Professional Documents
Culture Documents
Composite Structures
journal homepage: www.elsevier.com/locate/compstruct
a r t i c l e i n f o a b s t r a c t
Article history: This paper deals with the problem of numerical prediction of bird strike induced damage on aeronautical
Available online 10 August 2011 structures. The problem of soft body impacts has been tackled by applying a hybrid Eulerian Lagrangian
technique, thereby avoiding numerical difficulties associated with extensive mesh distortion. Eulerian
Keywords: modeling of the bird impactor resulted in a more realistic behavior of bird material during impact, which
Composite structures has lead to an enhanced response of the impacted structure. The work presented in this paper is focused
Impact damage on damage modeling in composite items of aeronautical structures. The bird impactor model and damage
Bird strike
modeling approaches have been validated by comparison with experimental gas gun results available in
Aeronautical structures
the open literature, while the complete damage prediction procedure has been demonstrated on a
complex airplane flap structure finite element model.
Ó 2011 Elsevier Ltd. All rights reserved.
0263-8223/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compstruct.2011.07.028
16 D. Ivančević, I. Smojver / Composite Structures 94 (2011) 15–23
and damage models using the Abaqus user material subroutine coefficient which relates impacting and shock velocities, while c0
VUMAT. The application of this subroutine enabled implementa- is the speed of sound in the material
tion of strain rate effects for Aluminum alloys and Puck’s phenom-
q0 c20
enological damage model for composite materials. Additionally, A¼ ; ð5Þ
ð4s 1Þ
the Mie–Grüneisen equation of state has been replaced by the
polynomial equation of state consequently enabling inclusion of B ¼ 4s 1: ð6Þ
porosity effects for the bird impactor.
The effect of porosity on the pressure vs. relative specific vol-
ume relation (Hugoniot curves), after Eq. (4), is shown by Fig. 1.
2. Bird modeling The polynomial equation of state which has been programmed in
VUMAT has the form
Theoretical analysis of the bird strike introduces some assump-
tions on the bird material constitutive behavior which allow p ¼ C 0 þ C 1 l þ C 2 l2 þ C 3 l3 ; ð7Þ
hydrodynamic theory to be applied for the bird impact [6]. As where l is a dimensionless parameter which is defined in terms of
the strength and viscosity in this approach are neglected, a simple the ratio of initial to current density
pressure vs. density equation of state can be used to describe the
q
constitutive behavior of the bird material in numerical analyzes. l¼ 1: ð8Þ
Theoretical and numerical validations of bird impactor geometry q0
suggest that a hemispherical cylinder with a length to diameter ra- The polynomial EOS has been used as bird material in [7,9–11].
tio equal to two, enclosing a material having the density of 950 kg/ As in [7], the coefficients C0–C3 in the polynomial EOS (Eq. (7)) have
m3, best resembles a real bird during impact [6,7]. been varied in order to achieve a reasonable fit of the Hugoniot
Numerical bird material models have the properties of a water curves of the homogenized materials with 10% porosity. The
and air mixture, as real birds mostly consist of water and trapped Hugoniot curves of the approximated material properties (after
air inside internal cavities. The constitutive behavior of fluid-like Eq. (7) for 10% porosity) along with the ones for water with various
materials is governed by hydrodynamic material models, whose porosity, after Eq. (4), have been plotted in Fig. 1.
volumetric strength is calculated using equations of state (EOS). The porous EOS material has been validated in an impact on a
An incomplete equation of state, which does not cover heat con- rigid plate as to compare the impact pressures with experimental
duction effects, determines values of the hydrostatic pressure values [6]. An Eulerian model containing 500,000 finite elements
depending on a combination of two internal variables: density has been used to discretize bird material motion in this analysis.
