LeeBoy Aspahlt Paver 8616D - Product Manual

Operations, Service, and Parts Manual
LeeBoy Model 8616D Commercial Paver
Manual No. 1025088-01

This manual applies
to machines beginning
with Serial Number
247972
Thumb Index
Safety 1
Information and Specifications 2
Component Location 3
Operation 4
Maintenance 5
Schematics 6
Illustrated Parts List (IPL) 7
LeeBoy 8616D Commercial Paver

Legal Notices
Disclaimer
All information, illustrations and specifications in this manual are based on the latest information available
at the time of publishing. The illustrations used in this manual are intended as representative reference
views only. Moreover, because of our continuous product improvement policy, we may modify information,
illustrations and/or specifications to explain and/or exemplify a product, service or maintenance
improvement. We reserve the right to make any change at any time without notice. ST Engineering
LeeBoy, Inc., dba LeeBoy, (“LeeBoy”), is referred to as LeeBoy throughout this manual.
Title 40, Code of Federal Regulations (CFR) 1068

This product meets certified-emission requirements set by the EPA (Environmental Protection Agency),
governed by Title 40 CFR 1068, which specifies actions that are prohibited by law and lists civil penalties
for noncompliance. As part of those regulations, modification or rendering inoperative any emission-
related component can subject you to government penalties (and void your warranty). Tampering with
emission controls is in violation of federal law, and can result in monetary penalties for each day an engine
or piece of equipment is operated in violation.
Please be aware that you are responsible for maintaining the machine and the certified emission engine
installation. Failure to comply to comply could result in penalties as listed above and void the warranty on
this engine and this machine.
For more information, visit: https://www.epa.gov/laws-regulations/regulations
California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and other reproductive harm. Wash hands after handling.
2021 LeeBoy
LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may
be reproduced or used in any way without the written permission of LeeBoy, except as necessary to
operate LeeBoy equipment.
iv LeeBoy 8616C Commercial Paver

TABLE OF CONTENTS
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Hot Material Precautions. . . . . . . . . . . . . . . . . . . . . . . 1-7
Hydraulic Systems Precautions. . . . . . . . . . . . . . . . . . . . 1-7
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Battery Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Starting and Stopping Precautions. . . . . . . . . . . . . . . . . . 1-8
Parking Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Operating Precautions. . . . . . . . . . . . . . . . . . . . . . . . 1-8
Poor Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Storage Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-9
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decals Care. . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Decal Application. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Information and Specifications. . . . . . . . . . . . . . . . . . . . . . . . 2-1
Two Year Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Standard Inch Fasteners. . . . . . . . . . . . . . . . . . . . . . . 2-7
Metric Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . . 2-9
Component Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Components Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operator Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
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Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Augers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Hopper and Conveyors . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Track System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Main Control Panel Overview. . . . . . . . . . . . . . . . . . . . . . . . 3-8
Upper Left Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Lower Left Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Upper Right Keypad . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Lower Right Keypad . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Junction Box Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Screed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Screed Control Keypad - LEFT. . . . . . . . . . . . . . . . . . . . 3-20
Screed Control Keypad - RIGHT . . . . . . . . . . . . . . . . . . . 3-22
Electric Heat Controls. . . . . . . . . . . . . . . . . . . . . . . . 3-24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Receiving the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Initial and Daily Inspection. . . . . . . . . . . . . . . . . . . . . . . 4-3
Operator Platform Features. . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Lockable Vandalism Covers. . . . . . . . . . . . . . . . . . . . . . 4-5
Seat Adjustment and Operator Platform Pivot. . . . . . . . . . . . . 4-5
Start-Up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Detailed Control Panel Keypad Functions. . . . . . . . . . . . . . . . . . 4-8
DPF Regeneration (REGEN). . . . . . . . . . . . . . . . . . . . . . . . 4-14
DM430 Digital Display. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Engine Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
DM430 Engine Icons . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Pave Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Pave Function Fault Codes. . . . . . . . . . . . . . . . . . . . . . 4-28
Operator Settings Screen. . . . . . . . . . . . . . . . . . . . . . 4-30
Motor Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . 4-31
DPF and Regeneration. . . . . . . . . . . . . . . . . . . . . . . . 4-32
Parked Regeneration. . . . . . . . . . . . . . . . . . . . . . . . 4-34
Plus +1® Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
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Driving the 8616D Paver . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

Steering and Speed Control . . . . . . . . . . . . . . . . . . . . . 4-36
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Spray Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Heating the Screed and End Gates. . . . . . . . . . . . . . . . . . 4-38
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
Conveyors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
Augers and Sonic Auger Sensor. . . . . . . . . . . . . . . . . . . 4-41
Under Auger Material Cut-Offs . . . . . . . . . . . . . . . . . . . . 4-43
Hydraulic Tow Point Cylinders and Grade/Slope. . . . . . . . . . . 4-43
Flight Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
Legend HD PRO Screed and Extensions. . . . . . . . . . . . . . . 4-45
Basic Paving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
Setting the Crown. . . . . . . . . . . . . . . . . . . . . . . . . . 4-49
Mat Texture Adjustment . . . . . . . . . . . . . . . . . . . . . . . 4-50
Unloading and Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Umbrella Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Horizontal Flight Screws. . . . . . . . . . . . . . . . . . . . . . . 4-52
Screed Extension Vibration. . . . . . . . . . . . . . . . . . . . . 4-52
Screed Central-Point Lube System. . . . . . . . . . . . . . . . . . 4-52
Single Point Conveyor Lube Kit. . . . . . . . . . . . . . . . . . . . 4-52
Truck Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53
Extendable Push Roller. . . . . . . . . . . . . . . . . . . . . . . 4-53
Topcon® Sonic and Dual Grade Control . . . . . . . . . . . . . . . 4-54
Steering Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55
Slope Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55
Magnetic Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . 4-55
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Accessing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Raise and Lower Engine Hood. . . . . . . . . . . . . . . . . . . . 5-6
Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Prepare Paver for Maintenance. . . . . . . . . . . . . . . . . . . . 5-7
LeeBoy 8616D Commercial Paver vii

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Every 10 Hours or Daily Routine Maintenance . . . . . . . . . . . . . 5-7

Every 50 Hours or Weekly Routine Maintenance . . . . . . . . . . . 5-8
Every 100 Hours or Monthly Maintenance . . . . . . . . . . . . . . . 5-8
Every 250 Hours or Quarterly Routine Maintenance . . . . . . . . . . 5-8
Every 500 Hours or Semi-Annual Routine Maintenance . . . . . . . . 5-8
Every 1000 Hours or Annual Routine Maintenance. . . . . . . . . . . 5-8
Every 1500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Every 3000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Lubrication Points Chart . . . . . . . . . . . . . . . . . . . . . . . 5-9
Daily Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Weekly Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Monthly Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 5-13
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Conveyor Flight Chains . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Conveyor Drive Chains. . . . . . . . . . . . . . . . . . . . . . . . 5-14
Auger Drive Chain. . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Screed Extension Top Guide Adjustment. . . . . . . . . . . . . . . 5-15
Track Tension Pressure Relief. . . . . . . . . . . . . . . . . . . . 5-16
Torque Hub Hydraulic Motor Gear Adjustment. . . . . . . . . . . . 5-17
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Check Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . . 5-18
Change Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . 5-19
Change Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Change Oil Separator Element. . . . . . . . . . . . . . . . . . . . 5-21
Selective Catalytic Reduction (SCR) . . . . . . . . . . . . . . . . . 5-21
DEF (Diesel Exhaust Fluid). . . . . . . . . . . . . . . . . . . . . . 5-22
DEF Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
DPF Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Replace Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . 5-24
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Change Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
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Fuel Water Separator. . . . . . . . . . . . . . . . . . . . . . . . 5-26

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Check Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Change Hydraulic Oil and Filters . . . . . . . . . . . . . . . . . . . 5-27
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Battery Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Fuse Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Electric Heat Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Element Resistance Testing . . . . . . . . . . . . . . . . . . . . . 5-31
Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Generator Speed Check. . . . . . . . . . . . . . . . . . . . . . . 5-32
Generator Voltage Testing. . . . . . . . . . . . . . . . . . . . . . 5-32
Generator Capacitor Replacement. . . . . . . . . . . . . . . . . . 5-33
Adjust Generator Belt. . . . . . . . . . . . . . . . . . . . . . . . 5-33
Beacon and Work Lights. . . . . . . . . . . . . . . . . . . . . . . 5-33
Dielectric Grease. . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Front Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Track Tension Cylinder . . . . . . . . . . . . . . . . . . . . . . . 5-36
Track Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Track Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Torque Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Two-Speed Hydraulic Motors. . . . . . . . . . . . . . . . . . . . . 5-37
Front Hopper Wing Cylinders . . . . . . . . . . . . . . . . . . . . 5-39
Rear Hopper Wing Cylinders. . . . . . . . . . . . . . . . . . . . . 5-39
Rear Conveyor Shaft, Bearings and Sprockets . . . . . . . . . . . . 5-40
Conveyor Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . 5-40
Conveyor Wear Plates. . . . . . . . . . . . . . . . . . . . . . . . 5-41
Under Auger Material Cut-Offs. . . . . . . . . . . . . . . . . . . . 5-41
Auger Inner Bearings . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Auger End Mounts. . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Auger Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Quick Change Augers . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Main Screed Wear Plate. . . . . . . . . . . . . . . . . . . . . . . 5-46
Screed Extension Heat Box . . . . . . . . . . . . . . . . . . . . . 5-48
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Table of Contents
Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
Winterizing for Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Spray Down Pump. . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Auger and Conveyor Chain Tension Adjustment. . . . . . . . . . . 5-53
Hydraulic Motor Installation Start-Up Procedure. . . . . . . . . . . 5-54
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
DP700 Diagnostic Trouble Code (DTC) Chart . . . . . . . . . . . . . . . 5-58
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Main Harness (1 of 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Main Harness (2 of 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Main Harness (3 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Main Harness (4 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Main Harness (5 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Harness, Engine Power . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Harness, Power Control, Output Modules. . . . . . . . . . . . . . . . . . 6-15
Harness, Power and Can, Output Modules. . . . . . . . . . . . . . . . . 6-17
Harness, Output Module to Motor Manifold. . . . . . . . . . . . . . . . . 6-19
Harness, Output Module to Cylinder Manifold. . . . . . . . . . . . . . . . 6-21
Harness, Output Module to Screed. . . . . . . . . . . . . . . . . . . . . 6-23
Harness, Power w/Fuse Block. . . . . . . . . . . . . . . . . . . . . . . 6-25
Assembly, Control Console, Joystick, LH - Standard (1 of 2). . . . . . . . . 6-27
Assembly, Control Console, Joystick, RH - Standard (1 of 2). . . . . . . . . 6-31
Assembly, Control Console, Joystick, RH - Standard (2 of 2) . . . . . . . . 6-33
Assembly, Control Console, Steering Knob, LH - Option (1 of 2) . . . . . . . 6-35
Assembly, Control Console, Steering Knob, LH - Option (2 of 2). . . . . . . 6-37
Assembly, Control Console, Steering Knob, RH - Option (1 of 2). . . . . . . 6-39
Assembly, Junction Box (1 of 2). . . . . . . . . . . . . . . . . . . . . . . 6-43
Harness, Control Box Jumper. . . . . . . . . . . . . . . . . . . . . . . 6-47
Harness, Control Panel, Low Deck w/Seat, Jumper - Option. . . . . . . . . 6-49
Harness, Control Panel, Low Deck w/No Seat, Jumper - Option. . . . . . . 6-51
Harness, Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
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Harness, Hydraulic Cooler. . . . . . . . . . . . . . . . . . . . . . . . . 6-55

Harness, Rear Work Lights - Option. . . . . . . . . . . . . . . . . . . . . 6-57
Harness, Screed (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . 6-59
Assembly, Screed Control Box, LH . . . . . . . . . . . . . . . . . . . . . 6-63
Assembly, Screed Control Box, RH. . . . . . . . . . . . . . . . . . . . . 6-65
Assembly, Control Panel, Screed Heat (1 of 2). . . . . . . . . . . . . . . . 6-67
Assembly, Control Panel, Screed Heat (2 of 2). . . . . . . . . . . . . . . 6-69
Harness, Heat Control Box to Elements. . . . . . . . . . . . . . . . . . . 6-71
Harness, Generator to Screed Heat Box. . . . . . . . . . . . . . . . . . 6-73
Harness, Power Crown, Berm Option. . . . . . . . . . . . . . . . . . . . 6-75
Plugs - Screed Box Jumper, Screed Jump 31-Pin, Display Jumper 14-Pin. . 6-77
Schematic, Hydraulic (1 of 5). . . . . . . . . . . . . . . . . . . . . . . . 6-79
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Push Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Track Assembly - Poly Pads . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Track Assembly - Poly Pads (Cont.). . . . . . . . . . . . . . . . . . . . . 7-10
Drive System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Conveyor Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Conveyor Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Conveyor Drive (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Hopper Wings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Auger Assembly - Cutoff and Lube System . . . . . . . . . . . . . . . . . 7-22
Auger Assembly - Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Auger Assembly - Drive (Cont.) . . . . . . . . . . . . . . . . . . . . . . . 7-26
Tanks - Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Tanks - Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Engine Assembly - Radiator. . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Engine Assembly - Intake/Exhaust. . . . . . . . . . . . . . . . . . . . . 7-34
Engine Assembly - Components. . . . . . . . . . . . . . . . . . . . . . 7-36
Engine Assembly - Components (Cont.) . . . . . . . . . . . . . . . . . . 7-38
LeeBoy 8616D Commercial Paver xi

Table of Contents
Engine Assembly - Pumps. . . . . . . . . . . . . . . . . . . . . . . . . 7-40

Engine Assembly - Generator . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Engine Assembly - DEF Tank. . . . . . . . . . . . . . . . . . . . . . . . 7-44
Covers - Access Door, LH . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Covers - Access Door, RH. . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Covers - Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Covers - Toe Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52
Covers - Toe Board (Cont.). . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Floor Grating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
Hydraulic - Motor Manifold . . . . . . . . . . . . . . . . . . . . . . . . . 7-58
Hydraulic - Cylinder Manifold. . . . . . . . . . . . . . . . . . . . . . . . 7-60
Hydraulic - Return Manifold. . . . . . . . . . . . . . . . . . . . . . . . . 7-62
Hydraulic - Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
Controls - Joystick Consoles (Standard). . . . . . . . . . . . . . . . . . 7-66
Controls - Steering Knob Consoles (Optional). . . . . . . . . . . . . . . 7-68
Controls - Seat Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 7-70
Controls - Control Box Assembly. . . . . . . . . . . . . . . . . . . . . . 7-72
Controls - Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . 7-74
HD Pro Screed Overview - Sloping and Non-Sloping . . . . . . . . . . . . 7-76
HD Pro Screed - Base Assembly . . . . . . . . . . . . . . . . . . . . . . 7-78
HD Pro Screed - Covers. . . . . . . . . . . . . . . . . . . . . . . . . . 7-80
HD Pro Screed - Slope Hydraulic Manifold . . . . . . . . . . . . . . . . . 7-82
HD Pro Screed - Manual Crown. . . . . . . . . . . . . . . . . . . . . . 7-84
HD Pro Screed - Extension, LH. . . . . . . . . . . . . . . . . . . . . . . 7-86
HD Pro Screed - Extension, RH. . . . . . . . . . . . . . . . . . . . . . . 7-88
HD Pro Screed - Slide Plate Assembly. . . . . . . . . . . . . . . . . . . 7-90
HD Pro Screed - Endgates. . . . . . . . . . . . . . . . . . . . . . . . . 7-92
HD Pro Screed - Endgates (Cont.) . . . . . . . . . . . . . . . . . . . . . 7-94
HD Pro Screed - Pull Arm Assemblies. . . . . . . . . . . . . . . . . . . 7-96
HD Pro Screed - Thickness Adjuster . . . . . . . . . . . . . . . . . . . . 7-98
HD Pro Screed - Citrus Tank. . . . . . . . . . . . . . . . . . . . . . . . 7-100
HD Pro Screed - Controls. . . . . . . . . . . . . . . . . . . . . . . . . 7-102
HD Pro Screed - Heat Control . . . . . . . . . . . . . . . . . . . . . . . 7-104
HD Pro Screed - Vibrators and Walkboards . . . . . . . . . . . . . . . . 7-106
Option - HD Pro Screed - Overview w/Berm. . . . . . . . . . . . . . . . 7-108
Option - HD Pro Screed - Berm, Slope/Hydraulics. . . . . . . . . . . . . 7-110
xii LeeBoy 8616D Commercial Paver

Table of Contents
Option - HD Pro Screed - Extension w/Berm, LH . . . . . . . . . . . . . . 7-112

Option - HD Pro Screed - Extension w/Berm, LH (Cont.). . . . . . . . . . . 7-114
Option - HD Pro Screed - Extension w/Berm, RH . . . . . . . . . . . . . . 7-116
Option - HD Pro Screed - Extension w/Berm, RH (Cont.). . . . . . . . . . 7-118
Option - HD Pro Screed - Berm High Lift Endgates (Opt.) . . . . . . . . . . 7-120
Option - HD Pro Screed - Power Crown . . . . . . . . . . . . . . . . . . 7-122
Option - HD Pro Screed - Berm/Power Crown Hydraulics. . . . . . . . . . 7-124
Option - HD Pro Screed - 3:1 Depth Screws . . . . . . . . . . . . . . . . 7-126
Option - HD Pro Screed - 3:1 Depth Screws (Cont.). . . . . . . . . . . . . 7-128
Option - HD Pro Screed - Horiz. Depth Screws . . . . . . . . . . . . . . . 7-130
Option - HD Pro Screed - Horiz. Depth Screws (Cont.). . . . . . . . . . . 7-132
Option - HD Pro Screed - Extension Vibrators. . . . . . . . . . . . . . . 7-134
Option - HD Pro Screed - Central Lube Kit . . . . . . . . . . . . . . . . . 7-136
Option - TopCon P-32 Control Assembly, Dual. . . . . . . . . . . . . . . 7-138
Option - TopCon P-32 Control Assembly, Single. . . . . . . . . . . . . . 7-140
Option - Truck Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-142
Option - Hydraulic Ext. Oscillating Truck Hitch (1 of 2). . . . . . . . . . . . 7-144
Option - Blade Light System . . . . . . . . . . . . . . . . . . . . . . . . 7-148
Option - Umbrella and Mount/Fire Extinguishers . . . . . . . . . . . . . . 7-150
Hydraulic Hose Schedule - Standard Unit. . . . . . . . . . . . . . . . . . 7-152
Decal Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-156
Alphabetical Parts Index. . . . . . . . . . . . . . . . . . . . . . . . . . 7-158
LeeBoy 8616D Commercial Paver xiii

Table of Contents
NOTES
xiv LeeBoy 8616D Commercial Paver

Introduction
Thank you for purchasing the LeeBoy Model 8616D Section 1 - Safety: Contains general and specific
Commercial Paver. We wish you many years of safe and safety guidelines for product and safety label locations.
efficient operation of your LeeBoy product.
Section 2 - Information and Specifications: Contains
READ THIS MANUAL PRIOR TO OPERATING the ma- warranty, contact information, machine specification
chine. It is an important part of the machine and should tables, and machine dimensions.
be kept with in the dedicated storage container provided
at all times. Though you may be familiar with similar Section 3 - Component Location: Contains overview
equipment, you MUST read and understand this manual of major component locations and functions.
before operating the machine to help prevent injury or
damage. Section 4 - Operation: Contains instructions for safe
operation and information for optional equipment.
This manual is intended as a guide for the safe and
efficient use of your machine, including procedures for Section 5 - Maintenance: Contains routine mainte-
proper operation and maintenance. Use it with all relat- nance procedures, mechanical adjustments, com-
ed supplemental books, engine, transmission manuals, ponent replacement and troubleshooting charts for
and any other manuals supplied by other manufactur- common problems and corrections. (For specific
ers. Related Service Bulletins should also be reviewed engine maintenance procedures, refer to the engine
to provide information regarding some of the recent manufacturer manual.)
changes. If any questions arise concerning this publi-
cation or to order a replacement manual, contact your Section 6 - Schematics: Contains electrical and hy-
authorized LeeBoy dealer. draulic schematics for product functionality.
This manual contains information that was available Section 7 - Illustrated Parts List (IPL): Contains parts
at the time of printing and is subject to change without numbers and illustrations for serviceable components.
notice.
LeeBoy is proud to be ISO 9001 certified. The International Standards Organization

(ISO) establishes guidelines to ensure that products and services are safe, reliable,
and of good quality. ISO certifies companies who demonstrate compliance with all
aspects of product safety, customer satisfaction, efficiency, environmental
stewardship and social responsibility. Our teams work hard to deliver quality
industrial machines that exceed customer expectations and we strive for continuous
improvement in everything we do. The LeeBoy family of companies is committed to
total quality management with a strong focus on meeting customer needs.
LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification

process comprised of quality standards established by the American National
Standards Institute (ANSI) and the American Society for Quality (ASQ). The ANSI-ASQ
National Accreditation Board plays an important role in ensuring the safety and quality
of goods and services, along with protecting the environment.
LeeBoy 8616D Commercial Paver xv

Introduction
NOTES
xvi LeeBoy 8616D Commercial Paver

Section 1
SAFETY
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Hot Material Precautions. . . . . . . . . . . . . . . . . . . . . . . 1-7
Hydraulic Systems Precautions. . . . . . . . . . . . . . . . . . . . 1-7
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Battery Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Starting and Stopping Precautions. . . . . . . . . . . . . . . . . . 1-8
Parking Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Operating Precautions. . . . . . . . . . . . . . . . . . . . . . . . 1-8
Poor Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Storage Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-9
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decals Care. . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Decal Application. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
LeeBoy 8616D Commercial Paver 1-1

Safety
NOTES
1-2 LeeBoy 8616D Commercial Paver

Safety
This manual provides important information to familiarize LOOK FOR THESE SYMBOLS THROUGHOUT
you with safe operating and maintenance procedures. THIS MANUAL. THESE ITEMS ARE EXTREMELY
Even though you may be familiar with similar equipment, IMPORTANT FOR THE SAFETY OF YOU AND
read and understand this manual before operating the YOUR COWORKERS. READ AND UNDERSTAND
LeeBoy Model 8616D Commercial Paver and follow its THOROUGHLY. HEED THE WARNINGS AND
1
instructions when operating the machine. FOLLOW THE INSTRUCTIONS.
Safety is everyone’s business and our top concern.
Knowing the guidelines covered in this section will help
Indicates a hazardous situation which,
ensure your safety, the safety of those around you, as
if not avoided, will result in death or serious injury.
well as proper paver operation.
Keep safety labels in good condition. If safety labels
become missing or damaged, replace them with Indicates a hazardous situation which,
new matching labels. Replacement safety labels are if not avoided, could result in death or serious injury.
available from your LeeBoy authorized dealer (see
contact information in Section 2).
Indicates a hazardous situation which,
if not avoided, could result in minor or moderate
You can find more information about occupational health injury.
and safety in the paving industry on the internet. A few
resources are listed below:
www.osha.gov Indicates a situation which can cause
damage to the equipment, personal property and/
cdc.gov or the environment, or cause the machine to operate
www.asphaltpavement.org improperly.
www.safety.fhwa.dot.gov/
NOTE: Indicates a procedure, practice or condition
that should be followed in order for the
machine or component to function in the
manner intended.

Safety
Safety Precautions
The safety messages that follow have DANGER level
hazards.
The safety messages that follow have CAUTION level

hazards. Power Lines Hazard
If your machine comes into contact with electric power
lines, observe the following:
Pre-Operation Hazard
• Stay in the operators seat.
Read and understand this Operation Manual
before operating or servicing the engine to • Warn other workers to stay away and do not touch any
ensure that safe operating practices and maintenance control or any part of the machine.
procedures are followed. • If contact can be broken, drive the machine away from
• Never permit anyone to service or operate the the danger zone.
machine without proper training. • If contact cannot be broken, stay in the operators seat
• Safety signs and labels are additional reminders for until told that power is off.
safe operating and maintenance techniques. • Failure to observe these directions could result in
• Contact LeeBoy or an authorized LeeBoy dealer for electrocution or death.
additional training.
• Make sure you are aware of all laws and regulations Electrocution Hazard
that are in effect for the location in which the paver is
operated. Disconnect the battery before welding anywhere on the
machine.
• Make sure you have all necessary licenses to operate
the paver. Suffocation Hazard
• Never operate a unit in need of repair. Carbon monoxide poisoning is a serious
• Ensure all covers are installed. condition that occurs as a result of improper
ventilation.
• Never operate the internal combustion engine on this
Poor Lighting Hazard machine in an enclosed area with poor ventilation.
The work area must be well lit to ensure safe and proper Ensure proper ventilation to reduce risk of carbon
operation. monoxide poisoning or death.
• Ensure that the work area is adequately illuminated.

• Always install wire cages on portable safety lights. Exhaust Hazard
All internal combustion engines create
carbon monoxide gas during operation and
Tool Hazard special precautions are required to avoid
Always use tools appropriate for the task carbon monoxide poisoning:
at hand and use the correct size tool for • Never block windows, vents or other means of
loosening or tightening LeeBoy machine parts. ventilation.
• Always ensure that all connections are tightened to
specifications after repair is made to the exhaust
system.

Safety
Fire and Explosion Hazard

• Diesel fuel is flammable and explosive under certain
The safety messages that follow have WARNING conditions.
level hazards.
• Never use a shop rag to catch fuel.
Crush Hazard
Keep bystanders away from work area before and
• Wipe up all spills immediately.
• Never refuel with the engine running. 1
• Store any containers containing fuel in a well-
during operation. ventilated area, away from any combustibles or
sources of ignition.
Modification Hazard Fire Hazard

Never modify the LeeBoy machine without the written When operating machinery there is a risk for
consent of LeeBoy. Any modification can affect the safe fire. Always have appropriate safety
operation of the paver and may cause personal injury or equipment available.
death. • Keep a charged fire extinguisher within reach when
working in an environment where a fire may occur.
• Have all fire extinguishers checked periodically for
Exposure Hazard proper operation and/or readiness.
Operators of the paver must be aware of • Always read and follow safety-related precautions
their work environment and the equipment found on containers of hazardous substances
needed to work safely. like parts cleaners, primers, sealants and sealant
removers.
• Undersized wiring systems can cause electrical fires.
• Always wear personal protective equipment, including
appropriate clothing, gloves, work shoes, and
protection for eyes and ears, as required by the task Entanglement/Sever Hazard
at hand.
Verify there are no people, obstacles or
other equipment near the machine before
Explosion Hazard starting the engine. Sound the horn as a
warning before starting the engine.
While the engine is running or the battery is
charging, hydrogen gas is being produced If the engine must be serviced while it is
and can be easily ignited. Keep the area operating, remove all jewelry and tie back
around the battery well-ventilated and keep long hair before operating or servicing the
sparks, open flame, and any other form of machine.
ignition out of the area.
• Keep hands, other body parts, and clothing away from
• Always disconnect the negative (-) battery cable moving/rotating parts.
before servicing the paver.
• Always stop the engine before beginning service.
• Do not start the engine by shorting the starter circuit Before maintenance, remove negative battery cable
or any other starting method not stated in this manual. from battery post to ensure vehicle is not operated
Only use the starting procedure as described in this during maintenance.
manual to start the engine.
• Verify that all guards and covers are properly attached
• Never charge a frozen battery. Always slowly warm the before starting the engine. Do not start the engine if
battery to room temperature before charging. any guards or covers are not properly installed on the
paver.

Safety
• If you must run the engine during maintenance Flying Object Hazard
procedures, make sure you have a helper to keep
bystanders clear of the paver and make observations Always wear eye protection when cleaning
of moving parts as requested by the operator. the machine with compressed air or high-
pressure water.
• Always turn the start switch to the OFF position after
operation is complete and remove the key from the Dust, flying debris, compressed air,
switch. Keep the key in your possession when the pressurized water or steam may cause eye
paver is not operating. injury.
• Attach a “Do Not Operate” tag near the key switch Coolant Hazard
while performing maintenance on the equipment.
Coolant must be handled properly to ensure
• Never operate the engine while wearing a headset to operator safety.
listen to a radio or music because it will be difficult to
hear the warning signals. • Wear eye protection and rubber gloves when handling
engine coolant.
• Always start the engine and operate the controls while
seated in the operators seat. • If contact with the eyes occurs, flush eyes with clean
water for 15 minutes.
• If contact with skin occurs, wash immediately with
Alcohol and Drug Hazard soap and clean water.
Never operate the machine while under the

influence of alcohol, drugs, or when ill. Burn Hazard
Some of the machine’s surfaces become
very hot during operation and shortly after
Piercing Hazard
shutdown.
High-pressure hydraulic fluid or fuel can • Keep hands and other body parts away from hot
penetrate your skin and result in serious machine surfaces.
injury. Avoid skin contact with high-pressure
hydraulic fluid or diesel fuel spray caused by • Handle hot components with heat-resistant gloves.
a hydraulic or fuel system leak such as a
broken hydraulic hose, fuel injection or high-pressure,
common-rail engine line.
If you are exposed to high-pressure hydraulic fluid or
fuel spray, obtain prompt medical treatment.
• Never check for a hydraulic fluid or fuel leak with your
hands. Always use a piece of wood or cardboard.
Have your authorized LeeBoy dealer or distributor
repair the damaged parts.

Safety
Machine Precautions
The safety messages that follow have NOTICE level Hot Material Precautions
hazards. • Wear protective gear for face, hands, feet, and body
1
when operating the paver.
• Any part that is found defective as a result of • Allow machine to cool before repairing or maintaining
inspection or any part whose measured value does working components.
not satisfy the standard or limit must be replaced. • If hot asphalt touches skin, flush area immediately with
• Always tighten components to the specified torque. cold water. DO NOT apply ice to the affected area.
Loose parts can cause damage to the machine or DO NOT ATTEMPT TO REMOVE ASPHALT CEMENT
cause it to operate improperly. with products containing solvents or ammonia.
Natural separation will occur in about 48 to 72 hours.
• Only use replacement parts approved by LeeBoy.
Get medical attention as soon as possible.
Other replacement parts may affect warranty
coverage. • DO NOT remove radiator cap, drain plugs, service
grease fittings, or pressure taps while engine is hot.
Follow the guidelines of the EPA or other
Add coolant to the radiator and perform other services
governmental agencies for the proper
only when the engine is stopped and fully cooled.
disposal of hazardous materials such as
oils, diesel fuel, coolant, etc. Consult the
local authorities or reclamation facility.
Hydraulic Systems Precautions
• Dispose of hazardous materials in accordance with
all applicable laws and regulations. Never dispose of • Ensure all components are in good working condition.
hazardous materials by dumping them into a sewer, on Replace any worn, cut, abraded, flattened or crimped
the ground, or into groundwater or waterways. hoses and metal lines.
• Clean all accumulated dirt and debris away from the • DO NOT attempt makeshift repairs using tape, clamps
body of the paver and its components before you or cements. The hydraulic system operates under
inspect the paver or perform preventive maintenance extremely high pressure and such repairs could
procedures or repairs. Operating a paver with cause serious injury.
accumulated dirt and debris will cause premature • Wear proper hand and eye protection when checking
wear of paver components. Accumulated dirt and for a high pressure leak. Use a piece of wood or
debris also hinders effective paver inspection. cardboard as a back stop to isolate and identify leaks.
• Retrieve any tools or parts that may have dropped
Hydraulic oil under pressure can
inside of the paver to avoid improper paver operation.
cause serious personal injury. Check for oil leaks
• If any alert indicator illuminates during paver with a piece of cardboard. DO NOT expose hands to
operation, stop the engine immediately. Determine possible high-pressure oil. Turn off engine before
the cause and repair the problem before continuing to attempting to tighten oil lines and fittings.
operate the paver.
• Escaping pressurized hydraulic fluid has force
sufficient to penetrate the skin, which could cause
serious personal injury. Ensure all pressure is
relieved before disconnecting line, hoses or valves.
• If injury from concentrated high pressure steam
or hydraulic fluid occurs, seek medical attention
immediately. Injuries resulting from hydraulic fluid
penetrating the skin’s surface can result in serious
infections or toxic reactions.

Safety
Refueling Precautions • DO NOT bypass the paver neutral-start system.
• Do NOT overfill the fuel tank as overflow creates a fire • Be aware of job site conditions and terrain. Adjust
hazard when spilled on hot components. your speed if operating in rough or hilly conditions.
• DO NOT smoke when refueling and never refuel when DO NOT operate the engine in an
the engine is running. Fuel is highly flammable and enclosed area without proper ventilation. Exhaust
should be handled with care. Death or serious injury gasses are odorless and deadly.
can occur due to explosion and/or fire.
• DO NOT fill tank to capacity. Allow room for expansion
to reduce the risk of fuel expanding and spilling from
Parking Precautions
the tank. • Park paver on level ground whenever possible, set
• Tighten fuel cap securely. Should fuel cap be lost, steering levers in neutral and lock. Apply the parking
replace it with an original manufacturer’s approved brake. Park the paver with wheels securely blocked
cap. Pressurization of the tank may result from use of on grades.
non-approved cap. • Remove ignition key when leaving paver parked or
• Prevent fires by keeping the machine clean of unattended.
accumulated debris, grease, and spilled fuel.
• Use ultra-low sulfur diesel fuel (ULSD) only.
Operating Precautions
• Always comply with local regulations regarding
Battery Precautions moving equipment on public roads and highways.
• Keep all sparks and flames away from batteries, as • Know and use the hand signals required for a
gas given off by electrolytes is explosive. particular job. Know who has the responsibility for
signaling.
• Acid propelled by an explosion can cause blindness
if it comes in contact with eyes. Always wear safety • Make sure that all lights and reflectors comply with
glasses when working near batteries. state and local regulations. Make sure that they are
clean, in good working order, and can be seen clearly
• If you come in contact with battery electrolyte solution, by all traffic.
wash off immediately. Chemicals can cause burns.
• DO NOT stand between the equipment and the truck
• Always disconnect the battery ground cable before while the truck is being backed to the paver. Death or
working on the electrical system to avoid injury from serious injury can result from being crushed between
spark or short circuit. Electrical shock and burns can the two machines.
occur.
• DO NOT ride on attachments.
• To avoid electrolyte loss, DO NOT tip batteries more
than 45 degrees. • Check all gauges and warning instruments for proper
operation. If malfunctions are found, shut down the
machine and report the problem for resolution. If the
failure causes loss of steering control, loss of brake
Starting and Stopping control, or loss of engine power, stop paver motion as
Precautions quickly as possible. Apply parking brake (if equipped).
Keep the machine securely parked until the failure is
• Check all around the paver to make sure there are no corrected or the machine can be safely towed.
people working on the machine or in the path of the
machine before starting. DO NOT start until area is • Drive the machine with care. Make sure speed is
clear. Death or serious injury can occur to bystanders compatible with conditions. Use caution on rough
from being crushed under a moving machine. ground, slopes, and while turning.
• Check brakes, steering and other control devices in • Be alert for hazards and obstructions such as ditches,
accordance with instructions before starting. Be sure trees, cliffs, overhead power lines, and areas where
both steering levers (joysticks) are in neutral with the there is danger of a slide.
neutral lock engaged.

Safety
• Be aware of and understand the job site traffic flow Storage Precautions
patterns.
• Store paver in an area away from human activity.
• Obey flagmen, road signs, and signals.
• DO NOT permit children to play on or around the
• Watch for bystanders. Never allow anyone near the stored machine. Serious injury or death can occur
1
machine during operation. Never allow anyone to from improper/unauthorized use of the machine.
reach into the machine during use.
• Make sure the unit is stored on a surface that is firm,
• Operator must know how to use signaling devices level, and free of debris.
when driving the paver. Operator must also
understand which circumstances require use of each • Store the machine inside a building or cover securely
signal. Use tail lights, slow moving vehicle signs, and with a weatherproof tarpaulin.
warning beacon as needed when traveling on public
roads. It is recommended that you provide an escort
on the road. Maintenance Precautions
• DO NOT tow the paver, except to remove from road or • DO NOT attempt repairs unless trained to do so.
to load on trailer. Refer to manuals and experienced repair personnel
• The machine is shipped with two seats, one for the left for help.
side operation and one for the right side operation. It • Before working on the machine, securely block the
is recommended that you operate the paver from the machine and any components that may fall. Block
seats. If for any reason the seats are removed, care any working components to prevent unexpected
must be taken to operate from a position with stable movement while repairs are being made.
footing and use of the grab handles provided.
• Always wear safety glasses and other required safety
• When moving the machine, adjust speed and direction equipment when servicing or making repairs.
of travel for the terrain and ground conditions present.
Always consider adjusting travel speed to match • Disconnect battery before working on the electrical
ground conditions. system.
• Avoid lubrication or mechanical adjustments while the
paver is in motion or while engine is operating.
Poor Visibility • If lubrication or mechanical adjustment is necessary,
Increasingly, asphalt maintenance equipment is used use extreme caution and complete the following
during less than ideal lighting conditions such as fog steps:
and smog or at night. These conditions present safety 1. Place all four joysticks in NEUTRAL (center
hazards for workers, bystanders and passing traffic. position) on both control panels. This engages the
When operating under restricted light brake.
conditions, equip the machine with special lighting to 2. Lower screed to the ground.
prevent serious injury.
3. Shut off engine.
While the machine is equipped with a beacon and a
• Never make repairs on pressurized components such
work light, contact your authorized LeeBoy dealer for
as fluid lines, the gas system, or mechanical items until
additional lighting packages if working under these
the pressure has been relieved.
conditions.
• When servicing or replacing hardened pins, use a
Use reflective tape on the sides of machines when
brass drift or other suitable material between the
working at night. Ensure all workers wear reflective
hammer and pin.
safety vests. Use impact barriers (movable or
stationary) to protect workers and direct the traffic flow • Keep brake and steering systems in good operating
safely away from the work site. condition.

Safety
Safety Decals
If your machine is repainted, it is extremely important NOTE: It is the responsibility of the owner and
that you replace all the CAUTION, WARNING and operator to make sure that all safety labels are
DANGER safety decals as shown in the following readable and located on the paver as designated by
graphics. For additional help, refer to the parts listing in LeeBoy.
Section 7 and contact your authorized LeeBoy dealer to
order a replacement kit.
Safety Decal Locations
Part # 856444 Both Sides

Part # 1010091
Part # 856437
Part # 856438
Part # 856441
Both Sides
Part # 859764
Both Sides
Both Sides Part # 1022473
Part # 856482
Part # 859773
Both Sides Part # 1010489 Both Sides
Both Sides

Safety
Part # 856639
Part # 1005474
1
Part # 856446
Both Sides
Part # 859801
Part # 859789
Part # 856483 Both Sides
Part # 856484

Safety
Safety Decals Care Decal Application

1. Keep safety decals and signs clean and legible at all Be sure that the installation area is clean and dry. Use
times. hot, soapy water to clean the surface where the decal
will be applied.
2. Be familiar with the content and position of each
safety decal. Decals include important information. 1. Thoroughly dry the surface.
3. Replace decals and signs that are missing or 2. Measure and fit decal before removing the paper
become impossible to read. backing.
4. When replacing parts that display a safety decal, 3. For decals with no top protection paper, remove the
ensure that the new part is fitted with a decal as well. smallest split-backed paper.
5. Obtain replacement safety decals or signs from 4. Align decal over the specified area and carefully
your authorized dealer. press exposed portion into place.
5. Slowly remove the remaining backing and carefully
smooth the remaining portion of the decal into
place.
6. Small air pockets can be pierced with a pin and
smoothed using a piece of the decal backing.

Section 2
INFORMATION AND SPECIFICATIONS
Page
Information and Specifications. . . . . . . . . . . . . . . . . . . . . . . . 2-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Standard Inch Fasteners. . . . . . . . . . . . . . . . . . . . . . . 2-7
Metric Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . . 2-9

Information and Specifications
TWO YEAR LIMITED WARRANTY
Limited Warranty Exclusions and Limitations

If a manufacturing defect in factory supplied materials or factory LeeBoy has no obligation under this warranty for any defects or
workmanship is found and the authorized LeeBoy dealer (“Dealer”)
failures caused by:
is notified during the warranty period, LeeBoy will be responsible for
repairing or replacing any part or component of the unit or part that • Misuse, misapplication, negligence, accident or failure to maintain
fails to conform to the warranty during the warranty period. or use in accordance with the most current operating instructions;
• Unauthorized alterations or modifications;
• Any replacement parts or attachments not manufactured by or
Terms and Conditions expressly approved by LeeBoy;
The warranty applies for a period of two years (for unlimited hours of • Failure to conduct normal maintenance and operating service,
usage on the unit during the two years), beginning on the date that including without limitation, providing lubricants, coolant, fuel, tune-
the Dealer from which the unit is purchased submits the warranty ups, inspections or adjustments; or
registration form to LeeBoy (typically on the date of purchase).
• Unreasonable delay, as determined by LeeBoy, in making the
• The warranty is not transferable and applies only to the original applicable units or parts available upon notification of a service
purchaser of a new unit from a Dealer. notice ordered by LeeBoy.
• Warranty work must be performed at an authorized Dealer LeeBoy is not responsible for any of the following:
location.
• Defects or failures with respect to any engine or truck chassis;
• LeeBoy has the right to repair any component or part before
replacing it with a new one. • Defects or failures covered by a warranty provided by a third-party,
including without limitation warranties with respect to engines or
• Replacement parts furnished by LeeBoy are covered for the truck chassis;
remainder of the warranty period applicable to the unit or
component in which such parts are installed. • Costs related to travel time, mileage or overtime;
• All new replacement parts purchased from a Dealer will carry a • Costs related to transporting the unit to and from the place at which
warranty work is performed;
six (6) month warranty.
• Airfreight charges related to transporting repair parts to the place at
which warranty work is performed;
• Used units or used parts of any kind;
• Repairs due to normal wear and tear, or brought about by abuse
or lack of maintenance of the equipment, except for premature
failures;
• Attachments not manufactured or installed by LeeBoy; or
• Miscellaneous charges.
Exclusion of Other Warranties/Limitation of Liability

OTHER THAN THE EXPRESS WARRANTY PROVIDED IN SECTION A. ABOVE, LEEBOY GIVES NO EXPRESS, STATUTORY, OR
IMPLIED WARRANTY OR GUARANTEE AND HEREBY DISCLAIMS ALL SUCH WARRANTIES, INCLUDING WITHOUT LIMITATION ANY
IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, SUITABILITY, DURABILITY, CONDITION,
QUALITY, OR FREEDOM FROM CLAIMS OF ANY PERSON BY WAY OF INTERFERENCE, INFRINGEMENT, OR THE LIKE.
IN NO EVENT OR UNDER ANY THEORY OF RECOVERY, WHETHER AS A RESULT OF BREACH OF CONTRACT OR WARRANTY,
ALLEGED NEGLIGENCE, OR LIABILITY WITHOUT FAULT, SHALL LEEBOY BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES ARISING OUT OF THE SALE, USE, OR LOSS OF USE OF ANY PRODUCT, INCLUDING WITHOUT
LIMITATION LOST PROFITS OR REVENUES, COST OF CAPITAL, COST OF SUBSTITUTED EQUIPMENT, FACILITIES OR SERVICES,
DOWNTIME COSTS, LABOR COSTS, OR DIMINUTION OF VALUE.

