Professional Documents
Culture Documents
Crosslink
Summer 2003 Vol. 4 No. 2
C
ontrary to popular belief, space is not a void.
The most reliable way to reproduce the space-particle Energetic particles continually speed through
environment on Earth is with a particle accelerator such as a the galaxy, bouncing off planetary atmo-
cyclotron. Aerospace has conducted numerous tests measuring the spheres, lingering in magnetic pockets, or passing in-
susceptibility of microelectronic devices to single-event effects. exorably through everything in their paths. Like the
gremlins of yore, these particles wreak havoc on space
30 Designing Integrated Circuits to Withstand electronics, causing flip-flops in memory bits, sending
Space Radiation systems into diagnostic mode, and causing circuits to
Donald C. Mayer and Ronald C. Lacoe latch up and burn out.
The high cost of maintaining dedicated foundries to create space Understanding the behavior of such particles is ob-
electronics has motivated an exploration of alternatives for next- viously important to satellite designers. But develop-
generation space systems. One approach in particular—the use of ing an effective model requires extensive flight data
design techniques to mitigate the effects of space radiation on and on-orbit sensing. Aerospace has used its unique
integrated circuits—is gaining wider acceptance. resources to conduct the necessary testing, establish-
ing models of particle fluxes that have benefited mili-
36 Ground Testing of Spacecraft Materials tary, civil, and commercial systems alike.
Wayne Stuckey and Michael J. Meshishnek Modeling the environment is only half the battle.
Spacecraft paints, films, and coatings are more than cosmetic—they Program managers need to know how well (and how
contribute to the vehicle’s thermal design. Ground-based testing can long) their hardware and materials will survive in a
help determine how well and how long these materials will survive given orbit—before launching anything into space.
the harsh space environment. Here again, independent research at Aerospace has
yielded tangible benefits. Aerospace helped codify de-
sign techniques that achieve some level of radiation
resistance without the high cost of traditional process-
ing. Laser simulation of space radiation has helped
validate this approach while assessing the suitability
of microelectronic parts. Cyclotron testing has helped
Maggie Award designers accept or reject critical components, fre-
The Summer 2002 issue of Crosslink recently received a Maggie Award quently showing that the cost of early testing can pay
from the Western Publications Association as the top semiannual/three- huge dividends overall.
time-published magazine in the Western United States. This issue of Crosslink will help readers appreciate
the diverse nature of space environment studies and
the importance of accurate models and test methods.
Headlines For more news about Aerospace, visit www.aero.org/news/
Aerospace Aids Shuttle Investigation
S
cientists from The Aero- board invited Ailor to provide
space Corporation pro- a similar briefing to a public
vided technical support session, broadcast live on
and analyses to NASA earlier CSPAN March 17. Aerospace
this year in its investigation of scientists, including Ailor,
the space shuttle Columbia ac- Douglas Moody, Gary Steckel,
cident. William Ailor, director and Michael Weaver, later vis-
of Aerospace’s Center for Or- ited the hangar where the re-
bital and Reentry Debris Stud- covered debris was cataloged
ies (CORDS), testified before to evaluate the debris and pro-
the Columbia Accident Investi- vided recommendations for
gation Board in a closed ses- analysis.
sion March 13 on the history of During his briefing to the
space hardware reentry and board, Holden described the
breakup and what can be elements of the launch verifi-
learned about the breakup from cation process, which Aero-
debris recovered on the More than 80,000 pieces of debris—roughly 40 percent of the shuttle’s mass— space uses to provide unbiased
ground. Ken Holden, general were recovered from the Columbia. Here, they are placed within an outline of the independent technical assess-
manager of the Aerospace shuttle, indicating where they were on the vehicle before breakup. ments to support all Air Force
Launch Verification Division, briefed reentry breakups for many years and estab- space launches. “Unparalleled Aerospace
board members May 21 on the corpora- lished CORDS in 1997 to lead this work. scientific and technical capabilities for
tion’s basic launch verification process. Ailor’s testimony covered the kinds of analyses and modeling and simulation pro-
The disintegration of the Columbia oc- evidence of the cause of the accident that vide the Air Force with a second opinion on
curred February 1 during the reentry phase might have survived the extreme reentry virtually every technical issue,” he told the
of the Space Transportation System (STS)- environment and included recommenda- board. “The effectiveness of Aerospace’s
107 mission. The resulting debris field has tions for how individual pieces of debris role is significantly enhanced by contrac-
characteristics similar to those seen for and the distribution of debris within the de- tors willing to listen to a second opinion
other reentry breakups, Ailor said. Aero- bris field might help reconstruct events and an Air Force customer that puts mission
space has been involved in analyses of leading to the accident. The investigation success above any other objective.”
Nondestructive Inspection
T
wo of the Space Based Infrared Sys- photo, left), Aerospace developed a unique tiles. If the tiles had not been rebonded, the
tem (SBIRS) satellites are designed thermographic inspection technique for voids would have impeded the heat rejec-
to operate in highly elliptical orbits. noncontact inspection of the panels. The tion capability of the panels, causing elec-
These units employ optical solar reflectors technique uses infrared imaging to record tronic components to overheat and reduc-
constructed of thin back-surface reflecting the thermal pattern of a test object as it ing mission life. The Aerospace technique
tiles bonded onto heat-rejection radiator cools down after a rapid but mild heating of “is a highly reliable inspection approach
panels. After several of these tiles “dim- the surface. Areas that have an underlying and has saved the program much time and
pled” during thermal vacuum testing (see void or debond—which impedes heat money,” said Yoshikawa.
transport away from the surface—appear
brighter than well-bonded areas because
they retain heat longer.
The contractor evaluated several differ-
ent methods of doing the inspection and
concluded that the Aerospace thermograph
approach “was the best available,” said
Harry Yoshikawa of the Space-Based Sur-
veillance division. The contractor requested
that Aerospace perform the inspection.
The inspection revealed significant voids
in the adhesive below the deformed tiles
(see photo, right), resulting in the need to
rebond approximately 70 percent of the
2 • Crosslink Summer 2003
Improving GPS Theater Support
I
n preparation for Operation Iraqi Free- fly, we made it a routine scheduled activity,
dom, the 14th Air Force tasked the 50th which helped smooth out operations.” As
Space Wing to develop and deploy an an added bonus, he said, “the new ap-
extended type of GPS support to sustain an proach allows war planners to attack tar-
intensive precision munitions push. Aero- gets of opportunity,” such as those that be-
space supported the 2nd Space Operations gan the air campaign; the old GETS
Squadron (2SOPS) by developing an inno- approach could not.
vative tactic to enhance theater accuracy Aerospace went to 2SOPS with the pro-
and integrity. posal, and within four days the 2SOPS team
As explained by P. J. Mendicki of the tested this new tactic with the operational
Navigation Division, the new technique is GPS constellation. The results were so
a variation of the GPS enhanced theater promising that the technique was imple-
support (GETS), which was implemented mented 48 hours later in support of the
just a few years ago. Using traditional round-the-clock enhancement wasn’t a ma- opening salvos of the air campaign.
GETS, field personnel would contact jor concern, because GPS-guided weapons Throughout Operation Iraqi Freedom, in
2SOPS with a generalized target location weren’t as prolific as they are today.” which thousands of GPS-guided munitions
and a strike time window. The 2SOPS of- Aerospace proposed a new approach. were employed, the GPS in-theater accu-
fice would predict which satellites would “We know when satellites will be visible to racy was improved by more than 20 percent.
be overhead, monitor their performance, the theater, and we control our contact “It worked out very well,” Mendicki said.
and update their broadcast navigation mes- schedule, so why not proactively schedule Mendicki has since been researching
sage. The system worked well, but the im- uploads to maximize theater perform- whether the technique would yield similar
provements were short-lived, lasting only ance?” Mendicki asked. Thus, those satel- results in other theaters, and how it might
about an hour, and planning required ade- lites approaching the area would be up- be applied during two simultaneous con-
quate advanced notice. “Traditional loaded with a new navigation message flicts. “Geography may limit our support to
GETS,” said Mendicki, “is very limiting— shortly before entering the theater of oper- other theaters,” he said, “but overall, it
we can’t do it 24/7. Just a few years ago, ations. “Rather than do it ad hoc, or on the looks good.”
A
Titan IVB rocket successfully mission,” explained Holden. “All other Ti-
launched a Milstar satellite from tan/Centaur missions used RL 10-3-3 en-
Cape Canaveral on April 8, 2003. gine configurations.” Potential impacts for
Russ Underwood, Lockheed Martin
Prior to launch, mission planners were con- Titan/Centaur were amplified because its
cerned that a so-called Centaur longitudi- propellant system was different from that
nal event (CLE) could occur during the on Atlas/Centaur, which provided an inter-
mission, leading to pogo (undamped dy- active capability to offset CLE and pogo.
namic instability), structural failure, and The Air Force, Aerospace, and contrac-
mission loss. Aerospace undertook exten- tor team conducted additional hot-fire tests
sive analysis and test activities to help the on the Atlas/Centaur RL 10 engines. Those
contractor identify the source of the prob- tests revealed that under certain conditions, might lead to undamped dynamics.” Aero-
lem and adopt corrective action. the engine would produce dynamic reso- space and the contractor agreed that a mis-
Program managers were concerned be- nant frequencies through a phenomenon sion profile could be designed that would
cause an Atlas/Centaur mission in Septem- best described as “rotating cavitation.” The avoid engine cavitation and would not af-
ber 2002 experienced dynamic levels much team then sought ways to limit the risks fect mission reliability or accuracy. This
greater than expected and twice as great as from rocket engine cavitation and dynam- was accomplished by increasing inlet pres-
a prior identical mission, said Ken Holden, ics. “These extremely complex assess- sures to the engines and adjusting the fuel
general manager of the Aerospace Launch ments involved the interplay of possible mixture ratios to avoid conditions associ-
Verification Division. Moreover, the spe- engine dynamics with the Centaur struc- ated with cavitation, he said.
cific launch vehicle configuration had not ture and with the Milstar spacecraft’s struc- The Milstar satellite was safely deliv-
been tried before. “The Titan/Centaur for ture,” said Holden. “It was ultimately con- ered to orbit well within required accuracy.
the Milstar mission was the first and only cluded that the initial flight profile for Initial flight data indicate that the Titan
time we had to use Atlas/Centaur RL 10A- Centaur’s mission could result in cavitation booster and Centaur upper stage performed
4-1A rocket engines to support a Titan in one or both of the RL 10s and that that near nominal throughout the mission.
