Installation and operating instructions

Sewage Pumps
 Approvals

EU Declaration of conformity

according to the Low Voltage Directive 2014/35/EU

and the Machinery Directive 2006/42/EC
and Electromagnetic Directive 2014/30/EU.
For the following equipment:
Product: Pump
Trademark: Submersible Sewage
Type Designation: Wastewater pump
Manufacture’s Name: Swiss Pump Company AG
Manufacture’s Address: Moosweg 36, CH-3645,
Thun-Gwatt -Switzerland
is herewith confirmed to comply with the requirements set out in the Council Directive 2006/95/EC.
And the Machinery Directive 2006/42/EC and Electromagnetic Directive 2004/108/EC.
For the evaluation of the compliance with this Directives, the following standards are applied:
EN ISO 12100:2010
EN 60204-1: 2006 + A1:2009
EN 809:1998+A1:2009/AC :2010
EN 60335-1:2012+A11:2014
EN 60335-2-41:2003+A2 :2010
EN 62233 :2008
EN 55014-1 :2006/A2 :2011
EN 55014-2 :2015
EN 61000-3-2:2014
EN 61000-3-3 :2013
EN 61000-6-1: 2007
Responsible for making this declaration is the:
Manufacture Authorized representative established within the EU
Authorized representative established within the EU (if applicable):
Company Name: Swiss Pump Company AG
Company Address: Moosweg 36, CH-3645,
Thun-Gwatt -Switzerland
Person responsible for making this declaration
Name, Surname: Michael Bähler
Position/Title: production Manager
(Place) (Date) (Company stamp and legal signature)

Switzerland 02/01/2019
Contents

Saftey Cautions page 4

Cautions Prior before installation 5
Operating Environment 5
Installation precautions 6
Saftey length of extension cable 6
Pump operation 8
Pump protection device 9
Periodical Check Items 11
Routine Check Items 11
Troubleshooting 13
Parts and Disassembly/Assembly 14
Pump Starter Connection 18
Oil Gauge Specifications 19


 GENERAL SAFETY INFORMATION
READ AND FOLLOW SAFETY INSTRUCTIONS
Please take notice of the safety alert symbols on the pump and in this manual.

SAFETY Cautions
Precautions in these
This is theOperating Instructions
safety alert symbol.provide
Whenthe you
necessary information
see this symbol on onpump
your operations
pump or insafety
this and
Technical Data

tutorials on how to prevent danger and injury to the user. These shall be used as reminders for making you aware
manual
of provide
the extent information
and severity required
of dangers for safe
indicated by theoperation of the
warning sign. pump
Failure and instructions
to observe for may lead
the instructions
preventing
to danger
accidents of or levels.
different injuryThere
to you
areor other
two typespeople.
of Warning Signs: Warning and Caution. Both of them contain
important information and shall be read and observed accordingly.

Unpacking And Inspection

Potential risk that may result
that in death or severe injury if the instruction is not observed.
Handle with care. Warns Check about hazards
the items received can cause
against theserious
packing personal
list to beinjury,
sure death,
that allorequipment
major
property
has
Use been damage
received.
qualified ifInspect
ignored.
control panel the pump
when installing thefor shipping
pump. Make suredamage. If any is found,
to use a leak-current breaker file a claimthe
and connect with the
grounding
wire (green/yellow) correctly. Otherwise current leakage from the motor may cause electrocution and accidents.
carrier immediately.
No one shall enter a water tank if the pump is operating in the tank. Otherwise current leakage from the motor may cause
Note: Indicated special instructions that are important but not related to hazards.
electrocution and accidents.
The pumps are not suitable for potential explosive environment. Non-explosion proof pumps
GENERAL SAFETY INFORMATION
If any anomaly occurs after starting the pump, or if the pump does not start, immediately stop using the pump and switch off
the power. Otherwise electrocution or fire may occur.
Read
READ
Make these
sure AND
thatinstructions
FOLLOW
the power priorSAFETY
is switchedto
offtaking any action to move ora pump.
INSTRUCTIONS
before checking and maintaining installOtherwise
this pump.
the pump may start suddenly
and cause danger to the user.
Havingtake
Please readnotice
the instruction we recommend
of the safety alert symbolsthat
on they are stored
the pump safety
and in for future use.
this manual.

Identification of the pump

Injury of people or damage to the pump may occur if the instruction is not observed.
Before proceeding
This is thewe strongly
safety recommend
alert symbol. that you should
When see thischeck
symbolcarefully
on yourwith
pumppump
or in this
nameplate/
manual
Never extend amodel
provide orfor
footproper
handinformation application.
required
into intake for safe
of a running pumpoperation
or a severe of themay
injury pump
occur.and instructions for
preventing
Never danger
apply any load onor
theinjury
power to youor or
cable, otherorpeople.
process pull the cable, otherwise the cable may be damaged or have a short
circuit, which may result in injury or fire.
Never run the pump on dry ground, doing so may result in a burnt motor.
Except for professional maintenance personnel, never attempt to repair, modify or dismantle the pump on your own or the
pump may become abnormal and cause electrocution, fire or injury to people.
Warns about hazards that can cause serious personal injury, death, or major
Wire connection must be carried out only by qualified technicians following safe wiring rules and conforming to local electri-
property
cal rules. damage if ignored.
Make sure to switch off the general power switch if the pump is to be left unused for a long period of time. If the power switch
is left on, an electric leak and electrocution may occur if the motor insulation gets deteriorated.
Note: Indicated special instructions that are important but not related to hazards.
We are highly concerned with the quality and safety of our products, however this booklet is unable to cover all the safety
The pumps are not suitable for potential explosive environment. Non-explosion proof pumps
issues, therefore the user or maintenance people must take care of their own safety as well.

