ELECT - HYD HOOKLIFT SLAYER OPERATIONAL ENG REV04 Email

PRODUCT USER OPERATOR’S MANUAL
OPERATION - INSTALLATION - MAINTENANCE
EDGE - SHREDDER
ELECTRIC / HYDRAULIC HOOKLIFT
SLAYER XL (EN) English - REV 04
EDGE is a registered trademark. COPYRIGHT© 2011
EDGE. 30 Farlough Road, Newmills, Dungannon, Co. Tyrone,

Northern Ireland.BT714DT.
Tel: 028 8774 0525. Fax: 028 8774 7244
E-mail: aftersales@edgeinnovate.com
DO NOT ATTEMPT TO OPERATE THIS PRODUCT UNLESS YOU HAVE READ
AND UNDERSTOOD THESE SAFETY INSTRUCTIONS. FAILURE TO DO SO WILL
INCREASE THE RISK OF INJURY OR MAY RESULT IN DEATH.
www.edgeinnovate.com
TABLE OF CONTENTS
1. INTRODUCTION
2. SAFETY INFORMATION
3. TECHNICAL DATA
4. PRODUCT FAMILIARISATION
5. SCREEN CONTROLS & NAVIGATION- DIESEL HYDRAULIC M/c
6. SCREEN FAULT CODES & DESCRIPTIONS
7. MACHINE SETUP
8. TRANSPORTATION
9. EMERGENCY STOPPING THE MACHINE
10. PRODUCT OPERATION
11. MACHINE SHUT DOWN
12. SERVICE & MAINTENANCE
13. WARRANTY
1. INTRODUCTION
To ensure maximum safety, always read Section 2: SAFETY INFORMATION

carefully before doing any work on the equipment or making any
adjustments.
E-mail: info@edgeinnovate.com Tel: 028 8774 0525

Web: www.edgeinnovate.com Fax: 028 8774 7244
1. INTRODUCTION ISSUE ENG 4 - PAGE 2
Thank you and congratulations for purchasing an EDGE product, a robust, skilfully
designed and engineered piece of equipment. This manual is an important part of your
purchase as it will familiarize you with the machine and explain the numerous features
and options that have been designed and apply to this unit. Please read this manual
thoroughly before operating your machine.
Please contact your EDGE dealer or the EDGE factory should you have questions
regarding specific applications or if you require additional information or advice.
Manufacturer
This equipment has been manufactured by:
EDGE. 30 Farlough Road, Newmills, Dungannon, Co. Tyrone,

Northern Ireland. BT714DT.
Tel: 028 8774 0525. Fax: 028 8774 7244
Web: www.edgeinnovation.com
Copyright
The copyright of this User Manual is reserved by EDGE INNOVATE. This User Manual
contains information and technical drawings, which may not be copied, distributed,
altered, stored on electronic media, revealed to others or used for the purpose of
competition, either partially or in its entirety. The right is reserved to alter any details
contained in this manual without notice. Copyright 2013.
Please record your product information below. This will assist you if there are any
questions regarding warranty or service.
PRODUCT(S):
SERIAL NUMBER(S):
DATE OF PURCHASE:
PURCHASED FROM:

USE OF THE MACHINE IN OTHER APPLICATIONS (SEE TECHNICAL DATA

CHAPTER) THAN RECOMMENDED ARE PROHIBITED AND MAY VOID THE
WARRANTIES PROVIDED BY THE MANUFACTURER. IF QUESTIONS ARISE
CONCERNING THE PROPRIETY OF OPERATION OF THE EDGE PRODUCT IN A
PARTICULAR CONTEMPLATED APPLICATION, CONTACT THE MANUFACTURER.
See also a separate manual which is supplied for the diesel engine that serves as the
EDGE’S power unit, read and observe the instructions before operation of the machine.
Consider this manual a permanent part of your plant. Keep it with the plant at all times.
Safety instructions contained within are only guidelines. Additional information shall be
obtained by the purchaser from other sources.
Federal, National, State, Local laws and safety regulations (including those concerning
safe operation of heavy equipment) must be complied with at all times in order to
prevent possible danger to person(s) or property from accidents or harmful exposure.
Follow outlined instructions on how to maintain your plant correctly. Failure to do so

could result in personal injury or equipment damage.
EDGE will not accept any liability for damage to equipment or injury to personnel
caused by unauthorized or improper use or modification of this equipment.

EC Conformity
This product is in conformity with the provisions of the EC Machinery Directive together
with appropriate EN Harmonised Standards and National BS Standards and
Specifications.
CE marking
This equipment complies with the basic health, environment and safety regulations of
the European Union and European Economic Area. EDGE will not take responsibility
for this compliance when dealers / customers modify any configuration of the shredder.
Noise Level - HEARING HAZARD - EXCEEDS 90 dB (A)

May cause loss or degradation of hearing over a period of time. Wear proper hearing
personal protective equipment.
Dust Generation - INHALATION HAZARD

Death, delayed lung disease or serious injury may result from breathing dusts that
are generated when certain hazardous materials are screened or conveyed with
this equipment. When dusts are generated by the operation of this equipment, use
approved respiratory protection, as required by Federal, State and Local safety and
health regulations.
CALIFORNIA - PROPOSITION 65 WARNING

WARNING: Battery Posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of California to cause cancer
and reproductive harm.
CALIFORNIA - PROPOSITION 65 WARNING

Proposition 65 Warning WARNING: Diesel engine exhaust and some of it’s constituents
are known to the State of California to cause cancer, birth defects, and
other reproductive harm. WASH HANDS AFTER HANDLING.

Document information
Feedback
If you have comments on this Operator’s manual or problems connected to the
documentation, send an e-mail to: aftersales@edgeinnovate.com
EDGE document compliance

The instructions in this document are in accordance with the design and construction of
the equipment at the time it was delivered from the EDGE manufacturing plant.
Purpose of this Operator’s manual

The purpose of this Operator’s manual is to provide the operator with information on
how to handle and operate this EDGE equipment.
It is important to:
• keep the manual for the lifetime of the equipment
• pass the manual on to any subsequent holder or user of the equipment
Users, Operators and Owners contribution to safe use of equipment
EDGE appreciates your choice of our product for your application. EDGE’s number one
priority is the utmost of user safety which is best achieved by joint efforts.
We feel that you can make a major contribution to safety if you as the equipment users
and operators :
1. Only have trained operators directed by informed and knowledgeable supervision

operating this product.
2. Read, Follow and Understand the instructions in this and other manuals supplied with
this product.
3. Comply with Federal, State, EC,OSHA and Local Regulations.
4. Use Safe Work Practices in a common sense way.

THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK FOR CHAPTER

SEQUENCE PURPOSES.

To ensure maximum safety, always read this Section 2: SAFETY

INFORMATION carefully before doing any work on the equipment or
making any adjustments.
Safety Information Chapter Table of Contents
2.1 Safety Risk Levels - Understanding the Safety Alert Symbol : Page 2
2.2 Site Equipment Personnel: Page 3
2.3 Replacement Parts: Page 3
2.4 Selection and Qualification of Personnel: Page 3
2.5 Safety of Electrical Energy: Page 4
2.6 Site Environment: Page 5
2.7 Hazardous Substances: Page 5
2.8 Personal protection - Wear Appropriate Clothing: Page 5
2.9 Personal Safety: Page 6
2.10 Basic safety practices: Page 6
2.11 Lockout & Tagout: Page 7
2.12 Operate Safely: Page 7
2.13 Handle Chemicals Safely: Page 8
2.14 Avoid High Pressure Fluids: Page 8
2.15 Welding: Page 9
2.16 Hydraulic System: Page 10
2.17 Good Common Sense and Safe Practices: Page 11
2.18 Maintenance: Page 11
2.19 General Information: Page 12
2.20 Gas and Dust: Page 12
2.21 Transporting and Manoeuvring: Page 13
2.22 Emergency Procedures: Page 13
2.23 Machine Safety Decals: Page 14
2.24 Machine Shut-down Procedure: Page 30
2.25 Shredder Machine Decal Locations Page 31
2.26 Shredder Machine Noise Levels: Page 40
2.27 Shredder Danger Area: Page 42
2.28 Safety Considerations: Page 43~

2. SAFETY INFORMATION ISSUE ENG 2 - PAGE 4
2.1 Safety Risk Levels - Understanding the Safety Alert Symbol
The Safety alert symbol is used with the signal words to alert you to safety messages.

DANGER WARNING CAUTION
Hazard Classification
They are used in safety decals on the unit and with proper operation and procedures
in this manual. They alert you to the existence and relative degree of hazards.
Understand the safety message. It contains important information about personal
safety on or near the shredder.
DANGER - POTENTIALLY HAZARDOUS SITUATION
Failure to observe information marked “DANGER!” can result in life threatening injuries!
WARNING - POTENTIALLY HAZARDOUS SITUATION
Failure to observe information marked “WARNING!” can result in personal injury and/or
serious damage to, or destruction of, equipment!
CAUTION - POTENTIALLY HAZARDOUS SITUATION
Failure to observe information marked “Caution!” can result in damage to equipment!

2.2 Site Equipment Personnel

All work on the equipment is to be carried out only by authorized or trained personnel.
Trained - means that the person in question has been given practical instruction by an
authorized person on how the various tasks are to be carried out.
Authorized - means that a person has undergone a theoretical and or practical test of
knowledge. He/she is therefore judged to have the knowledge and competence to carry
out the tasks assigned to the appropriate role.
All expected work tasks on this production equipment have been defined by EDGE as
belonging to one of three categories work roles based on different competence profiles.
These three work roles are:

• Installation • Operation • Maintenance
The technical documentation from EDGE covers only work on the production equipment
itself – it does not cover work tasks associated with other equipment or routines at the
site.
It is the responsibility of the plant management to assign responsibility for:
• The production equipment and the work area around the equipment
• All personnel in the vicinity of the equipment
• Compliance with national and local safety regulations
• Checking that all safety devices are fully operational
EDGE declines all responsibility for injury or damage resulting from non-compliance
with the instructions in this manual.
2.3 Replacement Parts
When replacement parts are required, use only replacement parts specified by the
EDGE.
2.4 Selection and Qualification of Personnel - Basic Responsibilities
Only reliable, authorised and trained personnel must execute any work on and/or with
the plant. Statutory minimum age limits must be observed. Work on electrical
system and equipment of the plant must be carried out only by a skilled electrician or
by instructed persons under the guidance and supervision of a skilled electrician and in
accordance with electrical engineering regulations and rules.

2.5 Safety of Electrical Energy
Only electrical personnel working according to European Standard EN 50110 or

similar are permitted to perform electrical operations on the shredder.
Make sure all broken or damaged electrical cables and connectors are checked,
repaired and replaced before starting the equipment.
The electrical equipment of the plant is to be checked and inspected at regular intervals.
Defects such as scorched or loose connections or otherwise damaged cables must be

rectified immediately.
If provided for in the regulations on which inspection, maintenance and repair work is to
be carried out, the power supply must be cut off.
Before starting any work ensure that the de-energised parts are checked for presence
of power and ground or short circuit them in addition to insulating elements and
adjacent live parts.
Use specified current rating original fuses.
Switch off the plant immediately if any trouble occurs in the electrical system.
Prior to activating the main isolator switch, plants with high voltage electrical equipment
must be suitably earth bonded by a qualified electrician.
Maintain a safe distance from overhead electric lines when working with the plant or
machine. Working equipment must be kept well away from overhead lines. Check out
the prescribed safety distances - see table below. If your plant comes into contact with
a live wire, have the live wire de-energised and warn others against approaching and
touching the plant.
Line Required
Do not Hose Down Any Electrical Enclosures. VOLTAGE CLEARANCE
Do not Hose Down Any Electrical Motor.
0 - 50 Kv 10 ft (3.0m)
50 - 200 Kv 15 ft (4.6m)
200 - 350 Kv 20 ft (6.1m)
350 - 500 Kv 25 ft (7.5m)
500 - 750 Kv 35ft (10.7m)
750 - 1000 Kv 40ft (12.2m)

2.6 Site Environment

The environment in which the product will operate contains inherent risks to health and
safety. The operator must take steps to guard against these risks. Dangers from over-
head overspill material, vehicle movements, conveyor discharges, etc., as well as other
site related hazards must be anticipated. Avoid these risks by carrying out risk assess-
ments before the product/plant is put into operation. Ensure appropriate exclusion zone
measures are put in place and site personnel safety training awareness has been un-
dertaken.
For further U.K. information also refer to:

http://www.hse.gov.uk/quarries/crushing.htm
2.7 Hazardous Substances

Ensure that correct procedures are formulated to safely handle hazardous materials by
correct labelling, storage, identification, use and disposal. All hazardous materials must
be handled strictly in accordance with the manufacturers instructions and all regulations
applicable observed at all times.
2.8 Personal protection - Wear Appropriate Clothing

EDGE strongly recommends that personal protective equipment is always worn when
working in the vicinity of the equipment. Be prepared for any existing and potential
conditions before operating machine. Always wear correctly fitting (EN/ANSI approved)
protective clothing. EDGE recommends the following protective clothing Hard Hat,
Safety Glasses, Ear Protection, Close fitting Overalls, Steel Toed Boots and a High
Visibility Vest.
Hand Protection
Safety footwear Protective Clothing
Safety helmet /
Eye Protection Ear Protection

2.9 Personal Safety

Edge equipment is designed with the safety of all personnel in mind. Never attempt to
change, eliminate, modify, or bypass any of the safety devices installed at the factory.
Covers, guards and shields installed around moving parts at the factory are meant
to prevent accidental injury to operators and other personnel. Do not remove them.
Guards removed during maintenance or service must be replaced. Make sure that
everyone working on or near this equipment is familiar with safety precautions.
2.10 Basic safety practices:
• Know where your fellow co-workers are. Always look around and inside this machine
before starting it. Make sure nobody is in the way of moving parts or working on the
machine before starting.
•Always lock and tag out involved energy sources before performing maintenance or
adjustments on this equipment. Make it impossible for anyone to start this machine
while others work on it or in it.
• Never remove any guard, cover or shield when this equipment is in operation.
• Replace guards, covers and shields after servicing.
• Always report any defective machinery or equipment and unsafe conditions or activity
to your supervisor immediately.
•Wear proper personal protective equipment whenever you’re near this machine.
• Dress appropriately in every way. Never wear loose clothes, ensure long hair is tied
back, clothing should not have coat tails, wear of jewellery is not recommended, avoid
pockets full of tools or any other item that could get caught in moving parts.
• Don’t limit safety practices. Always think safety and act safely at all times.
•Most of all, know your equipment. Understand the machinery, the conditions under
which it operates and what it is capable of doing.
• Read all danger, warning, caution and notice signs.

