Genie Z-45 25DC

Parts Manual Part No.
52853
Rev B8
Refer to inside cover for additional serial number information September 2006
DC Power
Bi-Energy Power
(from serial number 9996 to 26999)
September 2006
Technical Publications Serial Number Information

Genie Industries has endeavored to deliver the highest Genie Industries offers the following Parts Manuals for
degree of accuracy possible. However, continuous these models:
improvement of our products is a Genie policy.
Therefore, product specifications are subject to change Title
without notice. Part No.
Readers are encouraged to notify Genie of errors and Genie Z-45/25 and Z-45/25J DC
send in suggestions for improvement. All (before Serial No. 9996) 41327
communications will be carefully considered for future
printings of this and all other manuals.
Contact Us:
http://www.genieindustries.com
e-mail: techsup@genieind.com
Copyright © 1999 by Genie Industries
52853 Rev A April 1999
52853 Rev B November 2003
"Genie" and "Z" are registered trademarks of Genie Industries

in the USA and many other countries.
Printed on recycled paper
Printed in U.S.A.
Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

September 2006
Table of Contents
300 • Engine Components

This manual is updated frequently. Each 301.1 B Engine Pivot Plate Components
parts figure listed below has a figure number
302.1 B Kubota Z482-E Engine, View 1
and a revision letter. If a figure is updated
with new information, the revision letter or 303.1 A Kubota Z482-E Engine, View 2
‘Rev’ is updated (example: from Rev A to 304.1 A Kubota Z482-E Engine, View 3
Rev B).
400 • Turntable Components
Figure Rev Description 401.1 D Turntable Rotator
101.1 B Decals 402.1 A Bi-Energy Fuel Tank
If you have a printed manual, you can keep it 403.1 B Turntable Center Components
up to date by downloading new figures from
404.1 B Turntable Components - Ground
the Genie website. Controls Side
To learn about the benefits Genie eBusiness 405.1 A Ground Control Box - View 1
customers receive, visit the Genie Industries (before Serial No. 22051)
website at www.genieindustries.com and
406.1 B Ground Control Box - View 2
select Parts & Service. (before Serial No. 22051)
407.1 B Ground Control Box - View 1
(after Serial No. 22050)
Electronic Version
408.1 A Ground Control Box - View 2
Click on the figure description below to (after Serial No. 22050)
view the figure.
409.1 D Engine (Non-Ground Controls)
Side Turntable Cover
410.1 B Ground Controls Side Turntable
100 • Decals Cover
101.1 C Decals
(before serial number 22051) 500 • Boom Components
501.1 A Secondary Linkage Pins and
102.1 D Word Decals Bearings
(after serial number 22050)
502.1 B Secondary Linkage
103.1 B Symbol Decals
(after serial number 22050) 503.1 A Upper Pivot
200 • Drive Chassis Components 504.1 C Primary and Extension Booms

201.1 B Steer End 505.1 A Cable Track
202.1 E Non-steer End 506.1 C Platform Leveling and Rotation,
203.1 C Battery Packs Z-45/25
204.1 C Battery Charger 507.1 B Platform Leveling, Z-45/25J
205.1 A Power Cables 508.1 A Platform Rotation, Z-45/25J
Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

September 2006
Table of Contents
600 • Platform Components

601.1 A Platform Components
602.1 A Platform Controls - View 1
(before Serial No. 22051)
603.1 B Platform Controls - View 2
604.1 A Platform Controls
605.1 A Joystick Controller, Drive/Steer
Functions (before Serial No. 14079)
606.1 B Joystick Controller, Drive/Steer
Functions (after Serial No. 14078)
607.1 A Rotational Controller
700 • Pumps and Manifolds
701.1 A Hydraulic Power Unit
702.1 B Function Manifold
703.1 C Function Manifold
(from Serial No. 17841to 20379)
704.1 B Function Manifold
(from Serial No. 20379 to 22565)
705.1 C Function Manifold
706.1 A Jib Manifolds
800 • Hydraulic Hoses and Fittings
801.1 A Drive and Steer Hoses
802.1 A Turntable Components
803.1 A Boom Components, Z-45/25
804.1 A Boom Components, Z-45/25J
805.1 A Hydraulic Hose and Fitting
Cross-reference
900 • Accessories
901.1 A Flashing Beacon
902.1 A Platform Options
903.1 A Half-height mesh and Swing
Gate Options
904.1 B Airline to Platform
905.1 A Cold Start Package
906.1 A Platform Overload Option

September 2006
Recommended Parts Stocking List
Required Parts Manuals

The following parts are required to perform maintenance Genie Industries offers the following support documents
procedures as outlined in the for these machines:
Genie Z-45/25 and Z-45/25J DC and Bi-Energy
Service Manual. Title Part No.
Part No. Description Genie Z-45/25 and Z-45/25J DC
62087 Filter Element, 10 Micron Operator’s Manual (before Serial No. 22051) ....... 52700
22106 Engine Oil Filter
52877 Fuel Filter Element Genie Z-45/25 and Z-45/25J DC
52867 Air Cleaner Element Operator’s Manual (after Serial No. 22050) .......... 82595
52816 V-Belt Genie Z-45/25 and Z-45/25J Bi-Energy
60112 Belt - Alternator Operator’s Manual (before Serial No. 22051) ....... 52630
Recommended Parts Genie Z-45/25 and Z-45/25J Bi-Energy
Operator’s Manual (after Serial No. 22050) .......... 82596
Part No. Description
32150 Genie Blue Paint, 1 Gallon Genie Z-45/25 and Z-45/25J DC
1484 Genie Blue Paint, 12 Ounce Aerosol Service Manual ..................................................... 62280
32151 Genie Gray Paint, 1 Gallon Genie Z-45/25 and Z-45/25J Bi-Energy
1268 Genie Gray Paint, 12 Ounce Aerosol Service Manual ..................................................... 52854

September 2006
How To Order Parts
Please be prepared with the following information Genie North America

when ordering replacement parts for your Genie
Telephone (425) 556-6551
product:
Toll Free (877) 367-5606 in U.S.A. and Canada
Machine model number Fax (425) 556-8659
Machine serial number
Genie part number Genie UK
Part description and quantity Parts Telephone (44) (0) 1476 584352
Purchase order number Parts Fax (44) (0) 1476 584340
"Ship to" address Genie Australia
Desired method of shipment Parts Telephone (617) 03375 1660
Name and telephone number of the Parts Fax (617) 03375 1002
authorized
Genie Distributor in your area Genie France
Parts Telephone (33) (0) 237 26 09 99
Use the Service Parts Fax Order Form on the
Parts Fax (33) (0) 237 31 50 10
next page and fax your order to our Parts
Department.
Genie Germany
If you don't know the name of your authorized Parts Telephone (49) (0) 4202 885223
distributor, or if your area is not currently serviced Parts Fax (49) (0) 4202 885225
by an authorized distributor, please call Genie
Industries. Genie Scandinavia
Machine Information Parts Telephone (46) (31) 3409612
Parts Fax (46) (31) 3409613
Model Genie Iberica

Parts Telephone (34) (93) 5795042
Serial Number
Genie Brazil
Date of Purchase Parts Telephone (55) (114) 1665755
Parts Fax (55) (114) 1665754
Authorized Genie Distributor
Genie Japan
Phone Number
Parts Fax (81) (33) 4536083
Genie China
Parts Fax (86) (215) 3852569
viii Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853
Service Parts fax Order Form
Fax to: (425) 556-8659 or Toll Free: 888-274-6192
September 2006 International: +1-425-556-8659
Please fill out completely
Date _________________________________ Account Number _______________________________
Your Name _______________________________ Your Fax Number ______________________________
_________________________________ Your Phone Number ____________________________
Bill To _________________________________ Ship To ___________________________________
_________________________________ ___________________________________
remove this page and make copies
_________________________________ ___________________________________
_________________________________ ___________________________________
Purchase Order Number ____________________ Ship Via ___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________
Optional Equipment __________________________________________________________________________
Part Number Description Quantity Price

remove this page and make copies
All back-ordered parts will be shipped when available via the same ship method as the original order
unless Noted below:
Ship complete order only - No back orders
Ship all available parts and contact customer on disposition of back-ordered parts
Other (please specify)
FOR GENIE INDUSTRIES USE ONLY

Order Number ______________ Origin Code ________________ Comments _________________________
Date Scheduled ____________ Ship Condition ______________ __________________________________
Order Total
Part No. ________________Genie
52853 Terms Code ________________
Z-45/25 and Z-45/25J DC and__________________________________
Bi-Energy
September 2006

September 2006
Parts
Figures

May 2006 100 • Decals

100 • Decals May 2006
Figure Rev Description

101.1 C Decals (before serial number 22051)

101.1
Decals (before serial number 22051) Rev C
Part No. Description Qty Part No. Description Qty

27204 Arrow - Blue .............................................. 1 38112 Caution - Brake Release .......................... 1
27205 Arrow - Yellow .......................................... 1 40434 Label - Lanyard Anchorage ...................... 3
27206 Triangle- Blue ........................................... 2 43658 Label - Power to Charger, 230V ............... 1
27207 Triangle - Yellow ...................................... 2 43663 Notice - Function Enable .......................... 1
27564 Danger - Electrocution Hazard ................. 2 44980 Label - Power to Charger, 115V ............... 1
28157 Label - Dexron (before serial 44981 Label - Airline to Platform ......................... 2
number 20926) ........................................ 1
44986 Notice - Max Manual Force,
28159 Label - Diesel Fuel ................................... 1 90 lbs / 400N ............................................ 1
28161 Warning - Crushing Hazard ...................... 3 52437 Notice - Kubota Diesel Engine Spec ........ 1
28162 Warning - Crushing Hazard ...................... 1 52597 Notice - Operating Instructions,
Bi-Energy .................................................. 1
28163 Notice - Max Side Force,
150 lbs / 667N .......................................... 1 52631 Platform Control Panel (from serial
number 1000 to 16867) ............................ 1
28164 Notice - Hazardous Materials ................... 1
52632 Ground Control Panel, Bi-Energy ............. 1
28165 Notice - Foot Switch ................................. 1
52664 Label - Controller Status
28171 Label - No Smoking .................................. 1
Indicator Light ........................................... 1
28174 Label - Power to Platform, 230V .............. 2
52672 Danger - Tip-over ..................................... 4
28175 Caution - Compartment Access ............... 1
52787 Notice -
28176 Notice - Missing Manuals ......................... 1 Charger Operating Instructions ................ 2
28177 Warning - Platform Rotate ........................ 2 52946 Notice -
Operating Instructions, Platform, DC ....... 1
28181 Warning - No Step or Ride ....................... 1
52947 Notice -
Operating Instructions, Ground, DC ......... 1
28236 Warning - Failure To Read . . . ................. 1
52969 Cosmetic - Genie Boom ........................... 1
30080 Notice - Maximum Load ........................... 1
62068 Cosmetic - Bi-Energy ............................... 1
31060 Danger - Tip-over Hazard, Interlock ......... 3
62070 Cosmetic - DC Power ............................... 1
31508 Notice - Power to Charger ........................ 1
62926 Cosmetic - Genie Z-45/25J ..................... 1
31784 Label - Tire Pressure ................................ 4
62927 Cosmetic - Genie Z-45/25 ........................ 1
31786 Notice - Connection Diagram ................... 2
72443 Platform Control Panel (from serial
31787 Danger - Tip-over Hazard ......................... 2 number 16868-21179) .............................. 1
31788 Danger - Battery Safety ............................ 2 72444 Ground Control Panel, DC ....................... 1
32700 Danger - Safety Rules .............................. 2 72833 Label - Open ............................................. 2
33550 Safety Tape ............................................. — 82279 Platform Control Panel (after serial
number 21179) ......................................... 1
33952 Danger - Tilt-Alarm ................................... 1
82366 Label - Chevron Rykon (after serial
38110 Label - Travel Alarm ................................. 1 number 20925) ........................................ 1
38111 Warning - Brake Release ......................... 1


102.1 D Word Decals (after serial number 22050)

102.1
Word Decals (after serial number 22050) Rev D
Part No. Description Qty Part No. Description Qty

27204 Arrow - Blue ............................................. 1 52437 Notice - Kubota Diesel Engine Specs ...... 1
27205 Arrow - Yellow .......................................... 1 52597 Notice -
Operating Instructions, Bi-Energy ............ 1
27206 Triangle- Blue .......................................... 2
52664 Label - Controller Status Indicator Light ... 1
27207 Triangle - Yellow ...................................... 2
52672 Danger - Tip-over Hazard, Tires .............. 4
27564 Danger - Electrocution Hazard ................ 2
52787 Notice -
28161 Warning - Crushing Hazard ..................... 3
Charger Operating Instructions ............... 2
28162 Warning - Crushing Hazard ..................... 1
52946 Notice -
28163 Notice - Max Side Force, Operating Instructions, Platform, DC ....... 1
150 lbs / 667N .......................................... 1
52947 Notice -
28164 Notice - Hazardous Materials .................. 1 Operating Instructions, Ground, DC ......... 1
28165 Notice - Foot Switch ................................. 1 52969 Cosmetic - Genie Boom ........................... 1
28171 Label - No Smoking ................................. 1 62068 Cosmetic - Bi-Energy ............................... 1
28174 Label - Power to Platform, 230V .............. 2 62070 Cosmetic - DC Power ............................... 1
28175 Caution - Compartment Access ............... 1 62926 Cosmetic - Genie Z-45/25J ..................... 1
28176 Notice - Missing Manuals ........................ 1 62927 Cosmetic - Genie Z-45/25 ........................ 1
28177 Warning - Platform Rotate ....................... 2 72444 Ground Control Panel .............................. 1
28181 Warning - No Step or Ride ....................... 1 82279 Platform Control Panel ............................. 1
28235 Label - Power to Platform, 115V .............. 2 82366 Label - Chevron Rykon ............................ 1
28236 Warning - Failure To Read . . . ................. 1 82635 Label - Wheel Load, Z-45/25 DC ............. 4
30080 Notice - Maximum Load, 97602 Warning - Explosive, Ether ....................... 2
500 lbs / 227 kg ........................................ 1
31060 Danger - Tip-over Hazard, Interlock ........ 3
31508 Notice - Power to Charger ....................... 1
31784 Label - Tire Pressure ............................... 4
31786 Notice - Connection Diagram .................. 2
31787 Danger - Tip-over Hazard ........................ 2
31788 Danger - Battery Safety ............................ 2
32700 Danger - Safety Rules ............................. 2
33952 Danger - Tilt-Alarm ................................... 1
40434 Label - Lanyard Anchorage ..................... 3
43658 Label - Power to Charger, 230V .............. 1
44980 Label - Power to Charger, 115V .............. 1
44981 Label - Air Line to Platform ...................... 2
44986 Notice - Max Manual Force,
90 lbs / 400N ............................................ 1


103.1 B Symbol Decals (after serial number 22050)
44981 28174 82544

or 28235
82487
28174
or 28235 72444
40434 Serial Plate
62927 82634
or 62926
82635
82548
82472
82634
82635
44980 or
43658
27207
82481
82279
27207 82647
27204 82487
52969
27206
82481 82545
27206 44981
27205 82602 or
62068 82604
or 62070
40434
28159
82544
82472
82634
82635 82634 82634 82635 82472 82548

103.1
Symbol Decals (after serial number 22050) Rev B
Part No. Decal Description Qty

97815 Label - Lower, Midrail ............................... 1
27204 Arrow - Blue .............................................. 1
27205 Arrow - Yellow .......................................... 1
27206 Triangle- Blue ........................................... 2
27207 Triangle - Yellow ...................................... 2
28159 Label - Diesel ........................................... 1
40434 Label - Lanyard Anchorage ...................... 3
43658 Label - Power to Charger, 230V ............... 1
44980 Label - Power to Charger, 115V ............... 1
44981 Label - Air Line to Platform ....................... 2
52969 Cosmetic - Genie Boom ........................... 1
62068 Cosmetic - Bi-Energy ............................... 1
62070 Cosmetic - DC Power ............................... 1
62926 Cosmetic - Genie Z-45/25J ...................... 1
62927 Cosmetic - Genie Z-45/25 ........................ 1
72444 Ground Control Panel .............................. 1
82279 Platform Control Panel ............................. 1
82472 Warning - Crushing Hazard ...................... 3
82473 Caution - Compartment Access ............... 1
82481 Danger - Battery Safety ............................ 2
82487 Label - Operating Instructions .................. 2
82544 Danger - Electrocution Hazard ................. 3
82545 Danger - Maximum Load, 227 kg ............. 1
82548 Warning - Platform Rotate ........................ 2
82602 Danger - Max Manual Force, 667 N ......... 1
82604 Danger - Max Manual Force, 400 N ......... 1
82634 Label - Tire Pressure ................................ 4
82635 Label - Wheel Load, Z-45/25DC .............. 4
82647 Label - Drive Enable Patch ...................... 1