CONTACT INFORMATION
For information regarding parts and repairs about Record dealer information in the space provided.
your LeeBoy product, contact your authorized LeeBoy For additional information about LeeBoy, please visit:
dealer. If your dealer is unable to resolve the problem, www.leeboy.com.
contact LeeBoy directly.
Sales Representative:
Dealership Name:
Dealership Address:
2
Dealership Phone:
Record of Ownership
Please complete the following information to use if you need to contact your authorized LeeBoy dealer for service,
parts or literature.
Machine Model Number: _____________________________________________
Paver Serial Number:
Date of Purchase:
Nameplate
The nameplate contains the model and serial numbers used to identify the machine and its components for parts or
service information. Refer to the Engine Operator’s Manual for the location of the engine nameplate.
Figure 2-1. Nameplate Location

SPECIFICATIONS
The specifications provided in this section include Replace original equipment only with
screed weights, dimensions, performance, and torque LeeBoy approved components.
values for both metric and standard inch fastener.
6’ 8”
(Low Deck)
7’ 10”
(High Deck)
8’ 6”
(Wings IN)
16’ 4” 10’
Wings OUT
Table 2-1. Machine Dimensions

ITEM SPECIFICATION
Overall Length 16 ft 4 in
Low Deck: 6 ft 8 in
Overall Height
High Deck: 7 ft 10 in
Overall Transport Width (Hopper Wings In) 8 ft 6 in
Overall Width (Hopper Wings Out) 10 ft
Overall Transport Height 7 ft 11 in
Overall Transport Length 15 ft 2.5 in
Overall Weight 23,580 lb
Track Ground Contact Length 7 ft 3 in
Ground Clearance (Poly Track) 6.18 in
Gauge Width Outside Poly Tracks 7 ft 6.68 in
Tunnel Area 3.6 sq ft
Table 2-2. Engine Specifications

ITEM SPECIFICATION
Manufacturer and Model Kubota, V3800-TIH-2LB1
Engine Type Vertical Liquid Cooled Diesel, 4-Cylinder, Turbocharged
Displacement 230 in3
Maximum Gross Power 127 HP
Maximum Gross Torque 324.5 ft lb

Table 2-3. Performance Specifications

ITEM SPECIFICATION
Engine Low Idle Speed 1300 RPMs
Engine Maximum Speed 2300 RPMs
Travel Speed 0 - 350 FPM
Paving Speed 0 - 125 FPM
Recommended Paving RPMs 1900 RPMs / 2100 RPMs with generator on.
Maximum Paving Depth 8 in
2
Gradeability 20%
Table 2-4. Lubricant Specifications

ITEM SPECIFICATION
Engine Oil 15W-40, API CJ-4
Hydraulic Oil All-Weather 32
Torque Hub 50 WT Gear Oil or Equivalent
Recommend using Zep Groovy (a can is shipped with
Anti-Seize Lubricant for Extension Slides
your paver).
Grease Shell Avania EP Grease or Equivalent
Chain Lube Chain Lube Agent
Front Idler 90 WT Gear Oil or Equivalent
Table 2-5. Machine System Capacity Specifications

ITEM SPECIFICATION
Engine Lubrication Oil (Refill Capacity) 17 qt
Hydraulic Oil Tank 31 gal
DEF Tank 5 gal
Torque Hubs 3 qt each
Diesel Fuel Tank 37 gal
Spray Down Tank 7 gal
Coolant 3.25 gal Glycol-Based, Extended Life
Table 2-6. Relief Pressure Specifications

ITEM SPECIFICATION
Propulsion Relief 3625 psi
Cylinder Relief 2400 psi
Load Sense Relief (Augers/Conveyors) 3050 psi
Standby Pressure 350 psi
Track Tensioning Relief 1500 psi
Charge Pressure 350 - 400 psi
Park Brake Release 290 psi

Table 2-7. Hopper Specifications

ITEM SPECIFICATION
Material Capacity 9 Tons
Height 29.5 in
Heavy duty; 1/2 in with large radius corners and rear
Hopper Wings
hopper wing wipers.
Table 2-8. Legend HD PRO (Heavy Duty Professional) Screed Specifications

ITEM SPECIFICATION
Screed Weight 4150 lbs
Two (2) 3500-watt S-Curve elements on main screed.
Electric Heat Elements One (1) 2000-watt sealed blade element in each screed
extension.
Main Screed Width 8 ft
Screed Extension Width (2, Hydraulically-Operated) 3 ft 10 in
Main Screed Depth: 18 in [3/8 in Thick]
Wear Plates
Extension Depth: 9 in [3/8 in Thick]
Bullnose Radius (Main Screed and Extensions) Main Screed: 1.688 in
Two (2) vibration motors producing 70 pounds of force
Vibration
each.
Slope @ 15 ft 6 in (4.6 m) 4 in
Positive Crown: 2.5 in
Crown/Valley @ 10 ft (3 m)
Negative Crown: 1.5 in
End Gate Spring Loaded with vertical height adjustments and tilt.
Table 2-9. Electrical Specifications

ITEM SPECIFICATION
Battery (1) 12 Vdc Maintenance Free, 12 Volts, Negative Ground
Cold Cranking Amps (CCA) 950 CCA
Alternator 100 Amp
Starter Voltage and Type 12-Volt, Negative-Ground
Circuit Protection Fuses, Breakers and Disconnect
Table 2-10. Generator Specifications

ITEM SPECIFICATION
Power 14,400 watt
Voltage 120/240 Volts
Frequency 57 - 63 Hz
Table 2-11. Track Specifications

ITEM SPECIFICATION
Length: 7 ft 3 in
Poly/Steel (2-Speed, 40 Pads)
Width: 1.2 ft
Length: 7 ft 3 in
Smooth Poly/Steel (2-Speed, 40 Pads)
Width: 1.2 ft

TORQUE SPECIFICATIONS Conversion formulas are provided below:
The following tables list torque values for standard Conversion Formula
hardware. This is a guide for average application ft-lb to N•m [ft-lb]*1.3558 = [N•m)
involving typical stresses and machined surfaces. ft-lb to in-lb [ft-lb]*12 = [in-lb]
Values are based upon physical limitations of clean,
N•m to in-lb [N•m]*8.8508 = [in-lb]
plated and lubricated hardware. Under more extreme
conditions, individual torque value should be followed.
Standard Inch Fasteners
SIZE THREAD
Table 2-12. Torque Specifications For Standard Inch Fasteners
CAPSCREWS: SAE GRADE 5
TORQUE (ft lb) TORQUE N•m
CAPSCREWS: SAE GRADE 8
TORQUE (ft lb) TORQUE N•m
2
Dry Lubed Dry Lubed Dry Lubed Dry Lubed
1/4 20 UNC 8 6 11 8 12 9 16 12
28 UNF 10 7 14 9 14 10 19 14
5/16 18 UNC 17 13 23 18 25 18 34 24
24 UNF 19 15 26 20 27 20 37 27
3/8 16 UNC 31 23 42 31 44 33 60 45
24 UNF 35 26 47 35 49 37 66 50
7/16 14 UNC 49 37 66 50 70 52 95 71
20 UNF 55 41 75 56 78 58 106 79
1/2 13 UNC 75 57 102 77 106 80 144 108
20 UNF 85 64 115 87 120 90 163 122
9/16 12 UNC 109 82 148 111 154 115 209 156
18 UNF 121 91 164 123 171 128 232 174
5/8 11 UNC 150 113 203 153 212 159 287 216
18 UNF 170 127 230 172 240 180 325 244
3/4 10 UNC 267 200 362 271 376 282 510 382
16 UNF 297 223 403 302 420 315 569 427
7/8 9 UNC 429 322 582 437 606 455 822 617
14 UNF 474 355 643 481 669 502 907 681
1 8 UNC 644 483 873 655 909 681 1232 923
14 UNF 722 542 979 735 1020 765 1383 1037
1-1/4 7 UNC 1121 840 1520 1139 1817 1363 2464 1848
12 UNF 1241 930 1683 1261 2012 1509 2728 2046
1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215
12 UNF 2194 1645 2975 2230 3557 2668 4823 3617

Metric Fasteners
Table 2-13. Torque Specifications for Metric Fasteners
CLASS 8.8 [GRADE 5 EQUIVALENT] CLASS 10.9 [GRADE 8 EQUIVALENT]

NOMINAL SIZE
TORQUE (ft lb) TORQUE N•m TORQUE (ft lb) TORQUE N•m
AND PITCH
Dry Lubed Dry Lubed Dry Lubed Dry Lubed
M4 x 0.7 2 2 3 2 3 2 4 3
M5 x 0.8 5 3 7 4 7 5 9 7
M6 x 1 8 6 11 8 11 8 15 11
M8 x 1.25 19 14 26 19 27 20 37 27
M10 x 1.5 37 28 50 38 53 40 72 54
M12 x 1.75 65 49 88 66 93 70 126 95
M14 x 2 104 78 141 106 148 111 201 150
M16 x 2 161 121 218 164 230 173 312 235
M18 x 2.5 222 167 301 226 318 239 431 324
M20 x 2.5 314 236 426 320 449 337 609 457
M22 x 1.5 485 365 660 495 670 505 910 685
M22 x 2.5 428 321 580 435 613 460 831 624
M24 x 3 543 407 736 552 777 582 1053 789
M27 x 3 796 597 1079 809 1139 854 1544 1158
M30 x 3.5 1079 809 1463 1097 1544 1158 2093 1570
Hydraulic Fittings Table 2-14. Torque Specifications for Steel Flare

Type Tube Fittings
Tightening Flare-Type Tube Fittings TUBE SIZE NUT SIZE
1. Check the flare and flare seat for defects that might OUTER ACROSS TORQUE VALUE
cause leakage. DIAMETER FLATS
2. Align tube with fitting before tightening. (IN) (IN) (LB FT) (N•m)
3. Lubricate connection. 3/16 7/16 8 11

1/4 9/16 12 16
4. Hand tighten swivel nut until snug.
5/16 5/8 16 22
5. To prevent twisting the tube(s), use two wrenches.
Place one wrench on the connector body and 3/8 11/16 23 31
tighten the swivel nut with the second to the torque 1/2 7/8 38 52
shown in the following table:
5/8 1 54 73
NOTE: The torque values shown are based upon
lubricated connections. 3/4 1 1/4 75 102
7/8 1 3/8 83 113

Determining Proper Torque L
The only reliable method of creating a consistently

leak-free and long-lasting connection is to ensure the
coupling is brought to the proper torque. Using a torque
wrench with crowfoot is the best method, but the flats
E
method can be used if a torque wrench is not available.
The most straightforward method of determining the
correct torque setting is to multiply the desired torque
by the length of the wrench from the center of the handle
to the center of the drive (L); divided by the length of the
2
LA
wrench from the center of the handle to the crowfoot
center (LA) as shown below:
LA
L
Figure 2-3. Measurements Needed

Figure 2-2. Torque Wrench - Crowfoot
LEGEND
The minimum torque values are
L = Distance from center of torque wrench handle to the
adequate for sealing most applications. Maximum
center of socket drive
torque values should never be exceeded.
E = Distance from center of socket drive to the center of
There are several methods of determining the correct
crowfoot
setting on the torque wrench when using a crowfoot. All
of the methods involve making the setting proportional LA = Distance from center of torque wrench handle to
to the effective change in length of the wrench multiplied the center of crowfoot
by the desired final torque. The equations and TD = Desired torque at the fitting
illustration below describe proper measurements.
TS = Torque setting indicated on wrench
Equations
• Torque setting if the crowfoot is placed in line with
respect to the wrench:
TS = TD * L / LA
OR
TS = TD * L / (L+E)

Coupling Installation Mark Line on Nut
Use the following steps for proper coupling installation:

1. Determine the correct torque value for your
coupling.
NOTE: Only use the torque values specified from
the manufacturer. DO NOT use SAE torque
recommendations.
2. Ensure the seal face and threads are clean and in
good condition. O-Rings should be lubricated with
light oil, but threads should be completely dry unless
making pipe thread connections (interference seal).
Example 2 Flats
NOTE: Attach the male end of the hose onto the difference
equipment first since it may be necessary to
rotate the entire hose assembly to tighten Figure 2-2. Flats Method Tightening
the male threads. Then route the hose into
NOTE: The mark placed on the nut and backup hex
position while avoiding twisting the hose.
after tightening by hand should rotate during
3. Tighten the connection (by hand), bringing the seal final tightening according to the table below.
face into contact and rotating the nut until it stops. The nut and backup hex can then be marked
to indicate if the coupling loosens over time.
4. Mark a line across the coupling nut and backup hex
for the flats method verification of coupling torque. Table 2-15. Flats Method Values for Selected
Terminations
5. Apply a wrench to the backup hex to prevent the
coupling and hose from moving while tightening the FLATS METHOD VALUES
nut with a torque wrench. Termination
Dash Size Flats
Failure to retain the backup hex during Type
installation will also result in additional clamp load JIC -4 1.5 - 1.75
force that could cause damage to the seal face.
JIC -6 1.0 - 1.5
NOTE: The coupling nut must be in motion for an
JIC -8 1.5 - 1.75
accurate torque reading. If the nut is stopped
before final torque value is achieved, it must JIC -10 1.0 - 1.5
be loosened and retightened until the torque JIC -12 1.0 - 1.5
is attained while the nut is in motion.
JIC -16 .75 - 1.0
If a torque wrench cannot fit into the coupling area or if
JIC -20 .75 - 1.0
it is unavailable, the flats method may be used to ensure
that the coupling is properly tightened. JIC -24 .75 - 1.0
JIC -32 .75 - 1.0
JIS -4 .5 - 1.5
1. Seal faces must be in contact with the fitting fully
tightened by hand before marking flats.
2. The flats method is most accurate for the first
assembly cycle. For multiple disassembly and
assembly cycles, torque values are more reliable.
3. Tightening two (2) flats or more may damage seal
faces.

Table 2-16. Torque Specifications For US Style Coupling Terminations

JIC, SAE 45°, ORFS, O-RING BOSS, GATES ADAPTERLESS AND MEGASEAL
SAE O-Ring Boss SAE O-Ring Boss
JIC 37°, SAE 45° JIC 37°, SAE 45°
Flat Face O-Ring (Steel) & Gates (Steel) & Gates
DASH & Mega-Seal & Mega-Seal
Seal (Steel) Adapterless Adapterless
SIZE (Steel) (Brass)
≤ 4000 PSI > 4000 PSI
Min Max Min Max Min Max Min Max Min Max
-3 8 10
-4 10 11 5 6 10 12 14 16 14 16
-5
-6
-8
13
17
34
15
19
38 20
7
12
9
15
24
18
32
20
40
24
37
26
44
18
24
50
20
26
60
2
-10 50 56 34 40 46 56 50 60 72 80
-12 70 78 53 60 65 80 75 83 125 135
-14 65 80 160 180
-16 94 104 74 82 92 105 111 125 200 220
-20 124 138 75 83 125 140 133 152 210 280
-24 156 173 79 87 150 180 156 184 270 360
-32 219 243 158 175
Table 2-17. Torque Specifications for DIN 24, DIN Table 2-18. Torque Specifications for 4-Bolt
60, and Inverted Cone Style Coupling Terminations Flange Connections
DIN 24, DIN 60, AND INVERTED CONE 4-BOLT FLANGES
Size (mm) Torque (lb ft) Dash Size Bolt Size (in) Torque (lb ft)
Light Heavy -8 0.31 17
Series Series Min Max -12 0.38 26
Tube OD Tube OD
-16 0.44 43
6 7 15
-20 0.50 65
8 15 26
-24 0.63 130
10 8 18 30
-32 0.75 220
12 10 22 33
1. Align faces and tighten bolts (by hand) before
14 12 26 37
applying final torque in a pattern. The seal faces
15 14 30 52 must be parallel with an even bolt tension to seal
16 30 52 properly.
18 20 44 74 2. Torque values apply to bolts that are plated or
coated in light engine oil.
22 25 59 89
3. Before assembly, lubricate O-Ring with light oil
28 30 74 111
(SAE 10W or 20W).
38 74 162
35 133 184
42 148 221

Table 2-19. Torque Specifications for NPTF Dry Seal Table 2-20. Torque Specifications for BSP 30°
Pipe Threads Inverted Cone and JIS Coupling Terminations
NPTF BSP 30° INVERTED CONE AND JIS
Dash Size Max Torque (ft-lb) Torque (ft-lb)
Dash Size
-2 20 Min Max
-4 25 -2 7 9
-6 35 -4 11 18
-8 45 -6 19 28
-12 55 -8 30 36
-16 65 -10 37 44
-20 80 -12 50 60
-24 95 -16 79 95
-32 120 -20 127 152
1. The torque values obtained from tightening pipe -24 167 190
threads can vary considerably depending upon -32 262 314
thread condition. Adequate sealing can occur at
values much lower than the maximum values listed
above. Only enough torque to achieve adequate
sealing should be used.
2. When using a male tapered pipe thread with a
female straight or parallel pipe thread, maximum
values are 50% of those listed in the table above.
3. If thread sealant is used, maximum values shown
should be decreased by 25%.

Section 3
COMPONENT LOCATION
Page
Component Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Components Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operator Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Track System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Augers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Hopper and Conveyors . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Main Control Panel Overview. . . . . . . . . . . . . . . . . . . . . . . . 3-8
Upper Left Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Lower Left Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Upper Right Keypad . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Lower Right Keypad . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Junction Box Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Screed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Screed Control Keypad - LEFT. . . . . . . . . . . . . . . . . . . . 3-20
Screed Control Keypad - RIGHT . . . . . . . . . . . . . . . . . . . 3-22
Electric Heat Controls. . . . . . . . . . . . . . . . . . . . . . . . 3-24

Component Location
NOTES

Component Location
COMPONENTS OVERVIEW
This section describes the major components for the innovation and versatility. Independent control of one or
LeeBoy 8616D Commercial Paver. Become familiar both hopper wings allows paving alongside buildings or
with these components and manual guidelines before other obstructions with ease.
operating the paver.
Dual main operator control platforms with ergonomic
This rugged paver features the Legend HD PRO control keypads include auto-throttle, auto-idle and
screed, with the ability for variable paving widths from pause functions. Adjustable operator platforms that
8 to 15.5 feet. It’s designed and built for producing swing or slide out are just part of improved visibility.
superior mat quality in a variety of road construction Remote DOC+DPF+SCR after-treatment emission
projects. Folding, slide-out walk boards provide screed system and air cleaner mounted below the hood line
operators added maneuverability on the job. The 8616D greatly enhance the range of visibility. The beacon light
commercial paver can be configured for low-deck or can also be lowered as needed for overhead clearance.
high-deck.
Proportional control of augers and conveyors enhance
Independent hopper wings in its 9-ton hopper, asphalt material delivery. A single load-sense pump
reversible augers and conveyors, hydraulic tow point combined with a tandem propulsion pump and charge
3
cylinders and Under Auger Material Cut-Offs that pump optimizes hydraulic performance.
automatically close in reverse are just part of LeeBoy

Component Location
The controls are always directly in front of the operator

as the entire platform can be adjusted to multiple
positions. The air cleaner and emissions system is
mounted below the low-profile hood line to reduce
overall height and enhance the operator’s ability to
see and communicate with the material truck driver.
The beacon light can easily be lowered as needed for
overhead clearance.
Its sleek, robust design and innovative control panel
include push-button keypad controls for paving
functions. Operators can choose paving functions at a
Operator Platforms glance of symbols on the control panel keypad buttons,
Dual operator control platforms pivot or which also illuminate to show function status. The
swing out from either side of the paver Plus+ 1® CAN bus system is the brains behind paver
for better visibility and feature the latest controls. The main control panel features the DM430
in technology. Each fully-contained digital display controller, work function switches, and
control platform features modern amenities such as a a vandalism cover for security and protection. The
comfortable seat, foot rest, and an ergonomic digital display’s wide-angle, anti-glare screen automatically
control panel. The stylish control platform mobility adjusts brightness for sunlight or darker settings.
combined with its low-profile hood line gives operators The operator can set the desired paving speed in the
unlimited visibility with no line-of-sight disruptions while display controller and the automated system will pave
paving. consistently throughout the day.

Component Location
Hydraulic System
Separate pumps for the various functions enhance the
paver’s hydraulic power. The hydraulic system consists
of a tandem drive pump, a charge pump, and a load-
sense pump, along with hydraulic motors and cylinders
that work together for extra torque and component
control. Valves regulate the directional, pressure and
fluid flow throughout the hydraulic system. Manifolds are
set up to allow for all options. Screed function manifolds
are mounted onto the screed. Dual, brushless fan
162,000 BTU oil cooler with bypass improve reliability.
Hydraulic pressure transducers sense hydraulic
pressure levels and send output signals to the control
Engine panel digital display unit for ease and convenience when
checking and troubleshooting main functions.
A powerful, turbo-charged 127 HP engine equipped
3
with the latest technologies and advanced emission
systems boosts optimum performance and efficiency.
Cooling systems increase water pump flow while robust
lubrication systems produce more flow with higher
pressure.
Accessing the radiator and other engine components
is as simple as pushing a switch to raise and lower the
engine hood. The engine is also accessible through
several access doors, with a front service door where
fuel filter components are located for easy access.
This powerful engine features a remotely-mounted
DOC+DPF+SCR after-treatment package with more
flow, high pressure, enhanced cooling system and
heat reduction. A heat shield for the exhaust manifold
reduces heat radiation to the engine. Baffles and louvers
direct hot air up and away from the operator. Six rib
serpentine belt and pulleys with P-Max fan adds more
air flow through the engine cooling system.
Advanced emission-control devices and low-sulfur fuel Augers
requirements--only Ultra-Low Sulfur Diesel (ULSD) can
Right and left augers rotate to move material from the
be used in these engines--combine with after-treatment
conveyors to the screed. The augers can be operated
Diesel Particulate Filter (DPF) to optimize combustion.
independently of the other and controlled from the
This paver is also equipped with a DEF (Diesel Exhaust
operator platform control panel console or by the
Fluid) tank. Engine optimization runs all functions at
screed operator using the remote screed keypad
2100 RPMs for fuel-efficient operation.
on each side of the paver. The augers can also be
Refer to the Engine Operator’s Manual accompanying controlled manually or automatically using sonic sensor
your paver for additional engine information. technology. The sonic sensor can be mounted on either
screed end gate, where it monitors and controls the pile
height of material at the discharge end of the augers.
The dual augers are hardened, 3/4-inch thick, 12-inch
round, HRC 55-60 augers that can operate in reverse.
The modular auger assembly, in one-foot sections,
allows for a simple quick change of the assembly.

Component Location
Hopper and Conveyors

Material in the hopper is moved toward the back of
the paver to the screed by conveyors. The narrow,
automatic conveyors with a wide hopper design delivers
asphalt more evenly and efficiently to produce a smooth
asphalt mat. The hopper’s rounded design reduces
cold material build-up while rear hopper wing wipers
help prevent spillage.
Conveyor chains are easily adjusted from underneath
the paver. Front conveyor sprockets offer longer wear
and better chain tracking to eliminate material build-up.
Screed
The rugged 8616D commercial paver features the
Legend HD PRO screed, with the ability for variable
paving widths from 8 to 15.5 feet. It’s designed and built
for producing superior mat quality in a variety of road
and other pavement construction projects. The HD PRO
screed includes Hardox 450 screed plates for extended
life, spring-loaded end gates for matching pavement Electrical System
joints and seams, and multiple adjustments to ensure
a quality mat. Adjustment mechanisms are located The battery produces 12 volts DC and maintains 950
on top of the screed and extensions for easy reach. cold cranking amperes (CCA). An engine-mounted
Electric dual vibrators mounted on the main screed alternator with a minimum of 100 amperes charging
frame increase paving material compaction. Sloping capacity keeps the battery charged during normal
extensions include 2.5-inch chrome rods for improved operation.
stability.
The screed heat system is designed for maximum
performance and efficiency. It is heated by a 14.4 kW Track System
generator that maintains heat for the screed and end
The paver drive system contains two heavy-duty torque
gates. S-curve heating elements in the main screed with
hubs that propel the hydrostatically-powered, self-
straight heating elements in the extensions cycle during
cleaning tracks with self-adjusting front idlers. Two-
heat-up to save horsepower and fuel consumption while
speed motors power tough planetary drives for smooth
paving. Heat cycles can be controlled by automatic time
operation.
and temperature settings via the digital display on the
control panel.
State-of-the-art MURR I/O distributor blocks eliminates
long wire runs, and helps when troubleshooting. An
energy chain on each screed extension protects the
hard wiring as the screed extension moves back and
forth for added protection and less maintenance.

Component Location
MACHINE OVERVIEW
6 7
5
8
4
3
2
1
12
13 14 3
11
9
10
Table 3-1. Machine Overview
ITEM
CONTROL NAME FUNCTION
NO.
1 End Gate Adjusters Raises, lowers and adjusts angle of end gates.
2 Angle of Attack (AOA) Adjusts screed for smooth or coarse mat texture.
3 Screed Flight Screw Controls depth of the asphalt (located on each side).
4 Screed Control Keypad A keypad on each side of the screed features numerous paving controls.
Two separate, fully-contained operator control platforms with digital control
5 Operator Platform
panels swing out to either side, offering unlimited visibility while paving.
6 Main Control Panel Console Main operator control panel with joysticks or optional steering wheel.
Revolving amber safety light to alert traffic and others at the work site. Folds
7 Beacon Light
down when not in use.
8 Hopper Hopper wings fold out to hold asphalt material.
Mount to attach sonic auger sensors (one on each side), which gauge and
9 Sonic Auger Sensor Mount
regulate material flow to screed extensions.
10 End Gate Adjusts for a paving width to match joints and leave a clean edge.
11 Screed Extension Extends paving width from 8 to 15.5 feet.
12 Auger Rotates to move material from the conveyors to the screed.
Under Auger Material Cut- Cut-off “gates” under the auger can be opened and closed to allow or
13
Offs prevent asphalt material moving from the auger to the screed.
Push rollers adjusts height (manually) for roll-up to the asphalt material truck.
Push Rollers or Hydraulic The optional truck hitch is hydraulically driven for roll-up, but also hooks
14
Truck Hitch Option around the inside of the asphalt truck wheel, hitching the paver to the truck.
Controlled from the main control panel.

Component Location
MAIN CONTROL PANEL OVERVIEW

4
3 5
2 6
1 7
8 9 Steering Knob Option
Joystick
Collar
Figure 3-1. Main Control Panel Overview

Component Location
The main control panels, one on each side of The operator can set screed temperature,
the paver, contain joystick controls (or optional conveyor and auger speed, travel speed,
steering knobs), an emergency stop button, and generator function in the DM430 display.
four keypad push-button quadrants featuring The operator can also set the desired paving
symbols for paving function controls, an auger speed in the display controller and the
speed dial, and a color controller display unit. automated system will pave consistently
The DM430 digital display controls all engine throughout the day. A lockable anti-vandalism
functions, monitors RPMs and engine codes, cover protects the main panel electronics and
and notifies the operator of engine and paver safeguards against unauthorized use.
function status.
Table 3-2. Main Control Panel Overview

ITEM CONTROL
FUNCTION
NO. NAME
1
Lower Left
Keypad
The lower left keypad features 8 buttons and contains the following paver functions:
Left and Right Conveyor On/Off; Left and Right Cut-Off Open/Closed; and Left Screed
Extension Extend/Retract.
3
Controls auger speed when operating auger in the MANUAL mode, and material height
when operating in AUTO mode.
• Press the Auger AUTO/MANUAL keypad button once to select MANUAL mode. The
left LED light illuminates GREEN. Turning the dial clockwise increases auger speed
Auger Speed / while turning the dial counterclockwise reduces auger speed. Adjust dial to desired
2 Material Height auger speed.
Dial
NOTE: The auger button must be turned ON for the auger dial to function.
• Press and hold button 1/2 second to operate in AUTO mode to control material
height. The center blue light illuminates when material reaches the set material
height. The auger sonic sensor must be connected to operate in AUTO mode.
The upper left keypad features 12 buttons and contains the following paver functions:
Upper Left
3 Start/Stop (On/Off); Beacon/Work Lights; Grade/Slope; Truck Hitch In/Out; Spray Down
Keypad
On/Off; Left and Right Auger Manual/AUTO.
DM430 Digital
4 Displays engine operating information, status and system faults.
Display
Upper Right The upper right keypad features 8 buttons and contains the following paver functions:
5
Keypad High/Low Speed; Horn; Left and Right Tow Up/Down; Pause; and Generator On/Off.
Immediately stops the paver engine and all electronic functions. Turn clockwise to
6 E-Stop Button
release E-Stop button.
The lower right keypad features 8 buttons and contains the following paver functions:
Lower Right
7 Hopper Wing Select; Active Console; Hopper Wing(s) Open/Close; Screed Raise;
Keypad
Screed Float; and Right Screed Extension Extend/Retract.
Joysticks control speed and direction forward or reverse, and also turns the paver right
or left. The farther pushed in either direction, the faster the speed. The locking collar
8 Joysticks
locks the joystick in NEUTRAL. You must pull up on the locking collar to move joysticks
forward or reverse.
Steering Knob If equipped with this option, the steering knob assembly replaces the joystick on the
9
Option right side.

Component Location
Upper Left Keypad
Table 3-3. Control Panel - Upper Left Keypad

KEYPAD
SYMBOL
You can choose to control tow points manually or via P-32 sonic automatic grade/
slope control. The default setting is MANUAL. The left LED light illuminates GREEN
in this mode on both consoles. Pressing the button changes to AUTO mode and the
Grade/Slope right LED light illuminates GREEN in this mode on both consoles.
NOTE: The Grade/Slope function is disabled when joysticks are in neutral. The
center light will illuminate YELLOW.
Upon start-up, the lights are OFF (default) and can be operated from the active and
inactive consoles. LED status lights also illuminate on both consoles. Press the
Beacon/Work button once to activate the beacon light (the left LED light illuminates GREEN). Press
Lights the button again to activate the work lights (the center LED light illuminates GREEN).
Press the button a third time to activate the beacon and work lights (all three LED
lights illuminate GREEN). Pressing the button a fourth time turns all lights OFF.
This button allows the operator to start and stop the engine from the active or inactive
console. With ignition key in the ON position and all four joysticks in neutral, press
this button and hold one second to start the engine. The center light illuminates
Start/Stop amber during “Wait to Start” stage. The left LED lights illuminate GREEN on both
(On/Off) consoles when the engine is running. Push the button again to stop the engine. The
right LED light illuminates RED.
NOTE: All joysticks on BOTH operator platform control panels must be in
NEUTRAL to start the engine.

Component Location
KEYPAD
SYMBOL
Truck Hitch OUT Attaches truck hitch to the material truck if equipped with this option. Can be
operated from active and inactive consoles (LED status lights Illuminate GREEN while
(OPTION) engaged on both consoles). Press and hold button to move truck hitch arms outward.
Truck Hitch IN Attaches truck hitch to the material truck if equipped with this option. Can be operated
from active and inactive consoles (LED status lights Illuminate GREEN while engaged
(OPTION) on both consoles). Press and hold button to move truck hitch arms inward.
This button turns the screed vibrator ON and OFF and can be operated from active or
inactive consoles. The screed vibrator helps compact material while paving. Press
Vibrator the button once to turn ON. All three LED lights will illuminate green on both consoles
when engaged. The vibrator automatically turns OFF if paver is placed in reverse or
neutral.
Engages the spray down system for spraying release agent to clean, lubricate and
prevent asphalt from hardening on machine surfaces. Press the button once to turn
Spray Down
ON. All three LED lights will illuminate GREEN. Press the button again to turn OFF.
The spray down function can be engaged on both active and inactive consoles.
Slope/Berm Select
Use this button to select SLOPE or BERM mode. The default is set for SLOPE. The
left LED light illuminates GREEN in this mode on both consoles and the left or right
screed keypad (corresponding to the console activated). Push the button to select
3
BERM mode. The right LED light illuminates GREEN on both consoles and the
corresponding screed keypad.
Pressing this button enables the Slope or Berm UP function, depending upon which
LEFT Slope/Berm mode is selected on the Slope/Berm Select button. When activated by pressing the
UP button, all three LED lights illuminate GREEN on both consoles and the left or right
screed keypad (corresponding to the console activated).
Independent right and left augers can be operated in MANUAL or AUTO (automatic)
mode. In MANUAL mode, the operator controls auger speed using the auger speed
dial on the control panel console. Manual mode is the default.
• Press button once to turn on LEFT auger in MANUAL mode. The left LED light
Left Auger AUTO/
illuminates GREEN. In manual mode, the auger dial controls auger speed.
MANUAL
• Press and hold button 1/2 second to operate in AUTO mode. The right LED light
illuminates GREEN. The center blue light illuminates when material reaches the set
material height. In AUTO mode, the auger dial controls material height. The auger
sonic sensor must be connected to operate in AUTO mode.
mode. In MANUAL mode, the operator controls auger speed using the auger speed
dial on the control panel console. Manual mode is the default.
• Press button once to turn on RIGHT auger in MANUAL mode. The right LED light
Right Auger AUTO/
illuminates GREEN. In manual mode, the auger dial controls auger speed.
MANUAL
• Press and hold button 1/2 second to operate in AUTO mode. The right LED light
illuminates GREEN. The center blue light illuminates when material reaches the set
material height. In AUTO mode, the auger dial controls material height. The auger
sonic sensor must be connected to operate in AUTO mode.
Pressing this button enables the Slope or Berm DOWN function, depending upon
LEFT Slope/Berm which mode is selected on the Slope/Berm Select button. When activated by
DOWN pressing the button, all three LED lights illuminate GREEN on both consoles and the
left or right screed keypad (corresponding to the console activated).

Component Location
Lower Left Keypad
Table 3-4. Control Panel - Lower Left Keypad

KEYPAD CONTROL
FUNCTION
SYMBOL NAME
Turns the LEFT conveyor on and off. The left LED light illuminates GREEN
while conveyor is ON; the right RED light illuminates when OFF, and BLUE if
paver is paused while conveyors are operating (or the material has shut off
the sensor).
Conveyor LEFT Press the button once to turn ON the LEFT conveyor (AUTO mode).
Press the button and hold for MANUAL override.
Press button again to turn off the LEFT conveyor.
NOTE: Moving the joysticks into neutral pauses conveyor operation.

Component Location
KEYPAD CONTROL
FUNCTION
SYMBOL NAME
Turns the RIGHT conveyor on and off. The left LED light illuminates GREEN
while conveyor is ON; the right RED light illuminates when OFF, and BLUE if
paver is paused while conveyors are operating (or the material has shut off
the sensor).
Conveyor RIGHT Press the button once to turn ON the RIGHT conveyor (AUTO mode).
Press the button and hold for MANUAL override.
Press button again to turn off the RIGHT conveyor.
NOTE: Moving the joysticks into neutral pauses conveyor operation.
Press and hold to close the LEFT Under Auger Material Cut-Off. When
LEFT Cut-Off closed, the center LED light illuminates RED on both operator consoles and
CLOSED the LEFT screed control keypad. If paver is put into reverse, the cut-offs will
automatically close and the center LED light illuminates RED.
RIGHT Cut-Off
CLOSED
Press and hold to close the RIGHT Under Auger Material Cut-Off. When
closed, the center LED light illuminates RED on both operator consoles
and the LEFT screed keypad. If paver is put into reverse, the cut-offs will
3
Press and hold to open the LEFT Under Auger Material Cut-Off. All three
LEFT Cut-Off
LED lights illuminate GREEN on both operator consoles and the LEFT
OPEN
screed keypad while open.
Press and hold to open the RIGHT Under Auger Material Cut-Off. All three
RIGHT Cut-Off
OPEN
Extends the LEFT screed extension. Press and hold button to extend the left
LEFT Extension
screed extension to desired width. All three LED lights illuminate GREEN on
EXTEND
both consoles and the LEFT screed keypad while engaged.
Retracts the LEFT screed extension. Press and hold button to retract the left
LEFT Extension
screed extension to desired width. All three LED lights illuminate GREEN on
RETRACT
both consoles and the LEFT screed keypad while engaged.

Component Location
Upper Right Keypad
Table 3-5. Control Panel - Upper Right Keypad

KEYPAD
SYMBOL
This button is used to change paver speed and only functions on the active
console. Low speed is the default. The right LED light illuminates GREEN
on both consoles at low speed. Press the button to shift to high gear. The
High/Low Speed left LED light illuminates GREEN on both consoles at high speed. The
paver speed can be shifted between the two speeds as needed.
NOTE: Pave only in LOW speed. NEVER pave in high speed.

Component Location
KEYPAD
SYMBOL
Pressing this button sounds the horn, and functions on both consoles along
Horn with the screed keypads (Pages 3-28 to 3-30). All three LED lights will
illuminate GREEN when engaged.
Sets the asphalt mat thicker and controls the hydraulic tow cylinders. Press
and hold button to raise LEFT tow. All three LED lights illuminate GREEN
LEFT Tow UP while engaged on both consoles and the LEFT screed keypad.
NOTE: Does not function when the grade control is set to AUTO.
and hold button to raise RIGHT tow. All three LED lights illuminate GREEN
RIGHT Tow UP while engaged on both consoles and the RIGHT screed keypad.
Sets the asphalt mat thinner and controls the hydraulic tow cylinders.
LEFT Tow DOWN

Press and hold button to lower LEFT tow. All three LED lights illuminate
GREEN while engaged on both consoles and the LEFT screed keypad.
3
Sets the asphalt mat thinner and controls the hydraulic tow cylinders.
Press and hold button to lower RIGHT tow. All three LED lights illuminate
RIGHT Tow DOWN GREEN while engaged on both consoles and the RIGHT screed keypad.
Pauses propel (travel), conveyors and augers functions. Press the button
once to pause these functions. The three LED lights illuminate BLUE on
Pause both consoles. Pressing the button again resumes these functions.
NOTE: The engine idle will remain at high but automatically go into
low idle if paused for a preset period of time (unless the generator is
enabled.)
The generator can be activated in AUTO or MANUAL mode from the active
or inactive console. The default is Auto.
Generator • Press the button once for AUTO operation (the temperature setting
controls operation). The left LED lights illuminate GREEN.
• Press the button again to turn off (the right LED light illuminates RED).

Component Location
Lower Right Keypad
Table 3-6. Control Panel - Lower Right Keypad

KEYPAD CONTROL
FUNCTION
SYMBOL NAME
Used to select the right, left or both hopper wings, and can be operated on
both active and inactive consoles. Upon start-up, the operational mode is set
by default to operating both hopper wings. The LED lights illuminate GREEN.
• Pressing the button once enables operating only the LEFT hopper wing.
Hopper Wing The left LED light illuminates GREEN on both consoles.
Select
• Pressing the button again operates only the RIGHT hopper wing. The right
LED light illuminates GREEN on both consoles.
• Pressing the button again returns to the default operational control of both
hopper wings.

Component Location
KEYPAD CONTROL
FUNCTION
SYMBOL NAME
Both consoles are inactive upon start-up. All four joysticks must be in the
NEUTRAL position to activate either console. Press this button on the
desired operator platform console once to activate its control panel console.
The three LED lights will illuminate GREEN on the active console.
Active/Inactive
NOTE: All joysticks on both operator platform control panels must be
Console
in NEUTRAL to deactivate the console in use and activate the other
console.
NOTE: If an active console becomes inactive while the paver is moving,
the paver will automatically slow down to a stop and apply park brake.
Opens the right, left or both hopper wings, depending upon hopper mode
Hopper Wing(s) selected, and can be operated from active and inactive consoles. Press and
OPEN hold the button to open the hopper wing(s). The center LED lights GREEN
while engaged on both consoles.
Screed Raise
Press and hold button to raise the screed. All three LED lights illuminate
GREEN while engaged on both consoles. This function can only be operated
from the active console.
3
Closes the right, left or both hopper wings, depending upon hopper mode
Hopper Wing(s) selected, and can be operated from active and inactive consoles. Press and
CLOSE hold the button to close the hopper wing(s). All three LED lights GREEN while
engaged on both consoles.
This button controls floating the screed, and can only be operated from
the active console. Placing the joysticks on the active console into neutral
LEFT Screed
moves into screed hold, and float resumes when joysticks are returned to the
Float
forward position. The center LED light illuminates GREEN when screed float
is active, and BLUE when in screed hold, on both consoles.
RIGHT Screed Retracts the RIGHT screed extension. Press and hold button to retract
Extension the right screed extension to desired width. All three LED lights illuminate
RETRACT GREEN on both consoles and the RIGHT screed keypad while engaged.
RIGHT Screed Extends the RIGHT screed extension. Press and hold button to extend
Extension the right screed extension to desired width. All three LED lights illuminate
EXTEND GREEN on both consoles and the RIGHT screed keypad while engaged.

Component Location
JUNCTION BOX CONTROLS
2 3 4
Table 3-7. Junction Box Controls
ITEM
NO.
Insert key into the ignition switch and turn clockwise to the RUN position, press the
Start/Stop button on the main control panel, and activate the desired control panel
1 Ignition to start the paver. (Page 4-5)
NOTE: The engine will not start unless both joysticks on both operator
platforms (4 total) are in the NEUTRAL position.
Raises and lowers the engine hood. (Page 5-5)
• Push switch UP and hold to raise the hood.
2 Hood Lift Switch • Press switch DOWN and hold to lower the hood.
Ensure all hood latches (5) are unlatched before raising the
hood. Ensure all latches are securely latched before operating. (Page 5-6)
Automatically adjusts crown and valley.
Power Crown • Push switch UP for positive crown adjustment.

3
Switch (OPTION) • Push switch DOWN for negative valley adjustment.
NOTE: The switch does not function if not equipped with this option.
4 Nonfunctioning Not equipped on this model.

Component Location
SCREED CONTROLS
6
1 5
2 3 4
4 5 3
7 8
Table 3-8. Screed Controls
ITEM NO. CONTROL NAME FUNCTION

1 End Gate Adjusters Used to adjust the height and angle of the end gates.
Mount for the Sonic Auger Sensor, which senses and automatically
2 Sonic Auger Sensor Mount
gauges the amount of material in the extensions.
Screed Extension Angle of Adjusts the trailing edge of the extension wear plate to provide the best
3
Attack (AoA) Screw mat. Moves up or down and can level extension at wide widths.
4 Vertical Height Adjusters Factory-set mechanism that should not need adjustment.
5 Depth Screw Controls the depth of the asphalt.
A screed control keypad is located on each side of the main screed.
Simply press the buttons to operate the extensions, tow, augers, slope,
6 Screed Control Keypad
berm (if equipped), cut-offs, horn and berm (if equipped with berm
option). (See the following pages for details.)
Control box for the electric screed heat (and heated end gate option if
7 Electric Heat Box
equipped).
Adjusts for positive crown or negative valley in wear plate.
8 Crown and Valley Adjuster
NOTE: Power Crown option available.

Component Location
Screed Control Keypad - LEFT
Table 3-9. LEFT Screed Operator Keypad

KEYPAD
SYMBOL
Sets the asphalt mat thicker and controls the hydraulic tow cylinder. Press
and hold button to raise LEFT tow. All three LED lights illuminate GREEN on
LEFT Tow UP the keypad (and both consoles) while engaged.
NOTE: Only functions with joysticks in neutral when the grade control
is set to AUTO.
Pressing this button sounds the horn regardless of the control panel. All
Horn
three LED lights will illuminate GREEN when engaged.
Pressing this button enables the Slope or Berm UP function, depending

upon which mode is selected on the Slope/Berm Select button. When
Slope/Berm UP
activated by pressing the button, all three LED lights illuminate GREEN on
keypad (and control panel console).
and hold button to lower LEFT tow. All three LED lights illuminate GREEN
LEFT Tow DOWN on the keypad (and both consoles) while engaged.
is set to AUTO.

Component Location
KEYPAD
SYMBOL
Use this button to select SLOPE or BERM mode. The default is set for
Slope/Berm SLOPE. The LEFT LED light illuminates GREEN on the keypad (and both
SELECT consoles) in this mode. Push the button to select BERM mode. The right
LED light illuminates GREEN in this mode.
Pressing this button enables the Slope or Berm DOWN function, depending
Slope Berm upon which mode is selected on the Slope/Berm Select button. When
DOWN activated by pressing the button, all three LED lights illuminate GREEN on
Press this button to turn ON the LEFT auger. The left LED light illuminates
LEFT Auger On/
GREEN when the auger is on. The default setting is MANUAL mode, which
Off
3
is controlled by the LEFT Auger MANUAL/AUTO button.
This button only functions if the LEFT Auger ON/OFF button is turned ON.
Independent right and left augers can be operated in MANUAL or AUTO
(automatic) mode. In MANUAL mode, the operator controls auger speed
using the auger speed dial on the control panel console. Manual mode is
the default.
• Press button once to turn on LEFT auger in MANUAL mode. The left LED
LEFT Auger
light illuminates GREEN. In manual mode, the auger dial controls auger
MANUAL/AUTO
speed.
• Press the button again to operate in AUTO mode. The right LED light
illuminates GREEN. The center blue light illuminates when material
reaches the set material height. In AUTO mode, the auger dial controls
material height. The auger sonic sensor must be connected to
operate in AUTO mode.
Press and hold to close the LEFT Under Auger Material Cut-Off. When
LEFT Cut-Off closed, the center LED light illuminates RED on both operator consoles and
If the LEFT control panel console is activated, this button extends the
LEFT Extension LEFT screed extension. Press and hold button to extend the LEFT screed
EXTEND extension to desired width. All three LED lights illuminate GREEN while
engaged (on keypad and both consoles).
If the LEFT control panel console is activated, this button retracts the
LEFT Extension LEFT screed extension. Press and hold button to retract the LEFT screed
RETRACT extension to desired width. All three LED lights illuminate GREEN while
engaged (on keypad and both consoles).
Press and hold to open the LEFT Under Auger Material Cut-Off. All three
LEFT Cut-Off
OPEN

Component Location
Screed Control Keypad - RIGHT
Table 3-10. RIGHT Screed Operator Keypad

KEYPAD
SYMBOL
and hold button to raise RIGHT tow. All three LED lights illuminate GREEN
RIGHT Tow UP while engaged on both consoles and the RIGHT screed keypad.
is set to AUTO.
Pressing this button sounds the horn regardless of the control panel. All
Horn
three LED lights will illuminate GREEN when engaged.
upon which mode is selected on the Slope/Berm Select button. When
Slope/Berm UP activated by pressing the button, all three LED lights illuminate GREEN on
both consoles and the left or right screed keypad (corresponding to the
console activated).
and hold button to lower RIGHT tow. All three LED lights illuminate GREEN
RIGHT Tow DOWN on the keypad (and both consoles) while engaged.
is set to AUTO.

