92 - Windscreen Wash & Wipe System

Jetta 2005 ➤ , Bora 2006 ➤
Electrical System - Edition 05.2005
92 – Windscreen wash/wipe system

1 Windscreen wiper system
Caution
Disconnecting and connecting the battery as described in the

Workshop Manual ⇒ page 29 .
Note
Additional information:
⇒ Operating instructions
General description:
The wiper motor control unit -J400- and the wiper motor -V- are
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joined together as one unit.
To remove the wiper blades, the wiper arms should be placed in
the “service/winter position”. The“service/winter position” is acti‐
vated within 10 seconds after ignition is switched off by pressing
windscreen wiper lever in “tip wipe”e⇒ Operating instructions for
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Fault detection and fault
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The onboard supply au control unit -J519- is equipped with self-di‐ ra
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agnosis, which is designed to ease fault finding.
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For fault finding, use the vehicle diagnosis, testing and informa‐
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tion system -VAS 5051A- in “guided fault finding” mode.

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1.1 Deactivating APP function of wiper mo‐

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Special tools and workshop equipment required

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♦ Vehicle Diagnosis, Testing and Information System -VAS

5051A-
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1. Windscreen wiper system 155

Jetta 2005 ➤ , Bora 2006 ➤
♦ Diagnosis lead -VAS 5051/6A-
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The windscreen wiper system is equipped with an APP function
spec
(alternating park position system).
urposes, in part or in wh
t to the co
With the APP function, the wiper arm is moved up slightly once it
has reached the lowest position. This occurs every second time
the wiper system is switched off.
rrectne
To fit the crank arm on the wiper motor, it is necessary for the
motor to be in the lowest park position. To ensure this position is
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s
reached, the APP function must be deactivated (code wiper motor
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control unit -J400- ).
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♦ The APP function cannot be activated. sd

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♦ After 100 cycles of wiper movement, the APP function is acti‐

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vated automatically. This applies to wiper motors on which the
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APP function has been deactivated and also to new wiper mo‐
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– Connect the vehicle diagnosis, testing and information system
-VAS 5051A- to ⇒ page 281
– Select “guided fault finding” in Vehicle Diagnosis, Testing and
Information System -VAS 5051A- .
– Using the “Go to” key, select “Function/component selection”
and the following menu items one after the other:
♦ Body
♦ Electrical System
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
♦ Onboard supply control unit functions
♦ Control unit functions for wiper electronics
1.2 Removing and installing the windscreen

wiper system
Caution
Disconnecting and connecting the battery as described in the

Workshop Manual ⇒ page 29 .
156 Rep. Gr.92 - Windscreen wash/wipe system

Jetta 2005 ➤ , Bora 2006 ➤
Special tools and workshop

equipment required
♦ Torque wrench -V.A.G
1331-
♦ Puller -T10130-
♦ Removal lever -80-200-
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1.2.1 Removing windscreen wiper system

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– Deactivating APP function ⇒ page 155 .

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– Allow wiper to move to park position and then switch ignition

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off.
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– Disconnect the battery ⇒ page 29 .

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Note
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To remove the wiper frame with rods and the wiper motor, wiper
arms, plenum chamber cover and air duct cover must be re‐
moved.
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Jetta 2005 ➤ , Bora 2006 ➤
1.2.2 Removing wiper arm

– Lever off the protective cap -arrows- using a screwdriver.
– Loosen the hexagon nut -arrows-, without removing it com‐

pletely.
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– Position legs of puller -T10130- -2- under wiper arm-4- as wagen AG. Volkswagen AG doe
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– Turn thrust bolt -1- of puller -T10130- clockwisethountil
ris it comes nte
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into contact with the wiper shaft. The hexagon au nut -3- previ‐ ac
ss
ously loosened on the wiper arm serves as a means of centring
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and guiding the thrust bolt -1-.

