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3
Advanced Slickline Service Operations
SL 3.1 . . . . . . . . . . Advanced Slickline Service Systems and Design Specifications
SL 3.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AMS Systems
SL 3.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JobTrak™ Job Logger
SL 3.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Downhole Power Unit (DPU) Operations
SL 3.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slickline Collar Trak™
SL 3.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General ETD Operations
SL 3.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Memory Gauges
SL 3.8 . . . . . . . . . . . . . Slickline Memory Production Logging (BDMI) Operations
SL 3.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wireline Wire Management Procedures
• Panel-mount unit for rack or panel mounting inside wireline operator cabins
in non-hazardous atmospheres
• Portable unit available for standard service and hazardous Zone 2 operation
(intrinsic safety, CSA assoc. [Exib] CL 1, Div 2 Grp C.D.T4 (CSA) and/or IEC
Eex N[ib] IIB T4).
See the following Halworld Intranet site for a link to operating manuals for panel
mount and portable AMS units:
http://halworld.halnet.com/hes/hesps/hespscp/hespscp_paslines_slkln.asp
The panel-mount version has digital and analog displays with switch-type input
controls and an RS-232 output for data collection. The portable version has a 9-in.
flat screen display with keypad functional inputs and extended RAM memory for
data storage. The portable versions also have the RS-232 serial port output for
real-time data retrieval. Both panel-mount and portable types have depth-cor-
rected outputs and displays.
All AMS units require an electronic strain gauge line tension sensor and an optical
encoder mounted on the depth counter wheel. The electronic strain gauge can be
mounted remotely (same as hydraulic Martin Decker load sensor) at the bottom
hay pulley or it can be part of the depth counter. Mounting the load sensor in the
counter is preferred because the rig-up equipment and rig-up time is reduced.
See the following Halworld Intranet site for a link to operating manuals for two-
wheel depth counter:
http://halworld.halnet.com/hes/hesps/hespscp/hespscp_paslines_slkln.asp
See the following Halworld Intranet site for a link to operating manuals for the
JobTrak data logger:
http://halworld.halnet.com/hes/hesps/hespscp/hespscp_content/slickline/JobTrak.pdf
See the following Halworld Intranet site for a link to the Basic Design and Mainte-
nance Instructions (BDMI) for the Slickline Collar Locators:
http://halworld.halnet.com/hes/hesps/hespscp/hespscp_paslines_slkln.asp
DPU electronic circuitry allow the operator to choose the actuation time. DPU
units used on electric-line are actuated and powered through the electric-line
itself.
See the following Halworld Intranet site for a link to the Basic Design and Mainte-
nance Instructions (BDMI) for Downhole Power Units:
http://halworld.halnet.com/hes/hesps/hespscp/hespscp_paslines_slkln.asp
A gauge run must be made in the well to assure that the well is free of obstruc-
tions. All preparations must be completed so that the assembly can be used imme-
diately. Only then may the ETD, SmartETD tools, and explosive trains be
assembled.
The AMS gives the wireline operator accurate depth, wireline tension, and wireline line
speed information. The AMS uses three independent digital displays as well as analog ten-
sion information with a resolution of better than 5 lb (2.27 kg). The wireline operator can
add the digital displays to provide his customer with an independent remote display. The
digital displays use extra-bright, light-emitting diodes which are more than 1/2 in
(12.7 mm) high; the analog displays are 3-3/4 in (95.25 mm) round dials.
The operator controls are easy to use with functions and applications plainly marked. Set-
ting up the AMS depth panel does not require complex codes or switching sequences. The
operator controls include English or Metric digital display, incremental tension zero, load
cell calibration, excessive line tension alarm, and approaching surface alarm.
The AMS depth panel automatically corrects for measuring wheel error caused by temper-
ature changes and corrects for wireline stretch. The operator must select the wireline size
to ensure proper wireline stretch corrections to the depth display. Operators must also
select the ambient temperature so the panel can make automatic wheel error corrections.
AMS depth panel supplies very high speed RS-232/422 serial communication to external
computers. This high speed serial communication provides current depth (corrected for
wireline stretch and wheel error), line tension, line speed, and direction of travel. Displays
are in both English and Metric.
