), we can write
becomes:
∂T 2u ∂T
∂ 2T ∂T = ,
(25)
u + (1 + u) = 0. ∂r r ∂u
∂u2 ∂u (11)
This with Eq. (22) yields the following equality:
Note that this substitution reduces the partial differential equation
in Eq. (1) to a second-order ordinary differential equation, as follows: ∂T 2u e−u e−u
=A = 2A ,
∂r r u r (26)
d 2T dT
u + (1 + u) = 0. From this, it follows that
du2 du (12)
q
which in turn can be reduced to a first-order equation by separation of − = 2Ae−u,
2πλ (27)
variables, if we invoke the following substitution:
dT After accounting for the boundary conditions, the following results:
= y, q
du (13)
A=− .
4πλ (28)
Here, y = y (u) and
Then, Eq. (24) becomes:
d 2T dy
= . ∞
du2 du (14) q e−x
T0 = −
4πλ
∫ x
dx + B,
Then, Eq. (12) becomes: 0 (29)
dy It can thus be concluded that
u + (1 + u) y = 0.
du (15) ∞
q e−x
which is a homogeneous linear differential equation that can be ex-
B = T0 +
4πλ
∫ x
dx .
0 (30)
pressed after applying separation of variables as follows:
Substituting this result into Eq. (23) results in
1 1+u
dy = − du, u ∞
y u (16) q e−x q e−x
T (u) = −
4πλ
∫ x
dx + T0 +
4πλ
∫ x
dx
From this, we obtain the following 0 0
∞ u ∞
1 1 q ⎡ e−x e−x ⎤ q e−x
∫ y
dy = − ∫ ⎛ + 1⎞ du,
⎝u ⎠ (17)
=
4πλ ⎢
∫ x
dx − ∫ x
dx ⎥ + T0 = T0 +
4πλ
∫ x
dx .
⎣ 0 0 ⎦ u

or (31)
ln y = −ln u − u + C, (18) Furthermore, by substituting Eq. (4) into Eq. (31) we find:

where C denotes a constant. Hence q e−x
T (r , t ) = T0 +
4πλ
∫ x
dx .
y = e−ln u − u + C , (19) r2
(32)
4αλ
and Eq. (32) is founded on interpreting the thermal response test for a
e −u borehole heat exchanger. An approximate solution to the integral in Eq.
y= ± eC · .
u (20) (32) follows:
If we let A = ± e , for A ≠ 0, we can solve the equality as follows:
C
q ⎡ 4αt
T (r , t ) ≅ T0 + ln ⎛ ⎞ − γ ⎤.
e−u 4πλ ⎣ ⎝ r 2 ⎠ ⎦ (33)
y = A· ,
u (21) A calculation of the slope results in the distance k in T = f (ln(t ))
After accounting for Eq. (13), we obtain the differential equation and determines the thermal conductivity of the ground (rock):

dT e−u P q
=A . λ= =
du u (22) 4⋅π⋅H ⋅k 4⋅π⋅k (34)

which has a general solution of the form Zhang et al. (2014) present various methods of interpreting TRT
u
results. The impact of parameters of such tests on results is described by
Ae−x Li et al. (2014b). The main parameters of the test are: TRT duration,
T (u) = ∫ x
dx + B,
heating power, heat carrier flow rate and type of heat carrier.
0 (23)
The TRT is based on Fourier’s conductivity law. The value of λ
where A and B denote constants.
identifies only the reservoir conductivity. But measured values are also
Utilizing the boundary conditions,
influenced by the resistance to heat transfer between the rock mass
T → T0 for r → ∞, t ≥ 0, (orogeny) and the heating medium flowing in the BHE. This resistance
depends on the following:
and
∂T
q = −2πrλ ∂r for r → 0, t > 0, • A heat convection coefficient (α in), which accounts for the ability of
heat to be transferred from the heating medium to a material
as well as the initial condition T = T0 at t = 0, it can be can observed (usually a U-tube), and which depends on the type, the flow rate and
with Eq. (4) that u→ ∞ for r→ ∞ or t → 0, and also that T = T0. Then, the viscosity of the agent;

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T. Sliwa, M.A. Rosen Geothermics 69 (2017) 132–138