September 2006 200 • Drive Chassis Components

200 • Drive Chassis Components September 2006

201.1 B Steer End
20 21 22
2
19
18 6
17 11 12
16
12
11
15 14 13 10 9 8 7

201.1
Steer End Rev B
Item Part No. Description Item Part No. Description

1 77434 Cover Assembly with Decals Before serial number 16128
2 Ref. Battery Charger (refer to 204.1) 19 54136 Tire and Wheel Assembly -
Industrial, Air-Filled
3 88337 Steer Cylinder
— 54142 Tire and Wheel Assembly -
— 88338 Seal Kit
Industrial, Foam-Filled
4 19440 Clevis Pin, 1 x 1.25 inches — 54140 Tire, 9-14.5 LT
— 5361 Cotter Pin — 54138 Wheel, 14.5 x 7 inches, 8 hole
— 54238 Non-marking Tire and Wheel
5 50397-S Tie Rod
Assembly, Air-Filled
6 52733 Steer Yoke, Engine Side — 54237 Non-marking Tire and Wheel
— 25817 Bearing, 1 x 1.25 x 1 inch Assembly, Foam-Filled
— 54234 Non-marking Tire, 9-14.5 LT
7 45043 Hub Assembly, 8 bolt
(before serial number 16128) From serial number 16128 to 27000
— 45111 Dust Cap
19 54137 Tire and Wheel Assembly -
— 45108 Outer Cone Bearing
Industrial, Air-Filled
— 45107 Inner Cone Bearing
— 54141 Tire and Wheel Assembly -
— 45110 Grease Seal
Industrial, Foam-Filled
7 54840 Hub Assembly, 9 bolt (shown) — 54140 Tire, 9-14.5 LT
(after serial number 16127) — 54139 Wheel, 14.5 x 7 inches, 9 hole
— 54959 Dust Cap — 54235 Non-marking Tire and Wheel
— 54960 Grease Seal Assembly, Air-Filled
— 54961 Inner Bearing — 54236 Non-marking Tire and Wheel
— 56962 Outer Bearing Assembly, Foam-filled
8 21166 Wheel Stud, 5/8 -18
— 54627 Lug Nut, 5/8 -18 After serial number 27000
9 88752 Pivot Pin, 1.5 x 4.25 inches 19 54141 Tire and Wheel Assembly -
— 18383 External Snap Ring, 1.5 inch Industrial, Foam-Filled
— 54236 Non-marking Tire and Wheel
10 6019 Screw, 3/8 -16 x 1.25 inches Assembly, Foam-filled
11 6021 Lock Washer, 3/8 inch 20 6888 Screw, 1/4 -20 x 1 inch
12 45226 Rod End, 0.375 x 3.69 inches 21 6356 Lock Washer, 1/4 inch
13 45074 Thrust Washer, 22 56912 Spring Clip, 1/4 -20
1.5 x 3.5 x 0.19 inches
14 45071 Bearing, 1.5 x 1.75 x 1.5 inches
15 52735 Axle Assembly (includes item 14)
— 34245 Bearing, 1.25 x 1.5 x 1.25 inches
16 54542 Pivot Pin, 1.5 x 20 inches
— 30255 Shim, 1.27 x 2.13 x 0.062 inches
17 6175 Screw, 3/8 -16 x 1 inch
18 46337 Ammeter, 30A


202.1 E Non-steer End
1 2
3
4
2 3 4 6 5
37 7
35 8
32 33 34 9
5
10
31
29 30
28 3 13 12 11
26 3 3 27 14
25
24
19 20
15
17 16 13 11
23 22 21 36 18

202.1
Non-steer End Rev E

1 52707-S Chassis Cover with decals 21 54861 Brake - Ausco
1/4 -20
2 6090 Screw, x 0.75 inch
— 83022 Seal Kit
3 6638 Flat Washer, 1/4 inch — 52833 Lining Kit
— 52900 Bearing Kit
4 56912 Spring Clip, 1/4 -20
21 94877 Brake - Fairfield
5 18576 Fuse, 200A
6 66717 Fuse Holder — 94878 Seal Kit
— 94879 Lining Kit
7 74268 Contactor, 24V 80A — 94880 Bearing Kit
— 22263 Fixed Contact
— 22262 Moving Contact 21 101966 Brake - Fairfield
— 74495 Spring (after Serial No. 23235)
— 94878 Seal Kit
8 74267 Contactor, 24V 180A — 94879 Lining Kit
— 74469 Fixed Contact — 94880 Bearing Kit
— 74470 Moving Contact
— 74468 Spring 22 54152 Torque Hub, 49:1
9 56775-01 SepEx Motor Controller — 21142 Seal Kit
— 56029 Connector - Molex, 24 Pole — 21149 Stud, 5/8 -18
— 56030 Terminal - Molex, 16 Gauge — 21143 Bearing and Race Kit
— 56561 Crimper Tool — 21147 End Cover
— 56562 Extractor Tool — 37097 End Cover O-ring
— 54628 SepEx Replacement Kit — 21148 Thrust Washer
10 54496-S Contactor Mount — 21146 Disconnect Rod Cap
(before Serial No. 17544) — 21144 Disconnect Rod Actuator
— 77083 Contactor Mount — 21145 Disconnect Rod
(after Serial No. 17543) 22 56338 Torque Hub, 47:1
11 6708 Screw, 3/8 -16 x 2.25 inches (from Serial No. 13255 to Serial No.
17092) and (from Serial No. 21100
12 6021 Lock Washer, 3/8 inch to Serial No. 22501)
13 5397 Flat Washer, 5/16 inch — 21142 Seal Kit
— 21149 Stud, 5/8 -18
14 50668-S Axle Rotation Stop — 21143 Bearing and Race Kit
— 50669 Shim, 22 Gauge (as needed) — 21147 End Cover (Flat)
— 50670 Shim, 12 Gauge (as needed) — 72283 End Cover (Dome)
15 54542 Pivot Pin, 1.5 x 20 inches — 74099 Disconnect
— 37097 End Cover O-ring
16 54226 Rod End, 0.375 x 3.69 inches — 21148 Thrust Washer
17 4828 Nylock Nut, 3/8 -16 — 21146 Disconnect Rod Cap
— 21144 Disconnect Rod Actuator
18 52732-S Axle Assembly — 21145 Disconnect Rod
— 77302 Axle Assembly (shown) Continued on next page.
— 45071 Bearing, 1.5 x 1.75 x 1.5 inches
19 19418 Screw - HHC,
5/8 -11 x 1.75 inches, GR 8
20 13064 Flat Washer, Hardened, 5/8 inch


202.1 E Non-steer End
1 2
3
4
2 3 4 6 5
37 7
35 8
32 33 34 9
5
10
31
29 30
28 3 13 12 11
26 3 3 27 14
25
24
19 20
15
17 16 13 11
23 22 21 36 18

202.1
Non-steer End Rev E

22 74097 Torque Hub, 48:1 25 50768-S Non-steer Axle Cover
(from Serial No. 17093 to Serial No. (before Serial No. 17544)
21099) and (from Serial No. 22502 — 77024 Non-steer Axle Cover
to Serial No. 23764) (from Serial No. 17544 to 18756)
— 21146 Cover — 77154 Non-steer Axle Cover
— 21147 End Cover (Flat) (after Serial No. 18756)
— 21149 Stud, 5/8 -18
26 8915 Screw, 1/4 -20 x 1.25 inches
— 37097 End Cover O-ring
— 58237 Drain Plug 27 6091 Nylock Nut, 1/4 -20
— 62480 Disconnect Rod
28 8914 Screw, 1/4 -20 x 0.625 inch
— 72283 End Cover (Dome)
— 72307 Seal Kit 29 49818 Screw, 10-32 x 0.38 inch
— 74376 Disconnect Rod Actuator
— 74375 Thrust Washer 30 6607 Lock Washer, #10
— 94912 Bearing Kit 31 74266 Contactor, 24V, 180A
22 106148 Torque Hub, 48:1 — 62695 Fixed Contact
(after Serial No. 23764) — 62696 Moving Contact
— 21149 Stud, 5/8 -18 — 74471 Return Spring
— 94912 Bearing Kit 32 13002 Screw, 5/16 -18 x 1 inch
— 106121 Disconnect Rod
— 106122 Disengage Cap 33 6886 Lock Washer, 5/16 inch
— 106123 End Cover O-ring 34 18503 Lock Nut, 5/16 inch
— 106508 Seal Kit
35 43179 Fuse, 500A
23 54137 Tire and Wheel Assembly -
Industrial, Air Filled 36 74137 Screw, 1/2 -13 x 3.25 inches (before
— 54141 Tire and Wheel Assembly - serial number 23210)
Industrial, Foam Filled — 50576 Screw, 1/2 -13 x 3 inches (after
— 54140 Industrial Tire, 9-14.5 LT serial number 23209)
— 54139 Industrial Wheel, 14.5 x 7 inches
— 54235 Tire and Wheel Assembly, Non- 37 56930 Diode - PCB, Drive Contactor ...... 1
marking, Air Filled
— 54236 Tire and Wheel Assembly, Non-
marking, Foam Filled
24 56282 Drive Motor, 24V DC
— 40175 Brush Spring
— 62104 Brush
— 62105 Brush Rigging
— 52791 Brush Kit
24 94197 Drive Motor, 24V DC
— 94315 Brush Kit
— 94316 Brush Retaining Ring
— 94317 Bearing


203.1 C Battery Packs
2
11 12
3
9 10
6 7

203.1
Battery Packs Rev C
Item Part No. Description

1 52924-S Battery Box Lid with Decals
— 94001 Battery Box Lid with Decals
2 56461 Battery - 350AH, Group L16 (dry)
3 52921 Battery Box with Decals, Tank Side
— 94002 Battery Box with Decals, Tank Side
— 36369 Bearing, 0.75 x 1 x 0.75 inch
3 52920 Battery Box with Decals,
Control Side
— 94003 Battery Box with Decals,
Control Side
— 36369 Bearing, 0.75 x 1 x 0.75 inch
4 36212 Thrust Washer, 3/4 inch
5 45209 Wear Pad, 4 x 2 x 0.5 inch
6 6888 Screw, 1/4 -20 x 1 inch
7 6638 Flat Washer, 1/4 inch
8 66901 Rotary Latch, Engine Side (shown)
— 66900 Rotary Latch, Tank Side
9 13000 Screw, 5/16 -18 x 1.25 inches
10 6002 Nylock Nut, 5/16 inch
11 36424 Thumb Screw, 3/8 -16
12 73485 Spring Clip, 3/8 -16


204.1 C Battery Charger
12
11 3
10
7 6 5
13

204.1
Battery Charger Rev C

— 54794 Battery Charger, 115V AC / 60 hz,
48V DC
— 54795 Battery Charger, 100-125V DC /
200 - 230V DC, 50 hz
— 54796 Battery Charger, 100 - 125V DC /
200 - 230V DC, 60 hz
— 54797 Battery Charger, 100 - 125V DC,
60 hz
— 54798 Battery Charger, 110V / 60 hz,
48 V DC, EE rated
1 40532 Charger Cover
2 52916 Screw, No. 10 x 0.50 inch
3 13008-3 Capacitor, 6.0 MFD, 660V AC
4 27262 Heat Sink with Diodes
5 52918 Screw, 10-32 x 0.75 inch
6 6146 Flat Washer, No. 10
7 6178 Nylock Nut, 10-32
8 119403 Electrical Plug - North American,
110V AC (shown)
— 12153 Electrical Plug - British 3 Pin,
110V AC
— 25388 Electrical Plug - British 3 Pin,
220V AC
— 6666 Electrical Plug - European 2 Pin,
220V AC
9 52917 Screw, No. 8 x 0.375 inch
10 27263 Electronic Timer Assembly
(for Genie part 54794)
— 18078 Electronic Timer Relay
(for Genie part 27263)
10 27830 Electronic Timer Assembly
(for Genie parts 54795, 54796
and 54797)
— 19533 Electronic Timer Relay
(for Genie part no. 27830)
11 52919 Screw, No. 7 x 0.625 inch
12 13008-6 Fuse Assembly
13 60060-S Charger Plate


205.1 A Power Cables
Auxiliary
Power
Unit
A2 D1 1
Hydraulic 3 NEG
Power
Unit Alternator 48V
POS
D1 A1
4
5 -
6
+
- 7
+ 7 7
8
9
10
9
Sep Ex
DC Motor
F1 Controller F2
7
B- M- B+
Lift Drive Auxiliary

Contactor Contactor Power Unit
Contactor
Chassis 11
12
10
F2 A2 A1 F1
13
Left Side Drive Motor Right Side Drive Motor
F1 A1 A2 F2

205.1
Power Cables Rev A

1 62090-S Cable Assembly
3 62092-S Cable Assembly (Bi-Energy)
5 62094-S Cable Assembly(Bi-Energy)
7 62096-S Battery Connector Cable Assembly
(DC)
— 62096-S Battery Connector Cable Assembly
(Bi-Energy)
— 62097-S Wire Assembly - Power Panel to
Engine Harness (Bi-Energy)
— 13101 Battery Connector
11 62103-S Ground Strap

May 2006 300 • Engine Components

300 • Engine Components May 2006

301.1 B Engine Pivot Plate Components
1 2 3 6 7 8 11
4 13 12
4 9
5 10
14
15
44 21 21 53 16 5
52 21 21 20 17
51 18
50 3 4 4 5
49 30 29
47 48 19
46
34 35 21
22 21 21 20
44 45
42
25 24 23
43
42
41 4 4 37
40
39
20 21 26
27
38
28
31 30 30 29
20 21
35
12 4 37
36 34 33 32

301.1
Engine Pivot Plate Components Rev B
Item Part No. Description Qty. Item Part No. Description

1 54193 Alternator Adjustment Plate 32 50782 Pivot Pin, 0.75 x 15.25 inches
2 56057 Ignition/Start Module 33 50427-S Engine Tray Pivot Ear
3 6888 Screw, 1 /4 -20 x 1 inch 34 6175 Screw, 3/8 -16 x 1 inch
4 6638 Flat Washer, 1/4 inch 35 6021 Lock Washer, 3/8 inch
5 6091 Nylock Nut, 1/4 -20 36 44586 Level Sensor, 4.5°,
1.5 Second Delay
6 62085 Voltage Regulator
— 23083 Waterproof Fuse Holder
7 56302 Relay - SPDT, 24V DC, 30/40A, — 27488 Fuse, 1A
Sealed
37 6889 Low Profile Nylock Nut, 1/4 -20
8 49826 Screw, 10-32 x 0.625 inch
38 60091-S Engine Tray (before serial
9 6146 Flat Washer, No. 10 number 25437)
— 107826 Engine Tray (after serial
10 6178 Nylock Nut, 10-32 number 25436)
11 25969 Spring Clip, 1/4 -20 39 56050 Battery, 12V DC, 450 CCA
12 6090 Screw, 1/4 -20 x 0.75 inch 40 60078 Battery Hold Down
13 6356 Lock Washer, 1/4 inch 41 6145 Screw, 1/4 -20 x 1.5 inches
14 60146 Relay Panel Cover 42 24038 Small Shock Mount
15 24018 Circuit Breaker, 15A 43 60092-S Engine Mount Plate
(includes mounting fasteners)
44 14033 Screw , 3/8 -16 x 2.75 inches
16 7339 Screw, 1/4 -20 x 0.5 inch
45 15086 Fender Washer, 3/8 inch
17 60136-S Relay Panel
46 60096-S Alternator Adjustment Bracket
18 46036 Din Rail, 5.63 inches
47 10597 Screw , 1/2 -13 x 1.25 inches
19 60000-S Engine Side Bulkhead
48 6033 Lock Washer, 1/2 inch
20 4828 Nylock Nut, 3/8 -16
49 7236 Screw , 1/2 -13 x 6 inches
50 56284 Alternator, 100A, 48V DC
22 8516 Screw, 3/8 -16 x 1.5 inches — 56283 Pulley, 3.15 inches
23 19418 Screw - SHC, — 56290 Lock Nut, 5/8 -18
5/8 -11 x 1.75 inches, GR 8 ........... 2 — 56291 Washer - Hardened, 5/8 -18
— 56292 Woodruff Key, 5/32 inch
51 56007 Alternator Mount Bracket
25 13064 Flat Washer, Hardened, 5/8 inch ... 2
52 21604 Screw, 3/8 -16 x 3.25 inches
26 17712 Screw, 3/8 -16 x 1.75 inches
27 50519 Engine Tray Support Load Pad
28 60100-S Engine Tray Rest Bracket
29 6198 Nylock Nut, 1/2 -13
31 22788 Screw, 1/2 -13 x 1.75 inches


302.1 B Kubota Z482-E Engine, View 1
1 2 3 4 5 6 7 8
9
10 9 11
12
13
42
14
39
41 15
10 17 16
40
39 18
19
38
20
21
17 22
24 23
25
24
37 36 35 34 33 32 31 30 29 28 27 26

