Maintenance Manual: B14 F Boom

B-05-07-2005 SR-MC-FL PAGE 1 (20)
B14 F BOOM
MAINTENANCE MANUAL
SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
PAGE 2 (20) B14 F BOOM B-05-07-2005 SR-MC-FL

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B-05-07-2005 SR-MC-FL BRAS B14 NV PAGE 3 (20)
CONTENT
1 PRELIMINARY REMARKS 5
1/1 SAFETY 5
1/2 ABOUT THIS BOOKLET 7
2 DESCRIPTION 8
2/1 EXPLANATION 8
2/2 FEATURES 8
2/3 MAIN COMPONENTS 9
3 MAINTENANCE OPERATIONS 10
3/1 FIRST ENTRY INTO SERVICE 10
3/2 OPERATIONS AT EACH SHIFT 10
3/3 50-HOURS OR WEEKLY OPERATIONS 10
3/4 200-HOURS OPERATIONS 11
3/5 1200-HOURS OR ANNUAL OPERATIONS 11
3/6 3600-HOURS OPERATIONS OVERALL INSPECTION AND RECONDITIONING 11
4 TIGHTENING TORQUES 12
5 LUBRICATION 13
6 OPERATING METHODS 14
6/1 REMOVING AND REFITTING A EXPENDABLE PIN SET. 14
6/2 CHECKING CYLINDER EXPENDABLE PIN 15
6/3 REMOVING AND REFITTING A CYLINDER 17
6/4 REMOVING AND REFITTING A BOOM ASSEMBLY 17
6/5 REMOVING AND REFITTING ROTARY ACTUATOR 18
7 CHECK AND ADJUSTMENT 18

7/1 HOSE CONDITION CHECK 18
7/2 CHECK WELDING CONDITION USING CRACK DETECTOR PRODUCTS 18
8 LIFTING - HANDLING 19
8/1 LIFTING POINTS. 19

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9 PERIODIC MAINTENANCE TABLE 20

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B-05-07-2005 SR-MC-FL B14 F BOOM PAGE 5 (20)
1 PRELIMINARY REMARKS
1.1 SAFETY
The informations contained in this manual must be studied and thoroughly assimilated
before undertaking any maintenance work on the equipment
Remember: SAFETY FIRST!

Always observe the warnings accompanied by the following symbols.
WARNING Operation, maintenance and adjustments are only allowed to persons with
specific training in operation and maintenance of the equipment. Read the operating
and maintenance instructions before using or servicing the equipment.
WARNING: Before starting any maintenance operation ensure that the machine is in a
safe location with good safety, ventilation and lighting conditions. Ensure that lifting
equipments and pedestals are compatible with elements’ weight. Follow all the safety
instructions and ware safety protections as gloves, goggle, helmet, safety boots, ear
protectors.
WARNING: Before any operation stabilize and fix steadily all the elements on suitable
pedestals. Stop the power packs, switch the general power breaker. Place a tag or a
board to warn other members of the personnel that maintenance work on the machine
WARNING is in progress.
WARNING: Pressurized oil jets could cause severe injuries. Before any operation on
hydraulic circuit, STOP the power packs and release remaining pressure in
components by operating hydraulic control levers several times. Always release the
WARNING static pressure in cylinders before disassemble them.
NEVER WORK ON AN OPERATING CIRCUIT.
WARNING: While tests are in progress, do not allow any other member of the
personnel to stand in the area surrounding the machine. Stay at the control station to
be able to stop the movement and switch off the power pack.
WARNING
WARNING: Maintenance, adjustment and repairs are restricted to qualified personnel

with special training for the particular equipment. Always read the instructions
carefully before starting any maintenance work.
WARNING
CAUTION: Always use suitable tools and work in a clean place when dismantling and
assembling hydraulic components. After removing cylinders the hydraulic inlet/outlet
ports must be plugged to prevent dirt and air intrusion during operation.
WARNING: The operator must always wear required personal protection, such as safety
helmet, protective overall, safety boots, hearing protectors, safety goggles etc.
WARNING: Danger of high pressure oil jets.

