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Seat
No.

s.E. (Mechanicai) (semester - lv) Examination, 2a12

METALLURGY
Sub. Code : 43594
Day and Date :Thursday,22-11-2012 Total Marks: 100
Time : 2.30 p.m. to 5.30 P.m.
lnstructions: 1) Answerthree questions from eaeh Section.
2) Figures to the right indicate full narks.
3) Draw neat sketches wherever required.
SECTION _ I

1, Draw neat self explanatory sketches of the following (any four) : 16

a) Magnaflux method.
b) Microstructure of Nodular cast iron.
c) Fatigue fracture.
d) Eutectic system Phase diagram.
e) Microstructure of 0.8% carbon steel.
f) Al-Siphase diagram.

2. a) What is solid solution ? What are the types of solid solution ? Enumerates the
conditions for their formatlon- 8

b) With a neat sketch, explain the Ultrasonic inspection rnethod. I

-rr
a) What is Gibb's phase rule ? Explain how this rule is modified for metallurgical
system.
phases
b) Sketch and explain Fe-FerC diagram. Show composition, temperatures,
12
and phase reaction on the diagram.
16
4. Write short notes on (anY four) :

1) Plain carton steels.

2) Stainless steels.
3) Cu-Be AlloYs.
4) Cu-Sn AlloYs.
5) CreeP test.
6) Coring. P.T.O.
 I mlllll lll lllll lllll llll

R-131
_ II
SECTION
:
steel' 10
5.a)WhatisaTTTdiagram?Whatisitssignificanceanduse?Explainthe
Jrr*ing TrT diagram for eutectoid
and procedure of
experiment I
b)Explainmechanismoftransformationofausteniteintobainite. 16
(any four) :
6. Compare the tollowing
1) Nitriding and CYniding'
{
2) Annealing and Normalizing'
3) TemPering and Hardening'
4)Flame hardening and Carburizing'
diagrarrls'
5) TTT diagrams and CCT
6) Austempering and Martpmpering'
of manufacture of
powders'
? 7. a\ Explain the various methods

b)Whatisprecipitationhardening?Howisitcarriedout?Whatarethebasic I
hardenable alloys ?
z Of precipitation
i, ,"qui'"'i*ni' 16
a

(anY four) :
t'
8. Write short notes on
a

1) Salt-bath furnace' -_r

2) HardenabilitY test'

3) Heat treatment defects'

?
:i

4) Continuous furnace'

5) Sotid (or Pack) carburizing'

6) SPherodizing'
 ,ilIllllllllllllll

,ilI
s-725
I
,No. I I

S.E'(Mechanical)(Semester.lV)Examination,2ol2 I
METALLURGY
Sub. Code : 43594

Total Marks : 100

Day and Date : MondaY,21-5-2012
Time : 10.00 a.m' to 1 '00 P'm'

lnstructions: ree question s f rom each Section'

1) An swer th
2) Figures to the right indicate full marks'
s) Draw neat sketches wherever required'
\>
SECTION _ I

16
Draw neat self explanatory sketches of the
following (any four) :
1.
a) Microstructure of white cast iron'

b) Microstructure of u-B Brass'

c) Fatigue fracture.

d) Stress-strain diagram for mild steel'

e) Microstructure ol 0.A"/"carbon steel'
f) Eutectic sYstem Phase diagram'
Listthe important
2. a) sketch and explain Fe-Fe3c equilibrium diagram' on the diagram' 12
reactions ind important composition
Temperature-s,
6
b) Explain creep testing method with
neat diagram'
8
with neat diagram'
3. a) Explain Rockwell hardness testing method
of point defects'
I
b) Sketch and explain different types

P.T.O.
s -725
on (anY four) :
4. Write short notes
1) TYPes of u brasses'
sYstem'
2) Partial eutectic
3) Solid solutions'
4) Tin Bronzes'
5) Aluminum AlloYs'
6) Stainless steels'
SECTION - II

10
eutectoid steel' ---
plocedur" Jtl;;;i.;nr
d;;;;6r
5'a)WhatisaTTTdiagram.?Wl*isitssignific?l."anduse?Explainthe
experiment anJ 8rt-
16
b)Explainthemechanismoftransformationofausteniteintopearlite.
following (any tour)
:

6. Compare the
and lnduction hardening
1) Flame hardening
2) Martensite and Pearlite compacts
and infiltration of powder
3) lmpregnation
4) Annealing and normalizing
5) Sizing and comPacting
bas c
ou'i ? wha'i are'ihe 8*
,'], ffifi:Jdilfi**t*:.H[l: l,i;iS' 8\
requiret
of powders'
methods of manufacture
16
b) Explain the various
on (anY four) :

8. Write short notes

1) Quenchingbaths'
2) HardenabilitY test'
defects'
3) Any four heat treatment
furnace'
4) Semi continuous
5) Carbonitriding'
6) Process annealing'