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– Turn thrust bolt -1- of puller -T10130- clockwise using 6 mm
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spanner until wiper arm -4- is released from the shaft.
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1.2.3 Removing plenum chamber cover

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– Unclip plenum chamber cover -1-, starting from side, off top of
windscreen frame -arrow-.
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Jetta 2005 ➤ , Bora 2006 ➤
1.2.4 Removing air cowling

– Remove securing screws -1- and securing nut -2- from air
cowling -3-.
– Take air cowling -3- out of vehicle.
1.2.5 Removing wiper frame with linkage and

wiper motor
– Disconnect connector -1-.
– Unscrew securing bolts -arrows- and pull wiper frame -2- for‐
wards out of vehicle.
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1.2.6 Removing wiper motor out of wiper
frame G. Volkswagen nA AG do
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– Lever linkage -arrow- ball Vol head -1- using release leverot gu
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-80-200- off crankriarm
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– Remove securing nut -1-.

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– Pull crank -2- off wiper motor shaft.

– Unscrew securing bolts -arrows- and remove wiper motor with
rrectne
control unit from wiper frame.

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Jetta 2005 ➤ , Bora 2006 ➤
1.2.7 Installing wiper motor in wiper frame

– Insert wiper motor with control unit in wiper frame and secure
it in place with the securing bolts -arrows-.
– Tighten threaded connections to specified torque settings
⇒ page 178 .
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– Place crank arm of motor ks-1-
wagon shaft of wiper motor.
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– Place crank armaut of motor on shaft of wiper motor using se‐ or a
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curing nut -3-.
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⇒ page 178 .
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1.2.8 Installing the windscreen wiper system
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– Install wiper frame in reverse order of removal. Note when in‐

stalling that securing pin -2- of wiper frame must be inserted
ss
in grommet -1- in bulkhead.

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mer
⇒ page 178 .
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– Fit connector to wiper motor connection and lock in position.

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– Install air cowling, plenum chamber cover and plenum cham‐

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ber seal in reverse order of removal.

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– Connect the battery ⇒ page 29 .

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– Install wiper arms ⇒ page 160 .
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1.3 Removing and installing wiper arms
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Removing:
– Removing wiper arms ⇒ page 158 .
Installing:
Note
Securing nuts of wiper arms are not tightened to specified torque

until after wiper blade park position has been adjusted.
– Deactivate the APP function if not already done ⇒ page 155 .

– To move wiper motors to their park position, switch wind‐
screen wipers on and off with ignition on.

Jetta 2005 ➤ , Bora 2006 ➤
– Place wiper arm in approximate park position on wiper arm

shaft and tighten securing nut -arrows- by hand.
– Adjust windscreen wiper blade park position ⇒ page 161 .
1.4 Adjusting wiper blade park position

♦ Torque wrench -V.A.G 1331-
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♦ Puller -T10130-
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On RHD vehicles, the wiper blades are a mirror image.

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– Deactivate the APP function if not already done ⇒ page 155 .
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– Allow wiper to move to park position and then switch ignition
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– Now adjust windscreen wiper blade park position.

Jetta 2005 ➤ , Bora 2006 ➤
Driver's side:
Distance -A- between wiper blade and upper edge of plenum
chamber cover should be 10 mm.
– If necessary, adjust wiper blade park position by moving wiper
arm.
Removing wiper arms ⇒ page 158 .
– Tighten threaded connection to specified torque setting
⇒ page 178 . wage
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Front passenger's side:
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Distance -B- between wiper blade and upper edge of plenum
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chamber cover should be 10 mm.
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– If necessary, adjust wiper blade park position by moving wiper
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Removing wiper arms ⇒ page 158 .
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– Tighten threaded connection to specified torque setting
⇒ page 178 .
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1.5 Removing and installing aerodynamic
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wipers
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♦ Driver's and front passenger wiper blades should not be inter‐ Cop py
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♦ The aerodynamic wipers are very flexible. To lift the wiper Prote
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blades off the windscreen, touch them only in the area in which
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the wiper blades are attached to the wipers.

♦ To remove the wiper blades, the wiper arms should be placed
in the “service/winter position”. The“service/winter position” is
activated within 10 seconds after ignition is switched off by
pressing windscreen wiper lever in “tip wipe”.
– Place wiper arm in “service/winter position” by operating the

windscreen wiper lever within 10 seconds after ignition is
switched off in “tip wipe” position.
– Lift up wiper arm.

