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Injury
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Ankle arthrodesis using the Taylor Spatial Frame for the treatment of
infection, extruded talus and complex pilon fractures
Alejandro Ordas-Bayon∗, Karl Logan, Parag Garg, Fidel Peat, Matija Krkovic
Limb Reconstruction Service, Department of Trauma and Orthopaedic Surgery, Cambridge University Hospitals NHS Foundation Trust, Cambridge Biomedical
Campus, Hills Road, CB2 0QQ, Cambridge, Cambridgeshire, United Kingdom
a r t i c l e i n f o a b s t r a c t
Article history: Introduction: The treatment of complex pilon fractures and talus fracture-dislocations present several
Accepted 1 February 2021 challenges, like avoiding infection, achieving union, management of bone loss and function preservation.
Methods: Retrospective cohort review of fourteen patients who underwent ankle arthrodesis (AA) using
Keywords: the Taylor Spatial Frame (TSF) after pilon and talus fracture-dislocations. Ten tibiocalcaneal (TC) and four
Ankle injuries
tibiotalar (TT) fusions were performed. Eleven of these cases were Gustilo III open fractures. Seven cases
Fractures, Open
involved an open extruded talus. Four cases had established infections. There was a mean of 2.7 (range 0
External Fixators
Circular Fixators – 8) operations prior to AA using TSF. The primary objective was to determine infection and union rates.
Infection Patient-reported outcomes (Short Form 36, SF-36) and functional outcomes (Ankle Osteoarthritis Score,
Osteomyelitis, Arthrodesis AOS) were the secondary measures.
Bone Lengthening
Results: Eradication and prevention of deep infection was achieved in all cases. Radiological union was
Limb salvage
achieved at a mean of 9 months (range 5 – 17). Solid AA was achieved in 12 of 14 cases using the
TSF. Two TC fusions required a hindfoot fusion nail to achieve union. Eleven cases had concurrent bone
transport, mean of 63 mm (range 33 - 180). Mean time of TSF treatment was 11.1 months (range 6 -
16). One case required delayed amputation. Eight patients were able to fully weight bear unaided after
the treatment. Mean SF-36 was 65 (range 35 -100). Mean AOS was 36.5 (range 6.6 – 77.5) with 69.3%
of scores graded good to excellent. Mean total number of operations was 5.9 (range 2 – 10). Minimum
follow up time was 12 months (range 12 - 56).
Conclusion: AA using TSF can be considered for complex pilon fractures and extruded talus. It has shown
to be effective in achieving a solid fusion and infection eradication. While using the TSF in isolation, non-
union must be suspected in TC fusions, absence of radiological signs of healing, massive bone loss, and
possibly not using bone graft. Patients must be aware that while treatment of these injuries will be pro-
longed and carries the risk of many potential complications, it provides a good alternative to amputation.
© 2021 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.injury.2021.02.003
0020-1383/© 2021 Elsevier Ltd. All rights reserved.
A. Ordas-Bayon, K. Logan, P. Garg et al. Injury 52 (2021) 1028–1037
formed with a number of implants [15–19], including circular ex- weeks (range 0 – 30). In those cases that required soft tissue cov-
ternal fixators, which have successfully been used to treat complex erage, TSF application was intentionally delayed 4–6 weeks, to al-
foot and ankle problems [20,21]. In the context of AA, they pro- low flap maturation and revascularisation.
vide long term stable fixation without relying on implanted metal- The indications for AA were varied. All five pilon fractures
work, which lowers the infection risk. They also allow distraction and three of the talus fracture-dislocations were deemed “non-
osteogenesis, which is a well-established method of treatment for reconstructable”. Reasons for this included massive contamination,
bone loss. Additional advantages include the possibility for later extensive soft tissue injury precluding acute ORIF, associated bone
corrections and early weight bearing (WB). Conversely, they have loss (> 30 mm), extensive articular or metaphyseal comminution
well-reported complications including pain, pin site infections, pro- making articular reconstruction extremely challenging and open
longed treatment duration and docking site failure [22]. extruded talus. Six cases underwent AA after complications fol-
No clear evidence exists in the literature regarding the optimal lowing talus reimplantation. These included four infections (Fig. 1),
treatment for complex tibial pilon and talus fractures with asso- one avascular necrosis (AVN) and one non-union. Table 1 sum-
ciated bone loss, soft tissue defects and comminution precluding marises cohort data.
reconstruction.
