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Received 7 August 2007; received in revised form 11 January 2008; accepted 24 February 2008
Available online 22 April 2008
Abstract
In this paper, the nonlinear finite element model developed and verified in the companion paper [Son J, Fam A. Finite element modeling
of hollow and concrete-filled fiber composite tubes: Part 1 — model development and verification in flexure. Engineering Structures
2008;30(10):2656–66] has been used to study fiber-reinforced polymer (FRP) tubular poles partially filled with concrete in flexure. Partial filling
is proposed as a low-cost alternative to using thicker-walled tubes, to enhance flexural strength and stability. The partial concrete fill length is
optimized in cantilever-type mono-poles for tubes with different diameter-to-thickness (D/t) ratios and different laminate structures. It was found
that this optimum length is reduced in any one of the following conditions: as D/t ratio becomes smaller, when fiber angles relative to the
longitudinal axis in angle-ply tubes increases, when longitudinal fiber fraction in cross-ply tubes reduces, and when a laterally distributed load is
applied instead of a point load at the tip. Simple expressions were established to calculate moment capacities of hollow and concrete-filled FRP
tubes. They were then incorporated into a simple design approach developed to predict the optimum concrete fill length, on the basis of that failure
occurs in the concrete-filled and hollow parts simultaneously. A procedure to account for tapered poles is also presented.
c 2008 Elsevier Ltd. All rights reserved.
Keywords: Pole; Tube; Composite; Partial concrete fill; Optimization; Local buckling; Finite element
(a) Schematic of problem. (b) Effect of concrete fill length on base moment.
behavior of FRP tubes have been reported and were reviewed shown in Fig. 1(a). Tapered poles and uniformly applied loads
and compared by Noor et al. [12]. Most of the models employ are addressed at a later section of this paper. The objective
the Classical Lamination Theory (CLT) of composites [2]. is to establish the optimum length X opt of the concrete fill,
In a companion paper [13], it has been shown that when a which is defined as the minimum length required to achieve
FRP tube is filled with concrete, throughout the full length, material failure at the fixed base of the pole (Section B), by
its moment capacity is increased substantially. This was developing the full moment resistance of a concrete-filled tube
particularly evident in tubes with large diameter-to-thickness (i.e. M B = MFull ). Fig. 1(b) shows a variation of the ultimate
(D/t) ratios or in tubes with lower stiffness in the hoop moment at the base, MB , with the concrete fill length-to-total
direction than in the longitudinal direction. In this case, length (X/L) ratio. If X is smaller than X opt , the pole will fail
the concrete fill changes failure mode from premature local within the hollow part, outside the concrete fill (i.e. Section A),
buckling to material failure of the tube, which certainly results as shown in Fig. 1(b), at a moment M A = MHollow . This would
in a more efficient use of the FRP material. The concrete fill is occur, either due to local buckling or FRP material failure,
then considered as a low-cost alternative to using thicker-walled depending on D/t ratio and laminate structure of the tube. The
hollow tubes, for increasing flexural strength and stiffness. The corresponding base moment, MB , would be lower than MFull ,
drawback, however, is the drastically increased deadweight of in this case. On the other hand, if X is larger than X opt , the pole
the member. In a previous study [5], spun (centrifugally)-cast will reach its potential maximum moment MB = MFull , while
concrete poles were developed to reduce the weight of the pole M A is lower than MHollow , and in this case the self-weight of
by having a central hole throughout the length of the concrete the pole will be larger than the optimum weight, without any
core. further gain in flexural strength.
This study deals with a prismatic FRP tubular pole, which Tables 1 and 2 show the ultimate load Pu for each case
is fixed at one end and laterally loaded at the other end, as studied as well as the ratio of the ultimate load to the
A. Fam, J.-K. Son / Engineering Structures 30 (2008) 2667–2676 2669
Table 1
Summary of parametric study for [0/90] cross-ply laminate
Case B D/t = 40
Case C D/t = 75
Table 2
Summary of parametric study for [+Θ/ − Θ] laminate
Case E D/t = 40
reference ultimate load of the totally-filled tube, Pu /PFull , 3.3.1. Optimum concrete fill length X opt
for the two laminate structures studied, [0/90] cross-ply and Figs. 2 and 3, and Tables 1 and 2, show that for a certain
[+θ/ − θ] angle-ply, respectively. Figs. 2 and 3 show samples range of X/L ratios below 1.0, there is no loss of flexural
load–deflection responses, for cases with different X/L ratios strength as the ultimate load is maintained. Within this range,
ranging from 0 to 1, for tubes with selected D/t ratios and however, flexural stiffness may not necessarily remain equal
laminate structures. Fig. 2(a)–(d) show the responses for the to that of the totally-filled tube case (i.e. to that of X/L =
D/t cases of 125 and 40 of the 3:1 and 1:3 [0/90] laminate, 1.0). Beyond this range, both flexural strength and stiffness are
whereas Fig. 3(a)–(d) show the responses for the D/t cases reduced until the case of X/L = 0 is approached.
of 125 and 40, of the 10◦ and 45◦ [+θ/ − θ] laminates, This behavior is further illustrated in Fig. 4(a) and (b),
respectively. in which the Pu /PFull ratio is plotted against the X/L ratio,
2670 A. Fam, J.-K. Son / Engineering Structures 30 (2008) 2667–2676
Fig. 2. Load–deflection responses of [0/90] FRP tubes with concrete fill of different lengths.