2.11 Lockout & Tagout

Employers must establish and follow a Lockout & Tagout procedure and train their
employees in that procedure before any employee can operate, service or maintain any
piece of power equipment. Employers are required to make periodic inspections to see
that their Lockout &Tagout procedures are being followed, and they must monitor and
update their program on an ongoing basis. Employees are responsible for seeing that
equipment is locked out and tagged out in accordance with the employer’s policy.
Always switch off power and lock out the equipment (secure it so that it cannot
be switched on) before any maintenance work is started. Also ensure that it is
not possible for anyone else to switch the power on while maintenance work is
being done.
2.12 Operate Safely

• Read the machine safety decals and operator’s manual carefully. Be thoroughly
familiar with the controls and the proper use of the equipment. Know how to stop the
machine and disengage the controls quickly.
• Do not let children or an untrained person operate machine.
• Make any necessary adjustments before you operate. Never attempt to make
any adjustments while the engine is running, unless if recommended in adjustment
procedure.
• Take all possible precautions when leaving the machine unattended. Shut off the
engine before making any repairs, adjustments, or inspections.
• Be aware of other machinery and personnel when moving machine. Reposition / move
carefully.
• Use only attachments and accessories approved by the manufacturer of this product.
• If the machine vibrates / operates abnormally, stop the engine and check immediately
for the cause. Vibration is generally a warning of trouble.

2.13 Handle Chemicals Safely

• It is best to wear full cover clothing and always wear protective goggles and rubber
gloves to protect yourself while handling chemicals.
• Follow instructions on chemical container labels.
• Open all chemical containers carefully, using proper tools.
• Open and pour chemicals in a well-ventilated area.
• Reserve all equipment used for the application of chemicals exclusively for that
purpose.
• Prohibit all smoking, drinking and eating food in chemical-handling area.
• Dispose of all waste fluids, etc. properly and in accordance with applicable statutes
and environmental regulations.
2.14 Avoid High Pressure Fluids

• Hydraulic hoses and lines can fail due to physical damage, kinks, age, and exposure.
Check hoses and lines regularly. Replace damaged hydraulic hoses and lines.
• Hydraulic fluid connections can loosen due to physical damage and vibration. Check
connections regularly. Tighten loose connections.
• Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the
hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
• Search for leaks with a piece of cardboard. Protect hands and body from high
pressure fluids.
• If an accident occurs, see a doctor immediately. Any fluid injected into the skin must
be surgically removed within a few hours or gangrene may result. Doctors unfamiliar
with this type of injury should reference a knowledgeable medical source.

2.15 Welding
Welding on the machine is only permitted when and as described in the manual.
For all other welding operations on the shredder, EDGE personnel must be
consulted. Only welders qualified according to European Standards or similar
are permitted to perform welding operations on the machine.
If welding an item to the shredder, ground must be attached to the item itself.
If a shredder component is to be welded, ground should be attached as near to the
welding area as possible. Disconnect battery ground cable before making adjustments
on electrical systems or welding on plant. Do not smoke or carry out maintenance on
the fuel system near naked lights or sources of sparks, such as welding equipment. If
welding is to be carried out on the plant it is essential that power packs are isolated.
Carry out welding on the plant only if this has been expressly authorised, as there may
be a risk of explosion and fire. Before carrying out welding, clean the plant
and its surroundings from dust and other flammable substances and make sure the
premises are adequately ventilated as there may be a risk of explosion.
BEFORE WORKING ON THE PLANT, SWITCH OFF, ‘LOCKOUT’ AND ‘TAG OUT’
Inhalation of welding fumes can be dangerous to health. Always follow

instructions provided by the welding equipment supplier. Several parts of the
machine can be made of manganese steel. Long-term exposure to manganese
oxide can affect the nervous system.
Tracked shredders are wired with negative earth. Correct polarity must always be
observed. Always disconnect power source before carrying out any maintenance to
the electrical system. If welding is to be carried out on the plant it is essential that the
power pack is isolated, refer to Servicing Safety & Precautions.

2.16 Hydraulic system
Always practice cleanliness when servicing hydraulic components.
Only personnel certified in hydraulics are permitted to perform operations on the

hydraulic system.
Pressurized oil is dangerous if released incorrectly. Relieve all pressure before carrying
out maintenance or repair work on the hydraulic system.
Maintenance and repairs to the EDGE’s hydraulic system must ALWAYS be performed
by an experienced hydraulics technician or similarly-qualified individual. Attempts to
perform maintenance or repairs to the machine’s hydraulic system, without proper
qualifications and/or supervision, may result in serious personal injuries or death.
Always relieve pressure from the hydraulic system before carrying out any kind of
maintenance or adjustment.
Inspect all hoses, screwed connections and lines for leaks or other damage.
Repair any leaking or damaged hoses, lines or connections immediately.
Bleed and de-pressurize the EDGE’s hydraulic lines before attempting maintenance or
repairs to the machine. Failure to de-pressurize the hydraulic lines may result in serious
personal injuries or death.
After cleaning, examine all lubricant, fuel and hydraulic fluid lines for leaks, loose
connections, chafe marks and damage. Any defects found must be rectified without
delay.
Hydraulic and compressed air lines must be fitted and laid properly. Ensure that no
connections are interchanged. The fittings, lengths and quality of the hoses must
comply with the technical requirements.
Hydraulic fluid under pressure can penetrate the skin causing serious injury.
Always use a piece of cardboard to check for leaks. Do not use your hand. If fluid
is injected under the skin, it must be surgically removed or gangrene will result.
Get medical help immediately.
Hydraulic oil can get very hot in operation. Allow the oil to cool before working on
the hydraulic system.
Never touch or alter the hydraulic system when the machine is in operation. The
hydraulic system may suddenly change position. Always keep body parts away
from hydraulic system while unit is in operation.

2.17 Good Common Sense and Safe Practices
EDGE equipment offers many safety features, some of which are standard, while others
are optional and specified by the user based on conditions under which the equipment
will be operating. Good common sense is the key when working on any equipment and
must be used while observing or servicing equipment.
EDGE equipment should be operated at its design capacity and speed. Overloading
belt conveyors results in spilled material and hazardous working conditions and
premature failure of components.
The area around loading and unloading points shall be kept clear of obstructions which
could endanger personnel.
Under no circumstances shall the safety characteristics of the shredder be altered if

such alterations would endanger personnel.
2.18 Maintenance
Manual inspection, maintenance or repairs must be done at a time the shredder can be
taken out of service, properly lockout and tagged. In no circumstances should equip-
ment be serviced while in operation. Only visual inspection can be done during opera-
tion and care must be taken to be at a safe distance and not be wearing loose clothing.
Stop all moving machinery during periods of lubrication, maintenance, or

adjustment and provide that the equipment cannot be restarted during such
procedures!!!!
Maintenance functions are to be performed while the EDGE product is off.

Never work on a shredder while it is running, unless maintenance procedure requires
operation. When a machine must be operating to perform the maintenance; allow only
properly trained maintenance personnel to work on the machine.
Only trained personnel should track the shredder discharge conveyor which must be
done while the conveyor is in operation. DO NOT attempt to track belt if conveyor is
loaded.
Never power wash the Control Panel or Emergency Stops.

Maintain all warning signs in a legible condition and obey all warnings.
Maintain all guards and devices in position and in safe repair.
Replace all safety devices and guards before starting equipment for normal operation.

2.19 General Information
EDGE have made every practicable attempt to eliminate and minimise the risk of
injury which could be caused during the normal operation, installation, cleaning and
maintenance of this machine. The following safety practices must be adhered to help
minimise the identified risks:
• DO NOT START shredder without both an audible or visual “all clear”.

• ONLY authorised personnel should operate the shredder.
• DO NOT OPERATE the shredder with guards or protective equipment
removed.
• DO NOT remove jammed material with conveyor running or powered on.
• Keep loose items, including, hair, fingers, clothing, gloves, neck-ties and
jewellery clear of moving parts.
• Know design limits. Do not overload machine.
• Know location and function of emergency stops.
• ONLY authorised maintenance personnel to service the shredder.
• Turn off all power before working on shredder.
• Keep areas around shredder clear of obstructions and debris.
• Report ALL unsafe conditions and practices to your supervisor.
• DO NOT walk, ride, sit or climb on conveyor without turning off all power
supplies.
2.20 Gas and Dust
Always operate fuel operated heating systems and other internal combustion engines
only out of doors or in a well ventilated area. Make sure that there is sufficient
ventilation before starting the plant in enclosed areas. Observe and compile to
regulations in force at the respective site. Dust produced during work on the plant or
found on the plant or should be removed, though not by blowing but rather by extraction.
Dust waste should be dampened, marked and sealed in a container, to ensure proper
safe disposal. Always ensure that operators are provided with ear defenders. Ear
defenders of approved pattern must be worn at all times when the plant is in operation.
Ensure operators where exposed to possible harmful effects of air pollution of any kind,
wear a suitable face mask.

2.21 Transporting and Manoeuvring
Use only appropriate means of lifting and transport equipment. For manoeuvring the
plant, observe the prescribed transport position. Before travelling with the plant, check
that any signalling, lighting systems and braking systems are fully functional. When
crossing bridges, tunnels or when passing under overhead lines always make sure that
there is sufficient clearance. On sloping terrain always adapt your travelling speed. Al-
ways change gear before reaching a slope, never change to a lower gear on a slope,
Preparations to move equipment by articulated lorry should be supervised by a mini-

mum of two persons.
Prior transportation on public roads ensure the machine has been properly secured with
no loose material left.
Never attempt to transport the EDGE unit utilizing a vehicle not specified for hauling at
least the listed gross weight of the machine. Failure to use transportation with sufficient
hauling capacity may result in damage to the EDGE unit and the hauling vehicle, and
possibly result in serious personal injuries or death.
Observe and comply to applicable local and national regulations concerning the
transportation of heavy equipment. Ensure that all appropriate permits, licenses and
endorsements are maintained and obtained before transporting the EDGE product/s.
2.22 Emergency Procedures
Listen out for unusual noises as the shredder operates. Immediately switch off the
shredder if in doubt whenever changes occur in relation to normal operation:
• Increase in temperature
• Increase in noise
• Increase in vibration

2.23 Machine Safety Decals
SAFETY FIRST! Safety labels and signs are to be found on EDGE equipment. They
are affixed to the equipment to warn of danger to persons and of possible equipment
damage. THESE SIGNS MUST NEVER BE REMOVED, TAMPERED WITH, PAINTED
OVER OR OBSCURED IN ANY WAY. If labels are damaged or become unreadable,
replacement labels are available from EDGE. User must institute a continuing program
to instruct all personnel in safe operating and maintenance procedures and to insure
that all safety devices, guards, and covers are intact and operable and that all safety
signs are legible.
2.23.1 Machine Safety Decals - Explanation of ISO and ANSI
ED-HYL
MEANS :
DO NOT OVERFILL
HYDRAULIC TANK

ED-MCL
MEANS :
MACHINE MUST BE
LEVEL SOLID
GROUND AT
ALL TIMES
ED-MCL
MEANS :
HYDRAULIC OIL FILL
ONLY
ED-NL
MEANS :
INDICATION OF NOISE LEVEL
WITH MACHINE RUNNING ON
EMPTY
DEPENDING ON MACHINE TYPE
dB AMOUNT CAN VARY.