The objective of our study is to review the outcomes of AA Ankle arthrodesis using TSF - Surgical Technique
using the Taylor Spatial Frame (TSF) for complex tibial pilon and AA using TSF aimed to achieve three primary objectives. The
talus fractures. Our primary objective was to determine infection first was to eradicate and prevent infection. The second was to ob-
and union rates. Secondary objectives were to determine function, tain a stable ankle fusion. The last was to provide a pain-free func-
patient-reported outcomes (PROMs) and other postoperative com- tional limb by providing a plantigrade foot and equal limb length.
plications. Institutional Review Board approval was obtained prior In order to accomplish these, surgery was divided into two phases.
to the initiation of this study. All cases were performed by the senior author (MK).
A retrospective review from a UK Major Trauma Centre The first part of the surgery consisted of debridement, removal
database was conducted. Inclusion criteria included patients that of previous metalwork (if present), microbiology specimen collec-
underwent AA through tibiotalar (TT) or tibiocalcaneal (TC) fusions tion and joint surface preparation for fusion. Approaches were se-
using the TSF (Smith & Nephew, Memphis, USA) from 2015 to 2019. lected according to previous surgical wounds or to accommodate
Patients with less than one year follow up after TSF removal were the need to excise existing sinuses. Radical debridement was per-
excluded. Data collection included patients’ demographics, injury formed. Neither devitalised structural cortical bone fragments nor
characteristics, surgical features and outcomes. large osteochondral fragments were retained. In the case of acute
extruded talus, no reimplantation was performed. If a sufficient
Demographics skin bridge allowed, a lateral transmalleolar approach was added
to perform fibulectomy at the level of the syndesmosis. Both the
20 patients with AA using TSF were identified. Of those, six did medial and lateral malleoli were excised to minimise ankle broad-
not meet the minimum follow-up time and were excluded from ening and to ease shoe wearing. Articular surfaces were prepared
the study. The remaining fourteen met inclusion criteria. 10 were thoroughly with osteotomes. Oscillating saw was avoided in order
males and 4 were females. Average age was 49.4 years (range 22– to minimise thermal damage to the bone. At least five microbiol-
72). Mechanisms of injury were classified as 7 road traffic colli- ogy specimens were collected from the removed metalwork and
sions (RTC), 2 crush injuries, 4 falls from height greater than three at the time of articular surface preparation. Once the joint was
metres and 1 fall from standing height. Average body mass index adequately debrided and prepared, tourniquet was released, and
(BMI) at the time of admission was 30.1 (range 20–56). Comorbidi- IV antibiotics were administered. Bone graft was added to the fu-
ties and smoking status were also collected. All patients were able sion site in five cases, either from the ipsilateral femoral medullary
to fully weight-bear without external aids prior to injury. canal using the “Reamer-Irrigator-Aspirator” (RIA, Synthes, USA) or
from the debrided talus. Calcium sulphate pellets (Stimulan, Bio-
Injuries composites Ltd, Keele, United Kingdom) mixed with antibiotics
(Vancomycin and Gentamycin) were packed in the fusion site in
Fractures were classified according to AO/OTA classification eight cases for infection prevention and treatment [25].