• Conduction across the material (U-tube) which depends on its solve Eqs. (37) and (38). To approximate unsteady terms, the Adams-
thermal conductivity (for example, is 0.42 W m−1 K−1 for poly- Bashforth method is utilized. A local grid refinement method with an
ethylene tube); iterative convergence procedure is utilized to establish the grid. The
• The heat flow between the material, the U-tube and the grout in the convective/diffusive terms are addressed via a central difference
BHE (or any filling and/or sealing material), between which contact scheme or a hybrid method. A varying time step is employed for the
resistances may lead to discontinuities in the temperature profile; computations to permit an optimal computation approach at all times.
• the thermal conductivity of the grout, A validation test is carried out for several cases. For the case of an
• The heat flow between the BHE grout and the orogen, where a unsteady infinite linear source for which an analytical solution can be
temperature discontinuity can also exist. obtained, the temperatures differ by under 0.1% between the compu-
tational and analytical solutions.
Heat transport can be significantly impeded by resistances result The variabilities in the thermal conductivities of the subsurface
from poor interface contact for the pipe/grout and grout/rock. The total regions, due to the each formation having a different lithology, affect
thermal resistance can be evaluated generally as follows: the heat carrier temperature exiting the heat exchanger Tout only in a
1 1 d 1 D minor way. The weighted mean conductivity of the overall rock mass in
Rb ≈ + ln out + ln b + Rtr the ground is adequate for most cases and can used with reasonable
α in πdin 2πλp din 2πλp dout (35)
accuracy for a range of heat carriers. In one analysis, for instance, the
The borehole thermal resistance is a significant parameter for de- effect of groundwater filtration on the heat carrier temperature in a
termining the number of drilled wells necessary for an underground BHE (Sliwa et al., 2010) demonstrated that the water flow rate is ap-
thermal energy storage. The type of grout and its adhesion to both the proximately 20 m year−1 and has an insignificant effect on the tem-
pipes and the borehole wall determine the thermal resistance of a BHE perature of the heat carrier. In that analysis, the aquifer extends for
(Beier et al., 2013). about 20% of the BHE length. But this observation is not general. For
One must distinguish between the thermal conductivity of the rock example, increasing the groundwater movement rate to 200 m year−1
mass λ, which derives from the theoretical model (Eq. (34)), and the causes in a notable change in the temperature at the bottom of the rock
BHE thermal conductivity λeff, commonly called the effective con- region, for rock of low conductivity (Sliwa et al., 2010). For compre-
ductivity. For TRTs in practice, the following is normally assumed: hensiveness, the use of sealing materials should be considered, de-
pending on geological conditions and properties (e.g., thermal con-
P
λ eff = ductivity of rock).
4⋅π⋅kTRT ⋅H (36)

4. Results and discussion


3. Numerical model
The numerical TRTs are performed for the following parameter
The three-dimensional unsteady heat transfer governing equations values:
for the geothermal system are solved in both the ground (domain 1) and
the BHEs (domain 2) (Sliwa and Gonet, 2005; Jaszczur and Sliwa, • a heating power of 4 kW
2012). The three-dimensional unsteady governing equation, which re- • a volumetric flow rate for the heat carrier of 20 dm 3
min−1
presents an energy balance, can be written for the ground portion of the • a heating period of 100 h.
geothermal system as follows:
A wide range of results are obtained:
∂T ∂ ⎛ ∂T ⎞ ∂ ⎛ ∂T ⎞ ∂ ⎛ ∂T ⎞
ρcp = λx + λy⎜ + ⎟ λz +s
∂t ∂x ⎝ ∂x ⎠ ∂y ⎝ ∂y ⎠ ∂z ⎝ ∂z ⎠ (37)
• the temporal variation of the heat carrier temperature exiting the
where ρ, λ, and cp are the soil density, the thermal conductivity and the borehole heat exchanger for various types of BHE (see Table 1), and
specific heat at constant pressure, respectively. The source term s ac- for grout having a thermal conductivity of 2.5 W m−1 K−1 (see
counts for other ground effects such as natural heat sources and/or Figs. 1 and 2),
underground water flow and/or phase change. • the BHE effective thermal conductivity variation with grout thermal
Assuming the working fluid experiences neither chemical reaction conductivity and BHE type (see Table 2), and with thermal re-
nor phase change, an energy balance for the BHE domain (domain 2) sistivity (i.e., the inverse of the thermal conductivity), and
can be expressed as follows: • the BHE effective thermal conductivity variation with grout thermal
conductivity and type of borehole heat exchanger (see Fig. 3).
∂T
ρCp + ρCp v⋅∇T = ∇⋅(λi ∇T ) + s
∂t (38)
The temperature dependence of the logarithm of time is presented
Applying the mathematical model developed above along with nu- in Fig. 2 for three BHEs. Also shown are a linear regression of the re-
merical methods (Gonet et al., 2011), the system performance can be lation for each BHE and the corresponding linear equation. Fig. 4 pre-
investigated. The performance is dependent on soil properties, the total sents the dependence on grout thermal conductivity of the effective
power and the type of borehole heat exchanger (single U-tube, double thermal resistivity Reff (i.e., λeff −1). The dependence on grout thermal
U-tube, coaxial). The ground surface temperature varies with time and conductivity of the borehole thermal resistivity Rb is shown for three U-
is dependent on average weather conditions. The BHE tubes are in tube BHE cases of in Fig. 5, and can be used for comparative purposes.
thermal equilibrium with the ground, and are of height H = 78 m and The curves in Figs. 4 and 5 are observed to exhibit similar variations,
contain a working fluid comprised of a 30% water solution of glycol. but the values of the resistances differ due to the fact that Reff≠Rb
The volumetric flow rate of the working fluid is q = 20 l/min. The (Eskilson, 1987).
material properties of the U-tube are as follows: density 912 kg/m3, Coaxial construction is often considered the most advantageous
specific heat at constant pressure 1200 J/(kg K) and thermal con- approach, but is the least commonly used since it has a higher con-
ductivity 0.45 W/(m K) (Sliwa, 2012). The gap between the ground and struction cost relative to single or double U-tube configurations.
the wall of the U-tube is fully filled with cement. Various values of the The coaxial system is preferred for deep BHEs. This is particularly so
cement thermal conductivity care considered: λg = 1.0, 1.5, 2.0 and when a BHE is based on an existing well. The main reasons for this
2.5 W/(m K). preference are that this configuration involves the large heat exchange
A control volume approach with a Cartesian grid is employed to surface area and the small pressure losses of the flowing heat carrier.

137
T. Sliwa, M.A. Rosen Geothermics 69 (2017) 132–138

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