The AMS depth panel uses two 8-bit processors in a master/slave arrangement to handle
the data from the optical encoder mounted on the measuring wheel and the wireline ten-
sion data from the load cell or load pin. This allows extremely fast and accurate response
for the important depth, line tension, and line speed displays along with continuous recal-
culation for wireline stretch and wheel error.
With easy to read, independent displays and easy operator control functions, along with
the high-speed dual processor technique, the AMS provides the most accurate wireline
depth measurement system available.
Safety Features
The AMS depth system offers a number of safety and safety-related features. These are
primarily directed at preserving depth information to allow safe retrieval of tools to the
surface. These features are described below.
Power
The 9-30 VDC power to the AMS depth panel is fused at 4 amperes maximum current and
has reverse polarity protection. If improper polarity voltage is applied to the panel no dam-
age or possible fire can occur.
Loss of Power
Loss of power to the AMS depth panel during operation will not cause a loss of depth data.
The panel continuously stores depth data every 100 milliseconds in a battery-supported
memory device. When power is applied to the panel, the last "Depth" is displayed.
Design Specifications
Advanced Measurement System, Kerr Measurement System, Inc. Model No. AMS-75
Panel.
Design Specification
Power Supply 9-30 VDC, 4.0 amperes maximum with local and
remote displays. 2.0 amperes maximum without
remote displays
Digital line speed 0 to 3000 ft/min or 0 to 914 m/min with 0.1 ft/min or
0.1 m/min resolution using a 6 digit display
Design Specification
RS-232/422 Output The AMS-75 is set up with 8 data bits and one start/
stop bit. Sending an upper case "D" to the unit will
return data in the following format:
E D sddddd.d 1111 tttt CR LF
Where:
E= E or M (ft or m)
Design Specification
Weight 3.2 lb
Design Specification
3.0 Procedure
This section describes the typical operating procedure for the AMS. These instruc-
tions assume that the measuring wheel has been fitted with the proper optical
encoder, all electrical cables have been run to the AMS panel, and the electronic
load cell/load pin is mounted to the appropriate wireline sheave. The electrical
cables from both the optical encoder mounted on the measuring wheel and the
electronic load cell/load pin should be inspected for damage and properly con-
nected to the AMS depth panel. The connector type and configuration for each
function are unique and connecting the cables into the wrong connector on the
AMS depth panel is not possible.
Set Up AMS
1. Check and insure that the wheel size switch (located on the bottom of the
AMS depth panel) is set for the proper measuring wheel circumference; 2 feet,
3 feet, 4 feet, 0.625 meter, 1.25 meters or universal.
2. Set the wireline size using the switch located in the middle of the depth mea-
surement panel between the two analog tension meters. There are five
options: 0.092, 0.105/0.108, 0.125, 3/16, 7/32 or 5/16 inch diameter wireline
sizes.
3. After selecting the operating wireline size, go to the lower right side of the
depth measurement panel and set the excessive tension dial indicator.
4. Select English or Metric display (front and back panel).
5. Set the ambient temperature switch located in the upper right hand portion of
the depth measurement panel. This is a four character thumb-wheel type
switch. The first character is + or -, and the next three characters are for the
current ambient temperature at which the measuring wheel will operate. If
the digital panel is set to operate in the English mode, enter the temperature in
degrees Fahrenheit; if the digital panel is set to operate in the metric mode,
enter the temperature in degrees Celsius. The ambient temperature should be
checked periodically.
6. After the wireline has been rigged up on the job site, determine where the load
cell is to be mounted. If the load cell is mounted in the upper sheave, the
included angle will be zero. If located on the lower sheave the included angle
will be 90o, 105o or greater. For combination two-wheel counters using load
pins, the included angle will be zero in most applications. Set the load cell
scale and adjust the switch to the proper setting. The proper setting will have
the included angle of the wireline around the sheave that is supporting the
electronic load cell.
7. Power to the depth panel will initiate a number of functions including set up of
the load cell, scale adjust, ambient temperature, and the excessive tension
alarm. At first power the depth may not come up to zero. Allow 5-10 minutes
for component (and particularly the load cell) temperatures to stabilize.
