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29/07/2021

TEST BLOCK DIAGRAM


GENERAL SYMBOL
NO. TEST PACKAGE SERVICE TEST PRESSURE TEST FLUIDE SHEET REV. REMARK NO. TEST PACKAGE SERVICE TEST PRESSURE TEST FLUIDE SHEET REV. REMARK NO. TEST PACKAGE SERVICE TEST PRESSURE TEST FLUIDE SHEET REV. REMARK
1 TB-NPK-UA-PT-002 UTILITY AIR 11.7 AIR 1, 18, 18A 2 41 TB-NPK-SA-H-001 SULPHURIC ACID 11.4 WATER 9, 13 6 82 TB-NPK-C-V-002 CONDENSATE - VISUAL 18C 4
2 TB-NPK-NPK-H-001 NPK 6.9 WATER 2, 8 2 42 TB-NPK-SA-H-002 SULPHURIC ACID 12.9 WATER 9, 22 6 83 TB-NPK-PRW-V-003 PROCESS WATER - VISUAL 18C 4
3 TB-NPK-EG-V-014 EXHAUST GAS - VISUAL 3 4 43 TB-NPK-SL-H-003 SLURRY 6 WATER 9 6 84 TB-NPK-POW-H-001 POTABLE WATER 11.4 WATER 18D 4
4 TB-NPK-NG-H-001 NATURAL GAS 17.4 WATER 3 4 44 TB-NPK-SL-H-004 SLURRY 6 WATER 9 6 85 TB-NPK-PRW-H-003 PROCESS WATER 12.9 WATER 18D, 21 4
5 TB-NPK-EG-V-011 EXHAUST GAS - VISUAL 3, 4, 11 4 45 TB-NPK-SL-H-002 SLURRY 19 WATER 9 6 86 TB-NPK-FW-H-002 FIRE WATER 15.9 WATER 19 3
6 TB-NPK-EG-V-005 EXHAUST GAS - VISUAL 3, 11, 14 4 46 TB-NPK-SWL-H-001 SCRUBBER WATER LIQUOR 9.9 WATER 10, 12 5 87 TB-NPK-FO-H-001 FUEL OIL 8.4 WATER 19 3
7 TB-NPK-EG-V-012 EXHAUST GAS - VISUAL 4 4 47 TB-NPK-EG-V-001 EXHAUST GAS - VISUAL 10 5 88 TB-NPK-FO-H-002 FUEL OIL - VISUAL 19 3
8 TB-NPK-EG-V-010 EXHAUST GAS - VISUAL 4, 11 4 48 TB-NPK-PRW-H-008 PROCESS WATER 11.4 WATER 10 5 89 TB-NPK-FO-H-003 FUEL OIL 8.4 WATER 19 3
9 TB-NPK-EG-V-013 EXHAUST GAS - VISUAL 4 4 49 TB-NPK-EG-V-003 EXHAUST GAS - VISUAL 11, 13 4 90 TB-NPK-FO-V-001 FUEL OIL - VISUAL 19 3
10 TB-NPK-AA-V-009 AMBIENT AIR - VISUAL 4 4 50 TB-NPK-SWL-H-020 SCRUBBER WATER LIQUOR 15 WATER 11, 12 4 91 TB-NPK-NG-PT-002 NATURAL GAS 54 AIR 20 2
11 TB-NPK-NHV-H-001 AMMONIA GAS 7.9 WATER 5, 8, 16, 27, 50 5 51 TB-NPK-SWL-H-013 SCRUBBER WATER LIQUOR 6.9 WATER 11, 12 4 92 TB-NPK-PA-H-004 PHOSPORIC ACID 5.4 WATER 21 5
12 TB-NPK-AA-V-001 AMBIENT AIR - VISUAL 5 5 52 TB-NPK-SWL-H-008 SCRUBBER WATER LIQUOR 6.9 WATER 11, 12 4 93 TB-NPK-PA-H-005 PHOSPORIC ACID 16.5 WATER 21 5
13 TB-NPK-S1-H-002 LP STEAM 22.6 WATER 5, 8 5 53 TB-NPK-SWL-H-014 SCRUBBER WATER LIQUOR 6.9 WATER 11, 12 4 94 TB-NPK-PA-H-003 PHOSPORIC ACID 7.3 WATER 21 5
14 TB-NPK-NHL-H-001 AMMONIA LIQUID 11.1 WATER 5, 8, 9, 14 5 54 TB-NPK-SWL-H-009 SCRUBBER WATER LIQUOR 6.9 WATER 11, 12 4 95 TB-NPK-PA-H-006 PHOSPORIC ACID 6.9 WATER 21 5
15 TB-NPK-C-H-004 CONDENSATE 20.4 WATER 5 5 55 TB-NPK-SWL-H-015 SCRUBBER WATER LIQUOR 6.9 WATER 11 4 96 TB-NPK-PA-H-002 PHOSPORIC ACID 17.4 WATER 21 5
16 TB-NPK-NHL-H-004 AMMONIA LIQUID 44.5 WATER 5, 23 5 56 TB-NPK-SWL-H-016 SCRUBBER WATER LIQUOR 6.9 WATER 11, 12 4 97 TB-NPK-PA-H-007 PHOSPORIC ACID 6.9 WATER 21 5
17 TB-NPK-NHL-H-005 AMMONIA LIQUID 11.4 WATER 5 5 57 TB-NPK-SWL-H-012 SCRUBBER WATER LIQUOR 6.9 WATER 12 5 98 TB-NPK-SA-H-003 SULPHURIC ACID 17.4 WATER 22 4
