Prepared By: Eng.

Libin Thomas

FIRE PUMP TEST REPORT

………………….GPM @............... PSI

FIRE PUMP
Pressure Pressure
Status
Cut In Cut Off
Jockey Pump PSI PSI OK
Electrical Pump PSI Manual OK
Duty Pump
Electrical Pump PSI Manual OK
Stand By

1. ELECTRIC DRIVEN PUMP -DUTY PUMP

ELECTRICAL PUMP DETAILS (Duty Pump)
Manufacturer Serial No
Model No Water Supply
Rated PSI Capacity In HP
Rated Flow Type
Rated Speed

ELECTRICAL PUMP DRIVER DETAILS (Duty Pump)

Manufacturer Rated Voltage
Model Rated Current
Frequency Rated Speed
Power Phase & Cycle
Capacity KW Serial No

ELECTRICAL PUMP CONTROLLER DETAILS (Duty Pump)

Manufacturer FLA (A)
Model No Serial No
Voltage Type

ELECTRICAL PUMP TEST RESULT -DUTY PUMP

Delivery
Suction Pressure
Rate Flow Pressure Voltage V Current Amps Speed
of Actual Design Actual
Flow PSI PSI Phase Phase Phase Phase Phase Phase Rpm
GPM PSI
1 2 3 1 2 3
0%
100%
150%
Prepared By: Eng. Libin Thomas

2: ELECTRICAL PUMP STAND BY

ELECTRICAL PUMP DETAILS (Standby Pump)
Manufacturer Serial No
Model No Water Supply
Rated PSI Capacity In HP
Rated Flow Type
Rated Speed

ELECTRICAL PUMP DRIVER DETAILS (Standby Pump)

Manufacturer Rated Voltage
Model Rated Current
Frequency Rated Speed
Power Phase & Cycle

ELECTRICAL PUMP CONTROLLER DETAILS (Standby Pump)

Manufacturer FLA (A)
Model No Serial No
Voltage Type

ELECTRICAL PUMP TEST RESULT -STAND BY PUMP

Delivery
Suction Pressure
Rate Flow Pressure Voltage V Current Amps Speed
of Actual Design Actual
Flow PSI PSI Phase Phase Phase Phase Phase Phase Rpm
GPM PSI
1 2 3 1 2 3
0%
100%
150%

2. JOCKEY PUMP
JOCKEY PUMP
Manufacturer Rated Speed
Model No Type
Rated Flow Serial No

JOCKEY PUMP DRIVER

Manufacturer Power
Model No Rated Speed
Capacity KW Serial No

JOCKEY PUMP CONTROLLER

Manufacturer Type
Model No Voltage
Prepared By: Eng. Libin Thomas

DESIGN
ACTUAL

ELECTRIC FIRE PUMP DUTY PUMP

240
220 0,% 200
200
180 100%, 162

160 0%, 195

PRESSURE PSI

140 150%, 136

100%, 162
120
100 150%, 132
80
60
40
20
0
0 50 100 150 200
% OF FLOW GPM

DESIGN
ACTUAL

ELECTRIC FIRE PUMP STANDBY PUMP

240
220
0,% 196
200
180 100%, 162

160 0%, 190.6

PRESSURE PSI

150%, 131
140 100%, 162
120
100 150%, 128
80
60
40
20
0
0 50 100 150 200
% OF FLOW GPM
Prepared By: Eng. Libin Thomas

Comments:
1. ……………………………………………………………………………………………………………………………………………………
………………………………………………………………………..……………………………………………………………………………
………………………………………………………………………………………………………………………………………………..
2. ……………………………………………………………………………………………………………………………………………………
………………………………………………………………………..
3. ……………………………………………………………………………………………………………………………………………………
………………………………………………………………………..

