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PII: S0304-3894(20)30829-3
DOI: https://doi.org/10.1016/j.jhazmat.2020.122840
Reference: HAZMAT 122840
Please cite this article as: Zhang L, Li L, Rui H, Shi D, Peng X, Ji L, Song X, Lithium recovery
from effluent of spent lithium battery recycling process using solvent extraction, Journal of
Hazardous Materials (2020), doi: https://doi.org/10.1016/j.jhazmat.2020.122840
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Licheng Zhanga,b*, Lijuan Lia,b*, Hongming Ruic, Dong Shia,b, Xiaowu Penga,b,
Lianmin Jia,b, Xuexue Songa,b
a
Key Laboratory of Comprehensive and Highly Efficient Utilization of Salt Lake
Resources, Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, 810008
Xining, China
b
Qinghai Engineering and Technology Research Center of Comprehensive Utilization
of Salt Lake Resources, 810008 Xining, China
c
School of Advanced Materials and Nanotechnology, Xidian University, 710071,
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Xi'an, China
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*Corresponding author at: Qinghai Institute of Salt Lakes, Chinese Academy of
Sciences, 810008 Xining, China
Tel: 0971-6304812
Fax: 0971-6306002 -p
Email address: zhanglc@isl.ac.cn (L. Zhang); lilj@isl.ac.cn (L. Li)
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Graphical abstract
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Highlights
A novel process of lithium recovery from effluent of spent LIBs was proposed.
Lithium recovery is about 90% through three-stage countercurrent extraction.
Lithium of lithium-rich solution is 30 g/L, total impurity is less than 0.5 g/L.
Application pH range of HBTA/TOPO system was broadened after saponification.
The lithium extraction mechanism by β-diketone was proposed via FT-IR.
Abstract
A novel process of lithium recovery from effluent of spent lithium batteries recycling
by solvent extraction was proposed. The β-diketone extraction system used in the
experiment was composed of benzoyltrifluoroacetone (HBTA), trioctylphosphine
oxide (TOPO) and kerosene. The effective parameters such as solution pH value,
saponification degree, initial lithium concentration and phase ratio were evaluated by
experiments. More than 90% of lithium could be extracted by saponified organic
phase through three-stage countercurrent extraction. The loaded organic phase was
first eluted by dilute HCl solution to remove nontarget sodium, and then stripped by 6
mol/L HCl at a large phase ratio to obtain lithium-rich solution with 4.322 mol/L
of
lithium. The lithium-rich solution from the process could be used to prepare lithium
carbonate or lithium chloride. The stripped organic phase can be recycled and no
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crud or emulsification was observed during the process. The extraction mechanism of
HBTA-TOPO was investigated via FT-IR spectroscopy, and the results indicated the
two extractants showed strong synergistic effect. The thermodynamic study revealed
extraction of lithium.
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lithium extraction is an exothermic process, which meant lower temperature promotes
This work provided a novel approach to recover lithium from effluent of spent lithium
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battery recycling.
system
1. Introduction
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batteries production of China reached 5.287 billion units in 2014 and with the increase
of the demand, the market will exceed 35 billion USD before 2020[2-4]. The global
electric car (including EVs and PHEVs) stock is projected to range between 9 million
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and 20 million by 2020 and between 40 million and 70 million by 2025[5]. Natural
lithium resources mainly exist in ores and salt lake brines but the reservation is very
limited, it is reasonable to predict that lithium will confront serious shortage in the
foreseeable future[6-8]. The lithium recovery from the salt lakes requires large-scale
solar ponds and high energy consumption in the evaporation stage[9,10], while the
recovery of lithium from ores will cause environmental pollution in the process of
mineral processing[11].