302.1
Kubota Z482-E Engine, View 1 Rev B

1 52806 Valve Cover Gasket 26 7713 Low Profile Nylock Nut, 3/8 -16
2 22903 O-Ring, Oil Filler Plug 27 6550 U-Bolt, 3/8 -16 x 1.5 x 2.5 inches
3 52808 Oil Filler Plug 28 60113 Tailpipe (before Serial No. 14564)
4 52807 Valve Cover 29 44184 Alternator Stay
5 52809 Breather Pipe 30 52815 Oil Pressure Sending Unit
6 56085 Water Temperature Sending Unit 31 22106 Oil Filter
7 52810 Starter Motor 32 52948 Engine Oil Drain Plug
— 23457 Solenoid — 52517 Drain Plug Gasket
8 13000 Screw, 5/16 -18 x 1.25 inches 33 32067 Water Pump Hose
9 6886 Lock Washer, 5/16 inch 34 32066 Hose Clamp, 30 mm
10 6002 Low Profile Nylock Nut, 5/16 -18 35 52816 V-Belt
11 23057 Screw, M8 x1.25 x 20 mm 36 52817 Fan Pulley
12 60111 Exhaust Extension 37 52818 Fan
(before Serial No. 14564) — 54323 Fan Guard
— 54603 Exhaust (after Serial No. 14563)
38 52819 Water Pump
(replaces items 12-16 and 28)
39 32069 Hose Clamp
13 62040 Muffler (before Serial No. 14564)
40 52821 Water Pump Gasket
14 62041 Muffler Cover
(before Serial No. 14564) 41 62129 Water Pump Return Hose
15 62042 Muffler Clamp 42 62130 Water Return Pipe
16 52927 Screw, 5/16 -18 x 2.5 inches
18 52811 Muffler Gasket
19 52812 Exhaust Manifold Gasket
20 52813 Exhaust Manifold
21 52814 Alternator, 14V DC, 14A
22 4828 Nylock Nut, 3/8 -16
— 6782 Nylock Nut, 5/16 -18
23 6019 Screw, 3/8 -16 x 1.25 inches
25 60114-S Exhaust Support Bracket
— 54605 Exhaust Bracket


303.1 A Kubota Z482-E Engine, View 2
1 2 1 3 4 5 6 7 8 9 10 11
53
12
46 47 47 48 13
52
51
14
50
16 15
17
49
46 48 18
46 47 48 19
20
21
45 22
43 44
21
23
24
25
26
27
28
29
25
30 26
34
42 41 40 39 38 37 36 35 33 32 31

303.1
Kubota Z482-E Engine, View 2 Rev A

1 56061 Air Cleaner Assembly 29 22956 Solenoid Rod
(includes items 2 and 53)
30 22446 Solenoid Return Spring
2 52867 Air Cleaner Element (concealed from view)
3 22672 Hose Clamp, 1 5/16 - 2 1/4 inches 31 6091 Nylock Nut, 1/4 -20
4 60108 Air Cleaner Intake Hose 32 6090 Screw, 1/4 -20 x 0.75 inch
5 60107 Air Cleaner to Engine Hose 33 6175 Screw, 3/8 -16 x 1 inch
6 52941 Glow Plug 34 6886 Lock Washer, 5/16 inch
7 52822 Injector 35 32077 Drain Petcock
8 52824 Injector #2 Pipe 36 52836 Dipstick
9 52823 Injector #1 Pipe 37 52837 Ring Gear
10 62043 Overflow Pipe Clamp 38 52838 Pulley Flange Adapter
11 62044 Overflow Pipe Assembly 39 23057 Screw, M8 x 1.25 x 20 mm
(includes item number 10)
40 56068 Pulley Bushing
12 52825 Injection Pump
41 52840 Pulley
13 52826 Injection Pump Gasket
42 60112 Alternator Belt
14 52949 Speed Control Assembly
43 8915 Screw, 1/4 -20 x 1.25 inches
15 5094 Screw, 10-32 x 0.5 inch
16 6178 Nylock Nut, 10-32
45 56086 Key, 1/4 x 1.25 inches
17 56101 Bracket - Lever, Engine Stop
46 13002 Screw, 5/16 -18 x 1 inch
18 56102 Bracket - Lever, Speed Control
19 52832 Speed Control Assembly Gasket
20 44208 Fuel Hose, 5/16 inch @ 8 inches
49 42662 Coolant Overflow Tank
21 52834 Hose Clamp, 3 /8 inch
50 54243-S Air Cleaner Mount Bracket
22 52835 Fuel Pump Assembly
51 62133 Air Cleaner Lower Hose Clamp
23 44208 Hose, Fuel, 5/16 inch @ 12 inches
52 62132 Air Cleaner Upper Hose Clamp
24 56110 Engine Idle/Stop Rod
53 52866 Particle Evacuator Valve
25 21496 Hex Nut, 1/4 -28
26 20780 2 Speed Solenoid
— 52514 Solenoid Boot
27 60105-S Solenoid Mount Bracket
28 56079 Fuel Filter Assembly
— 52875 O-Ring - Fuel Filter, Upper
— 52876 O-Ring - Fuel Filter, Lower
— 52877 Element
— 52886 Fuel Filter Element Housing
— 52880 Fuel Filter Housing Retaining Ring


304.1 A Kubota Z482-E Engine, View 3
1 2 3 4 5
32
31
30 6
12
13
3
29
18 19
7
20 1
10 9 8
11
15 12
12 13
17 14
16
15
28 12
16
17
19 18
20
27
26 23 22 22 21
25 24

304.1
Kubota Z482-E Engine, View 3 Rev A

1 32066 Hose Clamp, 30 mm
2 52841 Upper Radiator Hose
3 32087 Hose Clamp, 36 mm
4 52842 Radiator
5 52843 Radiator Cap, 14 psi (0.97 bar)
6 60109-S Air Intake Hose Plate
7 32090 Lower Radiator Hose
8 6090 Screw, 1/4 -20 x 0.75 inch
9 6356 Washer - Lock, 1/4 inch
10 6091 Nut - Nylock, 1/4 -20
11 28963 Radiator Support Bracket
12 52845 Spring Washer
13 52846 Upper Radiator Cushion
14 52847 Radiator Support, Outboard
15 52848 Lower Radiator Cushion
16 52540 Radiator Mount Bolt
17 52541 Radiator Mount Clip
18 22676 Screw, M10 x 1.5 x 30 mm
19 22700 Washer - Lock, M10
20 60088-S Engine Mount Bracket
21 8516 Screw, 3/8 -16 x 1.5 inches
22 6097 Washer - Flat, 3/8 inch
23 4828 Nut - Nylock, 3/8 -16
24 60092-S Engine Mount Plate
25 23057 Screw, M8 x 1.25 x 20 mm
26 49408 Washer - Lock, M8
27 33277 Washer - Flat, M8
28 54316 Fly Wheel Cover
29 52851 Radiator Support, Inboard
30 52852 Thermostat Gasket
31 23473 Thermostat
32 27367 Thermostat Housing

September 2006 400 • Turntable Components

400 • Turntable Components September 2006

401.1 D Turntable Rotator
2 1
2 3
9 8 7
10
32
30 31
29
29
28
26 27
11
14 13 13 12
25
17 16 16 15
14
18
24
23
22
21
20
19 2

401.1
Turntable Rotator Rev D
Item Part No. Description Qty Item Part No. Description Qty
1 21175 Screw - SHC, 19 25068 Screw, 5/8 -11 x 4.5 inches, GR 8
5/8 -11 x 4 inches, GR 8 (before serial number 23332) ....... 9
(before serial number 23332) ....... 4 — 25068 Screw, 5/8 -11 x 4.5 inches, GR 8
— 21175 Screw - SHC, (after serial number 23331) ........ 16
5/8 -11 x 4 inches, GR 8
20 42079 Cotter Pin, 0.156 x 2.5 inches
(before serial number 23332) ....... 6
21 52767 Castle Nut
(before serial number 23332) ..... 21
— 13064 Flat Washer, Hardened, 5/8 inch
(after serial number 23331) ........ 36 22 50412 Pinion Gear
3 56900 Screw - SHC,
5/8 -11 x 2.5 inches, GR 8 23 52766 Woodruff Key
24 50414-S Turntable Rotation Brake
— 56900 Screw - SHC,
5/8 -11 x 2.5 inches, GR 8 (before Serial No. 18367)
— 52769 Seal Kit
(after serial number 23331) ........ 14
— 52770 Lining Kit
4 50469-S Limit Switch Bracket — 52771 Bearing Kit
— 52772 Spring Kit
5 106278 Chassis Harness (consult factory)
25 43683 O-ring (before Serial No. 18367)
6 25050 Limit Switch with Roller Arm
(before serial number 23765) ....... 1 26 50175 Screw, 5/16 -18 x 2.75
— 19491 Contact
— 27643 Roller Arm
28 50447 Dual Counterbalance Manifold
6 88356-11103 Limit Switch with Roller Arm
(after serial number 23764) .......... 1
(includes item 29)
— 106427 Rotary Roller Head
— 43018 Seal Kit
— 106430 Roller Arm
29 33428 Counterbalance Valve,
7 49825 Screw, 8-32 x 1.5 inches
3000 psi / 206 bar
8 6607 Lock Washer, No. 10 (before Serial No. 18367)
9 18605 Nylock Nut, 8-32 30 54177 Screw - HHC,
1/2 -13 x 1.5 inches, GR 8 ............. 4
10 54145 Retaining Pin Assembly
11 50776-S Turntable Rotation Lock
32 50413 Turntable Rotation Motor
12 6198 Nylock Nut, 1/2 -13
13 6095 Flat Washer, 1/2 inch — 52783 Seal Kit
14 50576 Screw, 1/2 -13 x 3 inches 32 77082 Motor/Brake/Manifold Assembly
(replaces items 20-23 and 25)
16 6638 Flat Washer, 1/4 inch — 75117 Counterbalance Manifold
— 75118 Counterbalance Valve,
17 4266 Screw, 1/4 -20 x 2 inches 3000 psi / 206 bar
18 50411 Turntable Rotation Bearing (before — 77246 Seal Kit
serial number 23332) ................... 1 33 50576 Screw, 1/2 -13 x 3 inches
— 101815 Turntable Rotation Bearing (after (before Serial No. 18367)
serial number 23331) ................... 1 — 56680 Screw, 1/2 -13 x 4.5 inches

402.1 A Bi-Energy Fuel Tank
1 2 3
15
5
14 8 12
13
12 8
9 10 11
7 8

402.1
Bi-Energy Fuel Tank Rev A

1 54694 Anti-surge Vented Cap
2 62131-S Fuel Tank Assembly with Decal,
9 Gallons / 34.1 Liters
3 60103 Fuel Tank Strap, 43 inches
4 54206 Fitting, 90° Elbow,
4 MPT x 3/16 inch Barb
5 31982 Hose Clamp, 12.3 mm
6 54286 Fuel Hose, 3/16 inch
9 54287 Fuel Hose, 5/16 inch
10 54123 Hose Clamp, 14.5 mm
11 54205 Fitting, 90° Elbow,
4 MPT x 5/16 inch Barb
12 4828 Nylock Nut, 3/8 -16
13 60102-S Fuel Tank Plate
14 17712 Screw, 3/8 -16 x 1.75 inches
15 60170 Fuel Gauge


403.1 B Turntable Center Components
1 4 7
2 5
3 6
10 3 9
11
33
32
31
30
29
28
27
26
25 22 13
24 21 6
24 21 17 6 6
23 20 19 18 16 15 13 14 12

403.1
Turntable Center Components Rev B

1 13002 Screw, 5/16 -18 x 1 inch 24 6095 Flat Washer, 1/2 inch (Z-45/25)
— 5397 Flat Washer, 5/16 inch (Z-45/25J)
25 6198 Nylock Nut, 1/2 -13 (Z-45/25)
— 4828 Nylock Nut, 3/8 -16 (Z-45/25J)
4 8255 Screw, 3/8 -16 x 0.75 inch
26 50569-S Primary Boom Rest (Z-45/25)
27 6272 Rivet, 0.125 x 0.25 inch
28 13511 Snap-In Receptacle
7 60079-S Swing Chassis Center Cover (obsolete after Serial No. 22051)
8 36179 Auxiliary Pump, 24V DC 29 50570 Primary Boom Rest Pad,
— 37185 Pump Assembly 8 x 1.5 x 0.63 inch (Z-45/25)
— 37187 Seal Kit
30 60005-S Front Cover Plate
— 37186 Check Valve
— 37191 Pump/Motor Gasket 31 28648 Grease Fitting, 1/8 NPT
— 37192 Pump/Motor Coupler
32 48885 Female Bulkhead Adapter, 4 JIC
— 37184 Motor, 24V DC
— 49878 Nylon Washer 33 54088-3438-S Turntable Bearing Lubrication Hose
9 6782 Nylock Nut, 5/16 -18
— 54953-3408 Turntable Bearing Lubrication Hose
10 13000 Screw, 5/16 -18 x 1.25 inches (after Serial No. 16391)
11 54507 Horn, 24V DC
— 81579 Horn, 24V DC
12 8516 Screw, 3/8 -16 x 1.5 inches
13 4828 Nylock Nut, 3/8 -16
14 Ref. Hydraulic Power Unit
(refer to 701.1)
15 56927 Boom Rest Pad with studs
16 54120 Squeeze Connector, 1/2 inch
17 62086 Electrical Locknut, 1/2 inch
18 18963 Intermittent Tone Alarm, 6-30V DC
19 45462 Intermittent Tone Alarm, 5-25V DC
(Descent Alarm option)
20 4828 Nylock Nut, 3/8 -16 (Z-45/25)
21 5397 Flat Washer, 5/16 inch (Z-45/25)
22 6019 Screw, 3/8 -16 x 1.25 inches
(Z-45/25)
23 22788 Screw, 1/2 -13 x 1.75 inches,
(Z-45/25)
— 6019 Screw, 3/8 -16 x 1.25 inches
(Z-45/25J)


404.1 B Turntable Components - Ground Controls Side
1 2
3
3 7 6 3 5
9 33 10
8
32
11 10 10 9
7 3 3 4
11 10 12 9
13
31 34
35
30 10 10 11 36
37
2 6 38
15
16
17
29
18
39 38
3 6 22
23 23 21
28 27 26 25 24 4 20 14 19

404.1
Turntable Components - Ground Controls Side Rev B

1 50744-S Return Filter Bracket 29 50957-S Bulkhead (before Serial No. 18467)
3/8
— 54443 Bulkhead (after Serial No. 18466)
2 4828 Nylock Nut, -16
5/16
30 6888 Screw, 1/4 -20 x 1 inch
3 5397 Flat Washer, inch
31 60007-S Cover Support Angle
4 6175 Screw, 3/8 -16 x 1 inch
5 14033 Screw, 3/8 -16 x 2.25 inches — 54456 Cover Support Angle
32 49815 Return Filter Assembly, 10 Micron
8 60004 Ground Control Box Mount — 62087 10 Micron Element
32 78622 Return Filter Assembly, 10 Micron
9 6090 Screw, 1/4 -20 x 0.75 inch (after Serial No. 20364)
— 44788 10 Micron Element
11 6091 Nylock Nut, 1/4 -20
34 88557 Ground Control Box Mount
12 6356 Lock Washer, 1/4 inch (after Serial No. 21180)
13 Ref. Ground Controls (refer to 405.1, 35 6638 Flat Washer, 1/4 inch
406.1, 407.1 or 408.1) (after Serial No. 21180)
14 54231 Rest Pad, 4.88 x 1.5 x 0.5 inch 36 6090 Screw, 1/4 -20 x 0.75 inch
15 62088 Plastic Fitting (after Serial No. 21180)
16 62089 Plastic Nipple Gasket 37 6175 Screw, 3/8 -16 x 1 inch

17 60065 Plastic Nipple, 18 inches
18 50959-S Swing Chassis Plate (after Serial No. 21180)
19 Ref. Function Manifold 39 7713 Low Profile Nylock Nut, 3/8 -16
(refer to 702.1, 703.1 or 704.1) (after Serial No. 21180)
20 10597 Screw, 1/2 -13 x 1.25 inches
24 8255 Screw, 3/8 -16 x 0.75 inch
25 42019 Breather/Filler Cap
26 60026 Hydraulic Tank Strap
— 54479 Hydraulic Tank Strap
27 50966 Hydraulic Reservoir,
8 Gallons / 30 Liters
28 60131 Strainer Assembly


405.1 A Ground Control Box - View 1 (before Serial No. 22051)
1 2 4 2 4 2 5
3 3 3
3 2
8
27
3 2
25 26
9
3 2
23 24
10
12 11
22 13
14
21
20
17
16 16
19 18 15

405.1
Ground Control Box - View 1 (before Serial No. 22051) Rev A
Item Part No. Description Qty Item Part No. Description

1 45384 Black Plastic Plug, 1/2 inch 24 6700 Star Washer, 3/8 inch
2 7057 Squeeze Connector, 1/2 inch NPT 25 20776 Squeeze Connector, 1 inch
3 6935 Electric Locknut, 3 /4 inch 26 18665 Electric Locknut, 1 inch
4 48491 Electrical Cord, 16 Gauge 27 54304 Chassis Harness
(1.307 mm2), 4 Conductor
5 48492 Electrical Cord, 16 Gauge
6 48494-3 Electrical Cord, 18 Gauge
9 48494-1 Electrical Cord, 18 Gauge
10 54303 Manifold Harness
11 12960 Squeeze Connector, 1 inch
12 14041 Electric Locknut, 3/4 inch
13 77118 Ground Control Box Assembly
with Decals (includes item 14)
— 77522 Ground Control Box Assembly
with Decals (includes item 14)
14 50572 Ground Control Box Gasket
— 88637 Ground Control Box Gasket
15 6090 Screw, 1/4 -20 x 0.75 inch
17 6091 Nylock Nut, 1/4 inch
18 36871 Din Rail, 14.75 inches
19 7339 Screw, 1/4 -20 x 0.5 inch
20 25837 End Plate ...................................... 1
21 25836 Terminal Block ........................... 50
22 25974 End Stop ....................................... 1
23 32335 Red Indicator Light, 12V DC
(includes mounting fastener)