 APPROVED REJECTED



Prepared By: Eng. Libin Thomas

INSPECTION AND MAINTENANCE SEMIANNUALLY

SN INSPECTION SA1 SA2
1 Heat in Pump Room is 40 deg. F
2 Operating louver in pump room appear operational
3 Pump suction, discharge, and bypass valves are open
4 No leaks in piping or hoses
5 Fire pump leaking one drop of water per second at seals
6 Suction line pressure is normal
7 System line pressure is normal
8 Wet pit suction screens are unobstructed and in place
9 Suction reservoir is full
10 Water flow test valves are in the closed position
11 Controller pilot light (power on) is illuminated
12 Transfer switch normal, power lights illuminated
13 Isolating switch for standby power is closed
14 Reverse phase alarm light is not illuminated
15 Normal phase rotation light is illuminated
16 Oil level in vertical motor sight is normal
17 Diesel fuel tank is at least two-thirds full
18 Controller selector switch is in "auto" position
19 Voltage readings for batteries (2) are normal
20 Charging current readings are normal for batteries
21 Pilot lights for batteries are on or battery failure pilot lights are off.
22 All alarm pilots lights are off
23 Record engine running time from meter
24 Oil level is normal in right angle gear drive pumps
25 Power to jockey pump is provided
26 Crankcase oil level is normal
27 Cooling water level is normal
28 Electrolyte level in batteries is normal
29 Battery terminals are free of corrosion
30 Water jacket heater is operational
31 For steam driven pumps, steam pressure is normal
32 Examine exhaust system for leaks
33 Check lube oil heater for operation (diesels pumps)
34 Drain condensate trap of cooling system
35 Check for water in diesel fuel tank
36 Removed battery corrosion, clean and dry battery case
Prepared By: Eng. Libin Thomas

37 Check battery charger and charger rate

38 Equalize charge in battery system
39 Exercise isolating switch and circuit breaker
40 Inspect, clean and test circuit breakers
TESTING
41 Operate diesel fire pump for 30 minutes
42 Check packing gland tightness (slight leak at no flow).
43 Record suction pressure from gauge in PSI. psi at No flow
44 Record discharge pressure from gauge in PSI. psi At no flow
45 Adjust gland nuts if necessary
46 Check for unusual noise or vibration
47 Check packing boxes, bearing, or pump casing for overheating
48 Record pump starting pressure 162
49 Observe time for motor to accelerate to full speed (diesel and steam pumps)
For reduced voltage or reduced current starting, record time controller is on first
50
step
51 Record time pump runs after starting for pumps having automatic stop feature.
52 Record time for diesel engine to crank
53 Record time for diesel engine to reach running speed
Check oil pressure gauge, speed indicator, and water and oil temperatures while
54
engine is running.
55 Check heat exchanger for cooling water flow
56 Record steam pressure for steam operated pump
57 Check water tank float switch
58 Check solenoids for proper operation
59 Operate speed governor (internal combustion engine only)
60 Check controller alarms
61 Exercise isolating switch and circuit breaker
62 Test antifreeze to determine protection level (if applicable)
63 Test batteries for specific gravity or state of charge
64 Test circuit breakers and fuses for proper operation
65 Operate electric pump for 10 minutes

SN INSPECTION SA1 SA2

1 Check crankcase breather on diesel pump for proper operation.
2 Clean water strainer in coding system for diesel fire pump.
Prepared By: Eng. Libin Thomas

3 Check exhaust system insulation for integrity.

4 Check exhaust system clearance to combustibles to prevent fire hazards.
5 Check battery terminals to ensure they are clean and tight.
6 Check electrical wiring for chafing where subject to movement.
7 Check operation of safety devices and alarms.
INSPECTION SA1 SA2
1 Inspect flexible exhaust section of diesel exhaust piping.
2 Examine wire insulation for breaks, cracks or chafing.
TESTING
1 Test antifreeze level. (if applicable)
2 Test all safeties and alarms for proper operation.
3 Operate manual starting means.
4 Operate safety devices and alarms.
MAINTENANCE
1 Clean boxes, panels and cabinets.
2 Clean strainer.
3 Clean dirt leg.
4 Clean crankcase breather.
5 Clean and tighten battery terminals.
6 Clean water strainer of cooling system.