[23]. Five were classified as tibial pilon fractures (43C) and nine
as talus fracture-dislocations (81B/C, 82 B/C). 11 of the 14 patients TSF Assembly and corticotomy
had open fractures, 7 talus and 4 pilon fractures. 9 cases with open
fractures were classified as Gustilo IIIB [24], because soft tissue The TSF was assembled prior to debridement, for better control
coverage surgery using local flaps (three cases) or free flaps (six of leg alignment and to minimise blood loss. The decision to pro-
cases)was required. One case underwent isolated split skin graft- ceed with TT (Fig. 2) or TC (Fig. 3) fusion was based on remaining
ing (SSG). Four cases had an established infection prior to AA, bone stock after debridement. Where possible TT fusion was per-
with several bacteria being identified on microbiological cultures formed. This was for two reasons. Firstly, to preserve the subtalar
(E. Cloacae, E. Coli, MSSA, S. Epidermidis, Aeromonas Veronii, Cit- joint. Secondly, to retain bone stock and to minimise the need for
robacter Braakii). bone transport. The latter is particularly important given that exci-
sion of the talar body and neck creates a mean of 3 cm lower limb
Surgical features discrepancy (LLD). Frames were nevertheless always assembled to
allow bone transport in the future in case it was needed (Fig. 4).
The mean number of operations before AA using TSF was 2.7 The standard TSF construct for TT fusion consisted of six to
(range 0–8). This included all surgical procedures performed as seven rings, two for the proximal tibia, one or two distal to the
a result of the initial injury, such as temporary spanning exter- corticotomy for bone transport, one above and one below the fu-
nal fixators, initial open fractures debridement or infection man- sion site, with connecting struts in-between and a footplate dis-
agement. Mean time from initial injury to TSF application was 6 tally. The frame segment proximal to the corticotomy had at least
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A. Ordas-Bayon, K. Logan, P. Garg et al. Injury 52 (2021) 1028–1037
Fig. 1. 33 years-old male who sustained an infection after talus reimplantation. CT scan shows that the infection had eaten the bone away (a, b). Frame was applied and an
infection-free solid tibiocalcaneal fusion was achieved (c, d, e).
Fig. 2. Tibiotalar Fusion. Open pilon fracture (Gustilo IIIB) in a 65 years-old female (a, b) who underwent an ALT free flap and tibiotalar fusion using the TSF. CT scan shows
bone bridging across the fusion site before frame removal (c). Post-treatment radiographs and ankle inspection (d, e, f). TSF was applied for tibiocalcaneal fusion and bone
transport (d). Final radiographs after tibiocalcaneal fusion using TSF (e, f).
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A. Ordas-Bayon, K. Logan, P. Garg et al.
Table 1
Summary Table.
Bone Follow
Initial Gustilo Previous Indication for Time to Bone Transport Rx Union TSF Time Total WB status Up
Case Sex Age BMI Comorbidities Injury Grade Surgeries Ankle Arthrodesis TSF weeks AA Type Graft mm months months Union Surgeries Post months
crutches
7 M 53 32 Depression Talus fracture- Closed 0 Unreconstructable 0 TC Yes 0 11 13 TSF 3 PWB 24
dislocation
8 M 70 27 None Talus fracture- IIIB 4 Infected 4 TC No 46 8 13 TSF 7 FWB, 26
dislocation reimplantation unaided
9 F 65 21 Alcohol- Pilon fracture IIIB 3 Unreconstructable 3 TT No 69 7 9 TSF 6 FWB, 34
induced unaided
mental
disorder
10 M 33 33 Smoker, Talus fracture- IIIB 8 Infected 30 TC No 70 8 9 TSF 10 FWB, 1 35
Psoriasis dislocation reimplantation crutch
11 M 67 32 Hypertension Talus fracture- IIIB 4 Non-union 14 TC Yes 85 9 13 TSF 7 PWB 36
dislocation
12 M 43 28 Asthma Pilon fracture IIIA 3 Unreconstructable 1 TT Yes 46 13 13 TSF 9 BKA 37
13 M 40 56 Morbid Pilon fracture Closed 1 Unreconstructable 2 TT Yes 0 13 14 TSF 4 FWB, 38
obesity unaided
14 M 55 34 None Pilon fracture IIIB 2 Unreconstructable 4 TT Yes 33 8 10 TSF 5 FWB, 56
unaided
BMI body mass index; Rx radiological; NA non-applicable; OA osteoarthritis; TC tibiocalcaneal; TT tibiotalar; TSF Taylor Spatial Frame; HFN Hindfoot Fusion Nail; AVN avascular necrosis; BKA below knee amputation.