406.1 B Ground Control Box - View 2 (before Serial No. 22051)
1 2 3 4 5 6
10 9 8
11
12
28 24 29
13
27
27
14
10 9 15
26
16
23 24 24 25
17
18
21 21 21 21 22 21 21 20 19 17

406.1
Ground Control Box - View 2 (before Serial No. 22051) Rev B
Item Part No. Description 18-20 Gauge

1 27246 Rubber Boot Item Part No. Description
2 13471 Red Toggle Switch Cover 13 34057-S Relay Mounting Bracket
3 13480 Toggle Switch - DPST, 14 56100 Hour Meter, LCD, 9-60V DC
2 Position, Momentary (includes mounting bracket)
(includes mounting fasteners) (before Serial No. 19375)
— 19506 Hour Meter, 10-80V DC
4 33574 Keyswitch, 3 Position with Base
— 32612 Keyswitch, 3 Position 15 49819 Screw, 10-32 x 0.5 inch
(includes 1 pair of keys)
16 13268 Clamp - Rubber Cushioned, 3/4 inch
— 21982 Key
— 37947 Key (package of 10 keys) 17 13037 Toggle Switch - SPDT, 3 Position,
— 32613 Base (includes 2 N.O. Contacts) Momentary (includes mounting
— 45081 N.O. Contact fasteners) (Bi-Energy)
— 45384 Plug - Black, 0.5 inch (DC)
4 96008 Keyswitch, 3 Position (includes 1
pair of keys) (after Serial No. 19375) 18 21191 Bracket - Panel Wire Mount
— 83093 Key
19 13037 Toggle Switch - SPDT,
— 94506 Base (includes 3 N.C. Contacts)
3 Position, Momentary
— 88827 Gasket
5 45081 N.O. Contact
20 375785 Circuit Breaker, 10A
6 33321 Red Mushroom Head with Base (includes mounting fasteners)
21 16397 Toggle Switch - DPDT,
— 32614 Red Mushroom Head
— 32615 Base (includes 2 N.C. Contacts)
— 29732 N.C. Contact
22 16397 Toggle Switch - DPDT,
6 73805 Red Mushroom Head
— 66817 Base (includes 1 N.C. Contact)
— 45384 Black Plastic Plug, 1/2 inch (for
7 27378 Toggle Switch - DPST, 2 Position, models without jib)
Maintained (includes mounting
23 8914 Screw, 1/4 -20 x 0.625 inch
fasteners) (Bi-Energy)
— 45384 Black Plug, 1/2 inch (DC) 24 6356 Lock Washer, 1/4 inch
8 49826 Screw, 10-32 x 0.625 inch 25 23404 Nutsert, 1/4 -20
9 6146 Flat Washer, No. 10 26 21858 Black Plastic Plug, 3/8 inch
10 6178 Nylock Nut, 10-32 27 45384 Black Plastic Plug, 1/2 inch
11 56302 Relay - SPDT, 24V DC, 30/40A, 28 6090 Screw, 1/4 -20 x 0.75 inch
Sealed
12 58318 Socket - SPDT Relay
— 58319 Retainer, Relay Socket
— 34054 Relay Socket Terminal,
10-12 Gauge
14-16 Gauge


407.1 B Ground Control Box - View 1 (after Serial No. 22050)
23
8
1
21 22
3
20
4
18 19 5
6
17
7
10
16
8
12
15 14 13 11

407.1
Ground Control Box - View 1 (after Serial No. 22050) Rev B

1 96008 Key Swith, 3 position, with keys 14 73736 Receptacle, 48 way
— 94506 Base with 3 N.C. contacts
15 88722-72000Boom Cable Wire Harness #2
— 88827 Gasket
(Z-45/25)
— 83093 Key with boot
— 88722-70700 Boom Cable Wire Harness #2
— 21982 Key
(Z-45/25J)
— 37949 Keys (quantity 10 of 21982)
— 73746 Black Plug
2 66812 Red Push Button — 60434 Grey Plug
— 73805 Push Button Base — 60435 Secondary Lock
(includes 2 each N.C. contacts) — 61801 Seal
— 66818 Contact - N.C.
16 88721-72000 Boom Cable Wire Harness #1
3 19506 Hour Meter, 10-80V DC (Z-45/25)
(includes mounting bracket) — 88721-70700 Boom Cable Wire Harness #1
(Z-45/25J)
4 45384 Black Plastic Plug, 1/2 inch
— 73748 Brown Plug
5 13037 Toggle Switch, SPDT 3 position, — 73747 Green Plug
momentary (includes mounting — 60435 Secondary Lock
fasteners) (Bi-Energy models) — 61801 Seal
— 25553 Toggle Switch Boot
17 88719 Function Manifold Harness
— 45384 Black Plastic Plug, 1/2 inch
(DC models) 18 73751 Plug Connector, 40 way
6 13037 Toggle Switch, SPDT 3 position, 19 73754 Connector Receptacle, 40 way
momentary
20 88723-71000Platform Controls to 12V DC
Wire Harness (Z-45/25)
— 88723-69700 Platform Controls to 12V DC
7 21858 Black Plastic Plug, 3/8 inch Wire Harness (Z-45/25J)
8 16397 Toggle Switch, DPDT 3 position, 21 60527 Plug, 4 way
momentary (includes mounting — 60528 Secondary Lock
fasteners)
22 73754 Receptacle, 4 way
— 60526 Secondary Lock
9 77011 Circuit Breaker, 15A
23 13480 Toggle Switch, DPDT, 2 position
momentary
— 77061 Boot
— 56234 O-Ring
10 16397 Toggle Switch, DPDT 3 position,
momentary (includes mounting
fasteners) (Z-45/25J)
— 45384 Black Plastic Plug, 1/2 inch (Z-45/25)
11 6090 Screw, 1/4 -20 x 0.75 inch
13 88691 Cover Plate (DC models) (shown)
13 88718 Engine Harness (Bi-Energy models)
— 73749 Plug Connector, 24 way
— 73753 Receptacle Connector, 24 way


408.1 A Ground Control Box - View 2 (after Serial No. 22050)

408.1
Ground Control Box - View 2 (after Serial No. 22050) Rev A

1 94639 Terminal Rail Assembly
— 56994 DIN Rail
— 74911 Terminal Block
— 74912 Terminal Block End Plate
— 74913 End Stop
— 74917 Jumper Comb
2 54534 Relay Mount (includes nutserts)
— 23404 Nutsert, 1/4 -20
3 56302 Relay - SPDT, 24V DC, 30/40A
— 34053 Relay Socket
4 73736 Receptacle Connector, 48 way
5 45462 Alarm, Chime Tone, 5-25V DC
— 72326 Alarm Nut
6 56305 Red LED, 24V DC
7 73754 Receptacle, 40 way
8 73717 Receptacle Connector, 4 way
9 101844 Ground Control Box Assembly with
Decal
— 88637 Gasket


409.1 D Engine (Non-Ground Controls) Side Turntable Cover
1 2 5
3 6
4 7
9
23
12 11 3 10
22
21
18
7 5
20 10 3 3 13
19
2 4
12 3 10
15 14 14 4
15 14 14 4
24
15
5 14
6 14
7 18 17 16 4

409.1
Engine (Non-Ground Controls) Side Turntable Cover Rev D
Item Part No. Description Qty. Item Part No. Description Qty.
1 33556 Gas Strut with Retaining 23 62107-S Cover Assembly with Decals
Springs (before serial (Bi-Energy) (shown)
number 24865) ............................. 2 (before Serial No. 22050)
— 27377 Retaining Spring .......................... — — 101860 Cover Assembly with Word
Decals (Bi-Energy)
1 106069 Gas Strut (after serial
number 24864) ............................. 2
— 101863 Cover Assembly with Symbol
— 33555 Retaining Spring .......................... —
Decals (Bi-Energy)
2 27114 Ball Stud, 3/8 -16 x 1.25 inches (after Serial No. 22049)
3 6638 Flat Washer, 1/4 inch4 23 62108-S Cover Assembly with Decals
3/8
(DC) (before Serial No. 22050)
4 4828 Nylock Nut, -16
— 101861 Cover Assembly with Word
5 6178 Nylock Nut, 10-32 Decals (DC)
6 6146 Flat Washer, No. 10 — 101864 Cover Assembly with Symbol
7 49816 Screw, 10-32 x 0.75 inch Decals (DC)
8 50990-S Cover Support
24 94077 Level Sensor ................................. 1
9 75073 Turntable Cover Hinge
10 6091 Nylock Nut, 1/4 -206
12 8915 Screw, 1/4 -20 x 1.25 inches
13 6888 Screw, 1/4 -20 x 1 inch
15 8516 Screw, 3/8 -16 x 1.5 inches
16 54363P Turntable Cover Bumper Bracket
17 50974 Turntable Cover Bumper
18 45363 Flexible Latch
19 13918 Screw - HHC,
3/8 -16 x 1.75 inches, GR 8 ........... 1
20 60002-S Gas Strut Mount (before serial

number 24865)
— 107594 Gas Strut Mount (after serial
number 24864)
21 50790 Latch Support
22 60126-S Air Intake Cover


410.1 B Ground Controls Side Turntable Cover
4 3 2 1
9 8 7 6
10
6 11 9

410.1
Ground Controls Side Turntable Cover Rev B

1 6090 Screw, 1/4 -20 x 0.75 inch
4 6091 Nylock Nut, 1/4 -20
5 62109-S Cover Assembly with Decals (before
Serial No. 22050)
— 101858 Cover Assembly with Word Decals
(after Serial No. 22049) (Bi-Energy)
— 101859 Cover Assembly with Word Decals
(after Serial No. 22049) (DC)
— 101862 Cover Assembly with Symbol
Decals (after Serial No. 22049)
(Bi-Energy and DC)
6 49816 Screw, 10-32 x 0.75 inch
7 45363 Flexible Latch
8 50790 Latch Support
9 6178 Nylock Nut, 10-32
10 54445-S Hinge Support
— 77524 Prop Rod with Cap

May 2006 500 • Boom Components

500 • Boom Components May 2006

501.1 A Secondary Linkage Pins and Bearings
1 2 5 6
3
4
8
6
9
5
6
19
2 3 4
11 12
13
18 10
15 16 17
14 4 3 2
4
12 3
13
7 8 9 6 11 2 10

501.1
Secondary Linkage Pins and Bearings Rev A

1 54331 Pivot Pin, 23.57 x 1.75 inches
2 8177 Screw, 1/2 -13 x 1.5 inches
4 30418 Rod End, 0.5 x 3.75 inches
6 30221 Bearing, 1.75 x 2 x 1.5 inches
7 45071 Bearing, 1.5 x 1.75 x 1.5 inches
9 54156 Flanged Bearing, 1.5 x 1.75 x 1 inch
11 4828 Nylock Nut, 3/8 -16
12 6326 Screw, 3/8 -16 x 3 inches
14 54726 Wear Pad, 4.25 x 4 x 1.25 inches
(Z-45/25)
15 6605 Screw, 3/8 -16 x 3.5 inches,
(Z-45/25)
16 5397 Flat Washer, 5/16 inch (Z-45/25)
(Z-45/25)
18 88203 Elevate Cylinder
— 77521 Seal Kit
3500 psi / 241.3 bar


502.1 B Secondary Linkage
1 4 5 6 31 32 33 7
2
3
25 24
30
21 9 9 34
8 9 9 8
29
10
1 2
11
28
26 27 21
12
13
14
15
21
9 18
25 9 17
24 35 23 22 20 19 16

502.1
Secondary Linkage Rev B

1 6175 Screw, 3/8 -16 x 1 inch 19 54168 Wear Pad, 36 x 2 x 1.13 inches
2 6021 Lock Washer, 3/8 inch 20 4266 Screw, 1/4 -20 x 2 inches
3 6097 Flat Washer, 3/8 inch 21 6091 Nylock Nut, 1/4 -20
4 60074P Hose Protector - Upper Pivot 22 50479 Connecting Link
5 88356-11163 Limit Switch Assembly 23 52742 Lower Secondary Arm Assembly
— 106430 Limit Switch with Roller Arm with Bearings and Decal
— 60442 Connector Receptacle, 4 Way (bearings are shown in 501.1)
— 60443 Receptacle Lock, 4 Way
24 54239 Screw, 10-32 x 2 inches
— 73713 Pin Terminal, 16-18 Gauge
— 73725 Boot 25 6178 Nylock Nut, 10-32
6 48491 Electrical Cord, 16 Gauge, 26 7339 Screw, 1/4 -20 x 0.5 inch
4 Conductor
27 6833 Rubber Cushioned Clamp, 1/2 inch
7 52729 Upper Secondary Boom Arm
28 50548P Hose Cover - Lower Leveling Arm,
Assembly with Bearings
Bottom
(bearings are shown in figure501.1)
29 49772 Wear Pad - Hose Cover,
5 x 1.5 x 0.50 inch
— 7713 Low Profile Nylock Nut, 3/8 -16 30 52728 Upper Pivot Assembly with Bearing
(after Serial No. 15073) (bearing shown in Figure 501.1)
9 6638 Flat Washer, 1/4 inch 31 77386 Clamp - Cable/Hose, Lower
(before Serial No. 15074) (before serial number 22175)
— 6097 Flat Washer, 3/8 inch — 94529 Clamp - Cable/Hose, Lower
(after Serial No. 15073) (after serial number 22174)
10 88370P Hose Cover - Upper Leveling Arm 32 77384P Bracket - Cable/Hose Clamp
(before serial number 22175)
11 52740 Upper Leveling Arm Assembly with
— 94531P Bracket - Cable/Hose Clamp
Bearings (bearings are shown in
(after serial number 22174)
figure 501.1)
33 77385 Clamp - Cable/Hose, Upper
12 50517P Hose Cover - Lower Leveling Arm,
Top
— 94530 Clamp - Cable/Hose, Upper
13 52741 Lower Leveling Arm Assembly with (after serial number 22174)
Bearings (bearings are shown in
34 8179 Screw, 1/4 -20 x 2.5 inch
figure 501.1)
14 52738 Mid-pivot Riser with Decal — 6888 Screw, 1/4 -20 x 1 inch
(USA/Canada/Australian models) (after serial number 22174)
— 50266 Mid-pivot Riser (CE/Asia/South
35 88356-11203 Limit Switch Assembly
American models)
— 106430 Limit Switch with Roller Arm
15 50952 Boom Rest (Z-45/25J) — 60428 Connector Plug
— 60429 Plug Lock
16 8177 Screw, 1/2 -13 x 1.5 inches
— 60442 Connector Receptacle, 4 Way
(Z-45/25J)
— 60443 Receptacle Lock, 4 Way
— 10587 Screw, 1/2 -13 x 0.75 inch (Z-45/25)
— 73713 Pin Terminal, 16-18 Gauge
17 6033 Lock Washer, 1/2 inch (Z-45/25J) — 73714 Socket Terminal, 16-18 Gauge
— 73725 Boot
18 6095 Flat Washer, 1/2 inch (Z-45/25J)


503.1 A Upper Pivot
15
7 2 8
14
3 2 1
13
3 2 1
12
8 2 7
8 2 7
11
9 10

503.1
Upper Pivot Rev A

1 6175 Screw, 3/8 -16 x 1 inch
3 25284 Rod End, 0.375 x 2.25 inches
4 77362 Master Cylinder
— 77364 Seal Kit
7 6175 Screw, 3/8 -16 x 1 inch
8 45226 Rod End, 0.375 x 3.69 inches
9 30221 Bearing, 1.75 x 2 x 1.5 inches
10 77188 Primary Cylinder (Z-45/25J)
(includes item 9)
— 77189 Seal Kit
3800 psi / 262 bar
10 77187 Primary Cylinder (Z-45/25)
(includes item 9)
— 77189 Seal Kit
3800 psi / 262 bar
12 52728 Upper Pivot Assembly with Bearing
and Decal (includes 1 of item 13)
13 30370 Bearing, 1.25 x 1.5 x 1 inch
15 Ref. Primary Boom Tube Assembly
(refer to Figure 504.1)


504.1 C Primary and Extension Booms
1 2 4 5
3 6
7
6 8
31
9
30
6 8
27 28
29 10
27 28
11
12
13
14
11
6 15
16
8 6 17
20 19 18
26
21
22
32
25 24 23