High pressure oil jets can cause serious personal injuries.
WARNING Release the pressure in the hydraulic circuits before opening caps or connections.

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(Accumulator, Cylinder and Hydraulic circuit)
WARNING: Danger of hot surface.

Hot surface can cause serious injuries.
Components rod, shank or hydraulic component can be hot and before
starting a maintenance work, please let them cool off.
The operator must have adequate wears as gloves.
WARNING: Crushing hazard : do not stay in dangerous area, for instance:

central articulation, front chassis and rear chassis.
WARNING
SAFETY
Always follow the marked safety instructions, and

observe caution while working.
The following safety instructions are general rules.
Keep tools and drilling

equipment clean.
Do not attempt any such repairs or adjustments that you do not fully
understand.
ABOUT THE SAFETY OF REPAIRS
Certain workstages require the use of the feed mechanism during the repair.
Make sure then that:
- no danger is caused to anybody.

- the machine can be immediately stopped when necessary.
- the powerpack is stopped again before the repair-work is continued.
Before starting any repair-work move away from the area where you have just
drilled.
Use proper tools.
Always wear protective clothing, eye protection, earmuffs, safety footwear, and
other safety equipment required by the work.

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1.2 ABOUT THIS BOOKLET

The present manual is destined for the use of personnel in charge of carrying out, servicing
and maintenance operations on Jumbos.
It contains maintenance operations schedule and operating methods concerning the main
elements of the B14 F BOOM.
Note that servicing and maintenance operations must be carried out by personnel with the
required qualifications, technical knowledge, and proper training on the machine.

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2 DESCRIPTION
2.1 EXPLANATION
B14 F BOOM are multidirectional, easy-to-use and easy-to-maintain booms used in small
galleries and medium sections.
They have a mechanical auto-parallelism feature with a adjusting cylinder.
They can be used for face, wall, roof or floor drilling and for initiating cross-cuts, by swinging
the drill feed through a combination of 6 movements.
2.2 FEATURES
• Boom weight without hoses: 1350 kg
• Hydraulic pressure in cylinders: 210 bar
• Movements amplitude.
3°
2000 maxi
F 40°
C
E 320°
90° D 29 °
C’
B 40°
36° A
40°
36°
1193 mm 2000 mm

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2.3 MAIN COMPONENTS

The beam 4 is fixed to the chassis by the boom swing cradle 1.
The boom movements are controlled by the cylinders 2 and 3.
The rotation of the drill feed in relation to the boom’s axis is make wiht the rotary actuator 5
allows 360°. The cylinder 6 allows a 40° swing feed on both sides of the drill feed’s axis with an
other hydraulic parallelism system beetwen the cylinder 3.
The drill feed support 7 is fitted with a feed extension cylinder 8. The cylinder 9 makes the
divergency movement.
Mechanical auto-parallelism is given by the rod 10, and a adjustment is possible with the
cylinder 11.
The articulations are featured with adjustable expendable pin sets.
7
8 1
2
9
5 11
6
10
4
3

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3 MAINTENANCE OPERATIONS
CAUTION: The safety of users and the reliability of the boom depend on the maintenance
operations and imply the use of genuine SANDVICK TAMROCK SECOMA spare parts.
All defective parts must be immediately replaced.
WARNING
WARNING: While tests are in progress, do not allow any other member of the personnel
to stand in the area surrounding the machine. Stay at the control station to be able to
stop the movement and switch off the power pack.
WARNING
3.1 FIRST ENTRY INTO SERVICE

After 20 working hours or 1 week of service, check all the screws and tighten all the
expendable pin.
3.2 OPERATIONS AT EACH SHIFT

