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Boiler Hot Water Circulation Pump Sizing

Project Name Prepared By DATE


Project No. Checked By REV.
Building Name
Building No.
Based On ASHRAE Handbook Water Tank Sizing
Pump Tag Total Hot/Return Water Pipe Length (m) 150
Pump Location Allowable Friction Loss (m/m) 0.06
Pump Efficiency 65% Water Density (Kg/m3) 1000
No. Of Operating Pumps 2 Water Specific Heat (KJ/Kg.K) 4.186
Hot Loss In Pipes (W/m) 30 Hot/Return Water Temp Difference (˚C) 20
Calorifier Thermal Power (KW) 1440 Safety Factor 0%
Pipe Material Copper

Boiler Hot Water Circulation Pump Data


Pump Flow (gpm) 137
Pump Flow (L/S) 8.6
Pump Flow (m3/hr) 31.1
Pump Head (m) 9
Pump Power (KW) 1.2
Pipe Sizing
Water Velocity In HW Pipes (m/s) 2.0
Pipe Size (mm) 108
Pipe Size (in) 4"

Boiler Hot Water Circulation Pump Details

Diameter (in) 4"

Boiler Power (KW) 1440 Flow (gpm) 137


Head (m) 9
Power (Kw) 1.2

Calorifier/Heat Exchanger
GPM Pipe Size Pipe Size PPR Copper
0 1/4" 0 0 0
3 1/2" 1/2" 20 15
7 3/4" 3/4" 25 22
10 1" 1" 32 28
15 1 1/4" 1 1/4" 40 35
25 1 1/2" 1 1/2" 50 42
45 2" 2" 63 54
70 2 1/2" 2 1/2" 75 67
100 3" 3" 90 76
200 4" 4" 110 108
6" 160 159
8" 200 -
10" 250 -

PPR
PN16 PN20/PN25
DN Thickness Di Thickness Di
0 0 0 0 0
20 2.8 14.4 3.4 13.2
25 3.5 18.0 4.2 16.6
32 4.4 23.2 5.4 21.2
40 5.5 29.0 6.7 26.6
50 6.9 36.2 8.4 33.2
63 8.6 45.8 10.5 42
75 10.3 54.4 12.5 50
90 12.3 65.4 15 60
110 15.1 79.8 18.4 73.2
160 21.9 116.2 26.6 106.8
200 23.2 153.6 28.3 143.4
250 27.3 195.4 33.3 183.4

Copper
Type K
DN Thickness Di
0 0 0
15 0.7 13.6
22 0.9 20.2
28 0.9 26.2
35 1.2 32.6
42 1.2 39.6
54 1.2 51.6
67 1.2 64.6
76 1.5 73.0
108 1.5 105.0
159 2 155.0

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