With the thriving development of lithium battery, massive spent LIBs containing
hazardous metal elements and flammable electrolytes are inevitably generated, which
are environmentally damaging and jeopardize human health. Several metals in spent
LIBs (e.g., Co, Ni and Li) are very precious and recoverable. By recycle of these
metal components in spent LIBs, serious environmental issues can be solved, while
the shortage of resources is relieved. Efficient recovery of metals from spent LIBs are
urgently required and of high implication to environment and economy[12-15].
In the respect of environment protection and green process, hydrometallurgical
treatment is more favorable for recycling of valued metals from spent LIBs for its
advantages like high selectivity, low energy consumption and no harmful gas
emission compared with pyrometallurgical treatment[16,17].
Some researchers and companies have exploited a number of hydrometallurgy
technologies to recover valuable metal from spent LIBs, which include discharge,
dismantling, separation of metals and organic stuffs, leaching, extraction and chemical
precipitation, through these processes, majority of Co, Ni, Mn, Cu and Al could be
recovered as metal or salt form[4,12,18-22]. However, as an important raw material of
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LIBS, lithium recovery from the spent LIBs was devoid of corresponding recognition
and comprehensive study.
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In recent years, some researchers have proposed some ideas for lithium recovery from
solutions, among which adsorption, chemical precipitation and solvent extraction are
proved to be effective[6].
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Adsorption is widely used in the detection and recovery of metal ions because of its
high selectivity, high adsorption efficiency and stable chemical properties [23-27]. The
research on lithium adsorption mainly focuses on the separation and recovery of
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lithium from salt lakes with high Mg/Li ratio[28-30], and the adsorbents revealed great
separation effect of lithium and magnesium, while the adsorption equilibrium requires
a long time, which is unfavorable to continuous operation.
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In recent years, researchers have developed many extraction systems suitable for
extracting lithium from salt lake brine. Among them, TBP based extraction system is
the most studied. TBP extraction systems demonstrate a good effect on extracting
lithium, and have made some successful applications[31,32]. However, FeCl3 must be
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added to the organic phase as a co-extractant when extracting lithium and the solution
is required to be acidic[33,34], so the extraction system is unable to be applied to neutral
or alkaline solutions like effluent of waste lithium battery recycling.
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0.216-0.360 mol/L lithium will be left in aqueous phase at room temperature. Besides,
to improve precipitation economy, the solution was often concentrated to a certain
extent by forced evaporation, which is high energy consuming[36]. NaF and Na3PO4
were also employed as the precipitation reagent[37,38] and the lithium recovery effect is
satisfactory, while the price of these reagent is relative expensive, so the application is
constrained.
In the present work, lithium recovery from effluent of spent LIBs by solvent
extraction was first proposed. HBTA-TOPO extraction system was employed as
extractant, through saponification, extraction, elution, striping and precipitation,
lithium in aqueous phase was recovered as lithium carbonate. This work will provide
a new approach for lithium recovery from spent LIBs.
2. Experimental section
2.1 Reagents and materials
The effluent liquor used in the experiments was obtained from local spent lithium
batteries recycling factory, the spent LIBs were leached by H2SO4, and valued metal
in the leaching liquor like cobalt and nickel were recovered before. The main ions in
the effluent were shown in Table1.
HBTA(4,4,4-trifluoro-1-phenyl-1,3-butanedione) and TOPO(trioctylphosphine oxide)
used in the experiments were both of 98% purity without further purification(from
Aladdin Industry Corporation), the organic phase used in the experiments was
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composed by 0.4 mol/L HBTA and 0.4 mol/L TOPO and kerosene. All the aqueous
solutions were prepared in deionized water and all the inorganic reagents were of
analytical grade.
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2.2 Experimental and analysis
The extraction, scrubbing and stripping process were conducted in the separatory
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funnel with PTFE plugs, the organic phase and aqueous phase were mixed and shaken
for 6 minutes at 25℃ unless otherwise stated.
