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Article history: The aim of this study was to encapsulate the steviol glycosides (SGs) by spray, freeze and vacuum oven
Received 1 April 2015 drying in order to minimise the bitter aftertaste of the SGs, as well as to improve their properties.
Received in revised form 1 June 2015 Different ratios of maltodextrin to inulin as agents were examined, 80:20, 75:25, 70:30, 65:35 and
Accepted 23 June 2015
60:40, while the concentration of SGs in total solids was maintained constant at 2.5%. The obtained
Available online 27 June 2015
SGs products were evaluated by microencapsulation efficiency (MEE%), hygroscopicity, solubility, mois-
ture content, structure (SEM, XRD), FT-IR and sensory properties. Significant differences in MEE%, mois-
Keywords:
ture content, structure and solubility values were observed depending on the applied drying method. The
Steviol glycosides
Bitter aftertaste
reduced hygroscopicity values (20.26–26.67 g H2O/100 g dry weight) contribute to improved stability.
Spray drying The FT-IR technique confirmed that SGs maintained their chemical integrity during the applied drying
Freeze drying processes. The spray dried SGs products presented the best physicochemical characteristics and the most
Oven drying appealing sensorial ones.
XRD Ó 2015 Elsevier Ltd. All rights reserved.
FT-IR
SEM
1. Introduction 2009; Kim, Yang, Lee, & Kang, 2011). They can therefore be con-
sumed by patients suffering from diabetes and other diseases
Recently, stevia-based sweeteners, containing steviol glycosides related to disturbances in carbohydrate metabolism (Bondarev,
derived from Stevia rebaudiana (Bert) Bertoni plant, have gained Reshetnyak, & Nosov, 2001; Lemus-Mondaca et al., 2012; Puri
great attention. In contrast to other synthetic sweeteners, such as et al., 2011).
aspartame or saccharine, that are most commonly used and Nevertheless, the inadequate use of steviol glycosides in food
regarded either as having a mineral aftertaste or as being associ- applications, involving heating (such as baking) or a controlled
ated with health concerns, steviol glycosides can be used as a nat- release of the sweet taste, could require the application of an
ural alternative sweetener (Guggisberg, Piccinali, & Schreier, 2011; encapsulation technique. In particular, for sweetener products,
Puri, Sharma, & Tiwari, 2011). microencapsulation technique is usually applied in order to mask
S. rebaudiana (Bert) Bertoni plant contains several glycosides, off-flavours and control the release of the encapsulated com-
stevioside, rebaudioside A, B, C, D, E and dulcoside A; these glyco- pounds under pre-established conditions (Shahidi & Han, 1993;
sides are about 200–300 times sweeter than sucrose (Gardana, Sun-Waterhouse & Wadhwa, 2013). Moreover, it can increase the
Scaglianti, & Simonettia, 2010). Rebaudioside A is considered to stability of the products under adverse environmental conditions,
be superior in terms of both sweetness and quality of taste, by reducing their hygroscopicity and reactivity and by offering
whereas stevioside is usually perceived with a significant bitter resistance to high temperatures (Favaro-Trindade, Santana,
aftertaste (Dacome et al., 2005; Lemus-Mondaca, Vega-Galvez, Monterrey-Quintero, Trindade, & Netto, 2010; Rocha-Selmi,
Zura-Bravo, & Ah-Hen, 2012). Steviol glycosides (SGs) are consid- Bozza, Thomazini, Bolini, & Fávaro-Trindade, 2013).
ered as non-toxic, non-mutagenic, non-caloric, also being capable The microencapsulation process consists of the preparation of
of treating diseases, such as hypoglycaemia, candidiasis, high the emulsion or dispersion that contains the agent and the core
blood pressure and skin abrasions (Alupului, Calinescu, & Lavric, material, which is then dried, commonly using spray or
freeze-drying techniques (Lim, Tan, Bakar, & Ng, 2011). Spray
drying is one of the most extensively used microencapsulation
⇑ Corresponding author.
methods, due to the wide availability of the equipment, low
E-mail address: tzia@chemeng.ntua.gr (C. Tzia).
http://dx.doi.org/10.1016/j.foodchem.2015.06.083
0308-8146/Ó 2015 Elsevier Ltd. All rights reserved.