ED-BAT
MEANS :
PRIOR TO MACHINE MAINTENANCE, ENSURE POWER-SOURCE ISOLATOR IS LOCKED
OUT TO PREVENT ACCIDENTAL START-UP. ATTACH A PADLOCK TO SECURE IN THE
LOCKOUT POSITION.

2. SAFETY INFORMATION ISSUE ENG - PAGE 17
ED-CONVG
MEANS :
GREASE CONVEYOR DRUM BEARINGS WITH TWO GREASE GUN STROKES EVERY
40 WORKING HOURS / WEEKLY
ED-SHAFTG
MEANS :
GREASE SHAFT BEARINGS WITH 8 GREASE GUN STROKES EVERY 8 WORKING
HOURS.

2. SAFETY INFORMATION ISSUE ENG
ISSUE ENG14 -- PAGE
PAGE 18 21
2.23.2 Machine Safety Decals -

Hazard Plates (ANSI and ISO are equivalent in meaning).
ANSI ED-FH: ELECTROCUTION HAZARD ISO
ANSI ED-ES: ELECTRIC SHOCK HAZARD ISO


ANSI ED-EST: EMERGENCY STOP PLATE ISO
ANSI ED-FH: FALL HAZARD ISO


ANSI ED-FLY: FLYING MATERIAL PLATE ISO
ANSI ED-FM: FALLING MATERIAL HAZARD


ANSI ED-HH: HEARING HAZARD PLATE ISO
ANSI ED-HSB: HOT SURFACES BURN HAZARD ISO


ANSI ED-INHAL: INHALATION HAZARD PLATE ISO
ANSI ED-LCK: SWITCH OFF / LOCKOUT ISO

2. SAFETY INFORMATION ISSUE ENG 4 - PAGE 23ED-CONVG

ANSI ED-MAG: MAGNETIC HAZARD PLATE

ISO
ANSI ED-RM: READ MANUAL PLATE


ANSI ED-SI: SKIN INJECTION HAZARD PLATE ISO


ANSI ED-ASU: AUTOMATIC STARTUP HAZARD PLATE ISO
ANSI ED-BH: BURN / EXPLOSION HAZARD PLATE ISO


ANSI ED-CFT: CRUSH FOOT HAZARD PLATE ISO
ANSI ED-ASU: CRUSH HAZARD PLATE ISO


ANSI ED-ENT: ENTANGLEMENT HAZARD PLATE ISO


ANSI ED-WHLS: CRUSH WHEEL MOTION HAZARD PLATE ISO


ANSI ED-SHRED: SHREDDER HAZARD PLATE ISO

2.24.1 Machine Shutdown Procedure - VIA remote MACHINE E-STOPS
The EDGE SHREDDER machine comes complete with 2 remote machine stops and 1
key switch for normal starting and stopping of the machine. The remote machine stops
are located at opposite sides, there is also a machine stop located on the manual track-
ing handset.
LOCATION OF EMERGENCY STOPS

FIGURE 2.24a
Machine stop
Machine stop
1 off remote machine stops located at opposite machine sides
Machine stop
Machine stop on control panel

2.25 Shredder (Hazard Plate + Safety Information) Machine Decal Locations
NOTE:
DECAL VERSIONS DIFFER PER DESTINATION OF MACHINERY.

ISO DECALS ARE USED IN EUROPE, ANSI VERSIONS COVER AUSTRALIA
AND AMERICA
ED-CH
Left / Right
Hand Side

ED-ENT ED-FM
Left / Right
Hand Side

HAZARD PLATES
PART NO.:
ED-HH / ED-INHAL / ED-ES / ED-EH

2 off Left / Right

1 off Either Side Hand Side
ED-SHRED

ED-FLYM
ED-FH

HYDRAULIC TANK
ED-HSB
ED-HYL
ED-SI
ED-HYO

DIESEL HYDRAULIC MC PANEL

ELECTRIC MC PANEL

2.26.2 Shredder Noise Levels - (running on empty) - Static Electric Machine
E-mail: info@edgeinnovate.com
E-mail: info@edgeinnovate.com Tel: 028
Tel: 028 8774
8774 0525
0525
Web: www.edgeinnovate.com
Fax: 028 8774 7244
2.27 Shredder Danger Area
000
R1

2.28.2 Safety Considerations - electric machine
Do not attempt to supply output circuits independently of the controllers with the control-
ler still connected to the outputs. This will result in serious damage to the controller and
could lead to a potentially dangerous operating condition.
3. TECHNICAL DATA
To ensure maximum safety, always read Section 2: SAFETY INFORMA-

TION carefully before doing any work on the equipment or making any
adjustments.
Technical Data Chapter Table of Contents
3.1 Technical Specifications: Page 2

3.2 Advantages Page 3
3.3 Applications Page 3
3.4 Shredder Unit Page 4
3.5 Wear Tools Page 4
3.6 Shaft Configurations Page 4
3.7 Discharge Conveyor Page 5
3.8 Electric Static Powerunit Page 5
3.9 Technical Dimensions Page 6~

3. TECHNICAL DATA ISSUE ENG 4 - PAGE 2
3.1 Technical Specifications:
SLAYER XL HOOKLIFT ELECTRIC/HYDRAULIC DRIVEN M/c OPERATION MODE

· Machine Width............................................... 2619mm (8ft 7ins)
· Machine Length. ............................................11049 mm (36ft 3ins)
· Maximum Discharge Height:........................... 4194mm (13ft 9ins)
· Working Angle: ............................................... 35° Max.
SLAYER XL HOOKLIFT ELECTRIC/HYDRAULIC DRIVEN M/c TRANSPORT MODE

· Transport Width............................................. 2619mm (8ft 7ins)
· Machine Length............................................. 8147mm (26ft 8ins)
Conveyor can be removed for transport
· Transport Height.............................................3410mm (11ft 2ins)

3.2 Advantages
- Volume and size reduction

- Materials can be rehandled easier after processing
- Shredder shafts & combs can be easily replaced
- Ability to exchange shafts, toolbeams, combs & breaker bars to suit material type
- Consistent and uniform material sizing
- Minimum wear and tear, with easy replaceable tools.
- Low noise levels
- Low fuel consumption with automatic power save mode
- Various shaft configurations to suit each individual application
- Low dust levels when shredding
- Both Hook & Track units and easy to move with track m/c fitted with 2 speed tracks.
- Small footprint with high performance
- Ability to handle almost any material & stop when contamination present
- Automatic and fixed reversal of shafts
- Low loading / high tipping hopper
- Full remote control which can be operated a safe distance from the machine
- Track, Hook & static units can be transported in high containers
3.3 Applications
- Domestic and Household Waste

- Mixed construction waste
- Waste wood
- Pallets
- Railway sleepers and ties
- Logging and sawmill waste
- Green waste (Yard waste)
- Trees and Brush
- Industrial Waste
- Trade waste
- Plastics
- Carpets
- Tyres

3.4 Shredder Unit
Slayer XL Electric / Hydraulic Hooklift M/c
- Target area 1.96m x 2m (6’ 5” x 6’ 6”)

- With hopper 4.3m x 1.9m (14’ 1” x 6’ 3”)
- Shaft Diameter 0.650m (2’ 2”)
- Maximum torque 80,000Nm (59,000 lb/ft) / Shaft
3.5 Wear Tools
The following are the wear tools:

- Shaft tool beams – all individually replaceable
- Shaft tool beams spacers – all individually replaceable
- Comb teeth – all individually replaceable & changed to suit different configs
- Clearer – fabricated unto each tool beam
The number of tools varies according to which shaft configuration you may have.
3.6 Shaft Configurations
There are various shaft configurations currently available which enables the shredder to process
a wide range of materials as previously mentioned. But every application is different for each
customer. The tooling system is dependant on material, required tonnage & piece size
The following is a list of various shaft configurations currently available
Shafts 5 7/8 Aggressive – Wood and green waste Medium Throughput

Shafts 4 7/8 Standard – General waste High Throughput
Shafts 4 4/5 Heavy Duty – Contaminated skip waste High Throughput
Shafts 6 7/8 Hammer head – wood & green waste Small piece size
Shafts 6 9/10 Standard – Wood & green waste Small piece size
Other shafts and comb options & integrated breaker bars available on request
N.B It is not a crusher or concrete shredder.

3.7 Discharge Conveyor
The 1400mm (55”) wide chevron belt conveyor with hydraulic motor collects material from under
the shredding chamber. The conveyor can hydraulically vary the discharge height angle from 0
to 35 degs. Head section can be hydraulically folded for transport.
3.8 Powerunit - Electric

Electric Motors:
2 off 110 KW electric motors ( Chamber Shafts )
- Electric Motor Aux:
30 KW electric motor ( Conveyor, Tipping Hopper, Aux Magnet )
- Electric oil cooler
2.2 KW electric motor operating at 1500RPM
- Chamber Pumps:
2 off Danfoss adjustable closed loop axial piston pumps 90R 180 (180 cc/rev)
- Auxiliary Pump :
Danfoss adjustable axial piston pump
- Shredder Motor:
Danfoss adjustable axial piston motor
- Shredder Max. Pressure
290 bar (4,200 psi) monitored with pressure transducers Relief pressure 350 Bar
- Conveyor Motor
Danfoss OMS315 - 315cc/rev

3.9.1: SLAYER X TECHNICAL DIMENSIONS HOOKLIFT MACHINE: WORKING MODE

3.9.2: SLAYER XL TECHNICAL DIMENSIONS HOOKLIFT MACHINE: TRANSPORT MODE


SEQUENCE PURPOSES.

4. PRODUCT FAMILIARISATION

adjustments.
Product Familiarisation Chapter Table of Contents
4.1 : Component Familiarisation Page 2

4.2 : General Information Page 3
4.3 : Construction Units Page 4

4. PRODUCT FAMILIARISATION ISSUE ENG 4 - PAGE 2
4.1 Component Familiarisation
This section has been designed to familiarise the EDGE user with the different functions
and controls that make up the machine.
Combs shafts Tipping Hopper Control Panel
Power Unit
Overband Magnet
Discharge Conveyor
Slayer XL Electric /Hydraulic FIGURE 4.1: Component Familiarisation

Hooklift Unit

4.2 General Information
Front and Rear

When using this manual, at all times the front of the machine is situated at the conveyor
end.
Left and Right hand

When using this manual, at all times the right and the left hand references are viewed
from the control panel end (electric m/c) of the machine.
Left
Front
Rear
Right
FIGURE 4.2b: General Information

4.3 Construction Units

4.3.1 Conveyor
The conveyor is attached to the shredders chassis for the purpose of stockpiling the
material. The conveyor is hydraulically opened to working position and retracted.
All conveyor belts EDGE machines are made to the highest standards and are tough
and durable.
The pump, mounted to the side of the engine, provides the hydraulics of the conveyor
belt.
 Hydraulic motor for the conveyor drive function

 Hydraulic cylinder to fold the conveyor out and in
 Hydraulic cylinder to lower and raise the conveyor
These functions can be operated from the machine control panel.
All conveyor belts, whilst made to a very high standard, are inevitably consumable
items. They will need replacing due to normal wear and tear. See Maintenace Section.
FIGURE 4.3.1 - Main Conveyor


4.3.2 Tilting Hopper and extensions (Option)
FIGURE 4.3.2 - Tilting Hopper and extensions
The hopper is fitted with a three sided extension.
During operation, the extensions must be fitted and secured.
Extension walls are folded into the hopper for transport.
Before putting the machine into operation, extensions must be manually fitted, using the
mountings supplied and secured with screws.
A pump, mounted to the side of the engine, provides the hydraulics of the hydraulic
cylinders. One Hydraulic cylinder facilitates the raise and lower functions of the hopper.
These functions can be operated from the machine control panel.

Hooklift Frame
FIGURE 4.3.3 - Chassis Frame
The chassis frame is sturdily constructed and supports the main conveyor, hopper,
shredder chamber, magnet (optional) and powerunit.

