Residual Life Assessment Report

RESIDUAL LIFE ASSESSMENT REPORT
Equipment : Reservoir
Item No. : 11-P-112-B-V1
Serial No. : 91729 C-1
Owner : PT. Kilang Pertamina Internasional - RU VI
Location : Area EXOR Balongan - Indramayu
2 26/10/2021 Final Report RR EY SZP/MYR

1 07/10/2021 Draft Report RR EY SZP/MYR
PRE CHK CHK APV
REV. DATE DESCRIPTION KPI - RU VI
DTP BKI
Document No. :
DTP/202136/PV/R062
11-P-112-B-V1
Paper copies are uncontrolled Page 2 of 20
EXECUTIVE SUMMARY
Hasil perhitungan dan penilaian yang mengacu Calculation and assessment result which based
pada API 510 antara lain : on API 510 as following :
1. Sisa umur layan terendah pada peralatan 1. The lowest residual life of equipment is more
adalah lebih dari 20 tahun than 20 years
2. Nilai laju korosi maksimum adalah 0,045 2. Maximum value of corrosion rate is 0.045
mm/year mm/year.
3. Nilai maksimum kategori resiko adalah 3. Maximum category of risk assement is
Medium Medium
General Data
Equipment Reservoir
Item no. 11-P-112-B-V1
Material SA 312 TP 316 (Shell), SA 240 (head)
Design Pressure 50.62 kg/cm2
DesignTemperature 100 oF
Residual Life Assessment Risk Asessement
Actual Required Corrosion Residual Calculated
Component Thickness Thickness Rate Life MAWP 2021
(mm) (mm) (mm/year) (years) (kg/cm2)
Head H1 9.34 4.06 0.045 > 20 113.21 Medium (4B)
Head H2 9.81 4.06 0.027 > 20 120.70 Medium (4B)
Shell A 7.21 4.84 0.037 > 20 72.28 Medium (4B)
Shell B 7.14 4.84 0.040 > 20 72.28 Medium (4B)
Shell C 7.11 4.84 0.041 > 20 72.28 Medium (4B)
Inspection Plan and Method
Damage Factor Inspection methods Coverage Interval
For the total surface area: 100%
UT Thickness or UT/RT of CML’s OR For
Thinning Damage
Scanning selectedareas: 10% UT scanning, OR
10% profile radiography. Next 4 Years
Visual inspection of >95% of the
External Damage Visual Inspection exposed surface area with follow-up by
UT, RT or pit gauge as required.
PT. Dinamika Teknik Persada

Engineering Consultancy Services
Ruko Golden Boulevard Blok K No. 1, BSD City, Tangerang 15322, Indonesia
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Website: www.dtp-eng.com Email: info@dtp-eng.com
11-P-112-B-V1
SUMMARY OF CHANGE SHEET
Rev No Date Page Description Approve
1 07 Oktober 2021 All Draft Report
2 26 November 2021 All Final Report

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TABLE OF CONTENTS
1. INTRODUCTION.......................................................................................................................... 6
1.1 Objective ............................................................................................................................... 6
1.2 Reference ............................................................................................................................. 6
2. DOCUMENT REVIEW ................................................................................................................. 7
2.1 Equipment Data .................................................................................................................... 7
2.2 Inspection & Maintenance Data ............................................................................................ 7
2.3 Discussion ............................................................................................................................ 8
3. DAMAGE MECHANISM ............................................................................................................... 9
3.1 Screening Criteria ................................................................................................................. 9
3.2 Discussion ............................................................................................................................ 9
4. FITNESS FOR SERVICE ........................................................................................................... 10
4.1 Corrosion Rate Approach .................................................................................................... 10
4.2 Thickness Approach............................................................................................................ 10
4.3 MAWP Approach ................................................................................................................ 10
4.4 Discussion .......................................................................................................................... 11
5. RESIDUAL LIFE ASSESSMENT ............................................................................................... 12
5.1 Result ................................................................................................................................. 12
5.2 Discussion .......................................................................................................................... 12
6. RISK ASSESSMENT ................................................................................................................. 13
6.1 Result ................................................................................................................................. 13
6.2 Discussion .......................................................................................................................... 13
7. INSPECTION PLAN ................................................................................................................... 14
7.1 Method and Interval ............................................................................................................ 14
7.2 Discussion .......................................................................................................................... 14
8. CONCLUSION & RECOMMENDATIONS .................................................................................. 15
APPENDIX A - ENGINEERING CALCULATION ............................................................................... 17

APPENDIX B - INSPECTION REPORT ............................................................................................ 18
APPENDIX C - RESIDUAL LIFE ASSESSMENT .............................................................................. 19
APPENDIX D – RISK ASSESSMENT ............................................................................................... 20

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LIST OF TABLES
Table 1.1 References for Regulation and Standard/Code ............................................................................. 6
Table 2.1 Equipment Data Review .................................................................................................................... 7
Table 2.2 Inspection & Maintenance History ................................................................................................... 7
Table 3.1 Damage Mechanism Screening ....................................................................................................... 9
Table 4.1 Result of Corrosion Rate Calculation ............................................................................................ 10
Table 4.2 Result of Thickness Required Calculations .................................................................................. 10
Table 4.3 Result of MAWP Calculations ......................................................................................................... 10
Table 5.1 Result of Residual Life Assessment .............................................................................................. 12
Table 6.1 Result of Risk Assessment ............................................................................................................. 13
Table 7.1 Inspection Plan and Coverage ....................................................................................................... 14
LIST OF FIGURES
Figure 6.1 Result of Risk Category.................................................................................................................. 13

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1. INTRODUCTION
1.1 Objective
Dokumen ini menyajikan hasil penilaian sisa This document presents the results of residual life
umur layan peralatan bejana tekan Reservoir (11- assessment result for pressure vessel equipment
P-112-B-V1) milik PT. KPI RU VI – Reservoir (11-P-112-B-V1) owned by PT.
Balongan. KPI RU VI – Balongan.
Penilaian mengacu pada API 510 dengan lingkup The assessment refers to API 510 with the
pekerjaan sebagai berikut: following scope of work:
- Penelahaan dokumen teknis peralatan - Technical documents review
- Penelahaan dokumen inspeksi dan - Inspection and maintenance document
perawatan review
- Penentuan mekanisme kerusakan - Damage Mechanism determination
- Fitness-for-Service - Fitness-for-Service
- Penilaian sisa umur layan - Residual Life Assessment
- Penilaian risiko - Risk Assesssment
- Rekomendasi metode dan interval inspeksi - Recommendation for Inspection methods
sesuai mekanisme kerusakan and interval according to damage
mechanism
Hasil penilaian digunakan sebagai pemenuhan The assessment result are used as the fulfillment
Pemeriksaan Keselamatan untuk Persetujuan of the Pemeriksaan Keselamatan for Persetujuan
Layak Operasi (PLO) sesuai dengan Peraturan Layak Operasi (PLO) according to Goverment
Menteri ESDM No. 18 Tahun 2018. Regulation Permen ESDM No.18 of 2018.
1.2 Reference
Peraturan pemerintah dan standar/kode yang Goverment regulation and standard/code used for
digunakan untuk penilaian sisa umur layan residual life assessment shown at the following
ditunjukkan pada tabel berikut. table.
Table 1.1 References for Regulation and Standard/Code
No Document Name Type