The metal ions in aqueous phase were measured using Atomic Absorption
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Spectrometer after properly diluted and the ion concentration in organic phase was
calculated according to mass balance. The morphology of Li2CO3 was observed by a
scanning electron microscope (SEM, SU8010,Hitachi Corp.), the crystal structures of
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The distribution ratio (D) is the ratio of the concentration of the metal ion M in
organic phase to metal ion concentration in aqueous phase, at equilibrium:
[𝑀]𝑜𝑟𝑔 𝐶0 − 𝐶𝑒 𝑉𝑎𝑞
D= = × Eq.(1)
[𝑀]𝑎𝑞 𝐶𝑒 𝑉𝑜𝑟𝑔
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Where Co and Ce(mol/L) are initial and equilibrium concentrations of metal ions in
the aqueous phase, respectively. Vaq and Vorg(mL) represent the volume of the aqueous
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phase and organic phase, respectively. The extraction efficiency (E) is defined as the
amount of metal extracted to the organic phase over the total amount of metal in both
phases and is given by the following expression:
𝐶0 − 𝐶𝑒
E= × 100% Eq.(2)
𝐶0
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RH + 𝑁𝑎+ + 𝑂𝐻 − ⇌ 𝑅𝑁𝑎 + 𝐻2 𝑂 Eq.(3)
+ +
RNa + 𝐿𝑖 ⇌ 𝑅𝐿𝑖 + 𝑁𝑎 Eq.(4)
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Since β-diketone extractant HBTA is a hard base, and Pearson hardness of lithium
ion(ηA=35.1 eV) is stronger than that of sodium ion(ηA=21.1 eV)[42,43], so Li+ is easier
to chelate with the extractant when mixing together. Furthermore, the ion radius of
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lithium ion is smaller than that of sodium ion, so the length of Li-O bond in the
complex is smaller than Na-O bond, in other words, the complex formed by Li+ and
HBTA will be more stable. Therefore, it is reasonable to deduce that lithium in water
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phase can effectively replace sodium in organic phase.
Herein the description of saponification degree Rs is introduced,
𝐶𝑁𝑎𝑂𝐻 × 𝑉𝑁𝑎𝑂𝐻
𝑅𝑠 = × 100% Eq.(5)
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𝐶𝐻𝐵𝑇𝐴 × 𝑉𝑜𝑟𝑔
Where CNaOH is the molar concentration of NaOH, VNaOH is the volume of NaOH
CHBTA is molar concentration of HBTA in organic phase, Vorg is the volume of organic
phase.
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The experimental data with different saponification were revealed in Fig.2 and Table2.
It is clear that lithium extraction increased with increase of saponification degree,
while the increase of lithium extraction slowed down when saponification degree
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exceeded 70%. From data in Table 2 it could be read that utilization of sodium
hydroxide became lower and lithium in organic phase was almost unchanged when
the saponification degree is over 70%, so 70% saponification of organic phase would
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be appropriate accordingly.
In order to verify the applicability of saponified organic to solutions with different pH
value, extraction experiments with solutions with pH=1.17-13.00 were carried out,
and the experimental results were given in Fig.3. From the experimental results, the
extraction effect of lithium by saponified organic is relatively unsatisfactory when the
solution pH is less than 5, while it revealed good extraction effect for solutions with
pH value higher than 6. It can be inferred that the replacement between lithium in the
aqueous phase and sodium in the organic phase requires that the equilibrium pH of the
aqueous phase should be in the neutral or alkaline condition. By comparing Fig. 1 and
Fig. 3, it can be concluded that the application pH scope of the system is obviously
expanded
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calculated according to Eq.(6) and the peak value of Rsc reached 30.029 when
concentration of HBTA and TOPO was both 0.4 mol/L
𝐷𝐴+𝐵
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𝑅𝑠𝑐 = Eq.(6)
𝐷𝐴 + 𝐷𝐵
Combined with the experimental results, it can be inferred that the complex formed
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during the extraction of lithium ion by HBTA-TOPO is shown in scheme 1. Lithium
ion is sp3 hybridized to form four empty orbits, which are coordinated with four
oxygen atoms in the extractant and the synergistic extractant respectively to form a
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tetrahedral structure. The oxygen atom of the P=O bond in TOPO has two pairs of
unbound electrons, which can coordinate with two lithium ions to form a complex
with the chemical formula of Li•BTA•TOPO.