Crosslink Summer 2003 • 3
Profile
Keeping
the
Fun in Fundamental Research
Cutting-edge research, solid support, and an enthusiastic attitude made life in
Donna J. Born the Space Physics Laboratory perfect for George A. Paulikas.
W
hen The Aerospace Corpo- Here I was, you know, 26 or 27 years old, Having fun doesn’t mean they didn’t do
ration was forming in 1960, and they handed me and my colleagues an enormous amount of work, Paulikas
its founders understood that millions of dollars worth of spacecraft. It cautioned. “Let me be clear—we used to
far-reaching scientific re- gives you a flavor of how things were in work like dogs,” he said. “You were always
search would be needed for military space those days.” driving up to Vandenberg in the middle of
systems. The laboratories they established In the story’s sequel, the people who had the night, working at the launchpads in the
soon became world renowned, and the sci- the original, now obsolete, experiments on fog and the wind, just freezing. And you’re
entists who worked in them were recog- those satellites wanted the experiments clambering over this rocket… and there
nized as among the best. One was George back. Paulikas laughed and said he felt like were your experiments, and you’d do the
A. Paulikas, who came to the company in checkouts…. It sort of sent shivers down
1961 as a young scientist fresh out of grad- your spine. It was great, and I think that the
uate school and eventually became execu- thing that was fun was we were doing ex-
tive vice president, the corporation’s sec- citing research.”
ond highest office. “It was an unusual time,” he recalled,
“The space age was just beginning, and I “when you could blend truly exciting fron-
was very interested in space activities, so I tier research with immediately useful ap-
decided to go to work in space physics at plications.” He and others in the lab would
Aerospace. It was a new company, new or- regularly answer questions about what ra-
ganization, and a new field of research,” diation dose might damage the film flying
Paulikas recalled. “It was an incredibly ex- on a spacecraft, or what would be the
citing time,” he added as he recounted with effects on the power systems, the solar ar-
obvious pleasure, even wonder, his long ca- rays, or the thermal paints they were fly-
reer at Aerospace. And equally important to ing. In later years, people would ask about
him, it was fun: “I’ve been incredibly lucky. spacecraft charging and its effects. During
Every job I’ve had, I’ve really enjoyed.” the exciting time when the Apollo astro-
His initial work in the Space Physics nauts were going to the moon, Paulikas
Laboratory was to develop experiments to said, the laboratory would get calls asking
fly aboard satellites to measure space radi- what the scientists thought the radiation
ation. Because he and other scientists in environment was.
the new laboratory were starting programs George A. Paulikas helped the Space Physics People would also ask about the poten-
Laboratory achieve a position of preeminence
from scratch, unusual opportunities came among scientists studying the effects of space
tial effects of cosmic rays. A solar mini-
their way. One such opportunity came radiation. mum existed in the mid-1960s, but a much
from the Advanced Research Projects more intense emission of energetic parti-
Agency, which had contracted General General Grant telling General Lee upon his cles from the sun occurred in the early
Dynamics in San Diego to build a series of surrender that his men could keep the 1970s. “In fact,” Paulikas said, “in August
satellites to look at the space environment. horses for the spring plowing. He told them, 1972, there was a huge blast of energetic
But when the program was canceled, “Sure, you can have the experiments.” So particles from the sun, and I remember
ARPA offered the “slightly used” satellites the original experiments went back to their briefing the generals on the effects on the
to the laboratory. owners, but, he continued, “We in the space Defense Support Program, for example on
“So,” Paulikas said, “I went down to San physics lab, together with scientists from the effects of protons from the sun affect-
Diego with two Air Force officers, put the the Air Force Cambridge Research Labora- ing star sensors, which would see false sig-
satellites on a truck, brought them back tory, built new experiments appropriate for nals because of all the radiation coming
here, persuaded the Air Force to pay for in- the orbits in which the spacecraft were go- in…. Those measurements were some of
tegrating them on rockets and successfully ing to fly, put these on the satellites, and the earliest of a huge blast of radiation
flew one of the satellites. It was amazing. flew them in the mid-’60s.” coming from the sun.”
4 • Crosslink Summer 2003
technical challenges, more opportunities
to learn.”
His curiosity about the physical world
and his image of the world as his sandbox
have roots in his childhood, which he de-
scribed in his book, Thirteen Years:
1936–1949. He was born in Lithuania and
grew up in Europe, moving continually
with his parents, who were preoccupied
with the effort to survive during the years
of scarcity and hardship during and after
World War II. His book, however, de-
scribes a happy, almost idyllic Tom
Sawyer–like childhood of freedom and ad-
venture as he explored his world uncon-
strained, wandering through woods, climb-
George Paulikas (second from right) with other Aerospace scientists (from left) J. B. Blake, J. R. ing around railroad locomotives, and
Stevens, J. Mihalov, and A. L. Vampola in front of the first satellite instrumented by the Space Physics
Laboratory. The satellite was launched August 1964 on an Atlas Agena to measure Earth’s magneto-
playing on the river harbor, where he
sphere environment. fished, walked on floating logs, and
searched abandoned buildings. More ques-
Funding for the Space Physics Labora- He has received many awards for his tionable adventures involved disassem-
tory was never a problem because of “the work, including the National Reconnais- bling live ammunition, the debris of the
great support we got both from the com- sance Office’s Gold Medal, and in 1981, war, to make fireworks with the gunpowder
pany and the Air Force,” Paulikas said. But the company’s highest honor, the Trustees’ thus extracted. In the absence of school, his
he frequently remarked on the unusual Distinguished Achievement Award. The education often came from his engineer fa-
times when weighty responsibility was distinction, he explained, “was based on ther and his teacher mother.
vested in young scientists. “I had to go up the work that my colleagues and I had done His family eventually immigrated to
on the sixth floor [corporate executive of- in the l960s and early l970s, namely the Chicago, where after high school, he
fices] and explain what we were doing,” he study of space radiation, the discovery of worked at Continental Can company, de-
recalled. “You know, here was this kid ex- some new phenomena of the way radiation signing improvements for can-making ma-
plaining what we were going to do with all in space behaves, the input of these data chinery to pay his way through college. “I
this money. It was the first generation of into radiation belt models, and, of course, still cannot pick up a can of beer without
Aerospace. And then we persuaded the Air the work with a large number of program examining the can’s seams,” he laughed.
Force into supporting the launches… of offices to make that data immediately He began his undergraduate work at the
our space environment radiation experi- available so that they could proceed and University of Illinois Chicago Navy Pier
ments. The one problem with doing any- design both spacecraft and sensors aboard campus, where he first met Bernard Blake,
thing in space is you need to get your ex- the spacecraft that would take into account who also came to Aerospace when
periments into orbit, so we were forever the effects of space radiation.” Paulikas did and still works in the Space
begging all the program offices to put our He became executive vice president in Physics Laboratory. He earned B.S. and
experiments aboard [their launches].” 1992. In that position, he said, he derived M.S. degrees in physics at the U. of I. Ur-
Paulikas was appointed director of the his greatest satisfaction from ensuring ad- bana campus and a Ph.D. in physics at the
laboratory in 1968 (because, he joked, he equate corporate resources to maintain University of California, Berkeley. It was a
was having too much fun as a scientist), a Aerospace’s technical capabilities while professor at Illinois and another at Berke-
position he held for 13 years. Ivan Getting, he steered the company through both ley who suggested he work at Aerospace.
the first president of Aerospace, praised good and difficult years. He retired from How would he like to be regarded by his
Paulikas and his staff, noting in his mem- Aerospace in 1998, but has since “failed colleagues? “That I enjoy my work,” he
oirs, All in a Lifetime, that they were inter- retirement” and continues to work as hard quickly answered, but then, with a more se-
nationally recognized for their work in as ever on projects for Aerospace and rious tone, said, “I would like to think peo-
space physics. Paulikas was promoted reg- other organizations. He is on the National ple believe I did the best I could and that I
ularly after that, moving to “bigger and Academy of Sciences Space Studies enjoyed all those years. Aerospace was
bigger technically challenging sandboxes. Board, “a committee that overviews all great to me. I had fun, and I was privileged
As I said earlier, I have been blessed that I NASA’s space science programs—more to participate in important projects.”
have enjoyed every job I’ve had.”
Crosslink Summer 2003 • 5
A Decade of Space Observations:
The Early Years of the Space Physics Laboratory
George A. Paulikas Little was known about the space environment when the space
and Steven R. Strom race kicked into high gear, but Aerospace quickly helped fill
the knowledge gap.
I
n its initial mission statement, The this significant contribution to the study of
Aerospace Corporation pledged “to space environments, many questions re-
apply the full resources of modern garding the hazards of space radiation for
science and technology to achieving spacecraft and astronauts remained unan-
continuing advances in military space sys- swered. Investigating the characteristics of
tems, which are basic to national security.” this radiation and applying the knowledge
Space systems, of course, are subject to the to the operational needs of space systems
effects of the space environment, yet when marked one of the earliest scientific and en-
Aerospace was established in 1960, many gineering challenges for the young Aero-
characteristics of that environment were space program.
completely unknown. James Van Allen had The first president of Aerospace, Ivan
The San Fernando Observatory discovered the first of two major radiation Getting, and other early corporate leaders
was constructed in 1969 by The belts surrounding Earth in 1958 after ana- recognized that scientific research was crit-
Aerospace Corporation at the lyzing data from the first U.S. satellite, Ex- ical for long-term success. From the start,
Van Norman Reservoir near
plorer I. His work was widely hailed as one they supported a strong technical research
Sylmar, California. It was built
for the Space Physics Labora- of the outstanding scientific achievements program. Chalmers Sherwin joined the
tory with the purpose of con- of the International Geophysical Year (July corporation soon after it was formed as
ducting solar research. 1957–December 1958). And yet, despite vice president and general manager of
S
pace systems operate in conditions that The interaction of space particles with spacecraft
are much different from terrestrial materials and electronics is complex to describe
weather. The space environment, just as and difficult to simulate with ground-based test fa-
any environment on Earth, contains phe- cilities. It is also not possible to fully specify the
nomena that are potentially hazardous to humans space radiation environment for a given mission
and technological systems; however, many of because of unknowns in mapping it and unknowns
these hazards involve plasmas and higher-energy in the processes that generate it. The space environ-
electrons and ions that are relatively uncommon ment also changes with time, often in unpredictable
within Earth’s atmosphere. The description of and undiscovered ways, making it a challenge to
the space environment requires new terminology completely assess the hazards in any orbit.
for both the hazards and the places they occur. Interplanetary Space
These hazards exist in broad spatial regions that The sun and most planets in the solar system gen-
change with time. Typical satellite orbits cross erate magnetic fields. The space outside the local
many of these regions and spend a variable effects of planetary magnetic fields contains its
amount of time in each. own population of particles. Several satellites near
The space environment is populated with Earth continuously monitor the intensity of the par-
electrons and ionized atoms (ions). The unit of ticles and electromagnetic fields in interplanetary
kinetic energy for these particles is the electron space. These and other space probes have shown
volt. At high energies (millions of electron that the radiation environment in the solar system is
volts), these particles have sufficient energy to highly variable, but the consistent locations of in-
ionize atoms in materials through which they tense radiation are the planetary magnetospheres.
propagate. At lower energies (below thousands The space between the planets is not a vacuum,
of electron volts) their effects range from but at about 10 particles per cubic centimeter, the
charge accumulation on surfaces to material particle density is many orders of magnitude be-
degradation. low typical densities of materials found on Earth.
10 • Crosslink Summer 2003
However, what counts for radiation effects
is not only the particle density, but also
how the energy is distributed among the
particles. By combining measurements
from a large number of space particle in-
struments as well as ground-based detec-
tors, researchers have shown a tremendous
range in both particle intensity and energy,
with fewer and fewer particles at higher
and higher energies.
Solar Wind
Most of the particles in interplanetary
space are in the form of a hot, ionized gas
called the solar wind; it flows radially from
the sun with a speed at Earth that varies
from about 300 to 1000 kilometers per sec-
ond, representing a mass loss of about 1014
kilograms per day. The mechanism that
NASA
Mirror points
North
Trajectory of
trapped particle
Mirror point
T
he harsh space environment can the back-side ground plane or between planes
wreak havoc on unprotected electron- in a multilayer structure). These elements are
ics. Over time, exposure to energetic separated by dielectrics and covered by protec-
particles can degrade device perfor- tive layers of passivating insulators and glass.
mance, ultimately leading to component failure. Problems arise when space radiation subverts
Heavy ions, neutrons, and protons can scatter the normal function of these components or
the atoms in a semiconductor lattice, introduc- bridges the isolation between them.
ing noise and error sources. Cosmic rays speed- Various types of semiconductors are used in
ing through space can strike microcircuits at microelectronics. For example, the negative
sensitive locations, causing immediate upsets metal-oxide semiconductor (NMOS) transistor
known as single-event effects. Passive elec- operation is based on the flow of negatively
tronic components and even straightforward charged electrons. The positive metal-oxide
wiring and cabling can be seriously affected by semiconductor (PMOS) transistor operates
radiation. Aerospace has been investigating the based on the flow of positive charges, carried
means by which heavy ions, protons, and elec- by so-called “holes” (a “hole” is the absence of
trons interact with microelectronics. This effort an electron, or a missing bond that can hop
has helped spacecraft designers find ways to from atom to atom like a positive charge car-
prevent serious anomalies on orbit. rier). The complementary metal-oxide semicon-
A typical integrated circuit contains various ductor (CMOS) employs both of these on the
elements such as capacitors, resistors, and tran- same chip. CMOS technology is commonly
sistors embedded in a silicon substrate and con- found in digital circuits such as microproces-
nected by metallic vias (holes that allow electri- sors and memories, analog circuits such as op-
cal connections between front-side metal and erational amplifiers and phase-locked loops,
Capacitor
NMOS transistor Resistor
Bipolar transistor PMOS transistor
Partial cross section of a typical silicon CMOS integrated circuit. Only bipolar transistor implanted in an n-well, a PMOS transistor in the
one metallization layer is shown for simplicity (an actual circuit may same n-well, an NMOS transistor in a p-well, a polysilicon-oxide-
have many more). In this figure, eight different p-n junctions (positive- polysilicon capacitor, and a polysilicon resistor. Radiation effects
negative, denoting the polarity) are visible; in a real integrated circuit differ in each device even though they may be located in close
there may be thousands or even millions. The cross section shows a proximity. Short circuit paths that cause latchup are also shown.
Crosslink Summer 2003 • 15
Radiation Dosimetry
When energetic particles enter a target material, they ionize some of the atoms of
the target by breaking bonds. This requires energy, between 2 and 20 electron volts Gate
per bond depending upon the material (the electron volt, or eV, is a unit of energy;
1 eV = 1.602 × 10−19 joules). The ability of the radiation to deposit energy per unit
mass of the target material is defined as the “radiation dose.” It is expressed in grays,
Source Drain
or Gy (in honor of Louis Harold Gray, 1905–1965, the British physician who was an
authority on the use of radiation in the treatment of cancer). One gray equals 1 joule Gate oxide
of deposited energy per kilogram of the target material. An older, similar unit, still in Channel
widespread use, is the rad (radiation absorbed dose), which is equal to 100 ergs per
gram. One gray equals 100 rads. It is also customary to define the target material Polysilicon gate
(e.g., Gy(Si) in the case of silicon) because different materials have different abilities
Trapped positive
to absorb energy from a given radiation field. charges
Another common unit is the roentgen, a unit of exposure, rather than dose. This 5 nm
Gate oxide
unit is named for Wilhelm Roentgen (1845–1923), the first Nobel laureate in physics
and the discoverer of the x ray. For x rays and gamma rays, which are forms of elec- Channel
tromagnetic radiation, exposure is defined as the ability of the radiation to produce Silicon
ionization charges in air. One roentgen is defined as 1 electrostatic unit, or esu
(1⁄3 × 10−9 coulomb) per cubic centimeter of dry air at standard temperature and pres- Cross section of an NMOS transistor showing
sure. The measurement of gamma-ray or x-ray dose can be performed using an elec- the gate oxide and conducting channel formed
trometer type of ionization detector, which directly measures this charge. A conver- between the source and drain. The trapped
sion from exposure to dose is straightforward, however it is material dependent. charges shown in the inset are responsible for
the threshold voltage shift, ultimately leading to
failure.
and mixed-signal devices such as analog-to- transistor. Coincidentally, it also can be Problems arise when this device is ex-
digital converters. All of these components particularly sensitive to radiation. The posed to radiation. First, the gate oxide be-
are generally found aboard a spacecraft. MOS transistor is an active component that comes ionized by the dose it absorbs. The
Total Dose Effects controls the flow of current between its free electrons and holes drift under the in-
Total dose refers to the integrated radiation source and drain electrodes. Commonly fluence of the electric field that is induced
dose that is accrued by satellite electronics used as a switch in digital circuits, it may in the oxide by the gate voltage. These
over a certain period of time, say 1 year, or be open or closed depending on whether a holes and electrons would be fairly benign
over a 15-year satellite mission. The radia- voltage is supplied to its control gate elec- if they were to simply drift out of the oxide
tion has the capability to damage materials trode. For example, when sufficient voltage and disappear, but although the electrons
by virtue of its ability to ionize material. is applied to the gate of an NMOS transis- are fairly mobile, the holes are not, and a
The energetic ions then can cause damage tor, it allows current to flow; when the volt- small fraction of them become trapped in
to materials by breaking and/or rearranging age remains below the critical threshold, the gate oxide. After sufficient radiation
atomic bonds. In general, after exposure to the gate does not permit current to flow. dose, a large positive charge builds up, hav-
sufficient total-dose radiation, most insulat- The threshold voltage depends upon the ing the same effect as if a positive voltage
ing materials such as capacitor dielectrics, device design and the materials used, but is were applied to the gate. With enough total
circuit-board materials, and cabling insula- usually 0.5 to 1.5 volts. The gate oxide, dose, the device turns on even if no control
tors become less insulating or become which isolates the gate from the source and voltage is applied. The transistor source-
more electrically leaky. Similarly, certain drain, is an ideal insulator made of silicon drain current can no longer be controlled
conductive materials, such as metal-film re- dioxide. by the gate, and remains on permanently.
sistors, can change their characteristics un- Conductor
der exposure to total-dose radiation. The
metal conductors themselves and magnetic Metal
materials tend to be quite radiation hard or
Metal Metal
resistant to radiation effects. Semiconduc-
Glass
tor devices in particular exhibit a number
of interesting effects. It is important to
choose materials and components for
Gate Gate
satellite electronics that have the necessary Field oxide
radiation tolerance for the required mis-
N+ N+
sion. It is also necessary to design in mar-
gins or allowances for the expected com-
Trapped positive charges
ponent changes induced by the radiation
Positive well Channel
environment.
Perhaps the most ubiquitous component A region of field oxide between two isolated NMOS transistors. When the field oxide traps radiation-
in modern microelectronics is the MOS induced charges, a conduction channel forms between the two transistors, destroying the isolation.
16 • Crosslink Summer 2003
The PMOS transistor exhibits a similar,
but opposite, effect. When no voltage is Radiation Shielding
environment feasibility Typical effects
supplied, the gate allows current to flow;
when the voltage crosses a critical thresh-
Total ionizing dose Some –Threshold shifts in CMOS transistors, leading to
old, the gate prevents current from flowing.
failure of logic gates
Therefore, when radiation traps enough
–CMOS field-oxide charge trapping, loss of
positive charge in the gate oxide, the tran-
isolation, excessive power-supply currents
sistor remains off permanently. In a CMOS
–Power transistor threshold shifts, loss of on/off control
logic gate consisting of NMOS and PMOS
transistors, the output will be frozen at –Gain degradation in bipolar-junction transistors
either a “1” or a “0” after a sufficient dose Neutron or proton Some –Displacement damage effects
is accumulated, and the device will cease flux events –Gain degradation in bipolar-junction transistors
to function. –Severe degradation of charge-coupled devices,
Some integrated circuit manufacturers dynamic memory performance
have tried to produce transistors with gate –Damage to photodetectors
oxides that are “hard”—that is, they do not
Single-event Some –Single heavy ion causes ionization “track”
trap positive charges upon radiation expo- phenomena –Temporary logic scramble
sure. These products can tolerate total-dose
levels as high as 1 megarad without diffi- –Single bit errors in static memories
culties, making their use possible in satel- –Localized latchup in CMOS integrated circuits
lite systems for many years. On the other –Gate rupture of power transistors
hand, many commercial products lacking a –Temporary upset of analog devices such as
hardened gate oxide (such as the proces- amplifiers
sors used in desktop computers) might last –Burnout of diodes, transistors
a few days or weeks in a satellite orbit. –Discharge of capacitors
The CMOS integrated circuit market is
extremely competitive, with succeeding This table shows the main categories of space radiation and indicates the feasibility of shielding
generations of products offering greater each type in a typical satellite. Typical effects on electronics are also described.
processing power and speed. These gains
are achieved by shrinking the transistors so a thick field oxide and sealed by an over- edges forms an unwanted conduction path.
that more can be packed on a single chip. lying metal conductor. Just like the gate In modern CMOS devices, edge leakage is
As a consequence, the gate oxides in these oxide, the field oxide can trap positive frequently the dominant mode limiting the
shrinking transistors are growing thinner— charges through extended exposure to ion- total-dose hardness of the product. After a
just a few nanometers thick for the latest izing radiation. If enough charge is high total dose, the transistors cumulatively
generation. Being thinner, the gate oxide trapped, a channel of conducting electrons leak so much current that the power supply
traps less positive charge overall. There- will form in the silicon under the field ox- can no longer handle the load. The power
fore, CMOS transistors are naturally be- ide. This effectively connects the two for- dissipation rises to high levels, and the chip
coming more radiation resistant. Still, gate merly isolated logic circuits, causing them fails. A hardened field oxide is required to
oxides are not the only features affected by both to malfunction. help prevent this occurrence.
total ionizing dose. A similar effect can occur in a single Neutron or Proton Damage
The transistors in a CMOS device are transistor. Trapped charges in the field ox- When highly energetic neutrons or protons
isolated or separated by so-called field re- ide form a leakage path along the edges penetrate the crystal lattice of a semicon-
gions. Two different circuits that lie near parallel to normal conduction flow in an ductor, such as silicon, atoms can get dis-
each other will commonly be separated by NMOS transistor. The silicon along these placed through several mechanisms. For
example, the incident particle can transfer
some of its energy to the silicon nucleus,
Metal Metal Metal
and if enough energy is transferred (ap-
Glass Emitter Gate oxide Glass proximately 25 electron volts), the nucleus
Field Field gets knocked out of position. This is called
oxide P+ N+ oxide elastic scattering, and the freed silicon
P Base contact atom can lose energy through ionization or
Collector
contact by displacing other atoms. Inelastic scatter-
Recombination Base
ing can also occur, whereby the struck nu-
Collector cleus absorbs the neutron or proton and
then reemits it at a lower energy along with
Substrate
a gamma ray. This process also causes dis-
placements. The displacements are essen-
Operation of a bipolar junction transistor. Electrons are emitted at one end, diffuse through the middle
material (the base), and are eventually collected. If the transistor were perfect, all the emitted electrons tially microscopic crystal imperfections
would be collected; however, some are lost through recombination with holes in the base.
M
icroelectronic and optoelec- event effects. These can cause temporary
Stephen LaLumondiere tronic devices used in satel- or permanent changes in the state or per-
lite systems must operate in formance of a device.
an extremely harsh environ- Testing microelectronics for their sus-
ment. Energetic particles can strike sensi- ceptibility to single-event effects is typi-
tive nodes in devices, causing permanent cally done by exposing them to an ion
damage or transient events. Phenomena beam from a particle accelerator. This
associated with the trail of charge produced method simulates the hostile space envi-
by the strike of a single energetic particle ronment fairly well, but can be both costly
are commonly referred to, by members of and time consuming. To meet the need for
the radiation-effects community, as single- a cheaper alternative, Aerospace began
The interaction of a picosecond laser pulse with a semiconductor material can generate a high density
of electron-hole pairs (also known as charge carriers), much like the passage of an ionizing particle
through the device.
Before and after images showing destructive failure of metal lines in an (in the photo on the right) are areas where molten metal was ejected from
analog-to-digital converter as a result of latchup. The highlighted regions the metal line.
Crosslink Summer 2003 • 23
JPL to determine that the current density 5
from latchup was so great in these convert-
ers that the aluminum metal lines were actu-
ally melting and ejecting molten aluminum 4
from beneath the metal encapsulant layer.
Once the location of this failure mecha- 3
Volts
nism had been identified with the pulsed
laser, the devices were reexamined using
heavy-ion irradiation, and the same failure 2
mode was obvious. The laser tests also pro-
vided direct evidence for nondestructive, 1
latent damage to metal lines and vias sub-
ject to such high-current densities as a re-
0
sult of latchup. These were the first experi-
5
ments in which destructive failures and
latent damage were observed and recorded
in real time. 4
Aerospace has also tested a number of
complex microprocessors and digital sig- 3
Volts
A radiation-hardened version of a 32-bit to compound semiconductors, such as gal- R. Koga, S. H. Penzin, K. B. Crawford, W. R.
digital signal processor was also tested for lium arsenide, indium phosphide, and Crain, S. C. Moss, S. D. Pinkerton, S. D. LaLu-
laser-induced latchup and compared with silicon germanium. Aerospace investiga- mondiere, and M. C. Maher, “Single Event Up-
the corresponding commercial version. tion of these devices will include the pico- set Sensitivity Dependence of Linear Integrated
Circuits on Bias Conditions,” IEEE Transac-
During heavy-ion testing, the hardened de- second laser system to help characterize
tions on Nuclear Science, Vol. 44, pp. 2325–
vices exhibited no latchup for effective lin- their sensitivity to single-event effects.
2332 (1997).
ear energy transfer values as high as 120 While laser-induced single-event effect
D. McMorrow et al., “Application of a Pulsed
MeV-cm2/mg. testing will not replace conventional
Laser for Evaluation and Optimization of SEU-
The commercial version, on the other particle-beam testing, it has become a well-
Hard Designs,” IEEE Transactions on Nuclear
hand, exhibited latchup during heavy-ion established technique for providing a better Science, Vol. 47, pp. 559–563 (2000).
testing at an effective linear energy trans- understanding of the nature of single-event
J. S. Melinger, et al., “Pulsed Laser-Induced
fer value of only 12 MeV-cm2/mg. In fact, effects in complex modern microelectronic
Single Event Upset and Charge Collection Mea-
laser testing allowed the identification of devices and for validating design- surements as a Function of Optical Penetration
more than 60 single-event latchup loca- hardening methods to mitigate single-event Depth,” Journal of Applied Physics, Vol. 84, pp.
tions on this device. The same locations effects in these devices. 690–703 (1998).
on the hardened version were then interro- Further Reading G. C. Messenger and M. S. Ash, Single Event
gated with the laser, but no latchup was Phenomena (Chapman-Hall, New York, 1997).
D. Binder, et al., “Satellite Anomalies from
observed. This result provided confidence Galactic Cosmic Rays,” IEEE Transactions T. F. Miyahira, A. H. Johnston, H. N. Becker,
in the radiation-hardened design and fur- on Nuclear Science, Vol. 22, pp. 2675–2680 S. D. LaLumondiere, and S. C. Moss, “Cata-
ther confirmed the effectiveness of the (1975). strophic Latchup in CMOS Analog-to-Digital
laser for latchup screening of hardened S. H. Crain, S. D. LaLumondiere, S. W. Miller, Converters,” IEEE Transactions on Nuclear
devices. W. R. Crain, K. B. Crawford, S. J. Hansel, R. Science, Vol. 48, pp. 1833–1840 (2001).
Continuing Investigations Koga, and S. C. Moss, “Comparison of Flight S. C. Moss et al., “Correlation of Picosecond
Aerospace is involved in collaborative re- and Ground Data for Radiation-Induced High Laser-Induced Latchup and Energetic Particle-
search efforts to study novel approaches Current States in the 68302 Microprocessor,” Induced Latchup in CMOS Test Structures,”
for hardening commercially available inte- 2000 IEEE NSREC Data Workshop Record, pp. IEEE Transactions on Nuclear Science, Vol. 42,
85–88 (00TH8527). pp. 1948–1956 (1995).
grated circuits against single-event latchup.
Additional efforts seek to gauge the space D. H. Habing, “The Use of Lasers to Simulate J. V. Osborn, D. C Mayer, R. C. Lacoe, S. C.
suitability of commercially available de- Radiation Induced Transients in Semi- Moss, and S. D. LaLumondiere, “Single Event
conductor Devices and Circuits,” IEEE Trans- Latchup Characteristics of Three Commercial
vices that take advantage of advanced man-
actions on Nuclear Science, NS 12, pp. CMOS Processes,” Proceedings, 7th NASA
ufacturing processes. The picosecond-laser 91–100 (1965). Symposium on VLSI Design (1998).
facility is also being used to study the ef-
R. Koga, S. D. Pinkerton, S. C. Moss, D. C. R. Valezco, T. Calin, M. Nicolaidis, S. C. Moss,
fectiveness of various design strategies for
Mayer, S. LaLumondiere, S. J. Hansel, K. B. S. D. LaLumondiere, V. T. Tran, and R. Koga,
mitigating the effects of single-event tran- Crawford, and W. R. Crain, “Observation of “SEU-Hardened Storage Cell Validation Using
sients in digital integrated circuits. Single Event Upsets in Analog Microcircuits,” a Pulsed Laser,” IEEE Transactions on Nuclear
High-speed integrated circuits are transi- IEEE Transactions on Nuclear Science, Vol. 40, Science, Vol. 43, pp. 2843–2848 (1996).
tioning from silicon-based semiconductors pp. 1838–1844 (1993).
T
he liftoff of the Atlas Centaur
Rocky Koga launch vehicle seemed picture- MeV-cm2/mg. Particles with low LET val-
perfect: The rocket completed its ues are far more abundant than particles
ascent and successfully deployed with high LET. Thus, in investigating a
its payload to its intended orbit. What was particular device, researchers seek to find
not immediately apparent was that some the threshold value and to determine the
bits in the computer memory were altered magnitude of sensitivity at large LET val-
as the vehicle flew through a region of ues. Such an investigation requires an ac-
space dense with energetic protons. In this celerator capable of generating many parti-
case, the errors were automatically de- cles with different LET values.
tected and corrected by the computer—but The Facility
could the launch team always count on The choice of accelerator is based on its ca-
such good fortune? pability to produce ions with a reasonable
Events such as this have led to the real- particle range for a wide range of LET val-
ization that spaceborne microcircuits are ues. Other factors include the ease of use
vulnerable to galactic cosmic rays and and cost of operation. Aerospace has tradi-
trapped protons. Since the discovery of so- tionally used the 88-inch cyclotron at
called “single-event upsets” in 1975, scien- Lawrence Berkeley National Laboratory.
tists have sought to characterize the space- This cyclotron routinely and reliably ac-
radiation environment in greater detail and celerates ion species as light as protons and
understand its interactions with micro- as heavy as gold. To achieve high energy
electronics. without losing high intensity, it employs a
Ideally, the study of space-radiation ef- sector-focused design. A process known as
fects should be conducted in a manner that electron cyclotron resonance is used to
approximates, as closely as possible, the generate the ion source; the ions are then
space-radiation environment. The most re- injected into the cyclotron for acceleration.
liable test would use all of the same ion This technique allows continuous opera-
types that are found in space and allow tion of the cyclotron for up to several
measurement over a wide energy range for weeks. Also important, it allows re-
each. But such a test would be prohibi- searchers to modify the ion intensity with
tively expensive. A more practical ap- the push of a button.
proach is to use a medium-energy particle The Berkeley cyclotron can produce
accelerator to simulate galactic cosmic several ion species of various LET values.
rays and trapped protons in space-radiation A typical test run might use a half dozen
environments. different ion types ranging in mass from
The ability of an ionized particle to in- boron to xenon, each capable of penetrat-
teract with materials is a function of its lin- ing to different depths within the target de-
ear energy transfer (LET) value. LET is es- vice. The ions can be switched in a matter
sentially the measure of ionizing energy of seconds, making single-event effects
deposited in a material per distance trav- testing highly efficient.
eled, generally rendered in millions of The beam diameter is about 7.6 centime-
electron volts per square centimeter per ters, within which the target position is de-
milligram (MeV-cm2/mg). For particles in termined by a laser targeting system. The
space, the range of LET varies primarily beam may be directed to a small section of
26 • Crosslink Summer 2003
Test boards often accommodate several de-
vices for testing, eliminating the need to vent
the chamber to change the parts. The control
software for the motion system logs the
unique spatial information for each part so it
is always centered in the beam line even
when it is angled to achieve effective LETs.
T
Donald C. Mayer and he market for satellite compo- alternatives to the traditional dedicated rad-
Ronald C. Lacoe nents is small compared with the hard foundry approach. One strategy in
consumer microelectronics mar- particular has been gaining popularity in
ket, and manufacturers of inte- recent years. Known as radiation harden-
grated circuits have very little incentive to ing by design (RHBD), this approach re-
develop parts specifically for space appli- lies solely on circuit design techniques to
cations. This presents a problem for satel- mitigate the damage, functional upsets, and
lite designers because space electronics data loss caused by space radiation.
must operate in an environment that is Aspects of this approach have been in
vastly different from what is seen on Earth. use for some time, but most frequently in
Space electronics are continually bom- combination with dedicated rad-hard man-
barded by energetic plasmas, particles, and ufacturing facilities. More recently, a num-
other forms of radiation from the sun and ber of research institutions and corpora-
galactic sources. This radiation can cause tions have demonstrated the basic
unpredictable spacecraft anomalies, and feasibility of RHBD using standard com-
mission success can depend on how well mercial foundries; however, to satisfy the
the onboard electronics resist its effects. military’s need for a wide range of part
Components specifically designed to toler- types and hardness levels, a self-sustaining
ate this environment are said to be “radia- RHBD infrastructure must be established,
tion hardened,” or simply “rad hard.” and the RHBD approach must be proven
During the past three decades, several robust enough to use without some degree
companies have developed manufacturing of fabrication process control. Aerospace is
processes to produce a range of rad-hard working to develop this infrastructure
electronic products. These processes are while demonstrating the efficacy of design-
somewhat different from the ones used in hardening techniques.
commercial foundries because they Major Concerns
include a few modified process steps that Two types of space radiation are of particu-
produce circuits with greater radiation lar concern for spacecraft electronics de-
resistance. These parts are more expen- signers. The first, known as the total ioniz-
sive than their commercial counterparts ing dose, represents the cumulative effect
and have lagged several generations of many particles hitting a device through-
behind in terms of processing speed, out the course of its mission life, slowly de-
power, and size. Moreover, many compa- grading the device until it ultimately fails.
nies that were in the business of supplying The second involves high-energy particles
rad-hard components a decade ago have that penetrate deep into materials and com-
dropped out of the market. Only two re- ponents, leaving a temporary trail of free
main active today. charge carriers in their wake. If these parti-
Faced with rising costs and decreasing cles hit vulnerable spots in the circuit, they
availability of space-qualified electronic can produce adverse effects, described
parts, designers have been searching for generically as “single-event effects.”
30 • Crosslink Summer 2003
Each die on this semiconductor
wafer features early radiation-
hardening-by-design techniques.
Radiation Radiation
Subthreshold
Charge buildup affects the current-voltage characteristics of the transistors sure to radiation can shift the threshold voltages (left), making the transistors
used in semiconductor circuits. Proper operation of a transistor relies on the easier or harder to switch. Radiation may also increase the leakage current
ability to switch it from a low-conductance (off) state to a high-conductance (right), causing the on and off states of the transistors to become less distin-
(on) state as the gate voltage passes through a threshold. Extended expo- guishable. Either effect can ultimately cause circuit failure.
Performance Implications levels, allowing the circuit designer to tar- primarily storage elements, is the worst-
Design-hardened versions of integrated get different radiation requirements. Criti- case circuit for the RHBD approach. On
circuits require more space or circuitry cal memory-storage elements such as the other hand, combinational elements
than their unhardened counterparts; there- latches and flip-flops might require harden- such as logic gates or multiplexers may re-
fore, overall performance will not be as ing against total-dose effects as well as quire only total-dose hardening, with a
good. Depending on the specific circuit single-event upset. These elements may re- smaller area penalty, or may even employ
function and the level of hardness required, quire redundant transistors and may con- commercial designs as is, if the total-dose
the area penalty may vary widely. Different sume three or four times the area of a con- requirements are modest. The area penalty
mixes of RHBD techniques can be used to ventional element. In fact, the static for a given circuit layout will depend on
provide elements with a range of hardness random-access memory, which contains the overall number of each of these types
of elements.
For example, a design-hardened chip us-
Polysilicon gate Primary ing two-, three-, or four-input logic gates
current flow with edgeless transistors and guard bands
Drain
might be several times bigger than a com-
mercial version of the chip. The resulting
Field oxide capacitance increase would cause an in-
crease in power consumption and a reduc-
tion in circuit speed, compared with a com-
mercial design using the same technology.
Edge current But, compared with the same chip from a
typical rad-hard foundry, which is assumed
to be two generations behind the commer-
cial process, the design-hardened part
would show improvements in area, power,
and speed.
Reliability
Edge current
The shrinking of commercial CMOS tech-
Source nologies has proceeded faster than reduc-
tions in supply voltages. As a result, each
new generation operates with relatively
higher electric fields. This has exacerbated
Edge-current leakage in transistors. Current should flow only between the source and the drain when
the reliability problems associated with ad-
the gate receives a proper voltage; however, after extended exposure to ionizing radiation, current can vanced CMOS devices because the higher
leak through at the edges, where the gate oxide and insulating field oxide meet. electric fields can damage materials and
B BN
B B
W
BN BN
W
(a) Standard latch (b) DICE latch
A six-transistor latch, commonly used as the storage element in a static a particle strike directly into node Q may cause the latch to change state,
memory circuit, is shown alongside a design-hardened 12-transistor vari- resulting in an error. In the design-hardened version, Q is represented at
ant (Calin et al.). “B” and “BN” are the bit lines, used to input and output ze- two different nodes. Thus, a strike at any single node cannot cause an up-
ros and ones to the memory cell. “W” represents the word line, used to ac- set. The number of transistors per latch has doubled, which can signifi-
tivate the cell and read out the stored information. In the conventional cell, cantly reduce the available gate count in a given circuit area.
techniques. The Air Force Research Labo- analog circuits designed using redundancy developed. Aerospace continues to play a
ratory is funding several such projects, in- and other RHBD techniques. major role in assessing radiation immunity
cluding some geared toward developing Aerospace is working with each of the trends in the commercial CMOS sector and
rad-hard digital and mixed-signal circuits. DOD agencies and NASA through the Ra- in coordinating the development of the in-
The Defense Threat Reduction Agency is diation Hardened Electronics Oversight frastructure needed to support RHBD for
similarly funding various RHBD efforts, Council to develop and coordinate a road future space systems.
including programs to develop a radiation- map that will identify funding needs and Further Reading
tolerant static-memory chip using a com- opportunities for RHBD cell libraries, de- D. R. Alexander, D. G. Mavis, C. P. Brothers,
mercial foundry, a radiation-hardened sign tools, component designs, test and J. R. Chavez, “Design Issues for Radiation
readout integrated circuit using both tradi- facilities, and other aspects of the RHBD Tolerant Microcircuits in Space,” 1996 IEEE
tional rad-hard foundry processing and infrastructure. Nuclear and Space Radiation Effects Confer-
RHBD techniques, and a submicron-level Summary ence (NSREC) Short Course, V-1 (1996).
chip incorporating RHBD features. The Radiation hardness by design has quickly G. Anelli, M. Campbell, M. Delmastro, F. Fac-
agency is also developing an integrated, evolved from a laboratory curiosity to a cio, S. Florian, A. Giraldo, E. Heijne, P. Jarron,
foundry-independent rad-hard digital business strategy that may well redefine the K. Kloukinas, A. Marchioro, P. Moreira, and W.
design center and has a program to de- way electronic components are procured Snoeys, “Radiation Tolerant VLSI Circuits in
velop and demonstrate an analog standard for defense space systems. Aerospace and Standard Deep Submicron CMOS Technologies
cell library. for the LHC Experiments: Practical Design As-
others have demonstrated that RHBD tech-
DARPA (the Defense Advanced Re- pects,” IEEE Transactions on Nuclear Science,
niques can provide immunity from total- Vol. 46, pp. 1690–1696 (1999).
search Projects Agency) has recently an- dose and single-event effects in commer-
nounced a major program to develop digi- T. Calin, M. Nicolaidis, and R. Valazco, “Upset
cially produced circuits. CAD tools that
tal, analog, and mixed-signal circuits in Hardened Memory Design for Submicron
can model these radiation effects and cell CMOS Technology,” IEEE Transactions on Nu-
highly advanced commercial technologies libraries that use a range of these tech- clear Science, Vol. 43, pp. 2874–2878 (1996).
using RHBD techniques. Aerospace will niques have been developed at a number of
play various consulting, testing, and inte- R. C. Lacoe, J. V. Osborn, R. Koga, S. Brown,
government agencies, universities, and pri- and D. C. Mayer, “Application of Hardness-By-
gration roles in this program. vate companies during the past several Design Methodology to Radiation-Tolerant
NASA has also been employing design- years, culminating in the commercial pro- ASIC Technologies,” IEEE Transactions on Nu-
hardening concepts in various projects. duction of RHBD memories, micro- clear Science, Vol. 47, pp. 2334–2341 (2000).
The Europa satellite, for example, will be processors, and application-specific inte- J. V. Osborn, R. C. Lacoe, D. C. Mayer, and G.
exposed to more than 6 megarads over the grated circuits that are being specified in Yabiku, “Total-Dose Hardness of Three Com-
life of the mission. To meet this high total- DOD and NASA missions. The infrastruc- mercial CMOS Microelectronics Foundries,”
dose requirement, NASA is using rad-hard ture needed to make RHBD a mainstream IEEE Transactions on Nuclear Science, Vol. 45,
processors along with several digital and procurement approach is gradually being pp. 1458–1463 (1998).
Ground Testing of
Spacecraft Materials
Wayne Stuckey and Spacecraft paints, films, and coatings are more than
Michael J. Meshishnek
cosmetic—they contribute to the vehicle’s thermal design.
Ground-based testing can help determine how well and how
long these materials will survive the harsh space environment.
D
espite its apparent scarcity of Ramifications of Material Change
matter, the near vacuum of Thermal control plays a central role in
space presents a hostile envi- spacecraft operations. The lack of atmo-
ronment for external spacecraft spheric convection in space limits a satel-
surfaces. A spacecraft receives the full lite’s ability to dissipate heat. The thermal
spectrum of solar radiation, and these design must therefore consider how much
electromagnetic waves, charged particles, solar radiation will be reflected or absorbed
atoms, and plasmas can cause surface ma- by external surfaces. In addition, onboard
terials to grow dark or brittle, or even erode electronics usually generate waste heat that
away. Such changes can lead to increases must be dissipated. Reflective paints and
in spacecraft temperatures or degradation thermal-control films can influence the re-
of optical and power-system components. flection and absorption of solar radiation
Aerospace has developed environmental and the dissipation of heat by emission of
models, simulations, and ground-based infrared radiation. Ideally, these paints and
testing methodologies to identify the most films would not change over time, but both
stable materials and provide data that can flight experience and ground experiments
be used to design spacecraft that can toler- have shown that they do. Thus, to produce
ate on-orbit material degradation. a suitable thermal design, the spacecraft
36 • Crosslink Summer 2003
Service mission for the Hubble Space Tele-
scope. The films that are clearly torn to the
left of the astronauts are the outer layers of
the thermal blankets. Many such areas had
to be covered with new material.
Dose (megarads)
applications, including polyurethanes, sili-
cones, and silicates, some of which are for- 100 Dose_GEO (19270 nmi/0°)
Dose_GPS (11000 nmi/55°)
mulated specifically for space use. The Dose_HEO (60 x 25000 nmi/63°)
choice of a paint might depend on several Dose_MEO (860 nmi/60°)
factors, including cost and durability. Poly- Dose_DMSP (460 nmi/90°)
10 Dose_LEO (360 nmi/70°)
urethanes, for example, tend to be cheaper,
but suffer greater degradation on orbit. The
silicates are more stable, but are also more
expensive, more brittle, and harder to ap- Models used: AE8 MAX (trapped electron model): 10 year exposure (one side)
ply. Knowing how different paints will 1
hold up in a particular orbit can help de- 0.0 0.2 0.4 0.6 0.8 1.0
signers choose the best one for meeting Depth (mils)
cost and performance requirements. Ten-year electron dose-depth profiles for Kapton in various orbits. The graph clearly shows the wide
A similar situation exists for thermal- range in the deposited radiation dose depending on the orbit. The surface dose is greater than
control films, such as Kapton and Teflon. 1 megarad even at low Earth orbit.
These polymeric films may be applied in
single layers to a spacecraft surface or, anticipated. In some cases, the solar-cell Long-term flight data for films, paints,
more often, fastened together as part of a interconnects can also be eroded, eliminat- and optical coatings are not always avail-
thermal blanket. These films and blankets ing their ability to convey electrical power. able, so the spacecraft designer is chal-
work the same as thermal-control paints: Degradation of solar-cell cover glasses lenged to select materials that will perform
they insulate and shield components from from solar radiation and contamination is as intended for the duration of the mission.
solar radiation and allow heat generated suspected as the cause of the anomalous Compounding matters, manufacturers
onboard to be rejected. Thermooptical Global Positioning System (GPS) solar- sometimes change their paint formulas, of-
properties of the outer layer of these blan- array power degradation. ten with unforeseen consequences for
kets, exposed to the space environment,
must be known at the design stage to en-
sure proper thermal performance for the Electron dose-depth profiles for Kapton
duration of the mission. 104 1 year at GEO (19270/0°)
The harsh space environment can also
degrade the solar array—a critical compo-
Dose (megarads)
103 Dose_AE8_YR
nent of the onboard power system. Optical
Dose_ATS_YR
coatings, applied to solar-cell cover Dose_Sum_YR
glasses, are typically used to increase the
102
efficiency of solar cells, and these can grow
darker after a long exposure to the space
environment. These surfaces almost always 101
face the sun, which means they can also at-
tract and hold outgassed contaminants pro-
duced when a satellite settles into orbit. 100
This deposition process involves a photo- 0 0.5 1.0 1.5 2.0 2.5 3.0
chemical reaction between the surface and Depth (mils)
the contaminant molecules, causing them
to stick irreversibly. Solar-array degrada- One-year electron depth-dose profiles for Kapton in geosynchronous orbit with the low-energy pre-
dictions included. The surface dose is two orders of magnitude higher than that predicted by AE8
tion is of course predicted for the mission alone. The combined depth-dose curve calculated using both the AE8 MAX, and the low-energy ATS
lifetime; but such contamination can cause plasma electron contribution, are used in Aerospace laboratories for a proper ground simulation.
the solar array to degrade much faster than
Crosslink Summer 2003 • 37
space durability. In such cases, ground-
based testing is required, but such testing
first requires an adequate model of the
space radiation environment—and the de-
tails of this complex environment are still
being explored.
Ground Test Design
The solar spectrum that propagates through
space is not the same as the atmospherically
filtered spectrum that reaches Earth’s sur-
face. For example, the shorter-wavelength,
higher-energy vacuum ultraviolet rays do
not penetrate Earth’s atmosphere, but these
can be the most damaging to spacecraft ma-
terials. Including this radiation is only one
of the challenges in a ground test of space
environment effects.
The electron and proton particle popula-
tions are also difficult to simulate. These
NASA
Dose (megarads)
highly reactive and can steal atoms of car- 104 Dose_60 keV (6.0 E16/cm2)
bon, hydrogen, nitrogen, and other ele- Dose_40 keV (1.1 E16/cm2)
Dose_30 keV (1.6 E16/cm2)
ments from material surfaces, eroding Dose_20 keV (4.2 E16/cm2)
them layer by layer. Clearly, then, the first Dose_10 keV (5.3 E16/cm2)
consideration in the design of a test is the Dose_05 keV (5.0 E16/cm2)
103 Dose_SUM
definition of the orbital parameters, and
hence the environment that the spacecraft
will encounter.
Predictive Models
102
Radiation levels change by orders of mag- 0 1 2 3 4 5
nitude depending on the particular orbit. Depth (mils)
For example, the integrated fluence of
These electron radiation dose profiles for Kapton in geosynchronous orbit were calculated using both
trapped protons is four orders of magni- AE8 MAX and ATS-6 models. At 40 keV, the peak in the dose-depth curve occurs at about 0.3 mil and
tude higher in a geostationary orbit than does not penetrate significantly beyond 1 mil. At low energies, 10 keV, for instance, the dose might be
in a low Earth orbit. The fluence for a close but only at about 0.1 mil. A combination of energies is the only way to reproduce the complete
medium Earth orbit is even higher. In gen- dose-depth curve.
eral, the low-energy plasma environments
1013
are not as well known as the trapped radi-
ation environments. AE8 MAX Electron Models
The most commonly used models for es- 1011
Electrons (centimeter2)
Samples of commonly used white paints were exposed to simulated radia- left. After a simulated 10-year exposure in geosynchronous orbit, the paints
tion environments. The paints started out pure white, as in the photo on the turned brown, as shown in the photo on the right.
An Overview of the after working for Northrop Grumman digital and analog
Space Radiation Environment Space Technology, where he focused microelectronics.
Joseph E. Mazur is Research Scientist on reliability and radiation effects re- His research activi-
and section manager in the Space Sci- lated to advanced integrated circuits. ties include pulsed-
ences Department. Prior to that, he worked at Texas Instru- laser testing of
He joined Aero- ments/Silicon Systems, investigating microelectronics for
space in 1997 and hot-carrier and electromigration relia- single-event effects,
is active in the de- bility issues for mixed-signal semicon- analysis of on-orbit
sign and construc- ductors. At Aerospace from 1990 to radiation effects on
tion of advanced 1995, he was primarily responsible for Milsatcom systems,
particle detectors radiation-effects testing and analysis and analysis of radi-
and the analysis of and first proposed the approach now ation effects on advanced charge-
effects of the space known as “radiation hardness by de- coupled devices. LaLumondiere
environment on space systems. He is a sign.” He has received an A.S. in laser and electro-
coinvestigator on two NASA space sci- also worked optics technology from Vincennes
ence missions and has authored or at SAIC, GE, University in 1988, when he joined
coauthored more than 40 scientific and RCA, Aerospace (stephen.lalumondiere@
publications on interplanetary and where he per- aero.org).
trapped energetic particles. He is a formed radia- Heavy-Ion Testing for Single-
member of the American Geophysical tion testing Event Effects
Union and an associate editor of Geo- for the Min- Susan Crain came to work at Aero-
physical Research Letters. He holds a uteman and
space in 1982 and has participated in
Ph.D. in physics from the University of MX missile
various radiation-effects testing pro-
Maryland (joseph.mazur@aero.org). programs as
grams over the years. She became the
well as hard-
What Could Go Wrong? lead engineer for the single-event ef-
ened circuit
The Effects of Ionizing fects testing program in 1995 and has
design and analysis. He has an
Radiation on Space Electronics been heavily involved with the testing
M.S.E.E. from the University of Penn-
Allyson D. Yarbrough, Principal Di- since then. She also designed single-
sylvania and a Ph.D. in electrical engi-
rector, Electronics Engineering Subdi- event effects experiment boards for the
neering from Cornell University (john. Microelectronics and Photonics Test
vision, leads an organization of nearly r.scarpulla@aero.org).
80 employees with expertise applicable Bed and the Electronics Test Bed on
to electronics design, modeling and Picosecond Lasers for S T R V- 1 d .
simulation, rapid prototyping, parts Single-Event Effects Testing She holds a
management, failure analysis, anomaly Steven C. Moss is Director of the Mi- B.S. in engi-
resolution, power-systems engineering, croelectronics Technology Depart- neering from
electromagnetic compatibility, and on- ment. He also studies radiation effects California
orbit vulnerabilities. Prior to joining on microelectronic and optoelectronic State Univer-
Aerospace in 1989, she served on the devices and materials, investigates sity, North-
Electrical Engineering faculty at Cali- ultrafast phenomena, and develops ridge (susan.
fornia State University, Los Angeles, lasers and optical systems. He received crain@aero.
and held positions at Hewlett-Packard, an M.S. in physics from Purdue Uni- org). Rocky
IBM, and the Arecibo Radio Astron- versity and a Ph.D. in physics from Koga is Dis-
omy Observatory. She earned a Ph.D. North Texas State University. He was a tinguished
in electrical engineering at Cornell Uni- National Research Council postdoc- Scientist in
versity. She holds five patents and is re- toral research associate at the Naval the Space Science Applications Labo-
cipient of the Women of Color Research Laboratory and visiting as- ratory. Since joining Aerospace in
Technology Award for Career Achieve- sistant professor at North Texas State 1980, he has investigated the effects of
ment (allyson.d.yarbrough@aero.org). University prior to joining Aerospace protons, neutrons, and heavy ions on
John Scarpulla is Senior Scientist in in 1984 (steven.c.moss@aero.org). microcircuits and space systems. In
the Electronics and Photonics Labora- Stephen D. LaLumondiere has ex- studying radiation effects, he has con-
tory. He recently returned to Aerospace tensive experience with lasers, optics, ducted single-event effects tests and ex-
and electrooptic systems, as well as periments at various accelerator sites,
46 • Crosslink Summer 2003
including Lawrence Berkeley National vides coordinated support to a variety by Aerospace on LDEF. He holds a
Lab, where various single-event phe- of DOD and NASA programs involv- Ph.D. in chemistry from Kansas State
nomena have been discovered. Through ing the design and manufacture of elec- University (wayne.k.stuckey@aero
those investigations, he has supported tronic components for the space .org). Michael J. Meshishnek joined
the Milstar, Atlas, Titan, IUS, GPS, and environment. He has more than 25 Aerospace in 1981 to work in the Ma-
other space programs as well as various years of experience in microelectronic terials Sciences Laboratory. He be-
NASA programs. He has a Ph.D. in technologies for space applications. He came manager of the Survivability
physics from the University of Califor- has also been a visiting lecturer in elec- Section in 1987. He was named Re-
nia, Riverside (rocky.koga@aero.org). trical engineering at UCLA for more search Sci-
Designing Integrated Circuits to than 15 years. He holds an M.S. in entist in
Withstand Space Radiation physics and a Ph.D. in electrical engi- 1993 and
Ronald C. Lacoe, Senior Scientist, neering from the University of Michi- Senior Sci-
Laboratory Operations, is responsible gan. He has been with Aerospace since entist in the
for issues related to the effects of radi- 1989 (don.mayer@aero.org). Space Ma-
Ground Testing of terials Lab-
ation on microelectronic components
Spacecraft Materials oratory in
for space systems. He joined Aero-
2000. His
space in 1987 and has performed re- Wayne K. Stuckey joined the Aero-
research in-
search and supported various Air Force space Materials Sciences Laboratory in
terests in-
1966. He became manager of the Ana-
clude space
lytical Methods Section in 1976 and
environ-
head of the Materials Analysis Depart-
mental ef-
ment in 1982. He was subsequently
fects on
named Research Scientist and Senior
materials,
Scientist in the Mechanics and Materi-
testing and
als Technology Center. He was se-
modeling of space radiation exposure,
lected as a Distinguished Scientist of
and the durability of materials for space
the Space Materials Laboratory in
systems. He was a participant in the
1999. He participated in the Effects of
Effects of Oxygen Interaction with
Oxygen Interaction with Materials ex-
Materials experiments and Principal
periments and was a member of the
Investigator for the M0003 Space En-
Long Duration Exposure Facility
vironmental Effects on Materials ex-
(LDEF) Space Environmental Effects
periment, flown by Aerospace on the
programs in the areas of electronic- on Materials Special Investigation
Long Duration Exposure Facility. He
device and infrared-detector technolo- Group. He also served as investigator
received his Ph.D. in chemistry from
gies. Prior to joining Aerospace, he on the M0003 Space Environmental
the University of California, Santa Bar-
worked at Hughes Research Laborato- Effects on Materials experiment flown
bara (michael.j.meshishnek@aero.org).
ries, developing electrooptical devices.
He spent two years with a missile-
defense program office, where he was
responsible for sensor system defini- The Crosslink editorial staff.
tion. Later, as manager of the Micro- From left to right:
electronics Reliability and Radiation Steven R. Strom, Robert
Effects Section, he focused on the Wright, Gabriel Spera,
radiation-hardness of commercial Donna Born, Jon Jackoway
microelectronics processes and devel-
oped an approach for insertion of
hardened-by-design components into
military space systems. He holds a
Ph.D. from the University of California,
Los Angeles (ronald.c.lacoe@aero.org).
Donald C. Mayer, Director, Space
Electronics Vulnerability Office, pro-
Crosslink Summer 2003 • 47
The Back Page
A Space Oddity Count rate of protons and electrons greater than 0.5 MeV in
Gabriel Spera low Earth orbit measured by the NASA/SAMPEX satellite.
E
arth can be viewed as a gigantic Anyone who has used a compass Spacecraft passing through this region are
bar magnet spinning in space. Its knows that magnetic north and geo- bombarded by protons with energies ex-
toroidal magnetic field encases graphic north do not exactly line up. ceeding 10 million electron volts at a typ-
the planet like a huge inner tube. That’s because Earth’s magnetic dipole is ical flux of 3000 particles per square cen-
This field shields Earth from the solar tilted by about 11.5 degrees from its rota- timeter per second. These particles can be
wind—a continuous stream of charged par- tional axis and shifted slightly off-center. a hazard for space systems and astronauts.
ticles cast off by the sun. It also traps At the north magnetic pole, the field is NASA launched the Terra Earth Ob-
charged particles, which tend to congregate stronger, effectively keeping the inner serving System spacecraft in 1999 as part
in distinct bands based on their charge, en- proton belt farther away; at the south of a broad mission to study global climate
ergy, and origin. Two primary bands of magnetic pole, the field is weaker, allow- change. Just one day after launch, the
trapped particles exist: the one closer to ing the proton belt to come closer to the satellite’s high-gain antenna sponta-
Earth is predominantly made up of pro- planet’s surface. Most of the proton belt is neously went into “safe” mode, interrupt-
tons, while the one farther away is mostly about 1200–1300 kilometers high, but it ing communications with the Tracking
electrons. Evidence of these bands was first dips down as low as 200–300 kilometers and Data Relay System satellites. A series
made public by James Van Allen, and so off the lower coast of Brazil, creating a of diagnostic tests indicated that an anom-
they are often referred to as the Van Allen phenomenon known as the South Ameri- alously high current had passed through
radiation belts. This radiation can cause all can Anomaly. At certain altitudes, the the motor drive assembly. In fact, there
sorts of malfunctions in spacecraft elec- South Atlantic Anomaly is bigger than was no high current—only a glitch in a
tronics. In fact, the Geiger counter used to Brazil itself. semiconductor component that made it
measure cosmic rays on Explorer 1 A satellite in a typical low Earth orbit look as though a high current had oc-
stopped functioning because it was over- remains safely below the proton belt—ex- curred. This electronic glitch was the re-
loaded by radiation! cept at the South Atlantic Anomaly. sult of a single-event upset, an error
48 • Crosslink Summer 2003
Examination of nearly 1300 single-event upsets from one computer on the
TAOS mission shows that nearly 50 percent occured in the South Atlantic
Anomaly, whereas only 5 percent of orbital time was spent there.
caused by the action of ionized particles. had to be turned off during passage space have reported seeing random
Most flight components had been tested through the South Atlantic Anomaly to flashes of light—with their eyes closed.
beforehand, but a few (including the one prevent severe damage. ROSAT’s high- These flashes are believed to be caused by
that experienced problems) had been resolution imager could be left on, but energetic particles striking sensitive areas
overlooked. The flight software had to be could collect no useful data while in the of the retina. In a recent experiment, as-
revised to correct for these events. region. The Topex satellite, which flies at tronauts aboard the Mir wore detector hel-
Similarly, the Hubble Space Telescope an altitude of about 1000 kilometers, is mets to help researchers correlate the
experienced bit errors in communications still prone to random upsets in its altime- number of reported flashes with the meas-
between subsystems when traveling ter as it passes through the Anomaly, pre- ured particle flux. If the flashes increased
through the Anomaly. Error detection and venting proper data collection. when Mir entered the South Atlantic
correction schemes prevented data loss, Perhaps the most serious case was Anomaly, then protons would be revealed
but the problem was still annoying to NASA’s Modis satellite, which was ren- as the likely cause; if not, then heavy ions
ground controllers. As a result, several dered inoperative in 2001 as it passed (which appear in equal amounts inside
high-voltage instruments are powered through the South Atlantic Anomaly. The and outside the proton belt) would be in-
down before the Hubble enters the South failure seemed to be caused by an over- dicated. The frequency of the flashes in-
Atlantic Anomaly, an event that happens voltage shutdown, probably started when a creased in the Anomaly, but only slightly,
several times a day. high-energy ion struck a vulnerable metal- suggesting that protons alone are not re-
Numerous other missions have been af- oxide semiconductor field-effect transistor sponsible, but neither are heavy ions.
fected as well. ROSAT, the Roentgen (MOSFET), causing it to fail. It took 16 So it seems that the South Atlantic
Satellite, was an X-ray observatory that days to get the satellite back on line. Anomaly may well have a few more sur-
flew for much of the 1990s. The unit’s Random glitches affect humans as well. prises in store.
position-sensitive proportional counters Since the days of Apollo 11, astronauts in
Crosslink
Summer 2003 Vol. 4 No. 2
Editor in Chief
Donna J. Born Board of Trustees Corporate Officers
Editor Bradford W. Parkinson, Chair William F. Ballhaus Jr.
Robert P. Wright Howell M. Estes III, Vice Chair President and CEO
Guest Editor William F. Ballhaus Jr. Joe M. Straus
Paul Fleischauer Richard E. Balzhiser Executive Vice President
Managing Editor Guion S. Bluford Jr. Wanda M. Austin
Gabriel Spera Donald L. Cromer
Jon H. Bryson
Contributing Editor Daniel E. Hastings
Steven R. Strom Stephen E. Burrin
Jimmie D. Hill
Staff Editor Marlene M. Dennis
John A. McLuckey
Jon Jackoway Jerry M. Drennan
Thomas S. Moorman Jr.
Art Director Rodney C. Gibson
Ruth L. Novak
Thomas C. Hamilton Lawrence T. Greenberg
Robert R. Shannon
Illustrator
Donald W. Shepperd Ray F. Johnson
John A. Hoyem
Jeffrey H. Smith Gordon J. Louttit
Photographer
K. Anne Street John R. Parsons
Eric Hamburg
John H. Tilelli Jr. Donald R. Walker
Editorial Board
Malina Hills, Chair Robert S. Walker Dale E. Wallis
David A. Bearden
Donna J. Born
Linda F. Brill Copyright 2003 The Aerospace Corporation. All rights reserved. Permission to copy or
John E. Clark reprint is not required, but appropriate credit must be given to The Aerospace Corporation.
David J. Evans Crosslink (ISSN 1527-5264) is published by The Aerospace Corporation, an independent,
Isaac Ghozeil nonprofit corporation dedicated to providing objective technical analyses and assessments
Linda F. Halle for military, civil, and commercial space programs. Founded in 1960, the corporation oper-
David R. Hickman ates a federally funded research and development center specializing in space systems archi-
Michael R. Hilton tecture, engineering, planning, analysis, and research, predominantly for programs managed
John P. Hurrell by the Air Force Space and Missile Systems Center and the National Reconnaissance Office.
William C. Krenz For more information about Aerospace, visit www.aero.org or write to Corporate Com-
Mark W. Maier munications, P.O. Box 92957, M1-447, Los Angeles, CA 90009-2957.
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Fredric M. Pollack