2. At any time during the wireline operation, very precise wireline tension may
be measured and indicated using the incremental tension meter. To use this
feature, stop the wireline movement and press the incremental tension zero
button to set the incremental tension meter to zero. Any change in wireline
tension will then be displayed on the right hand analog meter with a resolu-
tion of better than 5 pounds (2.27 kgs.).
The AMS depth panel continuously records the depth data to memory and the
wireline operator should be able to recover true depth information regardless
of power failure or inadvertent operator switch selection.
Power input to the JobTrak job logger can be 12-30 VDC or 110-220 VAC. There is
a fuse to limit the current draw to 4 amperes and the job logger has reverse polar-
ity protection.
Note Use the arrow keys, tab, or mouse to skip to different fields.
The DPU® and the attached subsurface device are run into the well on slickline or
on braided line to desired setting depth. The timer initiates the operation. The set-
ting motion is gradual and controlled (approximately 0.7 in./min), allowing the
sealing element to conform against the casing/tubing wall and the slips to fully
engage. When the sealing element is sufficiently compressed and the setting force
is reached, the DPU shears loose from the subsurface device and is free for
removal from the well.
There are three sizes of DPUs for use in diiferent tubing/casing sizes and for dif-
ferent setting forces. The largest DPU® is the 3.66 ft OD tool, for use in tubing/
casing above 4.5 in., that can produce up to 60,000 pounds force at 250°F. The mid-
dle size DPU is the 2.5-in. OD tool, for use in 3.5 to 4.5-in. tubing/casing that can
produce up to 30,000 pounds force. The smallest DPU is the 1.69-in. OD tool, for
use in 2.38-in. and 2.88-in. tubing/casing, that can produce up to 15,000 pounds
force.
3.0 Procedure
1. Before operating the DPU®, read the BDMI for the respective DPU. The DPU
can be damaged by wrenching or vising in the incorrect location.
2. Follow operating procedure in the DPU BDMI.
4.0 Appendix
For reference:
DPU Adapter Kits to Bridge Plugs
A timer in the SLCCL is set at the surface to a predetermined time to delay the
start of the operation of the tool at the approximate operating depth. The SLCCL,
downhole power unit (DPU), and packer or bridge plug are run into the well on
slickline below the desired setting depth of the packer/bridge plug. The bottom
hole assembly (BHA) is raised back past the desired setting area of the packer. The
slickline unit is equipped with an AMS. As the SLCCL passes through the desired
setting area, an API collar log is plotted using the data recorded with the AMS
and computer. Once the collar log is compared to the original well CCL log, the
exact location to set the packer/bridge plug can be located. The packer bridge
plug is positioned between the collars and the plug is set. The SLCCL turns off a
selected number of minutes after the last collar is detected. Once the setting com-
pleted, the SLCL and DPU™ are raised to the surface and removed from the well.
The Collartrak can be used in combination with the DPU™ and SMART ETD™.
3.0 Procedure
Make a dummy run with a drift tool and junk basket/gauge ring. The dummy
OD should be slightly larger then the maximum OD of the downhole device to be
run (bridge plug, packer, etc.) and longer than the SLCCL.
Attach the SLCCL and associated wellbore tools to the service string.
Measure and record the distance from the center of the CCL to the center of the
packer element. Also measure and record the distance from the center of the CCL
to the bottom of the packer tool.
While the tool string is setting on the ground next to the wellhead, release all
weight off the wire and calibrate zero weight on the AMS.
Before lowering the tools into the well, the depth setting on the AMS must be set
at zero. The original well log may have a KB (kelly bushing) height in the title
block of the log. The KB height is the reference zero point of the original well log.
In order to correlate the collar locations from the original CCL log to the CCL that
is going to be run, the zero point of the log that is going to be run must be the
same. The complete tool string (weight bar, jar, SLCL, DPU, and setting device)
should be assembled when this calculation is made. The offset depth to enter into
the AMS is equal to: (KB-distance from ground to center of CCL.)
Slowly lower the tools into the well. Monitor the hang-off weight during the
descent. After the required setting depth has been reached, continue to lower the
tool string at approximately 250 feet per minute.
Note the amount of time that has elapsed since the “on” switch has been started.
Depending on the setting of the “start” timer, the tool may have to set until the set
time has elapsed. If the start time has already elapsed, the tool will be ready to
start the collar log.