1152 C. Chranioti et al. / Food Chemistry 190 (2016) 1151–1158
processing costs, large variety of materials used as encapsulating 2.2. Production of the encapsulated SGs products
agents and good stability obtained for the final products
(Dzondo-Gadet, Nzikou, Etoumongo, & Desobry, 2005; Ma The production method of the encapsulated steviol glycoside
et al., 2014). Freeze drying, on the other hand, carried out at products by applying spray, freeze and oven drying is presented
low temperatures and at absence of air, is an attractive method in Fig. 1.
for extending the shelf life of food products that prevents pro-
duct deterioration caused by oxidation or chemical modification 2.2.1. Dispersion preparation
(Anwar & Kunz, 2011). Initially, the maltodextrin (19 DE) and inulin agents were dis-
The selection of a proper encapsulation agent is of high impor- persed at 65 °C for 15 min under constant stirring. Then, steviol
tance for an efficient encapsulation process. Among the available glycosides (SGs) were added and mixed, using an homogenizer
materials, maltodextrins are widely used as encapsulation agents, (Unidrive X 1000, CAT, Staufen, Germany) for 5 min at
since they possess a good compromise between cost and effective- 10,000 rpm (Ortiz et al., 2009) at room temperature, until complete
ness (Apintanapong & Noomhorm, 2003). Inulin, a mixture of dispersion of the solids was achieved. Three dispersion samples
oligo- and polysaccharides, is of great interest, since it is often used were prepared and each of them was separately fed to a laboratory
as a bulking agent in the production of sugar-free products, while spray, freeze dryer or to a vacuum oven. The prepared powders of
having an additional advantage as a dietary fibre (Zahn, Forker, the final products were either tested immediately, or stored in
Krügel, & Rohm, 2013). Due to aforementioned functional proper- glass containers with silica gel at room temperature, until further
ties and its low price inulin has drawn attention in food applica- examination. Fifteen formulations with different ratios of mal-
tions (Saénz, Tapia, Chávez, & Robert, 2009). todextrin to inulin (MD:IN) were examined (80:20, 75:25, 70:30,
In our previous work (Chranioti, Chanioti, & Tzia, 2015), it has 65:35, 60:40), while the concentration of SGs in total solids was
been found that the bitterness of steviol glycosides (SGs), as eval- maintained constant at 2.5% for all formulations.
uated by sensory tests, diminished when encapsulated with mal-
todextrin and inulin, using the spray drying technique. Although 2.2.2. Spray drying (SD)
many studies, have tested the performance of different extraction The dispersion was fed to a laboratory spray dryer with a two
and purification methods for obtaining steviol glycosides (SGs) fluid nozzle (B-191, Büchi Mini Spray Drier, Flawil, Switzerland),
extracts (Bondarev et al., 2001; Dacome et al., 2005; Gardana which was operated under the following conditions: inlet air tem-
et al., 2010; Lemus-Mondaca et al., 2012; Puri et al., 2011; perature (Tin): 160 °C, outlet air temperature (Tout): 88 °C, feed
Tadhani, Patel, & Subhash, 2007), several have dealt with the use temperature: 60 °C, air pressure: 5 bar, aspirator: 90%, pump:
of SGs in food applications (Garcia-Noguera, Weller, Oliveira, 40% and compressed air flow rate: 500 L/h.
Rodrigues, & Fernandes, 2010; Guggisberg et al., 2011). No reports
were found in the literature about research involving the use of 2.2.3. Freeze drying (FD)
microencapsulation techniques in order to reduce/mask the bitter The dispersion in open Petri dishes (60 mm dish, ml of emul-
aftertaste of steviol glycosides and further utilise their function as sion) was frozen overnight at 30 °C and lyophilized in a
sweetener. freeze-dryer (Christ Alpha 1-4 LD Plus, Osterode, Germany) at
Therefore, the aim of this study was to attenuate the bitter P = 0.017 mbar and T = 57 °C for 48 h (Chranioti & Tzia, 2013).
aftertaste of steviol glycosides by applying spray, freeze and vac- The dried dispersion was converted into powder using a pestle
uum oven drying, and using maltodextrin (MD-19DE) and inulin and mortar.