Component Location
KEYPAD
SYMBOL
Use this button to select SLOPE or BERM mode. The default is set for
Slope/Berm SLOPE. The RIGHT LED light illuminates GREEN on the keypad (and both
SELECT consoles) in this mode. Push the button to select BERM mode. The right
LED light illuminates GREEN in this mode.
Slope Berm upon which mode is selected on the Slope/Berm Select button. When
DOWN activated by pressing the button, all three LED lights illuminate GREEN on
If the RIGHT control panel console is active, press this button to turn ON the
RIGHT auger. The three LED lights will illuminate GREEN when the auger
RIGHT Auger On/
is on, and RED when the auger is OFF on the keypad. The default setting
Off
3
is MANUAL mode, which is controlled by the RIGHT Auger MANUAL/AUTO
button.
This button only functions if the RIGHT Auger ON/OFF button is turned ON.
Independent right and left augers can be operated in MANUAL or AUTO
(automatic) mode. In MANUAL mode, the operator controls auger speed
using the auger speed dial on the control panel console. Manual mode is
the default.
• Press button once to turn on RIGHT auger in MANUAL mode. The left
RIGHT Auger
LED light illuminates GREEN. In manual mode, the auger dial controls
MANUAL/AUTO
auger speed.
• Press the button again to operate in AUTO mode. The right LED light
illuminates GREEN. The center blue light illuminates when material
reaches the set material height. In AUTO mode, the auger dial controls
material height. The auger sonic sensor must be connected to
operate in AUTO mode.
Press and hold to close the RIGHT Under Auger Material Cut-Off. When
RIGHT Cut-Off closed, the center LED light illuminates RED on both operator consoles and
automatically close and the LED lights will illuminate RED.
Press and hold button to extend the RIGHT screed extension to desired
RIGHT Extension
width. All three LED lights illuminate GREEN while engaged (on keypad and
EXTEND
both consoles).
Press and hold button to retract the RIGHT screed extension to desired
RIGHT Extension
width. All three LED lights illuminate GREEN while engaged (on keypad and
RETRACT
both consoles).
RIGHT Cut-Off Press and hold to open the RIGHT Under Auger Material Cut-Off. All three
OPEN LED lights illuminate GREEN (on keypad and both consoles) while open.

Component Location
Electric Heat Controls
1 4
2
3 5
Table 3-11. Electric Heat Controls

ITEM
NO.
Left End Gate Heat ON Illuminates when the LEFT End Gate switch is turned ON to notify operator that
1
Light the left end gate heat is engaged.
Illuminates and stays on as long as the elements are heating the screed plates.
Left and Right Screed
2 The left light illuminates when the left screed elements are heating; the right
Heat ON Lights
light illuminates when the right screed elements are heating.
Turns the LEFT End Gate electric heat system on and off.
Left End Gate ON/OFF
3 • Push switch UP to turn ON the end gate heat. P
Switch
• Push switch DOWN to turn OFF.
Right End Gate Heat ON Illuminates when the RIGHT End Gate switch is turned ON to notify operator that
4
Light the right end gate heat is engaged.
Turns the RIGHT End Gate electric heat system on and off.
Right End Gate ON/OFF
5 • Push switch UP to turn ON the end gate heat. P
Switch
• Push switch DOWN to turn OFF.

Section 4
OPERATION
Page
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Receiving the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Initial and Daily Inspection. . . . . . . . . . . . . . . . . . . . . . . 4-3
Operator Platform Features. . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Lockable Vandalism Covers. . . . . . . . . . . . . . . . . . . . . . 4-5
Seat Adjustment and Operator Platform Pivot. . . . . . . . . . . . . 4-5
Start-Up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Detailed Control Panel Keypad Functions. . . . . . . . . . . . . . . . . . 4-8
DPF Regeneration (REGEN). . . . . . . . . . . . . . . . . . . . . . . . 4-14
DM430 Digital Display. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Engine Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
DM430 Engine Icons . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Pave Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Pave Function Fault Codes. . . . . . . . . . . . . . . . . . . . . . 4-28
Operator Settings Screen. . . . . . . . . . . . . . . . . . . . . . 4-30
Motor Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . 4-31
DPF and Regeneration. . . . . . . . . . . . . . . . . . . . . . . . 4-32
Parked Regeneration. . . . . . . . . . . . . . . . . . . . . . . . 4-34
Plus +1® Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Driving the 8616D Paver . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Steering and Speed Control . . . . . . . . . . . . . . . . . . . . . 4-36
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Spray Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Heating the Screed and End Gates. . . . . . . . . . . . . . . . . . 4-38
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
8616D Commercial Paver 4-1

Operation
Conveyors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
Augers and Sonic Auger Sensor. . . . . . . . . . . . . . . . . . . 4-41
Under Auger Material Cut-Offs . . . . . . . . . . . . . . . . . . . . 4-43
Hydraulic Tow Point Cylinders and Grade/Slope. . . . . . . . . . . 4-43
Flight Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
Legend HD PRO Screed and Extensions. . . . . . . . . . . . . . . 4-45
Basic Paving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
Setting the Crown. . . . . . . . . . . . . . . . . . . . . . . . . . 4-49
Mat Texture Adjustment . . . . . . . . . . . . . . . . . . . . . . . 4-50
Unloading and Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Umbrella Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Horizontal Flight Screws. . . . . . . . . . . . . . . . . . . . . . . 4-52
Screed Extension Vibration. . . . . . . . . . . . . . . . . . . . . 4-52
Screed Central-Point Lube System. . . . . . . . . . . . . . . . . . 4-52
Single Point Conveyor Lube Kit. . . . . . . . . . . . . . . . . . . . 4-52
Truck Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53
Extendable Push Roller. . . . . . . . . . . . . . . . . . . . . . . 4-53
Topcon® Sonic and Dual Grade Control . . . . . . . . . . . . . . . 4-54
Steering Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55
Slope Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55
Magnetic Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . 4-55
8616D Commercial Paver 8616D Commercial Paver

Operation
RECEIVING THE MACHINE Initial and Daily Inspection

The LeeBoy Model 8616D Commercial Paver is The following inspection is essential and should be
designed and built for producing superior mat quality performed before the initial start-up and daily prior to
in a variety of road and other pavement construction operating. Visually inspect the unit to check its general
projects. This rugged paver features the Legend HD condition and for familiarization. Continue with a check
PRO screed, with the ability for variable paving widths of the systems and components shown in Table 4-1
from 8 to 15.5 feet. Independent hopper wings in below:
its 9-ton hopper, reversible augers and conveyors, Table 4-1.Initial Inspection
hydraulic tow point cylinders and Under Auger Material
Cut-Offs that automatically close in reverse are just part INSPECT PROCEDURE
of LeeBoy innovation. Engine Oil Maintain oil level between ADD and
Level FULL marks on dipstick.
Dual operator platforms are equipped with a com-
fortable seat that can be adjusted for height, and an DEF Tank
Check DEF tank level. Refill daily.
ergonomic digital control panel featuring push-button Level
keypads. Ergonomic control keypads include auto- Check for adequate fuel supply. Fill if
Fuel Tank
throttle, auto-idle and pause functions. The operator needed. Always fill tank at end of the day
Level
platforms swing out from either side for better visibility. to prevent condensation in the tank.
The stylish control platform and its low-profile hood line Hydraulic Check the hydraulic tank for oil level and
offer unlimited visibility with no line-of-sight disruptions. Oil Level hoses for leaks.
Screed control keypads and folding walk boards pro-
vide screed operator convenient access to controls and Check coolant level. Add more if
Radiator
needed.
4
extra mobility on the job.
Ensure all cables are tight and clean.
Although the machine has been checked thoroughly by Battery Check for corrosion on the battery
the manufacturer, road hazards or other factors during terminals.
transport may result in damage. Inspect machine for
any damage during transport. Contact your authorized Check the air filter element and hose
dealer immediately if any damage has occurred. Air Cleaner connections. Air cleaner has both a
primary and secondary filter.
Drain Plugs Make sure plugs are inserted and tight.
Engine Belt Check for proper belt tension.
Generator
Check for proper belt tension.
Belt
Grease Ensure fittings are greased and in good
Fittings working order.

Operation
Screed and Hopper Cylinder Hopper Cylinder Locks

Locks
This machine is provided with screed and hopper cyl-
inder locks on each side as added safety and stability
during transport.
Ensure locks are in the unlocked
position before extending or retracting the screed,
or opening and closing the hopper wings.
Screed Lock Pins

Figure 4-1 shows the screed in the locked position. To
lock and unlock the screed:
Figure 4-2. Hopper Cylinder Lock Valves
• Loosen thumb screw, lift up and slide to the desired
locked or unlocked position.
• Lower into desired position and retighten thumb Hopper Cylinder Lock Valves
screw.
The hopper cylinder valves can be used to lock the
hopper wings when they are open or closed. The valves
are located just inside the left engine access panel
shown at Figure 4-2.
• Turn the valve counterclockwise to unlock the
hopper wings.
• Turn the valve clockwise to lock the hopper wings.
Figure 4-1. Screed Lock Pin
4-4 8616D Commercial Paver

Operation
OPERATOR PLATFORM FEATURES

Lockable Vandalism Covers
The 8616D paver features a heavy-duty vandalism
cover for both protecting the control panel keypads and
switches along with security when the paver is not in
use. (Figure 4-3) The cover has hooking tabs at the
top, with lock slots on the bottom. Simply remove the
lock and lift up from the bottom to remove. Align the top
tabs to close and reinstall lock to reattach.
After removing the vandalism lock cover(s), attach it to
the paver frame using the wing nuts as shown in Figure
4-4.
Attach vandalism covers here
4
Figure 4-4. Stow Vandalism Cover
Figure 4-3. Control Panel Vandalism Cover
Seat Adjustment and Operator

Platform Pivot
You can adjust the operator seat position and swing
out the entire operator platform for better visibility and
comfort. (Figure 4-5)
There are multiple positions for the operator seats.
Simply pull the seat adjust pin toward the seat to swivel
the seat.
Platform Use the platform pivot pin to swing out the operator
platform to the side. Pull the platform pivot pin to move
Pivot
the platform to the desired position.
Pin
Ensure the platform locks into place in the desired posi-
tion. It is recommended that you stand beside the paver
to make these adjustments.
Seat Adjust Pin Verify the seat and platform are locked
into position BEFORE operating the paver.
Figure 4-5. Seat Adjust and Platform Pivot Pins

Operation
START-UP PROCEDURE When the key is turned on, the DM430 digital display
controller on both operator control panels automatically
DO NOT leave the operator station come on, with an LED status light illuminating amber to
unattended while the paver is in gear or in motion. indicate the system is in the “Wait to Start” mode. The
Operator must return joysticks to the neutral position engine will not start unless both joysticks on both
and press the Activate Console button to deactivate operator platforms (4 total) are in the NEUTRAL
the console before leaving the operator platform. position. The “Wait to Start” light will illuminate amber
if one or more joysticks are not in neutral, and turn to
Verify there are no people, obstacles amber when the joystick(s) has been moved into the
or other equipment in the machine’s path before neutral position. The amber light will turn off once the
starting the engine. paver is ready to start, provided all four joysticks are
Using starting additives, such as in neutral.
ether, is not recommended as severe engine damage NOTE: An icon displaying a pair of joysticks will
can occur. illuminate in red on the DM430 digital
The ignition switch is located on the junction box. controller when a joystick(s) is out of neutral.
(Figure 4-6) To start the engine:
1. Insert key into the ignition and turn clockwise to the
RUN position.
Ignition
2. With ignition key in the RUN position and all four
Switch joysticks in neutral, press the Start/Stop button on
the main control panel. (Figure 4-7)
• The center light illuminates amber during the
“Wait to Start” stage.
• The left LED lights illuminate GREEN on both
consoles when the engine is running.
DO NOT hold the starter longer than
10 - 15 seconds. If the engine does not start, allow
the starter to cool two or three minutes.
Figure 4-6. Ignition Switch on Junction Box
Figure 4-7. Start-Stop and Activate Console Keypad Buttons

Operation
3. You must activate the control console for desired

driving side by pressing the Activate Console button
DIESEL EXHAUST FLUID (DEF)
on the lower right keypad. (Figure 4-7) The three DEF is a mixture of pure urea and de-ionized water that
LED lights illuminate green when a console is is injected into the exhaust stream by the SCR system.
activate. DEF is a vital element in engine operation and perfor-
4. Allow the engine to warm before moving paver for mance. It is extremely important to keep the DEF tank
more efficient operation. In cold weather, allow the filled, and DEF fluid stored properly, to prevent costly
hydraulic oil to warm to 60° (16°C) before moving. repair. (See Pages 5-22 to 5-23 for detailed informa-
tion.) The DEF tank is located inside the right engine
access panel. Keeping the DEF tank full on a daily basis
The engine’s low idle is set at 1300 RPMs, with a will prevent costly repairs and operational down time.
maximum engine speed of 2300 RPMs. The engine DEF Purge: The SCR system will automatically purge
will remain at the operator-set RPMs after the joysticks DEF after shutting down the engine. You will hear the
initially leave the neutral position. If the engine is at low pumping noise as the system circulates DEF to cool
idle and the operator engages either of the following the DEF injector, then the pump reverses to return DEF
functions, the engine will automatically idle up to the back to the tank. Always allow this purging process to
preset RPMs: finish to prevent damage to the injector and other SCR
• Generator. 2100 RPMs components.
• Auger. 1900 RPMs NEVER disconnect battery until the

purge cycle has completed to prevent serious
• Conveyor. 1900 RPMs damage to components in the SCR system.
Once the joysticks return to the neutral position, the
4
If the DEF tank level runs low (below 15 percent) during
engine will idle slow down to 1300 RPMs after eight (8) operation, DEF warning messages will appear on the
seconds, provided the generator, auger or conveyor DM430 digital display screens. If the level drops to
functions are not engaged. 5 percent (empty), urgent warning messages pop up.
NOTE: The engine speed may be manually increased Engine torque will be reduced 50 percent and engine
to a maximum of 2300 RPMs if desired. speed will be reduced 40 percent after 45 minutes.
If the operator continues to ignore the warning and the
DEF tank is still not refilled, another urgent warning mes-
Stopping the Engine sage pops up. At this point, the engine will de-rate and
1. Move joysticks to the NEUTRAL position. only idle.
2. Press the Idle button on the engine screen on the In either of these conditions, refilling the DEF tank will
DM430 digital display. (Page 4-15) restore engine performance.
3. Press the Start/Stop button. The right LED light illumi- If the DEF tank level has fallen to 0 percent, there is no
nates RED to indicate engine shutdown. ability for DEF injection into the exhaust system (nor can
the system perform the regeneration process described
4. Turn ignition key counterclockwise to the OFF posi- on Pages 4-32 to 4-35. The DEF injector may now be
tion and remove key. damaged and require replacement from your autho-
NOTE: If for any reason the engine does not shut rized dealer.
down when key is turned off, push in the red E-Stop DEF Thaw Control Mode: Sensors on the DEF tank
button on the upper right side of the control panel. also detect the ambient air temperature within seconds
of starting the engine. If the DEF is frozen, the SCR
system automatically starts the Thaw Control Mode and
turns on the DEF pump, tank and tube heaters. Engine
maximum torque may be limited to protect the DEF
injector.

Operation
DETAILED CONTROL PANEL KEYPAD FUNCTIONS

The control panel (and screed control) keypads feature paving symbols that are used for the majority of paver func-
tions. LED lights illuminate to indicate the function status. Some buttons may only control the side of the machine in
which they are located, or may only function on the active console. The following provides detailed information for
each symbol.
START/STOP
This button is used to start and stop the engine. There are seven states that the engine
start/ stop state machine can enter:
• Boot: Engine cannot be started while the computer system boots, but power is
provided to the engine on output. The yellow and red LEDs are solid in this state.
After a slight delay, the engine will leave this state and go to Ready. If the engine
RPM indicates the engine is already running, then another stop cycle will be
attempted (interlocks short cycling the main key switch)
• Ready: The yellow LED will remain on during the engine Preheat stage or if the
operator attempts to start the engine while the auger, conveyor, or generator are
turned on, or if one or more joysticks is not in neutral.
• Crank: The system will stay in the cranking state until the engine RPM indicates
it is running, or the button is released. The red and green LED lights illuminate
(and yellow light if still preheating). (While cranking, both the engine on and engine
start outputs are active.) If the button is released before the engine is running, the
system reverts back to Ready.
• Running: When the engine is running, only the green LED light illuminates. The
engine can be stopped by pressing the Start/Stop button again.
• Stop: When in the stop state, the red LED light will flash for a short period of time.
(The engine on output will be off in this state.) It can be held in the stop state longer
if the operator presses and holds the button. The system will boot when leaving
stop.
• Shutdown: In the case of excessively low oil pressure or high coolant temperature,
a message will be sent to the engine to shut down. The red LED will flash in this
state and the engine on output will remain ON. The only way to exit this state is with
a power cycle.
• Engine Offline: When communication with the engine is lost, the system will enter
an offline state. Only the yellow LED will be flashing. If the button is pressed in this
state, the system will go to stop.
NOTE: All joysticks on BOTH operator main control panels must be in NEUTRAL to
start the engine.
WORK/BEACON LIGHTS
Pressing this button toggles through 4 states:
• OFF (no LED lights illuminate).
• Beacon light ON (left LED light illuminates).
• Work lights ON (center LED light illuminates).
• Both beacon and work lights On (all LED lights illuminate).

Operation
GRADE/SLOPE and TOW POINTS

The left and right tow points can be controlled automatically using the TopCon
sonic automatic grade/slope control system (if equipped with this option), or can
be controlled manually using the keypad buttons.
• The default setting is MANUAL. The left LED light illuminates green in manual
mode on both consoles. Use the Tow Up (thicker asphalt mat) and Tow Down
(thinner asphalt mat) buttons to control the hydraulic tow cylinders.
NOTE: Does not function when the grade control is set to AUTO, however, the
up and down buttons function when joysticks are in neutral.
• Pressing the Grade/Slope button changes to AUTO mode. The right LED
light illuminates green on both consoles. The TopCon P-32 sonic control
system must be connected to operate in AUTO mode. (The Tow Up and Down
buttons do not function in AUTO mode).
NOTE: When in automatic mode, the tow points are paused when the machine
is not traveling forward. In this situation, the center LED light will flash.
SLOPE/BERM
• Use the slope/berm select button to choose either function. The default is set
4
for SLOPE. This function only works on the activated panel as the selection is
side specific. The left LED illuminates in slope control mode and the right LED
light illuminates in berm control mode.
• The Slope/Berm buttons on each side of the paver control the slope or berm
up/down. First choose either slope or berm using the select button, then use
the up or down functions.
• When the button is pressed, all three LED light illuminate green on both
consoles (and the corresponding screed keypad).
SCREED EXTENSIONS
Each main control panel and screed keypad features control buttons for
extending/retracting the left and right side extensions.
• Press and hold button to extend or retract the screed extension to desired
width. Release button when desired width is achieved. All LED lights
illuminate green when the button is pressed on the main control panel and on
the corresponding left or right screed keypad.
HORN
The horn can be activated on both main control panels, whether activated or not,
and both screed control keypads. All three LED lights illuminate green when
pressed.

Operation
TRUCK HITCH or EXTENDABLE PUSH ROLLER OPTION

If equipped with either option, the truck hitch (or extendable push roller) IN/OUT function
can be activated from either main control panel. All three LED lights illuminate green
when pressed.
• Press and hold either button to move truck hitch (or extendable push roller) in or
out as shown by arrows on the symbol.
HOPPER WINGS
The hopper wings can be controlled from either control panel. The left and right hopper
wings can be controlled independently or at the same time. Upon start-up, the opera-
tional mode is set by default to operating both hopper wings.
• Pressing the hopper select button once enables operating the LEFT hopper wing.
The left LED light illuminates green on both consoles.
• Pressing the hopper select button again enables operating the right hopper wing.
The right LED light illuminates green on both consoles.
• Pressing the button again reverts back to the default operational mode of both
hopper wings. All three LED lights illuminate green in this mode.
After selecting the hopper wing operational mode described above, you can then press
and hold the hopper wing up or down buttons to retract and extend one or both hopper
wings based upon the selection made.
VIBRATOR
This button turns the screed vibrator ON and OFF, and can be operated from active or
inactive consoles.
• Press the button once to turn on the vibrator. All LED lights illuminate green when
the vibrator is engaged.
• Press the button again to turn off the vibrator.
NOTE: The vibrator only functions when traveling forward and will automatically
turn off if paver is put into reverse.
SPRAY DOWN
The spray down pump can be turned on and off from either main control panel whether
active or inactive.
• Press the button once to turn on the spray down system. All LED lights illuminate
when the spray down system is on.
• Press the button again to turn off the spray down system.

Operation
CUT-OFFS
Both control panels and the screed keypad has buttons for controlling the left and
right side under auger material cut-offs.
• Press and hold to open or close the corresponding left or right Under Auger
Material Cut-Offs.
• All three LED lights illuminate GREEN on both operator consoles and the LEFT
• If paver is put into reverse, the cut-offs will automatically close and the center
LED light on both operator consoles (and the corresponding screed control
keypad) illuminates RED.
NOTE: User can turn off this feature if desired. (Page 4-30)
GENERATOR
The generator can be activated in AUTO or MANUAL mode from the active or inac-
tive console. The default setting is AUTO mode.
• Press the button once for AUTO operation (the temperature set point controls
operation). The left LED lights illuminate green.
NOTE: In auto mode, if the temperature is above the set point, the center LED
4
is solid blue. If is below the set point, the LED will flash.
• Press the button again to turn off (the right LED light illuminates red).
• In manual mode the center LED never illuminates.
NOTE: Operator selects AUTO or manual operation in the Operator Settings
screen on the DP430 display control unit. (Page 4-30)
CONVEYORS
The left and right conveyors can be turned on and off from either control panel.
• The left LED illuminates green when that conveyor is on; the right LED
illuminates red when that conveyor is off; and the center LED light illuminates
blue if paver is paused while conveyor(s) is on (or the asphalt material has
shut off the sensor).
• The conveyor default is AUTO mode. Press either or both conveyor buttons
once to operate in AUTO mode.
• Press and hold the button for manual override. After a short delay the
conveyor will engage in manual mode and stay on until released.
NOTE: If you set the conveyor to reverse direction, it will only operate in
manual mode. The conveyor operates at a reduced speed in reverse.
• Press the button again to turn off the left or right conveyor.
NOTE: Moving the joysticks into neutral pauses conveyor operation. The user
can turn off this feature if desired. (Page 4-30).

Operation
PAUSE
When paused, the propel, augers, and conveyors will slow to a stop. Pause can be
turned on and off from either control panel. All three LED illuminate blue when paused.
• Press the button once to pause operation. Press the button again to resume.
• If the screed temperature is above the set point, the engine will auto idle down after
the normal delay time.
• If the generator needs to run, the engine RPM will increase as necessary while
paused.
NOTE: The engine idle will remain at high but automatically go into low idle if
paused for a preset period of time (unless the generator is enabled.)
The Pause button should NEVER be used as though it’s a park brake-
-it is not. DO NOT leave the operator platform when paused!
AUGERS
mode.
• The location where the auger was turned on dictates which controller unit is in
control. For example, if the screed operator turns on the left auger, the left screed
keypad is in control. The LED lights help indicate control location. If the LED light is
solid, that controller unit is in control. If the LED light is flashing, another location is
in control. The only exception to this is the keypad button that controls the opposite
side auger, which illuminates solid. From any location, you can turn the auger off
and then back on to gain control at that station.
• Turn on the left or right auger by pressing the right or left auger select button once
to enable the auger on that side, then use the Auger Manual/AUTO button to select
manual or AUTO mode. Press the button again to turn it off.
• The right LED light illuminates if the auger is off and the left LED light illuminates if
the auger is on.
• The center LED light illuminates if the auger is paused.
Manual Mode. This is the default. In MANUAL mode, the operator uses the auger dial
on the main control panel to control auger speed. (Page 4-41)
• Press the Auger Manual/AUTO button once to turn on auger in MANUAL mode. The
left LED light illuminates GREEN.
AUTO Mode. The auger sonic sensor must be connected to operate in AUTO mode.
• Press and hold button 1/2 second to operate in AUTO mode.
• The right LED light illuminates GREEN.
• The center blue light illuminates when material reaches the set material height or if
paused.
NOTE: If you set the auger to reverse direction, it will only operate in manual mode.
The auger operates at a reduced speed in reverse.

Operation
ACTIVATE CONSOLE
Both main control panels are inactive upon start-up. You must activate the right
or left control panel to operate on the desired side of the paver. All LED lights are
illuminated green on the side that is active.
• All four joysticks must be in the NEUTRAL position before either control panel
can be activated.
NOTE: All joysticks on both operator platform control panels must be in NEU-
TRAL to deactivate the console in use and activate the other console.
• Press the button on the desired main control panel once to activate that
control panel.
• Press the button again to deactivate an active control panel.
NOTE: If one control panel is active and the other control panel’s joystick(s) is
moved out of neutral, the active console will automatically deactivate.
NOTE: If an active console becomes inactive while the paver is moving, the
paver will automatically slow down to a stop and apply park brake.
• A control panel cannot be activated if a parked regeneration is active. (Page
4-34)
4
HI / LO
This button controls the two speed motor shift and only functions on the active
main control panel.
• Low speed is the default. The right LED light illuminates GREEN on both
consoles at low speed.
• Press the button to shift to high gear. The left LED light illuminates GREEN on
both consoles at high speed.
NOTE: The paver will automatically move into low gear when machine
operation is paused.
NOTE: A screen warning message is given if the operator runs the conveyors
or augers while in hi gear. The left LED will also flash.
• To reduce downshift harshness, the operator cannot downshift at maximum
speed. If a downshift is attempted at full speed, the right LED light will flash
and a message banner appears directing operator to reduce speed.
SCREED RAISE/LOWER
This function can only be operated from the active console.
• Press and hold button to raise the screed. All three LED lights illuminate
GREEN while engaged (on both control panels).
• The screed lower button controls floating the screed. Placing the joysticks on
the active control panel into neutral moves into screed hold, and float resumes
when joysticks are returned to the forward position.
• If the paver is moving forward and then stops, the screed float is paused. The
center LED light illuminates when paused.

Operation
DPF REGENERATION (REGEN)

Before operating the paver, it is important that the
operator understand the Diesel Particulate Filter (DPF)
regeneration process described throughout the fol-
lowing pages. DPF regeneration is the term given to
the cleaning process where the exhaust temperature is
raised to safely burn off any soot and undesired com-
bustion gas. When the DPF filter reaches a soot satura-
tion level between 25 - 45 percent, the onboard engine
ECU (Engine Control Unit) will activate a regeneration
cycle. The DPF icon on the DM430 digital controller
indicates the level of soot build-up on a scale of Level 0
- 5. Regeneration will occur automatically at Level 1 - 2.
DPF is further explained on the following pages.
DM430 DIGITAL DISPLAY
During normal operation, the DPF is cleaned automati- The DM430 digital display features a high-resolu-
cally. Under certain conditions, the operator may have tion, anti-glare color display screen optimized with
to instruct the control system to perform the cleaning wide viewing angles in a variety of lighting condi-
process. It is important to perform a parked, manual tions. There are two DM430 displays on the 8616D,
regeneration BEFORE the engine reaches as high as one on each main control panel. Each display is
Level 4. If the DPF reaches Level 4 - 5, non-warranty configured for the left and right operator platform
factory assistance from the engine manufacturer is controls. When starting the engine, the “boot” screen
required. automatically displays on the DM430 digital display unit,
followed by the Engine screen. (Figure 4-8)
Once the regeneration cycle has been activated, it is
important not to shut off the engine as the regeneration Keep the controller screen clean
cycle will fail and could possibly damage the engine. by wiping with a soft, damp cloth. Use a mild dish
The system may attempt a second regeneration, but if it washing detergent if needed. To avoid scratching or
is unsuccessful, the DPF filter is blocked more than 80 discoloring the display, DO NOT use abrasive pads,
percent and needs to be cleaned or replaced. scouring powders or solvents (such as alcohol, ben-
zene or paint thinner).
The engine speed will increase during regeneration
and there may be a noticeable sound difference. Once Pressing “soft key” buttons on the control unit navigates
regeneration is complete, the engine will return to to other screens, scrolls through information, toggles
normal idle speed. between screens and allows users to make selections
as described on the following pages. A banner along
Don’t idle machine any longer than the bottom of some screens correspond with the four
necessary as too much idling can cause soot to build function selection buttons (), and may change accord-
up on the DPF, requiring more frequent regeneration. ingly as described on the following pages. Symbols
There are several factors that affect how often your DPF and pop-up alert messages may also appear on the
regenerates and the life expectancy of your DPF filter: engine (and pave) screens as described throughout
this section. (Table 4-2 beginning on Page 4-16)
• Grade of engine oil.
• Grade of diesel fuel.
• Use of additives.
• Mileage. If an engine fault is present, the Check
• Wear of other components. Engine icon illuminates solid or flashing
yellow or red, depending upon the
severity of the problem.

Operation
Navigate
UP
Navigate Navigate
LEFT RIGHT
 Select
Navigate
DOWN
Figure 4-9. Screen Navigation Button

1 2 3 4 56 7
Figure 4-8. DM 430 Button Controls
Engine Screen
4
1 - Button #1
2 - ESC (Engine / Engine Diagnostics The Engine screen is the default screen and displays
various gauges. It also displays status information and
Screens) icons (fuel level, DPF level, voltage, oil pressure, coolant
3 - Button #2 temperature, hydraulic temperature, etc). (Figure 4-10)
4 - Screen Navigation
5 - Button #3
6 - Home (Pave / Pressures Screens)
7 - Button #4
ESC (Engine / Engine Diagnostics) Button: Pressing
this button toggles between engine and engine
diagnostics. (Pages 4-18 and 4-19)
Screen Navigation Button: Pressing this button
navigates as shown in Figure 4-9.
• Pressing left or right navigates between all
other screens (settings, motor direction,
engine faults, and system faults).
• Pressing up or down is used on a particular
screen scrolls through screen information
(where prompted).
• The center of the button ( ) is used to select
an item (where prompted). Figure 4-10. Engine Screen
Home (Pave / Pressures Screens) Button: Pressing
this button toggles between the pave and pressure
gauge screens. (Pages 4-24 and 4-31)

Operation
Several gauges appear on the engine screen as shown DM430 Engine Icons
in Figure 4-11:
The following table shows icons that may appear on
Fuel Oil Coolant the engine (and other screens) to notify the operator a
Level Voltage Tachometer Pressure Temp problem exists or component status:
Table 4-2. DM430 Engine Icons

Icon Description
Park Brake. Illuminates when the park brake

is engaged.
Voltage. Illuminates if voltage level is low.
Oil Pressure. Illuminates if oil pressure is too

DEF Level Hydraulic Oil Temp low.
Figure 4-11. Engine Screen Gauge
Check Engine. If the check engine icon
Warning symbols may also illuminate or turn red on the illuminates, an engine problem exists that
screen, indicating low fuel level, high exhaust tempera- needs immediate attention. The engine may
ture, low voltage, check engine, low DEF level, regenera- continue to operate, however, it is unable to
tion warnings, etc. Additional icons are shown on the perform DPF cleaning either automatically or
manually.
screen, and will change if a fault condition is present.
(Table 4-2 show alert icons that may appear with Take action immediately to
descriptions.) correct the fault.
• The fuel and DEF level gauges show icons to Engine Stop/Protect. This icon illuminates
indicate fault conditions (water in fuel, improper when an existing engine fault has been
allowed to progress to such a critical level
DEF concentration).
that the engine will shut down automatically to
• If the background turns red on gauges that are protect itself.
displayed as a digital readout, a fault exists or the
computer system has lost communication. Fuel. Illuminates when the fuel level is low.
• Engine RPM is shown in the center gauge
(tachometer). The red needle is the actual RPM
while the green is the RPM set point. RPMs and Coolant Temperature. Illuminates when the
engine hours are also shown on the tachometer. coolant temperature is too high.
Engine load is displayed as a red bar graph below
engine hours.
Hydraulic Oil Temperature. Illuminates
when the hydraulic oil temperature is too high.
Plus +1 System Fault. If this icon illuminates,

a fault exists in the engine ECU (Plus +1).
LO Low Hydrostatic Charge Pressure. If this

icon illuminates, the hydraulic charge pres-
CHG sure is low.

Operation
Icon Description You can set engine RPMs, idle the engine, or use preset
RPM set points in the Engine screen using the display
buttons that correspond with the function banner along
Engine Power De-Rate Restored Timer. the bottom of the engine screen. (Figure 4-12)
Engine Power De-Rate due to Active Fault.
DEF Level/Quality. Illuminates yellow if the

DEF tank level or DEF concentration level is
becoming low (below 15 percent). This icon
will illuminate red if the DEF tank level or DEF
concentration becomes critically low.
High Exhaust Temperature. Illuminates to
notify operator that the exhaust temperature
is high. The icon will turn off when normal
operating temperatures are reached after the
REGEN cycle.
Be sure engine exhaust

is away from any potentially combustible
materials when this is illuminated.
4
DPF Regeneration. Illuminates when the
system is performing regeneration. (See Button Button Increase / Button
Pages 4-32 to 4-35) Any time the lamp #1 #2 Decrease RPMs #4
begins flashing, the operator should increase Figure 4-12. Engine Screen Navigation
the loading on the engine so regeneration is
possible. • Adjust the Engine RPMs using the up (increase
RPMs) and down (decrease RPMs) arrows on the
If increased load does not
center navigation button. The red needle in the
cause an automatic REGEN to occur, the
operator should immediately perform a tachometer gauge displays the actual RPMs.
Parked, Manual REGEN. • You can also use the preset RPM set points by
The user may choose to inhibit the REGEN if pressing Button #2, which will cycle through these
conditions are too hazardous for high exhaust possible selections: Pave Low (1900 RPMs); Pave
temperatures. When this lamp is illuminated, a High (2100 RPMs; or Travel (2300 RPMs). The
REGEN cannot be performed and soot levels green needle in the tachometer gauge displays set
will continue to rise.
points.
Unless hazardous • Press Button #1 to idle the engine.
conditions exist, the REGEN Inhibit switch
and this lamp should remain off. NOTE: The engine will “auto idle” after a period of
Engine Emission Fault. Illuminates when a
inactivity, and return to the previous setting
fault exists in the emission system. Icon will when functions are activated.
be yellow at the caution level and turn red
when the fault has become critical.
Engine Preheat Active. Illuminates before

starting while the engine is preheating.

Operation
The machine should be maintained in an operating con- Pressing the ESC (escape) button navigates to the
dition so the DPF can automatically regenerate. When Engine Diagnostics screen, which displays engine
automatic regeneration occurs, the DPF regeneration status and important information as shown in Figure
icon appears on the screen. However, the operator can 4-14.
choose to activate the regeneration process, depending NOTE: The DEF concentration, DEF quality and DEF
upon the DPF level (described on Pages 4-312to 4-35). temperature will be shown in red when out of
When you press Button 4 in the engine screen, a range.
pop-up banner appears with regeneration selections
that correspond with the controller buttons. (Figure
4-13)
NOTE: If the icon background is gray, the function is
unavailable (or unneeded) at the moment.
Figure 4-14. Engine Diagnostics Screen

You can view active and logged engine fault screens
(shown on the following page) by pressing the screen
navigation button left and right. A complete listing of
engine fault codes is shown in Troubleshooting, Sec-
Button tion 5.
Button Button
#1 #2 #4 • The Active Diagnostics screen displays active
Figure 4-13. Engine Screen Pop-Up Banner warnings or faults with the appropriate Suspect
Parameter Number (SPN) and Failure Mode
• Pressing Button #1 starts the regeneration process Indicator (FMI). It may also display text description
described on Pages 4-32 to 4-35. and ID/Name of the device that transmitted the
• Pressing Button #2 inhibits the regeneration message. (Figure 4-15)
process. • The Logged Diagnostics screen displays nonactive
• Pressing the ESC (escape) button exits the pop-up warnings or faults with the appropriate Suspect
to the engine screen. Parameter Number (SPN) and Failure Mode
Indicator (FMI) that are stored in the system.
(Figure 4-16)

Operation
Engine Alert Messages

Message banners may pop up on the engine (and pave)
screen due to faults, or to alert the operator of issues.
Some can be dismissed by pressing the ESC [escape]
button and will periodically return to remind the operator
of the issue. If the initial alert message is ignored, red
alert messages will appear denoting an issue has
reached critical level, and the engine output will be
limited or will shut down. To prevent costly repairs, it is
important to resolve a problem when it first arises.
If for some reason the DM430 controller has lost com-
munication with the Plus +1 system or machine drive
controller, the following alert message banner appears:
(Figure 4-17)
Figure 4-15. Active Engine Faults Screen

• Press Button #1 to view active engine faults.
4
• Press Button #2 to view logged engine faults.
• Use Buttons #3 and #4 (PREV [previous] and NEXT)
to scroll between fault screens.
Figure 4-17. Main Controller Offline Alert Screen
Figure 4-16. Logged Engine Faults Screen

Operation
If the coolant temperature becomes too high, a red alert The following alert message appears if the engine oil
message banner will appear on the engine (and pave) pressure becomes so low that the engine will shut down.
screens to notify operator the engine will shut down. (Figure 4-19)
(Figure 4-18)
If this alert message pops up on the screen:
If this alert message pops up on the screen:
1. Turn off the engine (if it has not already shut down).
1. Turn off the engine (if it has not already shut down).
2. Remove key from the ignition.
2. Remove key from the ignition.
3. Check the engine oil level. Add more oil if needed.
3. Allow the machine to cool down several minutes, (Page 5-18)
then check the coolant level. Add more coolant if
4. Start the engine.
needed. (Page 5-24)
5. If issues are still present or the engine will not
4. Start the engine.
restart, contact your authorized dealer for assis-
5. If issues are still present or the engine will tance if needed.
not restart, contact your authorized dealer for
assistance.
Figure 4-19. Low Oil Pressure Alert Message
Figure 4-18. High Coolant Temperature Alert

Message

Operation
If the DEF is frozen, the following alert banner appears If the DEF tank temperature exceeds 120°F, the alert
to notify operator that engine output is limited while the banner below will appear. (Figure 4-21) Add more DEF
system attempts to thaw the DEF. You may continue at your earliest opportunity.
operation in this state. (Figure 4-20)
4
Figure 4-21. High DEF Temperature Alert Message
Figure 4-20. Frozen DEF Alert Message
NOTE: Ambient temperature and humidity adversely
If the previous warning is ignored and the DEF tempera-
affect DEF quality and consumption, with hot
ture is allowed to exceed 140° F (60° C), DEF sensor
and dry climates resulting in greater DEF
damage may occur that can adversely impact engine
consumption. Temperatures above 86°F
performance. The following URGENT message will
causes DEF to break down, which releases
appear: (Figure 4-22)
ammonia into the onboard DEF tank or
storage container. DEF freezes at 12°F .
Figure 4-22. URGENT High DEF Temperature Alert

Message

Operation
Other urgent alert banner messages may appear if

active engine faults are ignored (or the emissions
system has been tampered with), therefore becoming
so severe that engine output is now limited and requires
authorized dealer service. (Figures 4-23 to 4-25)
Modification or rendering inoperative
any emission-related component can subject you to
government penalties (and will void your warranty).
Tampering with emission controls is in violation of
federal law, and can result in civil penalties of up to
$3,750 each day an engine or piece of equipment is
operated in violation.
Figure 4-24. Tampering Detected Alert
Figure 4-23. URGENT Engine Output Limited Alert
Figure 4-25. URGENT Engine Severely Limited Alert

Operation
If an engine fault has been resolved, the following If the DEF level is too low, the engine will de-rate. The
instructional message may appear: (Figure 4-26) restore function allows you to restore engine to full
power for 10 minutes, then the engine will de-rate again
if the DEF tank has not been filled. There are only two
restores available per low-DEF level.
To restore engine after this event, press Button #4,
which accesses the Engine screen pop-up banner.
(Page 4-15)
• The engine symbol will be functional (not gray)

in this mode. Pressing Button #4 restores.
NOTE: Restores can be used during any Level 1
torque de-rate (50 percent reduction). This
can be DEF level, DEF quality, or SCR system
tampering. Tampering includes any sensor
or controller errors of the SCR system.
When the DEF level is too low, the
engine will de-rate. The restore function allows you
to restore engine to full power for 10 minutes, then
the engine will de-rate again if the DEF tank has not
Figure 4-26. Restart Alert Message been filled. There are only two restores available per
4
Depending upon the engine fault, the engine output may low-DEF level.
be temporarily restored. These URGENT messages
instruct the operator to move to a safe location, shut
down the machine, and contact your authorized dealer
for service. (Figures 4-27 and 28)
Figure 4-28. Final Output Temporarily Restored

Alert Message
Figure 4-27. First Output Temporarily Restored Alert

Message

Operation
Pave Screen When you turn on the generator to heat the screed, the
generator icon changes from red (OFF) to green (ON).
Pressing the Home Button navigates to the Pave Screen If operating in MANUAL mode, the actual temperature is
where paving function status is displayed, along with shown in black. If operating generator in AUTO mode,
a navigation banner for making speed adjustments. the actual temperature is shown in black.
(Figure 4-29)
NOTE: The IDLE throttle speed button ceases to
function when the generator is on. When the
generator turns off, the IDLE functionality
returns.
NOTE: The generator is set at the factory to default
at 2100 RPMs.
Important gauges are shown beneath the row of paving

status icons. (Figure 4-30)
Tachometer Odometer
(Engine RPMs) (Ground Speed)
Figure 4-29. Pave Screen

Engine status icons appear across the top of the
screen, with auger, conveyor, DPF level, generator, and
screed temperature shown in the row beneath. Left Auger Speed Right Auger Speed
NOTE: If “fault” appears instead of screed
Figure 4-30. Pave Screen Gauges
temperature as shown in Figure 4-29, there
is an issue with the sensor. • Bar graphs on the left and right sides of the screen
reflect auger speed (set by the operator on the
The auger, conveyor and generator icons are the same
auger dial if operating in the MANUAL mode).
symbols shown on the main control panel and screed
keypad (generator is not shown on the screed keypad). • The tachometer shows engine RPMs (same gauge
Conveyor speed is shown just below its icon. The auger as on the engine screen). The red needle indicates
and conveyor icons display in three color states: the actual speed. The set point triangle indicates
speed set points. “Pave Lo” or “Pave Hi” appears in
Red: Off
the tachometer denoting whether operating in low
Green: On or high RPMs.
Blue: Paused. • The set point triangle automatically changes color
when shifting between low gear [green] or high gear
[red]. “FPM-HI [high gear] or “FPM” [low gear] also
displays on the FPM (feet per minute) navigation
banner above Button #4.