Fig. 3. Tibiocalcaneal Fusion. 55-year-old male who sustained an open talus fracture-dislocation (a). The talus was initially reimplanted (b) but an infection developed. The
talus was excised (c) and the.
six wires, three per ring. The bone transport rings had at least the likelihood of forefoot wire breakage and pin-site irritation. To
four wires and incorporated half pins from previous external fix- assess LLD, a patient-led approach was used. When the patient felt
ator when these were found to be stable. At least six struts were that their legs were of equal length, we asked them to sit with
used for compression of the fusion site. The ring distal to the struts their knees flexed 90° and both feet flat on the floor. When both
was positioned just above the subtalar joint with two wires. For TC knees were at the same height, bone transport was stopped. For
fusions, the footplate was applied in isolation and was held by six research purposes, bone loss was assessed by measuring the length
wires (Fig. 4). of the bone regenerate in the final CT scan prior to TSF removal, as
To perform the corticotomy, the corresponding bone segment determining bone loss based on surgical notes and prior radiolog-
was first pretensioned by distraction between the bone transport ical imaging was found to be inaccurate. Patients were followed
rings with threaded bars or clickers. A longitudinal 3-cm antero- regularly in outpatient clinics to monitor progress, allow physio-
lateral approach was performed with sharp dissection alone, taking therapy review and to address any other complications.
care not to use diathermy to avoid damage to the periosteum. Suc-
tion was also avoided to prevent removal of fracture haematoma.
The plane between subcutaneous tissue and anterior tibial border Outcome assessment
was then developed and the periosteum was carefully opened and
elevated. The corticotomy was initiated by drilling multiple holes Infection was assessed clinically, radiographically and on labo-
in line with a 2.5 mm drill and completed with osteotomes. Once ratory studies (white cell count, CRP, ESR). It was subdivided and
corticotomy was completed and confirmed using fluoroscopy, dis- analysed in four categories: eradication of previous infection if
traction was released and corticotomy was compressed. present (4 cases), development of new infection at the fusion site,
pin-site infections and pin site-related osteomyelitis.
Union of the AA was determined by bone healing across the fu-
Postoperative treatment sion site. When plain radiographs were highly suggestive of fusion,
a confirmation CT scan was obtained.
The position of AA was tailored to each patient using the TSF To assess the results of the eleven patients that underwent
software. We did not routinely perform acute corrections of the bone transport, three indices were calculated. The distraction in-
foot position intraoperatively. An Infectious Diseases consultation dex was obtained by dividing the duration of distraction (days) by
was obtained when required. Bone transport was initiated at a rate the length of bone regeneration (cm). The consolidation or healing
of 1 mm per day beginning at eight days post-op. Patients were index was measured by dividing the time to union by the length
kept non-weightbearing while during bone transport and until ra- of the bone transport, reflecting the time of consolidation per cen-
diographic signs of bone healing were noted at the fusion site. We timetre of the distraction gap. Finally, the external fixation index
specifically instructed patients not to weight-bear as this increases was obtained by dividing the duration of external fixation by the
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A. Ordas-Bayon, K. Logan, P. Garg et al. Injury 52 (2021) 1028–1037
length of bone regeneration. Following radiological union, patients went bone transport, distraction, consolidation and external fixa-
underwent frame removal, which was performed in the operating tion indices are shown in Table 2. Radiological union was seen ra-
theatre under sedation. In the cases where a non-union was iden- diologically at a mean of 9 months (range 5–14). TSFs were re-
tified intraoperatively just after struts removal, no frame was reap- moved at a mean of 11.1 months (range 6–14). Solid arthrode-
plied. Instead, a below-knee back slab was applied, and patients sis was achieved in 12 cases, with two cases of non-union con-
were scheduled for hindfoot fusion nailing. In addition to radiolog- firmed, both TC fusions. The first non-union occurred in a patient
ical evidence, criteria for excluding non-union after TSF removal who sustained a non-reconstructable pilon fracture with a mas-
included the absence of pain and malalignment at the fusion site sive bone loss of 180 mm (Fig. 5). The second case of non-union
while weight-bearing. Data on final postoperative weight-bearing was seen in an open talus fracture-dislocation secondary to a sui-
status was also collected. cide attempt. Both non-unions were treated later with hindfoot fu-
Functional and patient-reported outcomes were measured us- sion nails (Oxbridge, Ortho Solutions Ltd, UK) and went on to suc-
ing two scores: a regional and disease specific score - Ankle Os- cessful union. Microbiological cultures were negative in all three
teoarthritis Score (AOS) [27,28], and a general health outcome cases at the time of the latter surgery. One patient underwent a
measure - Short Form 36 (SF-36) [29]. The AOS is an 18-point vi- below knee amputation in the first year after TSF removal. De-
sual analogic scale. A score of zero represents no pain or disability spite achieving successful union, this patient had a compartment
and a score of 100 the worst pain and disability imaginable. SF-36 syndrome at the time of the initial injury which led to a painful
has sub-scale scores from zero to 100 where 100 indicates the best and non-functional foot. This case has been included for the union
possible levels of health. We compiled the scores and expressed and infection analysis but excluded from the functional results and
them as percentage of 100 for reproducibility. Other complications PROMs.