Peraturan Menteri ESDM Nomor 18 tahun 2018 tentang “Pemeriksaan Keselamatan Instalasi
1 Regulation
dan Pealatan Pada Kegiatan Usaha Minyak dan Gas Bumi”
Keputusan Menter ESDM Nomor 1846 K/18/MEM/2018 tentang “Penggunaan Standar pada
2 Regulation
Kegiatan Usaha Minyak dan Gas Bumi”
3 API 510; 2017. Pressure Vessel Inspection Code: Inspection, Rating, Repair, and Alteration Code/Standard
4 API 571; 2020. Damage Mechanism Affecting Fixed Equipment Code/Standard
5 API 572; 2016. Pressure Vessel Inspection Code Code/Standard
6 API 579 part 1; 2016. Fitness for Service Code/Standard
7 API 580; 2016. Risk Based Inspection Code/Standard
8 API 581; 2020. Risk Based Methodology Code/Standard
9 ASME Section V; 2019. Nondestructive Code Code/Standard
10 ASME Section VIII Division 1; 2019. Boiler and Pressure Vessel Code Code/Standard
11 ASME PCC-3; 2017. Inspection Planning using Risk-Based Methods Code/Standard

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2. DOCUMENT REVIEW
2.1 Equipment Data

Penelahaan dokumen teknis terkait peralatan Technical document review for equipment based
berdasarkan kriteria yang ditunjukkan pada tabel on criteria as shown as table below.
berikut.
Table 2.1 Equipment Data Review
Parameter Value Source
Type of Equipment Vertical Pressure Vessel Last Inspection Report
Tag No 11-P-112-B-V1 Last Inspection Report
PT. Kilang Pertamina Internasional
Owner Last Inspection Report
RU VI
Location Area EXOR Balongan - Indramayu Last Inspection Report
Construction Code ASME Sec. VIII DIv. 1 - 2019 Last Inspection Report
Year Built 1992 Last Inspection Report
Material Specification SA 312 TP 316 (Shell), SA 240 (head) Last Inspection Report
MDMT - -
PWHT No Last Inspection Report
Design Pressure 50.62 kg/cm2 Last Inspection Report
Design Temperature 100 oF Last Inspection Report
Operating Pressure 37.97 kg/cm2 Assumed 75% From Desain
Operating Temperature 75 oF Assumed 75% From Desain
Dimension 219.1 mm (OD) x 887.48 mm (T/T) Last Inspection Report
Fluid Service Gas -
Liquid Density - -
Radiograph Type Full (Shell); Full (Head) Last Inspection Report
Joint Efficiency 1 (Shell); 1 (Head) Last Inspection Report
Nom. Thickness 8.18 mm (Shell); 10.3 mm (Head) Last Inspection Report
Joint Type - -
Corrosion Allowance 0 mm Last Inspection Report
Volume - -
Rating Class - -
Insulation No Last Inspection Report
2.2 Inspection & Maintenance Data

Penelahaan dokumen terkait jenis perawatan dan Document review for maintenance and
inspeksi yang dilakukan pada peralatan inspection history related to equipment as shown
ditunjukkan pada tabel berikut. as table below.
Table 2.2 Inspection & Maintenance History
Type of Activity Year Findings
- Acceptable criteria for visual welding criteria
- Acceptable criteria for radiographic examination
- Acceptable criteria for liquid penetrant examination
Inspection for Design 1992 - Acceptable criteria for dimension examination
- Acceptable criteria for leak test
- Acceptable criteria for hydrostatic test at 1.3 MAP
- Acceptable criteria for painting visual inspection
First Inspection 2015 - Wall Thickness Measurement

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Type of Activity Year Findings

- Visual Inspection upon external
- Rubbing of name plate detail
- Good condition for pressure part, nozzle cover and part
- Acceptable criteria for MAWP and thickness required based on
Inspection for Migas Re-
2018 minimum thickness measurement (5.07 mm at shell, and 4.21 mm
certification
at head)
- Remaining life time for pressure vessel is more than 20 years
2.3 Discussion
Penelahaan dokumen teknis, inspeksi dan Review for technical, inspection and
perawatan terkait peralatan antara lain: maintenance documents as follows:
- Dokumen teknis pada peralatan tidak - Technical documents for equipment is not
tersedia lengkap completely available
- Kondisi visual yang baik untuk bagian shell, - Good visual condition for shell, head,
head, nozzle, pondasi dan sistem nozzle, foundation and earthing system
pembumian
- Kondisi ketebalan dan MAWP menunjang - Thickness and MAWP conditions support a
untuk umur layan lebih dari 20 tahun service life of more than 20 years

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3. DAMAGE MECHANISM
3.1 Screening Criteria

Beberapa kemungkinan jenis mekanisme The following damage mechanisms are expected
kerusakan yang diduga terjadi pada bejana tekan to occurs at pressure vessel:
adalah sebagai berikut :
Table 3.1 Damage Mechanism Screening
Operating Material Damage Mechanism
Fluid Composition Remarks
Kg/cm2 o
C Specification Type Mode
General Internal damage factor due to
Metal Loss
Corrosion fluid content at pressure vessel
Gas (C1-C2) 14.06 93.3 Carbon Steel
Atmospheric External damage factor due to
Metal Loss
Corrosion atmospheric condition.
3.2 Discussion
Jenis mekanisme kerusakan yang mungkin The types of damage mechanisms that may
terjadi pada peralatan berdasarkan jenis material, occur in equipment based on the type of
kondisi operasi dan fluida antara lain: material, operating conditions and fluids include:
- General corrosion, mekanisme kerusakan - General corrosion, the mechanism of
akibat konten fluida di dalam bejana tekan damage due to fluid content in the
pressure vessel
- Atmospheric corrosion, mekanisme - Atmospheric corrosion, The mechanism
kerusakan akibat dari lokasi bejana tekan of damage due to the location of the
berada pada lingkungan korosif. pressure vessel is in a corrosive
environment.

