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https://doi.org/10.1007/s40831-021-00430-7
RESEARCH ARTICLE
Received: 4 December 2020 / Accepted: 16 August 2021 / Published online: 27 August 2021
© The Minerals, Metals & Materials Society 2021
Abstract
Ionic liquids (ILs) such as 1-butyl-3-methylimidazolium hexafluorophosphate ( [C4mim][PF6]) are considered suitable co-
extraction reagents of tri-n-butyl phosphate (TBP) for selective extraction of lithium from magnesium-rich salt lake brine.
However, ILs are very expensive and the loss of cations can cause the contamination of the aqueous solution. The cor-
responding inorganic salts of ILs such as sodium hexafluorophosphate ( NaPF6) should play the same role as ILs in the
extraction of L i+ by TBP, and importantly, they are cheaper and more environmentally friendly. In this study, the effects of
NaPF6 concentration, phase ratio, initial pH of the aqueous phase, temperature, and MgCl2 concentration on the extraction
of lithium were investigated. It was found that N aPF6 was as good as [ C4mim][PF6] in the extraction of L i+ from Mg-rich
solution by TBP, and their extraction mechanisms are also the same, which is certified by comparing the Fourier transform
infrared spectroscopy (FT-IR) and slope analysis. Hydrochloric acid (HCl) is more effective than sodium carbonate (Na2CO3)
in the stripping of L i+, but N
a2CO3 can avoid the regeneration of the organic phase and increase the reusability of both TBP/
[C4mim][PF6] and TBP/NaPF6 systems.
* Shiai Xu
saxu@ecust.edu.cn
1
School of Materials Science and Engineering, East China
University of Science and Technology, Shanghai 200237,
China
2
School of Chemical Engineering, Qinghai University,
Xining 810016, China
3
Department of Chemistry, KU Leuven, 3001 Heverlee,
Belgium
13
Vol:.(1234567890)
Journal of Sustainable Metallurgy (2021) 7:1368–1378 1369
Graphical Abstract
In TBP/NaPF6 system, the schematic of Li extraction/stripping from brine with high Mg/Li ratios using (a) HCl as stripping
agent and (b) Na2CO3 as stripping agent
Keywords Lithium extraction · Tri-n-butyl phosphate · Sodium hexafluorophosphate · Stripping · Salt lake brine
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1370 Journal of Sustainable Metallurgy (2021) 7:1368–1378
vehicles. It is estimated that full-electric vehicles powered they should play the same roles as F eCl4−. The use of ILs
by LIBs will account for 20% of all vehicles in 2050, result- such as 1-butyl-3-methylimidazolium hexafluorophosphate
ing in an increase in global Li demand by 27 times compared ([C4mim][PF6]) as co-extraction reagents can avoid the prob-
with that in 2012 [6, 7]. Pegmatite and brine are the two lems caused by FeCl3 [25]. However, the synthesis process
main sources of Li. The global exploitable Li resources are of ILs is complex and the cost is high, thus, making them
estimated to be 31.1 Mt, 70% of which are present in salt unsuitable for industrial applications. And ion exchange
lake brine [8]. Li is mainly extracted from brine [9, 10], and involved in the extraction of ILs can lead to the loss of cati-
its concentration in seawater is too low (~ 0.2 ppm) to be ons in ILs. N aClO4 and NaB(Phen)4 that have good hydro-
exploited [11]. In China, the Li concentration varies from phobicity and stereo-symmetric anions could also extract
0.10 to 6.70 g/L in salt lakes [12]. However, magnesium Li with TBP [28, 29]. However, NaClO4 as a co-extraction
(Mg) is also present in salt lake brine and the Mg/Li ratio is reagent has low extraction for Li, and NaB(Phen)4 reacts
a key factor affecting the recovery potential of Li from brine. with K+ in brine to form a precipitate. These studies imply
The extraction process of Li from the brine with low Mg/ that the counter anion can work in the form of an inorganic
Li ratios (< 8) consists of brine concentration by evapora- salt instead of ILs, which can avoid the contamination of the
tion, removal of Mg by Ca(OH)2, removal of Ca by N a2CO3/ aqueous phase by ILs cations. Besides, inorganic salts are
Li2CO3, and precipitation of Li2CO3 by N a2CO3 [13, 14]. cheaper than the corresponding ILs.
This may pose a serious environmental problem because of To our knowledge, there is no report about the use of
high consumption of precipitation reagents, generation of sodium hexafluorophosphate ( NaPF6) as a co-extraction rea-
large amounts of waste, and high consumption of water for gent for extracting Li from Mg-rich solution. This study uses
washing the precipitate. In addition, the recovery efficiency TBP as the extractant and NaPF6 as the carrier of the counter
is low due to loss of Li during precipitation. anion to extract Li from Mg-rich solution. In previous stud-
Recovery of Li from brine with high Mg/Li ratios (> 8) is ies, HCl often acts as a stripping agent, while NaOH acts as
technically challenging, and only some processes are oper- a regeneration agent. However, HCl may cause hydrolysis
ated on an industrial scale. Given the increasing demand for of PF6−, resulting in the formation of HF [27]. Na2CO3 can
Li, it is necessary to develop more environmentally friendly be a potential stripping reagent because L i2CO3 precipitates
techniques for the recovery of Li from brine. Solvent extrac- in the aqueous solution. The results show that N a2CO3 as a
tion is a promising technique for the extraction of Li from stripping agent is beneficial to the recycling of the organic
Mg-rich brine because of the reusability of extractants, fast phase. In this study, the extraction efficiency and mechanism
kinetics and simple requirement of equipment. Tri-n-bu- of Li from Mg-rich brine by TBP/[C4mim][PF6] and TBP/
tyl phosphate (TBP) in combination with F eCl3 has been NaPF6 systems are compared. A new stripping method using
extensively used for separating Li and Mg [15–21] due to Na2CO3 is proposed, and the reusability of the two extraction
high separation factor, low cost, and large scale availability systems is also discussed.