(q) and specific internal energy (e); volume (V) and temperature The results of the bird material validation are shown on Fig. 2 in
(T); or volume and specific internal energy, after [8] which the pressure values have been normalized by the stagnation
pressure in order to compare the values with experimental results.
p ¼ pðq; eÞ _ pðV; TÞ _ pðV; eÞ: ð1Þ
It can be concluded that the pressure temporal response follows
Experimental study of soft body impactors [6] illustrates that the general trend observed in experimental results with distinct
the time-dependence of the pressure values at the impacted plate Hugoniot, pressure release and stagnation pressure stages. The
shows a recognizable pattern with three distinct regions. Immedi- theoretical Hugoniot pressure value for an impact at 116 m/s is
ately after the initial contact very high values of pressure arise. The 93.6 MPa, after [12], which has given normalized value of 14.9.
peak pressure value (also called Hugoniot pressure) has the theo- Experimental results for real birds show significantly lower peak
retical value [6] pressure values, reaching normalized pressure value of 3.5. Fig. 2
shows that the EOS with approximated material properties shows
pH ¼ q0 U S ðU 0 ÞU 0 : ð2Þ
significantly higher Hugoniot pressure values than the experimen-
The second stage is characterized by release waves which de- tal values reported in [6], reaching normalized pressure value of
crease pressure values [6]. After several reflections of release
waves, a region of stable and constant pressure is established.
The steady flow stage is characterized by the stagnation pressure
1
pstag ¼ q U2 : ð3Þ
2 0 0
In order to improve the time dependent pressure response at
the impact, porosity effects of water to air mixtures have been ta-
ken into account by programming the polynomial equation of state
using Abaqus/Explicit user material subroutine VUMAT. According
to [6], porosity has a significant effect on the shock velocity and
compressibility of soft body impactors and, consequently, needs
to be considered in order to realistically replicate the forces gener-
ated at an impact of real bird. Porosity decreases the shock velocity
in the material, resulting in the lower Hugoniot and stagnation
pressures, although the effect on stagnation pressures is not as pro-
nounced. According to [6] the effect of porosity (a) on the pressure
to density relation is accounted for by the relation
p 1B 1c
q0 p
¼ ð1 aÞ þ 1 þa ð4Þ
q A p0
Fig. 2. Results of EOS material validation (left-hand side image) and deformation of the Eulerian impactor (right-hand side image).
9.1. The same conclusion has been reported in [9,10]. The Mie– where rn is the dynamic yield stress, ry is the static yield strength,
Grüneisen EOS of the non-porous material (used in [1]) predicts and e_ is the equivalent strain rate. The parameters D and p of the
the theoretical pressure value very accurately, but overestimates Cowper–Symonds law for the Al 2024 are taken from [13]. Combin-
even more the experimental values, with normalized peak pres- ing Eqs. (10) and (11) results in the final form of hardening rule
sure values reaching 13.81. The discrepancy between numerical " 1=p #
e_
and experimentally obtained results could be explained by the rðe; e_ Þ ¼ ½a þ bðep Þn 1 þ : ð12Þ
inability of the measuring equipment which has been used in the D
experiments to capture the instantaneous peak pressure [12].
All necessary parameters needed to define the constitutive behavior
The stagnation pressure values for the 10% porous EOS oscillate
of the Al 2024 alloy are summarized in Table 1.
around the theoretical and experimental value (normalized to
Fig. 3 shows the effect of different strain rates on the hardening
1.00). The frequency and amplitude of stagnation pressure oscilla-
behavior of the Al 2024 alloy as calculated after Eq. (12), with the
tion of the porous material are much lower compared to the Mie–
parameters listed in Table 1. Constitutive and damage modeling of
Grüneisen EOS (reported in [1]). The polynomial EOS with proper-
other metallic materials (material properties are taken from [17])
ties approximating 10% porosity will be used as bird replacement
and sandwich structures is explained in detail in [1].
material throughout this work, since Hugoniot and stagnation
Strain rate effects have not been included into the constitutive
pressure values are better approximated by the porous material.
behavior of the CFRP materials since strain rate effects do not cause
The deformation of the Eulerian impactor is shown in Fig. 2,
significant effect on carbon fiber properties, after [18,19]. Further-
right-hand side image. The impactor deformation closely resem-
bles gas-gun experiments published in [10,13,14] and numerical
results for bird replacement materials published in [10,14,15].