4. PRODUCT FAMILIARISATION ISSUE ENG 4- PAGE 7

4.3.4 Heavy Duty Twin Comb & Shaft Shredder Chamber
The EDGE shredding machine is a low speed shredder. The product is a self-contained
unit with electric/hydraulic drive. The shredder shafts are driven by a hydraulic motor.
When material blocks the shafts during the shredding process, the hydraulic oil pres-
sure exceeds the maximum pressure setting and the control circuit in the pressure relief
valve is automatically closed. This then reverses the hydraulic pump.
The flow direction of the hydraulic oil, and the turning direction of the shredder shafts,
are reversed and the blockage is cleared. Via a timer switch, the flow direction of the
hydraulic oil reverses and shredding continues.
FIGURE 4.3.4 - Chamber


4.3.5 Powerunit - Fully-Enclosed Motors (Electric / Hydraulic):
Electric Kw Motors


4.3.6 Control Panel Electric hydraulic Hooklift M/c
3 6
Electric M/c Control Panel
No. Description
1 Main Isolator
2 HMI / Display screen
3 E-stop healthy Indicator, E-stop reset
button & 400v Power Indicator
4 Motor Running /Tripped Indicators
5 Control Panel E-Stop
6 Auto Run / Test Mode switch
7 Test Mode Motor Start Stop Buttons


4.3.6.1 Control Panel Electric/ Hydraulic Hooklift M/c - Functionality
Rotary Isolator (630A Q4)

Main isolator for the 400V incoming supply to the panel
The on/off positions are marked on the handle housing
Lockable in the “OFF” position for safety and the panel door can only be opened when
the Isolator is off
Emergency Stops Healthy

Indicates that the Emergency Stop Circuit is healthy
Note that this lamp will be off at power up of the panel and require to be reset
Emergency Stops Reset

Resets an Emergency Stop (once the E/Stop actuator has been released)
Also required to be pressed at power up of the panel
400V Supply Healthy

Indicates that the 400V supply is within limits for
Phase failure
Phase sequence
Over- and under voltage
Phase unbalance
Motor Control
Selects between “Test Mode” motor control and “Auto Mode” motor control
Auto Mode
This is the normal control mode for the motors
Full machine operations are only possible in this mode
Control unit has full control over sequenced starting and stopping of all motors
“Test Start” and “Test Stop” buttons are disabled when in this mode
Test/Tech Mode
This is an added mode to help a technician diagnose individual motor faults
In this mode normal machine operations are not possible, and only 1 Roller motor can
run at a time


4.3.6.1 Control Panel Electric/ Hydraulic Hooklift M/c - Functionality
If the motors are at rest;

Beacon will sound continuously until the auxiliary or roller motors have started
After the beacon has sounded for 10 seconds it will be possible to start motors
If the motors were running in “Auto mode” and switched to “Test Mode” then
The control unit will complete a staged shutdown of all motors
Once auxiliary and roller motors are at rest system behaves as above
After the beacon and siren have sounded for 10 seconds motor starting is permitted
“Auxiliary Motor Test Start” starts the auxiliary Motor
“Auxiliary Motor Test Stop” stops the auxiliary Motor
“Roller 1 Motor Test Start” starts Roller 1 Motor
“Roller 1 Motor Test Stop” stops Roller 1 Motor
“Roller 2 Motor Test Start” starts Roller 2 Motor
“Roller 2 Motor Test Stop” stops Roller 2 Motor
“Oil Cooler Test Start” starts the Oil Cooler
“Oil Cooler Test Stop” stops the Oil Cooler
Running
“Auxiliary Motor Running” will be illuminated when the Auxiliary Motor is running at
full speed
“Roller 1 Motor Running” will be illuminated when Roller 1 Motor is running at full
speed
“Roller 2 Motor Running” will be illuminated when Roller 2 Motor is running at full
speed
“Oil Cooler Running” will be illuminated when the oil cooler is running at full speed
Tripped
“Auxiliary Motor Tripped” will be illuminated if this motor has tripped either from an
Overload or a short circuit fault
“Roller 1 Motor Tripped” will be illuminated if this motor has tripped either from an
“Roller 2 Motor Tripped” will be illuminated if this motor has tripped either from an
“Oil Cooler Tripped” will be illuminated if this motor has tripped either from an
Emergency Stop
This can be used to command a stop of all machine operations in the event of an
emergency


4.3.7 Magnet (optional)
Magnet: Ensures your final product is pure and free of any metal contaminants.
Overband Magnet


4.3.8 Beacon, Siren and Emergency Stop
Flashing Beacon
Emergency Stop

5. SCREEN CONTROLS & NAVIGATION - ELECTRIC HYDRAULIC
To ensure maximum safety, always read Section 2: SAFETY INFORMA-

TION carefully before doing any work on the equipment or making any
adjustments.
Chapter Table of Contents
5B.1 : Splash Screen Page 2

5B.2 : Main menu Page 3
5B.3 : Motor feedback Page 4
5B.4 : RUN menu Page 5
5B.5: Autorun menu Page 6
5B.6: Autorun display window Page 7
5B.7: Autorun feedback screen Page 8
5B.8: Autorun feedback screen Page 9
5B.9: Manual RUN screen Page 10
5B.10: Manual RUN screen Page 11
5B.11: Conveyor adjustment Page 12
5B.12: Radio Feedback Menu Page 13
5B.13: Fault Log Page 14
5B.14: User program settings Page 15
5B.15: Auto off feature Page 16
5B.16: Info Screen Page 17
5B.17: Code screen Page 18

5. SCREEN CONTROLS & NAVIGATION - ELECTRIC M/C ISSUE ENG 4 - PAGE 2
5B.1 Splash Screen
The Splash Screen will appear for a few seconds when the system is powered up, then
will automatically display the main menu

5B.2 Main MENU
This is the Main Menu, from here the user may enable certain functions or navigate to
various other menus by pressing the appropriate button
1. Run Menu
2. Conveyor adjustment
3. Fault Log Menu
4. User Program Settings
5. Motor Start Stop
6. N/A
7. Information Screen
8. System Settings
In the centre of the screen feedback from the motors can be view, depending on the
available feedback the operator can view ON/OFF status, instantaneous power drawn by
the motor (only available for Motor 2 + 3).

5B.3 Motor Feedback
No. Description
1 Motor Number
2 Motor ON/OFF status (example shows OFF status)
3 Instantaneous Power Monitor Dial
4 Instantaneous Power Monitor Value
5 Motor ON/OFF status (example shows ON status)
Motor No. Description
1 Aux Motor 30kW

2 Roller 1 110kW
3 Roller 2 110kW
4 Oil Cooler Motor

5B.4 Run MENU
This is the Run Menu; from here the user can select the desired run mode and select the
desired Program for the Auto cycle
1. Selects Auto run, this is the mode that should be selected for day to day running
of the machine
2. N/A
3. N/A
4. N/A
5. Selects the Manual run mode, this should only be used in the event of making
small adjustments to the machine e.g. tracking the belt.
6. N/A
7. N/A
8. Program select Menu
ESC Button- Press this button to exit the Run Menu and go back to the Main Menu.
Left Arrow - N/A
Right Arrow - N/A

5B.5 Auto Run Menu
Auto Run Menu is selected by pressing button 1 on the Run Menu.

The push buttons on the display have the following functions
1. Auto Start/Stop - Starts/Stops the Auto cycle of the machine

2. Tip Hopper - Activates the tipping hopper on the machine, pressing again will lower the
hopper
3. Radio Enable - Allows control of the Auto cycle, if active the radio signal & radio stop
are monitored and the Auto cycle shuts down in the event signal loss or radio stop
pressed.
4. Reverse Shafts - Used to engage the reverse function of the shafts
5. Motor Menu - Used to display the Motor feedback
6. Aux - Switches On/Off the Auxiliary function (if available)
7. Torque/Speed - Used to switch between the Torque and speed mode of the shafts
8. N/A
ESC – Return to Run Menu

OK button - Diagnostic Menu (press and hold)
Up Arrow - Increase Shaft speed
Down Arrow - Decrease Shaft Speed
Note: Auto run may no be activated before the Motors have been started from the main Menu.
Auto Run mode Menu cannot be exited if the Auto Run is active (Green Icon) or the Radio
Enable is switched on

5B.6 Auto Run Display Window
No. Description
1 Motor 2 Power monitor

2 Motor 3 Power monitor
3 Forward duration of shafts for selected program
4 Reverse duration of shafts for selected program
5 Current Conveyor Speed
6 Min Conveyor Speed for selected program
7 Shaft Operation hours
8 Shaft Fwd Pressure - will flash if greater than max level setting
9 Shaft speed setting
10 Shaft Rev Pressure - will flash if greater than max level setting
11 Radio Signal strength (displayed when full radio control is enabled)
12 Hydraulic oil temp - will flash if greater than warning level setting

5.7 Auto Run Feedback Screen
This is the Auto Run Feedback Screen, this is used to view input/output signals to/from
the control system. The screen will display input & output feedback stating if the output
is off, on and how much current is being drawn.
ESC – Return to Auto Run Menu

5.8 Motor Feedback Menu
This screen is used to view the current status of the Motors while in running, it is
accessed by pressing button 5 on the Auto Run Menu.
No Description
1 400V Supply available
ESC – Return to Auto Run Menu

5.9 Manual RUN SCREEN
This screen is accessed from the Run menu by pressing the button 5. This screen is used
to run various functions of the machine temporally to check operation.
1. Tip Hopper - This will operate the tipping hopper on the machine
2. Shafts Forward - This will operate the shafts in the forward direction
3. Conveyor Forward - This will operate the conveyor in the forward direction
4. Aux- This will switch on/Off the Auxiliary function
5. Torque/Speed - This will switch between the Torque/Speed mode of the shafts
6. Shafts Reverse - This will operate the shafts in the reverse direction
7. Conveyor Reverse - This will operate the conveyor in the reverse direction
8. N/A

Left Arrow - N/A
OK button - N/A
Right Arrow - N/A
Up Arrow - Increase Shaft speed
Down Arrow - Decrease Shaft Speed

5.10 Program SELECT SCREEN
This screen is accessed from the Run Menu, it used to change the Auto cycle programs
there are 8 Programs to chose from (5 preset & 3 user configurable programs). The
Programs are selected by pressing one of the numbered buttons, the selected programs
parameters will appear. If this is the desired program press the OK or ESC button, this
will exit back to the Run Screen.
1. Timber & Demolition Wood

2. MSW & DSW
3. Green Waste
4. Carpets & Mattresses
5. Compost
6. User Program 1
7. User Program 2
8. User Program 3
ESC Button - back to Main menu

OK Button – back to Main menu

5.11 Conveyor Adjustment
This screen is accessed from the Main Menu by pressing button 2, this screen is used to
setup the machine to work or for transport.
The buttons have the following functions
1. N/A
2. N/A
3. Raise Conveyor
4. Lower Conveyor
5. Radio Feedback menu
6. N/A
7. N/A
8. N/A

Left Arrow - N/A
OK button - N/A
Right Arrow - N/A

5.12 Radio Feedback Menu
This screen maybe used for fault finding in the machine tracking system. As each
function is pressed on the radio this should be reflected in the images on this screen. If
the tracking system is active this screen.
ESC – Back to Setup/Tracking menu

5.13 Fault LOG
The fault log is accessed by pressing button 3 on the main menu, this screen displays the
faults stored in memory. The data stored is the fault number, description, date & time. To
scroll through the log use the up down arrows, to exit back to the main menu press ESC.

5.14 User program settings
The user program settings menu is accessed by pressing button 4 on the main menu, then
passing the code screen (see page 32). Buttons 1, 2 & 3 are used to select between each
user program. Buttons 5, 6, 7, & 8 select between each of the parameters in the program.
As each user program is selected, its text will turn green & settings will be displayed in
the centre of the screen.
To change for example the reverse duration of user program 2, press button 2 (uprog 2
text should turn green) then press button 6 (reverse text should flash red). Now use the
up/down arrows to adjust to the required value then press ok to save the value (reverse
text will stop flashing).
To exit the screen press ESC

To access the Auto off settings press Right Arrow

5.15 Auto off feature
The auto off feature is used to switch off the auto cycle if it has been left unattended for a
period of time. To enable the feature press button 1 and select the use the up/down arrows
to change the setting to on. To adjust the time period press button 2 and use the up/down
arrows to change this setting.
Now, if the pressure on the shafts falls below a certain value for the given time value the
auto cycle will switch off. To exit the screen press ESC or Left arrow.

5.16 Info Screen
The Info screen is accessed from the main menu by pressing button 7. This screen
displays the software version of the system, the display serial number, date/time &
current language.
To scroll through & change the current language press button 3.

To change the date/time press and hold button 7 until the year value starts flashing. To
adjust this value use the up/down arrows, to move to the next value press Left arrow.
When finished press the left arrow repeatedly until none of the date/time values are
flashing.
To exit this screen press ESC.

5B.17 Code Screen
In order to access some settings on the machine the code screen must be passed. To enter
a code press the numerical button to enter that value (1-8), enter 4 values in total.
When all 4 values are entered press the OK button, if the code is accepted then the next
screen
will appear, if the screen remains then the code is incorrect and the screen must be exited
and re-entered to try again.