Read these instructions prior to taking any action1 to move or install this pump.
Having read the instruction we recommend that they are stored safety for future use.

Identification of the pump

Before proceeding we strongly recommend that you should check carefully with pump
nameplate/ model for proper application.


 Cautions Prior before installation
Unpack the pump and check for completeness of all the accessories.
Check nameplate information. Make sure that the pump model, voltage, phase, frequency, discharge diameter and
lifting head of the pump are correct; especially the voltage and frequency. Selecting the wrong specifications may
also cause pump failure or damage.
Check the pump for any impact during the shipment. Verify if all the parts are intact.
When finding any damage, faulty assembly or missing parts of the product before installing, please contact the
shop you purchased the product from or call a local licensed SPCO dealer.
If the vertical lift of the installation is greater than 5M, or the horizontal pipeline is rather lengthy, a check valve or
other water-hammer prevention device shall be incorporated to protect the pump from being damaged by water
hammering.
This pump is not applicable to a frequency inverter. Using a frequency inverter to control the pump may result in
pump failure or damage.
For pumping special liquids such as oil or organic solvent, first consider the suitability of the pump; make sure that
a correct selection is made, or the pump may be damaged due to improper use.
When using the pump in a special environment, consult the shop where you purchased the pump or the local
dealer to verify if the product is suitable for the specific environment.
Do not operate this product in conditions other than that specified in the Operating Instructions

Operating Environment
Do not pump liquids other than sewage and wastewater, such as oils, organic solvents, etc.
Suitable range of Liquid Temperature: 0~40°C
Suitable range of Liquid pH value: 5~ 9 (MA/N/N/H/HN/NA//GP)
Suitable range of Liquid pH value: 4~10 (SG)
Applicable to impurity content of less than 3% (volumetric ratio).
This pump is not suitable for food processing or potable water.
Voltage Range of power supply: within ±10% of the nominal voltage.
When pumping sea water, the air content will be different from that of wastewater.

Warning
Wire connection must be carried out only by qualified technicians following safe wiring rules and conforming local electrical
rules.
Reference insulation value: Use a megger (500V) to check pump insulation. A repair is recommended if the insulation value is
smaller than 10MΩ; electrocution may occur if it is <1MΩ, if this is the case, immediately switch off the machine and send it
for repair.
After unpacking, dispose of the waste packing materials according to local statutes.
Megger 500V
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 Installation Precautions
Technical Data

Verify if model, voltage, phase, frequency, discharge diameter and lift of the pump conform to that specified on the
nameplate.
Use a qualified control panel when installing the pump. Make sure to use a leak-current breaker and connect the
grounding wire (green/yellow) correctly. Otherwise current leakage of the motor may cause electrocution and
accidents.
Prevent the cable end from getting in contact with the water, or electrocution may occur.
If the installation requires lowering the pump, do so by connecting a rope or chain to the pump handle bar.
On completion of pump installation, tidy up excessive lengths of power cable, chain or rope, so that it will not be
sucked into the impeller and damage the pump when the pump is activated.

Unpacking And Inspection

Place the pump on a solid surface and prevent it from tumbling. This principle is applicable to all the handling, move,
test and installation tasks of the pump.
Handle
Use with with
the pump care.rated
Check the items
voltage receivedvoltage
only; allowable against the packing
fluctuation list to
is ±10%. be sure that
Temperature all equipment
of pumped liquid shall be
within 0~40°C range, or else a motor anomaly, electric leak or burn If
may occur.
has been received. Inspect the pumpUnpacking And Inspection
for shipping damage. any is found, file a claim with the
Precautions on installing J-type pumps:
carrier immediately.
Handle
When with care.
installing Check pump,
a jet aerator the items received
a 0.5M~2M against
water depththe packing
gives list to aeration
the optimum be sureeffect.
that all
Useequipment
a noise attenuator
haslower
to beenthereceived. Inspect
noise if the suctionthe pump
pipe givesfor shippingnoise.
off excessive damage. If any is found, file a claim with the
GENERAL SAFETY INFORMATION
carrier immediately.

READ AND FOLLOW SAFETY INSTRUCTIONS

Safe
GENERAL
Please length
take notice ofof
the extension
SAFETY INFORMATION
safety cable
alert symbols on the pump and in this manual.
If an extension cable is required, make sure to use a cable of at least one grade higher (than the standard cable for
READ
the AND
pump). Or, youFOLLOW SAFETY
may refer to the INSTRUCTIONS
following table for selecting an extension cable.
Please take notice
This is theofsafety
the safety alert symbols
alert symbol. Whenon you
the pump and
see this in thison
symbol manual.
your pump or in this
manual provide information required for safe operation of the pump and instructions for
preventing
Safedanger orofinjury
length (m) to you orcable
extension othercalculated
people. based on a surrounding temperature of 30°C.
This is the safety alert power
symbol. isWhen you see this symbol on your pump or in this
manual provide information required for safe operation of the pump and instructions for
preventing danger Never
or injury to you or other people.
pull the power cable when moving the pump, otherwise the cable may develop a short circuit
and cause
Warns electrocution
about hazardsor that
fire. can cause serious personal injury, death, or major

property damage if ignored.

