Space 

for Stamp: IP/OE 
RETURN CODE 

Revision History 
Rev.  Revision  Issued by  Checked by  Released by  Brief Description 
Date 

Description current Revision 

Owner

Owner’s Engineer:  Contractor:

Project:  
TAMBAK LOROK COMBINED CYCLE 
POWER PLANT BLOCK 3 PROJECT 
WITH NET DEPENDABLE CAPACITY OF 600 – 850 MW. 
SEMARANG – CENTRAL JAVA
Subject:  COMMISSIONING AND TESTING PROCEDURES

Issue Purpose:  Responsible Dept.:

Originator: 

Originator Document no:  Document Status: Originator Rev:  0

1173-2111-22 Released
Project Document No.: Rev:  Sheet.:
0 / 12
TBL/31/G/SG----GE01/EI/015
Issue date:  2019-08-22

Information Class, if applicable, on pg. 1 et sqq

 VENDOR SUPPLIED - GE NOT TO REVISE. THIS DOCUMENT IS FILED UNDER THE GE DRAWING NUMBER AND GE REVISION LEVEL
DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 1 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it
t ID:

GE Energy Product France SNC

20, Avenue du Maréchal JUIN
BP379
90007 Belfort Cedex

GE ENERGY PRODUCT

COMMISSIONING AND TESTING

PROCEDURES
HI-FOG® SYSTEMS EQUIPPED WITH GPU
PUMP UNIT

0 18/02/2019 AC RB HM ISSUE FOR INFORMATION

Rev. Date Prep. Verif. Appr. Description
Document reference Supplier N. Sh Client Title document
1173-2111-22 Marioff 14 GE COMMISSIONING AND TESTING PROCEDURES

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 2 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it

Table of contents
1. INTRODUCTION ................................................................................................... 3

2. SAFETY ................................................................................................................ 4

3. PRECONDITIONS FOR SYSTEM COMMISSIONING ........................................... 5

4. PRE COMMISSIONING INSPECTION .................................................................. 6

5. SYSTEM START UP PROCEDURES ................................................................... 8

6. COMMISSIONING TESTS................................................................................... 10

7. THIRD PARTY APPROVAL AND ACCEPTANCE TESTS .................................. 12

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 3 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it

1. INTRODUCTION

This document is provided only for the use of appropriately trained and Marioff
Corporation Oy authorized commissioning engineers.

The purpose of this document is to enable a safe and efficient method for the start up
and commissioning of the HI-FOG® sprinkler system, with a specific regard to the safety
of persons and equipment in the vicinity of the system being tested. All information
included in this document is only for the use of qualified personnel and has to be used
together with the component manufacturers and commissioning engineers work
procedures.

Marioff Corporation Oy and/or their representatives cannot be held responsible for the
systems incorrect installation if the relevant installation guidelines and the relevant
authority’s requirements have not been followed.

Note that all the information and details in this manual may not reflect exactly the unit
version supplied. Project specific information can be found in the project documents.

This document, and all the information it includes are the property of Marioff Corporation
Oy and therefore confidential. The document shall not, in whole or in part, be
reproduced, copied, disclosed or used as the basis for manufacture or sale without a
written approval from Marioff Corporation Oy.

Project number Marioff internal number: 1173

Single GPU System for four zones Upper and lower
System description
part bearing tunnel
Commissioning engineer

Project manager

Authority
Commissioning location and
date

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 4 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it

2. SAFETY

HI-FOG® water mist systems contain mechanical and electrical components and the
system’s high pressure pumps and gas cylinders are used for water pressurization.
Therefore it is crucial that all safety issues are addressed before carrying out any system
pressurization or testing.

Care must be taken to ensure that all relevant procedures, in accordance with
recognized national codes of the country of installation, are followed. Only competent,
appropriately trained personnel, who are fully experienced with the equipment being
tested, are permitted to carry out system commissioning.

It is the responsibility of the system installation company to ensure that the installed
distribution piping has been pressurized to the minimum required test pressure of either
105/210/300 bars according to the system installed. All pressure test results should be
documented and made available for the review of the supervising commissioning
engineer.

It is the responsibility of the system installation company to ensure that the electrical
installation has been carried out in accordance with the recommendations of Marioff
Corporation Oy and the relevant minimum site specific requirements. All electrical test
documentation should be made available for the review of the supervising
commissioning engineer.