6. SCREEN FAULT CODES & DESCRIPTIONS

adjustments.
6.1 : Shredder fault codes and description Page 2

6. SCREEN FAULT CODES & DESCRIPTIONS ISSUE ENG 4 - PAGE 2
6.1 Shredder fault codes and description
Fault No. Description

1 E-Stop pressed
2 Radio Stop Pressed
3 Radio Signal Lost
4 Low Hydraulic Oil Level
5 Slow Conveyor Speed
6 High Hydraulic Oil Temperature
7 Manual Handset (dog lead) Stop Pressed
8 Auto Cycle Maximum Reverses Met
9 Forward Press Sensor Input signal Low
10 Forward Press Sensor Input signal High
11 Forward Press Sensor Input signal Open Circuit
12 Forward Press Sensor Input signal Short Circuit
13 Forward Press Sensor Input signal Out of Range
14 Reverse Press Sensor Input signal Low
15 Reverse Press Sensor Input signal High
16 Reverse Press Sensor Input signal Open Circuit
17 Reverse Press Sensor Input signal Short Circuit
18 Reverse Press Sensor Input signal Out of Range
19 Hydraulic Oil Temperature Warning
20 Air Filter Blockage
21 Auto Off activated
22 High Forward Pressure
23 High Reverse Pressure

7. MACHINE SETUP

adjustments.
Machine Setup Chapter Table of Contents
7.1 : Measures prior machine setup Page 2

7.2 : Site requirements for machine setup Page 2
7.3 : Adhere to regulations Page 3
7.4: Operator checks prior setup Page 3
7.5: Setting up the shredder Page 4
7.6: Control software Page 5
7.7: Control Software Electrical Safety Page 5
7.8: Safety considerations prior machine setup Page 6
7.9: Starting / Stopping the machine Page 7

7. MACHINE SETUP ISSUE ENG 4 - PAGE 2
7.1 Measures prior machine setup
STEP 1. Ensure machine guards are secured in correct and closed position.
STEP 2. Remove all loose items from the machine.
STEP 3. The EDGE Slayer must be placed on solid ground capable of carrying the
machine‘s weight.
STEP 4. Before detaching the EDGE Slayer from the prime mover, it is important that
the chosen site is level. If need be, level the work-site foundation with a loading shovel.
STEP 5. Check chosen site for the EDGE Slayer with a precision spirit level.
STEP 6. Do not position the EDGE Slayer above ground level, for e.g. on raised blocks
etc.
7.2 Site requirements for machine setup
The site must meet the following:
STEP 1. There must be no obstructions in the loading area of the hopper
STEP 2. There must be no obstructions in the the working area of the conveyor
STEP 3. Machine must be placed on a solid and horizontal surface
STEP 4. Working area must provide full visibility
STEP 5. Machine users must have easy access to the control panel
STEP 6. Adequate and sufficient area must be provided for machine maintenance
STEP 7. Adequate and sufficient area must be provided for safe machine feeding
7. MACHINE SETUP

7.3 Adhere to regulations
During installation and setup of machine please follow:
1. Official safety regulations
2. Company regulations
3. Regional and state laws
4. Regional and state rules
5. Health and Safety instructions and regulations
6. ISO / ANSI standard
7. Environmental regulations
7.4 Operator checks prior setup
All personnel who operate this machine must be fully trained to correctly and safely
operate this machine.
Before operating this machine the operator must:
STEP 1. Have received specific and adequate training in the task to be carried out.
STEP 2. Have read and understood the Operation Manual and the Safety signs on the
machine.
STEP 3. Know the location and function of controls and safety features such as
Remote Machine Stop buttons and isolator switches.
STEP 4. Be aware of all moving parts on the Machine.

7.5 Setting up the shredder
STEP 1. Observe all safety instructions.
STEP 2. Unload the machine from the transport vehicle
STEP 3. Setup the machine on a horizontal, solid base, so that: the frame of the
machine and the unit lie completely flat on the ground, ensure good access to the
control panel and side panel doors, ensure that there is full visibility of the working area
with no obstructions in the hopper tipping area.
STEP 4. Mount the hopper extensions if applicable
STEP 5. Before starting shredder, walk completely around the machine.

Make sure no one is under it, on it or close to it.
STEP 6.Check that all electrical connections including battery connections are fitted
correctly and are not damaged or worn.

7.6 Control Software
Set up of the EDGE Slayer is achieved by navigating through the various HMI screens
and inputting values where required. A brief description of what these values represent
is provided to aid in the understanding of the controls of the EDGE Slayer.
7.7 Control Software Electrical Safety
Before setup of the EDGE Slayer control system can begin it is important that the user
takes time to inspect the electrical system of the machine.
It should be ensured that it is safe to operate the machine and that all electrical
connections are secure and correct in accordance with the electrical schematics
supplied.
All Emergency Stop push buttons should be in a normal state and the radio control
Unit ON / OFF switch should be in the OFF position. Ensure battery connections and
polarities are correct.
While this equipment is rated at only 24 volts safety should not be taken lightly.
This equipment can cause serious burns and injuries if connected wrongly or if
tampered with. Remember batteries can explode.
Never work on the electrical system of any equipment unless you are thoroughly familiar
with the systems details.
Work on the electrical system must only be carried out by a qualified electrician.
Special care should be taken when disconnecting, replacing and/or charging the
batteries. Ensure that the batteries are re-connected correctly. Contact across the
terminals can cause sparks or explosions.
The electrical equipment of the Machine should be inspected at regular intervals.

Damaged cables or loose connections must be repaired immediately. Use only the
manufacturer’s replacement parts with the specified current rating, especially fuses.
Isolate the batteries when welding on the Machine.

7.9.2 Starting the motors AUTOMODE (ELECTRIC HYDRAULIC UNIT)

7.9.3 Stopping the motors AUTOMODE (ELECTRIC HYDRAULIC UNIT)

8. TRANSPORTATION

adjustments.
8.1 : Transporting and Towing Page 2

8.2 : Moving the machine Page 3
8.3 : Undercarriage Page 3

8. TRANSPORTATION ISSUE ENG 4 - PAGE 2
8.1 Transporting and Towing
The machine must be towed, loaded and transported only in accordance with
the operating instructions and local regulations.
For towing the machine on-site, observe the prescribed transport position, admissible
speed and itinerary.
Use only appropriate means of transport and lifting gear of adequate capacity.
When crossing underpasses, bridges and tunnels or when passing under overhead
lines always make sure that there is sufficient clearance.
Never travel across slopes; always keep the working equipment and the load close to
the ground, especially when traveling downhill.
Hooklift Machine
Ensure the hooklift lorry has correct locking mechanism to suit lifting gear on the Hook-
lift Slayer.
Use only appropriate means of transport and lifting gear of adequate capacity.
See Technical Chapter for machine weights

8.2 Moving the machine
STEP 1.Observe all safety warnings.
STEP2. Remove all loose materials such as rocks from the machine.
STEP3. Put the machine in the transport position
. Hopper extensions on both walls must be folded into the hopper for transport
. Fold the conveyor into the transport position.
The machine should be loaded onto the low loader, with the conveyors
and hopper in their folded position.
8.3 Undercarriage
EDGE shredder machines can be moved around site in two different ways depending
on the type of machine,
1 Hooklift - Double Axle

2 Tracks
Each type of undercarriage must be properly maintained to ensure a safe, effective

working environment. Track and Hooklift wheel machines are designed for ease of
movement around the site and should not be used on public roads.
Haulage equipment, such as a low loader, should be used for this purpose.


SEQUENCE PURPOSES.

9. EMERGENCY STOPPING THE MACHINE

adjustments.
9.1 : Emergency Stopping the Shredder Page 2

9.2 : Re-setting Emergency stops Page 3
9.3 : Testing Emergency stops Page 3

9. EMERGENCY STOPPING THE MACHINE ISSUE ENG 4 - PAGE 2
9.1 Emergency Stopping the Shredder
IN AN EMERGENCY ONLY, STOP THE ENGINE AND PRODUCT OPERATION BY

USING AN EMERGENCY STOP BUTTON
1. Pressing any of the emergency stops on the shredder will stop the entire machine.
2. When the shredder has been stopped using an emergency stop button the power
stays on.
3. The safety alarm will sound until it is acknowledged and cancelled.
4. Turn the power lever to the off position as soon as possible and lock-out.
5. The button will remain engaged until physically released by pulling or twisting,
depending upon the type fitted.
6. The plant cannot be started if any of the emergency stops remain depressed.
When an emergency stop has been initiated, DO NOT attempt to restart the unit
until it is safe to do so.

9.2 Re-setting Emergency stops
STEP 1. Acknowledge the alarm and trace fault/ problem.
STEP 2. Re-set the emergency stop by pulling or twisting, depending on the type fitted.
STEP 3. Restart the machine.
9.3 Testing Emergency stops
STEP 1. Observe all safety warnings.
STEP 2. Start the machine, see machine start up.
STEP 3. Push in an emergency stop and the machine will stop.
STEP 4. Alarm messages are shown with a display.
STEP 5. The safety alarm will sound.
STEP 6. Acknowledge the alarm.
STEP 7. Re-set the emergency stop by pulling or twisting, depending on the type fitted.
STEP 8. Restart the machine.


SEQUENCE PURPOSES.

10. PRODUCT OPERATION

adjustments.
10.1 . Safe Operation Precautions Page 2

10.2 . Safety During and Before Machine Operation Page 4
10.3 . Machine Operation Page 5
10.4 . Machine Movement Page 6

10. PRODUCT OPERATION ISSUE ENG 4 - PAGE 2
10.1 . Safe Operation Precautions
Only operate the machine if all protective and safety devices, such as removable safety
devices, emergency shut-off equipment, sound-proofing elements and exhausts are in
place, fully functional and properly maintained.
During operation, all sound baffles must be closed.
In the event the machine malfunctions for any reason, stop the machine, lock out and
tagout immediately. Report the malfunction to the competent authority in charge.
DO NOT continue to operate the machine until the malfunction is corrected!
Entanglement Hazard
1. Do not reach into an unguarded machine you can be pulled in.
2. In-running nip points can cause serious injury or even death. Your arm
could be pulled in and amputated.
3. Switch off and lockout machine before opening or removing guard doors.
Electrical Hazard
1.Risk of serious injury or death.
2. Never work on the electrical system of any equipment unless you are thor-
oughly familiar with system details.
3. Work on the electrical system must only be carried out by a qualified elec-
trician.
Skin Injection Hazard

1.Beware of escaping Hydraulic oil.
High pressure hydraulic oil can penetrate the skin causing serious injuries.
2.Always relieve pressure from the hydraulic system before attempting
maintenance or adjustment. Use a piece of cardboard to check for oil leaks.
3. If oil is injected under the skin, it must be surgically removed or gangrene
will result. Get medical help immediately.
Shredding Hazard
1. Do not reach into an unguarded machine.
2. In-running nip points can cause serious injury or even death. Your arm
could be pulled in and amputated.
3. Switch off and lockout machine before opening or removing guard doors.

10.1 . Safe Operation Precautions - Continued
Read and understand the operators manual

1. Read and understand the operators manual before you work at
this machine.
2. Study the different safety signs on this machine.
3. Only qualified and trained personnel should attempt to work at this machine.
Personnel Protective Clothing / Equipment must be worn

1. Loose or baggy clothing can get caught in running machinery.
2. Always wear correctly fitting (EN/ ANSI approved) protective clothing.
3. Protective clothing includes Hard Hat, Safety Glasses, Ear Defenders,
Overalls, Steel Toed Boots and a High Visibility Vest.
Falling Material Hazard

1. Do not walk near material discharge areas. You are at risk of serious injury
or death.
2. Wear a hard hat at all times when working in the vicinity of the machine.
Burn or scald Hazard.

1.Beware of hot surfaces at engine and exhaust areas. Be careful when
draining hot coolants there is a risk of scalds.
Flying Rock Hazard

1. Do not walk near material discharge areas.
You are at risk of serious injury or death.
2. Wear a hard hat at all times when working in the vicinity of the
machine.
KEEP CLEAR
Risk of serious injury or death due to rejected processed material and danger
from other heavy machinery working in the area, unless you are a fully-trained
operator engaged in collecting processed material.

10.2 . Safety During and Before Machine Operation
Only qualified and trained personnel should attempt to operate

this machinery.
 Never check the tension of belts when machine is running.
 Never work or stand beneath machinery or attachments as it is raised or lowered.
 Never work or stand beneath the shredder machine as it is being loaded with
and / or discharging material.
 Follow safe operating practices. Operate the machine controls smoothly.

Try to avoid sudden stops, starts or changes in direction.
 After each day’s operation, always run the machine dry; never leave material in
the shredder or on conveyor belts.
 Check your machine and have all systems in good operational condition.
 Check for broken, missing or damaged parts. Replace and make necessary re
pairs.
 Ensure all safety guards and Remote stops are fitted and in working order.
 See ‘Daily Maintenance’ for more detailed checklist before start-up.
 During operation, do not climb onto, over or under moving conveyor belts and
rollers.
 Always use ladders, steps and walkways when mounting and dismounting.

10.3 . Machine Pre-Operation Check
STEP 1: Prior to operation ensure the machine is positioned on a level firm

foundation with adequate space around the machine for operation, material stockpiles,
maintenance and vehicular movement.
STEP 2: Ensure the material being feed into the shredder is below the size limitations
recommended by the manufacturer.
STEP 3: Ensure all safety guards are in position.
STEP 4: Observe all safety instructions and ensure the correct protective clothing and
equipment are used by operators.
10.3 .1 Machine Operation
STEP 1: Take note of safety precautions
STEP 2: Adhere to maintenance plan (See Maintenance Chapter).
STEP 3: Make a visual control check of the shredder.
STEP 4: Switch on battery isolator.
STEP 5: Via control panel switch on ignition.
STEP 6: Start the engine
STEP 7: Fold out the conveyor
STEP 8: Select operation mode
NEVER leave your product unattended whilst it is in operation.
DO NOT allow a build up of material at the feed in & discharge points.