(IN) as the encapsulating agents. The above agents were examined
in different ratios (80–20, 75–25, 70–30, 65–35 and 60–40), while 2.2.4. Oven drying (OD)
the concentration of steviol glycosides in total solids was kept con- The dispersion was dried in a vacuum oven (Heraeus
stant at 2.5% (Chranioti et al., 2015). The final encapsulated prod- Instruments Vacutherm VT 6025, London, United Kingdom) for
ucts were evaluated in terms of hygroscopicity, solubility, 2.5 h. The vacuum pressure was less than 20 mbar and the temper-
moisture content, microencapsulation efficiency and sensory prop- ature was maintained at 45 °C.
erties in syrup form, while the viscosity, refractive index and tur-
bidity of the produced syrups were also tested. Furthermore, the 2.3. Analyses of encapsulated products
structure and morphology of the final products were investigated
by X-ray diffraction (XRD) and scanning electron microscopy 2.3.1. Moisture content
(SEM) analysis. Finally, through Fourier Transform Infrared spec- The moisture content of the encapsulated products, the agents
troscopy (FT-IR) technique became possible the characterisation (maltodextrin and inulin), and the sweeteners, steviol glycosides
of the changes in the molecular structure of the glycosides into and sucrose, was determined gravimetrically by oven drying at
the system of the final products. 100 °C to a constant weight (AOAC, 1990).
2.3.2. Solubility
1 g of each sample was added to 100 ml of distilled water, and
2. Materials and methods stirred at 110 rpm for 30 min, before centrifuging at 4000 rpm for
5 min. Aliquots of each supernatant were then removed, trans-
2.1. Materials ferred to previously weighed porcelain dishes, and dried to con-
stant weight in an incubator at 100 °C. The dishes were weighed
The steviol glycosides (SGs), containing stevioside (57.12%) and and the solubility was calculated from the difference in weight
rebaudioside A (24.78%), were generously donated by NL⁄ Stevia (Cano-Chauca, Stringheta, Ramos, & Cal-Vidal, 2005).
and used as the core material. Inulin, IN, (Fibrulose F97) and mal-
todextrin, MD, from Waxy Maize (19 DE), were obtained from 2.3.3. Hygroscopicity
Astron Chemicals S.A. and Chemicotechnica S.A., respectively and Approximately 1 g of each sample was placed in hermetic pots,
used as the encapsulating agents. Rebaudioside A, RA, (98% purity) containing a saturated sodium sulphate solution (RH = 81%), and
was provided by NL⁄ Stevia and used as a standard. All chemicals weighed again after 7 days. The hermetic pots were kept at 25 °C
used were of analytical reagent (AR) grade. in an incubator, with controlled temperature. The hygroscopicity
C. Chranioti et al. / Food Chemistry 190 (2016) 1151–1158 1153
Mixing in an homogenizer
for 5 min at 10,000 rpm
(Unidrive X 1000, CAT) Steviol glycosides (SGs)
was expressed as grams of water absorbed by 100 g of sample (Cai was filtered through a 0.45 lm PTFE filter and used for quantifica-
& Corke, 2000). tion of the RA.
Table 1
Microencapsulation efficiency and properties of the steviol glycosides (SGs) products.
Means within the same column followed by different letters (a,b,c) are significantly different (P < 0.05).
a
MEE: microencapsulation efficiency.
b
g H2O/100 g dry weight.
c
MD: maltodextrin.
d
IN: inulin.
e
SG: steviol glycosides.
operating at 100 rpm using a spindle set of S61 (Kshirsagar, Yenge, intensity and 0 (minimum) – 10 (maximum) for bitter aftertaste
Sarkar, & Singhal, 2009). and overall acceptance, respectively.
Table 2
Physicochemical and sensory properties of aqueous solutions (syrups) of SGs products.