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phase consisting of 0.4 M HBTA and 0.4 M TOPO and the feed solution at O/A=1: 1.
The extraction of lithium reached near equilibrium in 2 minutes with about 80%
extraction efficiency, further increase of contacting time had almost no effect on
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lithium extraction. It was clearly seen from Fig.5 that 75% of sodium in organic phase
was replaced by lithium after 2 minutes extraction, while the exchange of lithium and
sodium almost stopped with the extraction went on. Due to the high concentration of
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sodium in aqueous phase, more sodium will probably transfer to the organic if the
extraction duration is too long. In order to ensure lithium extraction and avoid too
much sodium entering to organic phase, 2 minutes is enough for the extraction.
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aqueous phase as above. The behaviors of both lithium and sodium are investigated,
and it could be seen from Fig.7 that the concentration change of lithium and sodium
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inorganic phase showed absolutely opposite trend with different phase ratio. At
O/A=1:15, almost no sodium remained in organic phase after extraction, the organic
phase was saturated with lithium under that condition though lithium extraction ratio
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is lower than other conditions. Moreover, the phase separation time was getting longer
and lithium concentration in organic phase became less as the phase ratio was over 2:
1. From the perspective of economy and operation, it would be favorable to conduct
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the extraction at O/A=1:1.
In optimum experimental conditions at pH=8.5, 0.4 mol/L HBTA + 0.4 mol/L TOPO
+ kerosene was employed as the organic phase, effluent with 0.266 mol/L Li+ and
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1.36 mol/L Na+ was extracted at an O/A=1:1, the lithium extraction McCabe Thiele
diagram was constructed and presented in Fig.8 and Fig. S1, it was found that at an
operation O/A=1: 1, three theoretical stages were required to extract more than 90%
lithium from the tail liquor which contained 0.267 mol/L lithium ion. Table 3 showed
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replaced to aqueous phase. Though molar ratio of lithium and sodium in equilibrium
organic phase reached 17.98, scrubbing of sodium from organic phase is still
necessary to obtain high purity lithium product.
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Since stripping process was designed to obtain lithium chloride solution with high
concentration, stripping process should be conducted with high concentration HCl
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solution. By comparing the experimental data of organic A and organic B, it is
obvious that lithium in stripping solution obtained from organic B is higher than
organic A at the same stripping condition (6 mol/L HCl and O/A=20: 1). While Table
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4 showed the main composition of the stripping solution, as described in section3.6,
sodium in organic phase could not be eluted thoroughly by LiCl solution, so sodium
in stripping solution obtained from organic B is higher than that of organic A, while
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the lithium-rich solution obtained from two approaches could be directly used to
Li2CO3 production after deep purification by ultrasonic method. It should be noted
that chloride anion in aqueous phase is much lower than stripping acid, especially in
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in a waterbath with magnetic stir at 80℃. The total lithium in the solution is 0.222
mol, to precipitate lithium as much as possible, the dosage of sodium carbonate is 120%
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functional group information. These measurements were carried out to clarify the
existence of interactions between metal ions and extractants.
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FT-IR spectra of organic phase before and after the extraction process were recorded
and the results were shown in Fig.13. In Fig.13A the peaks at 1604 and 1289 cm-1
were considered as characteristic peak of vc-o and vco in the hexatomic ring
-p
respectively [46]. The peaks showed red shift in varying degrees after extraction of
lithium or sodium, this is due to the electron transfer between metal ions and the
organic ligand when HBTA chelated with the metal ion. The transfer of electron
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enhanced the conjugation of chelating rings, and reduced the electron density of
ligands, and thus causes the vibration frequency to move to the low frequency
direction. In Fig.13B, the peaks at 1450 and 1150 cm-1 belonged to v-CH2P and v-P=O
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respectively [47], and the characteristic peaks at 1150 cm-1 remained unchanged before
and after extraction, which meant TOPO was unable to chelate with alkali metal ions.