11. MACHINE SHUTDOWN

adjustments.
11.1 . Shutting machine down Page 2

11. MACHINE SHUTDOWN ISSUE ENG 4 - PAGE 2
11.1 . Shutting machine down
The following procedures should be undertaken when shutting the machine down:
STEP 1. Take note of safety procedures
STEP 2. Finish shredding process
STEP 3. Allow conveyor to continue running until all shredded material has been
discharged.
STEP 4. Switch off conveyor
STEP 5. Switch off control
STEP 6 .Switch off ignition
STEP 7. Switch off main battery switch. Follow lock out and tag our procedure.
The shredder has now been closed down.

12. SERVICE & MAINTENANCE

adjustments.
12.1 . General Information Page 2

12.2. Daily / Service Checks Page 2
12.3. Every 250 hour service Engine Page 3
12.4. After every 250 hour service Engine Page 3
12.7. Radio Transmitter information Page 5
12.8. Conveyor Maintenance Page 7
12.9. Powerunit Maintenance Page 10
112.11. Greasing Schedule Page 14
12.12. Oil s and Coolants Page 15
12.13. Fuels and Lubricants Page 15
12.14. Automatic Lubricant Dispenser Page 16
12.15. Hard facing Page 18

12. SERVICE & MAINTENANCE ISSUE ENG 4 - PAGE 2
12.1 . General Information
Power: 350 HP (260 kw)

Voltage: 24 Volt (Can only be jump started from another 24 Volt supply)
12.2 . Daily Service / Checks
• Check gearbox oil level

• Check hydraulic oil level
• Check hydraulic oil temp using electronic & visual temp gauges during operation.
Max 70 deg C
• Check gearbox oil temp using visual sight clock during operation max 80 deg C
• Check air filter blockage indicator. Remove filters & clean if blockage shown.
• Check dust scavenging unit on top of powerunit. Clean away any debris trapped
on mesh
• Check condition of all air inlet hosing
• Clean all debris / dust from around motors to prevent fires
• Clean debris from front radiator mesh guard
• Open radiator guard & blow out dust trapped in radiator.
• Clean tail drum scraper / plough
• Clean around guide wheels & ensure rotating freely
• Check & reset skirting rubber
• Clean all debris, wire tangled around shafts, combs & integrated support beam.
• Clean all debris between hopper & shafts around the bearings, removing rear
access cover
• Check wear condition of shafts, toolheads, clearers, comb teeth & support beam.
• Inspect & clean any dirt debris between chamber & gearbox drive area.
• Inspect condition of drive bolts on gearbox flanges & shaft
• Grease conveyor bearings weekly
• Grease shaft bearings every 8 hours
Important Notice:
Close any gaps between toolheads by tightening bolts at bearing taperlock every 50
hours.

12.3 Every 250 hour service Engine
• Replace oil filter. .

• Tension pulley belts
• Fill out service record.
12.4 After first 250 hours
• Drain hydraulic oil from tank & oil cooler

• Replace suction filters x 2 off
• Replace return line filters x 1 off
• Replace high pressure filter cartridge.
• Replace suction strainer in tank (track m/c only)
• Refill hydraulic oil. 310 litres, through 10 micron filter, or fill through a return
line filter
• Drain gearbox oil. Check drained oil through sieve for any metal particles,
evidence of any potential gearbox failure. Report find of any debris to factory for
investigation.
• Refill gearbox with 50 litres gear oil ISO VG 150 through 10 micron filter.
• Remove breather while refilling gearbox oil
• Torque gearbox bolts
• Check wear condition of shafts, clearers, comb teeth & support beam
• Close any gaps between toolheads by tightening bolts at bearing taperlock
• Hardface any worn edges on the toolheads & clearers

12.5 Every 500 hours
• Replace hydraulic suction filters

• Drain gearbox oil. Check drained oil through sieve for any metal particles,
evidence of any potential gearbox failure. Report find of any debris to factory for
investigation.
• Refill gearbox with 50 litres gear oil through 10 micron filter
• Replace hydraulic pressure filters.
• Replace return line filters
• Replace engine inner air filter element
• Torque gearbox bolts
• Check wear condition of shafts, clearers, comb teeth & breaker bar.
• Carry out shaft & comb hard facing including clutch face on LH shaft
• Remove pendulum bearing caps & inspect for contamination
• Remove dirt from around bearing housing
• Hard face the shaft tool edges
• Hard face the shaft support spacers
• Hard face flange face on the LH shaft
12.6 Every 1500 hours
• Replace suction strainer in tank (track m/c only)

• Drain hydraulic oil from tank & oil cooler
• Refill hydraulic oil. 310 litres through 10micron filter
Important Notice:
If carrying out any welding on m/c, ensure m/c isolated, as can damage sensors &
engine management. Disconnect battery terminals & wiring loom ECM plug from Cat
engine.

12.7 Radio Transmitter - Changing the batteries
You may power your transmitter with disposable or rechargeable batteries. Both types
use adapter cases that are inserted into the back of the transmitter. Follow the instructions
below for your battery type.
DISPOSABLE BATTERIES:
1. Insert 3 AA batteries into the back of the Standard Battery Adapter Case.
NOTE: Battery positions are shown in the battery slots on the back of the Battery
Adapter Case housing.
2. Slide the loaded Battery Adapter Case into the battery compartment on the back of
the transmitter housing and snap into place.
RECHARGEABLE BATTERIES:
1. Confirm that your batteries are fully-charged.
2. Slide the recharged battery into the battery compartment on the back of the transmitter
as shown, and snap it into place.
BATTERY ADAPTER CASE
VICE & MAINTENANCE ISSUE ENG 2 - PAGE 5

12.7 Radio Transmitter - Fast Charge

DANGER:
EXPLOSIVE GASES AND FLYING DEBRIS can cause death or serious injury.
Use only Hetronic replacement rechargeable batteries. Use of unauthorized replacement
batteries could cause a battery explosion, resulting in injury or death of the operator or
other people in the work area.
1. Insert the spent optional rechargeable battery adapter case into the battery charger and snap
into place as shown.
The LED labelled “CHARGE” flashes for two seconds, then stays lit during the charging
process.
When the battery is fully charged, the “READY” LED lights up and the “CHARGE” LED goes off.
NOTE: Charging time could take up to 5 hours, depending on the condition of the battery.
Leave the battery in the charger until it is needed.
The charger supplies a “trickle” charge but will not over-charge the battery.
FAST CHARGE
Insert the battery into the charger as described above. The LED labeled “CHARGE” flashes for
two seconds, then stays lit.
Press the “FAST CHARGE” button. The FAST CHARGE LED lights also and stays lit during the
charge process.
When the battery is fully charged, the “READY” LED lights up and the “CHARGE” and “FAST
CHARGE” LEDs turn off.
BATTERY DISPOSAL
AVOID ENVIRONMENTAL POLLUTION. Recycle your rechargeable batteries according to local
recycling rules and regulations.
If you have questions or problems operating your battery charger, please contact your dealer or
Hetronic.
Standard Hetronic rechargeable batteries are the nickel metal hydride type. These batteries
have no “memory effect” when charging a battery that is not fully discharged.

12.8 Conveyor Maintenance

12.8.1 Clean & check the conveyor belt
Conveyor belt should be cleaned from ground height by rotating the belt slightly
each time. Extreme care should be taken during this operation.
Automatic Start-up - Conveyors or related equipment can start-up at any time

without warning. Switch off all energy sources prior to servicing or maintaining
machinery.
If any damage to the belt is found, do not operate the machine until it is repaired
or replaced entirely.
STEP 2. Stop the machine.
STEP 3. Using a high pressure hose, clean the conveyor belt. Ensure that eyes are
protected by wearing safety glasses.
STEP 4. Visually check the belt for cuts, tears, rips or any other physical damage.

12.8.2 Belt performance
Conveyor belts and drum lagging on EDGE machinery are made to the highest
standards. However belts and drum lagging are consumable items and will need to be
replaced through normal wear and tear. Be aware spliced torn belts are less effective
than vulcanised belts and have an increased tendency to slip. Conveyor belts which
has been adjusted to its maximum must be replaced only with a new belt. Worn lagging
must not be repaired but also be replaced. The correct procedure for changing a belt
or drum lagging is to contact your local EDGE Dealer or EDGE Manufacturer who will
either carry out the work himself or get it carried out by personnel trained in this field.
To ensure optimum conveyor performance:
1. The conveyor must be cleaned on a daily basis or more frequently depending on the
application.
2. The belt must be checked for cuts or any other physical damage.
3. Belts need maintained at the correct tension.
4. Belts need maintained in alignment.
12.8.3 Belt Slippage
As long as prescribed maintenance procedures have been properly adhered to, your
machine should not experience belt slippage. Slippage is a term used to describe
when the belt does not move but the drum turns. There are a number of reasons why
slippage can occur.
Slippage can occur if the belt is incorrectly tensioned, if the belt is worn, lagging is
ineffective, rollers cannot rotate freely or there has been too much load on the belt.

12.8.4 Belt alignment
For safe, proper and efficient operation of the EDGE product, it is important that convey-
or belts are running in alignment. The belt alignment can be checked without removing
any guard through viewing apertures. The conveyor belts are aligned by adjusting the
drum adjusters.
The belt could be not running in alignment if the machine is not perfectly levelled, the
belt tension is faulty or the position of the drums is faulty.
12.8.5 Belt Tension
Due to the natural belt stretching, the belt will normally have to be tensioned a number
of times during the lifetime of the machine.
It is very important that the conveyor belt is tensioned evenly to the correct level, not
too loose and not too tight. Loose belts can cause slippage, resulting in reduced
throughput.
An over tensioned tight belt can damage drum bearings, resulting in increased downtime.
Correct tension is obtained when no slippage occurs during normal use.
12.8.5.1 Tensioning the Belt
STEP 1.Observe all safety warnings.

STEP 2. Start the conveyor.
STEP 3. Run the conveyor at desired speed.
STEP 4.Tighten the belt by adjusting both belt adjusters evenly, 2 turns at a time until
slippage stops.
Do not overtension the belt as

this will damage the drum
bearings.
Belt Adjusters

12.9 Powerunit Maintenance

12.9.2.3 Hydraulic System
Hydraulic System
In accordance to the maintenance schedule it is essential the hydraulic system is

regularly serviced.
When hydraulic maintenance is being carried out it is essential that extreme care
regarding cleanliness is practiced.
Contamination of the hydraulic System will reduce working life of hydraulic

components and will increase the chances of Hydraulic Motor/Pump
Failure.
Keep air vents in the cap open to allow the hydraulic system to “breathe.”


12.9.3.1 Hydraulic System - Check hydraulic oil level
Overheating will occur, if incorrect grade of oil is used.
If the hydraulic system requires filling up on a regular basis, all hydraulic parts
and hoses should be inspected for leaks.
Repairs should be made prior to continued operation of the machine.
Always practice extreme cleanliness when servicing or maintaining your EDGE

product.
Step 1. Observe all safety warnings.

Step 2. Machine must be positioned on level ground.
Step 3. Ensure that the hydraulic oil is at normal operating temperature.
Step 4. Where possible, always have all cylinders retracted.
Step 5. Check the level indicator. The oil level must be in middle between the maximum
and minimum marks on the gauge.

12.9.3.2 Top up hydraulic oil level
Never overfill the hydraulic tank as this will cause leakage from the filler cap and
system overheating.

Step 2. Ensure machine must be on level ground.
Step 3. Implement Switch Off / Lock-Out procedure.
Step 4. Clean the area around the filler cap.
Step 5. Open the filler cap.
Step 6. Fill the tank to midway between marks on the level indicator.


12.9.3.3 Changing hydraulic oil

Step 2. Ensure always that the hydraulic oil at normal operating temperature.
Step 3. Always ensure that all cylinders are retracted - where possible.
Prior to removing the drain plug . Ensure that any pressure in the hydraulic tank
is released by slowly unscrewing the filler cap. Place a suitable container on the
ground to catch the full capacity of oil in the tank. To avoid oil which will spill
from the drain hole, stand to one side.
Step 4. Removing the drain plug which drains the tank.

Step 5. Remove the cover plate, which is under the filler cap. Then discard the gasket.
Step 6. Remove the suction filters by unscrewing them from the suction pipes.
Step 7. Using clean hydraulic oil, flush out the tank, always taking extreme care to
remove all dirt and foreign matter. Clean and reuse or replace the suction filters to the
suction pipes.
Step 8. Re-fit cover plate to the tank using a new gasket . Then refit drain plug.
Step 9. Change the return line filter element.
Step 10. Refill the tank only with clean hydraulic oil to midway between the marks on
level indicator.
Step 11. To circulate the oil, run the engine . Operate the hydraulic controls which will
purge any air from the system.
Step 12. Stop the engine and top up hydraulic oil as required.