Before starting up:
• Check that there is no obstruction to hinder the movement of the boom.
• Check the overall condition of the equipment (cylinders, hoses, tube, hydraulic unions,...).
• Search for leaks.
• Check the extension tube.
• Lubricate all the grease points. It is important to check that the rotary actuators grease
discharge valves are working properly.
After starting up:

• Move on handle the boom to check that it moves freely and operates correctly. Movement
should be regular and smooth.
3.3 50-HOURS OR WEEKLY OPERATIONS

• Check that there is no obstruction to hinder the movement of the boom.
• Check the overall condition of the equipment (cylinders, hoses, tube, hydraulic unions,...).
• Check the extension tube.
• Lubricate all the grease points.It is important to check that the rotary actuator grease
• Check the tightening torque of the cylinders and articulation’s expendable pin.

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3.4 200-HOURS OPERATIONS

• Carry out the 200-hours operations again.
• Check clearance between the boom extension tube and armature. Check the condition of the
plastic skids.
3.5 1200-HOURS OR ANNUAL OPERATIONS

• Check the overall condition of the equipment.
CAUTION: Check welding condition using crack detector products.

• Check the condition of the hydraulic equipments (cylinders, hoses, hydraulic unions,...).
• Check the extension tube. Lubricate it.
• Lubricate all the grease points.It is important to check that the rotary actuator grease
• Check the tightening torque of the cylinders and articulations’ expendable pin.
3.6 3600-HOURS OPERATIONS OVERALL INSPECTION AND

RECONDITIONING
• Remove the boom assembly.
• Remove, dismantle and check the different parts. Remove all worn or defective parts.
• Change the seals, (bronze washers),washers and extension tube guide skids.
• Reassemble the boom.
• Test for correct operation.
NB: You can recover all these operations in the periodic maintenance table (last page
of this manual) we invite you to use this document.

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4 TIGHTENING TORQUES
For basic genuine SANDVIK TAMROCK SECOMA™ screws and nut use the following
tightening torque:
metric dimension torque in Nm torque in Nm

HEX BOLTS “SIX CUT
GRADE 8.8 HOLLOW” BOLTS
GRADE 12.9
M6 10 16
M8 25 40
M10 50 80
M12 85 140
M14 130 210
M16 200 330
M18 280 460
M20 400 650
M22 530 880
M24 670 1130
M27 1000 1650
M33 1780 2200
M36 2300 3850
M39 3000 5050
M42 3700 6250
220 Nm
600 Nm 220 Nm
600 Nm
Tightening torque
of the expendable
pin set see page 13
220 Nm
800 Nm
Tightening torque
of the expendable
pin set see page 13

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5 LUBRICATION
Use Mobilith SHC 220, Mobilgrease HP 222 or equivalent.
GREASE POINTS
There is a grease nipple on any expendable pin. There is two grease nipples at each end of
any rotary actuator.
• CAUTION: Check that the rotary actuator grease discharge valves are working properly. They
are situated at the opposite side of each grease nipple. Those valves must release excess
grease to avoid over-pressure and over-stress on actuator’s seals and flanges.
Remove faulty valves.
Rotary actuator grease nipples
Pin grease nipples
Armature tube grease nipples

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6 OPERATING METHODS
protectors.

WARNING
6.1 REMOVING AND

2
REFITTING A EXPENDABLE
4
PIN SET.
5
3
Before removal:
5
• Lift or stand parts with adapted devices. 4
2
Release static pressure in hydraulic circuit
and cylinders (See «bleeding/breezing and
decompression»).
1
Removal: (See figure A)

• NOTE: Expendable blocking cones are
not re-usable then you must manage their Figure A
exchange before removing them.
• Untight 1 screw, remove 2 caps, hammer
3 expendable pin and loosen 4 expendable
blocking cones.
• Remove expendable pin set.