In Fig.13C, the main characteristic peak of -P=O appeared obvious split towards the
high wave number direction, which indicated the complex between -P=O and alkali
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metal ion had taken place, thus caused the electron cloud density of oxygen atom
changed. The FT-IR results were in accordance with the experimental results.
temperatures.
The enthalpy change(ΔH) during an extraction can be determined based on the slop of
a plot of lgD versus 1/T(K-1) using the van't Hoff equation:
∆𝐻
lgD = − +𝐶 Eq.(8)
2.303𝑅𝑇
Where R is the universal gas constant and C is the integration constant. In this study,
the integration constant was assumed to be constant at a particular temperature under
the experimental conditions.
The enthalpy change of the extraction system is found to be -5.73 kJ•mol-1 according
to Fig.14, highlighting the exothermic nature of the extraction reaction, which means
that lower temperature is better for lithium extraction. While considering poor fluidity
of organic phase in low temperature and difficulty in phase separation, room
temperature (293K) would be appropriate for lithium extraction.
Conclusion
In this work, a novel process for lithium recovery from effluent of spent LIBs
recycling is developed. HBTA-TOPO extraction system is employed as the extractant,
after saponification, the applicable pH range of saponified organic phase is much
wider than that of original organic phase. In extraction section, the extraction
condition is determined to be 3-stage countercurrent extraction at an O/A=1:1
according to McCabe Thiele diagram, more than 90% of lithium was recovered
through 3-stage countercurrent extraction. In elution section, dilute HCl solution and
LiCl solution is chosen as the elution solutions, the experimental data showed HCl
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had better sodium scrubbing effect, while LiCl solution could remove sodium from
organic and improve lithium concentration at the same time. In stripping section,
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purified organic phase was stripped by 6 mol/L HCl solution, lithium in stripping
solution reached 4.32 mol/L. The lithium-rich solution obtained from stripping
process could be used to prepare Li2CO3 or LiCl according to different demand of the
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market. The mechanism study revealed that HBTA and TOPO showed strong
synergistic effect when extracting alkali metal ions. Based on the batch experiments
and the obtained results for lithium extraction, solvent extraction by HBTA-TOPO is
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proved to be a feasible and promising method for lithium recovery from effluent of
spent LIBs recycling.
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Licheng Zhang: Conceptualization, Writing - Original Draft, Writing - Review & Editing,
Investigation
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Declaration of interest
The authors declare that they have no known competing financial interests or personal
relationships that could have appeared to influence the work reported in this paper.
Acknowledgement
This work was supported by the National Natural Science Foundation of China(No.
U1707601), National Key Research and Development Program of China(No.
2018YFC0604800), Natural Science Foundation of Qinghai Province-Youth
Project(2020-ZJ-941Q) and CAS "Light of West China" Program.