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4. FITNESS FOR SERVICE
4.1 Corrosion Rate Approach

Hasil perhitungan dari laju korosi ditunjukkan pada Calculation results of corrosion rate was shown
tabel di bawah ini: in the following table :
Table 4.1 Result of Corrosion Rate Calculation
Min. Year Corrosion Rate (mm/yr)1
Initial Previous
Actual
Component Thickness Thickness Prev. Long Short C.R.
Thickness Built Actual
(mm) (mm) Inspection Term Term Assumed2
(mm)3
Head H1 10.50 9.44 9.34 1992 2013 2018 0.045 0.020 -
Head H2 10.50 9.44 9.81 1992 2013 2018 0.027 - -
Shell A 8.18 7.13 7.21 1992 2013 2018 0.037 - -
Shell B 8.18 7.13 7.14 1992 2013 2018 0.040 - -
Shell C 8.18 7.13 7.11 1992 2013 2018 0.041 0.004 -
Note :
1. Corrosion rates were calculated based on equation from API 510 Chapter 7.1.
2. Corrosion rate assumed as External Corrotion based on API 581 Table 15.2M
4.2 Thickness Approach

Hasil perhitungan ketebalan peralatan ditunjukkan Result of thickness calculation of equipment as
sesuai tabel berikut. shown as table below.
Table 4.2 Result of Thickness Required Calculations
Min. Actual Thickness Required Thickness
Component Remarks3
(mm) (mm)1
Head H1 9.34 4.06 Acceptable
Shell A 7.21 4.84 Acceptable
Shell B 7.14 4.84 Acceptable
Shell C 7.11 4.84 Acceptable
Note :
1. Based on ASME VIII Div 1 calculation for thickness required
2. Thickness calculation is based on API 510 Chapter 7.3 using re-certification planning for Iinterval (3 years)
4.3 MAWP Approach

Hasil perhitungan MAWP peralatan ditunjukkan Result of MAWP calculation of equipment as
pada tabel berikut shown as table below.
Table 4.3 Result of MAWP Calculations
Design Pressure Calculated MAWP
Component Remarks3
(kg/cm2) (kg/cm2)1
Shell A 50.62 72.28 Acceptable
Shell B 50.62 72.28 Acceptable
Shell C 50.62 72.28 Acceptable
Note :
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1. Based on ASME VIII Div 1 calculation

2. Acceptable condition if Calculated MAWP > Design Pressure and Thickness Actual > Thickness Required
4.4 Discussion
Hasil kriteria kelayakan peralatan antara lain: The results of criteria fitness-for-service at
equipment as follows:
- Laju korosi maksimum berdasarkan - Maximum value corrosion rate based on
ketersediaan data adalah 0,045 mm/years data availability is 0.045 mm/years (long-
(long-term) term)
- Kondisi ketebalan berdasarkan - Thickness conditions based on data
ketersediaan data masih memenuhi kriteria availability is acceptable (Actual thickness
(Ketebalan aktual lebih besar dari ketebalan is greater than required thickness)
yang dibutuhkan)
- Kondisi MAWP berdasarkan ketersediaan - MAWP conditions based on data
data masih memenuhi kriteria (Perhitungan availability data is acceptable (MAWP
MAWP lebih besar dibandingkan tekanan calculation is greater than design pressure)
desain)
- Peralatan dalam kondisi baik dan layak - Equipment is in good condition and fit to
dioperasikan berdasarkan parameter laju service based on the parameters of
korosi, ketebalan dan MAWP corrosion rate, thickness and MAWP

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5. RESIDUAL LIFE ASSESSMENT
5.1 Result
Hasil penilaian sisa umur layan pada peralatan The result of residual life assessment for
ditunjukkan pada tabel berikut. equipment as shown as table below.
Table 5.1 Result of Residual Life Assessment
Thick. Prev. Min. Actual Required
Corrosion
Component Initial Thick. Thickness Thickness RL (Years)
Rate (mm/yr)2
(mm) (mm) (mm) (mm)1
Head H1 10.50 9.44 9.34 9.07 0.045 118
Head H2 10.50 9.44 9.81 9.65 0.027 216
Shell A 8.18 7.13 7.21 6.99 0.037 63
Shell B 8.18 7.13 7.14 6.90 0.040 57
Shell C 8.18 7.13 7.11 6.86 0.041 55
Note :
1. Based on ASME VIII Div 1 calculation for thickness required
2. Maximum value of corrosion rate between Long Term, Short Term and Published corrosion are using to
calculate residual life
5.2 Discussion
Hasil penilaian sisa umur layan peralatan antara The results of residual life assessment of
lain: equipment as follows:
- Sisa umur layan pada peralatan lebih dari - The residual life of equipment is more than
20 tahun berdasarkan data pengukuran 20 years based on measurement data at
2018 dengan estimasi ketebalan minimum 2018 with an estimated minimum thickness
di tahun 2021 dan laju korosi 0,045 in 2021 and a corrosion rate of 0.045
mm/years mm/years
- Dibutuhkan pengukuran ketebalan aktual - Actual thickness (2021) on the head, shell
(2021) pada bagian head, shell dan nozzle and nozzle is needed to measured so
sehingga penilaian sisa umur dapat residual life assessment can represent
mewakili keadaan peralatan secara umum equipment in general

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6. RISK ASSESSMENT
6.1 Result
Penilaian risiko pada peralatan mengacu pada Risk assessment for equipment based on API
API 581. Kriteria PoF mengacu pada damage 581. PoF criteria determined by damage factor
factor (DF) dan generic failure frequency (GFF). (DF) and generic failure frequency (GFF). While
Sedangkan CoF diestimasi menggunakan CoF estimated using Level 1 Area-Based
perhitungan Level 1 berbasis area. calculation.
Hasil penilaian risiko pada peralatan ditunjukkan The result of risk assessment for equipment as
sesuai tabel berikut. shown as table below.
Table 6.1 Result of Risk Assessment
Risk Assessment
PoF CoF1
Component Component Injury Risk
Name Damage Personnel Max Value Category
DFtotal GFFtotal FMS Category Area Category
Area [𝑪𝑨𝒄𝒎𝒅 , 𝑪𝑨𝑭𝒍𝒂𝒎
𝒊𝒏𝒋 ]
(𝑪𝑨𝒄𝒎𝒅 ) (𝑪𝑨𝑭𝒍𝒂𝒎
𝒊𝒏𝒋 )
11-P-112-B- Medium
0.2777807 0.0000306 1000 4 90.90350648 90.90350648 90.90350648 B
V1 (4B)
Note :
1. Consequence of Failure (CoF) determination by Area-Based (m2) calculation
5
Probability of Failure
4
(POF)
2
1
A B C D E
Consequence of Failure (COF)
Risk at 2021
Figure 6.1 Result of Risk Category
6.2 Discussion
Hasil penilaian risiko peralatan antara lain: The results of the equipment risk assessment
include:
- Risiko peralatan dalam kategori Medium - Risk of equipment is in Medium (4B)
(4B) pada tahun 2021 category at 2021
- Kategori PoF dipengaruhi oleh nilai faktor - Changes in risk are affected by an
kerusakan akibat penipisan internal yang increase of PoF category due to damage
dipengaruhi oleh fluida, dan ekstenal akibat factor of general corrosion (internal
kondisi atmospheric thinning), and atmospheric corrosion
(external thinning)
- Kategori CoF merupakan estimasi area - The CoF category is an estimate of the
yang terdampak karena fluida yang keluar area affected by the fluid release due to
akibat Loss of Containment Loss of Containment