Warns about hazards that can cause serious personal injury, death, or major
Note: Indicated
Start special
Rated HP(Power) instructions that
Current are important
Conductor 2
but
Strand Section Area mmnot related to hazards.

property damage if ignored.

Ph
Method Voltage +3N: (A) 0.75 1.25 2.0 3.5 5.5 8.0 14 22 30 38 50
The pumps are not suitable27.61 for16.61
potential
10.77 5.76explosive
3.71 2.51 environment. Non-explosion
1.43 0.965 0.715 0.568 0.444 proof pumps
0.5(0.4) 6.5 25 39 73
110
Note: Indicated special instructions that are74important but not related to hazards.
1(0.75) 10 26 48
Read these instructions
1(0.75) 5.0prior to66taking
102 any
191 action to move or install this pump.
TheDirect
pumps are not suitable for potential explosive environment. Non-explosion proof pumps
Having
ĭ Start
read the2(1.5)
instruction
10 we recommend
51 95 that they are stored safety for future use.
148

Capacitor 14.0 68 106 157

220 3(2.2)
Read these instructions prior to taking any action to move or install this pump.
15.0 64 99 146

Identification of the 18.0 pump 53 82 122

Having read the 4(3)
instruction we recommend that115they are stored safety for future use.
Before proceeding we19.0strongly recommend
50 that you should check carefully with pump
78

nameplate/ model for proper application.

Identification of the pump
Before proceeding we strongly recommend that you should check carefully with pump

nameplate/ model for proper application.
 Conductor Strand Section Area mm2
Start Rated HP(Power) Current
Ph
Method Voltage +3N: (A) 0.75 1.25 2.0 3.5 5.5 8.0 14 22 30 38 50
27.61 16.61 10.77 5.76 3.71 2.51 1.43 0.965 0.715 0.568 0.444

1(0.75) 3.5 109 168 315

2(1.5) 6.0 64 98 184
8.5 69 130 201
3(2.2)
9.0 42 66 123
14.0 42 79 122
220 5(3.7)
15.0 39 74 114
7.5(5.5) 21.0 18 28 53
26.0 66 97 171
10(7.5)
27.0 63 94 164
15(11) 32.0 53 79 139
Direct
0.5(0.4) 1.5 440 679 1270
Start
1(0.75) 2.0 330 509 952
ĭ 2(1.5) 3.5 189 291 544
5.0 132 204 381
3(2.2)
6.0 110 170 317
380 5(3.7) 8.0 83 127 238
7.5(5.5) 12.0 55 85 159
15.0 197 291 511
10(7.5)
16.0 185 273 479
18.0 37 57 106
15(11)
22.0 87 134 199
220 20(15) 50.0 51 76 133
10(7.5) 15.0 296 437 767
S-D
380 20(15) 29.0 99 153 226
50(37) 76.0 13 20 38


 Pump Operations
Technical Data

Double-check the model, voltage, phase, frequency, discharge diameter and lift of the pump
Pump rotation shall be clockwise when viewed from above the pump (see illustration on the right). If viewed from the
impeller side when laying the pump on the ground, the rotation shall be counter-clockwise.
Unpacking And Inspection
Check screws and welds at any part of the pipeline, pump or installation for proper tightening and to keep them free from
leakage.
Handle
Check the with
wiring,care.
powerCheck
voltage,the items
current leakreceived against theand
breaker specifications packing
motor forlist to be sure
conformity that allvalue
of insulation equipment
of 20 MΩ
minimum. Make sure that the grounding wire is connected correctly.
has been received. Inspect the pump for shipping damage. If any is found, file a claim with the
Set the Over
carrier Load Relay in the control panel to approx. 1.25 times (standard setting) of the current rating. If it fails to start at
immediately.
this 1.25-time setting, check the power source and pump for any anomalies.
Clear out excessively large objects from the water before running the pump; impurities shall be controlled below the
allowable diameter of the impeller and strainer, otherwise the object will clog the strainer to reduce the flow or jam the
GENERAL SAFETY INFORMATION
impeller and damage the pump.
After running up, check the voltage, current, flow output, aeration , and noise for normal values. For GP/MAC type, attention
READ AND FOLLOW SAFETY INSTRUCTIONS
is required to make sure that the pumped substances can be crushed down. Crushing effect is dependent on the power
Please take notice of the safety alert symbols on the pump and in this manual.
specifications.
Unpacking And Inspection
It is recommended to use the pump for sludge of 3% concentration (volumetric ratio); the pump will have a longer service life
this way.
Handle with care. Check the items received against the packing list to be sure that all equipment
Select suitable
Thispipe
is diameter for the
the safety pump
alert flow. (OverWhen
symbol. or under-sized
you seepipe
thisdiameter
symbol willon
cause
yournoise
pumpand/or
orvibrations).
in this
has been received. Inspect the pump for shipping damage. If any is found, file a claim with the
Check valves of the pipeline for normal open and drain for non-clogging. If the pump is running but water is not pumped out,
carrier
manual immediately.
provide information required for safe operation of the pump and instructions for
it is most likely that air is trapped in the check valve and venting (priming) must be carried out.
preventing danger or injury to you or other people.