3. Damage modeling
more, epoxy matrices are also not prone to strain rate effects [18]. and
The properties of CFRP are taken from [20] and listed in Table 2. In
r12 jsc j
order to extend the capability of the damage prediction procedure, 0 6 6 A ;
Puck’s failure and degradation model has been implemented in the
r22 R23
analysis. Puck’s criterion has been selected as it has achieved very with
good results in the World Wide Failure Exercise [21] and therefore qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pc12 pc23
presents one of the most potent failure criteria. The criterion be- sc ¼ R12 1 þ 2pc23 ; ¼ ;
longs to the group of phenomenological models as it distinguishes R12 RA23
between fiber failure (FF) and matrix failure or interfiber failure and
(IFF). It is restricted to continuous fiber reinforced composites 0sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1
and transversely isotropic materials [22]. R12 @ Rc
Fiber failure is simply defined as the ratio between laminate RA23 ¼ c 1 þ 2pc12 22 1A:
2p12 R12
stress in the fiber direction and laminate strength in the same
direction [22]. This relation can be expressed as Puck’s IFF criterion distinguishes between three distinct modes
r of matrix failure – Mode A calculated after Eq. (16), Mode B after
11
t;c 6 1; ð13Þ Eq. (17) and Mode C after Eq. (18). Selection of the critical interfi-
R11
ber failure mode is done based on the stress components in the ply
where R11 t;c
represents tensile or compressive laminate strengths in coordinate system. The R parameters in Eqs. (16)–(18) are ply frac-
fiber direction (Sþ ture resistances (defined in [22]), while p parameters are explained
1 or S1 in Table 2). Puck’s interfiber criterion is
based on the hypothesis that failure under a combined stress state in [22] and listed in Table 3, after [24].
is initiated in the plane which offers the lowest failure resistance to- At high longitudinal stresses an additional weakening factor (fw)
wards the acting stresses, thus having the highest probability of is introduced which scales the failure envelope (calculated with
failure. Therefore, interfiber failure is calculated in the fracture Eqs. (16)–(18)) thus accounting for microdamage at these stress
plane, which is parallel to the fiber direction and inclined to the states [22]
laminate plane by an angle hfp [22]. The failure criterion for the frac- vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
!2
u r
ture plane distinguishes between tensile and compressive normal
u 1 11
t
fw ¼ 1 0:7 for jr11 j P 0:7Rt;c ð19Þ
11 :
stress of the fracture plane. 0:12 Rt;c 11
!2 !2 !2
rn snt sn1 The damage evolution law presented in [22] has been applied in
þ þ ¼ 1 for rn P 0; ð14Þ
this work as well. According to this model, degradation of elastic
RðþÞA
? RA?? RA?k
!2 !2 properties due to fiber failure is not considered, as fiber failure
snt sn1 leads to ultimate ply failure. Matrix failure initiates damage which
ðÞ
þ ðÞ
¼ 1 for rn < 0: ð15Þ
is enforced by the degradation function g
RA?? p?? rn RA?k p?k
1 gr
Eqs. (14) and (15) contain stress components which correspond g¼ : ð20Þ
to fracture plane coordinate system in which the 1 direction
1 þ cðfE 1Þf
coincides with fiber direction, while n and t designate fracture The parameter fE in Eq. (20) is called the factor of effort and cor-
plane normal and tangent, respectively. Using the well known responds to the left-sides of the Eqs. (16)–(18). The parameters c,
transformation rules for stress components which relate the frac- gr, and f are material parameters which are determined from
ture plane stresses to the laminate coordinate system, and plane experiments. As no experimental data are available for CFRP in
stress assumption, leads to a more commonly used form of Puck’s these analyzes, an approximation proposed in [22] is used
IFF criterion [23]:
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 1
u ! 2
g¼ : ð21Þ
u 1 pt 2 fE
t r12 pt
t 12
r 2
22 þ þ 12 r22 ¼ 1; hfp ¼ 0 for r22 P 0;
R22 R 12 R 12 R 12 Degradation of elastic properties is computed after the follow-
ing rules:
ð16Þ
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Ed2 ¼ gEinit
2 ; Gd12 ¼ gGinit
12 r22 > 0
for ð22Þ
c 2 2
p12 r pc Ed2 ¼ Einit
2 ; Gd12 ¼g c
Ginit for r22 < 0; ð23Þ
r222 þ 12 þ 12 r22 ¼ 1; 12
R12 R12 R12 2
where g ¼ g cos ð1Þ þ sin ð1Þ and 1 ¼ arctanrr22
c 2
. The Poison’s coef-
r22 RA ficients keep their initial values.