18 TB-NPK-PRW-H-001 PROCESS WATER 16.5 WATER 5, 6, 7, 21 5 58 TB-NPK-SWL-H-011 SCRUBBER WATER LIQUOR 6.9 WATER 12 5 99 TB-NPK-SA-H-004 SULPHURIC ACID 12.7 WATER 22 4
19 TB-NPK-C-H-005 CONDENSATE 20.4 WATER 5 5 59 TB-NPK-SWL-H-010 SCRUBBER WATER LIQUOR 6.9 WATER 12 5 100 TB-NPK-NG-H-002 NATURAL GAS 17.4 AIR 24 4
20 TB-NPK-HA-V-001 HOT AIR - VISUAL 5, 18B 5 60 TB-NPK-SWL-H-019 SCRUBBER WATER LIQUOR 5.7 WATER 12 5 101 TB-NPK-BFW-H-001 BOILER FEED WATER 89.4 WATER 26 4
21 TB-NPK-S1-H-001 LP STEAM 22.6 WATER 5, 6, 8 5 61 TB-NPK-SWL-H-017 SCRUBBER WATER LIQUOR 5.8 WATER 12 5 102 TB-NPK-SWL-H-002 SCRUBBER WATER LIQUOR 7.0 WATER 10.,11,12 5
22 TB-NPK-C-H-001 CONDENSATE 20.4 WATER 5, 7, 14 5 62 TB-NPK-SWL-H-005 SCRUBBER WATER LIQUOR 5.7 WATER 12, 13 5 103 TB-NPK-PRW-H-011 PROCESS WATER 9.1 WATER 21 5
23 TB-NPK-AA-V-002 AMBIENT AIR - VISUAL 5 5 63 TB-NPK-SWL-H-018 SCRUBBER WATER LIQUOR 5.8 WATER 12 5 104 TB-NPK-PRW-H-013 PROCESS WATER 11.4 WATER 21 5
24 TB-NPK-PRW-H-002 PROCESS WATER 11.4 WATER 6, 18D, 22, 25 4 64 TB-NPK-SWL-H-003 SCRUBBER WATER LIQUOR 9.1 WATER 12, 13 5
25 TB-NPK-PRW-H-004 PROCESS WATER 12.9 WATER 6, 7 4 65 TB-NPK-SWL-H-022 SCRUBBER WATER LIQUOR 11.8 WATER 12, 18C 5
26 TB-NPK-S1-H-004 LP STEAM 22.6 WATER 6 4 66 TB-NPK-SWL-H-004 SCRUBBER WATER LIQUOR 9.1 WATER 13 4
27 TB-NPK-PRW-H-010 PROCESS WATER 5.5 WATER 6, 7, 13 4 67 TB-NPK-SWL-H-007 SCRUBBER WATER LIQUOR 5.4 WATER 13 4
28 TB-NPK-PRW-H-007 PROCESS WATER 11.4 WATER 7, 11 4 68 TB-NPK-SWL-H-006 SCRUBBER WATER LIQUOR 5.4 WATER 13 4
29 TB-NPK-PRW-H-009 PROCESS WATER 11.4 WATER 7 4 69 TB-NPK-S1-H-009 LP STEAM 22.6 WATER 14 5
30 TB-NPK-PRW-H-006 PROCESS WATER 11.4 WATER 7, 18C 4 70 TB-NPK-EG-V-017 EXHAUST GAS - VISUAL 14 5
31 TB-NPK-PRW-H-005 PROCESS WATER 11.4 WATER 7, 9 4 71 TB-NPK-EG-V-016 EXHAUST GAS - VISUAL 14, 15 5
32 TB-NPK-S2-H-007 MP STEAM 68.4 WATER 8, 26 6 72 TB-NPK-EG-V-019 EXHAUST GAS - VISUAL 14 5
33 TB-NPK-S1-H-003 LP STEAM 22.6 WATER 8, 9 6 73 TB-NPK-S1-H-005 LP STEAM 22.6 WATER 15 3
34 TB-NPK-UA-PT-007 UTILITY AIR 11.7 AIR 8, 18A 6 74 TB-NPK-EG-V-015 EXHAUST GAS - VISUAL 15, 16 3
35 TB-NPK-S1-H-007 LP STEAM 9.9 WATER 8 6 75 TB-NPK-IA-PT-001 INSTRUMENT AIR 14.96 AIR 18, 18A 4
36 TB-NPK-S1-H-006 LP STEAM 22.6 WATER 8 6 76 TB-NPK-UA-PT-004 UTILITY AIR 11.66 AIR 18A 3
37 TB-NPK-SL-H-001 SLURRY 19 WATER 8, 9 6 77 TB-NPK-UA-PT-008 UTILITY AIR 11.66 AIR 18A 3
38 TB-NPK-EG-V-002 EXHAUST GAS - VISUAL 8, 9, 10 6 78 TB-NPK-UA-PT-005 UTILITY AIR 11.66 AIR 18A 3
39 TB-NPK-SWL-H-021 SCRUBBER WATER LIQUOR 15.3 WATER 9, 10, 12 6 79 TB-NPK-UA-PT-006 UTILITY AIR 11.66 AIR 18A 3
40 TB-NPK-PA-H-001 PHOSPORIC ACID 15.9 WATER 9, 10,21 6 80 TB-NPK-SWL-V-003 SCRUBBER WATER LIQUOR - VISUAL 18C 4
81 TB-NPK-C-V-001 CONDENSATE - VISUAL 18C 4