GENERAL SAFETY INFORMATION

READ AND FOLLOW
When lifting aSAFETY INSTRUCTIONS
pump, make sure that the pump will not be activated; otherwise injury may occur.
Warns
Please take noticeNever
of the about
safety
extend hazards footthat
into can
alertor symbols
a hand cause
onintake
the ofserious
the pump andpersonal
a running a injury,
in thisor manual.
pump death,
severe injury mayor major
occur.

property damage if ignored.

Caution
This is the
Note: Indicated safety
special alert symbol.
instructions that are When you see
important butthis
notsymbol
related on your pump or in this
to hazards.
Pump motor is provided with an Overload Protection which cuts power automatically when the pump operation causes
manual
The pumps
excessive
provide information
are not
temperature suitable
rise
required
for
in the motor,potentialfor explosive
safe operation
therefore protecting
of the pump
theenvironment.
and instructions
Non-explosion
motor. The Overload proof
Protection resumes
for
pumps
automatically
preventing
when danger orlowers
motor temperature injurydown;
to you
this or other
starts people.
the pump again. This state may repeat itself continuously and cause a burnt
motor eventually. If this state is detected, it is recommended to switch off the pump immediately and have the pump checked
Read
and these instructions prior to taking any action to move or install this pump.
repaired.
Having
Do read
not allow thethe
pumpinstruction
to stop and westartrecommend thatmay
frequently for this they area stored
cause safety
motor burn for repetitive
out. The future use.
switching shall be
controlled as not to exceed 10 counts per hour.
This type of pump is notWarns
suitableabout hazards
for 24 hour that can
continuous cause serious
operations; personal
it is preferred injury,
not to run death,
the pump or major
for more than 8 hours
aIdentification ofcontinuous
day. Twenty-four hours the pump operation of the pump is prone to speed up bearing wear and shorten the service life. It
property
Before
is damage
proceeding
recommended ifawe
to use ignored.
strongly
timer to controlrecommend
the operationsthat you
or set should
up for check
alternative carefully
operations of 2with pump
or more pumps.
nameplate/
Make sure thatmodel for proper
the diameter application.
of the pipeline is proper for the pump flow; too small or too large pipe diameter may cause the
pump to generate noise of vibration and result in damage to the pump.
Note: Indicated special instructions that are important but not related to hazards.
In the event of a pump anomaly (e.g., Severe Vibration, Noise, Smell, etc.), immediately cut off the power and contact the shop
The pumps are not suitable for potential explosive environment. Non-explosion proof pumps
where the pump is purchased or contact an authorized local dealer. Continuous abnormal operations of the pump may result
in electric leakage, electrocution or fire that causes injuries.
Read these instructions prior to taking any action to move or install this pump.
Having read the instruction we recommend that they are stored safety for future use.

Identification of the pump


Before proceeding we strongly recommend that you should check carefully with pump
Pump Protection Devices

External factors often cause a burnt motor, resulting in user inconvenience and repair costs; therefore a fault detection device is
necessary to ensure the service life of the pump.
The fault detection device will continue to trip if an on-site fault is not remedied; the site personnel need to troubleshoot the
fault as soon as possible.
If the fault is not remedied and the pump operates repetitively for a prolonged period of time, the motor will still be burnt
eventually.
Individual models may be equipped with different fault detection devices.

Motor Overload Protection Device

Used for models up to 10HP)

An Overload Protection Device is normally a built-in device inside the motor and no external wiring is required; it is a self-
resetting device that protects the motor from being burnt immediately. This device activates to cut off the power when
current or temperature in the motor becomes abnormal and prevents the motor from being burnt. When the temperature
lowers down (in about 10-30 minute) the pump will start to operate again.

Thermal Relay Protection

Thermal Relay is a bi-metal relay that protects the motor by sensing the temperature; it mainly works by the thermal
expansion of metals (closed normally and opened in an anomaly). This device is installed within the motor winding; when the
motor overheats (temperature setting of the protection device differs by motor model), or when an over-current occurs, the
metal sheet in the device will expand due to the heat and activate the device; often used in single phase models no bigger
than 1HP.
Motor Thermal Sensor (MTS)
(Standard for 15HP and above models; optional for other power (HP) values)
Purpose:
for providing alarm circuitry for motor overload or over-heating
Bi-Metal Temperature Sensor
A Sensor is provided in each phase and wired to the control panel; when the motor temperature exceeds the specifications of
the sensor chip, it will trip and send out an anomaly signal to the control panel, where the signal responds by cutting off the
power supply or topping the motor operations. (The sensor is in Closed mode in the normal state and in Open mode for an
anomaly, thus protecting the motor from burning out.)
Connection Method
The protection device can be connected in series with an Overload Relay (O.L). The coil of a solenoid, or a power relay.
Components in the control panel cut off the power supply when the temperature in the motor exceeds the setting value,
therefore protecting the motor. (SPCO provides 2-core connection cables)

Circuit Diagram

Contacts of Control
Component

%ODFN 2(Red)


 Circuit Diagram

Contacts of Control
Component

Inlet Water Sensor (MS)

