COMPONENT TESTING

“ TEST WITH THE BEST ”

- NON DESTRUCTIVE TESTING INSTRUMENTS
 AUTOMOTIVE INDUSTRY

Ensuring the quality of your components

Automotive suppliers face huge challenges due

to the ever-increasing quality expectations of
the automotive industry. In order to meet these
high demands, there’s no way around it:
Modern production lines must continuously
control the quality of the individual
components – as they are fabricated. Besides
providing rock-solid reliability, it’s important
that the inspection process be highly
automated with a throughput speed adapted
to the line, to pre-vent negative impact on
production.

FOERSTER offers various test and measurement

systems to examine components for cracks and
defects, as well as to determine their material properties, in both classic and electric-drive
automotive manufacturing. New drive technologies demand new solutions in quality testing:
With FOERSTER test and measurement equipment, you’re ideally equipped for the future.

Continuous developments in the automotive industry place incredible demands on the

materials used. Even in the machining phase, the parts being fabricated are subject to strong
forces that can cause material defects. To catch such production- related faults at an early
stage, FOERSTER test equipment can conduct 100% inspections of your components and
then monitor the subsequent tempering process to ensure that they are properly hardened.

Versatile applications:
As diverse as the individual components are, so are their testing requirements. Because of tits
broad portfolio of probes and automation solutions, FOERSTER is well-positioned to respond
to unique situations individually.

Application examples:

• Turned parts • Piston rods / pins

• Valves • Nozzle cap nuts
• Valve sleeves • Needle- / ball bearings
• Valve seats • Bearing- / tapered rollers
FASTENERS & CONNECTORS

Reliable quality control for fasteners and connectors

Whether fasteners are simple or complex, the material requirements placed on them are
constantly growing, and the production process must keep up with those increasing
demands. Not least because these parts are exposed to – and must withstand – constantly
high loads, failure can result in exorbitant costs or, even worse, danger to human life.
To ensure that these tiny elements cause no great harm, potential material defects like
surface cracks must be detected in time. Only then can countermeasures in the
production process be undertaken and defective parts promptly rejected.

This is why our instruments, in combination with various sensors, are designed to
automatically and non-destructively check your fasteners for cracks, tem-per and material
composition – directly in the production line. The components are inspected at high
speed and sorted immediately thereafter. That means you can quickly and reliably
assess and document the quality of the components, making adjustments as necessary
to the production process.
MATERIAL AND
MICROSTRUCTURE TESTING

Probes
Magnatest
ECM

Form-adapted
probes

Multiplexer
Magnatest
Magnatest D 6592
D 3.623

Magnatest
ECM CE

Coils

Water-Cooled
Coils

Magneto-inductive Structure Testing

Depending on the test situation and the sample, the MAGNATEST equipment family
offers excellent solutions for magneto-inductive material and micro structure
testing of metallic components.
CRACK TESTING

Rotating
Statograph sensor System
ECM

STATOGRAPH
Statograph
DS
ECM CE

Statograph
ECM Multi-channel
Special
Sensors

Probes for
Crack Testing

Flexible
Probes

Crack and Structure Testing

The eddy current method can be divided into basic areas of application: eddy current
crack testing and magneto-inductive material and structure testing. The high-frequency
crack testing detects surface-open material defects such as cracks, overlapping or
pores.
MAGNETIC/PENETRANT
TESTING

Deutroflux
UWE

FPI
ZMAG Bench
Demagnetisation

Bulk Bulk
Deutroflux
Chemical Chemical
UWS

MPI
MPI Bench Test Bench

Flourescent Penetrant / Magnetic Particles Inspection

Magnetic Particles Inspection is accomplished by inducing a magnetic field in a
ferromagnetic material and the dusting the surface with iron particles. Surface and
near surface flaws produce magnetic poles or distort the magnetic field in such a
way that iron particles are attracted and concentrated. This produces a visible
indication of deflect on the surface of the material.
HARDNESS TESTING

Novotest Sonde

Sonodur
Measurement Rack
Probes

Analog Rockwell
Hardness Tester
Sonodur
SONO-D NOVOTEST-TB-R
3
2200-3

Sonodur
3-2

Hardness Testing
Portable rebound ultrasound and combined hardness testers covering various industrial
applications such as hardness of plates & pipes and HA2 in welds.
 CONTACT US

Hanoi

Vietnam Philipp
Philippines
Thailan
Thailand Manila
Bangkok
Rayong
Ho Chi Minh

Malaysia
Kuala Lumpur

Singapore
Batam
Balikpapan

Indone
Indonesia
Jakarta

NDT INSTRUMENTS Pte. Ltd.
50 Ubi Avenue 3, #05-20
Frontier Building, Singapore 408866
Tel: (65) 6571 0688
Fax: (65) 6571 0669
Email : central@ndt-instruments.com
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Jl. Sirsak / Casamora BB-1, Jagakarsa
Jakarta Selatan 12630
Tel: (62) 21 2943 0001 (Hunting)
Fax: (62) 21 2943 0006
Email: sales_ID@ndt-instruments.com
NDT INSTRUMENTS (Thailand) Co. Ltd.
44/156 Soi Nimitmai 6/2 Minburi,
Bangkok, Thailand 10510
Tel: (66)2 1810208,(66)2 1810314
Fax: (66)2 9146267
Email: Sales_TH@ndt-instruments.com
NDT INSTRUMENTS VIETNAM LLC.
C06-04, Luxcity Officetel, 528
Huynh Tan Phat Street, Binh Thuan Ward,
Ho Chi Minh City, Vietnam
Tel: (84) 028 3620 9821
Email: sales_VN@ndt-instruments.com

NDT INSTRUMENTS Sdn. Bhd.
56, Jalan Bola Tampar 13/14, Seksyen 13
40100 Shah Alam, Selangor, Malaysia
Tel: (603) 5510 1702
Fax: (603) 5511 2592
Email: Sales_MY@ndt-instruments.com
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(Batam)
Ruko Mega Legenda 2
Blok E2 No.1, Batam Kota 29431
Tel: (62) 778 7483 403
Fax: (62) 778 7483 401
Email: central@ndt-instruments.com
NDTESTING INSTRUMENTS INC.
Unit 305, 3rd floor Cityland Condominium
III 105 V.A. Rufino Street Legaspi Village
Makati City Philippines 1229
Tel: +63 920 2868 112 /
+63 961 736-3022 / +63 961 6280 533
Email: sales_PH@ndt-instruments.com

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