ANNUALLY
FIRE PUMP INSPECTION Y N N/A
1 Suction pressure gauge: psi (bar)
2 Discharge pressure gauge: psi (bar)
Pump starting pressure from pressure switch in controller:
3
psi (bar)
4 Pump run time from controller
5 Suction line control valves are sealed open.
6 Discharge line control valves are sealed open.
7 Bypass line control valves are sealed open.
8 All control valves are accessible
9 Suction reservoir is full.
10 Pump shaft seals dripping water. (1 drop per second)
11 Systems is free of vibration or unusual noise when running.
Packing boxes, bearings, and pump casing are free from
12
overheating.
13 Check pump shaft end play.
Prepared By: Eng. Libin Thomas

14 Check pump coupling alignment.

15 Isolating switch is closed to standby power source.
16 Normal phase rotation pilot light is on.
17 Reverse phase rotation pilot light is off.
18 Oil level in vertical motor sight glass is in normal range.
19 Operate circuit breaker.
20 Check voltmeter and ammeter for accuracy ( 5 % )
21 Check for corrosion on any printed circuit boards.
22 Check for cracked electrical insulation.
23 Check for leaks in plumbing parts.
24 Check for water in electrical parts.
Diesel Fire Pumps
25 Diesel tank is two thirds full
26 Batteries are fully charged
27 Battery charger is operating properly.
28 Battery terminal are clean.
29 Battery state of charge is checked.
30 Battery pilot lights on.
31 Battery failure pilot lights are off.
Engine running time meter is recording pump operation
32
properly.
33 Oil level in right angle gear drive is normal
34 Diesel engine oil level is full
35 Check for water in the fuel system
36 Check tank vents and overflow piping for obstructions
37 Check antifreeze protection level
38 Check diesel exhaust system hangers and supports
39 Tighten control and power wiring connection
40 Diesel engine water level is full
41 Water jacket heater appears to be working properly
42 Water jacket piping is drip tight
43 Diesel engine water hose is good condition
44 Coolant antifreeze protection is adequate
45 Cooling line strainer is clean
46 Solenoid valve is operating correctly
47 Bearing and valves are lubricated
System Components
48 Casing relief valves is free of damage
49 Pressure relief valve is free of damage
50 All valves, fittings, and pipes are leak tight
51 Condensate drain trap is clean
52 Fire pump controller power is on
Prepared By: Eng. Libin Thomas

53 Transfer switch normal pilot light is on

54 Jockey pump is operational
55 Jockey pump controller is set on.
56 jockey pump controller is set on "auto"
57 Fire pump shaft coupling appears properly aligned
58 Packing glands appear properly adjusted
59 Test header control valve is closed
60 Test header is in good condition
61 Test header valves and caps are in good condition
62 Test header valves handles are in good condition
63 Test header valve swivel rotation is nonbonding
64 Bypass control valves are open
65 Control valves are sealed / not tampered

TESTING FIRE PUMPS Y N N/A

1 Automatic starts performed 10 times
2 Automatic start functions properly.
3 Automatic stop functions properly.
4 Automatic start: psi (bar)
5 Automatic stop: psi (bar)
6 Manual starts performed 10 times.
7 Manual start functions properly.
8 Manual stop functions properly.
9 Manual start: psi (bar)
10 Manual stop: psi (bar)
11 Remote start functions properly.
12 Remote stop functions properly.
13 Remote start: psi (bar)
14 Remote stop: psi (bar)
15 Timer indicates total run time: min.
16 Timer reset and graph paper changed?
17 Test data and flow charts completed. (Attach all water flow
18 charts, electrical power charts, performance curves, etc.)
Fire pump electrical power readings recorded at each flow
19
condition?
20 Fire pump motor speed: rpm
21 Fire pump discharge flow: gpm (L/min)
22 Jockey pump operational.
23 Jockey pump appears properly aligned.
24 Jockey pump valves open.
Jockey pump “turn-on”: psi (bar)
Prepared By: Eng. Libin Thomas

25 Jockey pump “turn-off”: psi (bar)

COMMENTS-