Sample Viscosity (mPas) Turbidity (NTU) Intensity of sweetness Bitter aftertaste Overall acceptance
Spray drying (SD)
SD80-20 3.02 ± 0.13 a 2.67 ± 0.58 a 4.33 ± 0.29 cd 3.50 ± 0.00 abce 8.67 ± 0.29 g
SD75-25 3.34 ± 0.03 ab 4.00 ± 1.73 a 4.33 ± 0.58 cd 3.43 ± 0.06 abc 8.63 ± 0.15 g
SD70-30 3.26 ± 0.19 ab 4.33 ± 0.58 a 4.50 ± 0.50 d 3.47 ± 0.42 abc 8.50 ± 0.00 fg
SD65-35 3.04 ± 0.03 a 5.00 ± 0.00 a 4.17 ± 0.29 bcd 3.30 ± 0.26 ab 8.53 ± 0.12 fg
SD60-40 3.12 ± 0.01 ab 4.67 ± 0.58 a 4.00 ± 0.00 abcd 3.17 ± 0.29 a 8.17 ± 0.29 ef
Freeze drying (FD)
FD80-20 3.08 ± 0.09 a 287.50 ± 3.54 d 3.90 ± 0.66 abcd 4.10 ± 0.36 df 7.97 ± 0.40 de
FD75-25 3.70 ± 0.30 bcd 411.50 ± 2.12 g 3.90 ± 0.36 abcd 4.00 ± 0.00 df 7.77 ± 0.25 cde
FD70-30 4.08 ± 0.75 d 441.50 ± 0.71 i 3.67 ± 0.12 abc 3.77 ± 0.25 bcde 7.67 ± 0.12 cd
FD65-35 3.22 ± 0.24 ab 432.00 ± 0.00 h 3.60 ± 0.17 abc 3.70 ± 0.26 bcde 7.50 ± 0.00 bcd
FD60-40 3.24 ± 0.00 ab 241.50 ± 2.12 b 3.50 ± 0.00 ab 3.50 ± 0.00 abce 7.33 ± 0.29 abc
Oven drying (OD)
OD80-20 3.36 ± 0.16 ab 299.50 ± 0.71 e 3.50 ± 0.50 ab 4.33 ± 0.29 f 7.67 ± 0.29 cd
OD75-25 3.50 ± 0.46 abc 385.50 ± 0.71 f 3.37 ± 0.51 ab 4.17 ± 0.29 df 7.50 ± 0.50 bcd
OD70-30 3.32 ± 0.24 ab 474.50 ± 0.71 J 3.43 ± 0.60 ab 4.00 ± 0.50 df 7.43 ± 0.15 abc
OD65-35 4.00 ± 0.61 cd 533.00 ± 5.66 k 3.27 ± 0.64 a 3.87 ± 0.12 cdef 7.17 ± 0.29 ab
OD60-40 3.62 ± 0.15 abcd 271.00 ± 2.82 c 3.17 ± 0.29 a 4.00 ± 0.00 df 7.00 ± 0.00 a
Controls
SGs – – 10 10 5
Sucrose – – 5 0 10
Means within the same column followed by different letters (a,b,c) are significantly different (P < 0.05).
and 26.67 g H2O/100 g dry weight for SD60-40 and SD80-20 samples, overall acceptance) were significantly influenced by the applied
respectively, while not been significantly affected by the applied drying method (P < 0.05) and not by the ratio of the encapsulating
drying method and the ratio of the agents used. However, it is agents used. In particular, the spray dried products showed the
worth noting that the hygroscopicity of the SGs encapsulated prod- highest values of sweetness intensity and overall acceptance
ucts was reduced compared to the non-encapsulated SGs (Table 1). (mean values of 4.26 and 8.50, respectively). Concerning the bitter
Moreover, maltodextrin (MD) which was the major component in aftertaste, the lowest values were recorded for the spray dried
the studied formulations proved to be the less hygroscopic agent, products (mean value of 3.37), followed by the freeze and oven
leading thus to products with similar properties. This can further dried products (mean values of 3.81 and 4.07, respectively).
result in enhancing the stability of the final products. Finally, con- Among the studied formulations, the SD80-20 sample was perceived
cerning the solubility of the products, it proved to be significantly as the most appealing sweetener product, since it presented the
affected by the drying method (P < 0.05), with the spray dried highest overall acceptance (8.67) accompanied simultaneously by
products presenting the highest solubility (average value of the greatest sweetness intensity (4.33) without overcoming the
96.87%). Comparatively, the solubility of the final products was acceptable limit value of bitter aftertaste (5.0) (Table 2).
reinforced, ranging from 84.01–97.50 for OD60-40 and SD80-20 sam-
ples, respectively, while non-encapsulated SGs solubility value was
62.64%. Similar observation regarding the enhancement of solubil- 3.5. Study of SGs products using the FT-IR technique
ity of steviol glycoside (Rebaudioside D) using spray drying was
also reported by Pang, Ma, Zhang, and He (2015). The FT-IR technique allows the characterisation of changes in
the molecular structure of the encapsulated substances, also pro-
3.3. Properties of the aqueous solutions (syrups) of the encapsulated viding information about chemical bonds between the substances
SGs products and the agents used. Based on the obtained FT-IR spectra, the
applied drying methods led to a similar band profile for the studied
The aqueous solutions (syrups) prepared with the encapsulated SGs encapsulated products. Therefore, the spectra of the represen-
SGs products in water, at 1% w/v, were evaluated in terms of appar- tative SD80-20 (Fig. 2iv), FD80-20 (Fig. 2vii) and OD80-20 (Fig. 2v) are
ent viscosity and turbidity, properties which are of great interest in
food applications involving the replacement of sucrose solutions
with steviol glycosides ones (Table 2). It was observed that the
apparent viscosity did not differ statistically with respect to the
type of the applied drying method and the ratio of the agents used.