%ODFN 2(Red)
Technical Data

(Standard for 15HP model and higher; option for other power ratings.)
Purpose
When the mechanical seal fails and water get s into the motor, the sensor will be noticed before the being burnout out
the motor. So that a new mechanical seal and lubricant can be replaced early to prolong pump service life and to save on
maintenance costs.
Electrode-type Water Ingression Detector
Metal electrodes are used as sensor interface for detecting if water leaks into shaft seal chamber. Leads of this Water Ingres-
sion Detector are used as an insulation detector inside the pump. When the mechanical seal is worn out and water gets
into the shaft seal chamber, a circuit is established by the sensor and casing (ground) since the water is a conductive matter.
Since the control panel gives a very small current into the sensor leads, enabling the leads to be capable of sensing water.
This circuitry will give an anomaly signal when the shaft seal chamber is flooded; the control panel will therefore cut off the
power supply or activate a stop mode to prevent the motor from running in the anomaly, thus achieving the functionality of
a Leak Alarm. (The sensor is in the Open mode in the normal state and Closed mode in an anomaly)
Connection Method
Connect E1 and E3 level controller to form a sensing circuit; a low voltage and low current control are used for safety pur-
poses. (We provide a 2-core connection cable if we’re using number should be: marked with number “1”)
Circuit Diagram
Connect the voltage output terminal with white sensor lead. (Current leakage in this way is less hazardous to the human
body.

Liquid Level
Controller
E1 E3

:KLWH 1(Green)

Caution

These sensor devices are dependent on machine types or custom-made; see specifications of the purchased pump for
details. When the sensor activates an alarm, immediately stop using the pump and call the dealer or the manufacturer for
troubleshooting. The SPCO warrant will become void if pump damage is caused by failure to connect the alarm device or by
continued operation after alarm activation.

10
Periodical Check Items
Check flow rate, voltage, current, vibration and noise level. In the event of any of the above anomalies or its precursor, take
preventive actions immediately. See Section VII Troubleshooting for identifying causes and taking proper remedial actions.
If the pump is to be left unused for a long period, pull the pump up and clean and dry it thoroughly before storing it indoors.
Should the pump be left in the water and unused for a long period of time, start the pump periodically to prevent jamming
the impeller caused by rust; also measure the resistance to verify if the standard specifications are met.
At the end of pump operation, DO NOT loosen the oil injection nozzle immediately, otherwise the high-temperature oil may
spray out and cause injury.
It is recommended to keep a daily log of operation checks, which can be of additional reference to inspections.

Oil Inlet

Oil Rivet

Routine Check Items

Daily 1. Operating Current: within range of current rating.
2. Operating Voltage: within a safe range (±10% of rated
value)
3. Check output flow rate for normal value.
Monthly 1. Check pump insulation with a 500V megger; repair is re-
commended if < 10MΩ; immediately Shot down the pump
and send for repair if < 1MΩ.
Annually 1. Replace Oil: For ≤ 0.75KW, every 3000hr or 12-month
(Depends on comes first.) For ≥ 1.5 KW, every 6000hr or 12-
month (depend comes first.)
2. Replace Method: Remove oil inlet screw and drain the oil;
add in new oil and replace the screw; apply screw setting
agent or tape seal when replacing the screw.
[Remarks] Check oil for correct color. If oil turns creamy
white, replace the mechanical seal and the oil immediately.
Oil Specifications: VG32 or equivalent. Refer to X. Oil Specifi-
cations for quantity of oil.
Every 2-5 year 1. Overhaul: Pump operation is normal but overhaul is due;
an overhaul is still necessary, especially if the pump is in
continuous operations.
2. When an overhaul is required, please contact the shop
where the pump is purchased or call a local authorized
dealer.

If necessary, the user may remove the bottom of the pump for clearing out foreign objects. If removing the motor or
mechanical seal is required, the pump shall be sent to the purchasing shop or a local authorized dealer for repairs, otherwise
water-tightness of the pump may be affected, which may further lead to water ingression and failure of the motor.
Installing parts other than the specified ones may cause failure or reduce the service life of the pump.
Dispose of waste oil products in accordance with relevant local statutes; never drain them directly into a river or drainage.

11
 This is the safety alert symbol. When you see this symbol on your pump or in this
Handle
manual with care.
provide Check the required
information items received
for safeagainst the packing
operation list toand
of the pump be instructions
sure that all for
equipment
has been received.
preventing danger orInspect
injurythe
to pump
you orfor shipping
other people.damage. If any is found, file a claim with the
carrier immediately.

GENERAL SAFETY INFORMATION

Warns about hazards that can cause serious personal injury, death, or major
Technical Data

READ
propertyAND
Make FOLLOW
if ignored. SAFETY INSTRUCTIONS
sure that the power
damage
is switched off before carrying out checks or repairs of the pump, otherwise the pump may cause
injury because of operation started suddenly Dismantle and repair of pump must be carried out only by professionals; other-
Please
wise take procedures
incorrect notice of may
the lead
safety alert symbols
to electrocution, on themalfunction
fire, pump pump and in this
or even manual.
severe injury of the people.
Note: Indicated special instructions that are important but not related to hazards.
The pumps are not suitable for potential explosive environment. Non-explosion proof pumps
Caution
This is the safety alert symbol. When you see this symbol on your pump or in this
Electrocution
manual (electric
provide leak) may occur
information if insulation resistance gets below
of10MΩ, switchand
off the power and stop
forusing the
Readasthese
pump soon instructions
as possible. priorrequired
to takingfor anysafe operation
action to move theinstall
or pump instructions
this pump.
preventing
Having readdanger or injury we
the instruction to you or other people.
recommend that they are stored safety for future use.

Identification of the pump

Before proceeding we strongly recommend that you should check carefully with pump
Warns about hazards that can cause serious personal injury, death, or major
nameplate/ model for proper application.
property damage if ignored.