Jetta 2005 ➤ , Bora 2006 ➤
– Turn wiper blade -1- on wiper arm onto limit stop -arrow A-.
– Pull wiper blade -1- off axis of wiper arm -arrow B-.
Installing:
– Slide wiper blade onto axis of wiper arm.
– Turn wiper blade on axis of wiper arm onto stop.
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– Carefully fold wiper arm back down onto
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1.6 Removing and installing rain and light
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detector sensor -G397-
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Removing:
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♦ Removal wedge -3409-
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– Switch off ignition and all electrical consumers and pull out
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ignition key.
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– Remove interior mirror ⇒ General body repairs, interior; Rep.
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Gr. 68 ; Removing and installing interior mirror . Prote AG.
– Pull connector -1- off rain and light detector sensor -G397-
-2-.

Jetta 2005 ➤ , Bora 2006 ➤
– Using removal wedge -3409- , lever rain and light detector

sensor -G397- -1- out of retainer -2-.
Note
When removing, ensure to remove the complete rain and light

detector sensor -G397- and not only the upper shell of the sensor.
Installing:
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Installation is performed in the reverse order of installation;
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♦ Before installing, thoroughly clean the windscreen, within the
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retainer for the rain and light detector sensor -G397- .
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♦ The surface (coupling cushions) of the rain and light detector
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sensor -G397- must not be soiled when installing.
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spec
♦ If the surface (coupling cushions) of the rain and light detector
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es, in part or in w
t to the co
sensor -G397- is soiled, it can possibly be cleaned by “Apply‐
ing” and “Pulling off” one or more tapes.
♦ After installing the rain and light detector sensor -G397- there
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must be no air bubbles between windscreen and the surface
(coupling cushions).
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Jetta 2005 ➤ , Bora 2006 ➤
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2 Windscreen washer system
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2.1 Assembly overview of windscreen washer system
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1 - Y-piece
❑ Distribution of wash wa‐
ter line to windscreen
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spray jets
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2 - Spray jet for windscreen
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washer system, right
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❑ Removing and installing
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⇒ page 169
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❑ Adjusting ⇒ page 169
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3 - Spray jet for windscreen

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washer system, left

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⇒ page 169
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❑ Adjusting ⇒ page 169 opy
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❑ Connection to left wind‐
screen spray jet
❑ Overview of washer wa‐
ter line hose couplings
⇒ page 174
5 - Hose
❑ Hose repair
⇒ page 176
6 - Elbow
❑ Connection to right
windscreen spray jet
⇒ page 174
7 - Filler pipe for reservoir for
windscreen washer and head‐
light washer systems
⇒ page 166
8 - Washer pump -V5-
❑ Removing and installing ⇒ page 168
9 - Windscreen washer system and headlight washer system reservoir
2. Windscreen washer system 165

Jetta 2005 ➤ , Bora 2006 ➤
2.2 Removing and installing reservoir for

windscreen and headlight washer sys‐
tems
The reservoir for windscreen and headlight washer systems has
three parts. The individual parts are connected together. To en‐
sure a correct positioning of the individual parts, observe that the
guides of the individual parts run in one another when installing.
1 - Removing and installing filler pipe for windscreen and head‐
light washer system reservoir ⇒ page 166
2 - Connecting pipe filler neck/reservoir; the connecting pipe is
removed together with the reservoir for windscreen washer and
headlight washer systems ⇒ page 167
3 - Removing and installing reservoir for windscreen and head‐
light washer systems ⇒ page 167
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2.2.1 Removing and installing filler pipe for ss
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tem reservoir
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Removing:
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– Pull filler pipe -1- off union -3- on reservoir for windscreen and
spec
headlight washer systems.
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– Remove securing bolt -2-. t to the co
– Unclip hose retainer from filler neck -3- and take it out of the
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vehicle.
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Installing:
Installation is carried out in the reverse order. When installing,
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The funnel on the underside of the filler pipe should be inserted

p
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in the hole -arrow-.