On the other hand, the turbidity of the solutions was significantly
influenced only by the type of the drying method; the spray dried
products in particular, afforded aqueous solutions of low turbidity
values (average value of 4.13 NTU) while those produced by freeze
and oven dried products gave aqueous solutions with high turbid-
ity values (mean values of 362.8 and 392.7 NTU, respectively).
(a) (b)
(c)
Fig. 3. Structures of representative SD80-20 (a), FD80-20 (b), OD80-20 (c) samples (magnification 200).
presented. Particularly, the intense and wide band that was formed 3.6. Structure characterisation of the SGs encapsulated products
at 3440 cm1 (3200–3550 cm1) corresponds to the stretching
vibration of the OH bond (AOH stretching) and is associated with 3.6.1. Morphology – SEM analysis
the presence of hydrogen bond (He, Rodriguez-Saona, & Giusti, The morphology of the steviol glycosides encapsulated prod-
2007; Socrates, 2001), while the band at 2925 cm1 is characteris- ucts was investigated using scanning electron microscopy
tic of the stretching vibration of the CH bond of the methyl groups (Fig. 3). It is clear that the structure of the products varied sig-
(CH sp3 stretching) (2850–3000 cm1) (Coates, 2000). The low nificantly depending on the applied drying method. Specifically,
intensity band, which was recorded at 172,598 cm1, is assigned the spherical type microcapsules (Fig. 3a) and the sponge-like
to the stretching vibration of the AC@O bond (AC@O stretching) appearance (Fig. 3b) are characteristics of a spray and freeze
and is due to the presence of steviol glycosides, whose is also the dried (Ma et al., 2014) product, respectively, while the structure
characteristic band (Fig. 2ii). The band around 1645 cm1 is also of the oven dried product is an indicative structure of such type
assigned to the stretching vibration of the AC@O bond (AC@O (Fig. 3c).
stretching). Furthermore, the bands at 1424.17 cm1 and
1387.53 cm1 correspond to the bending vibration of the CH bond
(1470–1350 cm1). The FT-IR spectra of the representative samples 3.6.2. Crystallinity – XRD analysis
showed also principal bands at 1154, 1080 and 1024 cm1, which The degree of crystallinity of the steviol glycosides products
are characteristic absorption bands of the glycosidic bond (De was also investigated using X-ray diffraction spectroscopy
Oliveira, Paula, & De Paula, 2014), derived mainly from maltodex- (Fig. 4). X-ray diffraction was used in this study to demonstrate
trin (Fig. 2i) and steviol glycosides (Fig. 2ii). Finally, the bands at the presence of amorphous material as opposed to a material
929 cm1 and 856 cm1 are attributed to bending vibration of with a crystalline structure. It is well-known that the width of
the @CH (@CH bending) and @CH2 (@CH2 bending) bonds, respec- X-ray diffraction peak is related to the size of crystallite – the
tively (Krishnaiah, Sarbatly, & Nithyanandam, 2012). broadened peak usually results from an imperfect crystal
Comparing the spectra of the representative encapsulated (Hosseini, Zandi, Rezae, & Farahmandghavi, 2013). The diagrams
SD80-20, FD80-20 and OD80-20 samples with the spectrum (Fig. 2vi) obtained are characteristic to amorphous compounds (Rutz
of the sample occurring by physical mixing of the components et al., 2012). However, the type of drying method applied as
(physical mixture, PM) an identical profile was observed confirm- encapsulation technique appeared to differentiate the structure
ing that the steviol glycosides maintained their chemical integrity of the final products. Specifically, with the use of freeze drying
after the application of the drying processes. Also, due to the non technique a small tendency of crystallisation was observed
appearance of new bands or shifts of the already existing ones in (Fig. 4b) which became more pronounced in the case of vacuum
the PM spectrum in the spectra of the representative encapsulated drying oven application. This produced morphology (Fig. 4c)
samples, it is likely that no chemical reaction between SGs and may present particular technological interest in the production
agents took place during the drying processes. Therefore, this could of sweetener products based on steviol glycosides where crys-
support further evidence of the encapsulation of SGs in the agents talline sweetener products imitating sugar’s properties can be
by intermolecular interaction. produced.
C. Chranioti et al. / Food Chemistry 190 (2016) 1151–1158 1157
Acknowledgment
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