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Ocean Engineering
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A R T I C L E I N F O A B S T R A C T
Keywords: A new type of floating wind turbine, in which the floater itself can rotate from the wind is proposed in this paper.
Single point mooring system A new single point mooring system is necessary for the development of this new wind turbine. In this paper, the
Floating offshore wind turbine single point mooring system, which includes component such as catenary chains, the slip ring for the electric cable
Weather vane system and the control cable were researched. This work will examine two different configurations of the single point
Real sea test mooring system that we developed. One uses a thrust bearing at the connecting points between the mooring parts
and the floater parts. The other one uses not only a thrust bearing, but also an aligning bearing. Weather vane tests
about the offshore wind turbine with each mooring system were conducted in an ocean basin. After performing
wind tests of both configurations of the single point mooring system, it was concluded that the latter one func-
tioned superior to the former one. This work discusses and clarifies the reason based on a physics model which
focuses on the relation between the restoring yaw moment caused by the mooring chains and the static friction
moment due to the bearing unit. We also performed a wind test at a real sea and verified that the bearing unit with
not only the thrust bearing but also the aligning bearing could function properly.
* Corresponding author.
E-mail addresses: nihei@marine.osakafu-u.ac.jp (Y. Nihei), kitamura-s@star.bbexcite.jp (S. Kitamura), takaiwa@marina-eng.com (K. Takaiwa), kanda@tokyokeisoku.co.jp (N. Kanda).
https://doi.org/10.1016/j.oceaneng.2017.10.043
Received 18 January 2017; Received in revised form 16 September 2017; Accepted 19 October 2017
Table 1 direction of the wind, causing potential blade damage due to the lack
Principal particulars of the wind turbine (values are in scale). of control if the wind conditions are too harsh. Pitch control motor
Item Unit Value failure is also a problem for the horizontal wind turbines (Faulstich
Diameter of the rotor m 2.4 et al., 2011). This motor failure leads to heavy bending at the base of
Length of the tower m 1.65 the tower due to too much thrust force. Damage to the tower as a
Tower mass kg 8.95 result of this heavy bending has been reported (The accident investi-
Nacelle mass kg 2.5 gation committee of Wind Park Kasatori Power Plant, 2013; Mizukami
Generator mass kg 8.4
Power output W 700
et al., 2016).
Our new concept for a floating wind turbine adopts the single point
mooring system. The first small model test which used a 1/100 model of
the 5 MW wind turbine with a stainless wire as its mooring cable was
Table 2
Principal particulars of the platform (values are in scale).
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single point mooring vessel. There has been some research which
addressed the dynamic behavior of the horizontal motion of the single
point mooring vessel (Obokata and Nakajima, 1988; Jiang et al., 1995;
Nishimoto et al., 2002). The research paid attention not only to the
horizontal motion of the vessel but also to the mooring tensions. In
addition, the effect of the turret mooring location on the vertical move-
ment of the vessel which was caused by waves was investigated (Thia-
garajan and Finch, 1999). In another study, a self-tuning fuzzy controller
for the dynamic positioning system of a single point mooring vessel was
tested and applied to the FPSO system (Inoue and Du, 1996).
When we apply the single point mooring system to an offshore
wind turbine, this system is roughly composed of the mooring chains,
the rotation axis, the bearing unit, and the slip ring for the electric
cables. As mentioned above, some research about this system has been
conducted. However, the specifics of the mechanics component are not
clear. So, in this paper, two types of the single point mooring system
will be designed in order to study the physics model of this mooring
system. To achieve the weather vane effect, the requirements for the
single point mooring system are clarified in Section 4 of this paper. We
conducted a tank test and a real sea test using an offshore wind turbine
model with single point mooring. In this paper, we will show the re-
sults of the weather vane tests.
2. Test model
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The members of the solid lines shown in Fig. 4 (b) and (c) are con-
nected each other, so they do not rotate because of the chains. When the
FWT receives the wind, the FWT rotates around the RA until it reaches
the appropriate position. The resinous thrust bearing, as shown in Fig. 5,
is used to make the FWT rotate smoothly around the RA. The slip ring to
connect the electric cable and the control cable is shown in Fig. 6.
Type 1 can be summarized as follows;
Resinous thrust bearings are used for the upper and lower part.
The mooring chains are connected at the upper part of the RA.