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7. INSPECTION PLAN
7.1 Method and Interval

Perencanaan dan metode inspeksiyang Reccomended Inspection plan and method as
dianjurkan adalah : follows :
Table 7.1 Inspection Plan and Coverage
Damage Inspection
Damage Factor Coverage Interval
Mechanism methods
Thinning Damage General Corrosion
Next 4
10% profile radiography.
years
Atmospheric
External Damage Visual Inspection exposed surface area with follow-up
Corrosion
by UT, RT or pit gauge as required.
7.2 Discussion
Rekomendasi interval dan metode inspeksi Recommendation for inspection interval and
antara lain: methods as follows:
- Metode dan cakupan area yang dilakukan - Method and coverage area for inspection
inspeksi menyesuaikan jenis mekanisme based on damage mechanism at
kerusakan peralatan yaitu general corrosion equipment of general corrosion (internal
(internal thinning), dan atmospheric thinning), and atmospheric corrosion
corrosion (exsternal thinning). (external thinning).
- Inspeksi menyesuaikan interval pengurusan - Inspection plan based on PLO time-based
PLO berbasis waktu (4 tahun) interval (4 Years)

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8. CONCLUSION & RECOMMENDATIONS

Dapat disimpulkan bahwa peralatan 11-P-112-B- It can be concluded that 11-P-112-B-V1
V1 memiliki kondisi sebagai berikut : equipment is in condition as below :
General Data
Equipment Reservoir
Item no. 11-P-112-B-V1
Material SA 312 TP 316 (Shell), SA 240 (head)
Design Pressure 50.62 kg/cm2
DesignTemperature 100 oF
Residual Life Assessment Risk Asessement
Actual Required Corrosion Residual Calculated
Component Thickness Thickness Rate Life MAWP 2021
(mm) (mm) (mm/year) (years) (kg/cm2)
Head H1 9.34 4.06 0.045 > 20 113.21 Medium (4B)
Head H2 9.81 4.06 0.027 > 20 120.70 Medium (4B)
Shell A 7.21 4.84 0.037 > 20 72.28 Medium (4B)
Shell B 7.14 4.84 0.040 > 20 72.28 Medium (4B)
Shell C 7.11 4.84 0.041 > 20 72.28 Medium (4B)
Inspection Plan and Method
Damage Factor Inspection methods Coverage Interval
Thinning Damage
10% profile radiography. Next 4 Years
External Damage Visual Inspection exposed surface area with follow-up by
UT, RT or pit gauge as required.
Direkomendasikan untuk merawat kondisi bejana It is recommended to maintenance the pressure

tekan dalam keadaan tetap siap beroperasi vessel conditions to stay in fit for services as the
seperti rekomendasi berikut : following recommendations:
• Melakukan perencanaan dan metode • Perform routine inspection plan and method
inspeksi rutin dan pada lokasi yang sama at the same location as per table above to
sesuai tabel diatas untuk mendeteksi dini detect early stage of leakage, spills and
kebocoran, tumpahan dan kondisi operasi other abnormal operating conditions (API
tidak normal yang lain (API Std 510 – 5.5.4) Std 510 – 5.5.4)
• Memeriksa dan memverifikasi pengoperasian • Check and verify operation of ancillary
peralatan tambahan seperti koneksi equipment such as piping connections, level
perpipaan, pengukur level, ventilasi normal / gauges, normal/emergency ventilation and
darurat, dan perangkat tekanan / vakum pressure/vacuum devices
• Lakukan pengecatan ulang pada area • Repaint areas with indications of mold or
dengan indikasi penumpukan jamur atau uap moisture buildup on the surface of the
air di permukaan peralatan. Pertimbangkan equipment. Consider the effect of water
efek perembesan air, khususnya di bagian seepage, especially at the bottom of the
bawah peralatan. equipment.
• Melakukan pengecekan pada fungsi sistem • Check the grounding system functionality of
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pembumian pada peralatan the equipment

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APPENDIX A - ENGINEERING CALCULATION

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PV Elite 2016 Licensee: SPLM Licensed User 1
FileName : 11-P-112B-V1
Input Echo : Step: 1 1:13pm Sep 9,2021
PV Elite Vessel Analysis Program: Input Data
°
Configuration Directives:
Complete Listing of Vessel Elements and Details:
³
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

4
Element Thickness, Pressure, Diameter and Allowable Stress :
Element Required Thickness and MAWP :
MAWP: 1028.119 psig, limited by: Shell.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 1998, Code A-98 Addenda
Elliptical Head From 10 To 20 SA-240 at 100 °F
Head H2
Material UNS Number: S31725
Required Thickness due to Internal Pressure [tr]:
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Maximum Allowable Pressure, New and Cold [MAPNC]:
Actual stress at given pressure and thickness, corroded [Sact]:
Straight Flange Required Thickness:
Straight Flange Maximum Allowable Working Pressure:

5
Cylindrical Shell From 20 To 30 SA-312 TP316 at 100 °F
SA-312 TP316, Min Metal Temp without impact per UHA-51: -320 °F
Elliptical Head From 30 To 40 SA-240 at 100 °F
Head H1
Straight Flange Required Thickness:

6
Straight Flange Maximum Allowable Working Pressure:
Hydrostatic Test Pressure Results:
UG-99(b) Note 36, Test Pressure Calculation:
Horizontal Test performed per: UG-99b (Note 36)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
Stress ratios for Vessel Elements:
Elements Suitable for Internal Pressure.