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 5 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it

3. PRECONDITIONS FOR SYSTEM COMMISSIONING

The following tasks and/or equipment should be completed and/or supplied by the
customer/installer before the HI-FOG® system can be commissioned and tested (where
applicable).

1. All distribution piping should be completed and pressure tested in accordance with
the pressure test requirements. All pressure tests should be documented and the
documents should be available for the review of the commissioning supervisor,
prior to commissioning.

2. All sprinklers and spray heads should be in place or alternatively plugged with the
correct blanking plugs.

3. A source of clean feed water shall be available in sufficient quantity to allow full
system testing.

4. The pumps unit and gas/water cylinders should be in place and adequately secured.

5. All gas cylinder release valves to be fitted (Do not open gas cylinder valves).

6. All interconnection piping between the pumps unit, distribution piping and the
gas/water cylinder bank (if applicable) should be completed and pressure tested.

7. Stand-by pumps to be connected to a permanent clean air 4-8 bar minimum supply,
(Isolated, Do Not Open).

8. Main power supplies to be made available (Isolated), for immediate use.

9. All low power alarm and signaling cabling to be completed and tested, (point to
point). All cabling to be suitably marked and identified.

10. All equipment to be properly earthed in compliance with the latest edition of the
local electrical regulations.

11. All section valves to be securely mounted and clearly identified.

NOTE:
Non completion of the before mentioned preconditions will delay the full commissioning
of the system.

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 6 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it

4. PRE COMMISSIONING INSPECTION

It is the responsibility of the commissioning engineer to independently carry out the

following pre commissioning inspection. Classification Authority or Client Representative
will not have to participate at this stage.

NOTE:
All deviations and/or damages must be recorded, and where necessary all remedial work
must be completed before system commissioning.

Test Completed N/A Comments

1. Inspection of distribution piping pressure test
certificates.
2. Check the pump 1 unit installation against the
relevant drawings.
3. Visual check of the pump 1 unit installation. Fix
and record any physical damage or deviations.
4. Visual inspection of propellant gas and water
cylinder racks. Check that the cylinders are full and
correctly secured.
5. Visual inspections of the electrical cable
installation. Check cable markings.
6. Visual inspection of propellant gas cylinder
pressure switch connection (if applicable).
7. Check that gas release valves are installed and the
gas hoses are connected.
8. Check that all signs are on place.
9. Check the water tank (if applicable).
10. Visual inspection of feed water piping and feed
water pump (if applicable). Check against system
drawings
11. Check availability of feed water. Feed water supply
pressure must be between 2-7 bars (if applicable).
12. Check that drain connection or equivalent is
available on pump unit. (if applicable).
13. Check availability of air supply. Air supply pressure
must be between 4-8 bars. (if applicable).
14. Check the orientation of the machinery valves.
15. Visual inspection of all section valves. Check that
all valves are suitably positioned to allow access to
the isolation facility, pressure gauge and test point.
Check that the valves’ electrical component
voltages are correct and that valves are closed.

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 7 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it
16. Check that drain valves’ amount and position match
the ones in drawings (if applicable).
17. Check availability of power supply.
18. Visual inspection of control panel installation or
equivalent. Check that all cores are identified.
19. Check the location and connections of the fire
alarms.
20. Visual inspection of all interconnection junction
boxes. Check that all cores are identified.
21.
22.

Engineer’s comments:

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 8 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it

5. SYSTEM START UP PROCEDURES

The following procedure is based on the preferred order of equipment start up, taking
into consideration the interface requirements between equipment and components.

Where problems occur, deviations are found, or where there is any doubt on the integrity
of the component or installation being tested, DO NOT PROCEED until the problem has
been corrected. If in doubt, STOP, and ask.