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Jetta 2005 ➤ , Bora 2006 ➤
Connecting pipe -1- and filler neck -2- must be fitted together so
that the guides -arrows- grip into one another.
2.2.2 Removing and installing reservoir for

tems
Removing:
ignition key.
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– Remove filler pipe for windscreen and headlight washer sys‐
tem reservoir ⇒ page 166 .
– Remove front bumper cover ⇒ Body Repairs, exterior; Rep.
Gr. 63 ; Front bumper . agen AG. Volkswagen AG do
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The connections to the pump and hose lines are colour-coded in

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order to prevent the washer water lines being incorrectly connec‐

an
itte
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ted to the front and rear washer water pump -V5- . The hose
erm
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fittings must be inserted into the correct colour-coded pump con‐

ility
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nections during assembly.

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– To unlock, turn the securing clips hose connections -3- and

es, in part or in w
-5- and pull them out of the windscreen washer pump -V5-
t to the co
-4-.
– If necessary, collect washer fluid that leaks out with a suitable
rrectness of i
container.
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– Separate the connector -6- of windscreen washer fluid level

sender -7-.
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– Take washer pump -V5- -4- upwards out of reservoir and sep‐
or
arate connector -2-.

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– Pull headlight washer system pump -V11- -9- upwards out of

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or c
reservoir and separate connector and separate connector

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-10-.
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Jetta 2005 ➤ , Bora 2006 ➤
– Unbolt securing bolts -arrows- and take reservoir out of vehi‐

cle.
Installing:
note the following:
⇒ page 178 .
– Bleed the headlight washer system after completing work
⇒ page 173 .
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2.3 Removing and installing washer pump -
ility
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V5-
h re
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spec
Removing:
es, in part or in w
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ignition key.
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Gr. 63 ; Front bumper .
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Note
nform
mercia
at
The connections to the pump and hose lines are colour-coded in
om
ion
order to prevent the washer water lines being incorrectly connec‐
c
in t
or
ted to the front and rear windscreen and rear window washer
his
ate
pump -V59- . The hose fittings must be inserted into the correct
do
priv
c
colour-coded pump connections during assembly.
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for
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– To unlock, turn the securing clips hose connections -3- and C py
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-5- and pull them out of the windscreen washer pump -V5- rig ht
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-4-.
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– If necessary, collect fluid leaking out with a suitable container.
– Pull washer pump -V5- -4- upwards out of the reservoir.
Installing:
note the following:
⇒ page 178 .
⇒ page 173 .

Jetta 2005 ➤ , Bora 2006 ➤
2.4 Removing and installing windscreen

washer spray jets
Removing:
– Push spray jets upwards -arrow A- and pull out of bonnet from
rear -arrow B-.
– Pull hose -1- off spray jet and disconnect connector -2-.
Installing:
– Fit connector -2- and hose -1- on spray jet.
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– Push spray jet inoinstallation
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hole until it isoheard
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place. byV ua
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– Adjust aspray
ut
h jets ⇒ page 169 . ra
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2.5 Adjusting front windscreen washer sys‐

h re
hole
spec
tem spray jets

es, in part or in w
t to the co
Note
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If the spray field is not uniform because the spray jet is soiled,
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remove the spray jet and clean in opposite direction of spray with
water. In the following it is allowed to blow the spray jets in op‐
posite direction of spray with compressed air. Do not use objects
nform
ercia
to clean the spray jets.

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a
com
tion in
⇒ Maintenance ; Booklet 20.1

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Jetta 2005 ➤ , Bora 2006 ➤
3 Headlight washer system
Note
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐

tions
General description:
Every fifth time the front windscreen washer system is activated
the headlights are also washed if the windscreen wiper lever on
the steering wheel is pulled for at least 1.5 seconds - provided
either dipped beam or high beam are switched on.
The “active time” of the headlight washer system can be variably
adjusted to between 0 and 12.75 seconds ⇒ page 294 .
To guarantee sound functioning, the headlight washer system
cardiagn.com
must be vented following assembly work or when activated for the
first time ⇒ page 173 .
Fault detection and fault display:
The onboard supply control unit -J519- is equipped with self-di‐
agnosis, which is designed to ease fault finding.
For fault finding, use the vehicle diagnosis, testing and informa‐
tion system -VAS 5051A- in “guided fault finding” mode.
AG. Volkswagen AG d
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Jetta 2005 ➤ , Bora 2006 ➤
3.1 Assembly overview - headlight washer system