504.1
Primary and Extension Booms Rev C

1 25050 Limit Switch with Roller Arm 17 50698 Wear Pad, 3.63 x 1.41 x 1 inch
18 6091 Nylock Nut, 1/4 -20
— 19491 Contact ........................................ —
— 27643 Roller Arm .................................... — 19 6638 Flat Washer, 1/4 inch
1 88356-11203 Limit Switch with Roller Arm 20 6637 Screw, 1/4 -20 x 1.75 inches
(after serial number 23764) .......... 1
21 30217 External Snap Ring, 1.25 inches
— 106430 Roller Arm .................................... —
22 30255 Flat Washer, 1.3 x 2.1 x 0.062 inch
2 49775 Screw, 10-32 x 1.75 inches
23 50304 Extension Boom Tube
3 6178 Nylock Nut, 10-32
25 50552 Wear Pad, 5.5 x 4.75 x 0.63 inch
5 6019 Screw, 3/8 -16 x 1.25 inches
26 30138 Wear Pad, 5 x 1.5 x 0.625 inch
27 4828 Nylock Nut, 3/8 -16
7 45226 Rod End, 0.375 x 3.69 inches
28 6097 Flat Washer, 3/8 inch (Z-45/25J)
8 8255 Screw, 3/8 -16 x 0.75 inch
29 54530 Bracket - Cable and Hose Clamp
9 54131 Wear Pad, 6.25 x 1.5 x 1.13 inches
— 34125 Wear Pad, 5 x 1.5 x 0.75 inch 30 77106 Clamp - Cable and Hose, Plastic
(Z-45/25)
31 65634 Primary Boom Tube Assembly
10 38620 Wear Pad Shim, 5 x 1.5 inch (bearings are shown in figure
503.1) (Z-45/25J) (shown)
11 34125 Wear Pad, 5 x 1.5 x 0.75 inch
31 65633 Primary Boom Tube Assembly
12 38620 Wear Pad Shim, 5 x 1.5 inch
(bearings are shown in figure
(Z-45/25J)
503.1) (Z-45/25)
13 29080 Side Pad Shim, 16 gauge
32 38620 Wear Pad Shim,
(Z-45/25J)
5 x 1.5 inch .................... as needed
14 54157 Wear Pad, 5.5 x 3 x 1 inch
(Z-45/25J)
15 8516 Screw, 3/8 -16 x 1.5 inches
(Z-45/25J)
— 13918 Screw, 3/8 -16 x 1.75 inches
(Z-45/25)
16 54569 Extension Cylinder (Z-45/25J)
— 65790 Seal Kit
— 54063 Counterbalance Valve, Extend,
1000 psi / 69 bar
— 77410 Counterbalance Valve, Retract,
1500 psi / 103 bar
16 54570 Extension Cylinder (Z-45/25)
— 65788 Seal Kit
— 54063 Counterbalance Valve, Extend,
1000 psi / 69 bar
— 77410 Counterbalance Valve, Retract,
1500 psi / 103 bar


505.1 A Cable Track
7 9
14
13
4 3 3 2
10 11 5
7 3 3 6
11 9
12 10 7 8

505.1
Cable Track Rev A

1 Ref. Primary Boom Tube Assembly
2 54830 Screw, 1/4 -20 x 0.88 inch
4 18504 Nut - Locking Flange, 1/4 -20
5 48751-463 Hose - Rubber, 4.63 inches
6 77036 Screw, 1/4 -20 x 5.5 inches
7 6091 Nylock Nut, 1/4 -20
8 54983 Cable Track Tray (Z-45/25J)
— 54981 Cable Track Tray (Z-45/25)
9 12011 Screw, 1/4 -20 x 1/2 inch
10 7713 Nut - Low Profile Nylock, 3/8 -16
12 54984P Hose Cover - Lower Cable Track,
(Z-45/25J)
— 54985P Hose Cover - Lower Cable Track
(Z-45/25)
13 50451 Cable Track, 47 inches (Z-45/25J)
— 50452 Cable Track, 63.31 inches (Z-45/25)
— 58919 Repair Link Set, 7 links
— 58927 Repair Link, Single
— 58920 Repair Link End Set
14 54461 Hose Cover - Upper Cable Track
(Z-45/25J)
— 54460 Hose Cover - Upper Cable Track
(Z-45/25)


506.1 C Platform Leveling and Rotation, Z-45/25
1 2 6
3
5
4
11 10
20
13 12
14
15
16
4 5 2
4
5 25
3 24
19 23 22 21 17 18 17

506.1
Platform Leveling and Rotation, Z-45/25 Rev C
Item Part No. Description Qty. Item Part No. Description Qty
1 Ref. Primary Extension Boom 23 36294 Screw, 1/4 -20 x 2.75 inches
2 8516 Screw, 3/8 -16 x 1.5 inches
25 6091 Nylock Nut, 1/4 -20
4 7713 Nut - Low Profile Nylock, 3/8 -16
5 45226 Rod End, 0.375 inch x 3.69 inches
7 30219 Flanged Bearing,
1.25 x 1.41 x 1 inch
8 94402 Platform Rotator (includes item 7)
(after serial number 24303 ........... 1
— 107580 Seal Kit ........................................ —

(before serial number 24304 ........ 1
— 33930 Seal Kit ........................................ —
— 13852 Bleed Valve Assembly ................. —
— 83042 Bearing Kit ................................... —
9 Ref. Counterbalance Manifold
(refer to 704.1)
10 6145 Screw, 1/4 -20 x 1.5 inches
12 77051 Nylock Nut, 3/4 -10, GR 8 .............. 1
13 33278 Flat Washer, Hardened, 3/4 inch .. 1
14 54520-S Platform Support
15 56925 Screw - HHC,
3/4 -10 x 9.5 inches, GR 8 ............. 1

17 25683 Bearing, 1.25 x 1.41 x 0.75 inch
18 77363 Slave Cylinder (includes item 17)
— 77364 Seal Kit
3500 psi / 241 bar
19 6019 Screw, 3/8 -16 x 1.25 inches
20 34241 Pivot Pin, 7 x 1.25 inches
21 106526 Hose Clamp .................................. 1
22 107595 Hose Clamp Bracket ..................... 1


507.1 B Platform Leveling, Z-45/25J
1 2 3 4 5 6 10 11 8 12 13 14
7 7
8 9
9
16 15
12
9 7 11
10
31
17
18
30
29
19
28
6 7 8
20
21
22
27
23
31
8
7 25
6 26 18 24

507.1
Platform Leveling, Z-45/25J Rev B
1 Ref. Primary and Extension Booms 21 94401 Platform Rotator (includes item 22)
(refer to Figure 504.1) (after serial number 24303) .......... 1
— 110179 Seal Kit ........................................ —
2 50546 Pivot Pin, 6.25 x 1.25 inches — 13852 Bleed Valve Assembly ................. —
3 30255 Shim, 1.3 X 2.1 X .062 inch 22 30222 Flanged Bearing,
4 30217 Snap Ring - External, 1.25 inches 1.25 x 1.41 x 1 inch
5 50543 Pivot Pin, 8.88 x 1.25 inches 23 43166 Counterbalance Manifold (before
serial number 15945) ................... 1
6 6019 Screw, 3/8 -16 x 1.25 inches — 39345 Counterbalance Valve,
7 5397 Flat Washer, 5/16 inch 3000 psi / 210 bar ......................... 2
— 43018 O-ring Kit ...................................... 1
8 45226 Rod End, 0.375 inch x 3.25 inches
23 56929 Counterbalance Manifold (from
9 4828 Nylock Nut, 3/8 -16 serial number 15945 to 19756) .... 1
10 34239 Pivot Pin, 7.88 x 1.25 inches — 62506 Counterbalance Valve,
3000 psi / 210 bar ......................... 2
11 8516 Screw, 3/8 -16 x 1.5 inches — 43018 O-ring Kit ...................................... 1
12 27497 Clamp - Rubber Cushioned, 2.16 23 73807 Counterbalance Manifold (after
inches serial number 19756) ................... 1
13 88005 Jib Boom — 62506 Counterbalance Valve,
3000 psi / 210 bar ......................... 2
14 54527P Cable Cover - Jib — 43018 O-ring Kit ...................................... 1
15 6091 Nylock Nut, 1/4 -20 24 8915 Screw, 1/4 -20 x 1.25 inches
16 6638 Flat Washer, 1/4 inch 25 6356 Lock Washer, 1/4 inch
17 34241 Pivot Pin, 7 x 1.25 inches 26 81175 Pivot Pin, 14.25 x 1.25 inches
18 53341 Leveling Arm, Jib Boom 27 77363 Slave Cylinder (includes item 31)
19 54994 Jib Cylinder (includes item 20) — 77364 Seal Kit
— 65789 Seal Kit — 54065 Counterbalance Valve,
— 50480 Valve - Counterbalance, 3500 psi / 241 bar
3800 psi / 262 bar 28 30187 Pivot Pin, 5.25 x 1.25 inches
20 47377 Bearing, 1.25 x 1.5 x 0.75 inch 29 34245 Bearing, 1.25 x 1.5 x 1.25 inches
21 50676 Platform Rotator (includes item 22) 30 52760 Bell Crank Assembly
(before serial number 16935) ....... 1 (includes item 29)
— 65842 Seal Kit ........................................ —
— 13852 Bleed Valve Assembly ................. — 31 25683 Bearing, 1.25 x 1.41 x 0.75 inch
— 31498 Bearing Kit ................................... —
(serial number 16935 to 24303) ... 1
— 83050 Seal Kit ........................................ —
— 77063 Orifice, 0.025 inch (0.64 mm) ...... —
— 13852 Bleed Valve Assembly ................. —
— 83042 Bearing Kit ................................... —


508.1 A Platform Rotation, Z-45/25J
1 4
2
3
6 5
9 8 8 7
11
10

508.1
Platform Rotation, Z-45/25J Rev A

1 6091 Nylock Nut, 1/4 -20
3 36294 Screw, 1/4 -20 x 2.75 inches
4 Ref Jib Manifold (refer to 704.1)
5 77692 Screw - HHC,
3/8 -16 x 1 inch, GR 8 .................... 8

7 56925 Screw - HHC,
3/4-10 x 9.5 inches, GR 8 ............. 1
9 77051 Nylock Nut, 3/4 -10, GR 8
10 54368 Platform Rotator with Bearings
— 30219 Flanged Bearing,
1.25 x 1.41 x 1 inch
— 13852 Bleed Valve Assembly
11 54510 Platform Support, Z-45/25J
(for models with the Load Sense
option, refer to 907.1)

October 2005 600 • Platform Components

600 • Platform Components October 2005

601.1 A Platform Components
1 4 5 6 8 11 8 12
2 7 9 9
2 10 10
3
10 9 8
13
14
10 9 8
16 2 15
17
18
10 9 8
10 9 19 8

601.1
Platform Components Rev A
The following is a list of complete platforms by Item Part No. Description

region, and then by size.
13 60160P 4 Foot Platform Flooring
USA/Canadian models: — 54247P 5 Foot Platform Flooring
— 77834 4 Foot Platform Assembly — 73477P 6 Foot Platform Flooring
— 77836 5 Foot Platform Assembly 14 77838 4 Foot Platform Railing Assembly
— 52093 6 Foot Platform Assembly with Decals, USA/Canada
CE models: — 77840 5 Foot Platform Railing Assembly
— 101388 5 Foot Platform Assembly — 73975 6 Foot Platform Railing Assembly
Australian models: 14 101373 4 Foot Platform Railing Assembly

— 101386 4 Foot Platform Assembly with Decals, CE
— 101388 5 Foot Platform Assembly — 101376 5 Foot Platform Railing Assembly
— 101392 6 Foot Platform Assembly with Decals, CE
— 101379 6 Foot Platform Railing Assembly
Asia/South American models: with Decals, CE
— 101387 4 Foot Platform Assembly
— 101390 5 Foot Platform Assembly 14 101374 4 Foot Platform Railing Assembly
— 101393 6 Foot Platform Assembly with Decals, Australia
Item Part No. Description with Decals, Australia
1 7713 Low Profile Nylock Nut, 3/8 -16 — 101380 6 Foot Platform Railing Assembly
with Decals, Australia
14 101375 4 Foot Platform Railing Assembly
3 6019 Screw, 3/8 -16 x 1.25 inches with Decals, Asia/South America
4 Ref. Platform Controls — 101378 5 Foot Platform Railing Assembly
(refer to 602.1 or 603.1) with Decals, Asia/South America
5 73233 Foot Switch Wire Assembly with with Decals, Asia/South America
Connector
— 60428 Connector, 4 way 15 6550 U-Bolt, 3/8 -16 x 1.5 inches
— 73739 Plug Boot, 4 way 16 4828 Nylock Nut, 3/8 -16
— 43960 Electrical Cord,
16 Gauge / 1.31 mm2, 4 Conductor 17 77844 Decal Plate Assembly with
SJO @ 60.4 inches / 152.4 cm Word Decals
— 20262 Foot Switch Microswitch (USA/Canada/Australian models)
— 101578 Decal Plate Assembly with
6 73587 Screw, 10-24 x 0.75 inch Symbol Decals
7 73575 Spring Clip, 10-24 (CE/Asia/South American models)
8 6090 Screw, 1/4 -20 x 0.75 inch 18 44743 Manual Storage Box with
Word Decals
9 6638 Flat Washer, 1/4 inch (USA/Canada/Australian models)
10 56912 Spring Clip, 1/4 -20 — 24514 Manual Storage Box
(CE/Asia/South American models)
11 73931 Foot Switch Cover with Decal
(USA/Canada/Australian models) 19 6356 Lock Washer, 1/4 inch
— 63766 Foot Switch Cover 20 Ref. Platform Support
(CE/Asia/South American models) (refer to 506.1 or 508.1 )
12 73610 Platform Entry Step


602.1 A Platform Controls - View 1 (before Serial No. 22051)
1 2 3 5 8 11 12 13 14 15 13 16
4 6 9
7 10
33
32 9 10
31
30
29
28
17
18
21
27 26 25 24 12 23 22 20 19

602.1
Platform Controls - View 1 (before Serial No. 22051) Rev A
Item Part No. Description Qty Item Part No. Description

1 32637 Terminal Block ........................... 43 27 12960 Squeeze Connector, 3/4 inch NPT
— 32638 Terminal Block ............................. 2
28 45383 Alarm - Warble Tone, 15-36V AC,
2 32639 End Plate - Plastic ........................ 1 24V DC (includes mounting
fasteners)
3 49820 Screw, 6-32 x 0.5 inch
29 27115 Gasket
4 12344 Nylock Nut, 6-32
30 52945-S Bracket (includes item 7)
5 8914 Screw, 1/4 -20 x 0.625 inch
31 34053 Socket - SPDT Relay
— 34054 Relay Socket Terminal, 10-12
7 23404 Nutsert, 1/4 -20 Gauge
— 34055 Relay Socket Terminal, 14-16
8 49819 Screw, 10-32 x 0.5 inch
Gauge
9 6146 Flat Washer, No. 10 — 34056 Relay Socket Terminal, 18-20
Gauge
10 6178 Nylock Nut, 10-32
32 49826 Screw, 10-32 x 0.625 inch
11 13268 Rubber Cushoined Clamp, 3/4 inch
33 56302 Relay - SPDT, 24V DC, 30/40A,
12 54122 Electrical Cord, 14 Ga / 3.309 mm2 Sealed
3 Conductor SJO
13 6622 Ground Connector, 1/2 inch with nut
14 8843 Knock Out Cover
15 10775 T-Box
16 13585 Receptacle - GFCI, 110V AC
— 33629 Plate - UK, Power to Platform
— 33724 Gasket Kit - UK, Power to Platform
17 43181 Time Delay Capacitor
18 62134-S Platform Control Box with Lid and
Decal (includes item 29)
19 45437 GFCI Cover, Weatherproof
20 7057 Squeeze Connector, 1/2 inch NPT
21 6935 Electric Locknut, 1/2 inch
22 43957-8300 Electrical Cord, 14 Ga / 2.08 m2,
4 Conductor
23 54122 Electrical Cord, 14 Ga / 2.08 mm2,
3 Conductor (Z-45/25J)
24 48494-1 Electrical Cord, 18 Ga / 0.821 mm2,
19 Conductor
19 Conductor
19 Conductor


603.1 B Platform Controls - View 2 (before Serial No. 22051)
1 2 3 2 4 2 5 2 7
6
8
26
9
10
11
25
11
12
12
7
13
2
16 15 15 14
19 18 17
20
21
22
22
C
R
9
E
E
P
8 7
1
2
6
3
5
4
11 11 11 11 24 23

603.1
Platform Controls - View 2 (before Serial No. 22051) RevB

1 36061 Black Push Button 22 33321 Push Button with Base - Red
Mushroom Head
2 27246 Rubber Boot2
— 32614 Push Button - Red Mushroom Head
3 13471 Toggle Switch Cover, Red — 32615 Base - Push Button
(includes 2 each N.C. contacts)
4 42725 Red Indicator Light, 24V DC — 29732 Contact - N.C.
23 56274 Drive/Steer Joystick
5 32335 Red Indicator Light, 12V DC (refer to 605.1 or 606.1)
24 36557 Rotational Controller,
6 6700 Star Washer, 3/8 inch Boom Function Speed, 24V DC
7 45384 Black Plastic Plug, 1/2 inch (refer to 607.1)
8 13480 Toggle Switch, DPST, 2 Position, 25 23868 Battery Charge Indicator, 48V DC
Momentary (includes mounting (before serial number 23164)
fasteners) — 101423 Battery Charge Indicator, 48V DC
9 13037 Toggle Switch, SPDT, 3 Position, (after serial number 23163)
Momentary (includes mounting 26 32617 Push Button Base
fasteners) (includes 1 N.O. contact)
10 16397 Toggle Switch, DPDT, 3 Position, — 45081 Contact - N.O.
Momentary (includes mounting
fasteners) (Z-45/25J)
11 16397 Toggle Switch, DPDT, 3 Position,
fasteners)
12 13037 Toggle Switch, SPDT, 3 Position,
fasteners) (Bi-Energy only)
13 13038 Toggle Switch, DPDT, 3 Position,
Maintained (includes mounting
fasteners) (Bi-Energy only)
14 8914 Screw, 1/4 -20 x 0.625 inch
17 49819 Screw, 10-32 x 0.5 inch
19 6178 Nylock Nut, 10-32
20 13268 Rubber Cushioned Clamp, 3/4 inch
21 21191 Panel Wire Mount Bracket