WARNING If the DPU is being used with the SLCCL, do not allow the tool string to remain
stationary long enough to start the DPU operation.
As the SLCL is raised up through the tubing that is to be logged, the line tension
will increase each time the CCL passes through a collar. The increase in line ten-
sion can be seen on the Halliburton AMS and the conventional hydraulic Martin
Decker load cells. Each collar indication will make the load cell increase approxi-
mately fifty pounds for approximately two seconds. If the Halliburton Jobtrak is
being used, a API collar log may be printed as the logging run is being performed.
Once the logging run has been completed end the software/PC run as instructed
on the PC screen. The API collar log can be used to compare to previous existing
API CCL logs for comparison. See BDMI for complete instructions.
4.0 Appendix
For reference:
BDMI
3.0 Procedure
1. Make a gauge run to the desired depth.
2. The ETD specialist makes up his ETD tools onto the toolstring.
3. Run in the hole to the desired depth while the ETD tool is on slickline. The
ETD specialist is in charge of the running and pulling procedure.
4.0 Appendix
For reference:
Smart ETD Training Manual
Explosive Handling Manual
The advanced measurement system provides accurate depth correlation for post-
job analysis.
3.0 Procedure
1. Make gauges run as required.
2. Run electronic memory gauges to desired depth.
3. Retrieve tools after the pre-determined recording period.
4. Using electronic memory gauge software, download recorded information.
• All details of the wireline: part number, material type, size, trace numbers,
and date installed
• Well data should include the well environment (at least the percent H2S, per-
cent chlorides, percent CO2, and the downhole temperature) and the well
location/number.
• Wireline operations performed - run plug, fishing, jarring (duration and max-
imum load), etc.
• Wireline inspection/test results
The Halliburton wireline management program can be used to help predict the
useful life of wireline. In the form of an Excel spreadsheet, the program accepts
job history data and calculates a prediction about the remaining life in each 100-ft
section of the entire length of the wire. This prediction is displayed on a plot of the
whole wire length.
The program’s output plot shows which sections of a wire have the most cycles
(the most fatigue) and are approaching potential failure. By seeing the high-cycle
sections of the wire on the plot, an Operator can distribute the load cycles over the
length of the wire and extend its useful life. When the display shows that any part
of the wire is near 100% of “used life”, the line can be pulled from service.
Although wire failures may originate at pits or other features, the failure mecha-
nism often is fatigue. Reviewing the output plot, and adjusting how the wire is
used, can help an Operator avoid wire fatigue failures. This can extend the time in
service for a reel of wire significantly.
Contact the Carrollton Center - Slickline Technology for a copy of the wire man-
agement program.
Note All tests should be performed when wireline is received new from sup-
plier, and before and immediately after a wireline job. If there are any questions
on acceptance of any defect, contact Technology - Dallas Center.
Visual Inspection
At the beginning and end of the wireline job, check the first 50 feet of wireline for
brightness, discoloration, pitting, necking down, flaking, flat spots, cracks, and
other surface damage.
Bend Test
Bend a short sample of the wireline into a sharp U-shaped bend and look for
cracks on the wire surface at the bend. A magnifying glass can be helpful. If the
wire has been damaged by hydrogen, bending the wire may help expose cracks
caused by hydrogen embrittlement. Reject the wireline if cracks are visible.
Coil Test
Pull approximately 100 ft of wireline off the slickline reel and allow the line to lay
on the ground. Overworked wire (work-hardened) will not coil freely. It loses its
spring and tends to lay flatter than wireline that is not overworked. Wireline nor-
mally is not rejected as a result of this test. However, this test does help alert oper-
ators to the gradual deterioration of the wireline.
Note Acceptance of the test results should be based on testing 2-3 samples from
adjacent wireline. If one of the first two samples fails the test or if there is a large
difference in the results, a third sample should be tested. Use the average of the
two lowest test values to determine if the wireline is acceptable.
The pass/fail values may vary from one field location to another because of varia-
tions in the severity of service or the type of service being performed. Acceptable
twist test values may be lower for wireline units primarily performing downhole
pressure surveys than for units involved with heavy jarring. Experience will dic-
tate what values are acceptable. It should be noted that the torsion values in API
9A are for new wireline.