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1 - Washer ised spray
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spray jet assembly
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⇒ page 173
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❑ Adjusting spray jets
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pop-up spray jet cylin‐
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es, in part or in w
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2 - Washer spray jet assembly
with left spray jets
rrectness of i
spray jet assembly
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⇒ page 173
❑ Adjusting spray jets
⇒ page 173
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pop-up spray jet cylin‐
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❑ Connection to left spray

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4 - Hose
5 - Elbow
❑ Connection to right
spray jet pop-up cylin‐
der
❑ Distribution of washer
water to spray jets on
headlight washer sys‐
tem
❑ Overview of washer water line hose couplings ⇒ page 174
6 - T-piece
❑ Distribution of washer water to spray jets on headlight washer system
7 - Elbow
8 - Headlight washer system pump -V11-
9 - Windscreen washer system and headlight washer system reservoir
10 - Filler pipe for reservoir for windscreen washer and headlight washer systems
3.2 Removing and installing headlight

washer system pump -V11-
The headlight washer system pump -V11- is fitted on the wind‐
screen and headlight washer system in the right housing liner.
3. Headlight washer system 171

Jetta 2005 ➤ , Bora 2006 ➤
Removing:
ignition key.
– Pull headlight washer system pump -V11- -9- upwards out of
the reservoir.
– To remove the connecting pipe -8- pull securing clip on con‐
nection and pull connecting pipe -8- off headlight washer
system pump -V11- .
Installing:
note the following:
⇒ page 178 .
⇒ page 173 .
cardiagn.com
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Removing: s
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ignition key.
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– Pull spray jets with cap -1- out of bumper cover onto stop.
ot
wit
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h re
– Unclip cap -1- from mounting points -arrows- on washer spray
hole
jet assembly.
spec
es, in part or in w
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– Pull the securing clip -4- off hose connection. rrectness of i

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– Pull hose connection off pop-up cylinder -2-.

– Remove securing bolt -1-.
nform
ercia
– Unclip pop-up spray jet cylinder -2- from bracket -3-.

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Installing:
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– The pop-up spray jet cylinder hose must be attached to the

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securing clip on the bracket.
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⇒ page 173 .

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Jetta e2005
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ac
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3.4 Removing and installing spray jet as‐
itte
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ab
sembly
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Removing:
h re
hole
spec
es, in part or in w
ignition key.
t to the co
– Pull spray jet with cover cap -1- onto stop out of bumper cover.
– Unclip cap -1- from mounting points -arrows- on washer spray
rrectness of i
jet assembly.
l purpos
nform
ercia
– Lever locking hooks -arrow- up slightly and pull out spray jet
m
assembly.
at
om
ion
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Installing:
in t
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ate
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Note
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The degree to which the cover cap of the spray jet is pulled down t. C rig
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gh ht
onto the bumper cover can be adjusted using the clips on the yri
p by
o Vo
washer spray jet assembly. If the washer spray jet assembly is
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not pulled in far enough, the cover cap will not seat correctly. If
Prote AG.
the washer spray jet assembly is pulled in too far, the cover cap
and the bumper cover could be pushed out of shape.
– Push washer spray jet assembly in pop-up cylinder until it en‐

gages.
– Fit cover cap on washer spray jet assembly and allow pop-up
cylinder to retract.
– Check the cover cap is seated correctly on the bumper cover.
– If necessary, adjust seat of cover cap by pushing washer spray
jet assembly in higher or lower position on pop-up cylinder.
⇒ page 173 .
– Check headlight washer system spray jets and adjust if nec‐
essary ⇒ page 173 .
3.5 Adjusting headlight washer system jets