for different D/t ratios and laminate structures. The general buckling of the tube at the compression side, usually for thin-
behavior agrees quite well with the hypothesis illustrated in walled tubes, or due to material failure of the tube at the tension
Fig. 1(b). The optimum concrete fill length ratio X opt /L can or compression sides, usually for thick-walled tubes. It is also
easily be identified from these figures as the point at which important to note that failure mode within the hollow tube
flexural strength starts to drop. It is also noted that this critical depends not only on the D/t ratio, but also on the laminate
ratio varies from one case to the other, depending on both, structure of the tube. Local buckling failure typically occurs
laminate structure and D/t ratio of the tube. at a small distance from the face of the concrete fill, whereas
Fig. 5 shows the variation of X opt /L ratio with the D/t material failure typically occurs in the tube just at the end face
ratio, for different laminate structures. The figure shows that of concrete.
the ratio increases as the D/t ratio increases, for all laminate Fig. 6 shows a sample failure mode for the case of D/t
structures. This suggests that tubes with thinner walls require ratio of 125 and a 3:1 [0/90] cross-ply laminate, when the
longer concrete fill than the thicker-walled tubes, to achieve the concrete fill had the optimum length ratio X opt /L of 0.73. In
optimum flexural strength. It is also noted that this optimum this case, the tube failed at the fixed end in tension, as evident
ratio is also dependent on laminate structure. For tubes with from Tsai–Wu failure criteria with a factor of unity, as shown in
larger fraction of fibers in the longitudinal direction in [0/90] Fig. 6(a). At the same time, the tube failed by local buckling in
cross-ply laminates or tubes of [+θ/ − θ] angle-ply laminates the hollow part. Fig. 6(b) shows the z-direction displacement
with smaller angles relative to the longitudinal direction, the distribution, which is a reflection of the section ovalization,
X opt /L ratio is increased. while Fig. 6(c) shows a distribution of Von Mises stresses.
Local buckling is generally governed by both ovalization and
3.3.2. Failure modes associated with optimum concrete fill stress level. As such, it occurs at a section between the end face
length X opt of concrete, where Von Mises stresses are maximum, and the
The study showed that the optimum concrete fill length X opt section of maximum ovalization.
is associated with failure of the tube at the fixed end (i.e. in Fig. 7 shows a sample failure mode for the case of D/t ratio
the concrete-filled section, at the maximum moment location, of 40 and a 3:1 [0/90] cross-ply laminate, when the concrete
by achieving MFull ) and in the hollow part of the tube, near fill had an optimum length ratio X opt /L of 0.23. In this case,
the concrete fill face, at a moment of MHollow , simultaneously. the tube had material failure on the tension side at both, the
Failure within the hollow part of the tube may be due to local fixed end and in the hollow part, adjacent to the end face of the
A. Fam, J.-K. Son / Engineering Structures 30 (2008) 2667–2676 2671
Fig. 3. Load–deflection responses of [±0] FRP tubes with concrete fill of different lengths.
concrete fill. This is evident from Tsai–Wu failure criteria with in the parametric study will be needed. As such, the Classical
a factor of unity at both locations, as shown in Fig. 7. Lamination Theory [2] has been used to establish the effective
stress–strain responses of the tubes in the longitudinal direction,
3.4. Serviceability considerations in tension and in compression, as shown in Fig. 8.
In addition to maximizing the strength of the pole, by 4.1. Expression for moment resistance of concrete-filled FRP
optimizing the length of the concrete fill, it is also important Tube, CFFT (MFull )
to insure that the amount of deflection under service load
conditions is not excessive and fall within acceptable limits. In order to establish an expression for the moment capacity
In a recent report published by the Transportation Research of CFFTs, all the cases studied in the parametric study and
Board (NCHRP Report 494, 2003 [11]), it has been stated that discussed in the companion paper [13] were considered. Since
maximum lateral deflections of FRP poles should be limited to the tubes had different D/t ratios and different laminate
5% of the pole height under a lateral load of 890 N at the tip, to structures, a reinforcement index parameter ω is introduced
control stiffness. For the 6 m long poles studied in this paper, to represent the different reinforcement ratios and material
this limit is 300 mm. This deflection limit is shown in Figs. 2 strengths, as given by Eq. (1):
and 3. It is clear from the figures that all the poles studied satisfy
4t f ut
the deflection requirement at the specified load. ω= (1)
D f c0
4. Simplified design approach where the term (4t/D) is the reinforcement ratio, defined as
the ratio of cross-sectional areas of the tube and concrete
In this section, a simple design methodology is developed to core. f ut is the tensile strength of the tube in the longitudinal
obtain the optimum concrete fill length in FRP tubular poles of direction, which is given in Fig. 8, and f c0 is the concrete
general D/t ratio and laminate structure. The method addresses compressive strength, which is 40 MPa in this study. For all
the cases of lateral point load applied at the tip as well as the cases considered in the parametric study, the normalized
the case of lateral uniform wind load. The effect of tapering, moment capacities M Full are plotted versus the respective
which is typical in conventional poles, is also addressed. In the reinforcement indices, ω, as shown in Fig. 9, where M Full
following sections, material properties of the GFRP tubes used is the moment capacity of the CFFT, MFull , normalized with
2672 A. Fam, J.-K. Son / Engineering Structures 30 (2008) 2667–2676
Fig. 4. Variation of flexural strength of FRP tubes with length of concrete fill.
Table 3
Circumferential bending stiffness D yy of hollow GFRP tubes
Fig. 11. Simplified design approach of prismatic and tapered poles under different loads.
concrete-filled part at or near the fixed base and due to failure In: Manufactured distribution and transmission pole structures workshop
of the hollow part, at or shortly above the end of the concrete proceeding. Electric Power Research Institute; 1996. p. 55–61.
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flexural structural members. Ph.D. thesis. The University of Manitoba.
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