7
Minimum Design Metal Temperature Results Summary :
° ° °
°
°
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

8
ASME Code, Section VIII, Division 1, 1998, Code A-98 Addenda
°
°
Element Pressures and MAWP: psig
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Weights:

11-P-112-B-V1
APPENDIX B - INSPECTION REPORT

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11-P-112-B-V1
APPENDIX C - RESIDUAL LIFE ASSESSMENT

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Corrosion Rate
Year Design Operating Thickness (mm)
(mm/years)
Serial Diameter Length (mm) Insulat RLA Calculated

No Tag No Equipment Name Ket RT E Part Material
No/Model No (mm) (S/S) ion (year) MAWP (psig)
Prev. Actual
Prev. Prev.
Prev. Press. Temp. Press. Temp. Prev. (min. API Long Short
Built Inspec Initial (2013/201 Required
Inspect (psig) (deg F) (psig) (deg F) (2018) 510) Term Term
tion 5)
ion (2021)
47 11-E-126 Naptha Product Trim Cooler 2305 438 ID 5849 OAL Spot 0.85 Head A SA 516 Gr. 70 Yes 1992 2015 2018 171 167 128.25 125.25 12.00 11.41 10.17 7.69 2.21 0.070 0.413 19 555.556
11-E-126 2305 438 ID 5849 OAL Spot 0.85 Head B SA 516 Gr. 70 Yes 1992 2015 2018 171 167 128.25 125.25 12.00 11.41 11.51 11.40 2.21 0.019 - 493 555.556
11-E-126 2305 438 ID 5849 OAL Spot 0.85 Head C SA 516 Gr. 70 Yes 1992 2015 2018 171 167 128.25 125.25 12.00 11.41 10.04 7.30 2.21 0.075 0.457 17 555.556
11-E-126 2305 438 ID 5849 OAL Spot 0.85 Shell SA 516 Gr. 70 Yes 1992 2015 2018 171 167 128.25 125.25 9.50 8.10 8.04 7.70 2.22 0.056 0.020 103 585.591
11-E-126 2305 438 ID 5849 OAL Spot 0.85 Chanel SA 516 Gr. 70 Yes 1992 2015 2018 119 167 89.25 125.25 9.50 8.72 8.68 8.49 1.54 0.032 0.013 226 644.134
11-E-126 2305 4" NPS - - Spot 0.85 N1 4" SA 106 Gr. B Yes 1992 2015 2018 119 167 89.25 125.25 - - 12.61 9.87 1.50 - 0.457 24 644.13
48 11-E-127 Kerosane Product Trim Cooler 2306 680 ID 5853 OAL Spot 0.85 Head SA 516 Gr. 70 No 1992 2015 2018 203 167 152.25 125.25 14.00 13.97 13.87 13.67 3.59 0.005 0.033 308 754.018
11-E-127 2306 680 ID 5853 OAL Spot 0.85 Shell I SA 516 Gr. 70 No 1992 2015 2018 203 167 152.25 125.25 11.00 10.16 10.11 9.90 3.61 0.034 0.017 189 550.38
11-E-127 2306 680 ID 5853 OAL Spot 0.85 Shell II SA 516 Gr. 70 No 1992 2015 2018 203 167 152.25 125.25 11.00 10.16 13.64 13.43 3.61 0.034 - 293 550.38
11-E-127 2306 680 ID 5853 OAL Spot 0.85 Chanel SA 516 Gr. 70 No 1992 2015 2018 135 167 101.25 125.25 11.00 10.34 10.24 10.04 2.39 0.029 0.033 235 557.734
11-E-127 2306 6" NPS - - Spot 0.85 N1 6" SA 106 Gr. B No 1992 2015 2018 135 167 101.25 125.25 10.97 - 10.30 10.15 2.03 0.026 - 320 557.73
49 11-E-128 Salter Effluent Water Trimcool 2307 540 ID 5894 OAL Spot 0.85 Head SA 516 Gr. 70 No 1992 2015 2018 164 167 123 125.25 12.00 10.74 10.70 10.40 2.61 0.050 0.013 161 640.023
11-E-128 2307 540 ID 5894 OAL Spot 0.85 Shell SA 516 Gr. 70 No 1992 2015 2018 164 167 123 125.25 11.00 9.56 9.52 9.18 2.62 0.057 0.013 121 566.324
11-E-128 2307 540 ID 5894 OAL Spot 0.85 Chanel SA 516 Gr. 70 No 1992 2015 2018 110 167 82.5 125.25 11.00 9.05 10.70 10.63 1.75 0.012 - 775 653.911
11-E-128 2307 4" NPS - - Spot 0.85 N3 4" SA 106 Gr. B No 1992 2015 2018 164 167 123 125.25 13.49 - 12.94 12.81 2.22 0.021 - 506 566.32
11-E-128 2307 4" NPS - - Spot 0.85 N4 4" SA 106 Gr. B No 1992 2015 2018 164 167 123 125.25 13.49 - 13.46 13.45 2.22 0.001 - 9741 566.32
50 11-F-101 Crude Charge Heater
51 11-P-101-A-E1 Oil Cooler D-55373-01 168 OD 571.5 OAL Full 1 Head H1 SA 351 CF 8M Yes 1992 2013 2018 149 300 111.75 225 7.40 6.41 6.38 6.14 1.50 0.039 0.006 124 1359.53
11-P-101-A-E1 D-55373-01 168 OD 571.5 OAL Full 1 Head H2 SA 351 CF 8M Yes 1992 2013 2018 149 300 111.75 225 7.40 6.41 6.53 6.33 1.50 0.033 - 150 1398.48
11-P-101-A-E1 D-55373-01 168 OD 571.5 OAL Full 1 Shell SA 106 Gr. B Yes 1992 2013 2018 149 300 111.75 225 8.30 7.09 7.03 6.74 1.50 0.049 0.012 113 1308.49
52 11-P-101-B-E1 Oil Cooler D-55373-02 168 OD 571.5 OAL Full 1 Head 1 SA 351 CF 8M Yes 1992 2013 2018 149 300 111.75 225 7.40 6.41 6.44 6.22 1.50 0.037 - 133 1374.99
11-P-101-B-E1 D-55373-02 168 OD 571.5 OAL Full 1 Head 2 SA 351 CF 8M Yes 1992 2013 2018 149 300 111.75 225 7.40 6.41 6.30 6.05 1.50 0.042 0.022 113 1338.53
11-P-101-B-E1 D-55373-02 168 OD 571.5 OAL Full 1 Shell A SA 106 Gr. B Yes 1992 2013 2018 149 300 111.75 225 8.30 7.09 7.19 6.93 1.50 0.043 - 133 1344.95
11-P-101-B-E1 D-55373-02 168 OD 571.5 OAL Full 1 Shell B SA 106 Gr. B Yes 1992 2013 2018 149 300 111.75 225 8.30 7.09 7.29 7.06 1.50 0.039 - 149 1344.95
53 11-P-102-A-E1 Oil Cooler D-55374-01 168 OD 571.5 OAL Full 1 Head H1 SA 351 CF 8M Yes 1992 2013 2018 150 300 112.5 225 7.40 6.86 6.92 6.81 1.50 0.018 - 293 1495.8
11-P-102-A-E1 D-55374-01 168 OD 571.5 OAL Full 1 Head H2 SA 351 CF 8M Yes 1992 2013 2018 150 300 112.5 225 7.40 6.86 6.81 6.67 1.50 0.023 0.010 234 1463.8
11-P-102-A-E1 D-55374-01 168 OD 571.5 OAL Full 1 Shell A SA 106 Gr. B Yes 1992 2013 2018 150 300 112.5 225 8.30 7.45 7.38 7.17 1.50 0.035 0.014 166 1325.2
11-P-102-A-E1 D-55374-01 168 OD 571.5 OAL Full 1 Shell B SA 106 Gr. B Yes 1992 2013 2018 150 300 112.5 225 8.30 7.45 7.42 7.22 1.50 0.034 0.006 174 1325.2
54 11-P-102-B-E1 Oil Cooler D-55374-02 168 OD 571.5 OAL Full 1 Head H1 SA 351 CF 8M Yes 1992 2013 2018 150 300 112.5 225 7.50 7.12 7.08 6.98 1.50 0.016 0.008 345 1536.5
11-P-102-B-E1 D-55374-02 168 OD 571.5 OAL Full 1 Head H2 SA 351 CF 8M Yes 1992 2013 2018 150 300 112.5 225 7.50 7.12 7.75 7.56 1.50 0.031 - 200 1675.4