604.1 A Platform Controls (after Serial No. 22050)
1 3 4 5 6 7 8 9 10 10 11 12 12
2
13
14
14
15
16
25
24
23
22
21 20 19 18 17

604.1
Platform Controls (after Serial No. 22050) Rev A

— 101579 Platform Control Box with Decal 18 45385 Black Plastic Plug, 1.12 inches
1 8914 Screw, 1 /4 -20 x 0.625 19 45385 Black Plastic Plug, 1.12 inches
1 /4
— 43957-8300 Electrical Cord, 14 Gauge (2.08 m2),
2 6638 Flat Washer, inch
4 Conductor (Z-45/25J)
3 23868 Battery Charge Indicator, 48V DC
20 73723 Connector - Receptacle, 4 Way,
4 36061 Black Push Button 14-18 Gauge
— 32617 Push Button Base — 54259 Pin Terminal, 14-16 Gauge
(includes 1 N.O. Contact) — 60443 Receptacle Lock
— 45081 N.O. Contact — 73233 Foot Switch Harness
5 45384 Black Plastic Plug, 1/2 inch 21 73717Connector - Receptacle, 4 way,
12-14 Gauge
6 13480 Toggle Switch, DPST,
— 73711 Terminal - Pin, 12-14 gauge
2 Position, Momentarty
— 60526 Receptacle Lock
— 27246 Rubber Boot
— 88723-71000 Harness, 12V DC to platform
7 13037 Toggle Switch, SPST, (Z-45/25J)
3 Position, Momentarty — 88723-72700 Harness, 12V DC to platform
— 27246 Rubber Boot (Z-45/25)
8 42725 Red Indicator Light, 24V DC 22 73736 Connector - Receptacle, 48 way
— 73713 Terminal - Pin, 16-18 gauge
9 45384 Black Plastic Plug, 1/2 inch (Z-45/25) — 54255 Lock - Receptacle, 12 way,
— 16397 Toggle Switch, DPST, 14-18 gauge
3 Position, Momentarty (Z-45/25J) — 88721-73000 Boom Cable Harness #1
10 16397 Toggle Switch, DPST, (Z-45/25)
3 Position, Momentarty — 88722-73000 Boom Cable Harness #2
(Z-45/25)
11 32335 Red Indicator Light, 12V DC — 88721-70200 Boom Cable Harness #1
12 36557 Rotational Controller, Boom (Z-45/25J)
Function Speed, 24V DC — 88722-70200 Boom Cable Harness #2
(Z-45/25J)
13 Ref. Joystick, Drive/Steer
(refer to 606.1 or 607.1)
14 13037 Toggle Switch, SPST,
(Bi-Energy only)
— 45384 Black Plastic Plug, 1/2 inch
15 45384 Black Plastic Plug, 1/2 inch
— 13038 Toggle Switch, SPST,
(Bi-Energy only)
16 33321 Red Mushroom Head with Base
— 32614 Red Mushroom Head
— 32615 Base (includes 2 N.C. contacts)
— 29732 N.C. Contact
17 45385 Black Plastic Plug, 1.12 inches


605.1 A Joystick Controller, Drive/Steer Functions (before Serial No. 14079)
1
21
20
19
18
17
15 16
16 15
15 16
14
2
13
12
11
10 9 8
10

605.1
Joystick Controller, Drive/Steer Functions (before Serial No. 14079) Rev A

— 56274 Joystick Controller, Complete
1 52887 Joystick Handle, Half Set (1 pair)
2 52525 Shaft Assembly
3 52527 Potentiometer Mount Plate
4 52888 Potentiometer
5 52890 Cam
6 21434 Return Spring
7 19712 Microswitch, V-11G5-1C25-K
8 52892 Screw,4-40 x 1.5 inches
9 52891 Lock Washer , 4-40
10 52524 Terminal Buss
11 52894 Shaft Assembly Housing
12 52893 Boot Retaining Collar
13 21427 Joystick Boot
14 43040 Joystick Nut
15 52895 Screw, M3 x 0.5 x 12 mm
16 52928 Hex Nut, M3
17 19722 Thumb Rocker Microswitch, V319M
18 52929 Rocker Assembly Roll Pin
19 52930 Rocker Assembly
20 43038 Thumb Rocker Boot
21 25882 Lock Ring


606.1 B Joystick Controller, Drive/Steer Functions (after Serial No. 14078)
24
2
3
23
4
22
21
7
8
20
9
10
20
11
19
13
12
18
17
13
16
10
9
8
7
15 5
6 13
4
3
2
1
14

606.1
Joystick Controller, Drive/Steer Functions (after Serial No. 14078) Rev B

— 56773 Joystick Controller
1 43038 Thumb Rocker Boot
2 52887 Joystick Half Handle
3 52895 Screw, M3 x 0.5 x 12 mm
4 52928 Hex Nut, M3 x 0.5 mm
5 43040 Joystick Shaft Nut
6 21427 Joystick Shaft Boot
7 49816 Screw, 10-32 x 0.75 inch
8 74362 Nylon Washer
9 43042 Gasket
10 58987 Casting
11 58988 Shaft Assembly (includes gear)
12 74368 Potentiometer Plate Spacer
13 65546 Screw, M3.5 x 12 mm
14 74367 Terminal Buss, 10 Pole
15 65529 Potentiometer Coupling
17 65528 Return Spring
18 19731 Slave Gear
19 74364 Cam Assembly
20 19712 Microswitch, V-11G5-1C25-K
21 74365 Shaft C-Clip
22 74366 Flat Washer
23 19722 Thumb Rocker Microswitch, V319M
24 58986 Rocker Assembly
— 52929 Roll Pin


607.1 A Rotational Controller
P 1 2 3
EE
CR 4
5 2
9 7 6
8

607.1
Rotational Controller Rev A

— 36557 Controller, Complete
1 35679 Control Knob
2 35680 Legend Plate
3 35678 Plate - Legend Mount
4 19731 Gear - Slave
5 29943 Printed Circuit Board Assembly
(includes item 6)

September 2006 700 • Pumps and Manifolds

700 • Pumps and Manifolds September 2006

701.1 A Hydraulic Power Unit
1 2 3 4
8
9 7

701.1
Hydraulic Power Unit Rev A

1 48504 Motor Assembly, 48V DC
(before Serial No. 21849) (shown)
(includes items 2 through 6)
— 37190 Fan End Bearing
— 44777 Brush End Bearing
— 58934 Brush Rigging (includes item 2)
— 52915 Brush Lead Assembly Kit
1 94196 Motor Assembly, 48V DC
2 44750 Brush Spring
3 58936 Brush Cover Plate
4 58932 Brush
5 52913 Screw, Taptite Thread,
8-32 x 0.50 inch
6 52914 Screw, Taptite Thread,
8-32 x 0.375 inch
7 32317 Screw, 3/8 -24 x 1 inch
9 39563 Lift Pump, 3 CC
— 43685 Seal Kit
9 77981 Lift Pump, 3 CC
— 77990 Seal Kit


702.1 B Function Manifold (before Serial No. 17841)
1 4 5 1 1 8 1 12 1 1 1 1 1
2 2 2 9 2 2 2 2 2 2
3 6 7 10 11 11 11 11 2 13
11
23
22
21
20
19
1
2
18 12 17 17 16 15 13 14

702.1
Function Manifold (before Serial No. 17841) Rev B

— 54444 Function Manifold - Complete
(does not include item 22)
— 54303 Manifold Harness
— 28750 O-Ring Kit (services SAE fittings,
HydraForce, Compact Controls
and Sun valves)
— 49612 O-Ring Kit (services ORFS fittings)
— 33994 Plug and Cap Kit (for SAE ports)
— 49613 Plug and Cap Kit (for ORFS fittings)
1 44174 Valve Nut
2 39347 Coil, 20V DC with Diode, Size 8
3 44997 Solenoid Valve,
2 position 2 way, N.O.
4 52909 Orifice Disc, 0.030 inch / 0.76 mm
5 52910 Orifice Plug, 0.060 inch / 1.52 mm
6 52912 Solenoid Valve, 3 position 4 way
7 52902 Solenoid Valve,
2 position 2 way, N.C.
8 52466 Valve Nut
9 52896 Dual Spade Coil, 24V DC, Size 10
10 52901 Proportional Solenoid Valve, N.C.
3500 psi / 241.3 bar
15 52904 Relief Valve, 2300 psi / 158.7 bar
17 52903 Flow Regulator Valve, 0.6 gpm
19 45643 Diagnostic Nipple Cap
20 48997 Diagnostic Nipple, 4 SAE
— 45642 Female Quick Disconnect for
Pressure Gauge
21 52907 Check Valve
22 56820 Pressure Switch, 6 SAE
23 52911 Load Sensing Valve


703.1 C Function Manifold (from Serial No. 17841to 20379)
1 1 3 3 3 3 12 3 4
2 2 2 2 2 2 2 2
2 2 2 2 2 2
6 5
2 8
18 19 2
17
16
15
14
13 12 11 10 9

703.1
Function Manifold (from Serial No. 17841to 20379) Rev C

— 77007 Function Manifold
and Sun valves)
1 52897 Solenoid Valve, 2 Position 2 Way
2 52594 Coil, 20V DC
5 52901 Proportional Valve, 24V DC
6 101933 Proportional Valve Coil, 20V DC
9 52905 Relief Valve, 1800 psi / 124 bar
10 52903 Flow Regulator Valve,
0.6 gpm / 2.27 l/m
11 77053 Flow Control Valve,
0.1 gpm / 0.4 l/m
3500 psi / 241 bar
— 45643 Diagnostic Nipple Cap
Pressure Gauge
15 62126 Check Valve, 5 psi / 0.34 bar
17 56820 Pressure Switch, 600 psi / 41 bar


704.1 B Function Manifold (from Serial No. 20379 to 22565)
1 3 3 3 3 3 4
2 2 2 2 2 2 2
2 2 2 2 2 2
19
6 5
2 7
18
17 2 18
16
15
2 1
14
13
12
11 10 9 8

704.1
Function Manifold Function Manifold (from Serial No. 20379 to 22565) Rev B

— 88699 Function Manifold
and Sun valves)
2 77709 Coil, 20V DC, Deutsch with Diode
5 52901 Proportional Valve, 24V DC
6 101933 Proportional Valve Coil, 20V DC
8 52903 Flow Regulator Valve,
0.6 gpm / 2.27 l/m
3500 psi / 241 bar
10 77231 Needle Valve
— 45643 Diagnostic Nipple Cap
Pressure Gauge
16 56820 Pressure Switch, 600 psi / 41.4 bar


705.1 C Function Manifold (after Serial No. 22565)
1 3 3 3 3 3 4 5
2 2 2 2 2 2 2
7 6
19
8
18
15 16 17
14
13
20
2 1
12 11 10 9

705.1
Function Manifold Function Manifold (after Serial No. 22565) Rev C

— 94860 Function Manifold (before 22629
and after serial number 23235)
— 101914 Function Manifold (from serial
number 22629 to 23235)
4 44216 Shuttle Valve
6 101057 Pressure Compensating Valve
7 101058 Coil, 24V DC, Dual Spade
8 56820 Pressure Switch, 600 psi / 41.4 bar
9 94618 Flow Control Valve,
0.4 gpm / 1.5 L/m
10 101055 Needle Valve
15 101056 Directional Valve, 3 position 2 way
17 101069 Orifice Disk, 0.030 inch / 0.7 mm
(before 22629 and after 23235 )
18 75453 Dual Pilot Check Valve
20 52907 Check Valve, 5psi
— 62341 Seal Kit


706.1 A Jib Manifolds
1 2 2 2 4
3 3 3 3
7 6

706.1
Jib Manifolds Rev A

1 54702 Jib/Platform Rotate Manifold,
3 77264 Coil, 20V DC
— 77251 Jib/Platform Rotate Manifold,
7 77709 Coil, 20V DC

October 2005 800 • Hydraulic Hoses and Fittings

800 • Hydraulic Hoses and Fittings October 2005

801.1 A Drive and Steer Hoses
LEFT RIGHT
STEERING CYLINDER STEERING CYLINDER
1 1
2 2
3
3
4
TO "ST2" PORT ON FUNCTION MANIFOLD
4 TO "ST1" PORT ON FUNCTION MANIFOLD
TO "BRAKE” PORT ON FUNCTION MANIFOLD
LEGEND
5 NO. FITTING
NO. HOSE
ASSEMBLY
6 7
LEFT RIGHT
NON-STEER NON-STEER
DRIVE MOTOR DRIVE MOTOR
AND BRAKE AND BRAKE

801.1
Drive and Steer Hoses Rev A

— 28750 O-Ring Kit (services SAE fittings)
1 48904 Fitting
2 48906 Fitting
3 49119-2078 Hose Assembly - Components:
Genie part numbers 48800, 48800,
and 48751 @ 19 inches
6 49208 Fitting
8 48904 Fitting
The length listed in the component description

is the length of the hose only.
Refer to 805.1 to cross-reference Genie part
numbers to Parker part numbers.


802.1 A Turntable Components
Legend
Fitting
No.
HYDRAULIC 1 Hose
No.
TANK Assembly
2 3 OUT IN 4
1 5
RETURN
FILTER
AUXILIARY PUMP
6 7 IN OUT 8
10
LIFT
PUMP
MOTOR
LIFT
11 PUMP 12 13
14
14
15
8 8 16
V2 V1
SWING
MOTOR
17 S1
18
17 BRK.
19 19 19 19 19
P1 SEC1 SW1 PR1 ST1
19 19 19 19 19
P2 SEC2 SW2 PR2 ST2
19 19
PL2
19 20
RET.
BRK T
19 7
19 PL1 P
EXT. FUNCTION MANIFOLD

802.1
Turntable Components Rev A

1 48944 Fitting
Genie part numbers 48826, 48827
3 48947 Fitting
4 48948 Fitting
Genie part numbers 48817, 48822.
6 60131 Strainer Assembly
7 48916 Fitting
8 48911 Fitting
11 48975 Fitting
13 48939 Fitting
17 48905 Fitting
18 54319-1404-S Hose Assembly - Components:
and 48752 @ 12 inches (before
Serial No. 18266) (component part The length listed in the component description
of swing motor after 18265) is the length of the hose only.
19 48912 Fitting Refer to 805.1 to cross-reference Genie part
20 48942 Fitting numbers to Parker part numbers.


803.1 A Boom Components, Z-45/25
PLATFORM
ROTATOR
Legend
Fitting 1 V2
No.
Hose
No.
Assembly 1 V1 SLAVE
CYLINDER
2 E R
3 3
4 E
EXTENSION CYLINDER
4 R
5 6
PRIMARY
LIFT SECONDARY
LIFT
CYLINDERS
R 7
9
9
3 3 3 3 7 E
10 11
E R E R E R
12 12 12 13 12 13
10
14
15 15 MASTER
16 CYLINDER
14
TO LEFT
STEER CYLINDER
3 3 3 3 3
P1 SEC1 SW1 PR1 17
ST1
3 3 3 3
P2
3
SEC2 SW2 PR2 17
3 ST2
3
PL2 3 18
RET.
BRK T
3 12
PL1 TO RIGHT
3 P
STEER CYLINDER

803.1
Boom Components, Z-45/25 Rev A

1 48904 Fitting
3 48912 Fitting
4 48917 Fitting
7 48919 Fitting
12 48916 Fitting
13 48923 Fitting
and 48752 @ 355 inches The length listed in the component description
is the length of the hose only.
17 Ref Hose Assembly (refer to 801.1)
Refer to 805.1 to cross-reference Genie part
18 48942 Fitting numbers to Parker part numbers.


804.1 A Boom Components, Z-45/25J
Legend
Fitting
No.
Hose PLATFORM
No. ROTATOR
Assembly
1 2 V2 SLAVE
CYLINDER
JIB
CYLINDER 2 V1
3
R2
3 J2 DUAL V2 3 4 E R
COUNTER 6 6
5 BALANCE
E R 3 J1 MANIFOLD V1 3 4
R1
6 6
3
1
7 7
5
8 R 10
EXTENSION CYLINDER 9
8 E
PRIMARY R 11
LIFT
SECONDARY
12 LIFT
CYLINDERS
12
11 E
13
14 15
13
6 6 6 6
E E R E R 14
R
16 16 16 17 16 17
MASTER
19 CYLINDER
18
20 20
18
TO LEFT
STEER CYLINDER
6 6 6 6 6
P1 SEC1 SW1 PR1 21
ST1
6 6 6 6
6
P2 SEC2 SW2 PR2 21
6 6 ST2
PL2
6 22
RET.
BRK T
6 16
6 PL1 P
TO RIGHT
STEER CYLINDER

804.1
Boom Components, Z-45/25J Rev A
Item Part No. Description 18 49119-13978 Hose Assembly - Components:

— 33994 Plug and Cap Kit (for SAE ports) 19 49119-35678 Hose Assembly - Components:
— 49613 Plug and Cap Kit (for ORFS fittings) Genie part numbers 48800, 48800,
Genie part numbers 48800, 48800, 20 49119-36378 Hose Assembly - Components:
and 48752 @ 19 inches Genie part numbers 48800, 48800,
2 48904 Fitting
21 Ref. Hose Assembly (refer to 801.1)
3 48905 Fittimg
22 48942 Fitting
6 48912 Fitting
8 48917 Fitting
11 48919 Fitting
The length listed in the component description
16 48923 Fitting is the length of the hose only.
17 48916 Fitting Refer to 805.1 to cross-reference Genie part
numbers to Parker part numbers.