of TBP. Zhou et al. [15] found that L i+ formed a complex
[Li‧(TBP)x(H2O)4-x] [FeCl4] with TBP, H2O and FeCl4−,
+ −
13
Journal of Sustainable Metallurgy (2021) 7:1368–1378 1371
45
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1372 Journal of Sustainable Metallurgy (2021) 7:1368–1378
40
Mg
2+
+
The Effect of Initial pH of the Aqueous Phase
%E
Na
70
80
60
+
Li
2+
+
Li 50 Mg
60 Mg
2+
40
%E
30
%E
40
20
20
10
0
0 1 2 3 4 5 6 7
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
pH
O/A
Fig. 4 The effect of initial pH of the aqueous phase on the extraction
Fig. 3 The effect of phase ratio on the extraction of Li and Mg of Li and Mg (The aqueous phase contained 0.1 mol/L Li+, 1.0 mol/L
(The aqueous phase contained 0.1 mol/L Li+, 1.0 mol/L Mg2+, and Mg2+, and 0.2 mol/L N aPF6, the organic phase was TBP, T = 303 K,
0.2 mol/L NaPF6, the organic phase was TBP, T = 303 K, pH 7.0) O/A = 2/1)
13
Journal of Sustainable Metallurgy (2021) 7:1368–1378 1373
0.10
of Li or Mg. Considering that high HCl concentration can
cause equipment corrosion, 1.0 mol/L is used for further
org
+
[Li
study.
0.05
The effect of A/O ratio on the stripping efficiencies of Li
and Mg was also investigated using 1.0 mol/L HCl as the
0.00 stripping agent. Figure 9 shows that increasing the A/O ratio
0.0 0.5 1.0 1.5 2.0 i+ and Mg2+.
can increase the stripping efficiencies of both L
+
[Li aq], mol/L
Fig. 7 The effect of
MgCl2 concentration on the extraction of Li
and Mg (The aqueous phase contained 0.1 mol/L Li+, 0.5–4 mol/L
Mg2+, and 0.2 mol/L N aPF6, organic the phase was TBP, O/A = 1/1,
T = 303 K, pH 7.0)
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100
90
80
+
+ 75 Li
Li 2+
2+ Mg
60 Mg
%S
60
%S
40
45
20
30
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
0.0 0.5 1.0 1.5 2.0 2.5
[Na2CO3], mol/L
[HCl], mol/L
Fig. 8 The effect of HCl concentration on the stripping of Li and Mg Fig. 10 The effect of Na2CO3 concentration on the stripping of Li and
(A/O = 1/1) Mg (A/O = 1/1)
100 92
90
95
Li
+
88
2+
Mg
86
90
%S
%S
84
+
Li
82 Mg
2+
85
80
80 78
0 1 2 3 4 5 6 7 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
A/O A/O
Fig. 9 The effect of A/O ratio on the stripping of Li and Mg Fig. 11 The effect of A/O ratio on the stripping of Li and Mg
(1.0 mol/L HCl as stripping agent) (2.5 mol/L Na2CO3 as stripping agent)
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Journal of Sustainable Metallurgy (2021) 7:1368–1378 1375
LogDLi -Log[PF6 ]
-
shows that the stripping efficiencies of Li and Mg reach 0.9
+
ping processes.
0.7
In order to better understand the role of hexafluorophos- 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
[C4mim][PF6] system:
(b)
827 557
1258
[C4 mim][PF6 ] + 2TBP + Li+ → Li(TBP)2 ⋅ PF6 + [C4 mim]+
(5)
(c) [C4min]+ of [C4mim][PF6] in the organic phase exchanges
827 557 with Li+ in the aqueous phase, leading to the contamina-
1258
tion of the aqueous phase. Based on the extraction mecha-
4000 3500 3000 2500 2000 1500 1000 500 nism, Li(TBP)2·PF6 is formed after extraction in both TBP/
Wavenumbers, cm
-1 [C4mim][PF6] and TBP/NaPF6 systems. In both systems,
when HCl is used as the stripping agent, the stripping,
Fig. 12 FT-IR spectra of a TBP, b TBP/[C4mim][PF6] and c TBP/ regeneration, and next extraction process are depicted in
NaPF6 systems after extraction Eqs. (6, 7 and 8), respectively, while when N
a2CO3 is used
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as the stripping agent, the stripping and next extraction pro- H(TBP)2 ⋅ PF6 + Na+ + OH− → Na(TBP)2 ⋅ PF6 + H2 O
cesses are depicted in Eqs. (8 and 9), respectively. In TBP/ (7)
NaPF6 system, the extraction cycle is schematically shown
(8)
+ +
in Fig. 14. Na(TBP)2 ⋅ PF6 + Li → Li(TBP)2 ⋅ PF6 + Na
Li(TBP)2 ⋅ PF6 + H+ → H(TBP)2 ⋅ PF6 + Li+ (6) 2Li(TBP)2 ⋅ PF6 + 2Na+ + CO2− → 2Na(TBP)2 ⋅ PF6 + Li2 CO3
3
(9)
Fig. 14 The schematic of Li extraction/stripping cycle from solution with high Mg/Li ratios using a HCl as stripping agent and b Na2CO3 as
stripping agent
13
Journal of Sustainable Metallurgy (2021) 7:1368–1378 1377
45
%E
Conclusions
30
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