11-P-102-B-E1 D-55374-02 168 OD 571.5 OAL Full 1 Shell A SA 106 Gr. B Yes 1992 2013 2018 150 300 112.5 225 8.00 7.23 7.21 7.03 1.50 0.030 0.004 187 1293.4
11-P-102-B-E1 D-55374-02 168 OD 571.5 OAL Full 1 Shell B SA 106 Gr. B Yes 1992 2013 2018 150 300 112.5 225 8.00 7.23 7.19 7.00 1.50 0.031 0.008 182 1293.4
55 11-P-103-A-V1 Reservoir 91729 B-1 219.1 OD 887.48 T/T Full 1 Head H1 SA 240 No 1992 2013 2018 720 100 540 75 10.00 9.74 9.68 9.61 3.44 0.012 0.012 507 2026.47
11-P-103-A-V1 91729 B-1 219.1 OD 887.48 T/T Full 1 Head H2 SA 240 No 1992 2013 2018 720 100 540 75 10.00 9.74 9.76 9.70 3.44 0.009 - 684 1487.6
11-P-103-A-V1 91729 B-1 219.1 OD 887.48 T/T Full 1 Shell A SA 312 TP 316 No 1992 2013 2018 720 100 540 75 7.50 7.16 7.11 7.02 3.89 0.015 0.010 214 1315.32
11-P-103-A-V1 91729 B-1 219.1 OD 887.48 T/T Full 1 Shell B SA 312 TP 316 No 1992 2013 2018 720 100 540 75 7.50 7.16 7.19 7.12 3.89 0.012 - 277 1315.32
56 11-P-103-B-V1 Reservoir 91729 B-2 219.1 OD 887.48 T/T Full 1 Head H1 SA 240 No 1992 2013 2018 720 100 540 75 10.50 9.35 10.01 9.90 3.44 0.019 - 348 2090.17
11-P-103-B-V1 91729 B-2 219.1 OD 887.48 T/T Full 1 Head H2 SA 240 No 1992 2013 2018 720 100 540 75 10.50 9.35 9.31 9.04 3.44 0.046 0.008 128 1901.91
11-P-103-B-V1 91729 B-2 219.1 OD 887.48 T/T Full 1 Shell A SA 312 TP 316 No 1992 2013 2018 720 100 540 75 7.60 7.21 7.13 7.02 3.89 0.018 0.016 179 1315.71
57 11-P-110-A-V1 Reservoir 91729 D-1 219.1 OD 887.48 T/T Full 1 Head H1 SA 240 No 1992 2013 2018 720 100 540 75 10.50 9.92 9.89 9.75 4.06 0.023 0.006 248 1734.79
11-P-110-A-V1 91729 D-1 219.1 OD 887.48 T/T Full 1 Head H2 SA 240 No 1992 2013 2018 720 100 540 75 10.50 9.92 9.88 9.74 4.06 0.024 0.008 244 1732.58
11-P-110-A-V1 91729 D-1 219.1 OD 887.48 T/T Full 1 Shell A SA 312 TP 316 No 1992 2013 2018 720 100 540 75 8.18 7.12 7.22 7.00 4.84 0.037 - 64 1022.43
11-P-110-A-V1 91729 D-1 219.1 OD 887.48 T/T Full 1 Shell B SA 312 TP 316 No 1992 2013 2018 720 100 540 75 8.18 7.12 7.08 6.83 4.84 0.042 0.008 52 1022.43
11-P-110-A-V1 91729 D-1 219.1 OD 887.48 T/T Full 1 Shell C SA 312 TP 316 No 1992 2013 2018 720 100 540 75 8.18 7.12 7.20 6.97 4.84 0.038 - 62 1022.43
58 11-P-110-B-V1 Reservoir 91729 D-2 219.1 OD 887.48 T/T Full 1 Head H1 SA 240 No 1992 2013 2018 720 100 540 75 10.50 10.01 10.29 10.24 4.06 0.008 - 771 1825.92
11-P-110-B-V1 91729 D-2 219.1 OD 887.48 T/T Full 1 Head H2 SA 240 No 1992 2013 2018 720 100 540 75 10.50 10.01 9.92 9.79 4.06 0.022 0.018 262 1741.62
11-P-110-B-V1 91729 D-2 219.1 OD 887.48 T/T Full 1 Shell A SA 312 TP 316 No 1992 2013 2018 720 100 540 75 8.18 7.20 7.60 7.47 4.84 0.022 - 123 1029.96
11-P-110-B-V1 91729 D-2 219.1 OD 887.48 T/T Full 1 Shell B SA 312 TP 316 No 1992 2013 2018 720 100 540 75 8.18 7.20 7.12 6.88 4.84 0.041 0.016 55 1029.96
11-P-110-B-V1 91729 D-2 219.1 OD 887.48 T/T Full 1 Shell C SA 312 TP 316 No 1992 2013 2018 720 100 540 75 8.18 7.20 7.20 6.97 4.84 0.038 0.000 62 1029.96
59 11-P-111-A-V1 Reservoir 91729 A-1 219.1 OD 887.48 T/T Full 1 Head 1 SA 240 No 1992 2013 2018 720 100 540 75 10.50 10.02 9.91 9.77 4.06 0.023 0.022 258 1739.4
11-P-111-A-V1 91729 A-1 219.1 OD 887.48 T/T Full 1 Head 2 SA 240 No 1992 2013 2018 720 100 540 75 10.50 10.02 9.95 9.82 4.06 0.021 0.014 278 1748.45
11-P-111-A-V1 91729 A-1 219.1 OD 887.48 T/T Full 1 Shell A SA 312 TP 316 No 1992 2013 2018 720 100 540 75 7.50 7.22 7.15 7.07 4.84 0.013 0.014 164 1059.8
11-P-111-A-V1 91729 A-1 219.1 OD 887.48 T/T Full 1 Shell B SA 312 TP 316 No 1992 2013 2018 720 100 540 75 7.50 7.22 7.27 7.22 4.84 0.009 - 274 1059.8
60 11-P-111-B-V1 Reservoir 91729 A-2 219.1 OD 887.48 T/T Full 1 Head 1 SA 240 No 1992 2013 2018 720 100 540 75 10.50 9.18 9.14 8.83 4.06 0.052 0.008 97 1565.08
11-P-111-B-V1 91729 A-2 219.1 OD 887.48 T/T Full 1 Head 2 SA 240 No 1992 2013 2018 720 100 540 75 10.50 9.18 9.11 8.79 4.06 0.053 0.014 94 1558.3
11-P-111-B-V1 91729 A-2 219.1 OD 887.48 T/T Full 1 Shell SA 312 TP 316 No 1992 2013 2018 720 100 540 75 7.50 7.20 7.12 7.02 4.84 0.015 0.016 142 1054.1
61 11-P-112-A-V1 Reservoir 91729 C-1 219.1 OD 887.48 T/T Full 1 Head H1 SA 240 No 1992 2013 2018 720 100 540 75 10.30 10.06 10.06 10.00 4.06 0.009 0.000 650 1782.07
11-P-112-A-V1 91729 C-1 219.1 OD 887.48 T/T Full 1 Head H2 SA 240 No 1992 2013 2018 720 100 540 75 10.30 10.06 10.01 9.94 4.06 0.011 0.010 533 1770.61
11-P-112-A-V1 91729 C-1 219.1 OD 887.48 T/T Full 1 Shell A SA 312 TP 316 No 1992 2013 2018 720 100 540 75 7.50 7.18 7.13 7.04 4.08 0.014 0.010 214 1056.1
11-P-112-A-V1 91729 C-1 219.1 OD 887.48 T/T Full 1 Shell B SA 312 TP 316 No 1992 2013 2018 720 100 540 75 7.50 7.18 7.21 7.14 4.08 0.011 - 280 1056.1
62 11-P-112-B-V1 Reservoir 91729 C-1 219.1 OD 887.48 T/T Full 1 Head H1 SA 240 No 1992 2013 2018 720 100 540 75 10.50 9.44 9.34 9.07 4.06 0.045 0.020 118 1610.19
11-P-112-B-V1 91729 C-1 219.1 OD 887.48 T/T Full 1 Head H2 SA 240 No 1992 2013 2018 720 100 540 75 10.50 9.44 9.81 9.65 4.06 0.027 - 216 1716.71
11-P-112-B-V1 91729 C-1 219.1 OD 887.48 T/T Full 1 Shell A SA 312 TP 316 No 1992 2013 2018 720 100 540 75 8.18 7.13 7.21 6.99 4.84 0.037 - 63 1028.12
11-P-112-B-V1 91729 C-1 219.1 OD 887.48 T/T Full 1 Shell B SA 312 TP 316 No 1992 2013 2018 720 100 540 75 8.18 7.13 7.14 6.90 4.84 0.040 - 57 1028.12
11-P-112-B-V1 91729 C-1 219.1 OD 887.48 T/T Full 1 Shell C SA 312 TP 316 No 1992 2013 2018 720 100 540 75 8.18 7.13 7.11 6.86 4.84 0.041 0.004 55 1028.12
11-P-112-B-V1
APPENDIX D – RISK ASSESSMENT