TEST BLOCK DIAGRAM


LIST TEST PACKAGE
81-TT-201

81-MH-203

81-FIL-203
81-C-203

81-MS-001A 81-MS-001B

81-M-202

81-D-201
81-M-201 81-D-202

81-TT-202
81-MH-204

81-C-204
81-FIL-204
C2-201

C2-202

C2-203

81-M-203
81-M-204

TEST BLOCK DIAGRAM


RAW MATERIAL SECTION
C2-301

81-M-300

C2-302 C2-303

81-M-301 A 81-M-301 B
C2-304

C2-306

C2-307
C2-305

81-D-316 81-D-317 81-D-318 81-D-319

81-BV-316 B 81-BV-316 A 81-BV-317 B 81-BV-317 A 81-BV-318 B 81-BV-318 A 81-BV-319 B 81-BV-319 A

81-SR-316 81-SR-317 81-SR-318 81-SR-319

81-WQ-316 81-WQ-317 81-WQ-318 81-WQ-319

C2-308 C2-309 C2-310 C2-311

81-M-304
TEST BLOCK DIAGRAM
FEEDING SECTION

81-M-305
81-D-322A
81-D-322B

81-BV-322B 81-BV-322A C2-313


81-M-310-1B
81-M-310-1A

81-M-322A 81-M-322B

81-M-328A C2-314 C2-315 M-328-B

C2-319
C2-318
C2-316

81-F-301D
81-F-301C

81-F-301B
81-F-301A
C2-312

81-M-362-1
81-Q-302

81-M-362

C2-320

C2-321

C2-322

C2-323
81-M-310-3
81-M-303
81-M-310-6

81-M-310-7

81-M-310-5
81-M-310-2

81-M-310-4
C2-356
81-M-311 81-D-310 81-WQ-310
C2-325

81-Q-301B 81-Q-301C 81-Q-301D


81-Q-301A

81-M-302
C2-357

C2-327

C2-328

C2-329

C2-330

C2-332

C2-333

C2-334

C2-336

C2-337
C1-331

C2-335

C2-338

81-M-304
TEST BLOCK DIAGRAM
RECYCLE LOOP SECTION
TB-NPK-EG-V-011

81-H-301

81-C-304A 81-D-327A 81-D-327B

81-BV-327A 81-BV-327B
81-SR-327A 81-SR-327B

C2-341A C2-341B C2-341C


81-M-309
81-M-368 A 81-M-368 B

81-D-323A

81-BV-323 81-D-324A
81-D-323B
81-BV-324A
C2-340

81-D-324B
81-M-323
81-M-363A-1 81-M-324

81-F-302 C2-342
C2-349 C2-343

81-M-363A 81-M-364

C2-339

81-M-308

C2-344 C2-345 C2-346 C2-348

81-M-304 TEST BLOCK DIAGRAM


FINISHING & COATING OIL SECTION
81-H-302

81-P-317B

81-P-317A
81-E-311

81-P-318

81-TK-311

81-TK-312
81-E-312

81-P-314 B
TEST BLOCK DIAGRAM
FINISHING & COATING OIL SECTION

81-P-314 A
81-TK-314 81-E-314
81-P-313 A/B/C/D

AREA AREA AREA