Operation
• The ground speed gauge displays a digital value Pave Screen Alert Messages
for actual speed and odometer that accumulates
distance in feet. The red needle indicates the If a fault is present, a red warning icon will flash (on
actual ground speed. The green triangle indicates both the engine and pave screens). If the icon is solid,
speed set points. the main controller is offline and cannot communicate
• The maximum ground speed can be adjusted using with the display, therefore no fault information can be
Buttons #3 (-) [decrease] and #4 (+) [increase]. shown. A list of paving-related fault codes is shown on
(Figure 4-31) Pages 4-28 and 4-29.
• Pressing and holding the center of the navigation You can view active (Figure 4-32) and logged (Figure
button ( ) resets the odometer to zero feet. 4-33) system faults by pressing the screen navigation
left or right from any screen.
4
Decrease FPM Increase FPM
Button #3 Button #4 Figure 4-32. Active Paving Function Faults Screen
Figure 4-31. Ground Speed Adjustment • Press Button #1 to view active paving function faults.
• Press Button #2 to view logged paving function
faults.
• Use Buttons #3 and #4 (PREV [previous] and NEXT)
to scroll between fault screens.

Operation
The following pop-up messages appears if the operator

attempts to activate a control panel while parked regen-
eration is in process. (Figure 4-35)
Figure 4-33. Logged Paving Function Faults Screen
Pop-Up message banners may also appear on the pave Figure 4-35. Parked Regen Active Alert
(and engine) screen to alert the operator of an issue,
or if the operator attempts to do something under the
wrong conditions. (Figures 4-34 to 4-42) If the operator attempts to crank the engine or activate
a control panel console while one or more joystick(s) is
The following banner appears if the operator attempts to
out of neutral, an alert message appears. (Figure 4-36)
crank the engine with the auger, conveyor or generator
are engaged. (Figure 4-34) This banner notifies the NOTE: The joystick in the wrong position will be
operator that the engine will not start unless these com- shown in red.
ponents are turned off.
Figure 4-36. Joysticks Must Be in Neutral Alert

Figure 4-34. Component Engine Start Alert

Operation
The following message alert appears if the paver in high If the operator is attempting to use the joystick(s) on an
gear with the conveyors or augers on. (Figure 4-37) inactive console, the following message appears that
notifies operator to activate the control panel console.
(Figure 4-39)
Figure 4-37. High Gear Pave Alert
If the operator attempts to shift from high to low gear

while traveling too fast, the following message pops-up
Figure 4-39. Activate Console Alert
4
on the screen. (Figure 4-38) If the control panel or a joystick is disabled or faulty, the
NOTE: The downshift will automatically occur if the following message appears: (Figure 4-40)
operator slows down.
Figure 4-40. Joysticks Must Be in Neutral Alert

Figure 4-38. Downshift Inhibited Alert

Operation
The following message alert appears if the operator

sets the RPMs above the Pave Hi (high) preset. (Figure
Pave Function Fault Codes
4-41) Fault
Fault Description
Code
1 Left Display Time Out
2 Left Keypad (Lower Left) Time Out
3 Left Keypad (Lower Right) Time Out
4 Left Keypad (Upper Left) Time Out
5 Left Keypad Time Out
6 Left Keypad (Upper Right) Time Out
7 Left Console, Left Joystick Fault
8 Left Console, Left Neutral Fault
9 Left Console, Right Joystick/Steer Fault
10 Left Console, Right Neutral Fault
11 Left Console, Auger Potentiometer Fault
12 Left Screed, Auger Potentiometer Fault
17 Right Display Time Out
18 Right Keypad (Upper Left) Time Out
19 Right Keypad (Lower Left) Time Out
Figure 4-41. High Engine RPM Alert
20 Right Keypad (Upper Right) Time Out
The following messages appears if the RPM is set
above idle while turbo protection is active. (Figure 21 Right Keypad (Lower Right) Time Out
4-42) 22 Right Keypad Time Out
NOTE: The turbo protection feature takes control of 23 Right Console Left Joystick Fault
the throttle for the first 1 - 30 seconds based 24 Right Console Left Neutral Fault
on ambient temperatures. It does not allow 25 Right Console Right Joystick/Steer Fault
the engine RPM to increase to ensure proper
26 Right Console Right Neutral Fault
lubrication to the turbo and cylinders before
increasing RPMs. 27 Right Console Auger Potentiometer Fault
28 Right Screed Auger Potentiometer Fault
33 Safety Controller Error Detected
34 Engine J1939 Time out
35 Engine ACU J939 Time Out
36 Engine ACU2 J1939 Time Out
37 Input Fault, Fuel Level Sender
38 Press Sensor 1 Fault, Auger/Work Pump
39 Press Sensor 2 Fault, Conveyor Manifold
40 Press Sensor 3 Fault, Cylinder Manifold
41 Press Sensor 4 Fault, Propel Left Forward
42 Press Sensor 5 Fault, Propel Right Forward
43 Sensor Power Fault
44 Input Fault, Left Auger Sonic
45 Input Fault, Right Auger Sonic
46 Input Fault, Left Propel Speed Sensor
47 Input Fault, Right Propel Speed Sensor
Figure 4-42. Throttle Up Inhibited Alert

Operation
Fault Fault
Fault Description Fault Description
Code Code
48 Input Fault, Hydraulic Temperature Sensor 82 Output Fault, Right Hopper Close
49 Input Fault, Screed Temperature Sensor 83 Output Fault, Right Hopper Open
50 Cylinder Output Module Time Out 84 Output Fault, Horn
51 Motor Output Module Time Out 85 Output Fault, Lights
52 Screed Output Module Time Out 86 Output Fault, Propel High Gear
53 Output Fault, Left Auger Proportional 87 Output Fault, Left Propel Forward
54 Output Fault, Left Auger Reverser 88 Output Fault, Left Propel Reverse
55 Output Fault, Right Auger Proportional 89 Output Fault, Right Propel Forward
56 Output Fault, Right Auger Reverser 90 Output Fault, Right Propel Reverse
57 Output Fault, Beacon Light 91 Output Fault, Screed Down
58 Output Fault, Left Berm Down 92 Output Fault, Screed Up
59 Output Fault, Left Berm Up 93 Output Fault, Left Slope Down
60 Output Fault, Right Berm Down 94 Output Fault, Left Slope Up
61 Output Fault, Right Berm Up 95 Output Fault, Right Slope Down
62 Output Fault, Brake Release 96 Output Fault, Right Slope Up
63 Output Fault, Backup Alarm 97 Output Fault, Left Sonic Enable
4
64 Output Fault, Left Conveyor Proportional 98 Output Fault, Right Sonic Enable
65 Output Fault, Left Conveyor Reverser 99 Output Fault, Spray Down Pump
66 Output Fault, Right Conveyor Proportional 100 Output Fault, Left Tow Down
67 Output Fault, Right Conveyor Reverser 101 Output Fault, Left Tow Up
68 Output Fault, Left Cut-Off Close 102 Output Fault, Right Tow Down
69 Output Fault, Left Cut-Off Open 103 Output Fault, Right Tow Up
70 Output Fault, Right Cut-Off Close 104 Output Fault, Vibrator
71 Output Fault, Right Cut-Off Open 105 Engine Shut Down, Low Oil Pressure
72 Output Fault, Engine On Engine Shut Down, High Coolant
106
73 Output Fault, Engine Start Temperature
74 Output Fault, Left Extension 107 Propel Pump Charge Pressure Low
75 Output Fault, Right Extension 108 Engine Oil Pressure Low
76 Output Fault, Generator Neutral Signal 109 Water in Fuel
77 Output Fault, Generator On 110 Engine Coolant High Temperature
78 Output Fault, Truck Hitch In 111 Hydraulic Oil Temperature
79 Output Fault, Truck Hitch Out 112 Primary/Secondary Processor Mismatch
80 Output Fault, Left Hopper Close 113 No Valid Parameter File Loaded
81 Output Fault, Left Hopper Open 114 Output Fault, Track Tension Unloader

Operation
Operator Settings Screen Cut-Off Close: There are two settings for the under
auger material cut-offs: Manual and AUTO.
Navigate to the Operator Settings screen to set paving
controls by pressing left or right on the screen naviga- • In AUTO mode, the cut-off will automatically close
when putting the paver in reverse.
tion button. (Figure 4-43)
Use this screen to select manual or AUTO mode for
operating the under auger material cut-offs, conveyor Conveyor Hold: There are two settings for the con-
and generator. You can set the screed temperature for veyor hold: Manual and AUTO.
automatic temperature control or choose to operate the • In AUTO mode, the conveyors will stop when the
screed heat manually using the keypad. You can also paver stops.
disable one or both screed control panels.
• Use the up and down arrow buttons to scroll to
each setting window. Console Setup: You can disable the left, right or both
main control panels in this window in the event of fault
• Press the center of the navigation button ( ) to conditions. For example, if joysticks are malfunctioning
select desired setting when highlighted in the on one console, disable that console and use the other
window. side.
Generator: Set the generator to operate in manual or

AUTO mode in this window.
• In auto, the generator will turn on and off
automatically to maintain the temperature set point.
• In manual mode, the generator will turn on and off
after an elapsed timer.
NOTE: If the temperature sensor is faulted, manual
mode will be forced.
Screed Set Point: Use this window to adjust the screed

set point temperature.
• Use the plus and minus buttons for setting the
screed set point temperature.
• If in manual mode, N/A will be shown in the window.
Figure 4-43. Operator Settings Screen This is the default setting.
Screed Actual: This is the actual measured screed

temperature.
NOTE: If a fault exists in the sensor, FAULT will be
shown rather than the temperature.

Operation
Motor Settings Screen Pressure Gauge Screen

Navigate to the Motor Settings screen by the pressing Use the Home button to cycle between the Pave screen
left or right on the screen navigation button. (Figure and the Pressure Gauge screen. The pressure gauge
4-44) screen displays hydraulic pressure information for three
paver functions: Work pump, propel left, and propel
Use this screen to set the left/right augers and conveyor
right. (Figure 4-45) When operating the auger, con-
for operating in forward or reverse. You can also set the
veyor or cylinders individually, you can read their pres-
left and right conveyor speed on this screen.
sure on the Work Pump pressure.
• Use the up and down arrow buttons to scroll to
NOTE: If a fault exists, the LO CHG icon will
each setting window.
illuminate, and the pressure digital read-out
• Press the center of the navigation button ( ) to background for that component will turn red.
select desired setting when highlighted in the
• Press Button #1 to idle the engine.
window.
• Press Button #4 to use preset RPMs, or adjust
• Use the plus and minus buttons for setting the
engine RPMs:
conveyor speed.
• Press Button #2 to decrease RPMs.
• Press Button #3 to increase RPMs.
NOTE: The engine RPMs is shown in the center of the
navigation banner.
Propel Propel
Work Pump
Pressure
Left
Pressure
Right
Pressure 4
Figure 4-44. Motor Settings Screen
Decrease RPM Increase RPM

Button #2 Button #3
Figure 4-45. Pressure Gauge Screen

Operation
DPF and Regeneration DPF Levels

Pay attention to the DPF level icon
It cannot be emphasized enough that the paver should on the engine and pave screens.
be maintained in good operating condition so the emis- Automatic regeneration can only
sion system can automatically perform the regeneration occur at DPF Level 1 and 2.
(regen) process.
DO NOT allow soot levels to reach high levels to prevent
If engine faults are present that damage to the engine and/or DPF components that will
prevent the ability to perform regeneration, DPF require costly repairs. DPF levels are described below.
levels will continue to rise. It is important to
resolve any engine faults immediately and perform NOTE: If the operator has not inhibited regeneration
the needed regeneration to prevent costly DPF and there are no engine faults, but automatic
technician service if DPF level warnings or engine regeneration is not occurring at DPF Level
faults are ignored. 1 or 2, increase engine RPMs and/or load to
allow the DPF to automatically regenerate.
If regeneration begins while operating, immediately
move the paver to a safe location to allow regeneration It is important to perform a parked
to occur. During regeneration, there may be a notice- regeneration BEFORE the DPF level reaches Level
able sound difference. The high exhaust temperature 4. If the regeneration process is not performed and
icon will illuminate on engine and pave screens will the soot level reaches Level 4, non-warranty factory
appear during the process. assistance from the engine manufacturer is required.
• If unable to move to a safe location for the engine to If an engine fault is present at DPF Levels 1 and 2, a
perform a regeneration automatically, the operator message banner may appear on the engine and pave
may choose to temporarily inhibit (disable) the screen notifying operator regeneration is not possible
regeneration process. until the engine fault is resolved. DPF levels will continue
to rise. (Figure 4-46)
• Press Button #4 while on the Engine screen,
then use Button #2 to inhibit regeneration,
described on Page 4-17, until you can move
to a safe location and complete the parked
regeneration process. (Pages 4-34 and 4-35)
NOTE: The ability to inhibit (disable) regeneration
is only possible at DPF levels 1 and 2,
described on the following page.
NOTE: Regeneration will remain disabled until the
engine is turned off or the operator navigates
back to the screen to enable regeneration.
EXHAUST TEMPERATURES WILL BE
EXTREMELY HIGH. BE SURE EXHAUST WILL NOT
COME INTO CONTACT WITH ANY COMBUSTIBLE
MATERIALS.
Monitor the surrounding area during
regeneration. If unsafe conditions develop, shut the
unit off immediately.
Figure 4-46. Active Engine Code DPF Alert

Operation
DPF Level 1: The DPF is loaded with soot and needs DPF Level 4: If the operator continues ignoring DPF
to be regenerated. When safe, please uninhibit auto- level warnings and the soot level reaches Level 4, a red
matic active regeneration. message alert banner appears on the engine and pave
screens. (Figure 4-48)
Engine output is limited and the operator can no longer
DPF Level 2: The soot level has continued to accu- perform regeneration. Regeneration is required IMME-
mulate. Increase engine RPMs (if at idle) and engine DIATELY by a qualified engine or OEM service techni-
load to prompt automatic regeneration. cian using specialized equipment. Move the paver to a
NOTE: If the operator is inhibiting automatic safe location, shut down, and contact your authorized
regeneration and does not perform parked dealer for service.
regeneration, the soot level will continue to
If the soot level reaches Level 4 or
rise.
5, specialized equipment is needed to perform
regeneration and the machine must be serviced
by your authorized dealer. The DPF system may
DPF Level 3: An orange message alert banner become damaged and require replacement.
may appear to warn the operator that soot levels are Therefore, performing regeneration BEFORE
extremely high. (Figure 4-47) If you have allowed the reaching Level 4 is imperative for preventing costly
exhaust soot level to reach Level 3, automatic regen- repair.
eration is not possible. If this message appears, the
operator must perform parked regeneration at the ear-
liest opportunity. When safe, complete a parked regen-
eration as described on Pages 4-34 and 4-35.
Continued operation without
completing a parked regeneration can cause engine
damage and will void engine warranty. The operator
should perform parked regeneration immediately!
4
Figure 4-48. DPF Exceeds Normal Limits Alert
Figure 4-47. Parked Regeneration Required Alert

Operation
Regen Level 5: If the DPF level reaches Level 5, Parked Regeneration

a red message alert banner appears on the engine
and pave screens notifying operator the DPF must be If the DPF is at Level 2 or 3, and no engine faults are
replaced. (Figure 4-49) The DPF must be removed present, perform parked regeneration using the fol-
and cleaned by a qualified cleaning facility, and the ECU lowing procedure:
must be reset by a qualified engine or OEM service 1. Park the paver in an open area away from people,
technician. The engine will derate to idle with no torque equipment, trees/shrubbery, debris, and com-
available. IMMEDIATELY contact your authorized bustible materials as exhaust temperatures will
dealer. increase considerably during regeneration.
2. Place the paver in NEUTRAL and engage the park
brake.
• Ensure the coolant temperature is the operating
range of 155° to 160° F.
3. Set the engine to low idle.
DO NOT ATTEMPT TO OPERATE
THE UNIT, CHANGE ENGINE RPM OR MOVE FROM
PARK/NEUTRAL WHILE REGEN IS OCCURRING. This
will abort the Regeneration process and require you
to start the process over.
4. From the engine screen, press Button #4 to access
DPF commands. A pop-up banner appears with
regeneration selections corresponding to the but-
tons. (Figure 4-50)
NOTE: If the icon background is gray, the function is
unavailable (or unneeded) at the moment.
Figure 4-49. DPF Must Be Replaced Alert
Button Button Button

#1 #2 #4
Figure 4-50. Engine Screen Pop-Up Banner

Operation
5. Press Button #1 to start the regeneration process. PLUS +1® CONTROLLER

During this process:
The Plus +1® system is a 50-pin controller operating in
• DO NOT move machine out of park or neutral. the background that monitors paver control systems
• DO NOT touch the accelerator pedal/lever. and alerts the operator in the event of a fault. This is
the brains behind paver and engine systems. When
• DO NOT turn the engine off or stop the it senses a fault, the Plus +1® sends a message to the
regeneration process. DM430 display controller to alert the operator. The
• The engine speed will increase and there may be Plus +1 unit is located just inside the engine hood.
a noticeable sound difference. This is normal. The (Figure 4-52) (A complete list of fault codes with
“Parked DPF Regen Active” message alert will corrective action messages are shown in Section 5,
appear (Figure 4-51). Troubleshooting.)
NOTE: The High Exhaust icon will illuminate when the Plus +1 Controller Unit
exhaust temperature reaches >842° F. Both
alerts will stay on during the regeneration
process.
4
Figure 4-52. Plus One Control Unit
The Plus One system will not allow the engine to start if
any joystick is out of neutral:
• Steering control box not detected.
• Joystick(s) not in neutral at start-up.
Figure 4-51. Parked Regen Active Alert
• Pump control coil fault.
6. Monitor your surroundings while the system is
• Brake valve/pump neutral bypass coil fault.
regenerating, ensuring others stay away from the
machine. If any unsafe condition arises, shut off the
engine immediately and restart the process when
the area is clear.
When the parked regeneration process is complete,
the engine will automatically return to normal idle
speed. The Parked DPF Regen Active message will
disappear and the high exhaust icon light will turn
off.

Operation
If you need to stop the paver:

1. Place joysticks to the neutral position.
2. Throttle back to idle using settings on the DM430
digital display screen.
3. Turn ignition key on the junction box counterclock-
wise to the OFF position and remove key.
NOTE: If the engine does not shut down when the key
is turned to OFF, press the E-Stop button on
the control panel to terminate power.
Steering and Speed Control

Use the dual joysticks for steering and speed control.
Move the joysticks SLOWLY. Lift up on the joystick
collar and move joystick either FORWARD or REVERSE.
The joystick collar will lock back into place in the NEU-
TRAL position. (Figure 4-53)
Joystick Collars
DRIVING THE 8616D PAVER
The dual operator platforms allow easy and convenient
access for controls of most paver functions. The paver
is usually operated from the left operator station, but
can also be operated from the right side. Dual joy-
sticks propel forward and reverse, and steer the paver.
(Figure 4-53)
Make seat and operator platform adjustments described
on Page 4-5 before operating the paver. Follow the
instructions on Page 4-6 to start the engine and activate
the desired operator main control panel.
Select high or low gear using the Hi/Lo

button on the main control panel, then use Figure 4-53. Joysticks
joysticks to move forward and reverse.
Be aware of the terrain, traffic and
other driving conditions. Adjust speed accordingly.
ALWAYS pave in low gear. Use high
gear for traveling only. • To slow the paver, move joysticks closer to the
neutral position.
NOTE: The engine will not start unless the E-STOP
button is disengaged and ALL joysticks are in • To stop the paver, pull joysticks back to the neutral
the NEUTRAL (center) position. position.
NEVER leave the operator platform • To drive the paver forward, lift up on the joystick
unattended while the paver is in gear or in motion. collar and push joystick forward to reach the
desired speed.
• To move in reverse, lift up on the joystick collar and
move joystick backwards to reach desired speed.

Operation
• Return joysticks to the neutral position to stop PAVER OPERATION

paver.
• To steer the unit to the left, SLOWLY push the right Spray Down
joystick farther forward than the left joystick. The
Always spray down the machine to clean it before and
farther the joystick is pushed, the more the paver
after paving. Spray solvent or release agent on any part
turns. Slow and easy adjustments are required for
of the paver that comes into contact with asphalt to pre-
safe operation.
vent buildup that will damage the machine over time.
• To steer the unit to the right, SLOWLY push the left
joystick farther forward than the right joystick. The When using solvents and release
farther the joystick is pushed, the more the paver agents, DO NOT allow cleaning solvent to run onto
turns. Slow and easy adjustments are required for the ground. Only spray down the machine in a
safe operation. designated area away from the paving site.
If equipped with the optional steering knob, it is used for The green citrus tank filler cap is located on the screed
steering and replaces the right joystick on the control (right of the heat control box). The yellow valve lever is
panel. (Figure 4-54) Use the left joystick for forward just below the filler cap. (Figure 4-55) Turn the valve
and reverse speed control and steer right or left using clockwise to spray. Be sure to close the valve by turning
the steering knob. it counterclockwise when finished cleaning.
1 - Press button for incremental

1 2 3 Citrus Tank
steering to the left. Filler Cap
4
2 - Press button to center paver.
Valve
3 - Press button for incremental
steering to the right.
4
4 - Turn knob left to steer left;
Turn knob right to steer right.
Figure 4-55. Citrus Tank Filler Cap and Valve

Ensure the area is clear of others
and flammable materials before spraying. Allow the
screed to cool at least 10 minutes before spraying to
prevent possible burns from solvent spray on a hot
screed. The screed should be warm, but not hot.
Never spray cleaning solvent or
release agent near the screed heating element or
near open flame. These agents are highly flammable
and can ignite, causing serious personal injury.
Figure 4-54. Steering Knob There is a spray down system on both sides of the
Leeboy 8616D paver. A spray wand is conveniently
located on each side of the operator platform. (Figure
4-56) The hose reels are located inside the access
panel on each side of the paver.

Operation
Hose
Reel
Spray
Wand
Figure 4-56. Spray Down Wand
To operate the spray down system:
1. Open both hopper wings completely and raise the
screed. (Page 4-39)
2. Turn the citrus tank valve clockwise. (Figure 4-55)
3. Push the Spray Down button on the

main control panel to turn system ON.
4. Extend hose from the reel. (Figure 4-56)

Heating the Screed and End
Gates
5. Squeeze the wand handle to spray desired areas.
Heating the screed, extensions and end gates helps
6. Turn the citrus tank valve counterclockwise and
prevent hot mix from sticking to the cold screed plates
press the Spray Down switch on the control panel to
to produce a smooth, tight mat surface. Heat the screed
turn system off when finished.
before paving and when the paver is idle long enough for
Start at the front of the machine and work rearward, using a the screed to cool between loads.
scraper if needed, paying particular attention to:
The screed and end gate heat system is heated by a
• Push Rollers: Rotate the rollers while cleaning and 14.4 kW generator. S-curve heating elements in the
soak bearing ends to maintain free rotation. main screed with straight heating elements in the exten-
• Hopper and Conveyors: Thoroughly clean surfaces sions cycle during heat-up to save horsepower and fuel
and any material accumulating in chains, drive consumption while paving.
sprockets, idler shaft, bearings and tunnel areas.
Screed heat cycles can be controlled by automatic time
AFTER cleaning the machine, operate the conveyors
and temperature settings via the DM430 digital display
briefly to carry solvent into return areas where it can
help dissolve hidden asphalt material.
on the main control panel or operated manually. Heating
the end gates is accomplished using the Electric Heat
• Augers: Scrape away any accumulated material Control box located above the main screed. (Figure
around bearings and clean contact surfaces down to 4-57)
the metal to avoid quick build-up while paving.
NOTE: Lower the screed two inches off the ground
• Screed: Face and bottom plates should be clean and while heating to prevent cold air and wind from
smooth on the main and screed extensions to achieve
affecting the heating process.
a smooth paving mat.
NOTE: Allow the screed components to heat 15
• Operator Platforms: Be sure to wash away solvent
minutes before beginning to pave.
residue so walk boards and operator platforms do not
become slippery.

Operation
To operate the screed heating system:

1. Start the paver and idle until the engine reaches
normal operating temperature.
2. Raise the screed plate two inches off the ground.
3. Press the Generator button on the

control panel to activate the heating
process.
4. The Heat On and End Gate indicator lights on the

End Gate Heat Control box will illuminate and stay
on as long as the heat elements are on. (Figure
4-57)
If heating the end gates, push the desired left or right

ON/OFF switch UP to turn on the heat; and DOWN to Hopper Wings
turn off the end gate heat. The hopper wings are hydraulically opened so the
hopper can be filled with paving material. The 8616D
paver features a 9-ton, rounded design to reduce cold
material build-up while rear hopper wing wipers help
4 prevent spillage.
1
2
3 5
Material in the hopper is moved toward the back of the
paver to the screed by conveyors. The narrow, auto-
matic conveyors with a wide hopper design delivers
asphalt more evenly and efficiently to produce a smooth
4
asphalt mat. The hopper’s rounded design reduces
cold material build-up while rear hopper wing wipers
help prevent spillage.
The operator can also extend and retract each hopper
wing individually. This feature gives you the ability to
pave very close to walls, fences, road barriers, buildings
or other obstacles with ease.
DO NOT retract the hopper wings until
Figure 4-57. Electric Heat Control Box the material truck has moved completely away from
the paver or if the hopper is full of asphalt. NEVER
1 - Left End Gate Heat On Light raise the conveyor bed with asphalt in the hopper.
2 - Left and Right Screed Heat Lights
Ensure no people, equipment or other
3 - Left End Gate Heat ON/OFF Switch obstacles are in or near the hopper when raising or
4 - Right End Gate Heat On Light lowering the hopper wings to prevent injury or
damage to the paver.
5- Right End Gate Heat ON/OFF Switch

Operation
To operate the hopper wings: Conveyors

The conveyor is a very important part of the paver that
1. Press the hopper wing select moves material from the hopper back to the auger
button once to operate the left and through the Under Auger Material Cut-Offs to the
hopper wing. Press again to screed. The 8616D features a narrow conveyor system
operate the right hopper wing. that moves material from the truck to the screed without
segregation to ensure a flawless mat. Pay close atten-
tion to integrating conveyor operation into the total
• If operating both hopper wings, there is no need to operation of the paver. The left and right conveyors can
press the hopper select button as operating both be operated from either control panel, and can be oper-
wings is the default operational mode. ated in reverse.
Be sure the hopper wings are NEVER leave the paver unattended
completely opened before receiving paving material while the conveyor is operating. DO NOT leave paver
from the truck. with empty conveyors running for any length of time
to prevent excessive wear.
2. Press and hold the hopper wing up or down buttons
to close or open one or both hopper wings based
upon the selection made.
Right
2 Conveyor
Chains
1 1
Left
Conveyor
Chains
3 Hopper
Figure 4-58.
1 - Hopper Wings
2 - Augers
3 - Conveyors
Figure 4-59. Conveyor Chains

Operation
• Spray down the conveyor drive chains with cleaning

solvent or release agent several times during the
work day for optimum performance. (Figure 4-59)
Asphalt in the conveyors can fill tracks
and cause damage to the machine.
• If the conveyors are operating while the Under
Auger Material Cut-Offs are closed, there will be
spillage, which is normal. (Page 4-43) To help
prevent this, operate conveyors manually when
loading hopper and not paving.
• Irregular movement of the conveyor indicates
that the conveyor chains need adjustment. The
conveyor chains are easily adjusted on the 8616D
paver underneath the front of the paver. Fine tuning
conveyor chain tension is described in detail on
Page 5-15.
Augers and Sonic Auger Sensor
NOTE: Check conveyor chain adjustment every 100
hours. The dual augers are hardened, 3/4-inch thick, 12-inch
round, HRC 55-60 augers that can operate in reverse.
NOTE: Moving the joysticks into neutral will pause
The two independent augers can be operated in manual
conveyor operation. (This feature can be
(default) or AUTO (automatic) mode.
turned off.)
To operate the conveyor(s):
1. Press one or both conveyor

If you want to operate the auger(s) in reverse, navigate
to the Motor Settings screen on the DM430 digital con-
troller and change forward (FWD) to reverse (REV) in the
left or right auger window. (Page 4-31)
4
buttons on either control panel
Manual Mode: Use the auger dial on the [activated] main
for AUTO mode.
control panel to control auger speed in manual mode.
(Figure 4-60)
• In AUTO mode, the conveyor(s) automatically stops
when proximity sensors detect asphalt height at the • Turning the dial clockwise increases auger speed.
appropriate level for pausing the conveyor(s). • Turning the dial counterclockwise decreases auger
• Press and hold the button(s) again for manual speed.
operation.
2. Navigate to the Motor Settings screen on the
DM430 digital controller to set the conveyor speed.
You can also select reverse operation on this
screen. (Page 4-31) Auger
Dial
NOTE: The conveyor will only reverse in the manual (Left)
mode, and conveyor speed is reduced.
Figure 4-60. Main Control Panel Auger Dial (Left

Side Shown)

Operation
• AUTO Mode: The sonic auger sensor system must Selecting left or right manual/
be connected to operate in automatic mode. The AUTO on the main control panel
sonic auger controls the amount of material flowing turns on the auger. Turning the
to the end gates by gauging the amount of paving auger on and off on the screed
material in the extensions. It detects material keypad transfers control from
height and automatically turns the auger on and off the activated [left or right] auger
accordingly. The sonic auger sensors are most to the screed.
often used at paving widths of nine feet and above.
NOTE: The auger dial controls material height when If operating auger from the main control panel:
operating in AUTO mode.
1. Press left or right auger manual/AUTO button once
NOTE: The augers are not needed when paving under to turn on auger in MANUAL mode. The left LED
eight-feet wide. light illuminates GREEN.
The sonic auger sensor sits in the adjustable screed 2. Press and hold the left or right auger manual/AUTO
mount and connects to its cable on the screed. (Figure button 1/2 second to operate in AUTO mode. The
4-61) right LED light illuminates GREEN. The center blue
light illuminates when material reaches the set
material height. The auger sonic sensor must be
connected to operate in AUTO mode.
If the screed operator is operating the auger:
1. Press the auger button once on the active auger
screed keypad to turn auger on. (Figure 4-62) The
three LED lights will illuminate GREEN when the
auger is on, and RED when the auger is OFF on the
keypad.
2. Follow Step #2 above to select Manual or AUTO
operation.
The 8616D is
equipped with
either sonic
auger sensor.
Figure 4-61. Sonic Auger Sensor
Figure 4-62. Screed Keypad

Operation
Hydraulic Tow Point Cylinders

and Grade/Slope
Auger The tow point cylinders are an added convenience
to the operator for adjusting the depth of the screed.
(Figure 4-64) This feature makes it possible to lay
down an asphalt mat of uniformly desired thickness.
The 8616D paver features hydraulic tow point cylinders
Under
for quick and easy height adjustments, and integrates
Auger with the TopCon sonic grade and slope automation
Material system described on Page 4-54. The tow points can be
Cut-Off operated manually or in AUTO mode.
Screed Elevation Gauge
Figure 4-63. Under Auger Material Cut-Offs
Under Auger Material Cut-Offs

The asphalt material moves from the auger to the Under
Auger Material Cut-Offs, which control asphalt flow to
the screed and hydraulic screed extensions. (Figure
4-63) Cut-offs can open to increase asphalt flow, or
close to decrease flow when making narrow passes at
the beginning and ending of each pass or pull. Proper
4
use of the cut-offs prevents spillage and minimizes Tow Point Cylinder
clean-up at the end of pulls. (Both Sides)
NOTE: To prevent excessive handwork, turn off Figure 4-64. Tow Point Cylinders and Screed
the conveyors and close the cut-offs about Elevation Gauge Location
three feet from the end of a pull to prevent A screed height gauge is located on both sides of the
excessive handwork. paver that are connected to the hydraulic tow points.
NEVER back up with the cut-offs open (Figure 4-64) This gauge provides the operator with a
to prevent machine damage. visual reference for the tow point’s position.
The cut-offs can be configured to automatically close

when moving paver in reverse by navigating to the The left and right hydraulic tow
Operator Settings screen on the DM430 digital con- point cylinders can be operated in
troller. (Page 4-29) manual mode from the main con-
trol panel or the screed control
The Under Auger Material
box. The default setting is manual.
Cut-Offs can be operated via
Use the Tow Up (thicker asphalt
the main control panel and the
mat) and Tow Down (thinner
corresponding active side on
asphalt mat) buttons to control the
the screed control keypad.
tow cylinders in manual mode.
• Press and hold the left or right Open Cut-Off button

to open. The center LED light illuminates GREEN
on both main control panels and the corresponding
active side screed keypad.
• Press and hold the left or right Close Cut-Off button
to close. The center LED light illuminates RED on
both main control panels and the corresponding
active side screed keypad.

Operation
Operating in Manual mode: Flight Screws

1. Center the tow point by referring to the screed The screed operator can also use the flight screw for
elevation gauge. Raise or lower the screed until the making minor adjustments to mat thickness as needed
rod end is flush with the “0” on the indicator decal. while paving. (Figure 4-65)
(Figure 4-63)
2. While paving, make minor adjustments to the screed
using the tow point adjustment (or flight screw
described in the following section).
Operating in AUTO mode:
Pressing the Grade/Slope button changes

to AUTO mode. The TopCon sonic auto-
matic grade/slope control system (included
with your paver) must be connected to
operate in AUTO mode. (Page 4-54)
• The Tow Up and Down buttons do not function in

AUTO mode unless joysticks are in neutral.
• When operating in AUTO mode, the tow points are
paused when paver is not traveling forward.
Figure 4-65. Flight Screw
You must be operating tow point cylinders in the manual
mode when using the flight screw.
1. Before paving, refer to the screed elevation gauge.
(Figure 4-64 on previous page.)
2. Raise or lower the screed until the cable rod end is
flush with “0”on the indicator decal.
3. Slowly move both joysticks forward.
4. Use the Thicker/Thinner flight screw on both sides
of the screed to adjust mat thickness as you pave.
5. While paving, check the mat thickness regularly
and make minor screed adjustments using the flight
screw as needed.

Operation
AOA AOA
Adjuster Adjuster
Figure 4-66. Screed Extension AOA Adjusters
• Always heat the screed extension(s) and end

gate(s) (if equipped with the heated end gate
option) before making any adjustments.
• Set the screed extension(s) and adjustment
components when paving widths exceeding eight
(8) feet.
NOTE: To set the asphalt depth, you can place small
starter blocks under the main screed while
Legend HD PRO Screed and

Extensions
you make adjustments. (Figure 4-67)
4
The Legend HD PRO screed features heavy-duty flight
screws, heavy-duty crown and valley mechanism, and
AOA (Angle of Attack) adjuster with vertical height
adjustment for even more screed extension control.
The main screed has hydraulic extensions on each side
that extend and retract to allow paving widths from 8 -
15.5 feet. Electric dual vibrators mounted on the main
screed frame increase paving material compaction.
Folding, slide-out walk boards provide screed opera-
tors added maneuverability and convenient access to
controls while paving. Figure 4-67. Starter Blocks Location
AOA (Angle of Attack) adjustment mechanisms are
located on top of the extensions for easy access.
(Figure 4-66) When adjusted correctly, pressure on
the rear edge of the screed extension is the same as the
rear edge of the main screed, resulting in a smooth mat
the length of the screed.

Operation
The spring-loaded, heated end gate option on the Raise/Lower Screed

screed extensions ensure matching pavements joints
and seams. (Figure 4-68) Use the end gate adjusters
Raising and lowering the screed
to raise and lower the end gate height as needed.
can only be accomplished from the
activated main control panel.
End Gate Adjusters
• Press and hold the corresponding button to raise
() or lower () the screed.
• The screed lower () button also controls floating
the screed:
• Placing the joysticks into neutral (activated main
control panel only) moves into screed hold, and
float resumes when joysticks are returned to the
forward position.
• If the paver is moving forward, then stops,
screed float is paused (the center LED light
illuminates when paused. Screed float resumes
when joysticks are returned to the forward
position.
Figure 4-68. Screed Extension End Gates
NOTE: Never allow the end gate to carry the weight
of the screed to prevent uneven compaction. Extend/Retract Screed Extension
You can extend or retract the
screed extensions on either or
both sides of the paver using the
corresponding extend or retract
buttons on the main control panel
and screed keypad. Arrows on
each symbol point the direction
the screed mechanism moves.
• Press and hold the corresponding button to extend

or retract the screed to desired width.
• Release button when desired width is achieved.
Figure 4-69. Screed Control Keypad

Screed operators use the screed control keypads--one
on each side of the screed--turn the augers on and off,
set the slope/berm, open/close the cut-offs, extend/
retract the screed extensions, and raise/lower tow
points. The keypad also contains a horn and E-Stop
(emergency stop) button. (Figure 4-69)

Operation
Figure 4-70. Screed Extension Berm Setting

The sloping extensions provides the means of matching
curb and gutter to reduce handwork while paving. The Starting to Pave
hydraulic slope extensions provide 0 - 8 percent slope. The LeeBoy 8616D paver provides superior paving for
The entire extension can be angled down to 2.5 inches. driveways, small to large parking lots, and secondary
(Figure 4-70) roads. Proportional control of augers and conveyors
The berm function allows you to adjust the last one foot enhance asphalt material delivery. A single load-sense
of each extension to pave up to a six-inch roll-up curb. pump for the augers/conveyors, combined with a
You can raise the height to easily allow more material tandem propulsion pump and charge pump that sup-
plies pressure to the tandem propel pump, optimizes
4
alongside buildings or other objects. The last foot (12
inches) of the extension can be angled up to six inches. hydraulic performance. It has a production rate of
approximately 250 tons per hour.
Use the slope/berm select button This paver is capable of placing a mat thickness of six
on the main control panel to inches (20 centimeters) for:
choose either function, then use • Bituminous base.
the slope/berm up and down but-
• Binder or surface course.
tons. The default is SLOPE. The
left LED light illuminates when in • Lime or Portland cement-stabilized sub-base.
slope mode and right LED light
• Graded aggregate materials.
illuminates in berm mode.
Operators should be trained to operate the various
machine components along with proper paving tech-
niques before paving.
NOTE: The slope or berm up and down buttons
only function on the corresponding screed Keep these items in mind:
keypad. • Plan the project so you pave the most narrow
passes first (the width of the paver), leaving the
widest passes until last.
• Always pave in low gear.
• It is the operator’s job to guide the material truck
back to the hopper and signal the driver when to
stop dumping asphalt into the hopper. The driver
must maintain a light pressure on the brakes to
prevent the truck from dumping asphalt onto the
ground.
NOTE: If paver is equipped with the optional truck
hitch, the truck driver won’t need to maintain
brake pressure. (Page 4-53)

Operation
• Adjust the oscillating push rollers to the appropriate

height needed for asphalt trucks. (Figure 4-71) If
equipped with the optional truck hitch refer to Page
4-53 for operational instructions.
• There are five (5) set heights on the truck push
rollers. A scraper behind each one scrapes
asphalt from the push rollers as you pave to
help prevent asphalt build-up.
• Remove bolts on both sides of each push roller,
align with either of the five slots on the frame at
desired height, and reinstall bolts.
• Both push rollers should be at the same height
to prevent damage.
Scraper Basic Paving

1. Spray down the machine. (Page 4-37)
2. Heat screed and end gates. (Page 4-38)
3. Position paver at the starting point for the mat.
4. Open the Under Auger Material Cut-Offs. (Page
Bolt Slots 4-43)
Bolt Slots Never back up with cut-offs open.
Figure 4-71. Adjustable Push Rollers 5. Adjust screed as needed. (Page 4-45)
• Extend the lower guide bar gauge to further assist 6. Adjust push rollers to the appropriate height needed
you in paving a straight line from the operator’s for the asphalt truck. (Page 4-48)
platform. (Figure 4-72) Use a reference guide
such as a curb, gutter, adjacent mat or string line. • Or use truck hitch or extendable push roller
controls if equipped with either option. (Page
• It is very important that the first pass be straight as it 4-53)
will serve as your guideline for the following passes.
7. Open hopper wings to accept asphalt from the
material truck. (Page 4-39)
NOTE: Allow only a partial load of asphalt to enter the
hopper when first starting to pave.
6. Turn the left and right conveyors on to the AUTO
position.
7. When the material begins to discharge from under
the screed, press the Screed Down button to float
the screed.
Figure 4-72. Using the Guide Bar with String Line

Operation
8. If paving a width of eight (8) feet or less: Setting the Crown

• Ensure the sonic auger sensor is connected. The screed can also be set to control the pavement
(Page 4-42) valley, or crown. A pavement crown is the elevation of
• Turn the left and/or right auger button to manual the middle in relation to the edges, and insures proper
and set the desired auger speed OR set the drainage of the pavement.
button to AUTO (to control the material height at NOTE: Maximum crown is two inches.
the end gate).
To set the crown:
• When the material starts moving into the
sonic range, the sonic auger will automatically 1. Loosen the lock-down bolts in slotted bars before
regulate auger operation. adjusting crown and valley mechanism. (Figure
4-73)
9. Begin paving, move slowly at first to adjust the
screed if needed.
• Use the hydraulic tow points, grade/slope
functions, and/or flight screws as needed while
paving. (Page 4-43)
• The procedures for setting the crown and
making AOA (Angle of Attack) adjustments
for asphalt mat texture are described on the
following two pages.
10. Make a paving pass until the asphalt level in the
hopper is low.
NOTE: To prevent excessive handwork, set the left
and right conveyor switches to the OFF
Figure 4-73. Loosen Lock-Down Bolts
2. Use the crown handle adjuster for setting positive or
negative crown:
4
position and set both cut-off switches to the • For increased positive crown push down on
CLOSE position about three feet from the adjuster.
end of the pull.
• For increased negative crown pull up on
11. Return paver back to starting position to begin the adjuster.
next pull.
• To put leading edge crown in the screed, you
must make the adjustment with the crown
handle. Once leading edge is set where you
want, remove the four locking bolts, then set the
trailing edge flat and reinstall the locking bolts.
3. Use the gauge at the center of the screed above the
screed platform as a visual reference.
• If the needle is above the zero, you will have
positive crown.
• If the needle is below the zero, you will have
negative crown.

Operation
4. To get exact crown or valley, measure the distance Mat Texture Adjustment
between a flat level surface to the center bottom
portion of screed. Make adjustments with crown and Adjust the mat texture using the Angle-of-Attack (AOA)
valley control. adjuster (in the center of each extension) to produce a
smooth or coarse mat texture. (Figure 4-75)
• Positive crown is when the middle of the mat
is raised to permit water to drain to each side. • The screed extension should be hot before making
(Figure 4-74) any adjustments.
• Negative crown is the lower in the center of • Spray the bottom of the screed with cleaning
the screed plate, often used in an alley where solvent BEFORE heating the screed.
drainage is necessary.
• Vertical adjusters are located on the main screed
that are preset by the factory/dealer, therefore,
need no adjustment.
NEVER spray cleaning solvent or
release agent on or near a hot screed heating or near
open flame. Cleaning solvent and release agents are
flammable and could cause serious personal injury.
NOTE: Do not allow release agent chemicals to run
onto the ground.
Figure 4-74. Crown Settings

1 - Positive (+) AOA AOA
Adjuster Adjuster
2 - Zero (0)
3 - Negative (-)
NOTE: Crown may be placed in the leading edge
and/or the trailing edge of the screed plate.
Crown in the leading edge aids material flow Figure 4-75. Screed Extension AOA Adjusters
under the screed plate only. Trailing edge To make the AOA adjustment:
crown puts a crown in the mat.
1. Spray down and heat screed extension if needed.
Example: The trailing edge crown is 0 and the
leading edge crown is 1/8 inch. There will not be 2. Turn the AOA adjuster in the direction for desired
any crown in the mat, but the material flow under the result:
screed plate will be improved. • Turning the AOA adjuster counterclockwise
will increase the pressure on the back of the
extension, which gives a smoother, slicker
finish.
• Turning the adjusters clockwise will decrease
the pressure on the back of the extension,
resulting in a coarser finish.
NOTE: Too much pressure on the back of the
screed extension will take the weight off the
screed wear plate and cause poor material
compaction, resulting in a poor finish.