⇒ Maintenance ; Booklet 18.1
3.6 Bleeding the headlight washer system

To guarantee sound functioning, the headlight washer system
must be bled following assembly work or when operated for the
first time.
– Fill reservoir for windscreen and headlight washer systems.
– Start the engine.
– Switch “ON” the headlight.
– Operate headlight washer system several times (3-5 times, 3
seconds each time).
– Repeat this bleeding procedure until the pop-up cylinders and
spray jets are functioning soundly.
3. Headlight washer system 173

Jetta 2005 ➤ , Bora 2006 ➤
4 Wash water line hose couplings

The following hose coupling types are used to connect the hoses
to pumps and spray jets and/or as points of separation:
. Volkswagen AG
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4.1 Windscreen and reary Vwindow washer
wa does
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– Pull the two coupling sections
ss apart (no
a
securing device) to c
loosen the connection.
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un
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– To secure the connection, push the two coupling sections to‐

itte
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rm
gether, until you hear and feel them engage.
ab
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– To loosen the connection, rotate the lock ring -1- by 90°
-arrow- and pull off the hose connection.
nform
ercia
– To secure the connection, push on the hose connection and

m
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rotate the lock ring -1- -arrow- until it engages.
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tion in
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– To loosen the connection, pull up the lock ring -1- by approx.

1 mm -arrow- and pull off the hose connection.
– To secure the connection, push on the hose connection and
push in the lock ring -1- until it engages.

Jetta 2005 ➤ , Bora 2006 ➤
4.2 Headlight washer system

– To loosen the connection -1- push the lock ring -arrow- and
pull off the hose connection.
– To secure the connection, push and hold the lock ring
-arrow- and push on the hose connection. Check that the se‐
curing clip has correctly engaged by depressing and trying to
pull off without the clip.
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4. Wash water line hose couplings 175

Jetta 2005 ➤ , Bora 2006 ➤
5 Hose repair
A new repair concept has been developed for repair work on wash
system hoses. Various connectors, special EPDM hoses (ethyl‐
ene propylene diene monomer) and heat-shrink hose are availa‐
ble as spare parts
5.1 General description

♦ The replacement parts can be found in the parts catalogue
(ETKA).
♦ Replacement parts are available for repair of both smooth and
corrugated pipes.
5.2 Repairing smooth pipe

Smooth pipe with a diameter or 5x1 mm or 6x1 mm can be re‐
paired with EPDM hose. . Volkswage n AG n AG d
wage oe
– Cut damaged section Vol at right angles out of smooth
ks s no
t pipe
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is to be repaired.d by ara
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– Select thes auappropriate
t
EPDM hose -2- and cable ties accord‐
or
ac
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ing to the parts catalogue (ETKA).
s ce
le
un
pt
– Cut EPDM hose -2- so that ends -1- and -3- of smooth pipe
an
d
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can each be pushed about 10 mm into the EPDM hose -2-.

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ility
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– Secure the repair joints with cable ties -1-.

ole,
spec
t to the co
rrectness o
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5.3 Repairing corrugated pipe

iva
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pr
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fo

en
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♦ Hot air gun -VAS 5179- or t. C rig
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♦ Hot air gun -V.A.G 1416/- or

♦ Hot air blower -VAS 1978/14-

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♦ Repair points must not be subjected to pulling or bending
erm
ab
forces.
ility
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♦ If the damaged section is longer than 20 mm, a new piece of
h re
corrugated pipe must be used and the procedure described
hole
spec
below must be performed twice.
es, in part or in w
t to the co
– Cut damaged section at right angles out of corrugated pipe
which is to be repaired.
rrectness of i
– Select the appropriate connectors -2- and -3- as well as the
l purpos
appropriate heat-shrink hose according to the parts catalogue

(ETKA).
nform
ercia
– Heat end of corrugated pipe -1-.