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Fig. 8. Bearing.
calculated, the restoring yaw moment Mr in the rotation direction can be direction. This facility also has a device that can create waves and control
obtained. Here, i designates the number of the mooring cables. Then, the the current of the water in the tank. However, our experiment had no
restoring yaw moment is expressed by multiplying each moment lever li need for this device, as we focused solely on the effects of the wind rather
by the restoring force Fri as follows: than the effects of the water.
Fig. 12 designates the relation between the FWT, the RA, and a wind
X
Nn
making machine using an x-y coordinate system. The wind blows from
Mr ¼ Fri li
i¼1
the upper side to the lower side in this figure. The origin o is fixed on the
RA. A rotating coordinate system, as seen in Fig. 13 is also used. As
Fri value is a projected value and includes a factor sin α, α being the commonly known, when the FWT is located at 0 deg., it is said that the
angle between the mooring line horizontal force vector and the lever arm FWT is set in the down-wind position.
vector (with length value equal to the horizontal distance from the axis to The weather vane test is summarized as follows; In Figs. 12 and 13,
the top connection point of a mooring line to the platform). If α reaches the FWT (shown in black) is located 90deg. as its initial position as an
180 deg. then Mr ¼ 0. example. If the FWT can rotate around the RA, the FWT moves to the
0deg position (shown in a translucent color). The weather vane test was
4. Experiment and discussion on the single point mooring system carried out multiple times, with the starting position of the FWT and the
velocity of the wind being the only variances. The FWT's starting point
To know whether a weather vane system functions or not is the was rotated for each test, each time by 45 . For 2 min, wind would blow
most important and unknown part of a FWT with the single point on the turbine, and we observed the FWT to confirm whether rotation
mooring system. In this work, we are focusing on the relation between occurred or not.
the frictional moment of the bearing unit and the restoring yaw
moment of the mooring cable. When the FWT rotates, there is the 4.1.2. Set up of the measurement of the static friction
possibility of the mooring cables becoming twisted. Figuring out the In this test, the factors that have an effect on the static friction of the
requirements in order for this not to happen has proven to be a RA can be revealed. Fig. 14 illustrates the schematic chart of the mea-
challenging point throughout this experiment. For this purpose, we surement system. We conducted this test outside of the tank. The floater
measured the static frictional moment of the bearing unit. We are also was set in place using a jig to hold the floater. Then the handle of the RA
going to show the weather vane experiment results and discuss the key was pulled using a spring balance to measure the static friction of the RA.
factors of the single point mooring device using the physics model we The tests were carried out under four different conditions. Details of the
proposed in Section 3. condition are shown in Subsection 4.2.2.
In this case, the down-wind turbine that we developed was used. In
this scenario, the floating wind turbine has to rotate around the single 4.1.3. Set up of the measurement of the static friction in the yaw direction of
point mooring system until it reaches the down-wind position. Even if the the floating wind turbine
floating wind turbine is upwind, it needs to be able to rotate into the We measured the static friction in yaw direction of the floating wind
downwind position. turbine. Fig. 15 illustrates the measurement set up. First, the RA is fixed
by ropes not to rotate with the FWT. Second, the FWT is pulled in the
tangential direction using a spring balance. When the FWT starts to
4.1. Set up of the experiment
rotate, we measured its load.
The test is performed at the same ocean basin as mentioned in Sub-
4.1.1. Set up of the weather vane test
section 4.1.1. The tests were carried out five times for each of the two
Whether the weather vane system functions or not is confirmed by a
types of FWT.
visual observation. We carried out weather vane tests at an ocean basin at
the University of Tokyo. This basin is 5 m in depth, 10 m in width, and
50 m in length respectively. The wind in the tank can only blow in one
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Fig. 17 shows the underwater photos of type 1. Fig. 17 (a) shows the
initial state, while (b) shows the result immediately after the floater
started to rotate. As shown in Fig. 17(b), the mooring system didn't
generate a large enough restoring moment in the yaw direction and the
mooring chains twisted together. (In (b), the dotted lines show the chains
which were twisted together).