12
Table 2
CFRP properties, after [20]. Table 3
CFRP properties for Puck’s IFF criterion, after [24].
q (kg/ E1 E2 G12 m12 Sþ
1¼ S
1 Sþ
2
S
2 S12
m3) (GPa) (GPa) (GPa) (MPa) (MPa) (MPa) (MPa) pt12 pc12 pt23 pc23
1600 181 10.3 7.17 0.28 1500 40 246 68 0.35 0.3 0.27 0.27
D. Ivančević, I. Smojver / Composite Structures 94 (2011) 15–23 19
all material points in the element reach the critical degradation va-
lue. There are several possible sources of discrepancy between numerical and experimental results. The most obvious of them
has been modeling of the impactor, as in the gas-gun experiments
gelatin substitute birds are being used, while in the numerical sim-
ulations equation of state materials having properties of a mixture
of water and air were modeled. As reported in [18] the damage in-
duced by gelatin bird substitutes is more severe compared to im-
pact involving real birds.
4. LESAD
6. Results
Fig. 10. Deformation of the bird impactor. Contours of Von Mises stress are shown.
22 D. Ivančević, I. Smojver / Composite Structures 94 (2011) 15–23
Fig. 11. Contours of Puck’s damage initiation criterion (upper skin and stringers are removed).
to the implemented damage model, an element is removed from with complex structural finite element models, various failure and
the mesh when all material points in an element reach Puck’s fiber degradation modes and an Eulerian impactor model. Compared to
(tensile or compressive) failure initiation criteria. Fig. 11 shows the previous work, improvements have been made in the field of
maximal through thickness values of Puck’s failure initiation crite- damage modeling of composite structures by implementation of
ria calculated during the analysis. The fiber failure (FF) tensile cri- Puck’s failure and degradation model. Puck’s failure criterion has
terion reaches critical values, as expected, in the vicinity of the achieved remarkable results in the World Wide Failure Exercise
impact location. The compressive fiber criterion reaches the critical [21] and presents one of the most potent failure criteria for further
value only in the skin stringers. Contrary to FF modes, which reach development of damage models [23]. The model described in this
critical values locally in the area of initial impact, interfiber failure work has been compared to the Hashin’s damage model and dem-
(IFF) modes reach very high values on a large segment of the skin onstrated acceptable similarity. A further important improvement
and stringers. IFF Mode A is the most critical matrix failure crite- has been made in the field of bird modeling, as the polynomial
rion, contrary to Mode C which does not reach the critical value equation of state has been programmed in order to replicate the
and is therefore not shown on Fig. 11. An example of the degrada- constitutive behavior of a water and air mixture with 10% porosity.
tion effect on the E2 ply properties for the outer most ply of the im- An equation of state with approximated polynomial coefficients
pacted skin and stringers (oriented by 45° with regard to the flap has been validated by comparison with experimental results pub-
span direction) is shown in Fig. 12. The figure shows contours of lished in the literature. The obtained results show that application
Young’s modulus in the two direction which has been reduced of the new EOS properly predicts the stagnation pressure. On the
after Eqs. (22) and (23) by more than two orders of magnitude other hand, the peak pressure value is still overestimated, although
compared to the initial value in some material points. to a much lower extent then the Mie–Grüneisen EOS which has
been used in the previous work. The ability of presented method-
7. Conclusions ology to simulate the bird strike on a complex aeronautical struc-
ture is demonstrated in an impact simulation on a typical large
The work presented in this paper shows improvements in the airliner flap structure. The flap structure is able to withstand the
damage prediction procedure introduced in [1]. The procedure is impact of the bird mass used for certification requirements with-
based on nonlinear explicit finite element methods in combination out complete penetration or loss of load carrying ability.
D. Ivančević, I. Smojver / Composite Structures 94 (2011) 15–23 23
References [13] Guida M, Marulo F, Meo M, Riccio M. Analysis of bird impact on a composite
tailplane leading edge. Appl Compos Mater 2008;15:241–57.