805.1 A Hydraulic Hose and Fitting Cross-reference
Genie PN Parker PN Description Genie PN Parker PN Description

12342 6-4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 42794 1 CR-S ELBOW,90º,MALE PIPE
13757 4 R6X-S RUN TEE,SWIVEL NUT,ORFS 42795 BV-0839 BALL VALVE
19685 12-10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42796 BV-0838 BALL VALVE
22664 12-10 C5OX ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42874 6-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
27431 8-12 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 42912 13943-6-4 HOSE END,90º FEMALE SWIVEL,JIC
28678 AS-B-33 SLEEVE,NYLON,1.81" ID 42920 BV-0840 BALL VALVE,90º
39871 6 WETX-WLN-S UNION,90º BULKHEAD W/NUT,FLARE TUBE 42932 AS-B-17 SLEEVE,NYLON,1.22" ID
39872 4 R5OX-S RUN TEE,STRAIGHT THREAD 42936 10243-2-4 HOSE END,FEMALE PIPE
39873 6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42953 1/2 DD-S ELBOW,90º,FEMALE PIPE
39874 8-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42956 6 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
39875 4-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 45349 8 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39876 6-8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 45351 4 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39877 4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 47223 10343-6-6 HOSE END,MALE,JIC
39878 6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 47419 PS690503-6-6 SWIVEL,90º,STRAIGHT THREAD TO 37º FLARE
39879 4-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 48750 421-4 HOSE,1/4 INCH ID
39880 6-10 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 48751 481TC-4 HOSE,1/4 INCH ID
39881 4-6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 48752 482TC-4 HOSE,1/4 INCH ID
39882 4-HP5ON-S PLUG,STRAIGHT THREAD 48753 451TC-6 HOSE,3/8 INCH ID
39883 8-8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE 48754 482TC-6 HOSE,3/8 INCH ID
39885 269HB 12-12 ELBOW,90º,BEADED HOSE BARB TO MALE PIPE 48755 381-6 HOSE,3/8 INCH ID
39886 431-6 HOSE,3/8 INCH ID 48756 451TC-8 HOSE,1/2 INCH ID
39887 540N-2 HOSE,1/8 INCH ID 48757 482TC-8 HOSE,1/2 INCH ID
39888 801-8 HOSE,1/2 INCH ID 48758 381-8 HOSE,1/2 INCH ID
39890 10643-6-6 HOSE END,FEMALE SWIVEL,JIC 48760 451TC-10 HOSE,5/8 INCH ID
39891 13943-6-6 HOSE END,90º FEMALE SWIVEL,JIC 48761 482TC-12 HOSE,3/4 INCH ID
39892 13743-6-6 HOSE END,45º FEMALE SWIVEL,JIC 48762 451TC-12 HOSE,3/4 INCH ID
39894 30682-8-8 HOSE END,FEMALE SWIVEL,JIC 48763 772-12 HOSE,3/4 INCH ID
39895 30682-10-12 HOSE END,FEMALE SWIVEL,JIC 48764 881-16 HOSE,1 INCH ID
42286 8-8 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE 48765 772-16 HOSE,1 INCH ID
42756 8-12 CLO-S ELBOW,90,MALE PIPE TO ORFS 48766 AS-B-15 SLEEVE,NYLON,1.06" ID
42757 8-12 FLO-S CONNECTOR,MALE PIPE TO ORFS 48767 AS-B-22 SLEEVE,NYLON,1.42" ID
42758 4 JLO-S UNION TEE,ORFS 48770 881-8 HOSE,1/2 INCH ID
42759 4-4 FLO-S CONNECTOR,MALE PIPE TO ORFS 48771 881-10 HOSE,5/8 INCH ID
42760 6-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 48772 381-4 HOSE,1/4 INCH ID
42761 1J143-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48773 AS-B-13 SLEEVE,NYLON,.86" ID
42762 1J743-6-4 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48800 1JC43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42768 1JO43-4-4 HOSE END,MALE,SEAL LOK 48801 1J743-4-4 HOSE END,45º FEMALE SWIVEL,SEAL LOK
42776 601-8 HOSE,1/2 INCH ID 48802 1J943-4-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42777 1J743-16-16 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48804 1JM43-4-4 HOSE END,MALE,SEAL LOK, NO O-RING
42786 16 CLO-S ELBOW,90º,MALE PIPE TO ORFS 48805 10643-4-4 HOSE END,FEMALE SWIVEL,JIC
42787 16 R6LO-S RUN TEE,SWIVEL NUT,ORFS 48806 13943-4-4 HOSE END,90º FEMALE SWIVEL,JIC
42788 16-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 48807 1JS43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42789 6-6 CLO-S ELBOW,90º,MALE PIPE TO ORFS 48808 3JC82-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK
42790 8-10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48809 3JC82-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
42791 3/4 CD-S ELBOW,90º,MALE TO FEMALE PIPE 48810 1JC43-6-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42792 3/4 X 1/2 PTR-S REDUCER,MALE TO FEMALE PIPE 48811 1J943-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
42793 1/2 CR-S ELBOW,90º,MALE PIPE 48812 1JC43-6-6 HOSE END,FEMALE SWIVEL,SEAL LOK

804.1
Hydraulic Hose and Fitting Cross-reference Rev A

48813 1J143-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48875 6 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48814 1J543-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48877 4 F5OLO-SW/.025ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
48815 1J743-6-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK W/.025 ORI
48816 1J943-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48878 16-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48817 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48879 8 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48818 1J943-8-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48880 PD6-285 CAP,DIAGNOSTIC NIPPLE
48819 1JC43-8-6 HOSE END,FEMALE SWIVEL,SEAL LOK 48881 6 HLO-S UNION,ORFS
48820 1J743-8-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48882 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48821 1J943-8-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48883 8 P5ON-S PLUG,STRAIGHT THREAD
48822 1JC43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48884 8M18F87OMLO-S CONNECTOR,METRIC,STRAIGHT THREAD
48823 1JS43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK TO ORFS
48824 1J143-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48885 4 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
48825 1J543-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK FLARE TUBE
48826 1J743-8-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 488864 F5OLO-SW/2MM OFF CONNECTOR,MACHINED STRAIGHT THREAD TO
48827 1J943-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK ORFS
48828 1JC43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48887 4 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE
48829 1JS43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48888 10-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48830 1J743-10-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48890 4 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48831 1J943-10-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48891 4 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
48833 1JC43-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK 48892 6 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48834 1J943-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48893 6 F5OHAO-S UNION,STRAIGHT THREAD
48835 1JS43-10-12 HOSE END,FEMALE SWIVEL,SEAL LOK 48894 8 WLO-WLNL-S UNION,BULKHEAD,ORFS
48836 1JC43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48895 DT-370-MSMO-5 VALVE,CHECK
48837 1JS43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48896 6 JLO-S UNION,TEE,ORFS
48838 1J743-12-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48897 DT-750-MSMS-5 VALVE,CHECK
48839 1J943-12-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48898 DT-750-MOMS-5 VALVE,CHECK
48840 1J943-12-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48899 DT-620-MOMS-5 VALVE,CHECK
48841 1JC43-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK 489004-6 F5OLO-SW/.035ORI CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.035 ORI
48842 1JO43-12-12 HOSE END,MALE,SEAL LOK
48902 16-1 AOE4G-S ELBOW,90º LONG,FEMALE PIPE TO
48843 1J143-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
STRAIGHT THREAD
48903 1 FF-S NIPPLE,PIPE
48904 4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48905 4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48847 13943-12-12 HOSE END,90º FEMALE SWIVEL,JIC
48906 4 R5OLO-S RUN TEE,STRAIGHT THREAD
48848 10543-12-12 HOSE END,MALE,STRAIGHT THREAD
48907 4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48849 1JC71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48908 4 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48850 1JS71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48909 4 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
489104 GTX-S W/.030ORIFIC CONNECTOR,FEMALE PIPE TO FLARE TUBE
48911 4-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48912 4-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
489134-6 F5OLO-SW/.030OR CONNECTOR,STRAIGHT THREAD TO ORFS,
W/.030 ORI
48915 6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48916 6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48867 PD36BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48917 6 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS
48873 6 PNLO-S PLUG,TUBE END,ORFS
48918 6 R5OLO-S RUN TEE,STRAIGHT THREAD
48874 6 PNTX-S PLUG,FLARE TUBE



48919 6 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 48968 12 WLO-WLNL-S UNION,BULKHEAD,ORFS
48920 6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48969 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
48921 6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48970 12 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
48922 6-6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48971 12 G5G5JG5-S TEE,FEMALE STRAIGHT THREAD
48923 6 P5ON-S PLUG,STRAIGHT THREAD 48972 12 XHL6-S ADAPTER, 37º MALE TO SWIVEL ORFS
48925 6 WELO-S UNION,90º BULKHEAD,ORFS 48973 12-1/2 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
48926 6-4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48974 12-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48927 6-4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48975 12-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48928 6-4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48976 12-16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48929 6-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48977 12-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48930 6-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48978 12-16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48931 6-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48980 12-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48932 8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48983 16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48933 8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48984 16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48934 8 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS 48985 16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48935 8 R5OLO-S RUN TEE,STRAIGHT THREAD 48986 16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48936 8 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 48988 16 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48937 8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48989 12 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48938 8 R6LO-S RUN TEE,SWIVEL NUT,ORFS 48990 8 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48939 8 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 48991 16-12 FLO-S CONNECTOR,MALE PIPE TO ORFS
48940 8 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS 48992 16-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48941 8-4 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS 48993 XV501-12 BALL VALVE
48942 8-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48994 XV501-16 BALL VALVE
48943 8-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48995 XV510P-12 BALL VALVE
48944 8-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 48996 XV510P-16 BALL VALVE
48945 8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE 48997 PD341 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48946 8-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48998 PD 361 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48947 8-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48999 DT-500-MOMS-5 VALVE,CHECK
48948 8-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49201 10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48949 8-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49202 1JC43-12-10 HOSE END,FEMALE SWIVEL,SEAL LOK
48950 10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49203 10-8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48951 10 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 49205 6 F5OHAO-S UNION,STRAIGHT THREAD
48952 10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49207 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48953 10 R5OLO-S RUN TEE,STRAIGHT THREAD 49209 8M18F870MX-S CONNECTOR,METRIC,STRAIGHT THREAD TO
48954 10 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS FLARE TUBE
48955 10 R6LO-S RUN TEE,SWIVEL NUT,ORFS 49212 8 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE TO
48956 10-4 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS FLARE TUBE
48957 10-6 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 49213 30682-8-8 HOSE END,FEMALE SWIVEL,JIC
48958 10-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49216 831-8 HOSE,1/2 INCH ID
48959 12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49217 33982-8-8 HOSE END,90º FEMALE SWIVEL,JIC
48960 12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49219 PS-B-35 SLEEVE,NYLON,2.19" ID
48961 12 R5OLO-S RUN TEE,STRAIGHT THREAD 49418 4-6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48962 12 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 49511 DT370-MOMS-5 VALVE,CHECK
48963 12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 49512 1 DD-S ELBOW,90º,FEMALE PIPE
48964 12 R6LO-S RUN TEE,SWIVEL NUT,ORFS 49513 1 FF-S NIPPLE,PIPE
48965 12 CLO-S ELBOW,90º,MALE PIPE TO ORFS 49514 10 HP5ON-S PLUG,STRAIGHT THREAD
48966 12 FLO-S CONNECTOR,MALE PIPE TO ORFS 49515 12-16 CLO-S ELBOW,90º,MALE PIPE TO ORFS
48967 12 JLO-S UNION TEE,ORFS 49517 6 HP5ON-S PLUG,STRAIGHT THREAD

804.1

49519 16-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 54428 8M18C87OMLO-S ELBOW, 90º METRIC, STRAIGHT THREAD TO ORFS
49520 4 VTX-S ELBOW,45º,MALE PIPE TO FLARE TUBE 54803 FS-F-16-10 SLEEVE,FIRE,.96" ID
49530 16 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 54954 10143-2-4 HOSE END, MALE PIPE
49612 PKT02586 O-RING KIT (ORFS FITTINGS) 55190 3/8 HP-S PLUG,PIPE THREAD
49613 PKT06276 PLUG AND CAP KIT-SERVICE,ORFS 55448 8 HLO-S UNION,ORFS
49728 10143-12-12 HOSE END, MALE PIPE 55839 6 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
49729 16-1 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 55968 10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
49814 12-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 56003 6 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
49829 DT-500-MOMF-5 VALVE,CHECK 56166 BV-0837 BALL VALVE,90º
49831 881-12 HOSE,3/4 INCH ID 56188 10143-8-6 HOSE END, MALE PIPE
49834 16 JLO-S UNION TEE,ORFS 56233 2-011 O-RING,ORFS,-4
49838 12-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 56234 2-012 O-RING,ORFS,-6
49840 8 JLO-S UNION TEE,ORFS 56235 2-014 O-RING,ORFS,-8
49844 10-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 56236 2-016 O-RING,ORFS,-10
49854 8 P5ON-S PLUG,STRAIGHT THREAD 56237 2-018 O-RING,ORFS,-12
49855 1JC43-16-12 HOSE END,FEMALE SWIVEL,SEAL LOK 56238 2-021 O-RING,ORFS,-16
49859 4 P5ON-S PLUG,STRAIGHT THREAD 56352 6 WLNL-S LOCKNUT,BULKHEAD
49861 4 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS 56353 3J782-12-12 HOSE END,45º FEMALE SWIVEL,SEAL LOK
49867 12-3/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 56354 3J982-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
51152 6 R6X-S RUN TEE,SWIVEL NUT,ORFS 56604 10-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
51153 6-4 TRTX-S REDUCER,TUBE END TO SWIVEL,ORFS 56639 3JC82-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK
51154 4-4 GTX CONNECTOR,FEMALE PIPE TO FLARE TUBE 56640 3J982-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK
51264 881-12 HOSE,3/4 INCH ID 56655 3JC82-8-10 HOSE END,FEMALE SWIVEL,SEAL LOK
51265 8 JLO-S UNION TEE,ORFS 56676 10-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
51508 6 BTX-S NUT,FLARE TUBE 56776 471TC-6 HOSE,3/8 INCH ID
51580 12-8 TRLO-BL-S TUBE END REDUCER,ORFS 56777 471TC-8 HOSE,1/2 INCH ID
51628 6 R6X-S RUN TEE,SWIVEL NUT,ORFS 56789 811-16 HOSE,1 INCH ID
51735 3/8 HHP PLUG,PIPE THREAD 57884 3/8 FF NIPPLE,PIPE
51803 1J943-6-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 59335 6 FNL-S CAP, TUBE END
53023 125HBL-5-4 FITTING,HOSE BARB TO MALE PIPE 59342 4 FNL-S CAP, TUBE END
53497 PKT02585 O-RING KIT 59371 8 HP5ON-S PLUG,STRAIGHT THREAD
53499 1JC71-16-16 HOSE END,FEMALE SWIVEL,SEAL LOK 60653 BV-0751 BALL VALVE
53500 3-904 O-RING,STRAIGHT THREAD,-4 60806 125HB-3-4 FITTING,HOSE BARB TO MALE PIPE
53501 3-906 O-RING,STRAIGHT THREAD,-6 61064 5-1/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
53502 3-908 O-RING,STRAIGHT THREAD,-8 61079 4 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
53503 3-910 O-RING,STRAIGHT THREAD,-10 61080 6 WLO-WLNL-S UNION,BULKHEAD,ORFS
53535 3-912 O-RING,STRAIGHT THREAD,-12 61083 24 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
53536 4-PNLO-S PLUG,TUBE END,ORFS 61086 20 R5OLO-S RUN TEE,STRAIGHT THREAD
53537 6 PNLO-S PLUG,TUBE END,ORFS 61090 24-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
53538 8 PNLO-S PLUG,TUBE END,ORFS 61091 1J943 24-24 HOSE END,90º FEMALE SWIVEL,SEAL LOK
53539 10 PNLO-S PLUG,TUBE END,ORFS 61093 1J978-12-12 HOSE END,90º FEMALE SWIVEL,JIC
53540 12 PNLO-S PLUG,TUBE END,ORFS 61095 1JS43-20-16 HOSE END,FEMALE SWIVEL,SEAL LOK
53946 129HB-5-4 FITTING,90º HOSE BARB TO MALE PIPE 61100 811-24 HOSE,11/2 INCH ID
53951 8-1/4F50G-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 61130 1JS43-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK
53980 6 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 61131 1JS78 12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
54132 4 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 61132 1J778-12-12 HOSE END,45º FEMALE SWIVEL,JIC
54135 11343-16-16 HOSE END,MALE SWIVEL,PIPE 61152 139HB-6-4 ELBOW,45º,BARB TO MALE PIPE
54283 8-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 61251 BV-0750 BALL VALVE