Operation
UNLOADING AND LOADING Unloading

Ensure the transport trailer has the capacity to carry 1. Remove tie-down equipment.
the paver’s weight. Park the trailer in a clear, level area 2. Start and warm up engine.
when loading or unloading the machine.
3. Set throttle to Pave Low (1900) RPMs.
ALWAYS position an assistant to be a
4. Set steering control lever so paver moves very
ground guide when loading and unloading the paver.
slowly.
Work slowly and carefully to avoid
5. BEFORE moving the machine, ensure:
accidents. Keep the loading area clear.
• The screed position is UP.
ALWAYS back the paver up loading
ramp with the screed end first. ALWAYS be alert to • Auger extensions are removed.
uneven surfaces and the potential reactions when • The screed extensions are IN.
transferring the paver from surface to surface.
Serious injury or even death can result. • The Under Auger Material Cut-Offs below the
augers are CLOSED.
Use extra caution steering when
6. Move paver forward down the ramp.
loading and unloading the paver as slight steering
changes on ramps and trailers can cause the
machine to fall off the ramp or transport trailer.
Serious injury or even death can result. Loading
To prevent damage to the The paver must be loaded screed-end
4
undercarriage and throughout the paver, reduce first to prevent damage. (Figure 4-76)
traveling speed before the paver tracks come into
1. Back up paver to base of the ramp. Line up tracks
contact with loading ramps or any abrupt change
with the ramp.
in the surface. The track drive sprocket or other
components can be damaged by excessive shock. 2. BEFORE moving the machine, ensure:
DO NOT allow the screed to strike the • The screed position is UP.
ramp as this can damage bearings on the thickness • Auger extensions are removed.
control screws or welds on the leveling arms. A
longer ramp to reduce the loading angle may be • The screed extensions are IN.
needed. • The Under Auger Material Cut-Offs are
Never move the paver in reverse while CLOSED.
the cut-offs are open. 3. Load the paver screed-end first. Set throttle to Pave
Low (1900) RPMs.
4. Set steering control lever so paver moves very
slowly onto the ramp.
5. Using the steering control joysticks Or steering
knob if equipped), SLOWLY guide paver up the
ramp.
6. Position paver in center of trailer.
7. Lower the screed.
8. Shut down the engine.
9. Attach tie-down chains to the front weight block and
D-Rings in front of the torque hubs. .
Figure 4-76. Correct Loading and Unloading 10. Place chocks at tracks.
Position on Trailer
11. Ensure that all chains are tightly secured before
transporting the paver.

Operation
TOWING OPTIONAL COMPONENTS

Ensure the paver is on level ground Umbrella Option
and blocked to prevent machine from moving while
preparing for towing. Be especially careful after The umbrella kit option provides shelter from sun and
disconnecting the torque hub as the paver could roll. other weather conditions for the operator. The umbrella
kit assembly includes the mounting bracket and
While it is strongly recommended that the paver be
umbrella frame assembly.
transported rather than towed, there are situations
where you may need to tow the paver off the road until
a transport vehicle arrives. DO NOT tow paver long
distances. Horizontal Flight Screws
You must disconnect the torque hub to prepare the Some screed operators prefer horizontal flight screws.
machine for towing as follows: This option is not an add-on option--it must be ordered
when purchased.
1. Using a wrench, remove the two bolts on the torque
hub cap, then remove the cap. (Figure 4-77)
Bolts Screed Extension Vibration

Screed vibration helps compact material. If equipped
with this option, use the Vibrators button on the main
control panel to turn vibration on and off.
Screed Central-Point Lube

System
The screed central-point lube system combines all
Figure 4-77. Remove Cap Bolts screed lubrication points into one. When you pump
grease into the central point, valves distribute the
2. Flip the cap over and reinsert, then reinstall both grease evenly to all the screed grease points.
bolts. (Figure 4-78) The cap is designed to pro-
vide the tool for releasing the torque hub if needed.
Single Point Conveyor Lube Kit
The Conveyor Lube kit combines the 10 conveyor
bearing grease points and the two front wheel spindle
bearings. This kit combines these 12 individual grease
points into one lubrication point.
Figure 4-78. Insert Bolt into Hub

Be sure to push release mechanism
back into place and reinstall/tighten bolts on cap
when finished moving the paver.

Operation
Truck Hitch Extendable Push Roller

The truck hitch is an optional attachment that prevents The extendable, oscillating push roller option offers
excessive and uneven braking from the asphalt material even more flexibility for maintaining contact with an
truck. (Figure 4-79) asphalt material truck. (Figure 4-80) Extending the
rollers various lengths as needed allows better contact
for material trucks of all sizes, decreasing the load on
the paver so it’s easier to push the truck.
Use the same procedures in the previous section for
operation.
Figure 4-79. Truck Hitch

To engage the hitch with the rear wheels of the asphalt
truck:
1. Use the Truck Hitch button on

the main control panel to move
truck hitch into the desired Figure 4-80. Extendable Push Roller
position.
2. Extend the arm extensions of the truck hitch by
pushing and holding the Truck Hitch button in the
OUT position.
Power Crown Option
The Power Crown option adjusts the positive or negative
4
3. The paving material truck then SLOWLY backs up to crown as needed. The power crown switch is located
the paver until the hitch makes contact with the rear on the junction box. (Figure 4-81)
tires of the truck. • Push the switch UP for valley.
4. Retract the arm extension by pushing and holding • Push the switch DOWN for crown.
the Truck Hitch button in the IN position until both
guide rollers are fully locked onto the truck wheel
rims.
NOTE: It may be necessary to adjust the roller guides
to the inside of the wheel rims.
Power Crown Switch

Figure 4-81. Power Crown Switch

Operation
Topcon ® Sonic and Dual Grade

Topcon® To initiate the TopCon system:
Control 1. Start the engine and idle a few minutes to warm
hydraulic oil throughout the machine.
Topcon® sonic grade control, dual grade control and
slope options offer paving professionals screed control 2. Connect the plug into the connector the main
for improving smoothness along with assuring accurate control panel column. (The plug will only fit into its
slope and material thickness. Sonic trackers continu- correct connector. )
ously measure the elevation over the surface, automati- 3. Push the power button to turn the system ON.
cally averaging and adjusting the tow point cylinder on (Figure 4-82)
the paver. These controllers send signals to the screed
4. Turn the Mode Select Knob clockwise (or coun-
to precisely maintain mat thickness and slope as you
terclockwise depending on last setting used) until
pave. Most states require this technology for state road
the number 14 appears in the Mode Select display
paving jobs to ensure smoothness and continuity on
window.
roadways.
5. Press and hold the Set button for three seconds
Choose from one of three options: Sonic Grade Control
and release.
(one side); Dual Grade Control or Dual Grade Control
and Slope. The dual grade controls automatically main- 6. Press the Set button again.
tain a set depth on both ends of the screed. The Dual
7. Turn the Mode Select Knob until EXT (external)
Grade and Slope controls maintain a set depth on one
appears in the Mode Select display window.
end of the screed and a set slope on the other end.
8. Press Set button again, then press Menu button.
The paver must be pre-wired for TopCon technology. If
equipped with this option, be sure to unplug and store 9. Turn the Mode Select Knob until the number 50
the system after use. Always recap the cables to protect appears in the Mode Select display window.
the connectors when not in use. (Figure 4-82) 10. Repeat Steps 5 and 6 to set.
11. Turn the Mode Select Knob until the number 16
appears in the Mode Select display window. If the
Digital tow arm cylinder does not begin to move, continue
Display turning the knob until it does. DO NOT raise or
lower the screed.
NOTE: This is the valve offset setting, which varies
Mode from paver to paver. Make a note of this
Select number on the Notes page provided in this
Display manual for future reference.
Menu 12. Repeat Steps 5 and 6 to set.

Set
Mode appears in the Mode Select display window. If the
Select tow arm cylinder does not begin to move, continue
Knob turning the knob until it does.
NOTE: This is the elevation setting, which varies from
On/Off paver to paver. Make a note of this number
on the Notes page provided in this manual for
future reference.
Figure 4-82. TopCon Sonic Grade Control Box Setting this value too high will result in
overshooting the grade.
14. Repeat Steps 5 and 6 to set.
appears in the Mode Select display window.
16. Press the Set button. You are now ready to pave.

Operation
Slope Meter
The slope meter is attached to the screed (beside the
Steering Knob crown adjuster lever). The slope meter is used for
The steering knob option slope and crown road construction, and continuously
is used for steering and indicates the slope of the ground, or “percent of grade.”
replaces the right joystick (Figure 4-85)
on the control panel. Indicator Ball
(Figure 4-83) (See
Page 4-36 for more
information.)
Figure 4-83. Steering

Knob Option
Figure 4-85. Slope Meter

The slope meter is calibrated to read from .00 to .12
(0 - 12 percent) and works similar to a level tool. Just
like a level tool, it contains a ball bearing suspended in
Magnetic Cup oil that gravity always keeps at the lowest point of the
meter, indicating the slope as you pave. Fluid in the vial
Holder is heavy and helps keep the indicator ball steady even
Magnetic cup holders can
be purchased for use with
your machine (and the rest
with vibration, yet it still reacts quick enough to keep you
accurate. While the slope meter is sturdy and functions
regardless of weather conditions, take care not to break
4
of your fleet). (Figure 4-84) the glass tube. Keep the slope meter clean for optimum
viewing at a glance.
See your authorized dealer
for details. Ask for Part If you selected the slope meter option when your
Number 1020521. ordered your paver, it is already mounted onto the
screed at our manufacturing facility. Otherwise, you will
Figure 4-84. Magnetic need to mount the slope meter onto the screed.
Cup Holder
NOTE: The slope meter is a precision instrument
and must be installed correctly for accurate read-
ings. Install the slope meter onto the metal block
(if equipped), or a solid, straight, flat area on the
main screed frame that will not twist or strain during
operation. It cannot be emphasized enough that the
paver needs to be on level ground for correct instal-
lation and operation.

Operation
To install the slope meter:

1. Park the paver on a level surface. Use a level tool to
determine that the paver is level before installing.
2. The slope meter comes bolted to an aluminum
mounting plate (two bolts). Remove the bolts and
the slope meter from its mounting plate.
• If your paver is equipped with a metal block
welded onto the screed frame, discard the
mounting plate as you will be attaching the
slope meter directly to the metal block surface.
NOTE: Pay attention to the raised rims around
the bolt holes. The slope meter must be
remounted on the same side to prevent
damage during installation.
3. Align top edge with the frame edge. Use a level to
ensure it is perfectly level.
• If using the aluminum plate, align it onto the
mounting surface carefully, with the top edge of
the plate aligned with the frame edge.
• If installing onto the metal block, use a level tool
to ensure
4. Reinstall the two bolts securely, ensuring the raised
rims are in their original position.
NOTE: If using the aluminum plate, the lock washers
provided MUST be used or the plate can
shake loose.

Section 5
MAINTENANCE
Page
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Accessing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Raise and Lower Engine Hood. . . . . . . . . . . . . . . . . . . . 5-6
Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Prepare Paver for Maintenance. . . . . . . . . . . . . . . . . . . . 5-7
Every 10 Hours or Daily Routine Maintenance . . . . . . . . . . . . . 5-7
Every 50 Hours or Weekly Routine Maintenance . . . . . . . . . . . 5-8
Every 100 Hours or Monthly Maintenance . . . . . . . . . . . . . . . 5-8
Every 250 Hours or Quarterly Routine Maintenance . . . . . . . . . . 5-8
Every 500 Hours or Semi-Annual Routine Maintenance . . . . . . . . 5-8
Every 1000 Hours or Annual Routine Maintenance. . . . . . . . . . . 5-8
Every 1500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Every 3000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Lubrication Points Chart . . . . . . . . . . . . . . . . . . . . . . . 5-9
5
Daily Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 5-13
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Conveyor Flight Chains . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Conveyor Drive Chains. . . . . . . . . . . . . . . . . . . . . . . . 5-14
Auger Drive Chain. . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Screed Extension Top Guide Adjustment. . . . . . . . . . . . . . . 5-15
Track Tension Pressure Relief. . . . . . . . . . . . . . . . . . . . 5-16
Torque Hub Hydraulic Motor Gear Adjustment. . . . . . . . . . . . 5-17
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Check Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . . 5-18
Change Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . 5-19

Maintenance
Change Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Change Oil Separator Element. . . . . . . . . . . . . . . . . . . . 5-21
Selective Catalytic Reduction (SCR) . . . . . . . . . . . . . . . . . 5-21
DEF (Diesel Exhaust Fluid). . . . . . . . . . . . . . . . . . . . . . 5-22
DEF Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
DPF Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Replace Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . 5-24
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Change Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Fuel Water Separator. . . . . . . . . . . . . . . . . . . . . . . . 5-26
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Check Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Change Hydraulic Oil and Filters . . . . . . . . . . . . . . . . . . . 5-27
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Battery Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Fuse Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Electric Heat Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Element Resistance Testing . . . . . . . . . . . . . . . . . . . . . 5-31
Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Generator Speed Check. . . . . . . . . . . . . . . . . . . . . . . 5-32
Generator Voltage Testing. . . . . . . . . . . . . . . . . . . . . . 5-32
Generator Capacitor Replacement. . . . . . . . . . . . . . . . . . 5-33
Adjust Generator Belt. . . . . . . . . . . . . . . . . . . . . . . . 5-33
Beacon and Work Lights. . . . . . . . . . . . . . . . . . . . . . . 5-33
Dielectric Grease. . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Front Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Track Tension Cylinder . . . . . . . . . . . . . . . . . . . . . . . 5-36
Track Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Track Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Torque Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Two-Speed Hydraulic Motors. . . . . . . . . . . . . . . . . . . . . 5-37

Maintenance
Front Hopper Wing Cylinders . . . . . . . . . . . . . . . . . . . . 5-39

Rear Hopper Wing Cylinders. . . . . . . . . . . . . . . . . . . . . 5-39
Rear Conveyor Shaft, Bearings and Sprockets . . . . . . . . . . . . 5-40
Conveyor Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . 5-40
Conveyor Wear Plates. . . . . . . . . . . . . . . . . . . . . . . . 5-41
Under Auger Material Cut-Offs. . . . . . . . . . . . . . . . . . . . 5-41
Auger Inner Bearings . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Auger End Mounts. . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Auger Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Quick Change Augers . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Main Screed Wear Plate. . . . . . . . . . . . . . . . . . . . . . . 5-46
Screed Extension Heat Box . . . . . . . . . . . . . . . . . . . . . 5-48
Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
Winterizing for Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Spray Down Pump. . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Auger and Conveyor Chain Tension Adjustment. . . . . . . . . . . 5-53
Hydraulic Motor Installation Start-Up Procedure. . . . . . . . . . . 5-54
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
5
DP700 Diagnostic Trouble Code (DTC) Chart . . . . . . . . . . . . . . . 5-58

Maintenance
NOTES

Maintenance
MAINTENANCE SCHEDULE Always use the appropriate and

correct sized tools for the task at hand to prevent
Before performing any maintenance procedures on damage or possible injury.
the LeeBoy Model 8616D Commercial Paver, review
the safety information in Section 1. Refer to the Engine When performing any routine
Operator’s Manual accompanying your paver for more maintenance, always include the previous routine
detailed engine service information. maintenance hours in the higher hourly schedule.
Table 2-1.Periodic Maintenance Schedule
Every 1000 Hours

Every 500 Hours
Every 250 Hours
Every 100 Hours
Every 50 Hours
Every 10 Hours
Semi-Annually
SYSTEM ITEM
Quarterly
Annually
Monthly
Weekly
Daily
Paver Lubricate paver. X
Check oil level. X
Check coolant level. X
Replace coolant. X
Check air filter. X
Change air filters. X
Engine Replace fuel filter. X

Change oil and oil filter. (Initial 50 Hours) X
5
Check engine belt adjustment. X
Replace engine belt. X
Check DEF tank fluid level. Fill if needed. X
Adjust generator belt. X
Check hydraulic oil level. X
Change hydraulic oil. X
Change hydraulic filter. X
Hydraulic
Check torque hub oil. X
Change torque hub oil. X
Drain hydraulic tank. Replace strainer. X
Adjust conveyor drive chains. X
Adjust conveyor flight chains. X
Mechanical
Adjust auger chains. X
Adjust screed extension top guide. X
Every 1500 Replace oil separator element. Contact your authorized dealer to check engine injector tip, PCV (Positive
Hours Crankcase Ventilation) valve, and EGR cooler.
Every 3000
Contact your authorized dealer to check EGR system and turbo-charger.
Hours

Maintenance
2. Turn the ignition switch to the RUN position. (Figure

5-3)
3. Use the Hood Lift switch on the junction box to raise
and lower the hood:
• Push the Hood Lift switch UP and hold to raise
the hood.
• Push the Hood Lift switch DOWN to close the
hood.
4. After lowering the hood completely, push the
latches back into place to secure the hood.
Figure 5-1. Pivot Engine Hood Ensure all latches are securely
latched before operating.
ACCESSING COMPONENTS
Raise and Lower Engine Hood Ignition
Accessing the radiator and other engine components is
simple and convenient on the 8616D commercial paver.
The engine hood pivots forward for convenient access
to the radiator and other engine service points. (Figure
5-1) Access doors on each side of the paver also
provide easy access for servicing various components.
To raise the hood:
1. Push the center of the hood latches (5) across
the (Figure 5-2) to unlatch. (One side of the latch
mechanism pops up.)
Ensure all hood latches (5) are
unlatched before raising the hood.
Hood Power Conveyo
Lift Crown Lift
Figure 5-3. Junction Box Controls
Engine Hood
Latches
Figure 5-2. Engine Hood Latches

Maintenance
ROUTINE MAINTENANCE Every 10 Hours or Daily Routine

Following the maintenance schedules and procedures Maintenance
will maintain the paver in top operating condition and 1. Clean off paving material and spray cleaning solvent
provide years of trouble-free operation. Refer to the or release agent on the wear plate, extensions, and
Engine Operator’s Manual accompanying your paver for any other area that has been in contact with the
more detailed engine service information. paving material. Clean any asphalt material off all
Changing oil and cleaning the paver flat surfaces. Remove any debris from screed and
should only be done in a designated area where the check for leaks. Cleaning should be performed
oil and chemicals can be contained. Discard these while the paver is hot.
by-products in accordance with environmental NEVER spray cleaning solvent on hot
regulations. surfaces as serious injury can result.
When performing any routine maintenance, always 2. Lubricate the required parts. (Pages 5-9 to 5-12)
include the previous routine maintenance hours in the
higher hourly schedule. 3. Check battery cables and connections. (Page
5-29)
4. Check coolant level. Fill if needed. (Page 5-24)
Prepare Paver for Maintenance Allow the radiator to cool off
If any maintenance must be completely (30 minutes after engine operation)
performed while the engine is running, DO NOT leave before checking coolant level. NEVER remove the
paver unattended. radiator cap when hot to prevent serious burns.
NOTE: Follow the previous instructions for 5. Check DEF tank fluid level. Fill if needed. (Page
raising and lowering the conveyor bed 5-22)
for procedures requiring access to the 6. Check for loose, worn or damaged hoses, tubes
undercarriage and tracks. clamps. Tighten, repair or replace promptly.
1. Park the paver on a flat surface. 7. Check fuel level. Keep the fuel tank full to prevent
2. Lower all attachments to ground level.
3. Place joysticks in neutral.
4. Run engine at 1/2 speed (RPMs) without load for
condensation. Always fill at the end of the day.
ALWAYS stop the engine when refilling
fuel and be careful not to spill to prevent a fire. DO
5
NOT smoke while refueling. Only add fuel in well-
three to five minutes, then reduce to slow idle. ventilated area or outdoors. DO NOT overfill.
5. Place ignition switch in the OFF position.
Use only ultra low sulfur diesel fuel.
If asphalt material is allowed to 8. Check engine oil level. (Page 5-18)
remain on the paver overnight, possible damage and
increased maintenance costs can result upon start- 9. Check hydraulic oil level. (Page 5-27)
up the next day. Spray down the paver daily (or more 10. Perform any other engine preventive maintenance
often if needed). described in the Engine Operator’s Manual.
NOTE: In cold weather, keep conveyor flight chains
properly oiled with cleaning solvent or
release agent. This will prevent conveyor
bars from sticking. Neglect could result in
conveyor bar damage or drive chain failure.

Maintenance
Every 50 Hours or Weekly Every 500 Hours or Semi-Annual

Routine Maintenance Routine Maintenance
1. The FIRST 50 HOURS, change engine oil and filters, 1. Drain radiator and replace coolant. (Page 5-24)
then every 500 hours thereafter. (Page 5-19)
2. Change engine oil and filter. (Page 5-19)
2. Check all battery connections and remove any cor-
3. Change torque hub oil. (Page 5-13)
rosion present. (Page 5-29)
4. Replace engine belt. (Page 5-20)
3. Drain fuel water separator (if needed). (Page 5-26)
5. Replace fuel filter cartridge. (Page 5-25)
4. Check torque hub oil level. Refill if needed. (Page
5-13) 6. Clean fuel water separator. (Page 5-26)
5. Lubricate grease fittings on the flight screw on both 7. Change the hydraulic oil and filter. (Pages 5-27 to
sides of the screed, the fitting on the depth screw, 5-28)
and the fittings on the flange bearings located on top 8. Perform previous routine maintenance and any
of the extension screed. Grease nuts on extension other engine preventive maintenance described in
screws. (Pages 5-9 to 5-12) the Engine Operator’s Manual.
6. Perform previous routine maintenance and any
other engine preventive maintenance described in
the Engine Operator’s Manual. Every 1000 Hours or Annual
Routine Maintenance
1. Drain hydraulic tank and refill with fresh hydraulic oil.
Every 100 Hours or Monthly
2. Replace air filter. (Page 5-20)
Maintenance
3. Contact your dealer to check valve clearance.
1. Check and adjust conveyor drive chains. (Page
5-14) 4. Perform previous routine maintenance and any
other engine preventive maintenance described in
2. Check and adjust conveyor flight chains. (Page the Engine Operator’s Manual.
5-13)
3. Check auger drive chains, lubricate and adjust.
(Page 5-15) Every 1500 Hours
4. Check and adjust screed extension top guide. 1. Contact your authorized dealer to check, and
(Page 5-15) service if needed, the engine injector tip, PCV (Posi-
5. Perform previous routine maintenance and any tive Crankcase Ventilation) valve, and EGR cooler.
other engine preventive maintenance described in 2. Replace oil separator element. (Refer to your
the Engine Operator’s Manual. Engine Operator’s Manual.)
Every 250 Hours or Quarterly other engine preventive maintenance described in
the Engine Operator’s Manual.
Routine Maintenance
1. Clean air filter element. (Page 5-20
2. Check radiator hoses and clamp bands. (Page Every 3000 Hours
5-24) 1. Contact your authorized dealer to check,
3. Adjust generator belt. (Page 5-33) and service if needed, the EGR system and
turbo-charger.
other engine preventive maintenance described in 2. Perform previous routine maintenance and any
the Engine Operator’s Manual. other engine preventive maintenance described in
the Engine Operator’s Manual.

Maintenance
LUBRICATION
Proper lubrication is extremely important and Lubrication service should only
necessary to maintain the paver and its components be done in a designated area where the oil and
at top efficiency. Lubrication reduces wear on moving chemicals are contained. These by-products should
parts, seals and protects components, absorbs be cleaned up and discarded in accordance with
shock, minimizes corrosion and reduces operating environmental regulations.
temperatures.
Lubrication Points Chart
13
12
1
2
11
10
3 4
5 6 14
7 9
8
Table 5-2. Lubrication Points Chart
5
TYPE
DESCRIPTION AND LOCATION
LUBE
ITEM
A Grease With Shell Avania EP Grease 2 or Equivalent INTERVAL
NO.
B Spray with Release or Chain Lube Agent
C Spray with Copper-Based Anti-Seize Agent
1 A Depth screw (both sides). Weekly
2 A U-joints and threads (both sides). Weekly
3 A Screed crown on chain. Weekly
4 A Vertical adjusters and slope cylinders. Weekly
5 A Screed pivot (both sides). Weekly
6 C Screed extension slide plates (both sides). Weekly
7 A Flange bearing on the AOA (Angle-of-Attack) adjusters on extensions (both sides). Weekly
8 A All screws and bearings on screed extensions (both sides). Weekly
9 A Endgate height adjusters (both sides). Weekly
10 B Spray track chains. Weekly
11 A Conveyor bearings centralized grease blocks (both sides). Daily
12 A Augers (one centralized grease point lubricates auger components). Daily
13 B Conveyor chains (one on each side of each conveyor). Daily
14 B Spray all parts of paver that come into contact with asphalt. Daily

Maintenance
Daily Lubrication
Conveyor Chains
Spray these components with release agent daily:
• Conveyor chains (one on each side of each conveyor).
• Any part of the paver that comes into contact with

asphalt.
Spray both screed extension slides with

copper-based anti-seize agent ONLY.
DO NOT spray release or chain lube agent

onto the screed extension slides.
NOTE: Keep the chrome rods

clean, but DO NOT lubricate.
Extension Slide
Chrome Rods
Grease conveyor bearing blocks on each side

daily to lubricate conveyor components.
These centralized grease blocks lubricate all

conveyor bearings underneath the paver.
The auger centralized grease point combines four

(4) auger grease points into one lubrication point,
located on the auger cover (beneath the operator
platform). When you pump grease into the
central pint, valves distribute the grease evenly to
the auger bearings and other moving parts.
Use Shell Avania EP Grease 2 or equivalent.

Maintenance
Weekly Lubrication
Lubricate the screed components shown below with Shell Avania EP Grease 2 or equivalent weekly.
Vertical Adjusters
Vertical Adjusters
Access Panels
The Legend HD Pro

screed is designed
Slope Cylinders
(One on each side)
5
for easy access
to its components
for lubrication and
adjustments. Most
can be reached from
the top of the screed
frame. Two access
panels on the back of
the screed frame offer
extra convenience
for reaching screed Grease
mechanisms. Point
Reach into the
openings on each
side of the crown and
valley mechanism
to grease the slope
cylinders. View Looking Down into Screed

Maintenance
Weekly Lubrication
Crown and Valley U-Joint
(Left Screed Extension Shown) (and Threads)
AOA
Adjuster
Grease
Points Grease
Points
Endgate Screed
Adjusters Arm Pivot
Monthly Lubrication
Spray the track chains with release

agent monthly.

Maintenance
Torque Hub Lubrication MAINTENANCE ADJUSTMENTS

Check the torque hub oil level at the rear of the tracks Certain components of the paver need adjustments
weekly to ensure optimum operation. To check the for optimum performance, operation and general
torque hub oil level: maintenance. Keep chains clean, lubricated and
1. Move paver so that one of the torque hub plugs is in properly adjusted.
the 12 o’clock position and the other is in the 3 or 9
o’clock position as shown in Figure 5-4.
2. Remove the plug in the 3 (or 9) o’clock position. Conveyor Flight Chains
3. If oil comes out, no oil is needed. Reinsert the plug The conveyor flight chains must be adjusted every 100
and tighten. hours. If irregular movement of the conveyor occurs,
an adjustment is needed regardless of the time interval.
4. If oil does not come out, remove the top plug and fill (See Page 5-53 for slack tension adjustment.)
with SAE 90 WT gear oil until oil starts to appear at Flight bars along the conveyor flight chain are large
the plug. (one-inch), to assist in scraping off asphalt material for
5. Replace plug and repeat process on the other easier cleaning and maintenance. (See Section 7 for
torque hub. illustrated conveyor parts.)
Plugs Entanglement hazard! DO NOT run the

engine while checking and servicing conveyor flight
chains. NEVER perform any adjustments while the
engine is running.
DO NOT adjust the conveyor flight
chains too tight! Clearance (slack) is required for
material to pass under and between chain rollers and
the front idler sprocket. There must be mild tension-
-just enough to take up slack and prevent the chains
from “knuckling.”
The feeder-breaker chain operates most efficiently with
a slight amount of slack on the return side. The chains
should not:
5
• Be pulled too tight.
• Hang too loose.
The chains should be slightly slack with constant
Figure 5-4. Torque Hub Plugs tension. A chain(s) “popping or cracking” indicates the
chain is climbing the sprocket that can be caused by:
• Excessive run-out of the front sprockets:
• Check to verify sprocket run-out pin on the
shaft. Run-out should not exceed .030 inches.
• If excessive, replace chain or sprocket.
• Idler bearing housing brackets are not parallel to each
other and the conveyor bed:
• Check the idler bracket. If it appears twisted or
misaligned, slide shaft 1-1/2 inches through the
bearing inside diameter. If the centers are too
far off (more than 1/4 inch), this is why the chain
is climbing the sprocket.
• If excessive, replace chain or sprocket.

Maintenance
Conveyor Adjustment Plates Conveyor Drive Chains

Maintaining proper conveyor drive chain alignment is
essential for conveyor performance and maximizing
chain and sprocket life. You can access the conveyor
drive chains via the engine access panels on each side
of the paver.
Keep chains clean, lubricated, and properly adjusted.
Inspect the drive chain tension on each side of the
paver regularly. There should only be 1/4-inch of
slack on each chain. If you notice any slippage on
either conveyor, the drive chain(s) may be loose and
adjustment is necessary. (See Page 5-53 for slack
tension adjustment.)
Adjustment Bolts
Figure 5-5. Conveyor Flight Chain Adjustment Bolts Use the following procedure to adjust the conveyor drive
chains:
1. Shut off engine.
Use the following procedure to make this adjustment on
both sides of the conveyor: 2. Loosen the jam nuts on the chain adjuster. (Figure
5-6)
1. Move front of paver onto a ramp so you can get
underneath the front of the paver. Adjuster Bolts
2. Loosen the two bolts on each conveyor adjustment
plate. (Figure 5-5)
3. Loosen the jam nuts in front of the adjustment bolts.
4. Turn each adjustment bolt alternately the same
amount. For example, turn one bolt one half turn,
then the other bolt one half turn, etc.
5. Continue alternating tightening until the flight chains Jam
are tight. (The pressure on the chain will be notice-
able as the bolts are tightened.)
Nuts
NOTE: Drag chains should be 1/2-inch away from
rear frame channel.
6. After the conveyor chain tension is set, retighten
locknuts and bolts holding the flight chain assembly.
7. Repeat steps 1 through 4 for the opposite side. Drive
8. Grease the centralized grease blocks on each side Chain
of the paver. (Page 5-10)
Figure 5-6. Conveyor Drive Chain Bolts

3. Turn the chain adjuster to loosen or tighten the
chain, leaving approximately 1/4-inch of slack. DO
NOT overtighten.
4. Retighten jam nuts.
5. Repeat steps on the opposite drive chain.

Maintenance
Auger Drive Chain Screed Extension Top Guide

The auger drive chains must also be properly aligned for Adjustment
optimum performance. The chains should be snug, not 1. Retract both screed
loose. (See Page 5-53 for slack tension adjustment.) extensions completely
If the chains need to be tightened, follow this procedure: using the left and right
1. Loosen the motor bolts on the right and left auger extensions switches on
chains at the base of each auger motor. (Figure the control panel.
2. Loosen the top guide small allen screws across the
5-7)
top of the bar slide. (Figure 5-10)
2. Loosen jam nuts.
3. Push guide down against the slide plate and tighten
3. Turn the tension adjusters counterclockwise to allen screws until snug, starting from the outside
tighten chains. and working toward the center on each side of the
4. Once adjusted, retighten jam nuts, then motor nuts. slide rail.
4. Using a jack, raise extension up until it fits the
bottom guide level.
5. Adjust top guide to allow for .008-inch clearance
across top guide.
6. Grease slide with copper-based anti-seize
lubricant.
7. Retighten the hold-down bolts, securing guides to
specification.
8. Adjust allen screws until proper setting is achieved.
9. Tighten hold-down bolts to 90 ft. lbs.
Motor Bolts
10. Check operation and adjust if needed.
Allen
Screws
5
Allen
Jam Tension Jam Screw
Nut Adjusters Nut
Figure 5-7. Auger Drive Chain Bolts
Extension
Top Guide
Figure 5-8. Screed Extension Top Guide

Adjustment
Maintenance
Track Tension Pressure Relief The track tension pressure is set at 1500 PSI at the
track tension main manifold.
The hydraulic adjustment cylinders are automatic and
provide even tension on the tracks to prevent excessive To check and adjust the relief pressure (if needed):
wear to the paver’s undercarriage. The track tension 1. Connect a 3000 PSI gauge in-line with either Port A
main manifold is mounted on the hydraulic tank on the or Port B. (Figure 5-9)
left side of the paver.
2. Start the engine, setting RPMs to 1400 PSI and
Track tension is controlled by a load-sense pump that observe gauge. Pressure should read 1500 PSI.
operates all cylinders. The track tension is set on the
3. If the pressure is not correct, remove cap on the
main manifold at the hopper end of the electrical valve
relief cartridge valve with an allen wrench.
manifold.
4. Adjust the pressure-relief cartridge valve:
Too much track tension pressure
will cause premature wear on the chains, idler and • Turn valve clockwise for more tension.
sprockets. • Turn valve counterclockwise for less tension.
Failure to maintain adequate throttle NOTE: You will need to “deadhead” a cylinder
setting can result in poor performance or damage to function to reach the 1200 PSI level.
the machine.
DO NOT screw the pressure-relief
valve adjuster below 1200 PSI or all pressure will be
lost to the hydraulic tank, causing a heat problem.
NOTE: When starting the engine, power is applied
to the unloader valve to allow the engine to
start under no load.
Port B
Port A
Relief Cartridge Valve

Figure 5-9. Track Tension Main Manifold

Maintenance
Torque Hub Hydraulic Motor ENGINE MAINTENANCE

Gear Adjustment The LeeBoy 8616D Commercial Paver features the
Torque hub hydraulic motors are latest in emissions compliance and electronically-
calibrated and set at the factory. Any adjustment controlled engine technology. Tier 4 engines comply
should only be performed by an authorized LeeBoy with emission requirements established by the U.S.
dealer. Work not performed by an authorized dealer Environmental Protection Agency (EPA) to reduce diesel
can damage machine and void the warranty. particulate matter (DPM) and other toxins released into
the air. As part of the Clean Air Rules of 2004, the EPA
The low gear adjustment must be made to the slow requires engine manufacturers to integrate controls into
side drive motor only. The low gear adjustment screw systems that reduce exhaust emissions by 90 percent.
is located on the bottom of the drive motor. Make only
small adjustments at a time. Advanced emission-control devices and low-sulfur fuel
requirements--only Ultra-Low Sulfur Diesel (ULSD) can
Your authorized LeeBoy dealer will perform the tracking be used in these engines--combine with new after-
adjustment on the high side gear by adjusting the screw treatment methods such as Exhaust Gas Recirculation
on the top of the hydraulic motor. This adjustment on (EGR), Diesel Particulate Filters (DPF), and Diesel
the motor must be screwed in to equalize track speed. Oxidation Catalyst (DOC). This is described in more
Your LeeBoy dealer will perform the following detail on the following pages.
procedure to adjust either gear: A common rail system optimizes combustion for
1. With paver running, push the 2-Speed switch. a durable, quiet and fuel-efficient, turbo-charged
engine. (Figure 5-10 on the following page.)
2. Adjust screw (on bottom of the hydraulic motor for Preventive maintenance on the engine (and other
low gear; on top for high gear) until you feel back paver components) is important for longevity and
pressure on the adjustment screw. This indicates avoiding costly, unnecessary repairs. Even a dirty air
the correct adjustment is close. filter element can allow debris and dirt into the engine
3. Finalize adjustment by making a one-quarter (1/4) that can cause major problems and costly repairs in
turn at a time until the correct adjustment is accom- time, so be sure to follow the maintenance schedule
plished. Recheck tracking. on Page 5-9. Change oil and filters according to the
5
maintenance schedule, keep fluids full, adjust and
replace fan belt (when needed), and inspect/repair
hoses to reduce wear and tear on the engine.
You can access the engine and other components
via the access panels on each side of the paver or
by pivoting the hood. (Page 5-6) The maintenance
procedures on the following pages are most often
required for the engine. Refer to the Engine Operator’s
Manual included with your paver for additional
information and procedures.

Maintenance
13
2 3 10 11 12
4
1
5
(55cc Tandem (130cc Load 7 14

Pump) Sense Pump) 17
8
9 15 16
Figure 5-10. Engine and Related Components
1 - SCR (Selective Catalytic Reduction 10 - Radiator Cap

2 - Exhaust Pipe 11 - Air Filter
3 - Engine Oil Filter Cap (2 Locations) 12 - Alternator
4 - Radiator 13 - ACU (Aftertreatment Control Unit)
5 - Cooling Fan Safety Shield 14 - Engine Oil Separator
6 - Fan Belt 15 - Starter
7 - Fan Belt Pulley 16 - Engine Oil Drain Plug
8 - Engine Oil Filter 17 - DEF (Diesel Exhaust Fluid) Tank
9 - Engine Oil Dipstick
Check Engine Lubrication Oil

The engine lubrication oil must be kept at a level above To check the engine lubrication oil level:
the ADD mark, but not above the FULL mark, on the 1. Park the machine on a level surface and turn off the
engine oil dipstick. engine.
DO NOT check the oil while the engine 2. Wait five minutes to allow the oil to return to the oil
is running. Hot oil can spew and cause serious pan so you can obtain an accurate measurement of
personal injury. the engine oil level.
Engine oil should be API classification CJ-4. Change the 3. Raise the engine hood. (Page 5-6)
type of oil according to the ambient temperature: 4. Clean the area around the engine oil dipstick before
Table 5-3. Ambient Temperature Oil Chart removing it from the engine. (Figure 5-11)
Temperature Engine Oil 5. Remove the dipstick from the engine and checking
the oil level. The oil level should be above the
SAE 10W-30 ADD mark--but not above the FULL mark--on the
Above 77°F (25°C) SAE 15W-40 dipstick.
SAE 30 6. Add oil if needed.
SAE 10W-30 DO NOT overfill. Oil can drain through
14°F to 77°F (-10°C to 25°C)
SAE 15W-40 the air intake system if overfilled and cause oil leaks
from breather piping.
Below 14°F (-10°C) SAE 10W-30

Maintenance
6. Reinstall cap back onto the hose and reinsert hose

Main Oil back into place.
Filler Cap
7. Fill the engine with 17 quarts of oil at the oil fill cap.
8. Check oil level using the oil dipstick.
9. Dispose of used oil in accordance with local and
federal environmental laws.
Use the following procedure to change the oil filter:
1. Wipe the area around the oil filter and its mounting
base with a clean cloth.
2. Place the empty container under the filter element.
3. Use a filter removal wrench to remove the filter,
turning counterclockwise.
Oil Filler Cap 4. Drain and discard the oil filter in accordance with
Step 9 above, including the rubber gasket.
Filter Dipstick
5. Wipe inside the oil filter head using a clean, lint-free
cloth.
Figure 5-11. Engine Oil Dipstick
6. Rub a little oil on the rubber gasket area of the new
filter element.
Change Engine Oil and Filter 7. Install the new filter element onto the filter head.
Carefully tighten the filter (by hand only).
The engine lubrication oil and oil filter must be changed
at the same time.
Change the engine lubrication oil
while the engine is WARM, not hot. Hot oil can cause
5
serious personal injury.
DO NOT change the engine lubrication
oil filter while the engine is running. Serious engine
damage will occur.
1. Park the paver on a level surface and turn off the
engine. If needed, wait until the engine lubrication
oil has cooled a little. Oil should be warm, not hot.
2. Raise the engine hood. (Page 5-6)
3. Locate oil drain hose on right side of the paver.
4. Place a container large enough to hold at least 17
quarts of oil underneath the drain hose.
5. Remove cap on end of the hose and drain all engine
oil into the container.

Maintenance
Change Air Filter Engine Drive Belt

Never operate the engine without an Adjust the engine drive belt every 250 service hours
air filter properly installed. Severe damage to the and replace it every 500 hours. Regardless of the
machine will occur. maintenance interval, the engine fan belt should be
replaced if it appears frayed or cracked.
The air filter should be cleaned or changed every 250
hours of operation. With extensive use, the air filter may NOTE: If the fan belt is loose or damaged, and/or
need to be changed more frequently. the fan is damaged, it can result in overheating or
insufficient charging. Replace the fan belt and any
Air Filter Cover other damaged components immediately.
Engine must be turned off and the key
removed before checking or replacing the fan belt to
avoid personal injury or even death.
To replace the belt:
1. Turn off engine and remove the key.
3. Remove the safety shield. (Figure 5-13)
4. Remove the worn belt, replacing with the new
engine belt.
5. Reinstall safety shield.
Figure 5-12. Air Filter Cover
To change the air filter elements:
2. Unclamp and remove air filter cover. (Figure 5-12)
Alternator
3. Remove the primary and secondary air filter ele-
ments. Discard.
Fan
4. Clean the inside of the air cleaner body with a clean
Belt
cloth.
5. Install new air filter elements inside the canister.
6. Reclamp cap onto the air filter cover. Figure 5-13. Engine Belt Tension Bolt
7. Check clamps to ensure filter elements are tight and
filter elements are making proper contact.
8. Start engine. If engine does not run smoothly,
recheck filter element contact.
NOTE: The air filter elements should be replaced
every 250 service hours of normal paver
operation, but more often if the paver is
operated in severe conditions.

Maintenance
Change Oil Separator Element Selective Catalytic Reduction

The oil separator captures oil mist carried over from the (SCR)
lubrication process. The oil separator element must be The SCR system is an efficient, effective means of
changed every 1500 hours of operation. (Figure 5-14) filtering contaminates for optimum engine performance
while reducing air pollution from exhaust emissions.
The SCR system precisely injects Diesel Exhaust Fluid
(DEF) into the engine’s exhaust system to transform
those toxic exhaust gases into harmless water vapor
and nitrogen. SCR technology is also cost-effective and
fuel-efficient. (Figure 5-15)
NEVER tamper with or remove any
emission-related component under penalty of law.
SCR
Cap
DPF
O-Ring
Gasket
Replace the oil
Element separator element
every 1500 hours DEF
of operation. Pump
Oil
Separator
Body
5
DEF
Tank
Figure 5-14. Oil Separator Figure 5-15. SCR System
To change the oil separator element: A sensor on the Diesel Particulate Filter (DEF) tank
1. Unscrew the oil separator cover cap and remove header monitors the fluid level, temperature and quality
from the body. of DEF in the tank. The header is mounted on top of the
DEF tank and provides filtered DEF supply from the tank
2. Remove the used gasket and filter element. to the DEF injector through the DEF pump.
Dispose of in accordance with environmental laws
and requirements. NOTE: Check the fittings around the DEF tank header
for leaks or any signs of damage regularly. DEF
3. Wipe oil and grease off the oil separator body and leaks will leave a white deposit around the fittings.
cover.
DO NOT pressure wash or steam
4. Insert a new filter element and gasket.
clean this unit to avoid damaging the components.
5. Reattach the cover cap to the oil separator body. Use compressed air to remove any loose debris.