such as LLD, residual pain and residual hindfoot deformity were SF-36 and AOS data is summarised in Table 3. Mean SF-36 Gen-
also recorded. eral Health Survey was 67.3 (range 40 −100). Mean AOS was 36.5
(range 6.6 – 77.5). We classified the result of the AOS score as ex-
Results cellent, good, fair and poor for every quartile. 69.3% of the patients
have good to excellent scores (Chart 1).
Four TT and ten TC fusions were performed. Eradication of in- Eleven patients were able to fully weight bear (FWB) after
fection was achieved in all four infected cases. No cases of fu- AA, eight unaided, two with one crutch and one requiring two
sion site or pin site-related osteomyelitis were detected. Pin site crutches. The remaining two cases mobilise partially weight bear-
infection occurred in all 14 patients and were successfully man- ing (PWB) due to residual pain.
aged with short-term courses of oral antibiotics and pin site care. Other complications included a single case of refracture in a pa-
Bone transport was performed in 11 patients, with a mean length tient with a significant trauma after frame removal, who was suc-
of 63 mm (range 10 - 180). Concerning the cases that under- cessfully managed conservatively. LLD discrepancy was reported in
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Table 2
Bone Transport Parameters.
Fig. 5. TC Non-union due to massive bone loss. 65 years-old female who sustained 180 mm distal tibia bone loss and soft tissue defect after a cycling injury (a, b). A CT
scan shows the length of the bone transport (c). Non-union / docking site failure was confirmed after frame removal (d). A hindfoot fusion nail was required to achieve solid
ankle arthrodesis. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)
two of the three patients that did not undergo bone transport, both Discussion
patients requiring a heel rise permanently. Two residual hindfoot
deformities were reported, one varus and one valgus. Mean num- Literature on AA in the setting of trauma, both acutely [1,15–
ber of total operations was 5.9 (range 2–10), with the mean num- 18,30] and as a salvage procedure [12,13,31–34] has focused on
ber of procedures for AA being 3.2. It must be remembered that union, infection and functional outcomes (Table 4). Sanders et al.
AA using TSF requires at least two procedures (frame application [11] presented a staged protocol for 11 acute IIIB open pilon and
and removal). Follow-up time was on average 28.3 months (range talus fractures treated with TT fusion through autologous bone
12–56). grafting with dynamic compression plating. Despite infection erad-
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A. Ordas-Bayon, K. Logan, P. Garg et al. Injury 52 (2021) 1028–1037
Table 3
Functional Outcomes.
