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    Khurshid Alam
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    Equipment failures on locomotives increased from 2021-22 to 2022-23 across several key systems. The number of failures for angle transmitters, auxiliary converters, brake systems, harmonic filters, machine room blowers, oil cooler blowers, traction converters, transformers, and vacuum circuit breakers were all higher in 2022-23 compared to the previous year. The failure rates per crore per year also increased for most of these equipment types.

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    Equipment failures on locomotives increased from 2021-22 to 2022-23 across several key systems. The number of failures for angle transmitters, auxiliary converters, brake systems, harmonic filters, machine room blowers, oil cooler blowers, traction converters, transformers, and vacuum circuit breakers were all higher in 2022-23 compared to the previous year. The failure rates per crore per year also increased for most of these equipment types.

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    © All Rights Reserved
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    0 views2 pages

    Failure Analysis

    Uploaded by

    Khurshid Alam
    Equipment failures on locomotives increased from 2021-22 to 2022-23 across several key systems. The number of failures for angle transmitters, auxiliary converters, brake systems, harmonic filters, machine room blowers, oil cooler blowers, traction converters, transformers, and vacuum circuit breakers were all higher in 2022-23 compared to the previous year. The failure rates per crore per year also increased for most of these equipment types.

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    of 2

    Analysis of Equipement failure which failure increases w.r.

    t to previous year
    Three Phase Locomotive
    2021-22(upto July) 2022-23(upto July)
    BJU(D PTRU/(
    Equipment DDU GMO TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    ) D
    Angle transmitter 2 2 1 1 1 1 4
    Aux. converter IGBT
    9 8 7 24 7 6 12 2 27
    (BUR)
    Brake system (E-
    1 5 1 1 8 2 3 1 4 10
    70/Knorr)
    Harmonic filter 5 2 7 1 3 7 11
    1 1 2 2 1 3
    Machine room blower
    1 1 2 3 2 1 6
    Oil cooler blower unit
    Traction converter
    21 5 3 29 7 12 9 7 2 37
    IGBT (SR)
    Transformer 2 1 3 1 4 5
    Vacuum Circuit
    Breaker (VCB) 1 1 1 3 2 1 1 4

    Angle Transmitter: 2021-22(upto July) 2022-23(upto July)


    DDU GMO BJU(D) PTRU(D) TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    Avg.Loco holding 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.3
    Equip. Population 37 471 104 218 830 118 370.5 178 226.5 51.5 944.6
    Avg.No. Of failure 0 0 0 2 2 1 1 1 1 4
    FRPCPY 0 0 0 2.7523 0.7229 2.54 0.81 1.6854 1.3245 0 1.27038

    Aux. converter IGBT


    (BUR): 2021-22(upto July) 2022-23(upto July)
    DDU GMO BJU(D) PTRU(D) TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    Avg.Loco holding 18.5 162 52 109 341.5 55 89.00 96 111 25.75 376.75
    Equip. Population 55.5 486 156 327 1024.5 165 267 288 333 77.25 1130.25
    Avg.No. Of failure 0 9 8 7 24 7 6 12 2 0 27
    FRPCPY 0 5.56 15.38 6.422 7.0278 12.7 6.742 12.5 1.8018 0 7.16656

    Brake system 2021-22(upto July) 2022-23(upto July)


    DDU GMO BJU(D) PTRU(D) TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    Avg.Loco holding 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.25
    Equip. Population 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.25
    Avg.No. Of failure 1 5 1 1 8 2 3 1 4 0 10
    FRPCPY 16.2 6.37 5.769 2.7523 5.7831 10.2 4.858 3.3708 10.596 0 6.35257

    Harmonic filter: 2021-22(upto July) 2022-23(upto July)


    DDU GMO BJU(D) PTRU(D) TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    Avg.Loco holding 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.25
    Equip. Population 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 481
    Avg.No. Of failure 0 5 2 0 7 1 3 7 0 0 11
    FRPCPY 0 6.37 11.54 0 5.0602 5.08 4.858 23.596 0 0 6.86071

    Machine room
    blower: 2021-22(upto July) 2022-23(upto July)
    DDU GMO BJU(D) PTRU(D) TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    Avg.Loco holding 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.3
    Equip. Population 37 471 104 218 830 118 370.5 178 226.5 51.5 944.6
    Avg.No. Of failure 0 1 0 1 2 0 2 1 0 0 3
    FRPCPY 0 0.64 0 1.3761 0.7229 0 1.619 1.6854 0 0 0.95278

    Oil cooler blower


    unit: 2021-22(upto July) 2022-23(upto July)
    DDU GMO BJU(D) PTRU(D) TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    Avg.Loco holding 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.3
    Equip. Population 37 471 104 218 830 118 370.5 178 226.5 51.5 962
    Avg.No. Of failure 0 1 1 0 2 0 3 2 1 0 6
    FRPCPY 0 0.64 2.885 0 0.7229 0 2.429 3.3708 1.3245 0 1.8711

    Traction converter
    IGBT (SR): 2021-22(upto July) 2022-23(upto July)
    DDU GMO BJU(D) PTRU(D) TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    Avg.Loco holding 18.5 162 52 109 341.5 55 93.00 96 111 25.75 376.75
    Equip. Population 37 324 104 218 683 110 186 192 222 51.5 753.5
    Avg.No. Of failure 0 21 5 3 29 7 12 9 7 2 37
    FRPCPY 0 19.4 14.42 4.1284 12.738 19.1 19.35 14.063 9.45946 11.65 14.7313

    Transformer: 2021-22(upto July) 2022-23(upto July)


    DDU GMO BJU(D) PTRU(D) TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    Avg.Loco holding 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.25
    Equip. Population 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.25
    Avg.No. Of failure 0 2 0 1 3 1 4 0 0 5
    FRPCPY 0 2.55 0 2.7523 2.1687 5.08 6.478 0 0 0 3.17628

    Vacuum Circuit
    Breaker (VCB): 2021-22(upto July) 2022-23(upto July)
    DDU GMO BJU(D) PTRU(D) TOTAL DDU GMO BJU(D) PTRU(D) SPJ(D) TOTAL
    Avg.Loco holding 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.25
    Equip. Population 18.5 235.5 52 109 415 59 185.25 89 113.25 25.75 472.25
    Avg.No. Of failure 0 1 1 1 3 2 1 0 1 0 4
    FRPCPY 0 1.27 5.769 2.7523 2.1687 10.2 1.619 0 2.64901 0 2.54103

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