Note: Indicated special instructions that are important but not related to hazards.
The pumps are not suitable for potential explosive environment. Non-explosion proof pumps

Read these instructions prior to taking any action to move or install this pump.
Having read the instruction we recommend that they are stored safety for future use.

Identification of the pump

Before proceeding we strongly recommend that you should check carefully with pump
nameplate/ model for proper application.
1

12
Troubleshooting

Fault Cause Solution

• Power failure.
• Check power and correct connection.
• Defective cable.
• Replace power cable.
• Impeller clogged.
• Remove the foreign objects from impeller or casing.
• Auto-cut Tripping
Pump Not Operat- • Identify and remove tripping cause
ing • Motor burnt
• Rewind or Replace new motor.
• Water gets into motor after mechanical seal
• Send to repair
wear
• Replace new float switch.
• Float switch defective.
• Repair or replaced.
• Bad control panel.
• Motor rotation reversed • Correct motor rotation
• Impeller worn or cavitation • Replace Impeller
• Strainer Clogged • Clear out foreign objects
• Foreign object in pump or impeller • Clear out foreign objects
Insufficient output, • Leakage or clog of pipeline/valve • Repair or replace
insufficient aeration • Excessive lift • Recalculate or adjust horsepower

Unpacking And Inspection

• Air suction due to low water level
• Adjust the Level Switch higher
• Clogged aeration chamber • Clear out foreign objects
Handle with care. •Check the items received against the packing
Worn nozzle list to
• Replace with newbenozzle
sure that all equipment
has been received.• Water
Inspect
levelthe
toopump
high for shipping damage. If any
• Adjust theisLevel
found, file
Switch a claim with the
lower
• Voltage anomaly
carrier immediately. • Check the power. Use only the correct voltage
• Motor rotation reversed
• Correct motor rotation
• Viscosity of pumped liquid High
Over Current • Dilute the liquid
GENERAL SAFETY INFORMATION
• Impeller tangled or clogged by foreign
Objects
• Remove foreign objects
• Repair and replace
READ AND FOLLOW
• Worn Shaft SAFETY INSTRUCTIONS
• Impeller tangled or clogged foreign Objects • Remove foreign objects
Please takeduring
Pump stops notice of the safety alert symbols on the pump and in this manual.
• Voltage Anomaly • Check the power. Use only the correct voltage
operations
• Motor Overload Trip • Identify and remove tripping cause
• Power Cable Wear and Tear • Send for repair
This is the safety in
• Moisture alert symbol.
cable connectionWhen you see •this symbol
Re-connect on using
wires yourwaterproof
pump ortape
in this
after drying
manual provide
Current-leak Breakerinformation
• Water ingressrequired
caused byfor safe
worn operation of
mechanical the for
• Send pump
repairand instructions for
Activates
preventing dangersealor injury to you or other people. • Send for repair
• Burnt Motor

Warns about hazards that can cause serious personal injury, death, or major
Dismantle and repair of pump must be carried out only by professionals; otherwise incorrect procedures may lead to electro-
property damage if ignored.
cution, fire, pump malfunction or even severe injury of people.
#1. Pump impeller may become rusty and clogged due to being submerged in the water for some time without operation.
Note:theIndicated
Clean special
impeller before instructions
re-using that
the pump to are normal
ensure important but not related to hazards.
operations.
The pumps are not suitable for potential explosive environment. Non-explosion proof pumps

Read these instructions prior to taking any action to move or install this pump.
13
Having read the instruction we recommend that they are stored safety for future use.
 GENERAL SAFETY INFORMATION
READ AND FOLLOW SAFETY INSTRUCTIONS
Please take notice of the safety alert symbols on the pump and in this manual.

Parts and Disassembly/Assembly

This is the safety alert symbol. When you see this symbol on your pump or in this
Technical Data

Ifmanual provide
it is necessary information
to disassemble required
the pump forthe
to repair safe operation
mechanical seal,ofpower
the pump
cable orand instructions
motor that requires for
special facilities,
preventing danger or injury to you or other people.
please contact the purchasing shop or a local authorized dealer.
Structural diagram of dismantled parts differs depending on the models. Please refer to that of the actual model.

Warns about hazards that can cause serious personal injury, death, or major
Make sure that the power is disconnected before disassemble/assembly.
property damage if ignored.
Never touch the plug or switch with wet hands or electrocution may occur. Never perform a starting test while dismantling or
re-assembling. Failure to observe this regulation may lead to severe incident and injury.
Note: Indicated special instructions that are important but not related to hazards.
The pumps are not suitable for potential explosive environment. Non-explosion proof pumps
MA– Illustration of Sewage and Wastewater Pump
100(150)MAE45.5
Read these instructions prior to taking any action to move or install this pump.
Power Cable
Handle
Having read the instruction we recommend that they are stored safety for future use.
Upper cover

IdentificationMotor
of the pump
Frame

Before proceeding webracket

M. seal strongly recommend that you should check carefully with pump
nameplate/ model for proper application.

Bearing bracket

PIN

Impeller

Casing + Wear Ring 1

11

14
 MA – Illustration of Sewage and Wastewater Pump
MA-1050

Power Cable
Upper
Cover

Casing cover Outer cover

Cover
Bearing bracket

Casing

Oil Chamber

Packing
M. seal bracket
Wear
Plate
Packing
Packing

Shell Cover Oil Seal

sleeve
PIN
Impeller
Strainer

Wear Ring

15
Technical Data

N/NN – Illustration of General GP – Illustration of Grinding Pump

purpose Wastewater Pump 32GP22.2
N-21

Power
Cable
Handle Handle
Upper Power Upper
cover Cable Cover
Motor
Motor
Frame
Frame