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Risk Assessment
Probability of Factor
Damage Factor
Representative Material Flammable Final
No TagNo Part Component Type Insulation Area Based Risk Financial Based Risk
Process Fluid Spec. DF Ext- Total DF (RBI Consequence Consequence
DF Thinning DF Ext-CUI
Corrosion Date) Area Area
48 11-E-127 HEXSS Heat Exchanger (Shell Side) C13-C16 CS NO 0.002743886 0.00713477 - 0.009878656 8.898494328 8.898494328 Low (2A) MEDIUM (2D)
49 11-E-128 HEXSS Heat Exchanger (Shell Side) Water CS NO 0.003560673 0.00144277 - 0.005003443 - 0 Low (2A) MEDIUM (2D)
50 11-F-101 DRUM Pressure Vessel C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
51 11-P-101A-E1 FINFAN Fin/Fan Cooler C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
52 11-P-101B-E1 FINFAN Fin/Fan Cooler C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
53 11-P-102A-E1 FINFAN Fin/Fan Cooler C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
54 11-P-102B-E1 FINFAN Fin/Fan Cooler C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
55 11-P-103A-V1 DRUM Pressure Vessel C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
56 11-P-103B-V1 DRUM Pressure Vessel C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
63 11-V-101A DRUM Pressure Vessel C17-C25 CS NO 0.001883747 0.005354981 - 0.007238727 98.78358901 98.78358901 Medium (2C) MEDIUM (2D)
64 11-V-101B DRUM Pressure Vessel C17-C25 CS NO 0.001912246 0.003882707 - 0.005794954 79.08107149 79.08107149 Low (2B) MEDIUM (2D)
65 11-V-102 DRUM Pressure Vessel C1-C2 CS NO 0.003370757 0.017865211 - 0.021235967 530.0973387 530.0973387 Medium (3C) MEDIUM HIGH (3D)
66 11-V-103 DRUM Pressure Vessel C1-C2 CS NO 0.0033949 0.000825542 - 0.004220442 0.950582458 0.950582458 Low (2A) MEDIUM (2D)
67 11-V-104 DRUM Pressure Vessel C1-C2 CS NO 0.003743466 0.021230552 - 0.024974018 73.04672855 73.04672855 Low (3B) MEDIUM HIGH (3D)
68 11-V-105 DRUM Pressure Vessel C1-C2 CS NO 0.005209132 0.35155512 - 0.356764252 175.0135442 175.0135442 Medium High (4C) MEDIUM HIGH (4D)
69 11-V-106 DRUM Pressure Vessel C1-C2 CS NO 0.003152189 0.000904396 - 0.004056585 4.666127889 4.666127889 Low (2A) MEDIUM (2D)
70 11-V-107 DRUM Pressure Vessel Water CS NO 0.004021371 0.000651377 - 0.004672749 - 0 Low (2A) MEDIUM (2D)
71 11-V-108 DRUM Pressure Vessel C1-C2 CS NO 0.004304399 0.001527949 - 0.005832348 34.1647638 34.1647638 Low (2B) MEDIUM (2D)
72 11-V-601 DRUM Pressure Vessel C1-C2 CS NO 0.002928236 0.00091347 - 0.003841706 93.5538586 93.5538586 Medium (2C) MEDIUM (2D)
73 12-A-501-C1 DRUM Pressure Vessel C1-C2 CS NO 0.000826302 0.00532493 - 0.006151231 0.770276568 0.770276568 Low (2A) MEDIUM (2D)
74 12-A-501-E1 HEXSS Heat Exchanger (Shell Side) Steam CS YES 0.005311284 - 0.001172647 0.00648393 - 0 Low (2A) MEDIUM (2D)
75 12-A-501-S1A DRUM Pressure Vessel C1-C2 CS NO 0.001737046 0.001809127 - 0.003546173 0.063754751 2.85450877 Low (2A) MEDIUM (2D)
76 12-A-501-V2 DRUM Pressure Vessel C1-C2 CS NO 0.003108262 0.001211746 - 0.004320008 0.635487869 0.635487869 Low (2A) MEDIUM (2D)
77 12-C-501 HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.002292633 0.841064201 - 0.843356834 167.548688 167.548688 Medium High (4C) MEDIUM HIGH (4D)
78 12-C-502 COLTOP Column C17-C25 CS NO 0.00534121 0.373692295 - 0.379033505 32.90913747 32.90913747 Medium (4B) MEDIUM HIGH (4D)
79 12-C-503 HEXSS Heat Exchanger (Shell Side) C13-C16 CS NO 0.005173595 0.000997638 - 0.006171233 53.58100728 53.58100728 Low (2B) MEDIUM (2D)
80 12-C-504 COLTOP Column C6-C8 CS NO 0.004493117 0.000713346 - 0.005206463 106.7875525 106.7875525 Medium (2C) MEDIUM (2D)
81 12-E-101A HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
82 12-E-101B HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
83 12-E-102 HEXSS Heat Exchanger (Shell Side) C1-C2 Alloy825 YES 0.004602899 - 0 0.004602899 10.74472673 10.74472673 Low (2B) MEDIUM (2D)
86 12-E-105 FINFAN Fin/Fan Cooler C1-C2 CS NO 0.000793616 0.002904846 - 0.003698462 0.522959068 0.522959068 Low (2A) MEDIUM (2D)
87 12-E-111 HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.001725191 0.001347607 - 0.003072798 7.301189985 7.301189985 Low (2A) MEDIUM (2D)
90 12-E-501C HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
91 12-E-501D HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
92 12-E-501E HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
93 12-E-501F HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
94 12-E-501G HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)
95 12-E-501H HEXSS Heat Exchanger (Shell Side) C1-C2 CS NO 0.02619022 0.251590434 - 0.277780654 90.90350648 90.90350648 Medium (4B) MEDIUM HIGH (4D)