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Refitting:
• Grease all parts.
• Centre the expendable pin in its housing Figure B
• Position spacers, expendable blocking cone and
caps
(See figure B).
• Torque tighten the screw according to the
diameter
(See page 9).
• Operate several movement cycles and retighten
the screw.
• Check an retighten at weekly operation
maintenance session.
6.2 CHECKING CYLINDER

EXPENDABLE PIN
The cylinder axis are expendable pin that are tightened without clearance to the ball joints.
BALL
JOINT
BRACKET BRACKET
Check the tightening torque. The correct values are as follows:
TIGHTENING TORQUE OF THE CYLINDER EXPENDABLE PIN

SYZE OF CYLINDER AXIS D USING TORQUE WRENCH USING PNEUMATIC TOOL
D 40 D 45 200 Nm 190 Nm
D 50 D 57 300 Nm 290 Nm
D 60 D 68 500 Nm 490 Nm

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When a cylinder is removed, make sure that no part of the boom is left
unsupported

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6.3 REMOVING AND REFITTING A CYLINDER

Removal:
• Lift or stand the boom with adapted devices to prevent a sudden fall of moving parts when
operating decompression.
• WARNING: Stop power packs and proceed an hydraulic circuit decompression.
• Disconnect hydraulic hoses and plug the inlet/outlet ports of the cylinder.
• Fasten the cylinder to prevent it’s fall.
• Remove expendable pin sets.
Refitting:
• Place the cylinder’s rear knuckle in the yoke, insert the expendable pin set and screw. Do not
fully tighten.
• Adjust rod extension to place the front knuckle on the other yoke. Insert axis set. Tighten
both of them (See "tightening torques" page 12).
• Reconnect hoses.
• Pressurize the circuit, bleed and test.
WARNING: While tests are in progress, do not allow any other member of the personnel
to stand in the area surrounding the machine. Stay at the control station to be able to
stop the movement and switch off the power pack.
WARNING
6.4 REMOVING AND REFITTING A BOOM ASSEMBLY
Removal:
• Line up the boom horizontally and align it with jumbo’s expendable pin.
• Remove the drill feed assembly.
• Sling boom.
• Stop the power pack and release remaining pressure in hydraulic components and hoses by
operating control levers several times.
• Disconnect hydraulic hoses and plug the inlet/outlet ports.
• Remove the boom swing cylinder.
• Extract swinging expendable pin set and remove the boom.
Refitting:
• Check elements condition, replace if necessary.
• Assemble and lubricate elements.
• Connect hoses.
• Bleed and breeze hydraulic circuit.
• Proceed tests.

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6.5 REMOVING AND REFITTING ROTARY ACTUATOR
Removal:
• WARNING: Stop the power packs and proceed an hydraulic circuit decompression.
• Before removal mark the relative position of boom’s elements with actuator’s flanges.
• Sling or stand the elements with adapted devices to prevent a sudden fall of moving parts.
• Disconnect hydraulic hoses and plug the inlet/outlet ports.
• Secure an fasten the rotary actuator to prevent it’s fall.
• Remove it.
Refitting:
• Check expendable pin play, and adjust if necessary.
• Exchange all flanges screws.
• Apply LOCTITE ADHESIVE 317 on surfaces.
• Torque tighten flanging screws.
For more informations about the cylinders mounting, see the cylinder
maintenance manual in SECTION 1.
7 CHECK AND ADJUSTMENT

7.1 HOSE CONDITION CHECK
Oil leakages may involve reliability and safety problems, it is imperative to exchange
leaking elements immediately.
WARNING: Pressurized oil jets could cause severe injuries. Before any operation on
hydraulic circuit, STOP the power packs and release remaining pressure in
components by operating hydraulic control levers several times. Always release the
WARNING static pressure in cylinders before disassemble them.
NEVER WORK ON AN OPERATING CIRCUIT.
7.2 CHECK WELDING CONDITION USING CRACK DETEC-

TOR PRODUCTS
Stress, vibrations, impacts, corrosive agents could cause invisible cracks in weldings.Then
it is extremely important to checks them in order to prevent breakdowns, accidents and
injuries risks.