Bearing Bearing
Bracket Bracket
M. seal
bracket
M seal
PIN Oil Seal bracket
sleeve
Impeller PIN

Impeller

Cutter

Packing

Shell
Casing

Bolt

Strainer

Grinding
Disk

16
H/HN – Illustration of General purpose NA – Illustration of Cast Iron
Swage Pump Sewage Pump
HN-32P 80(100)NA25.5

Power
Cable
Handle Power
Handle Cable
Upper
Upper Cover
Cover
Motor
Motor Frame
Frame
Bearing
Bracket
M. seal
bracket
Casing
Casing

)ODW.H\

Impeller
PIN

Impeller
Shell
Cover

Casing
Cover
Strainer

Footing

Footing

17
 Model
MA – Sewage and Wastewater Pump MAx2.4
Magnetic MAx2.8
Horsepower Oil Contactor (MC)
Model Poles MAx21.5
+3N: cc
MAx2.4x 0.5(0.4) 240 MAx22.2
Magnetic MAx2.8x 1(0.75) 240 MA – Sewage and Wastewater Pump MAx23.7
Contactor (MC)
Pump Starter Connection MAx21.5x
MAx22.2x
2(1.5)
3(2.2)
850
850 Model Poles
Horsepower Oil
MAx25.5
MAx27.5
2P +3N: cc
MAx23.7xA 5(3.7) 1250 MAx211
Technical Data

MAx25.5x 7.5(5.5) 2000 MAx2.4x 0.5(0.4) 240 MAx4.4

Magnetic Magnetic
MAx2.8x 1(0.75) 240
MAx27.5x 10(7.5) 2000 Contactor (MC) MAx4.8
Contactor (MC) MAx21.5x 2(1.5) 850
MAx211x 15(11) 2000 MAx41.
Direct start MAx4.4 MAx22.2x 3(2.2) 850 Mx42.2
0.5(0.4) 530
Magnetic MAx23.7xA
2P
5(3.7) 1250
Contactor (MC) MA – Sewage
MAx4.8 and Wastewater
1(0.75) Pump
530
U V
MAx43.
Single Phase Start 3-phase
MAx41.5start 2(1.5) 920 3-phase start
MAx25.5x (>= :15HP (11kW))
7.5(5.5) 2000 MAx45.
Mx42.2 4P Horsepower
3(2.2) Oil
1350 MAx27.5x 10(7.5) 2000 MAx47.
Model Poles
(<= 10HP (7.5kW) Standard Model) cc
(<= 3HP (2.2kW) Standard Model) +3N: MAx211x 15(11) 2000 MA-55A
MAx43.7 5(3.7) 1350
U V : MAx2.4x 0.5(0.4) 240 MAx4.4 0.5(0.4) 530
Magnetic Magnetic
MAx45.5 7.5(5.5) 2700 Magnetic MA-75
MAx2.8x 1(0.75) 240 Contactor
MAx4.8 (MC) 1(0.75) 530
Contactor (MC) Contactor (MC) 10(7.5)
MAx47.5 2700 MA-61
MAx21.5x 2(1.5) 850 MAx41.5 2(1.5) 920
MA-55Ax 7.5(5.5) 4500 MA-615/8
MAx22.2x 3(2.2) 850 Mx42.2 4P 3(2.2) 1350
Magnetic MA-75x 2P 10(7.5) 5000 MA-820
MAx23.7xA 5(3.7) 1250
Contactor (MC) UMA-610 V : 10(7.5) 4300 U1MAx43.7
:2 V1 U2 :1 V2 5(3.7) 1350 MA-1030
MAx25.5x 7.5(5.5) 2000 MAx45.5 7.5(5.5) 2700
MA-615/815 15(11) 4800 MA-1040
MAx27.5x 10(7.5) 2000 MAx47.5 10(7.5) 2700
MA-820 4P 20(15) 4800 MA-1050
MAx211x 15(11) 2000 MA-55Ax 7.5(5.5) 4500
U1 :2 V1 U2 :1 V2 MA-1030S 30(22) 7500 MA-1060
MAx4.4
Magnetic 0.5(0.4) 530 MA-75x 10(7.5) 5000
Magnetic MA-1040 40(30) 7500 MA-144
Contactor (MC) Contactor
MAx4.8
MA-1050
(MC) 1(0.75)
50(37)
530
7500 MA-610 10(7.5) 4300 MA-165
MAx41.5 2(1.5) 920 MA-615/815 15(11) 4800 MA-166
Star-Delta MA-1060 60(45) 7500
Mx42.2 4P 3(2.2) 1350 MA-820 4P 20(15) 4800 MA-143
MA-1440 40(30) 7500
MAx43.7
UMA-1650 5(3.7) 1350 MA-1030S 30(22) 7500
U V : 1 :2 V1 U2 6P :1 V2 50(37) 7500
MAx45.5 7.5(5.5) 2700 MA-1040 40(30) 7500
MA-1660 60(45)
and run7500
(>= 15HP (11kW) standard model) Start by higher voltage Y-connection
MAx47.5 10(7.5) Magnetic
by lowerMA-1050
2700 switch
voltage Δ–connection. Magnetic
50(37)
switch
7500
MA-1430
MA-55Ax
8P 30(22)
7.5(5.5)
7500
4500
MC1 MC2
MA-1060 60(45) 7500
Magnetic MA-75x 10(7.5) 5000 MA-1440 40(30) 7500
Contactorswitch
Magnetic (MC) Magnetic switch MA-610 10(7.5) 4300 MA-1650 6P 50(37) 7500
MC1 MC2 MA-615/815 15(11) 4800 UMA-1660
1 V1 :1 :2 U7500
2 V2
60(45)
MA-820 4P 20(15) 4800 MA-1430 8P 30(22) 7500
U1 :2 V1 U2 :1 V2 MA-1030S 30(22) 7500
U1 V1 :1 :2 U2 V2MA-1040 40(30) 7500
Magnetic switch 50(37)
MA-1050 Magnetic
7500switch
MC1 MC2
MA-1060 60(45) 7500
MA-1440 40(30) 7500
MA-1650 6P 50(37) 7500
U 1
MA-1660 V1 :1 :2
60(45) U2
7500 V2
MA-1430 8P 30(22) 7500