Maintenance
DEF (Diesel Exhaust Fluid) It is critical that you prevent contamination

entering into the SCR system. Even trace amounts
DEF is a mixture of pure urea and de-ionized water that of contaminants introduced into the SCR system can
is injected into the exhaust stream by the SCR system. cause damage.
Temperature and humidity affect DEF consumption,
with hot and dry climates resulting in greater DEF • Always clean around the fill neck and dispensing
consumption. Typically, machines will consume an nozzle when refilling the DEF tank. If you’re refilling
amount equal to 2 - 10 percent of the fuel you burn. the DEF tank often, the opportunity for airborne dust
and dirt ingestion is high.
DEF fluid is available at most truck stops, diesel engine
dealerships, auto supply stores and large gas stations. • Be especially careful handling DEF at the job site.
To find DEF locations in the U.S., go to http://www.finddef. While it’s a good idea to have DEF on hand, especially
com/def_map.php. in rural areas, the risk of contamination is higher. Be
sure the ambient temperature is within the correct
DEF contains urea, therefore, wear storage range if bringing DEF to the work site.
eye protection, gloves and appropriate protective
clothing when filling the tank and handling DEF.
Avoid skin contact. Use only with adequate DEF Storage
ventilation and avoid breathing vapor or mist. DO
NOT get the substance in your eyes. In case of DEF is a vital element in engine performance. Proper
contact, immediately flush eyes for a minimum of storage and use will help to insure maximum engine
15 minutes. ALWAYS wash hands thoroughly after performance and a long, trouble-free experience with
handling DEF. the installed engine.
DO NOT use DEF after its expiration DEF is a mixture of pure urea and de-ionized water that
date. Always dispose of DEF in compliance with is injected into the exhaust stream by the SCR system.
federal and local environmental laws. Temperature and humidity affect DEF consumption,
with hot and dry climates resulting in greater DEF
The DEF tank is located just inside the right engine
consumption. Temperatures also affect the quality of
access door. (Figure 5-16) DEF tanks always have a
DEF and can impeded peak performance.
blue cap with a smaller fill neck to prevent erroneously
filling with the wrong fluid. • DEF freezes at 12°F (-11°C). In winter months it
should be stored above this temperature. If DEF
does freeze in the machine tank during overnight
storage between jobs, onboard systems enter into
SCR Thaw Control Mode to heat the DEF back to usable
temperatures. Engine maximum torque may be limited
while DEF is frozen.
DPF
• Temperatures above 86°F (30°C) causes DEF
to break down, which releases ammonia into
the onboard DEF tank or storage container. This
breakdown of the DEF affects the quality of the DEF,
DEF which could yield warning messages or reduce
Pump engine performance of the machine, and may
increase pressures within the storage containers.
During DEF fill, or after any prolonged storage of DEF,
if the smell of ammonia is present, the DEF fluid has
DEF started to break down and LeeBoy recommends it be
Tank changed or discarded.
Figure 5-16. DEF Tank

Maintenance
If DEF is stored or used above 86°F (30°C), the DEF DPF Service
life will be reduced. DEF storage recommendations
include: The DPF is designed to burn trapped particulate matter
automatically or via operator-induced regeneration.
• Store DEF in a clean, dry, well-sealed container
The longer the engine runs, the more ash (burnt
in a well-ventilated location away from dust and
residue) is collected on the filter. Too much residue
direct sunlight.
adversely affects DPF performance, therefore, see
• Keep DEF away from any container of gasoline your authorized dealer for professional cleaning (or
and diesel fuel or other lubricants. replacement) if needed.
• Store DEF in a dedicated container that has not Do not be alarmed if you notice white exhaust from the
been used with other fluids, including funnels exhaust pipe at start-up or when speeding up. White
and hoses. exhaust or water may come out during cold weather or
after long-hour idling due to condensation.
• If using pumps to fill DEF tanks, ensure the
seals, O-rings and fittings on the dispensers are If DPF regeneration occurs frequently, i.e., five hours
DEF-compatible. or shorter, on a routine basis, change the oil. If this
condition continues after an oil change, contact your
• The best practice is to pour directly from the
authorized dealer for service. (Refer to your Engine
DEF container into DEF tank.
Operator’s Manual for service information.)
• Use a container size that allows DEF
consumption in 2 months. Too much idling can cause DEF
to crystallize in the injectors if the machine isn’t
Other best practices for the use of DEF fluid: hot enough. Don’t idle machine any longer than
• Fill DEF tank with every fuel fill to maintain fresh necessary as too much idling can cause soot to build
high quality DEF within the system. up in the Diesel Particulate Filters (DPF), requiring
more frequent regeneration.
• Avoid prolonged storage of DEF within the
parked machine. To reduce the amount of soot and
maximize DPF efficiency, use API-CJ4 (or ACEA-E9
• Drain DEF fluid during prolonged storage. European equivalent) engine oil. Running the
5
• Drain DEF fluid during winter months when DEF engine at 1800 RPMs will also provide more efficient
may freeze for prolonged periods. operation and allow automatic regeneration more
efficiently while paving.
At 80°F (26.6°C), DEF has a storage
life of one (1) year.

Maintenance
COOLING SYSTEM Replace Radiator Hoses

Inspect the radiator and oil cooler daily. Use a low- Radiator hoses should be replaced if worn or frayed.
pressure water hose to clean as needed once the (See Section 7, Illustrated Parts List (IPL) for hose
engine has cooled down. and component replacement part numbers.) Access the
radiator from the top access panel.
Inspect the coolant system daily. Wash out the radiator
with a low-pressure water hose ONLY when the engine NOTE: Inspect the radiator and oil coolers daily.
is cool. If needed, wash out using a low-pressure
water hose once the engine has cooled
Check radiator hoses and clamps every six months for down.
leaks or damage, ensuring hose clamps are securely
tightened. If radiator hoses are swollen, hardened or Dirty or plugged radiators and oil
cracked, replace them immediately. coolers will cause engine or hydraulic overheat
conditions.
Inspect radiator and oil cooler daily.
Wash out as needed with low-pressure water hose This procedure should only be
after the engine has cooled down. Plugged or dirty performed when the machine is not running.
radiators and oil coolers cause engine or hydraulic DO NOT remove the radiator cap while
overheating. the engine is still hot. The radiator is under pressure
Replace radiator hoses and clamps serious injury can occur if removed while hot.
every two years, or sooner if needed. Damaged 1. Turn off ignition, remove key, and allow the engine to
radiators hoses or coolant leaks also cause cool down.
overheating.
If the coolant temperature warning icon illuminates, or
steam emits from the radiator or overflow pipe, turn off 3. Carefully remove the radiator coolant fill cap.
the load but idle the engine at least five minutes to (Figure 5-17)
cool down gradually and check the following items:
Radiator
• Inspect for any coolant leaks, obstacles or debris Cap
around the air inlet or outlet, dirt or dust between
radiator fins and tube, or clogged water pipe. Coolant
Fill
• Check the fan belt as described in previous section.
• Check that radiator cap is properly tightened. A gap
between the cap and seal accelerates coolant loss.
• Check for any internal blockage in the radiator hose. If
scale forms on the hose, clean with scala inhibitor (or
equivalent).
• Check engine cooling fan for damaged or bent blades.
Replace if damaged. Figure 5-17. Radiator and Coolant Fluid Caps
4. Locate the radiator drain hose (with petcock) inside
the left engine panel. Drain radiator fluid into a con-
tainer large enough to hold 5.5 gallons (20.8 liters).
5. Remove the upper and lower hoses by loosening
the hose clamps on each.
6. Disconnect hoses and inspect for damage.
• If clamps are not damaged, retain for
reinstallment (or replace if damaged).
7. Install new hoses and reconnect with hose clamps.

Maintenance
FUEL SYSTEM Change Fuel Filter

The fuel filter, water separator and fuel pump with bowl
Fuel Tank filter are conveniently located together on the engine
The fuel level is indicated on the digital display fuel access door in the hopper. (Figure 5-19)
gauge. Use only low-sulfer diesel fuel and always DO NOT change the fuel filter while
fill the fuel tank at the end of the work day to prevent the engine is running.
condensation. The green fuel cap is located on the left
side of the paver. (Figure 5-18) DO NOT smoke or change fuel
filter near open flames as diesel fuel is highly
Fill up with low-sulfer diesel fuel at the combustible. Be careful not to spill fuel.
end of the day to reduce condensation in the tank.
Diesel fuel is highly FLAMMABLE. Fuel Water Fuel Pump
DO NOT smoke while filling the fuel tank. Fill the Filter Separator (w/Bowl Filter)
fuel tank in a designated area that provides proper
ventilation with a fire extinguisher available.
Explosion Hazard! Never fill the fuel
tank near an open flame, or near equipment that can
create sparks. Never check fuel level or fuel system
components near an open flame.
5
Fuel
Figure 5-19. Fuel Filters
Cap
Figure 5-18. Fuel Cap

To fill the fuel tank:
1. Stop engine.
2. Remove fuel cap from fuel tank.
3. Fill with diesel fuel until full.
4. Replace fuel cap.

Maintenance
Replace the fuel filter using the following general Fuel Water Separator
procedure.
Water and dirt that gets into fuel settles into the water
1. Stop the engine and allow it to cool. separator. (Figure 5-20) An error code will appear on
2. Put a container under the filter before removing it. the PV480 digital display when it needs to be emptied. It
is important to drain it immediately when this occurs.
3. Wipe the area around the fuel filter and mounting
head using a clean, lint-free cloth. If you run out of fuel, it is important
4. Use a filter removal wrench to loosen and remove to pump the water separator to prime fuel injection
the filter by turning it clockwise. lines. Failure to do so can adversely affect
performance.
5. Drain and discard the removed filter in compliance
with local and federal environmental laws.. To drain the water separator:
6. Wipe inside the filter head with a clean, lint-free 1. Pull retainer clip from plug to disconnect the
cloth. harness.
7. Wipe a little fuel on the rubber gasket. 2. Unplug the harness, then unscrew the plug.
8. Install the new fuel filter element onto the filter head, 3. Drain and reinsert components.
carefully tightening the element by hand.
Pump
9. Fill the new fuel filter element with the diesel fuel by
using the primer bulb on the filter housing.
Tighten the fuel filter as directed on by
the filter manufacturer. DO NOT overtighten the fuel
filter element onto the filter head.
10. Start the engine and check for any fuel leaks. Filter
Body
Explosion Hazard! Stop the engine
immediately if any fuel leakage is noted. DO NOT
start the engine until the leak has been corrected.
Plug
Clip
Figure 5-20. Water Separator
To clean the water separator:
1. Follow the previous steps for draining the water
separator.
2. Loosen and remove the filter body and clean it with
light oil.
3. Reinsert and tighten.

Maintenance
HYDRAULIC SYSTEM
Oil Fill Cap
Check Hydraulic Oil
The hydraulic motors and hydraulic cylinders use the Fill
same hydraulic oil tank and hydraulic oil supply. Line
Take care when working with the
hydraulic system to ensure it is completely clean. Sight
Gauge
Never allow the hydraulic oil level to
fall too low. Pump damage will occur.
DO NOT use your hands on any
hydraulic hoses, fittings or system component when
checking for leaks. Serious personal injury can
result from an oil leak under high pressure. Oil can
be injected under the skin by high pressure. Protect
the eyes by wearing safety glasses. Figure 5-21. Hydraulic Oil Cap and Sight Gauge
DO NOT loosen or remove the Change Hydraulic Oil and Filters

hydraulic oil strainer fill cap when the hydraulic oil
is hot. Always loosen the cap slowly to relieve any Changing the hydraulic oil removes the accumulation
pressure in the hydraulic oil reservoir. of dirt, water and mechanical wear particles from the
hydraulic oil system. Clean, filtered oil is critical to
Check the hydraulic tank oil level daily using the sight optimize hydraulic system operation. The hydraulic oil
gauge just inside the left engine access panel. (Figure system holds approximately 34 gallons.
5-21) Add hydraulic oil if needed (the hydraulic oil cap is
just above the sight gauge): Contaminated hydraulic oil can
shorten the expected service life of components in
NOTE: DO NOT use unfiltered hydraulic oil. the hydraulic system.
5
• Fill to the black line on decal to the right of the sight
DO NOT drain the hydraulic oil when it
gauge if the hydraulic oil is cold.
is hot. Hot hydraulic oil can cause serious personal
• Fill to the fill line (at the C°) if the hydraulic oil is at injury.
normal operating temperature (preferred method for
Protect your eyes by wearing
an accurate reading).
safety glasses when working on hydraulic system
• Slowly unscrew the hydraulic oil strainer fill cap (above components.
sight gauge) and add hydraulic oil.
• Check the hydraulic oil level using the sight gauge.
Use the following procedures to change the hydraulic oil
• Keep the hydraulic oil filled to the correct level. and hydraulic charge and hydraulic tank return filters:
DO NOT overfill the hydraulic oil • The hydraulic charge filter is located on the frame
reservoir. inside the left engine access panel. (Figure 5-22 on
the following page.)
Leeboy uses a leak-detection dye that
may turn the hydraulic oil a slight yellow tint. • The hydraulic tank return filter is mounted in the
hydraulic oil fill opening under the strainer cap.
1. Stop the engine.
2. Allow the hydraulic oil to cool until it is at a warm
temperature.
3. Slowly remove the hydraulic oil strainer fill cap.
Do not remove the strainer portion under the cap.
(Figure 5-21)

Maintenance
4. Place a clean, lint-free cloth over the reservoir fill

tube opening and secure in place with tape.
ELECTRICAL SYSTEM
5. Place a container sufficient to hold the hydraulic oil The electrical system is a 12-volt negative ground
as it drains from the drain hose by the access panel system. Connect the positive (+) cable to the positive
on the right side of machine (close enough for the (+) post of the battery. Connect the ground cable to
drain hose to reach). the negative (-) post of the battery. It is advisable to
disconnect the negative (-) cable first and connect it last.
6. Carefully remove the plugs from the hydraulic drain Reversed polarity can damage the electrical system.
hose and open the valve over the container.
Fire and Explosion Hazard! Always
7. Allow all the hydraulic oil to drain from the hydraulic observe battery polarity when connecting a battery
tank into the container. charger or jumper cables to the battery: negative (-)
8. Reinstall the hydraulic oil drain plug on the drain to negative (-), positive (+) to positive (+). Failure to
hose and tighten securely. Close valve. do so can produce sparks.
9. Change the hydraulic oil filter by turning filter coun- When connecting a booster battery, connect one end
terclockwise, then replace with new filter turning of the first jumper cable to the positive (+) terminal of
clockwise until snug (by hand only). (Figure 5-22) the dead battery and the other end to the positive (+)
terminal of the booster battery. Connect one end of the
second jumper cable to the negative (-) terminal of the
booster battery and the other end to the frame of the
paver with the dead battery.
Fire and Explosion Hazard! Be sure
Hydraulic
that the battery charger is in the OFF position before
Charge connecting it to the battery.
Filter Be sure to keep the battery fully charged during cold
weather to keep it from freezing. Freezing weather has
little effect on a fully-charged battery.
ALWAYS turn the master battery
switch off when working on the electrical system
or welding anywhere on the machine. Damage to
electrical components could result.
Figure 5-22. Hydraulic Charge Filter DO NOT pressure-wash electrical
10. Carefully remove the cloth from the hydraulic oil components, especially around the generator.
reservoir fill tube opening. Protect electrical components when washing paver.
11. Remove the strainer. Replace if necessary.
DO NOT fill the hydraulic oil reservoir
with new hydraulic oil until the strainer inside the fill
cap has been serviced.
12. Fill the hydraulic oil tank with filtered hydraulic oil.
13. Reinstall the hydraulic oil strainer filler cap and
tighten the three wing nuts securely.
14. Start the engine and check the hydraulic system for
possible leaks.
Stop the engine immediately if any
hydraulic leak is noted. DO NOT start the engine until
any problem noted has been corrected.

Maintenance
Battery Servicing Alternator

Batteries contain sulfuric acid. The alternator supplies electrical power to electronic
ALWAYS wear safety goggles and protective clothing controls and charges the battery. Its built-in regulator
when servicing the battery. controls voltage output. (Figure 5-24)
NEVER allow battery fluid to come into
contact with clothing, skin or eyes. If battery fluid
contacts the eyes or skin, immediately flush with
clean water and obtain prompt medical treatment.
Keep sparks and flames away from the
batteries as electrolyte gas is highly flammable.
1. Open cover on right side of the paver to access
battery.
NOTE: When replacing the battery, discard the old
battery properly.
2. Before connecting the batteries, turn off the master
switch, located behind the DEF tank inside the right
access panel. (Figure 5-23)
Master
Battery
Figure 5-24. Alternator
Switch
Use the following precautions to prevent damage to the
alternator or regulator:
5
• Never polarize the alternator.
• Never ground any alternator terminals or circuits.
• Always disconnect the battery before disconnecting
Battery or connecting the alternator.
• Never disconnect the alternator while machine is
operating.
Figure 5-23. Battery Master Switch • Ensure wiring is properly connected before
3. Be certain that battery terminals and posts are clean connecting the battery.
and that the battery cable terminals are tight. • Always connect a booster battery in the proper
Dirty or loose battery connections can polarity: Negative (-) to negative (-) and positive (+) to
create high electrical resistance and permit arcing. positive (+).
4. If corrosion is present around terminal connections,

remove and wash with ammonia or a solution of
1/4-pound baking soda added to one quart of warm
water. Ensure the vent caps are tight to prevent
solution from entering the cells.
5. Pour clean water over the battery and surrounding
area to rinse away the solution.
6. Check vent cap breather openings to ensure they
are clear.

Maintenance
Fuse Panel ELECTRIC HEAT CONTROL BOX

The electrical system is protected from overload The electric heat control box contains the element
damage by fuses. If an electrical component fails to breakers and main outputs for the screed heating
operate, check the fuse box panel first to ensure that a system. Powered at 240 VAC, each element has two
fuse has not “blown.” A blown fuse is an indication that circuit breakers. (Figure 5-26) Refer to the electrical
there is an overload that needs to be corrected. schematics in Section 6 for detailed information.
The fuse panel is located inside the junction box for
convenient access. (Figure 5-25)
Spare Beacon
1
10A 10A
Spare Work Lights 2
10A 10A
Spare Vibrator
3
20A 15A
TopCon * Conveyor
Control
10A 10A
Screed Power Hydraulic 4
Cooler
10A 10A
Screed Conveyor
Heat Box Lift
10A 10A
Left Display Power Crown
(Option)
5
10A 10A
Right Display Hood Lift
10A 15A
Plus 1 Power 6
Outlet
10A 10A
Figure 5-26. Electric Heat Elements
1 - Rectifier
2 - Terminal Block
Figure 5-25. Fuse Panel
3 - Heating Element Relays
4 - Element Circuit Breakers
5 - Cycling Timer
6 - Toggle for Left/Right End Gates

Maintenance
NOTE: Control boxes are manufactured to fit all 3. Before replugging the element, check each wire
screed and paver combinations. If not all pin with an ohm meter test lead, placing the lead
plugs are connected to wires, it may be on a steel section of the screed frame. If there is
normal. Be sure to keep unused plugs any continuity through the element to the frame, the
covered with mating protective caps. element must be replaced.
• Each element output consists of two wires--one DO NOT operate an element with a
connects to the L-1 circuit and the other to the L-2 known electrical shortage. Replace faulty elements
circuit. and wiring immediately.
• Each breaker has two terminals--one is connected
to the main input and the other terminal to an element
output wire.
• The L-1 circuit is the left bank of element breakers.
• The L-2 circuit is the right bank of element breakers.
Heating element relays “make” or “break” the circuit
to each element to start or stop the heating cycles.
When the HEAT ON button is depressed, 12VDC is
momentarily applied to the main timer relay to start the
timing cycle.
Element Resistance Testing Figure 5-27. Plug
The breakers are wired into each leg of each element.

If an element has a fault, either in the wiring, or in the Table 2-4. Element Resistance Table
element itself, the breaker will trip and power will no
longer be applied to that leg of the element. Item STD Legend Screed
Generator Size (kW) 14.4 kW
5
When a breaker in the control box has “tripped,” there
may be a problem in the wiring or an element in the Breaker Size 60 Amp
circuit. Main Screed Elements (2)
The breakers can be manually reset by depressing the Wattage Per Element 3500 W
trip button back into place when they are extended. If Total Wattage 7000 W
the breaker still does not reset, you need to test or
possibly replace an element. Resistance per Element 15 - 16.8 Ω
Screed Extension Elements (2)
If the element is functioning correctly, you should read a
resistance between the connector pins when testing. A Wattage Per Element 2000 W
faulty element will show high resistance, indicating a bad Total Wattage 4000 W
element. Resistance per Element 26 - 32 Ω
To test the element: Heated Endgate Elements (2) **
1. Disconnect elements one at a time from the con- Wattage Per Element 500
nection point on the lower side of the control box, Total Wattage 1000
keeping track of connector placement.
Resistance per Element 88 - 108 Ω
2. Using an ohm meter, test the resistance through the
** Option item.
element between the two pins in the plug. (Figure
5-27)
NOTE: You do not have to test the plug attached to
the lower side of the control box.

Maintenance
Heating Elements Generator Voltage Testing

Each heating element is sized to fit properly and provide The generator is belt-driven (from the engine). When
sufficient heat to the screed plate. Elevated temperature the engine is running at 2100 RPMs (paving speed), the
prevents mix from sticking to the lower surface of the generator produces 240 VAC (14.4 kW). (Figure 5-28)
screed plate.
This procedure must be performed by
An element assembly consists of four main components: a qualified electrical technician due to the danger of
• The element. electrical shock.
• The wire protector adapter.

• The wire protector.
• The two-pin wire plug at the end of the element
protector. Input
Wires
Each element is covered by a thin strip of insulation
to keep heat from escaping. A support bar and shield
protects the element assembly.
Each element is clamped onto the screed plate to
provide a positive and efficient connection. Enough
pressure should be applied to the element assembly
to sufficiently hold it securely against the screed plate
surface.
To remove an element:
1. Remove top cover from the extension screed plate.
2. Loosen all the clamping studs over the element. Figure 5-28. Generator Voltage Testing
3. Remove and replace element. Test the generator voltage at the generator and at the
4. After tightening the clamping stud, lock the clamp by electric heat control box:
tightening the stud jam nut. 1. Use a volt meter to measure between the two main
input wires L-1 (black wire) and L-2 (white wire) at
the terminal block, which should measure 240 ± 5
Generator Speed Check VAC. (Figure 5-35) If you measure from L-1 to the
frame of the paver, or ground, the voltage should be
A voltmeter set to read frequency (Hz) can be used to
approximately 110 VAC.
test generator speed. When the engine is running with
the generator on, it will automatically throttle to 2100 2. If the voltage is lower, make certain the generator is
RPMs, operating at 60 - 63 Hz. turning the correct speed by testing with a Hz meter
(valve should be 60 - 63 Hz.
3. If the voltage is still low, contact your authorized
LeeBoy dealer for generator speed tuning (see next
section).

Maintenance
Generator Capacitor Adjust Generator Belt

Replacement Adjusting the generator belt every 250 hours (quarterly)
The two generator capacitors control and regulate for optimum performance is a simple procedure. You
voltage while the machine operates. (Figure 5-29) If can access the generator from the center engine
the capacitor fails, the voltage will drop below normal or access panel or by raising the main cover.
no output at all. It is located under the generator cover. To adjust the belt tension on the generator:
If experiencing a drop in voltage, replacing the capacitor 1. Slightly loosen the bolts on the generator plate.
will help determine if the capacitor is at fault. (Figure 5-30)
To perform this procedure: 2. Slightly tighten the generator mount bolt until you
1. Shut down the machine. have approximately 1/2 to 3/4 inches deflection with
minimal force.
2. Detach the wires on top of the capacitor.
3. Retighten the bolts on the generator plate.
3. Remove the capacitor and replace with new one.
4. Reattach wires.
Main
Input Wires
Plate
Bolt
Mount
Generator Bolt
Figure 5-30. Generator Belt Adjustment
Capacitors
Beacon and Work Lights

5
Inspect lights for proper operation daily. If a light or
Figure 5-29. Generator group of lights does not function:
• Check the fuse box panel for a blown fuse.
• Examine all visible wiring connections, ensuring they
are not frayed or damaged, and securely fastened.
• Check lighting mounts for proper ground.
• Inspect wiring harness for damage. (See Schematics
in Section 6). If broken wires are found, solder
together and cover with a shrink-wrap type of plastic
covering (preferred) or electrician’s tape to prevent
contamination of the solder joint by moisture.
If you make any repairs to the wiring harness, always
replace or repair the protective loom covering the
wiring to prevent future damage to the wiring harness.
Examine the routing of the harness and ensure it is not
subjected to excessive movement, which often causes
broken wiring.

Maintenance
Dielectric Grease To correctly apply dielectric grease:
Dielectric grease is a nonconductive, insulating • Apply a thin, visible, uniform coat using ONLY high-
compound applied to electrical connectors. When quality dielectric grease (Dow Corning 4 or equivalent)
applied correctly, a high-quality dielectric grease across the MALE connector as shown in Figure 5-31.
displaces debris and moisture in the connector. The • Coating too thin may not fill the gaps between
proper application of dielectric grease fills any gaps pins.
between pins or in the connector which prevents debris
• Coating too thick may prevent proper
and moisture from creating corrosion of the electrical
connection or force pins or seals out. (Figure
components.
5-32)
Equipment damage can occur if using • Plug in the male connector.
low-quality, incompatible dielectric grease.
DO NOT force connector to lock if too
If not applied or incorrectly applied, corrosion can result
much grease has been applied.
that causes rapid increase in resistance, intermittent
connections, overheating, and a variety of electrical Excessive grease application does
problems. Numerous electrical issues throughout the not allow a proper connection by preventing the
machine can be avoided by the proper application and plugs from locking into place, and can cause damage
use of dielectric grease. to the connector seals.
Figure 5-32. Incorrect Application of Dielectric

Grease
Figure 5-31. Correct Application of Dielectric
Grease

Maintenance
REPLACEMENT PROCEDURES 5. Remove the idler bracket and bolt to the new idler.
6. Install idler, ensuring cylinder and clip pin are
Front Idler aligned properly.
Follow this procedure for replacing the front idler 7. Lower sprocket back down toward the track
(Figure 5-33): chain,ensuring the sprocket is about one (1) inch
(2.54 cm) from the chain.
1. Locate track tension manifold and back the relief
cartridge out of the aluminum block about three Perform these additional steps for poly or steel
turns until you hear the tension pressure release. tracks only:
(Page 5-18) 8. Check that the track chain is full seated with the
2. Rotate the track so the master pin is at the rear drive sprocket and rollers are aligned with chain
bottom of the front idler and back up the paver center.
until the track clears the front idler. 9. Tighten the tension relief. (Page 5-16)
3. Jack up the paver at least two feet (61 cm) off the 10. Lower paver to ground, remove jack and start
ground for enough clearance under the undercar- machine. Track tensions will automatically adjust
riage to perform this procedure and stabilize with when the machine is started.
jack stands or safety blocks.
11. Ensure the track chain remains fully seated with the
Crush hazard! Always use safety drive sprocket and rollers still aligned with the chain
blocks or jack stands when working under the paver center.
to prevent serious injury or even death.
4. Remove the clip pin from the cylinder rod and idler
bracket. Idler will slide out.
Front
Idler 5
Sprocket
Figure 5-33. Front Idler

Maintenance
Track Tension Cylinder Track Sprocket

1. Follow Steps 1 - 4 in the previous section. The track Rotate the track master pin to the bottom of the
tension cylinder is located behind the front idler. sprocket.
(Figure 5-33 on previous page.)
1. Release track tension by screwing the relief car-
2. Pull the track tension cylinder toward the front to tridge out of the manifold (about three turns).
remove the hose from the bottom of the cylinder.
2. Remove track master pin at bottom rear of sprocket.
3. Repack the seal kit or replace cylinder if worn, and Drive paver forward to disconnect track from the top
reinstall. of the sprocket.
4. Install idler, ensuring cylinder and clip pin are 3. Jack up the paver until the sprocket clears the track.
aligned properly.
NOTE: If equipped with poly or steel tracks, follow
Steps 8 - 11 on the previous page.
Track Rollers
1. Release track tension by screwing the relief car-
tridge out of the manifold (about three turns or until
you hear the pressure release). (Page 5-16)
2. Jack up the paver at least two feet (61 cm) off the
ground for enough clearance under the undercar-
riage to perform this procedure. Bolts Sprocket
(16)
Crush hazard! Always use safety Figure 5-30. Track Sprocket
blocks in addition to jack when working under the
paver to prevent serious injury or even death. 4. Remove bolts holding sprocket. (Figure 5-30)
3. Remove the faulty rollers and replace with new 5. Slide sprocket off and replace.
ones. 6. Slide sprocket back in place.
4. Torque bolts to 90 ft lbs. 7. Place thread-locking adhesive on bolts and install
5. Ensure the track chain is fully seated with the drive bolts holding sprocket.
sprocket and rollers are aligned with chain center. 8. Lower paver so that sprocket goes back into track
6. Tighten tension relief. (Page 5-16) chain. Drive paver forward to rotate track onto top of
the sprocket.
7. Lower paver to the ground and start machine. Track
tension will automatically adjust when machine is 9. Place master pin back in track and place thread-
started. locking adhesive on bolts.
8. Ensure the track chain remains fully seated with 10. Tighten relief cartridge in manifold.
drive sprocket and rollers aligned with the chain
center.

Maintenance
14. Slide sprocket onto the torque hub.

15. Place thread-locking adhesive on bolts and reinstall
the sprocket.
16. Torque bolts to 180 ft. lbs.
17. Follow directions for installing 2-Speed Motor
replacement.
2-Speed
Motor 18. Lower the paver ensuring the sprocket goes back
into the track chain. Drive paver forward to rotate
Torque Hub
Bolts (16) track onto the top of the sprocket.
Figure 5-34. Paver Track Torque Hub and 2-Speed

Two-Speed Hydraulic Motors
Drive Motor 1. Move paver onto a ramp where you can access the
undercarriage.
2. Disconnect, label and plug fittings on hydraulic
Torque Hub hoses to the hydraulic motors.
If the torque hub has been damaged or worn, use the 3. Place blocks sufficient to support the hydraulic
following procedures for replacement: motors underneath them.
1. Drive paver onto a ramp to access the 4. Remove the two screws and lock washers attaching
undercarriage. the hydraulic motor to the torque hub and carefully
2. Remove the track master pin at the bottom rear of separate motor from the torque hub.
the sprocket. 5. Remove the O-Ring and drain hydraulic oil from the
3. Release track tension by screwing the relief car- motor. Discard or repair the motor as appropriate.
tridge out of the manifold (about three turns). (Page 6. Lubricate a new O-ring with hydraulic oil and install
5
5-16) onto the torque hub.
4. Drive paver forward to disconnect the track from the 7. Reattach new or rebuilt hydraulic motor to torque
top of the sprocket. hub and torque screws to 120 ft. lbs.
5. Follow directions for 2-Speed Motor replacement. 8. Reconnect hydraulic hoses.
6. Jack up the sprocket to remove from the track. 9. Start the engine and let machine idle for 10 minutes
7. Remove bolts holding sprocket. to work air out of the hydraulic system.
8. Slide sprocket off out of the way. 10. Check for any leaks.
9. Use a hoist to hold the torque hub.

10. Remove bolts from rear of the torque hub and slide
torque hub with the hoist.
11. Use hoist to replace new torque hub onto the frame.
12. Place thread-locking adhesive on bolts and reinstall.
13. Torque bolts to 180 ft. lbs.

Maintenance
Hydraulic Pumps Use the following procedure for replacing either of the
pumps:
Hydraulic fluid is transmitted throughout the machine to
motors and cylinders, becoming pressurized accord- 1. Access the pump slated for replacement.
ing to the resistance present. The fluid is controlled by 2. Label and disconnect the hoses to the pump,
valves and distributed through hoses and tubes. One capping the fitting on the pump.
load-sense pump, one tandem variable volume drive
pump, and an auxiliary pump play a significant role in 3. Label, plug and cap the hoses.
producing hydraulic power by supplying hydraulic fluid 4. Remove the two screws on the propel pump mount
to system components: (Figure 5-35) (one on each side of mount).
5. Lift the pump assembly out of the machine and
place on a flat surface.
6. Remove and inspect the O-ring(s) on end of the
pump for wear or damage. Replace if needed.
Tandem 7. Put a small amount of hydraulic oil onto the O-Ring
Gear Pump and reinstall.
8. Align the 2 mounting holes with the mounting on the
pump.
9. Reattach with the two mounting screws and torque
Load Sense to 89 ft. lbs.
Pump Auxiliary Gear Pump 10. Remove plug caps and reconnect hydraulic hoses
Figure 5-35. Hydraulic Pumps to pump as previously labeled.
The tandem drive and load sense pumps are accessed 11. Check hydraulic oil level. Add more if needed.
via the right access panel. The tandem drive pump is 12. Turn the ignition key to Start without starting the
attached to the load-sense pump. (Figure 5-36). The engine a few times to “bump” the engine enough
auxiliary gear pump is easier to access from the front for hydraulic oil to flow to the pump, then start the
access panel inside the hopper. engine.
13. With the engine running, check for leaks.
14. Let machine idle approximately 10 minutes to allow
the pump and motor cases to fill with hydraulic oil.
Tandem Drive Pump

Figure 5-36. Tandem Drive Pump
NOTE: If replacing the load sense pump, you must
first remove the propel pump. The propel
pump has four (4) mounting bolts).

Maintenance
Front Hopper Wing Cylinders Rear Hopper Wing Cylinders

1. Fold hopper wing all the way in. 1. Fold in the hopper wings completely.
2. Secure wing closed so that wing will not fall open 2. Secure wings to prevent them from falling open
after cylinder is disconnected. when the cylinder is disconnected.
3. Disconnect hose. (Figure 5-37) 3. Open the front cover on the hood to access the bolt
cover at the rod end of the cylinder. (Figure 5-38)
4. Remove clevis pin and bolt from cylinder mount.
4. Remove top bolt.
5. Slide cylinder off.
5. Fold out cylinder and disconnect hoses.
6. Slide cylinder on bottom mount.
6. Disconnect the cylinder mount and slide off cylinder.
7. Attach bolt to cylinder mount.
7. Slide new cylinder onto the mount.
8. Clean hydraulic hoses and connect the cylinder.
8. Cover bolts with thread-locking adhesive before
9. Extend cylinder so that hole in rod lines up with
attaching new cylinder back onto the mount.
upper mount.
9. Clean the hydraulic hoses and reattach.
10. Attach clevis pin.
10. Extend the cylinder so that the bolt at the rod end
lines up with the mount.
11. Cover the mount bolt with thread-locking adhesive
Clevis Pin and tighten.
Cylinder 12. Reattach bolt cover and close hood.
Cylinder
Mount
Top
Bolt
Cylinder
5
Figure 5-37. Front Hopper Wing Cylinder Hoses
Figure 5-38. Rear Hopper Wing Cylinder

Maintenance
Rear Conveyor Shaft, Bearings 10. Place conveyor shaft into the inner conveyor
sprocket.
and Sprockets
11. Insert bolt into shaft.
1. Drive paver onto a ramp to access undercarriage.
NOTE: The outer conveyor sprocket must be aligned
2. Remove conveyor chain cover. (Figure 5-39) with the inner sprocket.
3. Loosen chain tension adjuster bolts. 12. Rotate the outer sprocket on the shaft until properly
4. Rotate main conveyor chains away from the aligned.
assembly. 13. Reinstall the outer bearing and outer sprocket.
5. Remove chain from the drive motor to the conveyor 14. Place thread-locking adhesive on the bolt and
sprocket. torque to 180 ft. lbs.
6. Remove bolt and washers holding the sprocket. 15. Reinstall the conveyor and drive chains and adjust.
7. Remove the sprocket and bearing from the frame. 16. Grease bearings in the tubes by using grease
8. Remove bolts on the inner sprocket. blocks on each side below the hopper wing.
9. Slide out shaft and outer conveyor sprocket through

frame side.
Conveyor Drive Motors
NOTE: Rear tube can be removed for changing the
inner bearings. 1. Disconnect hydraulic hoses from conveyor motor.
NOTE: Remove the inner seals from replaced 2. Remove four bolts holding hydraulic motor to slide
bearings in the tubes to allow grease to mount. (Figure 5-39)
enter into the bearing area. 3. Slide drive motor out of slide mount.
4. Slide new or repaired drive motor into slide mount.
5. Secure with four bolts.
Adjuster 6. Reconnect hydraulic hoses to motor.
Bolts 7. Check for leaks.
Conveyor
Chain Motors
Sprocket Shaft
(Inside Tubing)
Main
Chains
Conveyor
Chains
Figure 5-39. Conveyor Components

Maintenance
Conveyor Wear Plates 17. Adjust tension bolts tight against assembly when
done and lock jam nuts.
There are four wear plates on the conveyor. Spraying
down the hopper before and after paving prevents 18. Place all guards over conveyor chains and front lip
asphalt buildup that can damage or clog the wear plates. panel.
(Figure 5-40) 19. Grease bearings by using grease blocks on each
side below hopper wing.
NOTE: Remove the inner seals from replaced
bearings in the tubes to allow grease to
enter into the bearing area.
Conveyor Conveyor
Wear Wear
Plates Plates Under Auger Material Cut-Offs
1. Remove clevis pin that connects the cut-off cylinder
to the cut-off. (Figure 4-41)
2. Remove roll pin from the cut-off hinge.
Conveyor Chains 3. Insert a 3/8” bolt in the end of the hinge to remove
the hinge pin (inside hinge). Cut-off will slide down.
Figure 5-40. Conveyor Wear Plates
4. Clean area around the cut-off hinge.
If the conveyor wear plate(s) needs to be replaced,
follow these procedures: 5. Realign cut-off hinge.
1. Position paver on a ramp. 6. Grease and insert new hinge pin.
2. Remove all guards over the conveyor floor and front 7. Reinsert roll pin into outer cut-off hinge.
lip panel. 8. Reconnect cylinder to cut-off.
3. Remove main conveyor chains.
5
4. Remove front conveyor idlers.
5. Remove bolts from rear tube assemblies.
6. Remove the 24 bolts holding the floor onto the
frame.
7. Using a hoist, lift wear plate out of the paver.
8. Clean the frame.
9. Insert new conveyor plate onto the frame.
10. Coat the bolts with thread-locking adhesive and
tighten the new conveyor plate to the frame.
Cylinder
11. Torque bolts to 180 ft. lbs. Clevis Pins
Hinge Pin
12. Place rear drive assembly back in place. (Inside Hinge)
Roll Pin
13. Place thread-locking adhesive on bolts and torque
to 180 ft. lbs. Figure 5-41. Under Auger Material Cut-Offs
14. Tighten adjuster against assembly to keep from

slipping.
15. Place front idler assemblies back in place.
16. Place main conveyor chains in and adjust chain
tension. Once adjusted, torque all idler hold down
bolts to 180 ft. lbs.

Maintenance
Auger Inner Bearings 5. Reach in between the front of the auger and paver
frame to remove the auger motor cover. Then
In time, the auger inner bearings may become worn from remove the six (6) bolts holding the auger support
use and need replacement. (Figure 5-42) (See Pages cover in place and remove. (Figure 5-44)
7-26 and 7-27 for complete illustrated parts.)
• You may need to get under the paver if you can’t
reach the lower two bolts on the auger support
cover.
(View from Above)
Remove Auger
Motor Cover
Auger Inner Bearings Then remove

Figure 5-42. Auger Inner Bearings (Shown with Auger Auger Support
Cover Removed for Reference) Cover
To replace the auger inner bearings:
Clamps
1. Extend the screed extensions completely and open
the Under Auger Material Cutoffs. You will need to
swing out the operator platforms for space to work.
Figure 5-44. Remove Lower Auger Cover
2. Remove grates under each operator platform and
6. Remove the auger inner bearing clamps holding
wire tray in the center (above the auger assembly).
inner bearings into place.
Clean any asphalt build-up.
7. Loosen set screws holding auger, then slide auger
NOTE: Heating asphalt may be required for cleaning,
straight out and onto the ground, placing in the
but be sure the surfaces have cooled before
same position. This is important as it is very easy
proceeding.
to install new augers backwards!
3. Loosen the two (2) bolts on each auger motor
8. Remove auger inner bearings and replace with new
mounting bracket, then loosen the two (2) drive
bearings.
chain tensioners. (Figure 5-43) The auger motors
should slide down as you loosen the tensioners (tap 9. Align new augers the same as removed augers,
with a rubber mallet if needed). ensuring they are on correct side to auger material
outward.
4. Remove the two auger end mount bolts on each
side of the auger. 10. Reinstall auger components in reverse order.
Motor Bolts • Feed auger chains back onto the sprocket,
ensuring chains have approximately 1/4” of
slack.
• Adjust the auger motors up by tightening the
drive chain tensioners, then tighten the motor
mount bolts. Torque motor mount bolts to 150 ft.
lbs. and lubricate chains.
11. Reinstall grating and wire tray.
Jam Tension Jam

12. Operate augers to ensure proper function.
Nut Adjusters Nut NOTE: Auger chains should be lubricated each day
Figure 5-43. Auger Motor Bolts and Tensioners by spraying oil or chain lube through the
slots where the auger motor is adjusted.

Maintenance
Auger End Mounts Auger Motors

1. Extend the screed extensions completely and 1. Extend screed extension completely.
open the Under Auger Material Cutoffs. (You can
2. Remove walkboard grating.
remove the rear auger cover if you like, but it isn’t
necessary.) 3. Clean asphalt buildup around cover.
2. Remove the outermost auger section. (Figure 4. Disconnect and label the hydraulic hoses. Plug
5-45) fittings.
Upper End Mount Bolts 5. Remove the two bolts on the cover and remove
cover. (Figure 5-46)
NOTE: Heating asphalt may be required.
6. Loosen auger tension adjusters.
7. Loosen the two bolts securing the auger motor
mounting brackets.
Collar and 8. Loosen the auger chains by sliding the auger
Outer Auger Set Screws Outer Auger
Section motors out from the backside.
Section
Figure 5-45. Replace Auger End Mounts
3. Remove upper end mount bolts.
4. Loosen the two set screws on the auger end mount
collar, then slide the end mount and collar off the
auger shaft. (Between screed and rear frame)
5. Replace with new end mount, retighten set screws, Cover Bolts
reinstall outer auger section and upper end mount
bolts (and rear cover if applicable).
5
Motor Tension Motor
Bolts Adjusters Bolts
Figure 5-46. Auger Motors

Maintenance
9. Slide the long screw through the bolt side of the Quick Change Augers
chain to prevent it from falling down into the cover.
Once chain is secure, remove the bolt holding the The dual augers are hardened, 3/4-inch thick, 12-inch
sprocket. round, HRC 55-60 augers that will last for years. The
modular auger assembly, in one-foot sections, allows for
10. Hold the sprocket at the chain as you slide out the a simple quick change of the assembly using only a few
motor. standard tools should an auger get damaged.
11. Remove the sprocket from the chain. NOTE: Because each auger is very heavy, the quick
12. Slide off the sprocket and remove the auger motor change procedure requires two people to
mount. lift the used and new auger during removal
and replacement.
13. Place the new auger motor onto the mount.
To replace the auger(s):
14. Reinsert the sprocket back onto the chain.
1. Park the paver on a level surface.
15. Reinsert the motor.
2. Ensure the Under Auger Material Cut-Offs are
16. Cover bolts with thread-locking adhesive, reinsert closed.
and tighten.
3. Extend both screed extensions completely as
17. Adjust the chain for 1/4 inches of slack. you will be reaching between the paver frame and
18. Lubricate with chain lube. screed. Shut off the engine.
19. Reconnect the hydraulic hoses and check for leaks. 4. Using the platform pivot pin, pivot the operator plat-
form on the side for auger replacement, swinging
it out to the side completely until it locks into place.
(Figure 5-47) (See Page 4-4)
Platform
Pivot
Pin
Seat Adjust Pin
Figure 5-47. Pivot Operator Platform

Maintenance
5. Remove all bolts holding the operator station deck 7. Remove the bolts holding the lower auger cover in
grate and lift it off the platform. place, then remove cover. (Figure 5-49)
6. Disconnect (and cap) the lubrication hoses from
the grease points on each side of the lower auger
cover, and grease hose on the side for auger
replacement. (Figure 5-48)
Lower
Auger
Cover
Figure 5-49. Remove Lower Auger Cover

8. Using a small propane torch, heat the inner auger
Auger Cover Lubrication Hoses set screw on the side for replacement for a few
(Both Sides)
seconds to release the loctite. (Figure 5-50)
9. Insert an allen wrench into the appropriate set
screw and turn counterclockwise to release the
auger for replacement.
Figure 5-48. Lubrication Hoses at Auger Chain

5
Cover
Left Set Screw Right Set Screw

Figure 5-50. Inner Auger Set Screws

Maintenance
DO NOT perform this procedure Main Screed Wear Plate

without using a sling to prevent injury. Augers are
heavy and extra care must be taken to remove and The screed wear plates can wear out over time and
replace. must be replaced if the plate has worn to less than
1/4-inch thick. Poor maintenance, paver cleaning,
10. Use a sling to support the inner auger. While asphalt mixes containing hard aggregate and improper
standing beside the paver, firmly grasp the outer material flow can contribute to excessive wear on the
auger end and carefully pull out. main screed and extension wear plates. Correct screed
NOTE: The sling will need to be repositioned as you heating also helps prevent excessive material build-up.
carefully slide out the auger. An uneven, worn screed plate will produce an inferior
mat
Be extra careful and mindful of the
paver frame and screed endgate position when 1. Retract screed extensions completely.
moving the auger away from the machine to prevent 2. Set the hydraulic tow points to (center).
falling or tripping while carrying the heavy auger.
3. Lower screed onto set-up blocks and null with flight
11. Reinsert the new auger into place, aligning the inner screws.
auger end with the set screw.
4. Unbolt and remove the rear walk boards. (Figure
12. Insert allen wrench and turn clockwise to secure 5-51)
auger into place.
13. Reinstall auger cover and reconnect grease hoses.
Remove bolts, nuts
(Figures 5-49 and 5-50)
and washers from
14. Start the engine and idle for a few minutes, then turn walk board mounts (4).
on the auger and check for proper operation.
Carefully slide each

walk board from the
screed frame.
Figure 5-51. Remove Walk Boards

Maintenance
5. Check and ensure crown/valley is at 0 (center).