12.9.3.3 Suction filter / Check suction filter

STEP 2. Always have the engine running at maximum speed.
STEP 3. Always have all hydraulic equipment working.
STEP 4. Always have the hydraulic oil at normal operating temperature.
STEP 5. Check the suction filter blockage indicator.
STEP 6. Change the filter element immediately when the green sector of the blockage
indicator goes to red.
Red indicates no filtration.

Always change the filter element immediately when the indicator WARNING
shows red.

12.9.3.4 Suction filter / Change suction filter

STEP 2. Release any pressure in the hydraulic tanks by slowly unscrewing the filler cap.
STEP 3. Clean the outside of the filter housing.
STEP 4. Remove the filter by unscrewing the retaining bolts.
STEP 5. Lift out the old element and discard it safely.
STEP 6. Wash out the filter cap and dry with an air hose.
DO NOT USE ARAG.
STEP 7. Re-fit new filter ensuring seal ring is correctly positioned.
STEP 8. Tighten cap securely.

12.9.3.5 Check gearbox oil level / change oil
Each time the oil is changed, the breather filter and the drain plug should be cleaned. If
exessive oil or filings are found, this is a sign of high wear or damage. The gearbox may
need closer inspection.
All hydraulic oil must be filtered through a 10 micron filter before being filled into
the tank. Always practice extreme cleaniness when servicing.

12.11 Greasing Schedule
Greasing Schedule
The following greasing schedule below applies to all rotating parts of the machine.
When greasing joints, use standard commecial grease to:
DIN KP 2K – 20 (NLGI 2) or similiar!
The shredder shaft bearings (SB) should be greased with 8 grease gun strokes
every 8 hours.
FIGURE 12.11: Greasing Shaft Bearings

12.12 Oils and coolants
Hydraulic oil: Approx 310 Litre HLP 46 (ISO VG 46)

Planet gearbox oil: Approx 50 Litre (ISOVG 150)
If the above are not available, other oils to the same specification
can be used – DO NOT MIX OILS!! If you have difficulty sourcing the above items,
please contact our service department to ensure that you do not invalidate your
warranty.
12.13 Fluids and Lubricants
Hydraulics - up to 30°C:
ISOVG46
Hydraulics - above 30°C: ISO VG 100
General Grease: DIN 51 826

Shell Alvania EP2 / Mobilux EP2


12.14 Automatic Lubricant Dispenser
12.14.1 Optimum lubricant supply with GREASEMAX
GREASEMAX® is a fully automatic, robust and reliable lubricant dispenser. It ensures

adequate supply for any number of points requiring regular lubrication over a given period
of time, doing away with the need for time consuming checks and re-lubrication
visits.
The GREASE MAX® functions by means of a chemical reaction that is started by
screwing the starter cap into the body. External means of energy like air pressure or
electricity are not needed.
The GREASEMAX® contains 120cm3 of lubricant and is available as a 1, 3,6, or 12
month period dispenser. The orginal fitted and recommended is a 12 month dispenser,
which has a grey starter cap and is known as type: 12G.
12.14.2 Discharge time and replacement of GREASEMAX®
GREASEMAX® can be used in a wide variety of applications, which may all have
different lubrication requirements. That’s why GREASE MAX® is available in 4 different
versions, easily identified by the colour coded activating caps.
The discharge time and discharge rate of the GREASEMAX® will of course depend
upon the average ambient environmental temperature.
The following table gives discharge times and rates at various temperatures:
FIGURE 12.14: Automatic Lubricant Dispenser
Once the quantity of lubricant needed per lubrication point and the average temperature
are known, the correct GREASE MAX® can be selected from the above table.
GREASE MAX® is suitable for any lubrication point subject to an ambient
temperature of -15 Centigrade to +65 Centigrade.

12.14 Automatic Lubricant Dispenser - Continued
12.14.3 Benefits of using GREASEMAX® plus the correct lubricant
All GREASE MAX® units are charged with high quality lubricants as standard to provide
optimum performance and peace of mind.
12.14.4 Use of GREASEMAX®
The Automatic Lubricant Dispenser is activated prior the machine leaves the
manufacturers factory, this is done by screwing in and firmly tightening down the coloured
cap and then screwing the unit into position.
 Record change over date, which would be 12 months after machine installation
using the grey starter cap type.
 Do not install the starter cap until ready to activate unit.
 Wearing protective gloves, replace and activate automatic dispenser periodically.
Dispose of the GREASEMAX® in an industrial waste bin.
Wear protective gloves when activating.
The GREASEMAX® uses a small quantity of potassium hydroxide as part of its

operation. If the GREASEMAX® dispenser is opened or gets damaged and liquid
escapes onto the eyes or skin, wash with water and seek medical advise.

12.15 Hard Facing

12.15.1 Shredder Shafts
To maximise life of combs and shafts as they are a wear item, it is essential for
the shredder shafts and combs to be hard faced at least every 500 hours.
However depending on abrasiveness of material regular inspection should be
conducted.
SHREDDER PARTS TO BE HARD FACED:
 Tool heads
 Comb Teeth
 Shredder Shafts
All clearers, and aggressive heads must be hard faced on the shafts. The picture below
shows an aggressive tool head and clearer that has been hard faced.
Tool Head
Comb Teeth
Shafts
FIGURE 12.15: Hard Facing Shafts

12.15 Hard Facing

12.15.2 Hard facing Comb Teeth
See below pichures which illustrate the method of hard facing the combs in the shredder.
• Hard face with combs with 3mm welding beads
• Weld on both sides of comb, single layer, with welds spaced evenly across the
outlined hard facing area.
• It is recommended welding rods are 1.2mm Saldual 560 or equivalent
NOTE: When hard facing this surface ensure a distance of 20mm between
Comb face and shaft.
Step 1 -
Hard face the comb sides
horizontally
Step 2 -
Hard face the
comb sides vertically
FIGURE 12.15.2: Hard Facing Combs

13. EDGE INNOVATE STANDARD EQUIPMENT WARRANTY

adjustments.
Maintenance Chapter Table of Contents
13.1: Edge Innovate Standard Equipment Warranty Page 2

13.2: Commissioning and Warranty Registration Certificate Page 6

E-mail: aftersales@edgeinnovate.com Tel: 028 8774 0525

13. EDGE INNOVATE STANDARD EQUIPMENT WARRANTY ISSUE ENG 1 - PAGE 2
9.1 Edge Innovate Standard Equipment Warranty
1. Edge Innovate (as defined in the General Conditions of Sale) warrants new Equipment supplied by
Edge Innovate to be free from defects in material and workmanship.
2. This warranty cover is in position to cover costs associated with defects in material and workmanship.
This cover should in no way be seen as a route to profit enhancement etc, it is merely for covering
costs.
3. The warranty period for all equipment is 12 months or 2000 hours, whichever comes first;
i) provided the Equipment has been maintained and operated within the limits of rated and normal usage,
and that there have been no alterations to it; and,
ii) the defect did not result in any manner from the intentional or negligent action or inaction by Buyer or
the end-user or any of their respective agents or employees or any person using it
4. The warranty period is calculated from the date of start-up inspection at the first end user. Under no
circumstances will the warranty period exceed 18 months from delivery to the Dealer. The warranty is
allocated to the first end user only. All warranties shall immediately terminate in the event that the
Purchaser expressly or impliedly purports to transfer or assign or otherwise any of its rights under this
warranty to a third party. Any attempt by the Purchaser to transfer or assign the warranties provided by
Edge Innovate to any third party shall be void, unless Edge has provided its prior written consent to the
Purchaser.
5. The unit start-up inspection form (SUI) / warranty registration card shall be filled in and signed by the
end user and sent to the Edge Innovate After Sales representative by email within seven (7) days from
start-up inspection. This SUI form is available to download from the Edge website (http://edgeinnovate.
com/dealerlogin). The warranty period starts from the date the machine is dispatched unless a Start up
inspection form (SUI) has been submitted or unless a non commissioned notification form (NCN) has
been received. This NCN form can be filled in online (http://edgeinnovate.com/dealerlogin). This NCN
form must be submitted online or downloaded and emailed by the 30th of each month to a MAXIMUM of
5 months to confirm that a particular machine is still in stock and has not been used or commissioned.
In cases where the Start up inspection form (SUI) has not been submitted nor has confirmation that a
machine is in stock and hasn’t been commissioned (NCN) then it will be assumed that the machine has
been commissioned and the warranty will run from date of dispatch. If it becomes evident that the Start
Up / Inspection form is submitted more than 7 days after the actual Start Up date then the warranty cover
for that particular machine will be invalid
6. If a problem occurs it must first be registered on the company website (Aftersales page, Enquiry Form)
(http://edgeinnovate.com/aftersales). Failure to do this before any action is taken will invalidate the
warranty.
7. Any repair work to any machine which may result in a warranty claim must be authorised by Edge
Innovate in advance. In normal circumstances Edge Innovate personnel will be able to limit and minimize
costs associated with any repair. Telephone and e-mail support (often direct to the end user) will help
reduce down time and eliminate repair costs. Edge Technical must be given an opportunity to examine a
particular issue before any costs are undertaken
8.Only work and travel approved by Edge Innovate prior to that work being carried out is warrantable.
9. Labour and travel claimed for work that could have been done on site by end user maintenance
personnel is not warrantable.

10. Labour claims will be checked and verified. Edge will calculate the amount of Labour required to
complete a particular task. Only this amount of Labour will be covered under warranty. The rate at which
labour is being charged will also be verified and this warranty will only cover a rate at which Edge deems
appropriate, fair or reasonable. Furthermore, overtime labour rates will not be covered under this
warranty.
11. No warranty claim for a replacement spare part will be passed unless the original defective spare part
has been returned for inspection either to Edge or to our supplier. Furthermore, no claim for labour etc in
relation to a defective part will be passed unless the original defective spare part has been returned for
inspection either to Edge or to our supplier.
12. If a part is being issued under warranty it must be authorized by Edge Innovate in writing prior to that
part being shipped, otherwise it will not qualify for warranty.
13. Parts books and manuals are being updated regularly. Also some parts may be available in smaller
sub assemblies than identified in the parts books. In all circumstances dealers must seek prior approval
before sending out any parts. If this is not done prior to shipping then these parts will not be covered by
Edge’s warranty.
14. Each machine must be commissioned and installed by a suitably qualified person. The unit start-up
inspection form / warranty registration card (SUI) shall be signed by a suitably qualified person. In case of
disputes, the Edge technical team will decide whether a person is suitably qualified or not. In most cases
and unless the Sales person has previous technical experience, a Sales person will not be deemed to be
suitably qualified.
15. This warranty does not apply to Engines sold for use in Edge products. Engines are covered by their
own manufacturing warranties. Your engine (e.g CAT) must be registered for warranty with your local (e.g
Cat dealer). Failure to do so will result in extensive delays and frustration while cover is established. Any
secondary costs due to engine failure such as engine removal costs or damage caused to other elements
of the machine such as pumps etc are not covered by the EDGE standard Equipment warranty.
16. The completed ‘Edge warranty claim form’ must be sent by email to info@edgeinnovate.com before
any claims for warranty will be processed. This claim must be forwarded within 7 days of any work or
travel being undertaken, or parts dispatched.
17. This warranty does not cover:
- natural wear and tear of the equipment, normal maintenance service such as but not limited to, engine
tune-ups, adjustments and inspections or normal replacement items (such as service filters), and
damage resulting there from;
- consumables such as but not limited to, seals, filters, hoses, v-belts, tyres, fittings, screws, bolts,
washers, conveyor chain, spray nozzles, idlers, trailing cable, rubber skirting, pick bushes, teeth and
knives, manganese wear parts and other wear parts etc;
- parts which can be repaired or corrected with minimum action such as but not limited to, changing of
seals, tightening or adjustment;
- damage caused by negligence or failure of the Purchaser to maintain the equipment in accordance with
Edge Innovates maintenance recommendations. A documented service history is required.
- damage due to the regular maintenance actions not being undertaken or indeed such actions being
undertaken incorrectly, such as bearings being greased and bolts being tightened
- damage which is caused by but not limited to, operating conditions such as deep and/or aggressive
water, poor roadways, dust, poor ventilation, where components, which are designed and manufactured
according to industrial standards, fail prematurely;
- damage caused by the Purchaser’s failure to store, maintain or operate the equipment properly, or due
to overloading or failure to pay proper attention to service and operating instructions or caused by
accident or caused by working beyond rated capacities or exceeding or not meeting recommended
power inputs;
- travel to site without first attempting to diagnose the problem and involving Edge Innovate personnel in
the diagnosis of said problem
- any defect or damage in materials or design provided by the PURCHASER, which are a
consequence of the PURCHASER’S action or stipulation affecting quality or structure;
- any parts or components manufactured or supplied by third parties or damage caused by such parts or
components to the PRODUCTS;
- any costs such as accommodation, meals etc;
- any direct or indirect consequential damage including but not limited to loss of revenue or profit, loss of
production or loss of use of any equipment;
- Product improvements / updates made available by EDGE, unless otherwise specified.
18. This Equipment warranty contains the entire warranty terms and conditions between Edge Innovate
and the Purchaser. Notwithstanding anything to the contrary contained in this warranty or otherwise,
Edge warranty does not cover claims against its contractors, subcontractors, consultants, dealers,
employees, agents and vendors for any consequential, incidental, indirect, special, exemplary or puni-
tive damages, including, but not limited to, loss of actual or anticipated profits, revenues or product; loss
by reason of shutdown or non-operation; increased expense of manufacturing, operation, borrowing or
financing; loss of use, productivity or shop space; or increased cost of capital, and regardless of whether
any such claim arises out of breach of contract or warranty, tort (including negligence), product liability,
indemnity,
contribution, strict liability or any other legal theory. All limitations in this warranty on Edge Innovate
liability shall apply notwithstanding the fact Edge Innovates warranties against fail of their essential
purpose or are held to be invalid or unenforceable.
19. Under no circumstances and in no conditions, shall EDGE INNOVATE’s liability whether in respect of
one claim or in the aggregate, arising out of any contract, exceed the purchase price payable under the
contract for such part in which the liability shall arise.
20. On receipt of notification of a warranted defect, EDGE INNOVATE shall remedy the defect at its own
discretion in accordance with these terms of warranty.
21. Warranty claims less than 200 Euros (EUR 200) or the equivalent, in another currency are not
considered warrantable by EDGE INNOVATE
22. No claim will be considered, and this warranty will be considered null and void, if other than GENUINE
EDGE INNOVATE SPARE PARTS are used in the equipment or if GENUINE EDGE INNOVATE SPARE
PARTS are dismounted and used in another product than the PRODUCT originally supplied to the
PURCHASER by EDGE INNOVATE.
23. Warranty claims need to have a proof of purchase which may include but not limited to third party
invoices, visa receipts, time sheets etc.
24. Warranty claims must be sent in writing using a ‘Edge warranty claim form’ Claims should include
digital photographs of the failure where appropriate. The forms shall be completely filled in and emailed
to EDGE INNOVATE representative within seven (7) days from the time when the PURCHASER dis-
covers or should have discovered the alleged defect. Claims lodged after this period will be declined.
Only one failure should be reported for each claim. The warranty claim form should be sent to your local
EDGE INNOVATE representative.