4.3. Measurement of the static friction of the bearing unit in the yaw
direction
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static friction moment of the bearing unit can be calculated by multi- tank test for the type 1 FWT. In this calculation, the length of the chains is
plying the load of the spring balance by the distance of the fulcrum. The 6.5 m and the density of the chains per meter is 1.5kgf/m. Water depth is
results are shown in Fig. 20 as well. The averaged values are also set as 5 m.
shown there. Essentially, the restoring yaw moment of the chains increases
Fig. 20 shows the results of the type 2 FWT pulled by a spring bal- depending on the yaw displacement of the FWT. The horizontal axis
ance as shown in Fig. 15. According to these results, the average static designates the yaw displacement of the FWT, while the vertical axis
friction moment of the type 2 FWT is roughly 77.8% less than that of shows the restoring moment and the static friction moment. As we
type1 FWT. previously mentioned, the requirement of Mr Mf is necessary for the
FWT to function. Because that requirement cannot be fulfilled, the type
4.4. Discussion using physics model
Fig. 11. Top view of the restoring yaw moment caused by the mooring cables.
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Fig. 13. Definition of the rotating coordinate system. Fig. 15. Measurement method of the static friction in yaw direction in the tank.
located at 180deg. from the initial state in Fig. 23 (a). After the wind
1 FWT cannot function at all. In the same manner as Figs. 21 and 22
blew, the wind turbine rotated around the rotational axis(RA) as shown
shows the same results as Fig. 21, but for the type 2 FWT instead. From
in Fig. 23 (b). Eventually, the wind turbine moved to the downwind
these results, the requirement of Mr Mf is satisfied when the FWT
position in Fig. 23(c).
rotates at least roughly 40deg. in the yaw direction. Photos from videos
we took of type2 are shown in Fig. 23. The wind turbine with type 2 is
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After the tank test, the real sea test was carried out for about two
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months in Anamizu-cho, Ishikawa prefecture, Japan. The test site and the
Fig. 21. Relation between each moment in type1.
setting point of our offshore wind turbine are shown in Fig. 24. In Fig. 25,
the water depth, which we measured by using a depth gauge, is seen as
well. The C-cross section shown in Fig. 25 is illustrated in Fig. 24. The
water depth gradually becomes shallower the closer it is to land. The
average water depth is about 7–8 m. Using a website called “NeoWins”
which shows a map detailing various wind conditions, we calculated that
the annual average wind velocity is 4.2 m/s at a 10 m height from the sea 5.2. Test result
surface (NeoWinds, 2017). The sea state was calm since the site is inside
the bay (see Fig. 26). As shown in Fig. 27, when the offshore wind turbine is located the
The rotation angle of the floater is measured by using a position south of the rotation axis, facing north, we will define that as 0 . Location
sensor inside the slip ring. The wind speed and the wind direction are will be shown in an ascending order clockwise from the top down view.
measured at point “X” as seen in Fig. 24. In addition, the three axis ac- In Figs. 28 and 29, the results of weather vane tests are shown. The
celeration of the nacelle and the bending moment of the tower are also blue and green dotted mark shows the wind direction and the direction of
measured every minute by various sensors and sent to the measurement the offshore wind turbine respectively. The solid red line shows the wind
room on shore via a telemeter device. In the area where we conducted the speed. The horizontal axis shows the time [sec] and the vertical axis
test, the tide level in our test period was small and the tidal current in that shows the wind speed (left) or the direction (right). It can be verified that
area was also very small. The electric power produced by the FWT is sent the offshore wind turbine rotated following the wind direction from
to the land through an electric cable. The pitch control system and the 1900 s to 2000 s. The offshore wind turbine also rotated following to the
braking system of the turbine are connected to the shore control cable. wind direction from 2300 s to 2400 s. On the other hand, some wind
The detailed information of our real sea test can be referred to in the
paper written by one of the author of this paper (Nihei et al., 2015;
Matsuda et al., 2015).
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Fig. 23. Weather vane test using type 2 (wind speed 4 m/s).
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velocity is necessary to rotate around the mooring axis. When the wind
velocity was less than about 3 m/s (3 m/s was the average from 380 s to
480 s), the weather vane system didn't work. It is hypothesized that
whether weather vane system works or doesn't work is based on the wind
speed, the upper structure of the offshore wind turbine, the inertia of the
floater, and many other factors. This problem will be discussed in the
next work.
6. Conclusion
A new type of floating wind tubine, in which the single point mooring
is equipped as a mooring system was designed in this work. The following
conclusions were obtained.
Fig. 28. Weather vane test result in over 3 m/s wind velocity.
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Fig. 29. Weather vane test result in under 3 m/s wind velocity.
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