6. Tighten the citrus tank bolts. (Figure 5-52)
7. Remove bolts, nuts and washers on each screed
cover (5 on each). Remove main screed covers and
disconnect wiring.
Citrus Tank
Bolt Figure 5-54. Wear Plate Bolts
10. Raise the screed completely.
11. Slide the worn wear plate from under the screed.
Citrus Tank 12. Clean all material buildup on the screed frame.
Bolt
13. Set new wear plate level on three blocks, placing
one block in the center and one at each end.
Remove bolts, nuts, washers
14. Lower the screed frame down onto the new wear
and slide out both covers. plate.
15. Reinstall lock nuts and washers, but do not tighten
Figure 5-52. Remove Main Screed Covers nuts until all have been installed.
8. Install the screed lock tool (provided with your 16. Adjust screed so the front bullnose of the wear plate
paver) between the screed frames to hold them is flat.
together. (Figure 5-53) Clamp the center portion 17. Adjust crown so the rear of the wear plate is flat.
of the screed frame to hold the frame in place Use rear adjusters to ensure rear of wear plate is
before lifting it from the worn wear plate. flat.
5
18. Reinstall the screed covers in reverse order, then
the walk boards.
Figure 5-53. Screed Lock Tool

9. Remove both rows of nuts holding the wear plate
to the bottom of each side of the screed. (Figure
5-54)

Maintenance
Screed Extension Heat Box 6. Remove the hinge pin. The heat box will disconnect
and fall to the ground.
1. Extend the screed completely.
7. Remove bolts along the heat box lid on top, then
2. Using the End Gate adjusters, extend end gate remove wiring and the heating element.
down to access the bottom two end gate mount
bolts behind the float plate. (Figure 5-55) 8. Reinstall wiring and heating element into the new
heat box, then reinstall the lid.
3. Remove the sonic auger sensor and all six end gate
mount bolts to remove the end gate. 9. Hold the new screed extension heat box in place,
slide the hinge pin back into place, and reinstall the
End Gate Adjuster End Gate Adjuster AOA adjuster.
10. Reinstall the end gate.
11. Raise the screed completely.
12. Slide the worn wear plate from under the screed.
13. Clean all material buildup on the screed frame.
14. Set new wear plate level on three blocks, placing
one block in the center and one at each end.
15. Lower the screed frame down onto the new wear
End Gate Plate
plate.
End Gate Mount Bolts
Float Plate (2 bottom bolts behind float plate) 16. Install center and side bolts first (front and rear)
Figure 5-55. Remove End Gate Components to hold the new wear plate in place, then install
remaining bolts. DO NOT tighten the bolts until all
4. Carefully pull enough cable through the end gate to
bolts are installed.
move out of the way so you can easily complete the
remaining steps. 17. Loosen the plate on the slotted side to adjust the
crown. This will move the screed frame in and out
5. Disconnect the extension AOA adjuster on top
on the wear plate to help align the bolts on the
of the heat box by removing locknut, washer and
opposite side.
shoulder bolt. (Figure 5-56)
18. Install the remainder of the front bolts, then install
the rear bolts, ensuring the screed frame and wear
plate are flat.
19. Torque bolts to 55 ft lbs (74 N•m) starting inside,
then moving outward, by rotating from the left to the
right side to keep the screed relaxed.
20. Reinstall the screed covers in reverse order, then
the walk boards.
Hinge
Pin
Extension Shoulder Bolt

Heat Box
Figure 5-56. Remove Heat Box

Maintenance
WELDMENT Before welding on the machine:
PREPARE:
• Clear the area of any fire hazards, flammable liquids
and solids, or any items that could catch on fire.
• Ensure a fire extinguisher is available in the work area.
• Hang welding blanket(s) around and underneath the
work area.
• Paint and rust should be removed from the welding
area to prevent arcing in other areas or components.
An indirect ground can cause arcing that will damage
machine components. Only connect the ground to
the component being welded. DO NOT connect the
ground to other bolted assemblies, wheels, bearings,
motors, tracks, torque hubs, etc.
DISCONNECT:
If the machine has been damaged or metal parts worn • Turn the master battery switch to the OFF position.
due to extensive use, minor welding may be necessary • Disconnect the battery positive and negative
for repair. Welding is very dangerous. Only individuals terminals.
who are properly trained should weld in a dedicated
area away from others as even looking at ultraviolet light • Disconnect Plus 1 controller(s).
from the flame can cause serious eye injury. • Disconnect engine ECU(s) controller (if equipped).
Welding hazards include toxic fumes, harmful dust, • Disconnect engine DEF controller (if equipped).
light radiation, burns, combustion from sparks and the
potential for extensive damage to the eye. There is also • If machine has truck chassis: Disconnect the battery
a danger of electric shock. If combustible or flammable positive and negative terminals and unplug the ECU(s)
5
materials are nearby, the heat and sparks produced by for the engine, transmission and ABS systems if
welding can cause fires or explosions. equipped. Refer to the truck owner manual for any
other recommendations.
TURN THE BATTERY SWITCH OFF AND
DISCONNECT BATTERY TERMINALS BEFORE
WELDING ON THE MACHINE.
Electrical current can ignite fire or cause an explosion,
therefore it is critical to turn off power to the machine. It
is also important to grind off the paint to ensure proper
ground on the area being welded.
DO NOT MAKE MODIFICATIONS TO THE MACHINE.
ONLY weld if needed for repair purposes. Weldment
modifications to the machine can void your warranty.

Maintenance
WINTERIZING FOR STORAGE Failure to drain the DEF tank if storing

for extended periods may result in fluid deterioration
Perform the following procedures to prepare the machine that can cause DEF sensor damage. Replace the
for winterizing and storage. DEF fluid before operating to prevent SCR system
1. Store the machine in a dry, protected area: malfunction and/or damage.
• Cover seat with plastic. Place a “DO NOT 8. If machine is equipped with a citrus tank, ensure the
OPERATE” tag on the main control panel. tank is full to prevent rust.
• Cover all exposed control panels with tarps or 9. If machine is equipped with water tank(s), the tank
plastic. should be drained. The pump and filter must also be
purged to prevent freezing.
• Ensure all cab doors and windows are closed and
seal properly. 10. If machine is equipped with windshield washer bottle,
ensure the bottle is full of window washer fluid with a
• Ensure the tires are properly inflated. cold-weather blend.
• Replace worn or damaged decals if needed. 11. Perform specific gravity test on engine coolant. Drain
2. Inspect the machine thoroughly and repair worn or and replace or fill with antifreeze mixture to prevent
damaged parts. Inspect all hoses, couplers, fittings freeze damage if needed.
and cylinders. Tighten loose fittings and replace any KUBOTA ENGINE NOTICE: If not using anti-freeze,
worn hoses found. open the cock at the bottom of radiator and remove the
3. Lubricate all grease points: pressure cap to drain water completely. Leave the cock
open. Place a “No Water” sign on the pressure cap.
• Coat all exposed cylinder shafts with lithium-based
grease. 12. Disconnect battery, adjust the electrolyte level, and
recharge it. Store battery inside in a cool, dry place.
• Ensure all exposed threads are lubricated. Ensure breakers are in the OFF position.
• Ensure cables are lubricated and move freely. 13. Remove steering control boxes and electrical cords.
• If the machine has high- and low-speed chains, be Store inside in a cool, dry place.
sure they are oiled. • If equipped with any plugged-in remote sensors
4. Check air filter. Clean or replace air filter elements if (i.e., sonic auger sensor), disconnect, remove and
needed. store inside in a cool dry place.
5. Check engine oil level and fill if needed. 14. Cover the exhaust and intake filter. Be sure to seal
the exhaust cover with tape to prevent moisture from
• Drain dirty engine oil, fill with new oil and run the entering, especially if storing outside.
engine five minutes to allow the oil to penetrate
components. 15. If the machine is equipped with a propane system,
remove the propane gas bottle and store in a safe area
To avoid the danger of exhaust fume away from the machine. Purge the gas system and
poisoning, DO NOT operate the engine in a closed seal connection(s).
building without proper ventilation. Check hydraulic oil
sight gauge and fill if needed. 16. Lower machine components and attachments (i.e.,
screed, broom, blade, etc.) to the lowest position,
Hydraulic oil that is contaminated resting on blocks to prevent ground contact or pave-
must be drained, the filter elements replaced and ment damage.
the hydraulic tank refilled. Failure to perform this
17. Clean the machine, including the undercarriage. Paint
maintenance procedure if needed could result in
chipped or rusty areas to prevent further rusting. Lock
premature failure of the pumps or motors.
all lockable panels, cab doors and spare tire. Remove
6. Ensure the fuel tank is full to prevent condensation ignition key and store keys in a safe place.
in the fuel tank. Add cold-weather additive when
18. If storing machine for an extended time, run the engine
appropriate.
five minutes every two to three months (under no load)
7. If machine is equipped with Diesel Exhaust Fluid (DEF), to keep engine free from rust caused by moisture in
the DEF may stored in the machine’s tank up to four the air. If you do not run the engine for six months or
months. If storing any longer, drain the DEF fluid into longer, apply engine oil to the valve guide and stem
an approved container. seal before starting.

Maintenance
TROUBLESHOOTING
Spray Down Pump
Hydraulic Pressure The following troubleshooting information is provided
The hydraulic pressure screen on the DM430 digital in the event of any issues with the spray down pump
controller provides an easy and convenient means of (located inside the left engine access door). (Figure
checking pressure for the three main functions of the 5-58)
paver: Work Pump, Forward Propel Left and Forward
Propel Right. (Figure 5-57)
Left
Hose Reel
Spraydown
Pump
Figure 5-58. Spray Down Pump Location

An electronic pressure sensor displays solid or
flashing LED lights on top of the pressure switch for
pump status notifications. (Figure 5-61)
Green:
5
Figure 5-57. Pressure Gauge Screen
• Solid green means the pump is spraying.
• Flashing green means the pump is in a stand-by
Relief pressure PSI for the paver functions are shown in
the following table: mode, ready to spray.
Table 5-5. Relief PSI Chart Yellow:

• Solid yellow means the pump is priming.
Function PSI Relief
Yellow/Blue:
Work Pump Relief set at 3050 PSI.
Propel Left Relief set at 3625 PSI. • Flashing yellow and blue means the pump has
incorrect voltage.
Propel Right Relief set at 3625 PSI.
Cylinder
Relief set at 2400 PSI.
Manifold

Maintenance
Red/Blue: If the spray down pump has stopped or will

• Flashing red and blue means the pump has timed-out not start:
without fluid. Cycle pump power to reset. 1. Check the effectiveness of the battery power supply
Red: (voltage activity).
• Solid or flashing red light means there is an error. 2. Check that the fuse has not blown.
Consult owner’s manual for troubleshooting. 3. Check for any foreign material present in the hose.
NOTE: If an overload occurs, the pump stops and a 4. Avoid running the pump dry for more than a few
yellow-green LED will flash. The electronic system minutes. (Pumps run dry by the absence of fluid are
will try to reactivate the pump at preset intervals. not covered by warranty.)
If the overload reaches a dangerous level, the red
LED will become solid and you must switch the 5. If the pump does not prime itself:
power off and start the pump again. • Raise the screed completely, ensuring citrus
tank on the screed is filled.
NOTE: When starting the spraydown pump or • Loosen the bleeder valve inside of the cut-out
emptying the tank, open the bleeder valve until the pump primes.
slightly to expel air and facilitate priming. • Retighten the bleeder valve.
(Figure 5-59) As soon as the pump is
NOTE: Change filter as needed.
operating, close the bleeder valve.
LED lights located on top of the pressure switch.
Bleeder
Valve
Figure 5-59. Spray Down Pump

Maintenance
Auger and Conveyor Chain 45º

Tension Adjustment
The auger and conveyor chains need periodic 45° to Vertical
adjustment. Generally, the slack of a roller chain should Chain Tension
be on the lower side. (Figure 5-60) S S
TL
Adequate slack (S) is about four (4) percent of the span
for normal drives, but the slack should be about two (2) S - SLACK
percent of the span for the auger chains: TL - TANGENT LENGTH
• Vertical drive or close to vertical drive.

• Center distance between two shafts is greater than
three (3) feet.
• Chain is operated under heavy load and high
Horizontal to 45° Chain Tension
frequency of on and off drive.
• Direction of the drive is often changed.
TL
45º
Auger and conveyor chains must have
a slack of 1/4 to 3/8 inches. To measure deflection,
exert 40 - 60 pounds of force to chain in either
direction. S
S
Figure 5-60. Chain Slack Adjustment for Proper
Tension
REQUIRED MID-SPAN MOVEMENT

Tangent Length (TL) Between Sprockets in Inches (Centimeters)
5
10 (25) 20 (51) 30 (76) 50 (127) 70 (178) 100 (254)
Tangent Length Between Sprockets in Inches (Millimeters)
Horizontal 0.4 - 0.6 0.8 - 1.2 1.2 - 1.8 2.0 - 3.0 2.8 - 4.2 4.0 - 6.0
To 45° (10 - 15) (20 - 30) (30 - 46) (51 - 76) (71 - 107) (102 - 152)
45° To 0.2 - 0.3 0.4 - 0.6 0.6 - 0.9 1.0 - 1.5 1.4 - 2.1 2.0 - 3.0
Vertical (5 - 8) (10 - 15) (15 - 23) (25 - 38) (36 - 53) (51 - 76)

Maintenance
Hydraulic Motor Installation

Start-Up Procedure Grease
Shaft
O-Ring
(Required)
Splines
Pre-Start
If the hydraulic system is down as a result of a major
component failure:
1. Drain and clean the tank and system components
(hoses, valves, fittings and cooler) to ensure it is
free from metallic debris and other contamination.
+ +
Failure to do so may result in damage to the pump(s)
and/or other components on start-up.
Capscrew Capscrew
2. Change all the filters. (or Bolt) (or Bolt)
3. Change the fluid. On large systems where the cost
of changing the fluid may be prohibitive, the fluid
should be flushed until a cleanliness level of ISO Figure 5-61. Hydraulic Motor Mount
4406 18/13 or better is achieved. To avoid contamination:
• Remove all matter from around the ports of the
Installation and Start-Up motor and the threads of fittings.
When installing hydraulic motors, it is important that • Fill the case of the motor being used with clean
the mounting flange of the motor makes full contact hydraulic fluid through the highest case drain
with the mounting surface of the application. (Figure port and connect the case drain line. Failure to
5-63) Mounting hardware of the appropriate grade do so will result in damage to the motor through
and size must be used: inadequate lubrication on start-up.
1. Use Grade 8 socket-head capscrews to attach the • Units that are mounted vertically with the shaft up
motor. require special attention to ensure the fluid level in
2. Install lock washer over capscrew. the case is high enough to lubricate the front shaft
bearing(s).
3. Apply Loctite 243 (blue) to the capscrew threads.
Once all system connections are made, the motor
4. Install extra thick, hardened H-D thick washers over should be run for 15 - 30 minutes at no-load and half-
the capscrew. speed to bleed air from the hydraulic system.
5. Install the capscrew-hardened washer and lock
washer in the SAE two-bolt flange.
6. Torque the capscrew to the wet torque value
defined for the capscrew grade and size.
It is CRITICAL to use the correct
mounting hardware.
Hubs, pulleys, sprockets and couplings must be
properly aligned to avoid inducing excessive thrust or
radial loads. Although the output device must fit the
shaft tightly, a hammer should never be used to install
any type of output device onto the shaft. The port
plugs should only be removed from the motor when the
system connections are ready to be made.

Maintenance
TROUBLESHOOTING CHART
The troubleshooting chart below identifies the most If the problem persists, contact your authorized LeeBoy
common symptoms of mechanical problems. dealer for assistance or repair.
Table 5-6. Paver Troubleshooting

SYMPTOM CAUSE REMEDY
Defective battery or low battery
Replace or charge battery as applicable.
charge.
Master switch is not set at the
Set switch to the ON position.
ON position.
Insufficient fuel supply. Fill fuel tank.
Safety switch is faulty. Replace.
Ensure wires are tight.
Engine does not start. Clean solenoid plunger.
Solenoid doesn’t function
properly. Replace solenoid coil.
Replace or rebuild starter or solenoid.
Switch box unplugged. Replug switch box.
Neutral switch defective. Replace.
Engine starter relay faulty. Replace.
E-Stop engaged. Disengage E-Stop on all control panels.
Engine turns over but does
5
Low fuel. Add fuel to fuel tank.
not start.
Faulty alternator. Replace or rebuild.
Low battery.
Indicator light. Replace.
Machine will not move. RUN/STOP switch faulty. Check RUN/STOP switch.
One of the hydraulic drive mo-
Readjust motor(s).
Machine does not steer tors needs adjustment.
straight. Steering control is not centered. Center steering control.
Travel pump defective. Replace or rebuild travel pump.
Machine does not change Defective relay. Replace relay.
speed when the 2-Speed Defective solenoid. Replace solenoid.
button is engaged. Defective drive motor. Replace drive motor.

Maintenance

Tracks too loose. Tighten track pad bolts.
Engine RPM is too low to hold Rev engine to 1400 RPMs, then throttle back to 700
Tracks don’t operate track tension. RPMs.
smoothly.
Track rollers worn. Replace.
Track tension pressure. Check tension pressure and relieve or adjust.
Faulty hydraulic motor. Replace.
Machine will not pull on one
Pump pressure too low. Check pump pressure and relieve or adjust.
or both sides.
Faulty torque hub. Rebuild or replace.
Engine runs but there is no Pump drive coupling faulty. Replace.
hydraulic pressure. Defective pump. Replace.
Drive chain is too loose. Adjust.
Drive chain broken. Replace.
Faulty motor. Replace.
Auger not turning properly. Solenoid valve defective. Replace solenoid.
Asphalt buildup. Clean thoroughly and grease.
Set conveyor to proper speed in AUTO or use
Overload of material to augers.
paddles in MANUAL position.
Screed extensions binding. Asphalt buildup. Keep clean and greased.
Screed extension loose. Out of adjustment. Adjust hold-downs on extensions.
No lead crown in screed Crown leading edge of screed.
Screed worn out or damaged. Replace.
Screed leaving streak down
center of pavement. Adjust extension. Always begin operation with
Extensions set too low.
extensions extended up with no down pressure.
Screed not heated properly. Check elements and heat control box.
Extension set too low. Readjust extensions.
Screed leaving ripples in
Extensions work up and down. Adjust top guide.
pavement.
Extension rod bushings worn. Replace bushings.
Twisting screed too far. Give screed time to react.
Flight screw locking up
Screw seized. Replace screw.
Flight screw bearing dam- Twisting screed too far. Give screed time to react.
age. Loading and unloading. Check ramps for easy access.
Hydraulic oil tank overfilled. Drain to proper fill level.
Hydraulic oil leaking from
Slow paver down.
breather cap. Oil overheated.
Check oil cooler and thermostat.
Low level in hydraulic tank. Refill to proper level.
Hydraulic pump cavitation Clogged filters. Replace filters.
or lost power. Suction hose loose. Retighten.
Charge pump worn. Rebuild or replace charge pump.

Maintenance

Defective switch. Replace switch.
Solenoid defective. Replace solenoid.
Feeder does not work on
Feeder drive chain broken. Adjust or repair chain.
one or both sides.
Defective conveyor motor. Replace motor.
Rear conveyor shaft broken. Replace conveyor shaft.
Feeder flight bars don’t Flight chains too loose. Adjust.
function properly. Feeder drive chain too loose. Adjust.
Relief out of adjustment. Check pressure and adjust if needed.
Loss of power to drives. Piston groups worn. Replace.
No charge pressure. Check that charge pressure is 320 PSI.
Control box power switch not in Ensure that the screed operator control box Power
ON position. switch is ON.
Electric screed heating Breakers are in a “tripped posi- Ensure all element breakers are in the proper set
system will not operate. tion.” position.
Ensure generator is “spinning.” Check voltage and
Generator malfunction.
frequency. Rebuild or replace if needed.
Screed section not plugged into
Replug.
Only part of the electric bottom of the control box.
screed heats. Element breakers for screed Ensure the element breakers for that screed sec-
section in a “tripped” condition. tion are not “tripped.”
Electric screed heat system
doesn’t start, or starts and Heating system timed out. Check timing relay. Adjust or replace.
doesn’t run very long.
5
Electric Screed is heating, Elements improperly clamped. Ensure elements are clamped properly.
but never gets hot enough Ensure generator is “spinning.” Check voltage and
to pave. Generator malfunction.
frequency. Rebuild or replace if needed.
Elements have been tested,
Faulty element wiring. Inspect and test element wiring.
but the breaker still trips.

Maintenance
DP700 DIAGNOSTIC TROUBLE CODE (DTC) CHART

LEGEND
SPN: Suspect Parameter Number DPF: Diesel Particulate Filter FMI: Failure Mode Identifier
EGR: Exhaust Gas Recirculation ECU: Engine Control Unit CPU: Central Processing Unit
NE-G: Negative Ground NE: Neutral G: Ground
SCV: Selective Control Valve MAF: Mass Air Flow PM: Particulate Matter
DC: Direct Current IC: Integrated Circuit EBC: Electronic Brake Control
PLV: Pressure Limiting Valve CAN: Controller Area Network CM: Control Module
DDC: Direct Digital Control SW: Switch TSC: Torque Speed Control
ETC: Electronic Throttle Control CCVS: Current Controlled Voltage Source
MPROP: Manifold Pressure Rail Operating Pressure
EEPROM: Electrically Erasable Programmable Read-Only Memory
SPN FMI DTC SYMPTOM/CAUSE RECOVERY FROM ERROR
Battery short circuit out of sensor/har-
Accelerator position sen- Forced idle. (Accelerator = 0%)
29 3 ness. Voltage of accelerator position
sor 2: High Diagnostic counter = zero
sensor 2 is 4.8V or less.
Ground short circuit or open circuit of
29 4 sensor/harness. Voltage of accelera-
sor 2: Low Diagnostic counter = zero
tor position sensor 2 is 0.3V or less.
Deviation from designed correlation in
91 2 two sensors. Voltage of accelerator
sor correlation error Diagnostic counter = zero
position sensor 1 is 4.8V or less.
Battery short circuit or open circuit of
sor 1: High Diagnostic counter = zero
tor position sensor 1 is 4.8V or less.
Ground short circuit or open circuit of
sor 1: Low Diagnostic counter = zero
tor position sensor 1 is 0.3 or less.
100 1 Oil pressure error. Engine oil pressure. Key switch turn OFF.
Key switch turn OFF.
Boost pressure sensor: Failure of sensor. Voltage of boost (Default value is set in consideration
102 3
High pressure sensor is 4.9V or above. with high altitude usage. Engine power
drops.)
Boost pressure sensor: Failure of sensor. Voltage of boost (Default value is set in consideration
102 4
Low pressure sensor is 0.2V or below. with high altitude usage. Engine power
drops.)
Diagnostic counter = zero
Barometric pressure sen- (Default value is set in consideration
108 3 Barometric voltage 4.4V or more.
sor error: High with high altitude usage. Engine power
drops.)
Barometric pressure sen- (Default value is set in consideration
108 4 Barometric voltage 1.6V or less.
sor error: Low with high altitude usage. Engine power
drops.)

Maintenance

Overheat of engine temperature Output limitation: approximately 75%
110 0 Engine overheat.
greater than 248° F (120° C) of normal condition. EGR stop. Intake
throttle 100% open.
Open circuit or +B short circuit of Key switch turn OFF.
Coolant temperature sen-
110 3 sensor/harness. Voltage of coolant (White smoke increases at low tem-
sor: High
temperature sensor is 4.9V or above. perature.)
Ground short circuit of sensor/har- Key switch turn OFF.
Coolant temperature sen-
110 4 ness. Voltage of coolant temperature (White smoke increases at low tem-
sor: Low
sensor is 0.1V or less. perature.)
Engine inlet air mass flow rate tacking.
132 1 Intake air volume: Low Key switch turn OFF.
(Disconnect turbo blower intake hose.)
Engine inlet air mass flow rate less Key switch turn OFF.
than half of target value. MAF sensor Engine is not forcibly stopped by
132 3 MAF sensor: High
voltage: 4.9V or more at normal oper- ECU. STRONGLY recommend opera-
ating condition. tor stop engine promptly.
Open circuit or ground short circuit of
Engine is not forcibly stopped by
132 4 MAF sensor: Low sensor/harness. MAF sensor voltage:
ECU. STRONGLY recommend opera-
0.1V or less.
tor stop engine promptly.
Boost pressure sensor output is below Key switch turn OFF. EGR stop.
132 15 Boost pressure: Low target level in high air flow operating Engine power is restricted by boost
conditions. pressure signal accordingly.
Actual pressure exceeds the com-
157 0 High rail pressure. mand pressure. Actual pressure ≥
EGR stop.
197MPa (28600 psi or 2010 kgf/cm2
Open circuit or +B short circuit of
5
Rail pressure sensor: sensor/harness. Failure of sensor.
157 3 Engine running noise and white smoke
High Voltage or rail pressure sensor is 4.9V
increases. Engine forcibly stopped.
or above.
Ground short circuit of sensor/har- Key switch turn OFF.
Rail pressure sensor:
157 4 ness. Failure of sensor. Voltage of rail Engine running noise and white smoke
Low
pressure sensor is 0.7V or less. increases. Engine forcibly stopped.
Open circuit, short circuit or damage
to harness. Failure of battery. ECU Key switch turn OFF.
168 3 Battery voltage: High
recognition of battery voltage is above EGR stop.
16V in 12V system. Faulty starting.
Open circuit, short circuit or damage
to harness. Failure of battery. ECU
recognition of battery voltage is below Diagnostic counter = zero
168 4 Battery voltage: Low
8V in 12V system. Faulty starting or EGR stop.
engine may stop completely. (Not
monitored during cranking.)
Open circuit or +B short circuit of sen-
Intake air temperature sor/harness. Intake air temperature
171 3 Diagnostic counter = zero
built-in MAF sensor: High built-in MAF sensor voltage: 4.9V or
more.
Ground short circuit of sensor/har-
Intake air temperature
171 4 ness. Intake air temperature built-in Diagnostic counter = zero
built-in MAF sensor: Low
MAF sensor voltage: 0.1V or less.

Maintenance

Intake air temperature: Intake air temperature higher than
172 0 Key switch turn OFF.
High 140° F (60° C).
Open circuit or +B short circuit of sen- Diagnostic counter = zero
172 3 sor/harness. Intake air temperature (White smoke increases at low tem-
error: High
sensor is 4.9V or above. perature.)
Ground short circuit of sensor/har- Diagnostic counter = zero
172 4 ness. Intake air temperature sensor is (White smoke increases at low tem-
error: Low
0.05V or less. perature.)
Fuel temperature higher than 194° F
174 0 Fuel temperature high. Diagnostic counter = zero
(90° C).
Open circuit or +B short circuit of
Fuel temperature sensor: sensor/harness. Voltage of tempera-
High ture sensor in supply pump is 4.9V or
above.
Fuel temperature sensor:
174 4 ness. Voltage of temperature sensor Diagnostic counter = zero
Low
in supply pump is 0.1V or less.
Engine speed exceeds threshold
190 0 Engine speed. speed. Engine speed ≥ 3500 min-1 Diagnostic counter = zero
(rpm).
628 2 Program memory. Check-Sum error.
Engine stopped without delay.
Combination of fuel leak and one of
conditions below:
1. Rail pressure exceeds 191MPa
Pressure limiter emer- EGR stop.
633 7 (27700 psi or 1950 kgf/cm2).
gency open. (Engine speed may go down due to
2. Within one second after the rail
lack of fuel pressure.)
pressure goes below temperature in
#1, it increases above.
Open circuit or short circuit of sensor/
Crank position sensor harness. Failure of sensor. Pulse
pulse number error. rotation is not 56 teeth. Faulty starting.
Engine vibration increases slightly.
NE-G phase shift.
NE: Crankshaft position Large phase shift between NE and G
636 7 sensor. pulses within +/- 15 degrees. Engine Diagnostic counter = zero
G: Camshaft position hesitates at start-up.
sensor.
Open circuit or short circuit of sen-
sor/harness. Failure of sensor. No
No input of NE sensor
636 8 recognition of NE sensor pulse. Faulty Diagnostic counter = zero
pulse.
starting. Engine vibration increases
slightly.
Open circuit of harness or injector coil.
Open circuit of harness/
651 3 Engine vibration increases. Injectors Key switch turn OFF.
coil in 1st cylinder injector.
that have no error are operated.
Open circuit of harness/ Open circuit of harness or injector coil.
652 3 coil in 2nd cylinder injec- Engine vibration increases. Injectors Key switch turn OFF.
tor. that have no error are operated.

Maintenance

653 3 coil in 3rd cylinder injec- Engine vibration increases. Injectors Key switch turn OFF.
654 3 coil in 4th cylinder injec- Engine vibration increases. Injectors Key switch turn OFF.
Glow relay coil resistance or load is
Glow heater relay driving
676 0 too high. Faulty starting. White smoke Key switch turn OFF.
circuit overheat.
increases.
Open circuit of harness or relay coil.
Open circuit of glow relay
676 5 Faulty starting. White smoke increas- Key switch turn OFF.
driving circuit.
es.
Rail pressure value is sticking or not
679 7 Pressure limiter not open. enough engine power to open PLV Key switch turn OFF.
forcibly.
G sensor pulse number After fault opening PLV, rail pressure is Diagnostic counter = zero
723 2
error. above 160 MPa. Engine stops.
Open circuit or short circuit of sen-
No input of G sensor sor/harness. Failure of sensor. No
pulse. recognition of G sensor pulse. Engine
hesitates at start-up.
1077 2 Failure of CPU. CPU fatal error. Engine stops. Key switch turn OFF.
Fuel consumption is calculated from
the difference of fuel pressure of,
Fuel leak in high-pres-
1239 1 before and after the injection. Error is Key switch turn OFF.
sured fuel system.
detected when excess fuel consump-
tion is found. Engine could stop.
5
1347 3 +B short circuit of SCV. EGR stops. Key switch turn OFF.
Open circuit or ground short circuit of Key switch turn OFF.
1347 4 SVC drive system error.
SCV. EGR stops, engine forcibly stops later.
Open circuit of SCV Key switch turn OFF.
1347 5 Open circuit short of SVC.
(MPROP) EGR stops, engine forcibly stops later.
Actual rail pressure continuously
exceeds the command rail pressure.
SCV stuck in open posi- Discharge request of supply pump
tion. goes below 0 mm3/st and the actual
rail pressure is 10 MPa for 26 seconds
or more. Engine may stop.
Failure of main relay. Stays active
Main relay locked in
1485 2 longer than one second without com- Diagnostic counter = zero
closed position.
mand. Battery goes dead.
DPF inlet temperature higher than
Emergency exhaust gas 1319° F (715° C). Engine stops. Inhibit
Under 572° F (300° C) and key switch
3242 0 temperature sensor 1: starter relay activation until exhaust
turn OFF.
High temperatures reduces down to 572° F
(300° C).
Exhaust gas temperature
3242 3 sor/harness. DPF inlet temperature Key switch turn OFF.
sensor 1: High
sensor voltage 4.92V or more.
3242 4 ness. DPF inlet temperature sensor Key switch turn OFF.
sensor 1: Low
voltage 0.08V or less.

Maintenance

Under 572° F (300° C) and key switch
Emergency exhaust gas turn OFF.
DPF outlet temperature 1508° F (820°
3246 0 temperature sensor 2: Inhibit starter relay activation until
C) or more.
High exhaust temperature reduces down to
572° F (300° C).
3246 3 sor/harness. DPF outlet temperature Key switch turn OFF.
sensor 2: High
3246 4 ness. DPF outlet temperature sensor Key switch turn OFF.
sensor 2: Low
voltage 0.08V or less.
Differential pressure sen-
3251 3 sor/harness. DPF differential pressure Key switch turn OFF.
sor 1: High
Differential pressure sen-
3251 4 ness. DPF differential pressure sen- Key switch turn OFF.
sor 1: Low
sor voltage 0.21V or less.
DOC is heated due to unburned fuel.
Key switch turn OFF to minimize emis-
3252 0 Emission deterioration. Output and accelerator limitation 50%.
sion to DPF.
EGR stops.
Voltage to sensor is above 5.625V.
Sensor supply voltage 1:
3509 3 EGR stops. Faulty starting. Engine Key switch turn OFF.
High
may stop. Emission related.
Voltage to sensor is below 4.375V.
Sensor supply voltage 1:
3509 4 EGR stops. Faulty starting. Engine Key switch turn OFF.
Low
may stop. Emission related.
Sensor supply voltage 2: Voltage to sensor is above 5.625V.
High Faulty starting. Emission related.
Sensor supply voltage 2: Voltage to sensor is below 4.375V.
Low Faulty starting. Emission related.
Sensor supply voltage 3: Voltage to sensor is above 5.25V.
High Faulty starting.
Sensor supply voltage 3: Voltage to sensor is below 4.75V.
Low Faulty starting.
Engine not forcibly stopped by ECU.
PM accumulation more than trigger
3701 0 Excessive PM 5. STRONGLY recommend operator to
level. Regeneration Level = 5.
stop engine promptly.
Must be reset by Kubota service tool.
3701 15 Excessive PM 3. Diagnostic counter = 0
3701 16 Excessive PM 4. Diagnostic counter = 0
Emergency exhaust gas
DOC inlet temperature 1292° F (700° Inhibit starter relay activation until
4765 0 temperature sensor 0:
C) or more. Engine stops. exhaust temperature reduces down to
High
527° F (300° C).
4765 3 sor/harness. DOC inlet temperature Key switch turn OFF.
sensor 0: High

Maintenance

4765 4 sor/harness. DOC inlet temperature Key switch turn OFF.
sensor 0: Low
sensor voltage 0.08V or less.
Injector drive circuit open Wiring harness open circuit. Injectors
523523 2 in Nos. 1 & 4 cylinder that have no DTC are operated. En- Key switch turn OFF.
simultaneously. gine vibration increases and may stop.
Nos. 1 & 4 cylinder injec-
Wiring harness short to +B. Injectors
tor short to +B at power
523523 3 that have no DTC are operated. En- Key switch turn OFF.
supply side, or all cylinder
gine vibration increases and may stop.
injectors short to +B.
Nos. 1 & 4 cylinder injector Wiring harness short to ground. Injec-
short to ground at power tors that have no DTC are operated.
supply side, or all cylinder Engine vibration increases and may
injectors short to ground. stop.
Injector drive circuit open Wiring harness open circuit. Injectors
523524 2 in Nos. 2 & 3 cylinder that have no DTC are operated. En- Key switch turn OFF.
simultaneously. gine vibration increases and may stop.
Wiring harness short to +B. Injectors
tor short to +B at power
523524 3 that have no DTC are operated. En- Key switch turn OFF.
supply side, or all cylinder
gine vibration increases and may stop.
injectors short to +B.
Wiring harness short to ground. Injec-
tor short to ground at
tors that have no DTC are operated.
523524 4 power supply side, or all Key switch turn OFF.
Engine vibration increases and may
cylinder injectors short to
stop.
ground.
Injector charge voltage low. Failure
Injector charge voltage
523525 1 of charge circuit of ECU. Engine may Key switch turn OFF.
5
low.
stop.
Failure of monitoring IC of CPU. En-
523527 2 ECU monitoring error. Key switch turn OFF.
gine stops.
Injector charge voltage: EGR stops. Engine forcibly stops 60
High seconds later.
DC motor feedback control error. Dur-
ing wrong duty feedback, activation of
restoration will repeat 30 times. If the
523536 2 EGR feedback error. Diagnostic counter = zero
restoration was not successfully com-
pleted, it will be judged as a feedback
error. EGR stops.
EGR DC motor tempera- Estimated temperature is 113° F (45°
ture error. C) or above. EGR stops.
QR data read error from EEPROM.
523538 2 QR data error. Key switch turn OFF.
Nozzle correction is not executed.

Maintenance

Rail pressure of 230 MPa (33400 psi
or 2350 kgf/cm2) or more continues
one second under the condition of
above 800 min-1 (rpm).
Under 800 min-1 (rpm) condition, rail
Key switch turn OFF to minimize PM
pressure of 220 MPa (31900 psi or
523539 2 Pump seizing 1. emission to DPF and avoid extremely
2250 kgf/cm2) or more continues one
high pressure in injection system.
second under the condition of below
800 min-1 (rpm). [Threshold changes
depending upon the engine speed.
700 min-1 (rpm) should be used as a
reference.
Rail pressure of 197MPa (28600 psi or
second under the condition of above
800 min-1 (rpm).
Under 800 min-1 (rpm) condition, rail
pressure of 220 MPa (31900 psi or
523540 2 Pump seizing 2. Key switch turn OFF.
second under the condition of below
800 min-1 (rpm). [Threshold changes
depending upon the engine speed.
700 min-1 (rpm) should be used as a
reference.
+B short circuit of sensor/harness.
523541 3 EGR lift sensor: High Failure of sensor. Voltage of ECR lift Key switch turn OFF.
sensor is 4.5V or above. EGR stops.
Open circuit or short circuit of sensor/
harness. Failure of sensor. Voltage of
523541 4 EGR lift sensor: Low Key switch turn OFF.
ECR lift sensor is 0.3V or less. EGR
stops.
Accelerator position sensor signal
Accelerator position sen- Diagnostic counter = zero.
523543 2 error (sensor/harness open circuit,
sor error (CAN). CAN signal recovers.
ground short circuit, etc.).
+B short of air heater +B short circuit of harness. Faulty
relay driving circuit. starting. White smoke increases.
Ground short of air heater Ground short or open circuit of har-
relay driving circuit. ness.
523547 2 CAN2 bus off. CAN2 bus off. Key switch turn OFF.
523548 2 CAN-KBT frame error. CAN-KBT frame open circuit error. Key switch turn OFF.
EGR position sensor EGR position sensor error signal
failure. received via CAN. EGR stops.
EGR actuator open error signal re-
523574 3 EGR actuator open circuit. Key switch turn OFF.
ceived via CAN. EGR stops.
EGR actuator valve stuck error re-
523575 7 EGR actuator valve stuck. Key switch turn OFF.
ceived via CAN. EGR stops.
EGR (DC motor) temperature error
523576 2 EGR (DC motor) overheat. signal received via CAN (exceeds Key switch turn OFF.
257° F or 125° C). EGR stops.

Maintenance

EGR (DC motor) temperature sensor
EGR (DC motor) tempera-
523577 2 error signal received via CAN. EGR Key switch turn OFF.
ture sensor failure.
stops.
No communication with
523578 2 Interruption of CAN. EGR stops. Key switch turn OFF.
EGR.
Deviation of throttle position is not
Intake throttle feedback
523580 2 corrected in 20 times of duty error Key switch turn OFF.
error.
recovery action.
Intake throttle lift sensor: Intake throttle lift sensor voltage 4.89V
High or more.
Intake throttle lift sensor: Intake throttle lift sensor voltage 0.1V
Low or less.
During regeneration mode, engine
Low coolant temperature warm-up condition is not satisfied be-
523589 17 Leaving from Parked active regenera-
in parked regeneration. cause coolant temperature is too low
tion status.
(below 149° F or 65° C).
Parked regeneration Regeneration incomplete due to low
523590 16 Leaving from Parked active regenera-
timed out. temperature of DPF.
tion status.
CAN CCVS (parking and CAN CCVS frame time-out error.
523591 2 vehicle speed) frame Parking SW = off. Key switch turn OFF.
error. Vehicle speed = 0
CAN CM1 frame time-out error.
CAN CM1 (Regen SW)
523592 2 Regeneration inhibit = on. Key switch turn OFF.
frame error.
Parked regeneration SW = off.
CAN DDC1 (transmission)
523593 2 CAN DDC1 frame time-out error. Key switch turn OFF.
frame error.
5
CAN ETC2 (neutral SW)
523594 2 CAN ETC2 frame time-out error Key switch turn OFF.
frame error.
CAN ETC5 (neutral SW)
523595 2 CAN ETC5 frame time-out error. Key switch turn OFF.
frame error.
No request to “TSC1 buffer” continues
523596 2 CAN TSC1 frame error. three times after over-ride control Diagnostic counter = zero
request (other than 0x00).
523598 2 CAN EBC1 frame error. CAN EBC1 frame time-out error. Diagnostic counter = zero
All exhaust temperature All exhaust temperature sensor failure
sensor failure. (sensor low) simultaneously.
Initial pump calibration
523600 0 Initial pump calibration incomplete. Diagnostic counter = zero
incomplete.
High exhaust gas tem- All exhaust temperature (T0, T1, T2)
523601 0 perature after emergency reduces down to 572° F (300° C). Diagnostic counter = zero
high temperature DTC. Engine stops.
Regeneration time interval within 30
High frequency of regen-
523602 0 minutes occurs three times continu- Key switch turn OFF.
eration.
ously. EGR stops.
Engine coolant temperature ≥ 230° F
523603 15 Overheat precaution. Diagnostic counter = zero
(220° C).
523604 2 CAN1 bus off. CAN1 bus off. EGR stops. Key switch turn OFF.