61259 4 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 73437 61C-4 NUT,COMPRESSION
61260 20-12 TRLO-BL REDUCER,TUBE END TO SWIVEL,ORFS 73438 33482-4-4B HOSE END,PUSH LOK,MALE
61262 12 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 73767 1CD-S ELBOW,90º,MALE TO FEMALE PIPE
61263 20 F5OHAO-S UNION,STRAIGHT THREAD 73768 20-16-F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61264 6-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 73769 16-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
61265 6 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS 74660 6-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
61268 4 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS 74661 8-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
61269 4 WLO-WLNL-S UNION,BULKHEAD,ORFS 75007 4 FLO-S CONNECTOR,MALE PIPE TO ORFS
61272 12 AOEL6 ELBOW,90º,STRAIGHT THREAD TO ORFS SWIVEL 75008 1/8 HP-S PLUG,PIPE THREAD
61316 482TC-16 HOSE,1 INCH ID 75014 1/2 HP-S PLUG,PIPE THREAD
61321 6 JLO-S UNION TEE,ORFS 75042 8 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
61327 782-12 HOSE,3/4 INCH ID 75043 3/4 FF-S NIPPLE,PIPE
61328 881-24 HOSE,11/2 INCH ID 75254 24 F5OHAO-S UNION,STRAIGHT THREAD
61336 11943-20-24 HOSE END,90º FLANGE HEAD 75255 12 F5OHAO-S UNION,STRAIGHT THREAD
61345 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS 75256 XV5O6P-24 BALL VALVE
61346 8 WNLO-WLNL-S 4 UNION,BULKHEAD 45º,ORFS 75574 4 WLNL-S BULKHEAD LOCKNUT
61569 33782-8-8 HOSE END,45º FEMALE SWIVEL,JIC 75612 8 WJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
61610 12 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD TO ORFS 75613 12-8 F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61742 1/8 X 1.5 FFF NIPPLE,PIPE 75614 8 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
63426 8 PNTX-S PLUG,FLARE TUBE 75628 1JB43-4-4 HOSE END,BULKHEAD,SEAL LOK
64271 4 WLO-WLNL-S UNION,BULKHEAD,ORFS 75631 801-6 HOSE,3/8 INCH ID
64272 6 WLO-WLNL-S UNION,BULKHEAD,ORFS 75654 20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
65776 8 F65OL-S CONNECTOR,STRAIGHT THREAD TO 75655 1J943-20-20 HOSE END,90º FEMALE SWIVEL,SEAL LOK
ORFS SWIVEL 75656 881-20 HOSE,1-1/4 INCH ID
65880 6001012 O-RING KIT 75971 8 F5OHAO-S UNION,STRAIGHT THREAD
66154 6 WTX-WLNS UNION,BULKHEAD,FLARE TUBE 77307 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
66155 6 WETX-S UNION,BULKHEAD 90º,FLARE TUBE 77309 8 WLNL-S BULKHEAD LOCKNUT
66156 6 WLN-S BULKHEAD LOCKNUT 77379 8M18C87OMX-S ELBOW,90º METRIC,STRAIGHT THREAD TO
66389 6-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE FLARE TUBE
66392 6 R5OX-S RUN TEE,STRAIGHT THREAD 77703 3J982-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
66829 H3174PP CLAMP,TUBE 77758 12 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
67217 4 KLO-S UNION,CROSS,ORFS 78091 6 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
67339 10-6 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 78684 30582-8-8B HOSE END,PUSH LOK,MALE
67357 13943-8-6 HOSE END,90º FEMALE SWIVEL,JIC 78852 549-2 HOSE,1/8 INCH ID
67358 10 HP5ON-S PLUG,STRAIGHT THREAD 78855 10657-4-2 HOSE END,FEMALE SWIVEL,JIC
67371 12 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 79138 PS-B-37 SLEEVE,NYLON,2.38" ID
67498 4 FNL-S CAP, TUBE END 79476 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK
67906 DC-370-F0F0-5 VALVE,CHECK 79847 12-3/4 A0EG-S ELBOW,90º,STRAIGHT THREAD TO FEMALE PIPE
69316 8 FLO-S CONNECTOR,MALE PIPE TO ORFS 80044 8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
69333 H3174PP CLAMP,HYDRAULIC HOSE 80502 8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
69503 4 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL 80503 8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
69775 8 FNL-S CAP, TUBE END 81010 AS-B-27 SLEEVE,NYLON,1.63" ID
71038 1/4X1/4F3HG-S ADAPTER,CONVERSION 83052 821-6 HOSE,3/8 INCH ID
71196 12-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 83053 821-8 HOSE,1/2 INCH ID
71383 1/4 CD45-S ELBOW,45º,MALE TO FEMALE PIPE 83054 821-12 HOSE,3/4 INCH ID
72270 12FNL-S CAP, TUBE END 83055 30682-6-6 HOSE END,FEMALE SWIVEL,JIC
73436 60C-4 SLEEVE,COMPRESSION 83056 30682-12-12 HOSE END,FEMALE SWIVEL,JIC

804.1

83057 33782-6-6 HOSE END,45º FEMALE SWIVEL,JIC 88939 1J988-16-16 HOSE END,90º FEMALE SWIVEL,ORFS
83058 33982-6-6 HOSE END,90º FEMALE SWIVEL,JIC 88940 811-16 HOSE,1 INCH ID
83060 33982-12-12 HOSE END,90º FEMALE SWIVEL,JIC 88944 1J988-20-20 HOSE END,90º FEMALE SWIVEL,ORFS
83063 13743-4-4 HOSE END,45º FEMALE SWIVEL,JIC 89403 16 VLO-S ELBOW,45º,MALE PIPE TO ORFS
83064 13743-8-8 HOSE END,45º FEMALE SWIVEL,JIC 89449 6 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
83065 13743-12-12 HOSE END,45º FEMALE SWIVEL,JIC 89489 4 WJMLO-S BRANCH TEE,BULKHEAD,ORFS
83066 13943-8-8 HOSE END,90º FEMALE SWIVEL,JIC 89551 1JB43-6-6 HOSE END,BULKHEAD,SEAL LOK
83067 14143-6-6 HOSE END,90º FEMALE SWIVEL,JIC 89552 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
83068 14143-8-8 HOSE END,90º FEMALE SWIVEL,JIC 89593 20 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
83069 14143-12-12 HOSE END,90º FEMALE SWIVEL,JIC 94161 8-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
83070 772-8 HOSE,1/2 INCH ID 94358 351TC-12 HOSE,3/4 INCH ID
83071 10671-8-8 HOSE END,FEMALE SWIVEL,JIC 94418 20 FLO-S CONNECTOR,MALE PIPE TO ORFS
83072 10671-12-12 HOSE END,FEMALE SWIVEL,JIC 96358 12 TX-S SLEEVE,FLARE TUBE
83073 13771-8-8 HOSE END,45º FEMALE SWIVEL,JIC 96359 12 BTX-S NUT,FLARE TUBE
83074 13771-12-12 HOSE END,45º FEMALE SWIVEL,JIC 96397 8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
83075 13971-8-8 HOSE END,90º FEMALE SWIVEL,JIC 96398 12-8 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE
83076 13971-12-12 HOSE END,90º FEMALE SWIVEL,JIC 96402 10343-6-6 HOSE END,MALE,JIC
83077 14171-8-8 HOSE END,90º FEMALE SWIVEL,JIC 96407 30382-6-6B HOSE END,MALE,JIC
83103 10671-16-12 HOSE END,FEMALE SWIVEL,JIC
83104 10671-10-12 HOSE END,FEMALE SWIVEL,JIC
83127 1J543-6-8 HOSE END,90º FEMALE SWIVEL,JIC
87033 12-6 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS
87172 12 HP5ON-S PLUG,STRAIGHT THREAD
87185 8 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
87246 4 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
87679 6 LHP-S FLANGE SEAL FITTING, MALE
87681 6PLS N0702 BONDED SEAL
88100 SR88100 ADAPTER,OIL DRAIN,GM 3.0L
88353 20 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
88474 10081-20 Crimp Shell, 1.25”
88475 1988-20-24 HOSE END,90º FLANGE HEAD
88476 JS88-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK
88478 811-20 HOSE,11/4 INCH ID
88937 20-16 FLO-S CONNECTOR,MALE PIPE TO ORFS

October 2005 900 • Accessories
Part No. 52853 Z-45/25 and Z-45/25J DC and Bi-Energy

900 • Accessories October 2005

901.1 A Flashing Beacon
Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

901.1
Flashing Beacon Rev A
Item Part No. Description Qty.

1 49821 Screw, 8-32 x 1.25 inches
2 20189 Amber Strobe, 12V
4 18605 Nylock Nut, 8-32


902.1 A Platform Options
1
2
24
22 23
1 2 3
21
1 2 4
20
7 6
18 19
17
16
15
10
8
14 9 13 9 8 12 11 9

902.1
Platform Options Rev A
— 28323 Pinch Guard Option, 23 5365 Nylock Nut, 10-24
4 Foot / 1.2 m
24 32993P Folding Panel - Platform
— 28322 Pinch Guard Option,
Control Box Cover ........................ 1
5 Foot / 1.5 m
— 28321 Pinch Guard Option,
6 Foot / 1.8 m
— 88609 Platform Control Box Cover
— 29888 Swing Gate Option
1 7339 Screw - HHC, 1/4 -20 x 0.5 inch,
GR 5
2 6091 Nylock Nut, 1/4 -20
3 9599 Tool Tray ...................................... 1
4 28329 Pinch Guard, 4 Foot / 1.2 m ......... 1
— 28328 Pinch Guard, 5 Foot / 1.5 m
— 28327 Pinch Guard, 6 Foot / 1.8 m
5 28807 Pinch Guard Support .................... 6
6 4266 Screw - HHC, 1/4 -20 x 2 inches,
GR 5
8 31120 Black End Cap .............................. 2
9 7265 Rivet, 0.375 x 0.25 inch8
10 36870 Swing Gate ................................... 1
11 1487 Gate Latch .................................... 1
12 12161 Snap Pin ....................................... 1
13 1488 Railing Catch ................................ 1
14 35672P Entry Toeboard (European
Platform) ....................................... 1
15 35958 Worklight Housing ........................ 2
— 35959 Worklight Lamp, 48V DC
17 35956 Worklight Mount ............................ 2
18 6145 Screw - HHC, 1/4 -20 x 1.5
inches, GR 5
20 29193 Red End Cap ................................ 2
21 62128-S Side Panel - Platform Control
Box Cover ..................................... 2
22 6584 Screw - SHS, 10-24 x 0.625 inch


903.1 A Half-height mesh and Swing Gate Options
1 1 3
2 2
Clamp 2 4
Mesh Frame
Outside Inside
Not to scale
6
2 4
15
9
14
13
12
12
2 4
4
2
2 2 2 2
4 11 10 1 3 1 1

903.1
Half-height mesh and Swing Gate Options Rev A

— 107610 Swing Gate, Complete
1 8914 Screw, ¼ -20 x 0.63 inch
2 6638 Flat Washer, ¼ inch
3 54932 Clamp - Rubber Cushion,
1.25 x 0.25 inch
4 6091 Nylock Nut, ¼ -20
5 54458 Half Mesh, Left Hand, 6 foot
— 101852 Half Mesh, Left Hand, 5 foot
6 54465 Half Mesh, Right Hand, 6 foot
— 101853 Half Mesh, Right Hand, 5 foot
7 55753 Black Plastic Plug, 1.25 inches
8 52752 Platform Assembly, 6 foot (1.8 m)
with Decals and Half-Height mesh,
ANSI and CSA
— 52753 Platform Assembly, 6 foot (1.8 m)
with Decals and Half-Height mesh,
CE
9 54165 Foot Switch Cover
10 54457 Half-height mesh, Swing Gate
11 107610 Swing Gate
12 7265 Rivet, 0.25 x 0.375 inch
13 1487 Gate Latch
14 1488 Railing Catch
15 63311 Snap Pin


904.1 B Airline to Platform
5 1

904.1
Airline to Platform Rev B
Item Part No. Description Qty.

— 27887 Air Line to Platform Option -
Complete
1 106142 Air Line Assembly with Fittings ..... 1
— 16073 Clamp - Rubber Cushioned,
0.63 x 0.25 inch
2 27900 Fitting - Female Bulkhead
Adapter, 10 MPT .......................... 2
3 27895 Coupler - Female Quick
Disconnect .................................... 1
4 73896 Air Line Bracket ............................ 1
5 27894 Plug - Male Quick Disconnect ...... 1


905.1 A Cold Start Package

905.1
Cold Start Package Rev A

— 42488 Cold Start Package
1 28853 Battery Blanket, 110V AC, 60 Hz
2 42489 Freeze Plug Heater,
110V AC, 60 Hz


906.1 A Platform Overload Option
1 2 4 5 8
3 6
7
26
3 10 9
11
25
3 10 9
12
14 13
15
18
16
17
3
18
12
6
24 23 22 21 20 19

906.1
Platform Overload Option Rev A
— 94482 Platform Overload Option, 25 61987 Rotator Mount
Complete (Z-45/25)
— 94483 Platform Overload Option,
(Z-45/25)
Complete (Z-45/25J)
— 94643 Zerk Fitting
1 98154 Platform Support (Z-45/25)
GR 5
3 6091 Nylock Nut, 1/4 -20
4 94492P Access Panel
5 6090 Screw - HHC, 1/4 -20 x 0.75
inch, GR 5
7 56912 Spring Clip, 1/4 -20
8 61998P Platform Support (Z-45/25J)
9 6888 Screw - HHC, 1/4 -20 x 1 inch,
GR 5
10 45748 Rod End, 0.25 x 2.75 inches
— 94643 Zerk Fitting
12 94175 Flanged Bearings,
0.75 x 0.875 x 0.5 inch
13 51063 Screw - RHPM, 10-32 x 1.5
inches, GR 2
14 6146 Flat Washer, #10
15 4828 Nylock Nut, 3/8 -16
16 61975 Spring Retainer
17 61974 Compression Spring, 232 in/lbs
18 101512 Load Support with Bearings
(includes item 12)
19 94549 Limit Switch (Z-45/25J)
— 94642 Limit Switch (Z-45/25)
GR 5
21 61972 Limit Switch Mount
22 34619 Rubber Bumper
23 15086 Flat Washer,
0.375 x 1.5 x 0.125 inch
24 21604 Screw - HHC, 3/8 -16 x 3.25
inches, GR 5

California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Genie North America

Phone 425.881.1800
Toll Free USA and Canada
Distributed By:
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia Genie China

Phone +46 31 575100 Phone +86 21 53852570
Fax +46 31 579020 Fax +86 21 53852569
Genie France Genie Malaysia

Phone +33 (0)2 37 26 09 99 Phone +65 98 480 775
Fax +33 (0)2 37 26 09 98 Fax +65 67 533 544
Genie Iberica Genie Japan

Phone +34 93 579 5042 Phone +81 3 3453 6082
Fax +34 93 579 5059 Fax +81 3 3453 6083
Genie Germany Genie Korea

Phone +49 (0)4202 88520 Phone +82 25 587 267
Fax +49 (0)4202 8852-20 Fax +82 25 583 910
Genie U.K. Genie Brasil

Phone +44 (0)1476 584333 Phone +55 11 41 665 755
Fax +44 (0)1476 584334 Fax +55 11 41 665 754
Genie Mexico City Genie Holland

Phone +52 55 5666 5242 Phone +31 183 581 102
Fax +52 55 5666 3241 Fax +31 183 581 566

Genie Z-45 25DC

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Parts Manual Part No.

Technical Publications Serial Number Information

Copyright © 1999 by Genie Industries

52853 Rev A April 1999

52853 Rev B November 2003

"Genie" and "Z" are registered trademarks of Genie Industries

Printed on recycled paper

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

300 • Engine Components

200 • Drive Chassis Components 504.1 C Primary and Extension Booms

204.1 C Battery Charger 507.1 B Platform Leveling, Z-45/25J

205.1 A Power Cables 508.1 A Platform Rotation, Z-45/25J

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

600 • Platform Components

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

Recommended Parts Stocking List

Required Parts Manuals

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

How To Order Parts

Please be prepared with the following information Genie North America

Model Genie Iberica

Please fill out completely

Date _________________________________ Account Number _______________________________

Your Name _______________________________ Your Fax Number ______________________________

_________________________________ Your Phone Number ____________________________

Bill To _________________________________ Ship To ___________________________________

Purchase Order Number ____________________ Ship Via ___________________________________

Model(s) ______________________________________________________ Serial No.(s) _________________

Optional Equipment __________________________________________________________________________

Part Number Description Quantity Price

FOR GENIE INDUSTRIES USE ONLY

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Figure Rev Description

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

Part No. Description Qty Part No. Description Qty

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Figure Rev Description

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

Part No. Description Qty Part No. Description Qty

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Figure Rev Description

44981 28174 82544

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

Part No. Decal Description Qty

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Figure Rev Description

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

Item Part No. Description Item Part No. Description

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Figure Rev Description

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

Item Part No. Description Item Part No. Description

20 13064 Flat Washer, Hardened, 5/8 inch

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Figure Rev Description

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

Item Part No. Description Item Part No. Description

Part No. 52853 Genie Z-45/25 and Z-45/25J DC and Bi-Energy

Figure Rev Description

Genie Z-45/25 and Z-45/25J DC and Bi-Energy Part No. 52853

Item Part No. Description

Date ___ Account Number _

Your Name _ Your Fax Number

_____ Your Phone Number

Bill To _ Ship To ___

Purchase Order Number Ship Via _______________

Model(s) ______________________________________ Serial No.(s) _