81-D-302 A/B 81-D-301 A/B 81-D-303 A/B

81-P-301 A/B 81-P-302 A/B 81-P-305 A/B

81-C-303 81-C-302 81-C-301

81-P-303 A/B

81-P-312 A/B

TEST BLOCK DIAGRAM


PROCESS WATER HEADER DISTRIBUTION
C2-347

81-R-302

81-M-361
81-M-361-1

81-E-621

81-CB-361

TEST BLOCK DIAGRAM


GRANULATION SECTION
NOTE-19

NOTE-3
NOTE-9
NOTE-20

NOTE-8

NOTE-17 NOTE-2,3

NOTE-1
81-P-303A
NOTE-4

NOTE-20 NOTE-20
NOTE-5

NOTE-1

NOTE-1

NOTE-1

81-M-366
NOTE-17 NOTE : 13
NOTE-2,3

NOTE-1
81-R-303 81-P-303B

NOTE-1
NOTE-4

NOTE-20 NOTE-20

NOTE : 18

NOTE-1

TEST BLOCK DIAGRAM


PRE-NEUTRALIZER SECTION
SPRAY NOZZLE
SPRAY NOZZLE QUANTITY: 3 + 2
QUANTITY: 3 TYPE: BETE
TYPE: BETE MODEL MP1125W
MODEL MP1500W SIZE: 3"
SIZE:3" 3 FULL CONE
FULL CONE 2 SQUARE PATTERN
MATERIAL: UB6 (MIN. SS316) MATERIAL: UB6 (MIN. SS316)
ANGLE 120 ANGLE 120

81-D-311A
81-D-311B

81-P-312A

81-P-312B

TEST BLOCK DIAGRAM


PRE-SCRUBBER SECTION
∆ ∆ ∆

∆ ∆

NOTE-21
NOTE-21
NOTE-1

81-C-302
NOTE-11

NOTE-21
NOTE-1 NOTE-21

81-C-301
NOTE-11

NOTE-1
NOTE-21
NOTE-21

81-C-303
NOTE-11

NOTE-8 NOTE-9 NOTE-10

NOTE-17
NOTE-16 NOTE-19
NOTE-18 NOTE-16
NOTE-16
NOTE-2 NOTE-2
NOTE-2

81-D-302A 81-D-303A
81-D-301A
NOTE-5 NOTE-5
NOTE-5 81-D-301B 81-D-302B 81-D-303B

NOTE-5
NOTE-5

NOTE-6
NOTE-6
NOTE-6

TEST BLOCK DIAGRAM


SCRUBBER SECTION
NOTE-1

NOTE 1
81-P-305A
81-P-302A NOTE 7
NOTE-10

NOTE-10
NOTE-1 NOTE-10

NOTE-10
NOTE-8 NOTE-10
NOTE-10

NOTE-10
NOTE-1

81-P-305B
NOTE-7
NOTE-1
81-P-302B 81-TK-302
NOTE-1

81-P-301A
NOTE-7

TEST BLOCK DIAGRAM


SCRUBBER SECTION

81-P-301B
NOTE-7
TO ATMOSPHERE

NOTE 5

81-D-313

SPRAY NOZZLE
QUANTITY: 48
SPRAY NOZZLE TYPE: BETE
SPRAY NOZZLE MODEL: MP531W
QUANTITY: 36 x 4
QUANTITY: 8 TYPE: BETE SIZE: 1 "
TYPE: BETE PATTERN:
MODEL: MP593W
FULL CONE
MODEL MP1625W SIZE: 1 1/2"
SIZE: 3" MATERIAL: SS316
PATTERN: FULL CONE ANGLE 120
SQUARE PATTERN MATERIAL: SS316
MATERIAL: SS316 ANGLE 120
ANGLE 120