Magnetic switch Magnetic switch

MC1 MC2

U1 V1 :1 :2 U2 V2

18
 Horsepower Oil SGx2.4A
Model Poles 0.5(0.4) 340
+3N: cc
NA21.5 2(1.5) 850 SGx2.8A
1(0.75) 340
NA22.2 3(2.2) 850
NA23.7A 5(3.7) 1250 SGx21.5 2(1.5) 850
2P 2P
NA25.5 7.5(5.5) 2000 SGx22.2 3(2.2) 850
NA27.5 10(7.5) 2000 SGx23.7 5(3.7) 1250
Oil Gauge Specifications NA211 15(11) 2000 SGx25.5
SGx27.5
7.5(5.5)
10(7.5)
2000
2000
SGx211 15(11) 2000

MA – Sewage and Wastewater Pump N/NN – General purpose

Horsepower Oil
Wastewater Pump
Model Poles
+3N: cc Horsepower Oil
Model Poles
MAx2.4x 0.5(0.4) 240 +3N: cc
MAx2.8x 1(0.75) 240 N-05A 0.5(0.4) 700
MAx21.5x 2(1.5) 850 N-05B 0.5(0.4) 125
MAx22.2x 3(2.2) 850 N-05x 0.5(0.4) 160
2P
MAx23.7xA 5(3.7) 1250 N-21/31 1(0.75) 160
MAx25.5x 7.5(5.5) 2000 NN-21 2P 1(0.75) 190
MAx27.5x 10(7.5) 2000 NN-21.5 1.5(1.1) 190
MAx211x 15(11) 2000 NN-22/32 2(1.5) 800
MAx4.4 0.5(0.4) 530 NN-23/33/43 3(2.2) 800
MAx4.8 1(0.75) 530 NN-35 5(3.7) 800
MAx41.5 2(1.5) 920
Mx42.2 4P 3(2.2) 1350
MAx43.7 5(3.7) 1350
MAx45.5 7.5(5.5) 2700
MAx47.5 10(7.5) 2700
MA-55Ax 7.5(5.5) 4500
MA-75x 10(7.5) 5000 17
MA-610 10(7.5) 4300
MA-615/815 15(11) 4800
MA-820 4P 20(15) 4800
MA-1030S 30(22) 7500
MA-1040 40(30) 7500
MA-1050 50(37) 7500
MA-1060 60(45) 7500
MA-1440 40(30) 7500
MA-1650 6P 50(37) 7500
MA-1660 60(45) 7500
MA-1430 8P 30(22) 7500

H/HN – General purpose Swage Pump

Magnetic switch GP – Grinding Pump
MC2
Horsepower Oil Horsepower Oil
Model Poles Model Poles
+3N: cc +3N: cc
H-05A 0.5(0.4) 700 GP21.0 1.3(1.0) 580
:2 U2 VH-05x
2
0.5(0.4) 160 GP21.5 2(1.5) 870
2P
H-21x/H31x 1(0.75) 160 GP22.2 3(2.2) 1400
2P
HN-22x/32x 2(1.5) 800 GP23.7 5(3.7) 1400
H-33x 3(2.2) 460
HN-35x 5(3.7) 800
SG – Stainless Steel Sewage
Pump / Wastewater Pump
NA – Cast Iron Sewage Pump Model Poles
Horsepower Oil
+3N: cc
Horsepower Oil SGx2.4A
Model Poles 0.5(0.4) 340
+3N: cc
NA21.5 2(1.5) 850 SGx2.8A
1(0.75) 340
NA22.2 3(2.2) 850
NA23.7A 5(3.7) 1250 SGx21.5 2(1.5) 850
2P 2P
NA25.5 7.5(5.5) 2000 SGx22.2 3(2.2) 850
NA27.5 10(7.5) 2000 SGx23.7 5(3.7) 1250
NA211 15(11) 2000 SGx25.5 7.5(5.5) 2000
SGx27.5 10(7.5) 2000
SGx211 15(11) 2000

N/NN – General purpose

Wastewater Pump
Horsepower Oil
Model Poles
+3N: cc
N-05A 0.5(0.4) 700
19
N-05B 0.5(0.4) 125
 Swiss Pump Company AG
Moosweg 36
CH - 3645 Thun - Gwatt
Switzerland
Tel. +41 33 223 11 00
Fax +41 33 223 11 22
mail@swisspump.com

www.swisspump.com