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at
– Push connector -2- into corrugated pipe -2- -arrow A-.
om
ion
c
in t
– Heat end of corrugated pipe -4-.
or
his
ate
do
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– Push connector -3- into corrugated pipe -4- -arrow B-.

p
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or
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en
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t.
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– Cut heat-shrink hose so that ends of corrugated pipe are each
C py
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covered by about 20 mm -dimension x- of heat-shrink hose.
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– Push heat-shrink hose over corrugated pipe, join connectors
agen
Prote AG.
and secure repair joints with heat-shrink hose.
5. Hose repair 177

Jetta 2005 ➤ , Bora 2006 ➤
6 Torque settings: Windscreen wash/wipe system

Threaded connections Torque settings
Wiper motor to wiper frame M6 8 Nm
Motor crank arm to wiper motor shaft M8 18 Nm
Wiper frame to body M6 8 Nm
Windscreen wiper arms to wiper motor M8 20 Nm
shaft
Windscreen washer system and headlight M6 8 Nm
washer system reservoir
Pop-up spray jet cylinder front bumper 4.5 Nm
cover
cardiagn.com
AG. Volkswagen AG d
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rrectness of i
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92 - Windscreen Wash & Wipe System

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92 - Windscreen Wash & Wipe System

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Jetta 2005 ➤ , Bora 2006 ➤

Electrical System - Edition 05.2005

92 – Windscreen wash/wipe system

Disconnecting and connecting the battery as described in the

tion system -VAS 5051A- in “guided fault finding” mode.

1.1 Deactivating APP function of wiper mo‐

Special tools and workshop equipment required

♦ Vehicle Diagnosis, Testing and Information System -VAS

1. Windscreen wiper system 155

♦ Diagnosis lead -VAS 5051/6A-

The windscreen wiper system is equipped with an APP function

♦ The APP function cannot be activated. sd

♦ After 100 cycles of wiper movement, the APP function is acti‐

1.2 Removing and installing the windscreen

Disconnecting and connecting the battery as described in the

156 Rep. Gr.92 - Windscreen wash/wipe system

Special tools and workshop

1.2.1 Removing windscreen wiper system

– Deactivating APP function ⇒ page 155 .

– Allow wiper to move to park position and then switch ignition

– Disconnect the battery ⇒ page 29 .

1. Windscreen wiper system 157

1.2.2 Removing wiper arm

– Loosen the hexagon nut -arrows-, without removing it com‐

and guiding the thrust bolt -1-.

1.2.3 Removing plenum chamber cover

158 Rep. Gr.92 - Windscreen wash/wipe system

1.2.4 Removing air cowling

1.2.5 Removing wiper frame with linkage and

– Remove securing nut -1-.

– Pull crank -2- off wiper motor shaft.

control unit from wiper frame.

1. Windscreen wiper system 159

1.2.7 Installing wiper motor in wiper frame

– Tighten threaded connections to specified torque settings

– Install wiper frame in reverse order of removal. Note when in‐

in grommet -1- in bulkhead.

– Tighten threaded connections to specified torque settings

– Fit connector to wiper motor connection and lock in position.

– Install air cowling, plenum chamber cover and plenum cham‐

ber seal in reverse order of removal.

– Connect the battery ⇒ page 29 .

Securing nuts of wiper arms are not tightened to specified torque

– Deactivate the APP function if not already done ⇒ page 155 .

160 Rep. Gr.92 - Windscreen wash/wipe system

– Place wiper arm in approximate park position on wiper arm

1.4 Adjusting wiper blade park position

On RHD vehicles, the wiper blades are a mirror image.

– Now adjust windscreen wiper blade park position.

1. Windscreen wiper system 161

Distance -B- between wiper blade and upper edge of plenum

– If necessary, adjust wiper blade park position by moving wiper

Removing wiper arms ⇒ page 158 .

1.5 Removing and installing aerodynamic

the wiper blades are attached to the wipers.

– Place wiper arm in “service/winter position” by operating the

162 Rep. Gr.92 - Windscreen wash/wipe system

1.6 Removing and installing rain and light

1. Windscreen wiper system 163

– Using removal wedge -3409- , lever rain and light detector

When removing, ensure to remove the complete rain and light

♦ Before installing, thoroughly clean the windscreen, within the

♦ The surface (coupling cushions) of the rain and light detector