[14] Lavoie MA, Gakwaya A, Nejad Ensan M, Zimcik DG, Nandlall D. Bird’s
[1] Smojver I, Ivancevic D. Numerical simulation of bird strike damage prediction
substitude test results and evaluation of available numerical methods. Int J
in airplane flap structure. Compos Struct 2010;92:2016–26.
Imp Eng 2009;36:1276–87.
[2] Smojver I, Ivancevic D. Bird strike damage analysis in aircraft structures using
[15] McCarthy MA, Xiao JR, McCarthy CT, Kamoulakos A, Ramos J, Gallard JP, et al.
abaqus/explicit and coupled Eulerian Lagrangian approach. Compos Sci
Modelling of bird strike on an aircraft wing leading edge made from fibre
Technol 2011;71:489–98.
metal laminates – Part 2: Modelling of impact with SPH bird model. Appl
[3] Smojver I, Ivancevic D, Mihaljević D. An explicit numerical modeling of soft
Compos Mater 2004;11:317–40.
body impact damage in metallic airplane structures. CMES: Comput Model Eng
[16] McCarthy MA, Xiao JR, Petrinic N, Kamoulakos A, Melito V. Modelling of bird
Sci 2010;70(2):191–216.
strike on an aircraft wing leading edge made from fibre metal laminates – Part
[4] Abaqus Analysis User’s Manual. Version 6.8. Dassault Systémes; 2008.
1: Material modelling. Appl Compos Mater 2004;11:295–315.
[5] Benson DJ, Okazava S. Contact in a multi-material Eulerian finite element
[17] Metallic Materials and Elements for Aerospace Vehicle Structures MIL-HDBK-
formulation. Comput Methods Appl Mech Eng 2004;193:4277–98.
5J. Department of Defence Handbook, Washington (DC); 2003.
[6] Wilbeck JS. Impact behavior of low strength projectiles. Air Force Materials
[18] Cantwell WJ, Morton J. Comparison of the low and high velocity impact
Laboratory, Technical Report AFML-TR-77-134; 1977.
response CFRP. Composites 1989;20:545–51.
[7] Airoldi A, Cacchione B. Modelling of impact forces and pressures in lagrangian
[19] Will MA, Franz T, Nurick GN. The effect of laminate stacking sequence of CFRP
bird strike analyses. Int J Imp Eng 2006;32:1651–77.
filament wound tubes subjected to projectile impact. Compos Struct
[8] Hiermaier S. Structures under crash and impact. New York: Springer
2002;58:259–70.
Science+Business Media; 2008.
[20] Springer GS. Mechanics of composite structures. Cambridge: Cambridge
[9] Tho CH, Smith MR. Accurate bird strike simulation methodology for BA609
University Press; 2003.
tiltrotor. In: Presented at the American helicopter society 64th annual forum;
[21] Hinton MJ, Kaddour AS, Soden PD. A further assessment of the predictive
2008.
capabilities of current failure theories for composite laminates: comparison
[10] Johnson AF, Holzapfel M. Modelling soft body impact on composite structures.
with experimental evidence. Compos Sci Technol 2004;64:549–88.
Compos Struct 2003;63:103–13.
[22] Puck A, Schürmann H. Failure analysis of FRP laminates by means of physically
[11] Hanssen AG, Girard Y, Olovsson L, Berstad T, Langseth M. A numerical model
based phenomenological models. Compos Sci Technol 1998;58:1045–67.
for bird strike of aluminium foam-based sandwich panels. Int J Imp Eng
[23] Schücker C. Mechanism based modeling of damage and failure in fiber
2006;32:1127–44.
reinforced polymer laminates. Düsseldorf: VDI Verlag; 2006.
[12] Lavoie MA, Gakwaya A, Nejad Ensan M, Zimcik DG. Review of existing
[24] Puck A, Kopp J, Knops M. Guidelines for the determination of the parameters in
numerical methods and validation procedure available for bird strike
Puck’s action plane strength criterion. Compos Sci Technol 2002;62:371–8.
modeling. In: International conference on computational & experimental
[25] Hou JP, Ruiz C. Soft body impact on laminated composite materials. Compos:
engineering and sciences; 2007.
Part A 2007;38:505–15.