1 2 3 4 5 6 7 8 9 10 11 13 14
Short-Form 36
Physical Functioning 80 30 90 85 70 80 45 70 80 10 20 70 50
Role limitations due to physical health 100 0 100 100 75 50 25 100 25 0 75 100 100
Role limitations due to emotional problems 100 33.3 100 100 100 100 0 100 100 0 100 100 10
Energy / Fatigue 80 20 85 40 85 80 10 90 55 45 70 55 55
Emotional Well-being 84 68 100 80 88 92 12 82 96 56 96 80 88
Social Functioning 100 87.5 100 75 100 100 50 100 100 25 100 75 87.5
Pain 90 55 100 57.5 100 100 35 100 70 10 100 67.5 77.5
General Health 95 50 100 55 65 100 40 60 65 50 90 60 45
Health Change 100 0 50 75 100 100 50 50 50 50 50 75 50
AOS 10 55 23.3 20 17.7 6.6 63.3 49.4 16.8 63.8 77.5 33.3 38.3
Table 4
Literature Review on Ankle Arthrodesis as a salvage procedure.
Main Author Year N Condition AA Type Technique Deep Infection Non-Union Min FU months
ication and successful fusion being achieved in all cases, they Despite bone loss and infection, a solid AA was successfully
recommended delayed amputation due to significant resource re- achieved in the majority of cases in our study (Table 4). We report
quirements (average of nine procedures per patient) and poor a 14.2% non-union rate for the index procedure (AA using TSF). We
functional results. Hulscher et al. [31] reported 29 arthrodesis at- suggest three explanations for this. Firstly, the two non-unions oc-
tempts in 19 infected osteosyntheses after ankle fractures using curred in TC fusions. TC fusion is more difficult to achieve than
various methods of internal and external fixation. At 3.5 years TT fusion because there is less bone stock availability and less sta-
follow up, one aseptic non-union and two amputations were re- bility in the TSF construct. Distally, the footplate is used in isola-
ported, one of which was secondary to an infected non-union. tion, resulting in less compression at the fusion site [36,37]. We
In our opinion, avoiding infection should be the main prior- found technically difficult to guide the tibia into the calcaneus in
ity in AA. While there are various treatment options available for the coronal plane, as the calcaneus often sits more laterally than
aseptic non-union (such as bone grafting, different implant usage, expected. In the sagittal plane, we also found it challenging to es-
etc.), amputation may be the only available solution for infected timate whether to dock the tibia at the level of the subtalar joint
AA. AA using external fixators and circular frames has shown to or to include the talar neck remnants as well. The second reason
be effective in infection eradication and prevention. Zalavras et al. for our non-union rate is that one of the three patients who had
[33] published a series of six TT fusions using external fixators in a non-union had massive bone loss (180 mm). In our opinion, this
patients who were treated for infection after a fracture of the dis- should be considered a docking site failure rather than a non-union
tal tibial metaphysis and plafond. At mean follow up of 5.5 years, per se. Similar case reports have been published in the literature
limb salvage and eradication of infection was accomplished in all [38–40]. Another factor that might be related to non-union is the
patients, with one patient requiring supplemental bone grafting for failure to consistently use bone graft. Bone grafting was initially
delayed healing. Similarly Thiryayi et al. [35] reported 10 TT fu- used in our protocol but it was discarded later to avoid donor site
sions using TSF in 10 patients with a minimum follow-up of 12 complications (bleeding or potential femur fractures with RIA) and
months. Union was achieved in all cases and no deep infections to minimise infection risk even more, which ranges from 4–11%
were reported. [41]. Absence or little progression of radiological signs of healing
In our study, infection rates were extremely high, with 11 out of must also raise suspicion for nonunion.
14 cases presenting with either pre-existing infection or infection Based on the results presented and those in the pre-existing lit-
secondary to Gustilo III injuries. Hamed Salem et al. [12] reported erature, achieving solid and infection-free AA requires prolonged
a retrospective review on 21 Ilizarov TT arthrodesis, in which the treatment and significant resources.
underlying pathology was infection, with a mean follow up of 29 In our series, nine patients presented with talus fracture-
months. Persistent infection occurred in three cases. Two patients dislocation as their primary injury. Smith et al. [3] reviewed 19
developed non-union which healed after having the frame reap- patients that underwent talus reimplantation following open ex-
plied, one of which was an ankle septic arthritis. truded talus. Two patients had documented infections and seven
had to undergo secondary procedures. No delayed amputations
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