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8 LIFTING - HANDLING
8.1 LIFTING POINTS.
protectors.
• WARNING: Check the cables you use, they must be in good condition and fit the weight of
the assembly you are going to lift.
• Fasten correctly the elements before starting operations (See Figure 1).
YES
OUI YES
OUI
NON
NO NON
NO
Support
Drill glissière only:
feed support seul: 250 kg Boom
Bras without
sans le drill feedde
support support:
glissère:1100
1100kgkg
Figure 1

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9 PERIODIC MAINTENANCE TABLE
Serial number: Percussion hours (PH): Name:
Date: Diesel hours (DH): Firm:
R Check Adjust V Replace

P Clean O Lubricate
PERIODS DONE
Shift 50 PH 200 600 1200 1800 2400 3600 B14 F BOOM YES NO
PH PH PH PH PH PH
R R R R Freedom and condition of moving parts
R R R R Leakage detection
R R R Check tightening torques
R R R Check all equipments condition
R R R R Check hoses, unions and fitting condition.
R R R R Check the rotary actuator grease discharge

valves
R Check rotary actuators flanges screw tightening

torque
Check their axial play
R R Clearance between skids and tube
R Check weldings condition with crack detector
O O O O Lubricate all points
R Remove boom.
P Inspect all elements.
remove worn out parts.
V Tests
O

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B-05-07-2005 SR-MC-FL PAGE 1 (20)

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

1/2 ABOUT THIS BOOKLET 7

2/3 MAIN COMPONENTS 9

3/2 OPERATIONS AT EACH SHIFT 10

3/3 50-HOURS OR WEEKLY OPERATIONS 10

3/4 200-HOURS OPERATIONS 11

3/5 1200-HOURS OR ANNUAL OPERATIONS 11

3/6 3600-HOURS OPERATIONS OVERALL INSPECTION AND RECONDITIONING 11

6/2 CHECKING CYLINDER EXPENDABLE PIN 15

6/3 REMOVING AND REFITTING A CYLINDER 17

6/4 REMOVING AND REFITTING A BOOM ASSEMBLY 17

6/5 REMOVING AND REFITTING ROTARY ACTUATOR 18

7 CHECK AND ADJUSTMENT 18

7/2 CHECK WELDING CONDITION USING CRACK DETECTOR PRODUCTS 18

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

9 PERIODIC MAINTENANCE TABLE 20

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

Remember: SAFETY FIRST!

WARNING: Maintenance, adjustment and repairs are restricted to qualified personnel

WARNING: Danger of high pressure oil jets.

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

(Accumulator, Cylinder and Hydraulic circuit)

WARNING: Danger of hot surface.

WARNING: Crushing hazard : do not stay in dangerous area, for instance:

Always follow the marked safety instructions, and

The following safety instructions are general rules.

Keep tools and drilling

ABOUT THE SAFETY OF REPAIRS

- no danger is caused to anybody.

Use proper tools.

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

1.2 ABOUT THIS BOOKLET

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

2.3 MAIN COMPONENTS

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

3.1 FIRST ENTRY INTO SERVICE

3.2 OPERATIONS AT EACH SHIFT

After starting up:

3.3 50-HOURS OR WEEKLY OPERATIONS

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

3.4 200-HOURS OPERATIONS

3.5 1200-HOURS OR ANNUAL OPERATIONS

CAUTION: Check welding condition using crack detector products.

3.6 3600-HOURS OPERATIONS OVERALL INSPECTION AND

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

metric dimension torque in Nm torque in Nm

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

Rotary actuator grease nipples

Pin grease nipples

Armature tube grease nipples

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

WARNING: Maintenance, adjustment and repairs are restricted to qualified personnel

6.1 REMOVING AND

Removal: (See figure A)

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

6.2 CHECKING CYLINDER

Check the tightening torque. The correct values are as follows:

TIGHTENING TORQUE OF THE CYLINDER EXPENDABLE PIN

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.