NOTE 9

NOTE 3

81-D-312
TGS HORIZONTAL

81-P-313D

81-P-313A

81-P-313B 81-P-313C

TEST BLOCK DIAGRAM


TAIL GAS SCRUBBER AREA
81-C-304B
C1-351

81-D-324C

81-BV-324B
81-M-326 81-D-324D
C1-352
81-M-324B
81-M-363B

C1-353 81-M-329A
C1-354

81-M-329B

C1-355

81-M-329C

81-E-302B 81-E-304B
81-FIL-306B

TEST BLOCK DIAGRAM


PROCESS COOLER SECTION
81-TT-401
MH-401 81-TT-402
MH-402
C2-401

81-WQ-401 81-M-401

81-M-402

81-M-402-1
81-TT-404

MH-407
81-MS-001C

81-M-403-1
C2-402
C2-403 81-M-407

54-JF-8021
81-M-403
81-D-402 81-D-401
81-Q-402 81-Q-401

MH-404 NPK

SHIP

C2-405
C2-404 81-M-404

81-M-404-1

C2-406
81-M-405

81-TT-403

81-M-406-1
C2-407
81-M-406

TEST BLOCK DIAGRAM


5 NPK BULK STORAGE

PRODUCT BULK STORAGE (20.000 TON)


MH-501
81-M-501

81-M-502
81-TT-501

81-M-502-1

81-C-503
81-FIL-503
VENDOR SCOPE

81-D-501A 81-D-501B 81-D-501C 81-D-501D

81-D-501-1A 81-D-501-1B 81-D-501-1C 81-D-501-1D 81-BV-502


81-D-502

81-D-503A 81-D-503B 81-D-503C 81-D-503D 81-D-502-1

81-M-503A 81-M-503B 81-M-503C 81-M-503D

81-M-504A 81-M-504B 81-M-504C 81-M-504D

81-M-505A & 81-WE/WT-505A 81-M-505B & 81-WE/WT-505B 81-M-505C & 81-WE/WT-505C 81-M-505D & 81-WE/WT-505D

81-M-506A 81-M-506B 81-M-506C 81-M-506D

81-M-507A 81-M-507B 81-M-507C 81-M-507D

81-M-508A 81-M-508B 81-M-508C 81-M-508D

81-M-509A 81-M-509B 81-M-509C 81-M-509D *VENDOR SCOPE (PACKAGE)


TEST BLOCK DIAGRAM
81-M-510A 81-M-510B 81-M-510C 81-M-510D BAGGING UNIT
FOR DETAIL SEE SHEET 5 OF 26

DELETED

UTILITITY HEADER DIGRAM


AMMONIA SUPPLY
81-D-643A 81-D-643B
81-D-641

81-C-641 A

81-D-642

81-C-641 B

BY VENDOR NOTE : 2

TEST BLOCK DIAGRAM


GENERATION SYSTEM
TEST BLOCK DIAGRAM
INSTRUMENT AIR AND UTILITY
AIR DISTRIBUTION
TEST BLOCK DIAGRAM
INSTRUMENT AIR AND UTILITY
HOT AIR DISTRIBUTION SYSTEM
TEST BLOCK DIAGRAM
INSTRUMENT AIR AND UTILITY
SCRUBBER SECTION

81-TK-309 81-P-309
TEST BLOCK DIAGRAM
INSTRUMENT AIR AND UTILITY
PROCESS WATER DISTRIBUTION
VENDOR

81-E-650 3

81-TK-650

VENDOR

81-P-651A

81-P-650

81-P-651B

OIL UNIT (BURNER VENDOR SCOPE)

TEST BLOCK DIAGRAM


FUEL OIL
UTILITITY HEADER DIGRAM
NATURAL GAS
BOAT

SEW-801B SEW-801A

81-ABS-801A 81-ABS-801B

81-TK-801 A 81-TK-801 B

81-P-802 A 81-P-802 B

LIME STONE

81-P-803

81-D-802
81-D-803
TEST BLOCK DIAGRAM
SULPHURIC ACID SUPPLY
PIPING & INSTRUMENT FLOW DIAGRAM
AMMONIA STORAGE
UTILITY FLOW DIAGRAM
NATURAL GAS
UTILITY FLOW DIAGRAM
RAW WATER, FILTERED WATER,
POTABLE WATER & POLISHED WATER
TEST BLOCK DIAGRAM
STEAM, STEAM CONDENSATE
& BOILER FEED WATER

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