5.1 GPU 1

Test Completed N/A Comments

1. Check that current condition of the system
corresponds to the information given in system pre
commissioning.
2. Close pump unit main outlet valve
3. Make the system unable to release (for example
removing the solenoid from the release valve).
4. Switch on the release and fire panel.
5. Grease the pump cylinder.
6. Check that all gas valves are installed correctly.
7. Open the feed water supply and bleed all relevant
inlet piping and filter and the feed water pump (if
applicable).
8. Flush the low pressure side piping from the water
filter.
9. Perform the second water test and write down the
figures to the report template .
10. Open the air feed to the stand-by pump. Bleed the
pump and set the stand-by pressure (for example
to 25 bars).
11. Check the stand-by pump air regulator’s water trap
reservoir, empty if necessary.
12. Check lubrication reservoirs and fill if necessary.
13. Bleed the high pressure water hose going to the
gas release valve.
14. Check the settings of the fire alarm pressure
switch.
15. Perform the third water test and write down the
figures to the report template .
16. Fill and bleed all water cylinders (if applicable).
17. Open the main outlet valve on pump unit. Fill main
line and check for leakage.

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 9 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it
18. Fill each wet pipe section by opening each relevant
section valve in turn. Check for leakage.
19. Bleed each wet pipe section by opening the
flushing valve. Allow water to flow freely.
20. Adjust the pump unit flow monitor (if applicable).
21. Check all gas cylinder pressures. Check settings of
all gas cylinder pressure switches (if applicable).
Open all gas cylinder valves and check for leakage.
22. Check the operation of the gas release valve.
23. Test the activation of the pump unit from water flow
(if applicable).
24. Test the activation of the pump unit from low
pressure.
25. Check the pump unit’s water filter.
26. Check the operation of the fire alarm.
27.

Engineer’s comments:

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 10 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it

6. COMMISSIONING TESTS

Once it has been established that the system and all components are fully operational
and all piping/cylinders have been filled and physically tested, the following
commissioning tests should be carried out. The commissioning test verifies full system
operation against the original design.

NOTES:

These tests are to be carried out to the satisfaction of the commissioning engineer and
they are done prior to forwarding of the system for third party acceptance. Some or all of
these tests may be included in the third party test requirements. Where tests include
system alarms, alarm activation must be checked both at the pump unit and the bridge
panel.

Complete
Test d
N/A Comments
1. System fault in control panel/building management
system or equivalent from low gas pressure and
broken wire.
2. Wet pipe area indication and HI-FOG connected
3. Test the sprinklers in the wet pipe areas.
4. Dry pipe area indication and HI-FOG activated
indication .
5. Check the spray heads in the dry pipe areas.
6. Special valve tests .
7. Reset function from control panel or equivalent (if
applicable).
8. Test release the system by using external gas
cylinder. Check that water mist concentration is
satisfying. Check that all the release valves
(Release, Delta-P and slave) are operating correctly.
Check the correct operation of the fire alarm
pressure switch. Check the settings of the pressure
regulator during test release.
9. Reset the system after test release. Replace empty
gas cylinder(s), check cylinder connections for
leakages and check that the operation of stand by
pump is stable.
10. Perform the fourth water test with tester and write
down the figures.
11. Check the number of the spare sprinklers and
sprinkler keys.

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 11 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it
12. Check that the system is left in stand-by mode and
write down the commissioning date.
13. Write the commissioning date to the commissioned
sticker and attach the sticker near the pump unit to a
visible place.
14. System operation training given. Include participant
names in comments below.
15.

Engineer’s comments:

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR

DWG Number 1173-2111-22 Rev 0 Released 6/27/2019 Page 12 of 12

Marioff s.r.l.
Headquarter : 24, via Matteotti
20016 PERO (MI) - ITALY
Tel. +39 (02) 33915300
Fax +39 (02) 33915293
SDI Code: K1L1030
V.A.T. IT10802490150
www.marioff.it

7. THIRD PARTY APPROVAL AND ACCEPTANCE TESTS

On completion of all engineers commissioning tests the system must be demonstrated to

the inspector or representative of the authority, having jurisdiction over the site.

Authority acceptance tests may include all or some parts of the commissioning test and
will be at the sole discretion of the representative of the relevant authority, all of which
will have been previously documented, approved and agreed.

Authority:
……………………………………………………………………………

Authority Representative:
…………………………………………………………

Date of acceptance tests:

………………………………………………………..

Client Representative:
…………………………………………………………….

Commissioning Engineer:
…………………………………………………..

Acceptance Test Details:

Protecting people, property and business continuity

GE Proprietary Information - Class II (Internal) US EAR - NLR