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10
80
lithium extraction
Equilibrium pH 8
Lithium extraction,% 60
Equilibrium pH
6
40
20
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0
8 9 10 11 12 13
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Initial pH of aqueous phase
13 pH of saponification raffinate
pH of extraction raffinate
12 lithium extraction
pH value of aqueous phase
90
lithium extraction, %
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11
80
10
ur
9
70
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7 60
50 60 70 80 90 100
Saponification degree,%
Fig.2 Effect of saponification degree on lithium extraction
100 14
lithium extraction
equilibrium pH of aqueous phase 12
60
8
6
40
4
20
2
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0 0
0 2 4 6 8 10 12 14
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Initial pH of aqueous phase
7
Dmix
6 D1+D2
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4
DLi
3
ur
1
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-1
0.0 0.2 0.4 0.6 0.8
HBTA concentration, mol/L
0.24
75
30
0.08
15 0.04
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0 0.00
0 20 40 60 80 100 120 140 160 180 200
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Extraction time, s
0.35 100
lithium in organic phase
sodium in organic phase
Concentration in organic phase, mol/L
0.30
lithium extraction
80
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0.25
lithium extraction, %
60
0.20
ur
0.15
40
0.10
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20
0.05
0.00 0
0.0 0.2 0.4 0.6 0.8
Liini in aqueous phase, mol/L
Fig.6 Effect of initial lithium in aqueous phase on extraction
0.35 100
sodium in organic phase
0.30 lithium in organic phase
lithium extraction,%
0.20 60
0.15
40
0.10
0.05 20
0.00
0
15:1 10:1 5:1 2:1 3:2 1:1 2:3 1:2 1:5 1:10 1:15
phase ratio O/A
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Fig.7 Effect of phase ration on lithium extraction
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-p
0.28
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Equilibrium line
0.24
Lithium in organic phase, mol/L
lP
Stage 2 Stage 1
0.20
0.16
Operating line
na
0.12 O/A=1:1
Stage 3
0.08
ur
0.04
0.00
0.00 0.04 0.08 0.12 0.16 0.20 0.24 0.28
Jo
90 0.30
60
0.20
50
40 0.15
30
of
0.10
0.0 0.5 1.0 1.5 2.0
Concentration of scrubbing reagents, mol/L
ro
Fig. 9 Effect of HCl concentration on scrubbing effect
-p
re
8
stripping ratio of Li (organic A)
100
stripping ratio of Li (organic B) 7
lP
Li in stripping solution(organic A)
Li in stripping solution, mol/L
Li in stripping solution(organic B) 6
80
Stripping ratio, %
5
na
60
4
40 3
ur
2
20
Jo
0 0
1 2 3 4 5 6
Concentration of HCl, mol/L
Fig.10 Effect of HCl concentration on lithium stripping
of
(a) standard Li2CO3
Intensity
ro
-p
10 20 30 40
(b) precipitated Li2CO3
50 60 70 80
re
2 theta(°)
Fig.11 SEM and XRD pattern of Li2CO3
lP
na
ur
Jo
Fig.12 Flowchart of lithium recovery from effluent of spent LIBs recycling
of
ro
-p
re
lP
0.65
na
0.60
Slope=0.2993
ur
0.55
R2=0.9796
lgD
4.4
4.0
0.50
3.6
D
Jo
3.2
2.8
0.45 260 280 300 320 340
T,K
of
ro
-p
re
lP
na
ur
Jo
Table 1 Main composition of the effluent
Ions Li Na Ni Co Mg Ca SO42-
Mass Conc.
1.85 31.2 0.025 0.005 0.002 0.005 78.72
g/L
Molar Conc.
0.267 1.36 4.7×10-4 9.1×10-5 8.5×10-5 1.3×10-4 0.82
Mol/L
of
70% 66.54% 0.2662 0.2141
80% 72.97% 0.2919 0.2170
90% 80.96% 0.3238 0.2205
ro
100% 79.66% 0.3187 0.2203
Feed solution
Li, mol/L
0.267
Na, mol/L
1.370
-p SO42-, mol/L
1.66
pH
8.52
Raffinate 0.009 1.602 1.66 8.35
re
Loaded organic 0.258 0.014 0 -
lP
na
ur
Jo
Table 4 Composition of stripping solutions
Li, mol/L Na, mol/L Cl-, mol/L pH
Stripping liquor from organic A 4.445 0.006 4.452 3.482
Stripping liquor from organic B 5.749 0.026 5.776 4.155
of
Stripping solution 4.445 0.006 4.46 0.001 3.85
Stripped organic 0.003 0 0 0 -
ro
-p
re
lP
na
ur
Jo