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Visible inspection penetrants are used primarily for field applications were darkening the inspection area and the
use of a black light (UV-A) is impractical, in maintenance repair and safety checks, and in manufacturing processes
where a visible indication helps in locating the area for subsequent repair work, such as in large rough castings.
Visible penetrants are also used for through leak testing of heat exchangers and tanks, where penetrant is applied
to one side and developer to the other.
As a general rule of thumb visible penetrant inspection is roughly equal to level 1 sensitivity fluorescent penetrant
inspection. Discontinuities in the range of 50µ are routinely detectable and under the right conditions and processing
30µ discontinuities can be highlighted. Special high temperature visible penetrant materials are available which
permit inspection of surfaces at temperatures up to 350˚F ( 177˚C). The majority of the applications use the solvent
wipe off (Method C) technique of processing because most applications are spot or localized inspections.
Production or full part inspection may be performed with visible penetrants using Method A (water wash) or
Methods B & D ( post emulsification). All the penetrants are solvent removable (Method C). The use of a water
washable penetrant means it can be washed from the surface or wiped from the surface with water or a solvent
remover. Accidental spills of water washable penetrant are also more readily cleaned up . Water washable
biodegradable, volatile organic compound (VOC) free, and FOG (fats, oils, & grease) free materials are available
which are more environmentally friendly than the oil and solvent based materials.
VP-30 -Water washable, low viscosity, true red colored penetrant, biodegradable constituents.
VBP 300 - Water washable, high viscosity, biodegradable, free of VOC's & FOG's, dark red colored,
extended temperature range.
VP-31A - Solvent removable and post emulsifiable, low viscosity, purple colored.
VP-302 - Special high temperature penetrant used with R-502 remover and D-702 developer.
RLP-1 Water based, visible and fluorescent indications, dilute with water for leak detection.
Visible-2/6/04
SPRAY ON NONAQUEOUS
SPRAY ON SPRAY ON DEVELOPER
NONAQUEOUS NONAQUEOUS D-70 or D-702*
DEVELOPER DEVELOPER Part surface temperature 40-125˚F;4-52˚C
D-70 DRY D-70 DRY * surface temperature 150-350˚F;65-177˚C
VP-30 This is a water washable visible red penetrant VBP-300 This is a high sensitivity, V.O.C. free
(Method A), which is also qualified as a solvent (volatile organic compound), biodegradable, water
removable penetrant (Method C). VP-30, is one of the washable penetrant. It may be used in the water
most versatile visible penetrants available on the market washable mode (Method A) or as a solvent removable
today, finding applications in welding, petrochemical, penetrant (Method C). This formula is free of fats, oils,
dairy & food processing, pharmaceutical, nuclear, and greases (F.O.G.) and heavy metals as constituents, and
general metal working inspections. For most as such is one of the most environmentally friendly red
applications, it is water washed from the surface of the dye penetrants available. Sulfur content < 0.03 %,
work piece. It also may be removed by the solvent wipe Halogen content < 0.03 %.
technique using approved Met-L-Chek removers E-
59, E-59A, R-503, or R-504. For most applications VP-302 This is a special high temperature visible red
Met-L-Chek nonaqueous developer, D-70 is used to dye penetrant used for applications where the part
provide an absorbent, high contrast white background to surface temperature is 150 ˚F to 350 ˚F (65 ˚C to 177 ˚C).
facilitate discontinuity detection. Sulfur content < 0.02 The high temperature penetrant is used with
%, Halogen content < 0.02 %. Met-L-Chek R-502 remover and Met-L-Chek D-702
developer in a Method C wipe process. Sulfur content <
VP-31A This is a post emulsifiable or solvent 0.05 %, Halogen content < 0.05 %.
removable visible red dye penetrant (Methods B & C).
In Method C applications, Met-L-Chek E-59, E-59A, R-502 This is a special high temperature penetrant
R-503, or R-504 may be used as wipe solvents for remover. It is used in the Method C wipe removal of VP-
penetrant film removal. In Method B applications Met- 302 from parts at a temperature of 150 ˚F to 350 ˚F (65
L-Chek E-50 emulsifier is used to render the penetrant ˚C to 177 ˚C). Sulfur content < 0.05 %, Halogen
film water removable. Met-L-Chek D-70 non aqueous content < 0.05 %.
developer is used to form a uniform background to
facilitate discontinuity detection. Sulfur content < 0.03 RLP-1 This is a special water based leak detector
%, Halogen content < 0.03 %. penetrant which gives a visible red indication under
white light and an orange fluorescent indication under
E-50 This is a special emulsifier for VP-31A. In UV-A illumination. The material may be deluted with
Method B applications E-50 is sprayed onto the water to the desired color strength for the specific
penetrant film, allowed to dwell 30 seconds, and then application needs of through leak testing.
the film is washed from the surface. This is particularly
useful on very rough castings and weld surfaces..
Visible-1/6/04