13. EDGE INNOVATE STANDARD EQUIPMENT WARRANTY ISSUE ENG 1 - PAGE 5.
25. The obligation of EDGE INNOVATE under this warranty is limited to;
i) Refund the part at its stock replenishment order price; or,

ii) Replace the part, free of charge, DDP at the place of business of the EDGE INNOVATE representative.
26. In all cases a replacement part must be purchased from our spare parts department. If a warranty
claim has been approved for the cost of that spare part then a credit note will be issued against the
invoice of that part. No warranty claim for a replacement spare part will be passed unless the original
defective spare part has been returned for inspection either to Edge or to our supplier. Furthermore no
claim for labour etc in relation to a defective part will be passed unless the original defective spare part
has been returned for inspection either to Edge or to our supplier.
27. The warranty of a replaced or repaired part expires at the same time as the original warranty of the
supplied equipment.
28. In the event that a spare part is needed urgently then it must be ordered from our spare parts
department. It will be invoiced accordingly and must be paid for in line with the customer’s payment
terms, e.g. Pro-forma, before dispatch. At all times, a customer’s account must be up to date to allow
shipping to take place.
29. In the case of a component bought from a supplier, the warranty of that organization attributable to
that particular component will dictate the warranty offered to the purchaser. If for example a warranty
claim is refused by an Edge Hydraulic Pump supplier (for reasons explained) then said claim will in turn
be refused by EDGE.
30. This warranty shall not be suspended on the grounds of non-use, intermittent use or for any other
reason.
31. Warranty will only be payable when a warranty claim has been passed in writing from the appropriate
Edge personnel.
32. We will not accept an Invoice for any warranty claim whether said claim has been passed or not.
33. Payment for a warranty claim will either be made by our Accounts office on 30 days on passing of the
warranty claim or by credit to an account.
34. At no stage should a pending warranty claim have any impact on monies due to Edge either for
products or services. Payment for products and services must be made in time and credit should not be
taken against a warranty claim passed or not without the written authorization of an appropriate Edge
employee.
35. The appeal period for each Edge Innovate decision with regard to warranty claims is seven (7) days
after which the decision of offer by Edge will be final.
36. This warranty is in lieu of all other warranties or conditions express, implied or statutory, including,
but not limited to, warranties of merchantability and fitness for a particular purpose. No other warranties
express or implied are given unless they are expressly given by EDGE INNOVATE in writing.
37. All other statutory, contractual, tortuous and common law obligations or liability on seller’s part are
hereby expressly excluded to the maximum extent permitted by law There are no warranties granted or
offered by Edge that extend beyond the limited warranty contained herein.

13. EDGE INNOVATE STANDARD EQUIPMENT WARRANTY ISSUE ENG 1 - PAGE 5.

SEQUENCE PURPOSES.

START-UP INSPECTION FORM (SUI)
Electric / hydraulic Hooklift Slayer XL Commissioning and Warranty Registration Certificate
EDGE warranty starts on the day of Commissioning and Warranty Registration has taken place as long as all stipulations in our warranty terms have been met
FILL OUT THIS INTERACTIVE FORM IN ADOBE ACROBAT READER OR PRINT A COPY AND FILL IN MANUALLY
DATE: S/N:
Customer Name: Edge Dealer or Distributor Name:
Customer Representatives: Contact Representative:
Customer Phone No: Phone No:
Customer Address / State / Postcode: Address / State / Postcode:
APPLICATION:
Instruction YES NO Engine Registered: YES NO

Manual Received:
A. SAFETY FIRST C. DISCHARGE CONVEYOR

A1. Identify location of all E Stops: Yes No C1. Clean tail drum scraper / plough Yes No
A2. Safe Working area 10m from shredder. Yes No

– Flying objects B2. Clean around guide wheels. Yes No
A2. Set up m/c level working ground. Yes No
C3. Check & reset skirting rubber. Yes No
B. Initial start up - Identify shredder components & how to check
POWERUNIT C4. Greasing conveyor bearings. Yes No
B1. Check condition of all air inlet hosing Yes No

C5. Check condition & tension of discharge Yes No
belt.
B2. Clean all debris / dust from around Yes No
powerunit C6. Check gap between belt & skirting. Yes No
B3. How to blow out radiator. Yes No

C7. Identify belt speed sensor & test if Yes No
B4. Check condition of all hydraulic hoses. Yes No operating correctly.
C8. Show how to reverse belt to enable Yes No
B5. Identify pumps, motors, hyd. tank & Yes No tracking & cleaning
PVG control valve.
C9. Identify belt tracking roller / procedure Yes No
START-UP INSPECTION FORM (SUI)
Commissioning and Warranty Registration Certificate REV:002
EDGE Slayer Series - Slow Speed, Twin Shaft Shredder
D. CHAMBER & SHAFTS F. MACHINE OPERATION

D1. Show how to grease shaft pendulum Yes No F1. Demonstrate correct start up procedure. Yes No
bearings every 8 hours Manual & radio.
D2. Check shafts are safe to start shredding. Yes No F2. Demonstrate raise / lower conveyor Yes No
D3. Check condition of shafts, toolheads, Yes No F3. Demonstrate tipping hopper. Yes No
clearers, comb teeth & support beam.
D4. Check gearbox oil level & temperature Yes No F4. Demonstrate how to run m/c in Auto Yes No
mode
D5. Remove inspection covers to examine Yes No F5. Demonstrate how to run m/c in Radio Yes No
taperlock locking bolts. mode
D6. Check hopper is safe to operate Yes No F6. Demonstrate tracking belt Yes No
E. ELECTRICS F7. Reconstruct machine operating faults, Yes No
E7. Identify control panel & radio handset. Yes No i.e. low oil, high temp, slow belt etc.
F8. Explain operation of reversible fan if Yes No
E8. Explain all functions & operation of Yes No fitted.
each button / switch. F9. General machine inspection & Yes No
E9. Check operation of all E stops. Yes No cleaning to prevent fires.
E8. Explain different start up procedures, Yes No

manual / radio.
E9. Explain function & operation of HMI Yes No
display. G. SERVICING FOR QUALIFIED PERSONNEL ONLY
E8. Explain choosing & setting programs to Yes No G1. Highlight items to check daily. Yes No
suit material being shredded.
E9. Show how operator can create custom Yes No G2.Explain how to carry out full hydraulic Yes No
programs to suit his material. service
E9. Show how to change shaft speed (shaft Yes No G3. Explain how to service gearbox. Yes No
high speed / torque mode)
E10. Explain correct loading procedure to Yes No G4.Explain the importance of oil cleanliness Yes No
shred material. & use of filtration kit.
E11. Show how to couple axillary hydraulic Yes No
function to PVG valve.
E12. Show how to access fault log. Yes No
I, the undersigned confirmed that I have received the EDGE product and that the operators are competent to operate the machine. I was
present when all check areas were marked, and hereby sign below understanding the conditions of the EDGE warranty.
Signatures:
Customer Name & Date: Dealer / Distributor Name & Date: Edge Service Manager Name & Date:
Return to: EDGE INNOVATE. 30 Farlough Road, Dungannon, Co.Tyrone, Northern Ireland. BT71 4DT Fax: 028 8774 7244
No warranty will be accepted unless receipt of above!!!
Each machine must be commissioned and installed by a suitable qualified person. This form, the unit start-up inspection form / warranty registration card (SUI) must
be signed by a suitable qualified person. In a case of disputes, the Edge technical team will decide whether a person is suitably qualified or not. In most cases and unless
the sales person has previous technical experience, a sales person will not be deemed to be suitable qualified.

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PRODUCT USER OPERATOR’S MANUAL

OPERATION - INSTALLATION - MAINTENANCE

EDGE is a registered trademark. COPYRIGHT© 2011

EDGE. 30 Farlough Road, Newmills, Dungannon, Co. Tyrone,

5. SCREEN CONTROLS & NAVIGATION- DIESEL HYDRAULIC M/c

6. SCREEN FAULT CODES & DESCRIPTIONS

9. EMERGENCY STOPPING THE MACHINE

10. PRODUCT OPERATION

11. MACHINE SHUT DOWN

12. SERVICE & MAINTENANCE

To ensure maximum safety, always read Section 2: SAFETY INFORMATION

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

EDGE. 30 Farlough Road, Newmills, Dungannon, Co. Tyrone,

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

USE OF THE MACHINE IN OTHER APPLICATIONS (SEE TECHNICAL DATA

Follow outlined instructions on how to maintain your plant correctly. Failure to do so

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

Noise Level - HEARING HAZARD - EXCEEDS 90 dB (A)

Dust Generation - INHALATION HAZARD

CALIFORNIA - PROPOSITION 65 WARNING

CALIFORNIA - PROPOSITION 65 WARNING

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

EDGE document compliance

Purpose of this Operator’s manual

Users, Operators and Owners contribution to safe use of equipment

1. Only have trained operators directed by informed and knowledgeable supervision

3. Comply with Federal, State, EC,OSHA and Local Regulations.

4. Use Safe Work Practices in a common sense way.

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

THIS PAGE HAS BEEN LEFT INTENTIONALLY BLANK FOR CHAPTER

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

To ensure maximum safety, always read this Section 2: SAFETY

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

2.1 Safety Risk Levels - Understanding the Safety Alert Symbol

Understand the safety message. It contains important information about personal

safety on or near the shredder.

DANGER - POTENTIALLY HAZARDOUS SITUATION

WARNING - POTENTIALLY HAZARDOUS SITUATION

serious damage to, or destruction of, equipment!

CAUTION - POTENTIALLY HAZARDOUS SITUATION

Failure to observe information marked “Caution!” can result in damage to equipment!

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

2.2 Site Equipment Personnel

These three work roles are:

It is the responsibility of the plant management to assign responsibility for:

2.3 Replacement Parts

2.4 Selection and Qualification of Personnel - Basic Responsibilities

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

2.5 Safety of Electrical Energy

Only electrical personnel working according to European Standard EN 50110 or

Defects such as scorched or loose connections or otherwise damaged cables must be

Use specified current rating original fuses.

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

2.6 Site Environment

For further U.K. information also refer to:

2.7 Hazardous Substances

2.8 Personal protection - Wear Appropriate Clothing

Safety footwear Protective Clothing

E-mail: info@edgeinnovate.com Tel: 028 8774 0525

2.9 Personal Safety

2.10 Basic safety practices:

• Replace guards, covers and shields after servicing.

• Read all danger, warning, caution and notice signs.