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RESIDUAL LIFE ASSESSMENT REPORT

2 26/10/2021 Final Report RR EY SZP/MYR

PT. Dinamika Teknik Persada

SUMMARY OF CHANGE SHEET

Rev No Date Page Description Approve

1 07 Oktober 2021 All Draft Report

2 26 November 2021 All Final Report

PT. Dinamika Teknik Persada

APPENDIX A - ENGINEERING CALCULATION ............................................................................... 17

PT. Dinamika Teknik Persada

Table 1.1 References for Regulation and Standard/Code ............................................................................. 6

Table 2.1 Equipment Data Review .................................................................................................................... 7

Table 2.2 Inspection & Maintenance History ................................................................................................... 7

Table 3.1 Damage Mechanism Screening ....................................................................................................... 9

Table 4.1 Result of Corrosion Rate Calculation ............................................................................................ 10

Table 4.2 Result of Thickness Required Calculations .................................................................................. 10

Table 4.3 Result of MAWP Calculations ......................................................................................................... 10

Table 5.1 Result of Residual Life Assessment .............................................................................................. 12

Table 6.1 Result of Risk Assessment ............................................................................................................. 13

Table 7.1 Inspection Plan and Coverage ....................................................................................................... 14

Figure 6.1 Result of Risk Category.................................................................................................................. 13

PT. Dinamika Teknik Persada

No Document Name Type

PT. Dinamika Teknik Persada

2.1 Equipment Data

2.2 Inspection & Maintenance Data

PT. Dinamika Teknik Persada

Type of Activity Year Findings

PT. Dinamika Teknik Persada

3.1 Screening Criteria

PT. Dinamika Teknik Persada

4. FITNESS FOR SERVICE

4.1 Corrosion Rate Approach

4.2 Thickness Approach

4.3 MAWP Approach

1. Based on ASME VIII Div 1 calculation

PT. Dinamika Teknik Persada

5. RESIDUAL LIFE ASSESSMENT

PT. Dinamika Teknik Persada

PT. Dinamika Teknik Persada

7.1 Method and Interval

PT. Dinamika Teknik Persada

8. CONCLUSION & RECOMMENDATIONS

Direkomendasikan untuk merawat kondisi bejana It is recommended to maintenance the pressure

pembumian pada peralatan the equipment

PT. Dinamika Teknik Persada

APPENDIX A - ENGINEERING CALCULATION

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PV Elite Vessel Analysis Program: Input Data

Complete Listing of Vessel Elements and Details:

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Element Thickness, Pressure, Diameter and Allowable Stress :

Element Required Thickness and MAWP :

MAWP: 1028.119 psig, limited by: Shell.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 1998, Code A-98 Addenda

Elliptical Head From 10 To 20 SA-240 at 100 °F

Material UNS Number: S31725

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]: