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International Journal of Impact Engineering 105 (2017) 89101

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International Journal of Impact Engineering


journal homepage: www.elsevier.com/locate/ijimpeng

A novel design for reinforcing the aircraft tail leading edge structure
against bird strike
TagedPD1X XJun LiuD2XaX , D3X XYulong LiDa,
4X X *, D5X XXiancheng YuD6XaX , D7X XZhongbin TangDa8X X , D9X XXiaosheng GaoD10XbX , D1X XJun LvD12XcX ,
c
D13X XZhengli ZhangD14X X
TagedPa School of Aeronautics, Northwestern Polytechnical University, Xi’an, 710072, China
b
Department of Mechanical Engineering, The University of Akron, Akron, OH 44325, USA
c
Commercial Aircraft Corporation of China, Ltd. Shanghai, 200120, China

TAGEDPA R T I C L E I N F O TAGEDPA B S T R A C T

Article History: This paper presents the work performed to design a novel tail leading edge structure by employing the finite
Received 31 December 2015 element method coupled with the SPH method to simulate the bird strike process. The bird is simulated by
Revised 25 December 2016 the SPH model while the structure is modeled with the traditional Lagrangian elements. Bird strike experi-
Accepted 28 December 2016
ments are conducted to validate the numerical model. Good agreements between simulation and experi-
Available online 5 January 2017
mental results showed that the coupled SPH-FE method provides a valid and effective means to predict the
deformation and damage behavior of aircraft structures subjected to bird strike. Thus, it can be used as a
TagedPKeywords:
tool to design bird strike-resistant structures. It is found that the novel design, which introduces a triangular
Bird strike
Design
reinforcement component to the leading edge structure, greatly enhances the anti-bird strike performance.
Experiment Finally bird strike simulations and experiments are conducted for the Horizontal tail leading edge of a com-
Simulation mercial aircraft with the above mentioned novel design. No penetration on the frontal beam is observed,
Tail leading edge suggesting that the novel design meet the certification requirement of CCAR part 25.
© 2017 Elsevier Ltd. All rights reserved

1. Introduction TagedPinduced damage on the high lift devices of a typical large transport
aircraft. To evaluate the accuracy of their numerical model, the bird
TagedPAccording to the aeronautical specifications, the term “bird and composite damage models were validated against experimental
strike” means the collision between a bird and an aircraft front fac- data available in the literature.
ing component, such as the windshield, nacelles, wing leading edge TagedPGuida et al. [6] carried out the design of a wing leading edge by
and engine primary compressor blades, etc. During the take-off and employing finite element method coupled with a meshless method,
landing, the probability of bird strike is high in the airport area, espe- where the classical FE approach was adopted to model the wing
cially in the early morning and late afternoon [1]. Such accident can leading edge and the smooth particle hydrodynamics (SPH) was
cause serious damage to aircraft structure, presenting a direct threat used for modelling the bird. They also conducted bird strike experi-
to the flight safety. To ensure flight safety, bird strike resistance ments to validate their numerical model. Heimbs [7] employed the
must be considered in the aircraft design process. coupled EulerianLagrangian (CEL) modeling method to simulate
TagedPBird impact experiment provides a direct method to examine a the high velocity impact on the composite structures loading by the
component's bird strike resistance. With rapid development of the soft body projectiles. As an example, bird impact on a composite
computer technology and the finite element method, numerical sim- wing leading edge was analyzed. Jenq et al. [8] simulated the
ulation is proven to be a viable alternative method to design and cer- dynamic response of a model bird projectile striking a rigid flat
tify bird strike resistant component more economically. panel, where hemi-spherical cylindrical tip-ended soft material was
TagedPBy using the explicit finite element method, Guo et al. [2] simu- employed to model the bird. They considered the Lagrangian, Euler-
lated bird strike on a composite tail leading edge and the results ian, and Arbitrary Lagrangian Eulerian (ALE) methods in their
showed that the original design did not meet the anti-bird impact numerical analyses and compared the simulated dynamic pressure
requirement set by the aviation regulations. Smojver and Ivancevic history with Wilbeck's test result. It was found that the coupled-field
[35] conducted finite element analyses to predict bird strike Arbitrary Lagrangian Eulerian method resulted in good agreement
between the simulation and the test result. Vijay et al. [9] developed
a model to simulate bird strike events under various conditions,
* Corresponding author. Tel.: +86 29 88494859 establishing a comparison between the Lagrangian and SPH finite
E-mail address: liyulong@nwpu.edu.cn (Y. Li).

http://dx.doi.org/10.1016/j.ijimpeng.2016.12.017
0734-743X/© 2017 Elsevier Ltd. All rights reserved.
90 J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101

Fig. 1. Components for a typical tail leading edge.

Fig. 2. Original tail leading edge. Fig. 3. Novel tail leading edge.

TagedPelement methods in the LS-DYNA simulations. With the cylindrical TagedP xperiments. Section 2 describes the certification requirement for
e
bird model, the simulation results showed good correlation to the the tail leading edge structure. In Section 3, a novel tail leading edge
experimental data. Hanssen et al. [10] carried out bird strike test on design is presented. Finally numerical simulations and bird strike
double sandwich panels. Strain gauges were pasted in the impact experiments are conducted to compare the performance of the novel
area of the rear surface of the sandwich plate to measure the local design with the original design. The software package PAM-CRASH is
strains of the specimen. They also conducted numerical simulation adopted to perform the numerical simulations. Section 4 presents
using LS-DYNA, where a multi-material ALE formulation was used to the application of the novel tail leading edge design in a commercial
simulate the bird whereas the Lagrangian method was adopted to aircraft. Good agreements between the simulated dynamic response
model the structure. It was found that the simulated results were in and damage with the experimental results verify the design method
good agreement with the experimental data. presented in this work.
TagedPMore recently Georgiadis et al. [11] established a simulation meth-
odology to support the bird strike certification of a moveable trailing
edge of the Boeing 787 Dreamliner, made of a carbon fiber epoxy com- 2. Bird strike airworthiness requirement for tail leading edge
posite. In their work, the explicit finite element software PAM-CRASH
was selected for conducting numerical simulations. The bird was mod- TagedPCurrent design, construction and certification standards for com-
eled with the SPH method, while the joints were represented by differ- mercial and military aircrafts were developed over 40 years ago. Both
ent advanced fastener elements. Additional works for bird strike Federal Aviation Administration (FAA) and European Aviation Safety
investigating of tail leading edge can be found in references [1214]. Agency (EASA) list regulations for aircraft certification process to
TagedPThis paper presents the work of designing a novel tail leading ensure that the front facing aircraft components are capable of with-
edge structure by conducting numerical simulations and bird strike standing bird strike at critical flight speed to a certain degree [1].
J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101 91

Fig. 4. The SPH particle schematic.

TagedPThe bird strike airworthiness requirement relevant to the tail


leading edge is specified under CCAR part 25, sub-part 25.631, which
states that “The Tail Leading structure must be designed to assure
capability of continued safe flight and landing of the aircraft after
impacted with a 3.6 kg bird when the velocity of the aircraft is equal
to cruise velocity at sea level. Where compliance is applied by test,
analysis or both, use of data on aircraft having the similar structural
design is acceptable”. This requires that “The front beam of the tail
leading edge structure should not be damaged after impacted with a
3.6 kg bird when the velocity of the airplane relative to the bird is
equal to the designed cruise velocity at sea level”. The designed
cruise velocity at sea level is 150 m/s for the transport category air-
craft considered in this study. Thus, the design objective is to ensure

Fig. 6. Dynamic compressive stress-strain curves of Al 2024 and Al 7075(a) Al 2024;


(b) Al 7075.

tTagedP hat the front beam of the tail leading edge structure is not damaged
after struck by a 3.6 kg bird with this impact velocity.

3. The design method

3.1. A novel tail leading edge design

TagedPThe tail leading edge under consideration is a representative hor-


izontal tail structure. Fig. 1 shows the structural components of a
typical tail leading edge. With about 1500 mm in length, it consists
of a leading edge skin, an inner skin, two ribs, a front beam and a
back beam. The leading edge skin and the inner skins are made of
2024-T3 aluminum alloy and the ribs and beams are made of 7075-
T6 aluminum alloy. The thickness is 1.62 mm for the Leading Edge
skin and the inner skin, 3.5 mm for the front and back beams, and
2.5 mm for the ribs. The total mass is 29 kg. Fig. 2 shows the typical
tail leading edge Structure assembled from the components shown
in Fig. 1. This structure is referred to as the original desgin.
TagedPFig. 3 shows a novel design, with a triangular reinforcement is
introduced. The 2024-T3 aluminum alloy reinforcement plate, with
thickness 5.5 mm, weighs 7 kg. The thickness of the front and back
beams is reduced from 3.5 mm to 2 mm, to maintain the constant
total mass of the leading edge structure. The vertex of the triangular
reinforcement is in contact with the leading edge skin and the bot-
Fig. 5. The SPH bird model.
tom is mounted to the front beam by rivets.
92 J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101

Fig. 7. Numerical model for bird strike on tail leading edge (a) Original tail leading edge; (b) Novel tail leading edge.

3.2. Bird strike simulation TagedPmany researchers, e.g., Johnson and Holzapfel [20] and McCarthy
et al. [21], have used the SPH method in bird strike simulations.
TagedPIn this study the bird geometry was approximated as a cylinder
TagedP3.1.1. The bird model with a length to diameter ratio of 2:1. According to the certification
TagedPDuring the high-speed impact process, the bird was observed standard required by CCAR25 for transport category aircraft, the mass
to be highly distorted and crushed into pieces, behaving like fluids of the bird model is chosen to be 3.6 kg. Barber et al. [15] measured
[15-18]. This kind of behavior is difficult to simulate using the con- the densities of birds of various sizes and obtained an average value of
ventional FE model with Lagrangian mesh owing to the large mesh about 950 kg/m3. This value has been adopted as the bird density in
distortion which would lead to severe stability problems. The many published studies, and it is also adopted in our simulations. The
meshless SPH method, which overcomes this difficulty, is adopted to bird model, including 15,360 SPH units, is shown in Fig. 5.
simulate the bird in this paper. TagedPAt high speed, it has been shown that the bird can be considered
TagedPThe SPH method was developed by Lucy in the late 19700 s for as a homogeneous fluid jet impacting on the structure. Therefore, it
material shattering problems in hypervelocity impacts [19]. In the is adequate to use an equation of state (EOS) to model the bird mate-
SPH formulation the influence of each particle is established inside a rial. The constitutive model of the Murnaghan EOS corresponds to a
sphere of radius 2 h called the support domain, where h represents liquid with an artificially increased compressibility has been shown
the smoothing length, Fig. 4. The smoothing length of each particle to be effective for a certain class of hydrodynamic simulations,
varies with time. It increases as particles move apart but decreases where the flow velocities remain well below the physical sound
when particles come close to each other. It is necessary to keep suffi- speed and the compressibility effects are of minor importance. The
cient number of particles in the neighbor to validate the approxi- artificial fluid must be given a speed of sound still well above the
mate of continuum variables. speed of the bulk flow. Therefore, it creates very small density fluc-
TagedPThe SPH method uses the Lagrangian formulation for the equa- tuations. The pressure for the Murnaghan EOS is expressed as
tions of motion but instead of a grid, the kernel functions are used to
evaluate the field variables at each particle. The kernel function is p D p0 C B½ðr=r0 Þg ¡1 ð1Þ
active only over a given volume around each node. Each node has a where p0 is a reference pressure, B and g are constants, and r/r0 is
given mass and constitutes an element in the sense that the state the ratio of the current mass density to the initial mass density.
variables are evaluated at its location. The method is mesh free TagedPThis constitutive model may be used to simulate gravity driven
because there is no predefined grid restraining which nodes can and inertia driven flows of liquids, i.e., outflow from reservoirs, mix-
interact together. In practice, the SPH method uses fewer elements ing of fluids with different densities, and sloshing of liquids in par-
than the ALE method, avoids the material interface problems associ- tially filled containers. In such phenomena, the bulk flow velocities
ated with it, and results in a shorter solution time. In recent years,
J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101 93

Fig. 8. Simulation results for bird strike on tail leading edge (a) Original tail leading edge; (b) Novel tail leading edge.

TagedPof the liquids can be orders of magnitude smaller than the speed of TagedPStatic compression tests and dynamic Split Hopkinson pressure
sound, and the introduced limitations of the sound speed to, say bar (SHPB) tests at different strain rates are conducted to obtain the
10vmax, can greatly reduce the explicit solution time step while pre- stress-strain curves for these aluminum alloys. Fig. 6 shows that
serving the essential quality of the results. these materials can be considered as strain rate insensitive. The
TagedPMcCarthy et al. [21] performed bird strike tests on flat plates to material parameters are obtained by curve-fitting of the test data.
identify the most suitable material parameters by matching the The resuls are a D 350 MPa, b D 426 MPa and n D 0.34 for 2024-T3,
responses of a number of pressure sensors using the program while a D 400 MPa, b D 200 MPa and n D 0.45 for 7075-T6. Some
PAM-OPT. The parameter B D 128 MPa and g D 7.98, determined by curves show a drop of stress after yielding, which may be caused by
McCarthy [21], are used in this study. the inaccuracy in stress and strain measurements.
TagedPThere are generally two possible modes of failure in the leading
edge skin under bird impact [22]. Most of the material failure in the
TagedP3.1.2. The constitutive model for structural materials leading edge skin is due to tensile stretching caused by the displace-
TagedPThe structural components of the tail leading edge are made of ment of the impact region towards the inner side of the leading
2024-T3 and 7075-T6 aluminum alloys. The elastic-plastic material edge. Only a very small part of the leading edge skin may experience
with isotropic damage for thin shell element, corresponding to crushed failure at the initial moment of impact. Neglecting the mode
material model 105 in PAM-CRASH, is adopted to describe these of crushed failure will not significantly affect the failure prediction
materials. of the whole structure. Therefore it is reasonable to define a critical
TagedPIn material model 105, the plastic response is described by the strain value in tension to model material failure. Once the equivalent
strain rate dependent Cowper-Symonds law tensile strain in an element reaches the critical failure strain of the
 h i
material, the element will be deleted. The critical failure strain is
s ðɛ; ɛ_ Þ D a C bðɛp Þn 1 C ðɛ_ =DÞp
1
ð2Þ
obtained by conducting uniaxial tensile tests and it is found to be 0.2
where a C b(ep)n represents the static yield stress including strain for 2024-T3 and 0.14 for 7075-T6.
hardening, a is the yield stress, ep is the effective plastic strain, b and
n are materials constants. The strain rate effect is included by the TagedP3.1.3. Models for joints
factor 1 C ð_ɛ =DÞ1=p , which depends on the strain rate ɛ_ , and the con- TagedPFastening joints, such as rivet and bolt, are represented by the
trol parameters D and p. PLINK elements in PAM-CRASH. The rivets used in the structure in
94 J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101

Fig. 9. Arrangement of the test equipment.

TagedPthis study are countersink rivets made from aluminium alloy with a
nominal diameter 6.5 mm. To ensure stable response, the penalty
stiffness of the joint is internally calculated [4]. The rupture model of
the PLINK element is expressed as follows
 n  m
N T
C f ð3Þ
N max T max
where the normal force (N) and shear force (T) are calculated in the
simulation process. The maximum normal force (Nmax) and shear
force (Tmax) as well as n, m and f are user input parameters. Since
there is no strength data available for the particular type of rivet, a
range of rivet rupture parameters in literatures were examined. It is
found that the rupture parameters (Nmax D 5100 N, Tmax D 3200 N,
n D 1.5, m D 2.1 and f D 1, in literature [21]) can be used to simulated
the rivet fracture adequately.

Fig. 10. The gas gun to launch bird. TagedP3.1.4. The computational model
TagedPThe bird is represented by the SPH model while the structure is
modeled with the traditional Lagrange element. The accuracy of the
algorithms to model the contact between the SPH particles and the
FE mesh is especially important in fluid structure interaction prob-
lems such as bird strike. Presently there are two main approaches
for treatment of the contact between the SPH particles and the FE
mesh: (a) particle-to-node and (b) particle-to-surface [23]. The FE
mesh and SPH particle coupling is achieved by the use of penalty
contacts, with slave nodes of SPH particles [24]. The interaction of
the SPH particles with the FE mesh can be modeled by the existing
sliding interface algorithms available within PAM-CRASHÒ , where
the material is considered as sliding or tied interface when the par-
ticles are assumed to stick to the FE surface. For particles interacting
with finite elements, the contact thickness should be representative
of the particle radius, possibly augmented with the half-thickness of
the shell structure. So the node to surface contact was used to model
the interaction between the SPH particles and the Lagrange ele-
ments.
TagedPThe contact algorithms are usually designed for modeling
between the surfaces of two adjacent shells and not the edge of a
shell and the surface of another shell. In this study the contact
between the sharp edge of the triangular reinforcing component and
Fig. 11. Production of bird projectile.
the inner skin is modeled using the “Self-impacting-node-to-
J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101 95

Fig. 12. Tail leading edge structure in position on test rig at laboratory (a) Original tail leading edge; (b) Novel tail leading edge.

TagedPsegment” contact type built-in in PAM-CRASH. In the simulations, 3.2. Experimental validation
the node of the sharp edge is selected to contact with the element
segments belonging to the inner skin. TagedP3.2.1. The test method
TagedPFig. 7 shows the finite element models of the original and novel TagedPThe bird strike experiments were performed at Jiangsu Anchor
design. Different structural components are joined together via Co. Ltd. Fig. 9 illustrates the arrangement of the test equipment. The
PLINK elements. The impact location is at the middle of the Leading gas gun system consists of a compressed air gun with the supporting
Edge. The two designs are meshed as shell elements, with average compressor, instrumentation, and control systems. The compressor
element size of 10 mm. The total elements numbers of original and pumps air into the storage tank. A valve located between the driving
novel design are 19,992 and 24,276, respectively. Convergence stud- air storage tank and the breech of the gun is designed to drive the
ies suggest that the meshes adopted here have sufficient refinement high pressure air from the storage tank into the gun. After the
to provide converged solutions. desired air pressure is reached in the pressure chamber, the pressure
release valve will open and the gas will expand in the barrel to push
TagedP3.1.5. Simulation results the projectile forward. The bird launcher includes the projectile and
TagedPFig. 8 compares the simulated deformation process of the original the sabot with a required mass and must accelerate to a desired
and the novel tail leading edge designs over a 4 ms period. At t D 0 velocity. Before impacting on the target, the bird launcher cannot
ms, the bird starts to contact the tail leading edge. As t increases, the induce any projectile breakup or severe distortion. In the meantime,
leading edge deforms and the SPH bird breaks into debris flowing on the projectile must be launched at the desired orientation.
the contact surface. For the original design, the leading edge suffers TagedPFig. 10 shows the gas gun used in the bird strike tests. The bird is
severe deformation as evidenced by the deep dent on the surface. As held inside a sabot packed with expanded polystyrene. The sabot
a result, debris of the bird is trapped in the deformed area and most has to be as light as possible since it constitutes an unwanted mass,
of the impact energy has to be consumed by the leading edge. How- and it must be able to separate easily from the projectile just prior to
ever, for the novel design, the bird is cut into two parts and the impact. The tolerance between the sabot and tube is important to
debris slides away from the impact location, thus the impact energy ensure the bird projectile going through the barrel without any fric-
is diverted away. Consequently little deformation is experienced by tion to slow it down. A sabot stopper shown in Fig. 10 is made of a
the leading edge. Although the two tail leading edge Structures have steel tube. It traps the sabot when the sabot and the projectile reach
the same mass, the anti-bird strike performance of the novel design the end of the barrel. The stopper is designed to allow the projectile
is better than the original one. to continue its flight without losing its velocity. To prepare the
96 J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101

Fig. 13. Comparison of deformation and damage on tail leading edge between simulation and test (a) Original tail leading edge; (b) Novel tail leading edge.

TagedPimpactor, fowls weighing more than 3.6 kg are killed just before the TagedP3.2.2. Comparison between simulation and test results
test. Some meat and bone in the legs are removed in order to ensure TagedPA comparison between test and the numerically predicted
the mass of the projectile being 3.6 kg. In keeping with current stan- impact results for the original tail leading edge structure is pre-
dard practice for bird strike modeling, the bird was packeted using sented in Fig. 13(a). In this case, there is extensive deformation
plastic membrane into a right circular cylinder. The packet bird was and damage in the skin, while most of the bird debris is trapped
placed into the seat for launching as shown in Fig. 11. in the deformed area. In Fig. 13(b), the test results of the novel
TagedPFig. 12 shows the target, the original and the novel tail leading structure showed that there is only a little deformation on the
edge structure. The target is fixed on the edges to a clamping fixture structure. For both the original structure and the novel design,
by bolts. The clamping fixture is mounted to a vertical rigid wall by good agreement between the simulation and test results are
bolts and the vertical rigid wall is attached to the ground. observed, indicating that the numerical simulation method used
J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101 97

Fig. 15. Finite element model of the novel tail leading edge and location of impacted
point.

Fig. 14. The novel tail leading edge (a) Geometrical details of the novel tail leading
edge, (b) the radius of curvature for the two structures.

Fig. 16. Test target of the novel tail leading edge specimen.

TagedPis reasonable. Furthermore, both simulation and test results sug- TagedP he triangle plate is fastened to the ribs by connecting angle plate
T
gest that the performance of the novel tail leading edge design is and serves as the reinforcement component as explained in the pre-
superior to the original design. vious section. The triangle plate has a uniform thickness of 2.54 mm.

4. Design of a horizontal tail for a commercial aircraft Table 1


Experimental record of bird striking.

4.1. The novel tail leading edge structure Test number Bird mass/kg Expected impact Actual impact
velocity ms¡1 velocity ms¡1
TagedPFig. 14 shows the designed tail leading edge for a commercial air-
1# 3.601 155 m/s 155 m/s
craft. This novel design includes six parts: skin, triangle plate, 2# 3.598 155 m/s 156 m/s
connector, ribs, frontal beam and cabin structure. The skin was
chemically milled to different thickness and is riveted to the ribs.
98 J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101

Fig. 17. Instrumentation of the structure by strain gauges (a) Measured location of 1# specimen test; (b) Measured location of 2# specimen test.

TagedPProper modeling of the actual curvature of the triangle plate tip is TagedPFig. 16 shows the tail leading edge structure used for bird strike
important in designing the triangular plate. Two kind of structures testing. The structure is fixed to a heavy support attached to the
are considered in this work. The triangle plate in the first structure ground. Two tests are conducted. Table 1 lists the mass of the bird
(1#) was machined, which means that the radius of curvature of tri- projectle and the impact velocity of the experiments.
angle plate tip is zero. The triangle plate in the second structure (2#) TagedPThe dynamic responses of test 1# and test 2# are recorded by
was bent and has a curvature of 3 mm. Simulation results show that strain gauges as shown in Fig. 17. Six strain gauges were arranged
the impacting bird can be easily cut into two parts when the curva- for test 1#, S4 and S6 on the same location as S3 and S5 were
ture of the triangular plate tip is less than 5 mm. arranged on the other side of the skin, as shown in Fig. 17(a). Five
strain gauges were arranged for test 2#, see in Fig. 17(b).
TagedPThe final deformation and damage of the tail leading edge is
4.2. Simulation and test results
shown in Fig. 20. No penetration occurred on the frontal beam sug-
gesting that the novel design meet the requirement of CCAR part 25.
TagedP4.2.1. The numerical model and the test setup As illustrated in the previous section, the triangle reinforcement
TagedPThe novel tail leading edge is meshed by shell elements and the component plays an important role in enhancing the anti-bird strike
bird is simulated by the SPH model. Fig. 15 shows the finite element performance.
model of the tail leading edge structure. Various components are
joined together by rivets. In the finite element model the tied con- TagedP4.2.2. Comparison between simulation and test results
nection is used to simulate the rivet joint. The bird is defined as the TagedPFigs. 18 and 19 compare the surface strains from the numerical
slave part while the leading edge structure is defined as the master simulations with the strains measured by the strain gauges for test
part when they contact with each other. During the impact process, 1# and test 2# respectively. Although there are some discrepancies
the component firstly deform (may suffer damage) by the bird strike, between the experimental and simulated strain-time responses, the
and then impact the subsequent components. Therefore, the skins, simulation results are in good agreement with the experimental
the triangle palte as well as the ribs may come into collision with records, with the almost same peak values and the trend of the
each other during the bird strike process. In order to simulate the curves.
interaction among these components, the contact type “Self-impact- TagedPFig. 20 compares the final deformation and damage of the leading
ing-node-to-segment” is defined. This built-in contact type of PAM- edge between experiment and simulation. For specimen 1#, the final
CRASH is used to model the interaction between different compo- damage size generated from simulation and experimental measure-
nents as well as different portions of the same component after it is ment is 514 mm and 572 mm, respectively. For specimen 2#, he final
severely deformed. damage size from the two mentioned approaches is 404 mm and
TagedPFor each structure, the centre point of the leading edge is selected 432 mm, respectively. Again, the results obtained through the two
as the impact loaction. The impact velocity is set to be 155 m/s. The approaches match well with each other.
end part of the skin and triangle plate are fixed as the boundary con- TagedPThe good agreement between the simulation and test results
dition. indicate that the coupled SPH-FE method provides a valid and
J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101 99

Fig. 18. Comparison between simulated and measured strains on structure of test 1#.

TagedPeffective means to predict the deformation and damage behavior of 5. Conclusions


aircraft structures subjected to bird strike. This numerical method
can be used to design anti-bird strike structures. Both experimental TagedPThis paper presents the work performed to design a novel tail
and simulation results reveal no penetration on the frontal beam, leading edge structure by employing the finite element method cou-
which validates the novel design containing a triangular reinforce- pled with the SPH method to simulate the bird strike process. The
ment component. bird is simulated by the SPH model while the structure is modeled
TagedPEven though the simulation results and experimental data show with the traditional Lagrange elements. Material constants and
reasonably good agreements, there are a few differences in both model parameters are obtained by conducting mechanical testing as
Fig. 13 and Fig. 20 for the final configurations of the leading edge well as from published literature. Bird strike experiments are con-
outer surface. These differences may be caused by the inaccuracy in ducted to validate the numerical model. Some conclusions can be
modeling contacts among various parts and the overly simple failure drawn from the results of this study:
criterion adopted to model material failure.
100 J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101

Fig. 19. Comparison between simulated and measured strains on structure of test 2#.

TagedP TagedP(1)
Good agreements between the simulated and measured TagedP(3) Bird strike simulations and experiments are conducted for the
dynamic response and damage of the tail leading edge verify the tail leading edge of a commercial aircraft adopting the proposed
design method presented in this work. More importantly, it novel design. No penetration on the frontal beam is observed
shows that the coupled SPH-FE method provides a valid and after impacted by bird, suggesting that the novel design meet
effective means to predict the deformation and damage behav- the certification requirement of CCAR part 25.
ior of aircraft structures subjected to bird strike. Thus, it can be
used as a tool to design bird strike-resistant structures.
(TagedP 2) A triangular reinforcement component is introduced to enhance Acknowledgement
the anti-bird strike performance of the tail leading edge. Both
simulation and experimental results show that the reinforce- TagedPThe authors wish to acknowledge the kind support of National
ment component reduces the deformation and damage of tail Nature Scientific Foundation (11472225) and the Basic Research
leading edge suffered by bird strike by diverting the impact Foundation of Northwestern Polytechnical University (No.
energy from the area impact area. 3102015BJ(II)CG008).
J. Liu et al. / International Journal of Impact Engineering 105 (2017) 89101 101

Fig. 20. Comparison of damage on tail leading edge between simulation and test for 1# and 2#.

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