Maintenance
NOTES

Section 6
SCHEMATICS
Page
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Main Harness (1 of 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Main Harness (2 of 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Main Harness (3 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Main Harness (4 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Main Harness (5 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Harness, Engine Power . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Harness, Power Control, Output Modules. . . . . . . . . . . . . . . . . . 6-15
Harness, Power and Can, Output Modules. . . . . . . . . . . . . . . . . 6-17
Harness, Output Module to Motor Manifold. . . . . . . . . . . . . . . . . 6-19
Harness, Output Module to Cylinder Manifold. . . . . . . . . . . . . . . . 6-21
Harness, Output Module to Screed. . . . . . . . . . . . . . . . . . . . . 6-23
Harness, Power w/Fuse Block. . . . . . . . . . . . . . . . . . . . . . . 6-25
6
Assembly, Control Console, Joystick, RH - Standard (1 of 2). . . . . . . . . 6-31
Assembly, Control Console, Joystick, RH - Standard (2 of 2) . . . . . . . . 6-33
Assembly, Control Console, Steering Knob, LH - Option (1 of 2) . . . . . . . 6-35
Assembly, Control Console, Steering Knob, LH - Option (2 of 2). . . . . . . 6-37
Harness, Control Box Jumper. . . . . . . . . . . . . . . . . . . . . . . 6-47
Harness, Control Panel, Low Deck w/Seat, Jumper - Option. . . . . . . . . 6-49
LeeBoy 8616D Conveyor Paver 6-1

Schematics
Harness, Control Panel, Low Deck w/No Seat, Jumper - Option. . . . . . . 6-51
Harness, Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
Harness, Hydraulic Cooler. . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Harness, Rear Work Lights - Option. . . . . . . . . . . . . . . . . . . . . 6-57
Assembly, Screed Control Box, LH . . . . . . . . . . . . . . . . . . . . . 6-63
Assembly, Screed Control Box, RH. . . . . . . . . . . . . . . . . . . . . 6-65
Assembly, Control Panel, Screed Heat (1 of 2). . . . . . . . . . . . . . . . 6-67
Assembly, Control Panel, Screed Heat (2 of 2). . . . . . . . . . . . . . . 6-69
Harness, Heat Control Box to Elements. . . . . . . . . . . . . . . . . . . 6-71
Harness, Generator to Screed Heat Box. . . . . . . . . . . . . . . . . . 6-73
Harness, Power Crown, Berm Option. . . . . . . . . . . . . . . . . . . . 6-75
Plugs - Screed Box Jumper, Screed Jump 31-Pin, Display Jumper 14-Pin. . 6-77
6-2
Schematics
MAIN HARNESS (1 OF 5)
Schematic for Part # 1022728
Figure 6-1. Main Harness (1 of 5)

Schematics
NOTES
6-4 LeeBoy 8616D Conveyor Paver

Schematics

Schematics
NOTES

Schematics
Figure 6-3. Main Harness (3 of 5

Schematics
NOTES

Schematics

Schematics
NOTES

Schematics

Schematics
NOTES

Schematics
HARNESS, ENGINE POWER

Figure 6-6. Harness, Engine Power

Schematics
NOTES

Schematics
HARNESS, POWER CONTROL, OUTPUT MODULES

Figure 6-7. Harness, Power Control, Output Modules

Schematics
NOTES

Schematics
HARNESS, POWER AND CAN, OUTPUT MODULES

Figure 6-8. Harness, Power and Can, Output Modules

Schematics
NOTES

Schematics
HARNESS, OUTPUT MODULE TO MOTOR MANIFOLD

Figure 6-9. Harness, Output Module to Motor Manifold

Schematics
NOTES

Schematics
HARNESS, OUTPUT MODULE TO CYLINDER MANIFOLD

Figure 6-10. Harness, Output Module to Motor Manifold

Schematics
NOTES

Schematics
HARNESS, OUTPUT MODULE TO SCREED

Figure 6-11. Harness, Output Module to Screed

Schematics
NOTES

Schematics
HARNESS, POWER W/FUSE BLOCK

TERMINAL
Figure 6-12. Harness, Power w/Fuse Block

Schematics
NOTES

Schematics
ASSEMBLY, CONTROL CONSOLE, JOYSTICK, LH - STANDARD (1 OF 2)

Figure 6-13. Assembly, Control Console, Joytstick, LH - Standard (1 of 2)

Schematics
NOTES

Schematics
ASSEMBLY, CONTROL CONSOLE, JOYSTICK, LH - STANDARD (2 OF 2)

Figure 6-14. Assembly, Control Console, Joytstick, LH - Standard (2 of 2)

Schematics
NOTES

Schematics
ASSEMBLY, CONTROL CONSOLE, JOYSTICK, RH - STANDARD (1 OF 2)

Figure 6-15. Assembly, Control Console, Joystick, RH - Standard (1 of 2)

Schematics
NOTES

Schematics
ASSEMBLY, CONTROL CONSOLE, JOYSTICK, RH - STANDARD (2 OF 2)

Figure 6-16. Assembly, Control Console, Joystick, RH - Standard (2 of 2)

Schematics
NOTES

Schematics
ASSEMBLY, CONTROL CONSOLE, STEERING KNOB, LH - OPTION (1 OF 2)

Figure 6-17. Assembly, Control Console, Steering Knob, LH - Option (1 of 2)

Schematics
NOTES

Schematics
ASSEMBLY, CONTROL CONSOLE, STEERING KNOB, LH - OPTION (2 OF 2)


Schematics
NOTES

Schematics
ASSEMBLY, CONTROL CONSOLE, STEERING KNOB, RH - OPTION (1 OF 2)


Schematics
NOTES

Schematics
ASSEMBLY, CONTROL CONSOLE, STEERING KNOB, RH - OPTION (2 OF 2)

Figure 6-20. Assembly, Control Console, Steering Knob, RH - Option (1 of 2)

Schematics
NOTES

Schematics
ASSEMBLY, JUNCTION BOX (1 OF 2)

OFF
RUN
Ensure wing
Ensure all latches pivots bolts are
are open before removed and
lifting hood. pivots are raised.
PINCH POINT PINCH POINT
Stay clear during Stay clear during
operation. operation.
VALLEY
CROWN
HOOD POWER CONVEYOR

LIFT CROWN LIFT
1022473
Figure 6-21. Assembly, Junction Box (1 of 2)

Schematics
NOTES

Schematics
ASSEMBLY, JUNCTION BOX (2 OF 2)

Figure 6-22. Assembly, Junction Box (2 of 2)

Schematics
NOTES

Schematics
HARNESS, CONTROL BOX JUMPER

Figure 6-23. Harness, Control Box Jumper

Schematics
NOTES

Schematics
HARNESS, CONTROL PANEL, LOW DECK W/SEAT, JUMPER - OPTION

Figure 6-24. Harness, Control Panel, Low Deck w/Seat, Jumper - Option

Schematics
NOTES

Schematics
HARNESS, CONTROL PANEL, LOW DECK W/NO SEAT, JUMPER - OPTION

Figure 6-25. Harness, Control Panel, Low Deck w/No Seat, Jumper - Option

Schematics
NOTES

Schematics
HARNESS, SENSORS
Figure 6-26. Harness, Sensors

Schematics
NOTES

Schematics
HARNESS, HYDRAULIC COOLER

Figure 6-27. Harness, Hydraulic Cooler

Schematics
NOTES

Schematics
HARNESS, REAR WORK LIGHTS - OPTION

Figure 6-28. Harness, Rear Work Lights - Option

Schematics
NOTES

Schematics
HARNESS, SCREED (1 OF 2)
Figure 6-29. Harness, Screed (1 of 2)

Schematics
NOTES

Schematics
HARNESS, SCREED (2 OF 2)
Figure 6-30. Harness, Screed (2 of 2)

Schematics
NOTES

Schematics
ASSEMBLY, SCREED CONTROL BOX, LH

Figure 6-31. Assembly, Screed Control Box, LH

Schematics
NOTES

Schematics
ASSEMBLY, SCREED CONTROL BOX, RH

Figure 6-32. Assembly, Screed COntrol Box, RH

Schematics
NOTES

Schematics
ASSEMBLY, CONTROL PANEL, SCREED HEAT (1 OF 2)

Figure 6-33. Assembly, Control Panel, Screed Heat (1 of 2)

Schematics
NOTES

Schematics
ASSEMBLY, CONTROL PANEL, SCREED HEAT (2 OF 2)

Figure 6-34. Assembly, Control Panel, Screed Heat (2 of 2)

Schematics
NOTES

Schematics
HARNESS, HEAT CONTROL BOX TO ELEMENTS

Figure 6-35. Harness, Heat Control Box to Elements

Schematics
NOTES

Schematics
HARNESS, GENERATOR TO SCREED HEAT BOX

Figure 6-36. Harness, Generator to Screed Heat Box

Schematics
NOTES

Schematics
HARNESS, POWER CROWN, BERM OPTION

Figure 6-37. Harness, Power Crown, Berm Option

Schematics
NOTES

Schematics
PLUGS - SCREED BOX JUMPER, SCREED JUMP 31-PIN, DISPLAY JUMPER 14-PIN
Schematic for Part # 1023481, 1023298, 1023299
1012303
HD36-18-14SN
A
B
ORG/BLK
C
ORG/BLK
D
E
F
G
H
J
K
L
M
N
P
6
1023481 - SCREED BOX JUMPER PLUG 1023298 - SCREED JUMPER 31-PIN PLUG 1023299 - DISPLAY JUMPER 14-PIN PLUG
Figure 6-38. Upper Manifold Harness

Schematics
NOTES

Schematics
SCHEMATIC, HYDRAULIC (1 OF 5)
1 3
2 4
Figure 6-39. Schematic, Hydraulic (1 of 5)

Schematics
NOTES

Schematics

Schematics
NOTES

Schematics
2

Schematics
NOTES

Schematics

Schematics
NOTES

Schematics
4

Schematics
NOTES

Section 7
ILLUSTRATED PARTS LIST
Page
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Push Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Track Assembly - Poly Pads . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Track Assembly - Poly Pads (Cont.). . . . . . . . . . . . . . . . . . . . . 7-10
Drive System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Conveyor Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Conveyor Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Conveyor Drive (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Hopper Wings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Auger Assembly - Cutoff and Lube System . . . . . . . . . . . . . . . . . 7-22
Auger Assembly - Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Auger Assembly - Drive (Cont.) . . . . . . . . . . . . . . . . . . . . . . . 7-26
Tanks - Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Tanks - Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Engine Assembly - Radiator. . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Engine Assembly - Intake/Exhaust. . . . . . . . . . . . . . . . . . . . . 7-34
Engine Assembly - Components. . . . . . . . . . . . . . . . . . . . . . 7-36
Engine Assembly - Components (Cont.) . . . . . . . . . . . . . . . . . . 7-38
Engine Assembly - Pumps. . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Engine Assembly - Generator . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Engine Assembly - DEF Tank. . . . . . . . . . . . . . . . . . . . . . . . 7-44
Covers - Access Door, LH . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Covers - Access Door, RH. . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Covers - Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Covers - Toe Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-52

Illustrated Parts List
Covers - Toe Board (Cont.). . . . . . . . . . . . . . . . . . . . . . . . . 7-54

Floor Grating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
Hydraulic - Motor Manifold . . . . . . . . . . . . . . . . . . . . . . . . . 7-58
Hydraulic - Cylinder Manifold. . . . . . . . . . . . . . . . . . . . . . . . 7-60
Hydraulic - Return Manifold. . . . . . . . . . . . . . . . . . . . . . . . . 7-62
Hydraulic - Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
Controls - Joystick Consoles (Standard). . . . . . . . . . . . . . . . . . 7-66
Controls - Steering Knob Consoles (Optional). . . . . . . . . . . . . . . 7-68
Controls - Seat Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 7-70
Controls - Control Box Assembly. . . . . . . . . . . . . . . . . . . . . . 7-72
Controls - Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . 7-74
HD Pro Screed Overview - Sloping and Non-Sloping . . . . . . . . . . . . 7-76
HD Pro Screed - Base Assembly . . . . . . . . . . . . . . . . . . . . . . 7-78
HD Pro Screed - Covers. . . . . . . . . . . . . . . . . . . . . . . . . . 7-80
HD Pro Screed - Slope Hydraulic Manifold . . . . . . . . . . . . . . . . . 7-82
HD Pro Screed - Manual Crown. . . . . . . . . . . . . . . . . . . . . . 7-84
HD Pro Screed - Extension, LH. . . . . . . . . . . . . . . . . . . . . . . 7-86
HD Pro Screed - Extension, RH. . . . . . . . . . . . . . . . . . . . . . . 7-88
HD Pro Screed - Slide Plate Assembly. . . . . . . . . . . . . . . . . . . 7-90
HD Pro Screed - Endgates. . . . . . . . . . . . . . . . . . . . . . . . . 7-92
HD Pro Screed - Endgates (Cont.) . . . . . . . . . . . . . . . . . . . . . 7-94
HD Pro Screed - Pull Arm Assemblies. . . . . . . . . . . . . . . . . . . 7-96
HD Pro Screed - Thickness Adjuster . . . . . . . . . . . . . . . . . . . . 7-98
HD Pro Screed - Citrus Tank. . . . . . . . . . . . . . . . . . . . . . . . 7-100
HD Pro Screed - Controls. . . . . . . . . . . . . . . . . . . . . . . . . 7-102
HD Pro Screed - Heat Control . . . . . . . . . . . . . . . . . . . . . . . 7-104
HD Pro Screed - Vibrators and Walkboards . . . . . . . . . . . . . . . . 7-106
Option - HD Pro Screed - Overview w/Berm. . . . . . . . . . . . . . . . 7-108
Option - HD Pro Screed - Berm, Slope/Hydraulics. . . . . . . . . . . . . 7-110
Option - HD Pro Screed - Extension w/Berm, LH . . . . . . . . . . . . . . 7-112
Option - HD Pro Screed - Extension w/Berm, LH (Cont.). . . . . . . . . . . 7-114
Option - HD Pro Screed - Extension w/Berm, RH . . . . . . . . . . . . . . 7-116
Option - HD Pro Screed - Extension w/Berm, RH (Cont.). . . . . . . . . . 7-118
Option - HD Pro Screed - Berm High Lift Endgates (Opt.) . . . . . . . . . . 7-120
Option - HD Pro Screed - Power Crown . . . . . . . . . . . . . . . . . . 7-122
Option - HD Pro Screed - Berm/Power Crown Hydraulics. . . . . . . . . . 7-124

Option - HD Pro Screed - 3:1 Depth Screws . . . . . . . . . . . . . . . . 7-126

Option - HD Pro Screed - 3:1 Depth Screws (Cont.). . . . . . . . . . . . . 7-128
Option - HD Pro Screed - Horiz. Depth Screws . . . . . . . . . . . . . . . 7-130
Option - HD Pro Screed - Horiz. Depth Screws (Cont.). . . . . . . . . . . 7-132
Option - HD Pro Screed - Extension Vibrators. . . . . . . . . . . . . . . 7-134
Option - HD Pro Screed - Central Lube Kit . . . . . . . . . . . . . . . . . 7-136
Option - TopCon P-32 Control Assembly, Dual. . . . . . . . . . . . . . . 7-138
Option - TopCon P-32 Control Assembly, Single. . . . . . . . . . . . . . 7-140
Option - Truck Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-142
Option - Blade Light System . . . . . . . . . . . . . . . . . . . . . . . . 7-148
Option - Umbrella and Mount/Fire Extinguishers . . . . . . . . . . . . . . 7-150
Hydraulic Hose Schedule - Standard Unit. . . . . . . . . . . . . . . . . . 7-152
Decal Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-156
Alphabetical Parts Index. . . . . . . . . . . . . . . . . . . . . . . . . . 7-158

NOTES

QUICK REFERENCE
FILTERS/STRAINERS ENGINE COMPONENTS
Engine Description Part # Description Part #
Oil Filter 986537-03
Engine Belt 1019980-51
Water Separator 1009253-19
Fuel Filter 1009253-18
Air Cleaner, Primary 1009253-17 Alternator 1019980-10
Air Cleaner, Secondary 1009253-16

Hydraulic Starter 1001166-03
Suction Strainer, 1-7/8-12 SAE 1011817
Suction Strainer, 100 Mesh, 75 GPM 1014025 Generator Belt 1019980-75
Return Filter Assy w/Head 1022208
Return Filter Cartridge 1022208-01 TRACK ASSEMBLIES
Charge Filter, 9 Micron 290030 Description Part #
Charge Filter Head 1017402 Poly Pad Track Assy - One Side 1008900
Spray Down
Smooth Ride HD Track Assy - One Side 1010432
Pump w/Pressure Switch 1015438
Filter 986537-31 Poly Pad Track Link 1007003-04
ELECTRICAL COMPONENTS
Smooth Ride Track Link 1007003-02
Controls Description Qty Part #
1A Fuse, ATC 1 1015794-55 WEAR PLATES/HEAT BOXES
10A Fuse, ATC 15 36340 Description Part #
15A Fuse, ATC 1 36341 HD Main Screed, 3/8” w/ Studs 1020083
20A Fuse, ATC 1 36342 HD Ext. Heat Box Assy (LH) 1020284
30A Fuse, ATC 1 36218 HD Ext. Heat Box Assy (RH) 1020285
HD Ext. Berm Main Heat Box Assy (LH) 1023021
Fuse Block, ATC 1 685060
HD Ext. Berm Heat Box Assy (LH) 1023023
HD Ext. Berm Main Heat Box Assy (RH) 1023022
Relay, 12VDC, SPDT, 40A 1 36085 HD Ext. Berm Heat Box Assy (RH) 1023024
Relay, 75A, SPST 1 20934592
7
Engine Description Qty Part #
5A Fuse, ATM - 1017776-05
SCREED HEATTING ELEMENTS
10A Fuse, ATM - 1017776-10
20A Fuse, ATM - 1017776-20 Description Qty Part #
Main - 3500W/240V 2 1024245
30A Fuse, ATM - 1017776-30
Extension - 2000W/240V 2 1020244
Relay, Power Block - 1009253-41 Berm Ext. Main - 1500W/240V 2 1023125
Berm Ext - 500W/240V 2 1024242
Relay, 12VDC, SPST, 100A - 985751

PUSH ROLLER ASSEMBLY
10
17
8 7
19 18
1
17
2 13
14 15 16
11
4 12
2
3 4
6
4
4 7
9 7 8
Figure 7-1. Push Roller Assembly

Push Roller Assembly

Item
Part Number Qty Description Remarks
No
GRP 1023516 1 Group - Adjustable Height Push Roller Includes 1-16
ASSY 1023517 1 Assembly, Push Roller, Adjustable Includes 1-13
1 1023518 1 Adjustable Push Block w/Counterweight
2 1016324 4 Adjustable Roller Mount Plate
REF 980032 2 24” Push Bar Roller Assembly Includes 3-5
3 980033-1 2 Push Roller Tube - 24"
4 850130 8 Bearing, Insert, 1.50
5 980034 2 Pushbar Roller Shaft
REF 980035 2 Push Bar Roller Assembly Includes 4,6
6 980036 1 Push Bar Roller Extension Pipe
7 100-8-13-24-5 16 CSHH, 1/2-13 x 1.50, GR5
8 1017118 4 Washer, .50 ID x 2.00 OD
9 204-8-13-5 12 Nut, Lock, Stover, 1/2-13, GR5
10 856954 1 Push Bar Pin
11 1018312 2 Roller Scraper Bracket - Large
12 1018311 2 Push Roller Scraper - Small
13 1018310 2 Push Roller Scraper - Large
14 100-6-16-12-5F 10 CSHH, 3/8-16 x .75, GR5, FT
15 302-6 10 Washer, Lock, 3/8
16 300-6 10 Washer, Flat, SAE, 3/8
17 852827 2 Clamp Half, w/Drilled Holes
18 100-10-11-52-5 4 CSHH, 5/8-11 x 3.25, GR5
19 302-10 4 Washer, Lock, 5/8

TRACK ASSEMBLY - POLY PADS
6
5
4
3
2
31
1 4
19
18
20 24L
19
21
20
22 23 20
21
21 25 24 26
22 23
7
11
8
16 17 13L
14L
16 17 12
10
27
28
29
10 30
Figure 7-2. Track Assembly - Poly Pads

Track Assembly - Poly Pads

Item
No
GRP 1022337 Group - HD Poly Track, 8616D All Items Not Shown, Includes 1-17
ASSY 1023947 2 Assembly, Cylinder, Track Tension Includes 1-4
1 980150 2 Hydraulic Cylinder - Track Tensioner
- 980150-01 A/R Track Tensioner Cylinder Seal Kit Repair Part
2 210060 2 Clevis Pin, 1.00 x 2.50
3 81019 2 Cotter Pin, .156 x 2.50
4 FS2404-04-06 6 Adapter, Connector, -4 ORFS/-6 NPTF
5 980167SRV 2 Pin, 1.00 OD x 5.25
6 36544 2 Cotter Pin, .177 7GA
7 1008900 2 Track, Poly, 14" Molded, 40 Links Standard - Complete Assembly
8 1007003-05 A/R Molded w/Poly Pad, 150mm
9 1007003-04 A/R 150mm Chain
10 1007003-07 A/R Chain Pin
11 1007003-08 A/R Grouser Bolt
12 1007003-09 A/R Grouser Nut
13L 1022023 1 Screed Arm Guide, LH
13R 1022024 1 Screed Arm Guide, RH Not Shown
14L 1008730SRV 1 Guide Bar Assembly - Left
14R 1008723SRV 1 Guide Bar Assembly - Right Not Shown
REF 1008724 A/R Guide Bar Mount Plate Included with 14L/14R
REF 1008725 A/R Outer Guide Bar Tube Weldment Included with 14L/14R
REF 1008727 A/R Guide Bar Rod Weldment Included with 14L/14R
REF 920070 A/R Thumb Screw, 3/8-16 x 1.00 Included with 14L/14R
REF 858206 A/R Proof Coil Chain, .250 x 10 Links Included with 14L/14R
15 100-16-8-40-8F 4 CSHH, 1-8 x 2.50, GR8, FT
16 100-16-8-56-5 2 CSHH, 1-8 x 3.50, GR8
17 986836 6 Washer, Lock, 1.00, Nord Wedge
GRP 1022047 Group - Drive, 8616D All Items Not Shown, Includes 18-26
ASSY 1015058 2 Assembly, Front Bogie Roller
18 1006693SRV 2 Front Bogie Roller
19 1006691 4 Bushing, Bogie Shaft
20 1007656 A/R Bar, Roller Spacer, 1/4
7
21 851566 A/R Roller, Undercarriage
22 100-M12-1.75-65-10.9 A/R CSHH, M12x1.75 x 65, C10.9
23 986810 A/R Nord Washer
ASSY 1015059 1 Assembly, Idler Bogie Roller, LH Includes 19-24L
24L 1015921 1 Idler Bogie Roller, LH
ASSY 1015919 1 Assembly, Idler Bogie Roller, RH Not Shown, Includes 19-24R
24R 1015920 1 Idler Bogie Roller, RH Not Shown
25 100-M12-1.75-90-10.9 A/R CSHH, M12x1.75 x 90, C10.9
26 200-M12-1.75-10.9 A/R Nut, Hex, M12x1.75, C10.9
OPT 1022021 1 Option - Smooth Ride HD Poly Pad Track Includes 27-30

TRACK ASSEMBLY - POLY PADS (CONT.)
6
5
4
3
2
31
1 4
19
18
20 24L
19
21
20
22 23 20
21
21 25 24 26
22 23
7
11
8
16 17 13L
14L
16 17 12
10
27
28
29
10 30
Figure 7-1. Track Assembly - Poly Pads (Cont.)

Track Assembly - Poly Pads (Cont.)

Item
No
27 1010432 2 Track, Poly, One Side, Smooth Ride, 40 Pads Includes 28-30
28 1007003-01A A/R Pad, Bolt On, Poly, Smooth Ride
29 1007003-02 A/R Chain, 140mm w/Grouser
30 1007003-10 A/R Poly Pad Nut
ASSY 1023788 2 Assembly, Cylinder, Toe Point Includes 4, 31, RH Not Shown
31 981503 2 Cylinder, Hydraulic, 2.00 x 7.00 x 1.00 Rod
- 981503-01 A/R Tow Point Cylinder Seal Kit Repair Part

DRIVE SYSTEM
1 8
2 3 9
9
8
7 18
5
10
17 13
15
6
14
11 16
19
20
12 13
21
20
22 13
23
Figure 7-3. Drive System

Drive System
Item
No
GRP 1022047 Group - Drive All Items Not Shown
1 1006699 4 Bar, Idler Slide
2 100-10-11-48-8F A/R CSHH, 5/8-11 x 3.00, GR8, FT
3 300-10 8 Washer, Lock, 5/8
4 1006965-ISRV 2 Front Idler Assembly w/Slide (Style A) Includes 5-11
5 980812 2 Cap
6 400-8-64 2 Roll Pin, 1/2 x 4.00
7 980083-1 2 O-Ring, Idler
8 984346-1 4 Seal Kit
9 980083-02 4 Bushing, Idler
10 5406-HP-02 2 Adapter, Plug, Pipe, Hollow Hex, -2 NPTF
11 1006987 2 21-Tooth Sprocket
12 100-M16-2-45-8.8F A/R CSHH, M16x2 x 45, C8.8, FT
13 302-10 A/R Washer, Lock, 5/8
14 1011380 2 Torque Hub - Comer 82.188:1 Ratio
15 FS6400-04-06-O 2 Adapter, Straight, -4 ORFS/-6 O-Ring
16 1011460-01 2 Drive Motor O-Ring, 60cc
17 100-M16-2-55-8.8F A/R CSHH, M16x2 x 55, C8.8, FT
18 1022046 2 Motor, Hydraulic, 2-Speed, H1-B, 60CC Max/21CC Min
19 FS6801-04-06-NWO-FG 2 Adapter, Elbow, 90°, -4 ORFS/-6 O-Ring
20 1902-12-M10 4 Clamp Kit, Split Flange, Code 62, M10 Bolts, -12
22 100-M16-2-40-8.8F 4 CSHH, M16x2 x 40, C8.8, FT
23 1022046-01 2 Speed Sensor Not Shown
24 1023522 1 Hose Kit Not Shown
KIT F487STJC6N121212-117 1 Back Port LH Drive Motor (B) to B Port H1 Pump Tag# 1, Not Shown
25 F487ST6AJ9121212-106 1 Front Port LH Drive Motor (A) to A Port H1 Pump Tag# 2, Not Shown
26 F487STJCJ9121212-54 1 Back Port RH Drive Motor (A) to C Port H1 Pump Tag# 3, Not Shown
27 F487ST6AJ1121212-50 1 Front Port RH Drive Motor (B) to D Port H1 Pump Tag# 4, Not Shown
28 F387TCJCJ1080808-36.5 1 LH Drive Motor CD to Rear Port Return Block Tag# 5, Not Shown
29 F387TCJCJC080808-97.5 1 RH Drive Motor CD to Middle Port Return Block Tag# 6, Not Shown
30 F387TCJCJ9040404-136 1 RH 2-Speed to TS Port Motor Manifold Tag# 7, Not Shown
7
31 F387TCJCJ9040404-73 1 LH 2-Speed to TS Port Motor Manifold Tag# 8, Not Shown
32 F387TCJCJ9040404-43 1 RH Brake to RH Tee Tag# 9, Not Shown
33 F387TCJCJ9040404-97 1 LH Brake to RH Tee Tag# 10, Not Shown

CONVEYOR COVERS
2
3
1
10 12 13 4
12 11 9
6
8
7
8
5
8
8
15
14
17
16
20
18
19
Figure 7-4. Conveyor Covers

Conveyor Covers
Item
No
GRP 1022332 Group - Conveyor All Items Not Shown
1 1024108 1 Chain Guard Front
2 1023963 1 Hinge, Chain Guard RH
3 1023964 1 Hinge, Chain Guard LH
4 1023965 1 Chain Guard, Front RH
5 1023966 1 Chain Guard, Front LH
6 1006673SRV 1 Chain Guard, Front LH
7 1006674SRV 1 Chain Guard, Front RH
8 1006675SRV 4 Chain Guard, Rear Chain
9 100-7-14-16-5F 20 CSHH, 7/16-14 x 1.00, GR5, FT
10 100-7-14-32-5 10 CSHH, 7/16-14 x 2.00, GR5
11 302-7 20 Washer, Lock, 7/16
12 300-7 40 Washer, Flat, SAE, 7/16
14 1008611SRV 1 Conveyor Bed, Front Left
15 1008612SRV 1 Conveyor Bed, Front Right
16 1008613SRV 1 Conveyor Bed, Rear Left
17 1008614SRV 1 Conveyor Bed, Rear Right
18 850014 8 Shaft, Conveyor Guide Roller
19 1023313 8 Assembly, Conveyor Roller
20 850040 8 Snap Ring, Conveyor Drive Shaft

CONVEYOR DRIVE
7
6
8
2
4
3
5
15 9
10
15
9
13 12 11 19
14
18
16
12
17 41 45 46 28
40 27
44 43 42 26
51 50
47 25
24 29
23
48 22
39 49 21
50 20 31
11
12
13
30
32
35 34 33
15
38 12 17
15
37
13 12 11 36
Figure 7-5. Conveyor Drive

Conveyor Drive
Item
No
GRP 1022332 1 Group - Conveyor All Items Not Shown,
Includes 1-36
1 1022399 2 Assembly, Heavy Duty Chanins w/Drag Bars
2 1022398 A/R Conveyor Drag Bar
3 1022223-2 A/R Link, Master w/Tab
4 100-6-16-40-8 A/R CSHH, 3/8-16 x 2.50, GR8
5 204-6-16-5 A/R Nut, Lock, Stover, 3/8-16, GR5
6 1022223-1 A/R Link w/Rollers
7 1022223-3 A/R Link, Master
8 1022223-4 8 Link, Half
ASSY 1022400 2 Assembly, Front Conveyor Idler w/Sprockets Includes 9-19
9 1022428 4 Conveyor Idler Sprocket
10 985011 2 Conveyor Idler Shaft
11 100-10-11-18-8F 8 CSHH, 5/8-11 x 1.125, GR8, FT
12 302-10 8 Washer, Lock, 5/8
13 120360 8 Flat Washer, .625 x 2.25 x .188
14 1008919SRV 2 Conveyor Idler Includes Item 15
15 850130 16 Insert Bearing, 1.50
16 100-10-11-28-5 4 CSHH, 5/8-11 x 1.75, GR5
17 300-10 4 Washer, Flat, SAE, 5/8
18 1007051 2 Conveyor Adjustment Clamp Plate
19 983589SRV 4 Threaded Rod, 5/8-11 x 12.00
ASSY 1007046 2 Assembly, Conveyor Motor w/Slide Includes 20-28
20 1009133 2 Hydraulic Gear Motor, 15.26 CIR, 4 Bolt
21 851149SRV 2 Conveyor Drive Motor Mount
22 105-8-13-36-F 8 CSFHS, 1/2-13 x 2.25, FT
23 307-8 8 Washer, Lock, Hi-Collar, 1/2
24 202-8-13-5 8 Nut, Hex, Jam, 1/2-13, GR5
25 851120 2 Conveyor Drive Motor Sprocket
26 100-4-20-12-5F 2 CSHH, 1/4-20 x .75, GR5, FT
27 302-4 2 Washer, Lock, 1/4
28 308-4-16 2 Washer, Flat, Fender, 1/4 x 1.00
29 1008731 2 Drive Chain, #80H x 53 Pitches w/Half Link & Master
30
31
32
1007048SRV
100-8-13-20-5F
1014857
2
8
2
Conveyor Drive Assembly
CSHH, 1/2-13 x 1.25, GR5, FT
Conveyor Drive Bearing Includes Item 33
7
33 5406-HP-02 2 Plug, Pipe, Hollow Hex, -2 NPTF Not Shown
ASSY 1022401 1 Assembly, Rear Tube Drive, Left Includes 11-13,15,34-37
ASSY 1022427 1 Assembly, Rear Tube Drive, Right Includes
34 1022429 2 Conveyor Outer Drive Sprocket
35 1007057SRV 2 Rear Axle Housing Includes Item 15
36 1022431 2 Conveyor Inner Drive Sprocket

CONVEYOR DRIVE (CONT.)

7
6
8
2
4
3
5
15 9
10
15
9
13 12 11 19
14
18
16
12
17 41 45 46 28
40 27
44 43 42 26
51 50
47 25
24 29
23
48 22
39 49 21
50 20 31
11
12
13
30
32
35 34 33
15
38 12 17
15
37
13 12 11 36
Figure 7-4. Conveyor Drive (Cont.)

Conveyor Drive (Cont.)

Item
No
37 1007061 2 Conveyor Drive Shaft
38 100-10-18-20-5F 10 CSHH, 5/8-20 x1.25, GR5, FT
39 1023721 1 Conveyor Paddle, LH
40 1023722 1 Conveyor Paddle, RH
41 1009452 4 Pin, Conveyor Paddle
42 100-7-14-16-5F 4 CSHH, 7-16-14 x 1.00, GR5, FT
43 302-7 4 Washer, Lock, 7/16
44 300-7 4 Washer, Flat, SAE, 7/16
45 1021658 2 Sensor, Induction, Conveyor Control
46 122-#10-32-8F 4 PHMS, Cross, #10-32 x .50, FT
47 1019923 2 Cable, Paddle, Conveyor, 8"
48 100-6-16-16-5F 2 CSHH, 3/8-16 x 1.00, GR5, FT
49 300-6 6 Washer, Flat, SAE, 3/8
51 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT

HOPPER WINGS
7
8 9 12
11
13
10
7
2
8 5
11 34
9 6
4
18
10
17
16 3
18 3 19
20
17 19
4 20
15
12
14
32 33 17
31
22
21 20 35
24 25
19 36
1 26
28
27 23
29
30 38
37
16
Figure 7-6. Hopper Wings

Hopper Wings
Item
No
GRP 1022338 Group - Hopper Includes 1-33
1 1023499 1 Hopper Wing, LH
2 1023500 1 Hopper Wing, RH
3 1007336 2 Bar, Hopper Wing Hinge
4 400-4-20 2 Roll Pin, 1/4 x 1.25
5 1024109 1 Clamp, Front Hopper Flashing
6 1011901-F 1 Flashing, Center
8 301-8 A/R Washer, Flat, USS, 1/2
9 1007104 2 Plate, Sidewing Rubber Shield
10 1011900 2 Flashing, Hopper Wing
11 100-8-13-64-5 14 CSHH, 1/2-13 x 4.00, GR5
ASSY 1000801SRV 1 Guide Assembly, Hopper Wing, RH Includes 12,13
ASSY 1000806SRV 1 Guide Assembly, Hopper Wing, LH Includes 12,14
12 1000803 2 Guide Bar
13 1000804 1 Guide Bracket, RH
14 1000805 1 Guide Bracket, LH
15 100-6-16-16-5F 2 CSHH, 3/8-16 x 1.00, GR5, FT
16 100-6-16-20-5 12 CSHH, 3/8-16 x 1.25, GR5
17 300-6 14 Washer, Flat, SAE, 3/8
ASSY 1023945 1 Assembly, Cylinder, Hopper, Front, LH Includes 19,20
ASSY 1023946 1 Assembly, Cylinder, Hopper, Front, RH Includes 19,20
19 1008618 2 Cylinder, Hydraulic, 2.00 x 1.00 x 7.00
- 910145-01 A/R Seal Kit for 1008618 Repair Part
20 FS2501-06-06-FG 4 Adapter, Elbow, 90°, -6 ORFS/-6 NPTF
21 240030 2 Pin, Clevis, 1.00 x 3.25 w/1.50 HD
22 80331 1 Pin, Cotter, .125 x 1.25
ASSY 1023944 2 Assembly, Cylinder, Hopper Wing, Rear Includes 20,23
25 100-16-14-44-8 2 CSHH, 1-14 x 2.75, GR8
26 302-16 2 Washer, Lock, 1
27 980158 2 Bar, Sidewing Cylinder Bracket
7
28 980159 2 Bar, Sidewing Cylinder Bracket
29 102-7-14-16-F 4 CSSH, 7/16-14 x 1.00, FT
30 307-7 4 Washer, Lock, Hi-Collar, 7/16
31 980417 2 Plug, Top Back
32 100-6-24-12-5F 2 CSHH, 3/8-24 x .75, GR5, FT
33 302-6 2 Washer, Lock, 3/8
34 105-8-13-32-F 5 CSFHS, 1/2-13 x 2.00, FT
35 1022663 2 Wipe, Hopper
36 1022664 2 Clamp, Hopper Wipe
37 302-6 8 Washer, Lock, 3/8
38 301-6 8 Washer, Flat, USS, 3/8

AUGER ASSEMBLY - CUTOFF AND LUBE SYSTEM
22
5 1
4 6
2
5
3 1
16
6
2
6
9
7 5 8
21 11
6 20
7 17 19
15 18
5
13
8
15
12
10
14 5 8
14 5 8
Figure 7-7. Auger Assembly Cutoff and Lube System

Auger Assembly Cutoff and Lube System

Item
No
GRP 1021924 Group - Auger & Cutoff, 8616D All Items Not Shown, Includes 1-14
1 1010618 2 Bar, Asphalt Deflector Clamp

2 1010617 2 Scrapper, Under Conveyor Asphalt
3 100-8-20-32-5 4 CSHH, 1/2-20 x 2.00, GR5
4 100-8-20-40-5 4 CSHH, 1/2-20 x 2.50, GR5
5 302-8 30 Washer, Lock, 1/2
6 1007072SRV 4 Assembly, Auger to Back Brace
7 100-8-20-28-5 4 CSHH, 1/2-20 x 1.75, GR5
8 300-8 18 Washer, Flat, SAE, 1/2
9 1007009 2 Asphalt Cap
10 1006665SRV 1 Assembly, Cutoff, LH
11 1006666SRV 1 Assembly, Cutoff, RH
12 400-4-20 2 Roll Pin, 1/4 x 1.25
13 1007064 2 Bar, Cutoff Hinge
14 100-8-20-16-5F 8 CSHH, 1/2-20 x 1.00, GR5, FT
15 1023793 1 Assembly, Cylinder, Cutoff, LH, 8616D Includes 12-15
16 1023789 1 Assembly, Cylinder, Cutoff, RH, 8616D Includes 12-15
17 910170SRV 2 Cylinder, Hydraulic, 2.50 x 4.00 x 1.25 Includes 13-14
- 910170-01 A/R Seal Kit for Hydraulic Cylinder Repair Part
18 240030 2 Clevis Pin, 1.00 x 3.75, 1.50 HD

19 80338 2 Cotter Pin, .188 x 2.00
20 FS2501-06-06-FG 4 Adapter, Elbow, 90°, -6 ORFS/-6 NPTF
21 1006988 2 Shaft, Cutoff Cylinder Mount
22 1019543 1 Auger Lube Kit

AUGER ASSEMBLY - DRIVE
5
4
3 1
2
11 50
10
19
18
14
4
13 49
12 15 49
16
17
24
25
20
26
27 23
28 20
22
31 22
30
34
33 44 45 46
29
37 36 32 40 4 43
29
2 41
38 35 39 42
21
4 48
5
40 40
47 4 4
39 39
Figure 7-8. Auger Assembly - Drive

Auger Assembly - Drive

Item
No
GRP 1021924 Group - Auger & Cutoff, 8616D All Items Not Shown, Includes 1-48
1 981685 1 Auger Motor Cover

2 100-8-13-22-5 10 CSHH, 1/2-13 x 1.375, GR5
3 301-8 4 Washer, Flat, USS, 1/2
4 302-8 26 Washer, Lock, 1/2
5 200-8-13-5 10 Nut, Hex, 1/2-13, GR5
6 981695 1 Cover, Auger Support
7 100-5-18-16-5 6 CSHH, 5/16-18 x 1.00, GR5
8 302-5 6 Washer, Lock, 5/16
9 300-5 6 Washer, Flat, SAE, 5/16
10 1007269 2 Clamp, Auger, 12"
11 102-6-16-24-G 4 CSSH, 3/8-16 x 1.50, FT
12 1009133 2 Motor, Hydraulic, Gear, 15.26 CIR, 4 Bolt
13 102-8-13-20-F 8 CSSH, 1/2-13 x 1.25, FT
14 981696 2 Mount, Motor
15 100-10-11-22-5F 4 CSHH, 5/8-11 x 1.375, GR5, FT
16 302-10 4 Washer, Lock, 5/8
17 300-10 4 Washer, Flat, SAE, 5/8
18 240350 2 Sprocket, 60B12 x 1.00, 6 Spline
19 985815 2 Chain, Roller, 60H x 50 Pitch
ASSY 1021059 1 Assembly, Auger, 12" Pitch, Hardened w/Mount, LH Includes 20-21, 24-
ASSY 1021060 1 Assembly, Auger, 12" Pitch, Hardened w/Mount, RH Includes 22-
20 1021059-03 2 Auger Flight, ø12", 12" Pitch, Inner, LH

21 1021059-04 1 Auger Flight, ø12", 12" Pitch, Outer, LH
22 1021060-03 2 Auger Flight, ø12", 12" Pitch, Inner, RH
23 1021060-04 1 Auger Flight, ø12", 12" Pitch, Outer, RH
24 1021067 1 Auger Sprocket, Coupling
25 113-6-16-8 4 Set Screw, Hex Socket, Cup, 3/8-16 x .50
7
26 1021059-02 2 Shaft, ø12", 12" Pitch Auger
27 1007267 2 Bearing, Auger, 8616
28 1021059-05 2 Auger, Shaft Spacer, 12" Pitch Auger
29 310-24 4 Washer, Hardened, SAE, 1-1/2"
ASSY 1019053 2 Assembly, Auger, End Mount, Long Includes 30-
30 851645 2 Collar, Auger Shaft (1) Per Assembly
31 1017379 4 Set Screw, 3/8-16 x .75, Knurl, Cup Point (2) Per Assembly
32 810070 2 Bushing, 2.00 ID x 2.50 OD x 2.50 (1) Per Assembly

AUGER ASSEMBLY - DRIVE (CONT.)
5
4
3 1
2
11 50
10
19
18
14
4
13 49
12 15 49
16
17
24
25
20
26
27 23
28 20
22
31 22
30
34
33 44 45 46
29
37 36 32 40 4 43
29
2 41
38 35 39 42
21
4 48
5
40 40
47 4 4
39 39
Figure 7-8. Auger Assembly - Drive (Cont.)

Auger Assembly - Drive Drive (Cont.)

Item
No
33 1019053-01 2 Mount, Auger End, Long (1) Per Assembly
34 29A-02 2 Grease Fitting, 1/8" NPT, Straight (1) Per Assembly
35 1021059-07 2 Tube, Auger Shaft Spacer, Outer, 12" Pitch Augers
36 100-10-11-44-8 8 CSHH, 5/8-11 x 2.75, GR8

38 1021059-08 2 Shaft, Plug, 12" Pitch Augers
39 300-8 12 Washer, Flat, SAE, 1/2
40 100-8-13-24-5 12 CSHH, 1/2-13 x 1.50, GR5
41 102-6-16-40 2 CSSH, 3/8-16 x 2.50, FT
42 202-6-16-5 2 Nut, Hex, Jam, 3/8-16, GR5
43 981688 1 Cover, Chain
44 100-6-16-16-5F 2 CSHH, 3/8-16 x 1.00, GR5, FT
45 302-6 2 Washer, Lock, 3/8
46 300-6 2 Washer, Flat, SAE, 3/8
47 1021032 1 Plate, Auger Back 12" Wear Plate
48 1021066SRV 1 Cover, Auger Back
49 FS2700-10-10 2 Adapter, Bulkhead Union, -10 ORFS/-10 ORFS
50 FS2700-04-04 1 Adapter, Bulkhead Union, -4 ORFS/-4 ORFS

TANKS - FUEL
30 29 34
32
30
20
29
16 28
3 18
24
2
17 33
19
4
27 26
5 18
21
22
23
35 24
25
38
37
36 24
8 6
13 7
12
8
9
10
11 14
15
EARLY TANK
38 37 36 FILLER LAYOUT
Figure 7-9. Tanks - Fuel

Tanks - Fuel
Item
No
GRP 1023484 Group - Tanks All Items Not Shown
ASSY 1021986 1 Assembly, Fuel Tank Includes 1-10
1 1021987 1 Fuel Tank
2 1015120 1 Sensor, Fuel
3 122-#10-32-8F 6 PHMS, Cross, #10-32 x .50, FT
4 1014538-23 2 Tube, Fuel, Pick-Up, 23"
5 5LOC-4RMP 2 Fitting, Push Lok, -5LOC/-4RMP
ASSY 1024829 1 Assembly, Angled Filler Cap Includes 6-11
6 1024829-02 1 Cap, Angled Filler Cap
7 140030FN 1 Filler Neck
8 122-#10-24-8F 6 PHMS, Cross, #10-24 x .50, FT
9 140030GK 1 Strainer & Gasket Kit
10 1024829-01 1 Base, Angled Filler
11 1024829-03 1 Base Gasket, Angled Filler
12 100-4-20-8-5F 7 CSHH, 1/4-20 x .50, GR5, FT
13 302-4 7 Washer, Lock, 1/4
14 140030FL 1 Cap, Fuel, Lockable
15 1011971 1 Plug, Magnetic Drain, -16 SAE Orb
ASSY 1022006 1 Assembly, Spraydown Pump Includes 16-31
16 1022007 1 Plate, Spraydown Pump Mount
17 1015438 1 Pump, Spraydown, Marco UP9/E w/Pressure Switch Includes 18-19
18 1015089-04 2 Adapter, Straight, -6 BSPP/-6 NPT
19 1015089-05 4 Isolator
20 2606-6-6-6 1 Adapter, Female Run Tee, -6 JIC/-6 NPTF/-6 JIC
21 2502-6-6 1 Adapter, Elbow, 90°, -6 JIC/-6 NPTF
22 5LOC-6RFJX 1 Fitting, Push Lok, -5LOC/-6RFJX
23 71812 1 Hose, 05 Push-On, .3125
24 33277 3 Clamp, Hose, #04
25 986537-31 1 Filter, In-Line
26 121-#10-32-16F 4 RHMS, Cross, #10-32 x 1.00, FT
27 300-#10 4 Washer, Flat, SAE, #10
28 100-5-18-12-5F 2 CSHH, 5/16-18 x .75, GR5, FT
29 302-5 6 Washer, Lock, 5/16
30
31
32
300-5
1015540
920200
6
1
1
Washer, Flat, SAE, 5/16
Harness, Pump, Spraydown
Reel w/Hose, Spraydown, .312 Hose
Not Shown 7
33 920220 1 Handle & Nozzle
34 100-5-18-8-5F 4 CSHH, 5/16-18 x .50, GR5, FT
35 1022101 1 Radiator Deflector Mount
36 100-6-24-12-5F 7 CSHH, 3/8-16 x .75, GR5, FT
37 302-6 7 Washer, Lock, 3/8
38 301-6 7 Washer, Flat, USS, 3/8

TANKS - HYDRAULIC
4 5 6
7
24
25 5 6
10 8
23
22
9
28 27 26
11
21
20
19
12
17 18
13
16
14
15 29 5 30
Figure 7-10. Tanks - Hydraulic

Tanks - Hydraulic
Item
No
GRP 1023484 Group - Tanks All Items Not Shown
ASSY 1021955 1 Assembly, Hydraulic Tank Includes 1-19
1 1021943 1 Hydraulic Tank
2 1022208 1 Return Filter, In-Tank, 119 GPM
4 100-6-16-24-5 4 CSHH, 3/8-16 x 1.50, GR5
5 302-6 11 Washer, Lock, 3/8
6 300-6 7 Washer, Flat, SAE, 3/8
7 140030HL 1 Cap, Hydraulic, Lockable
10 122-#10-24-5F 6 PHMS, Cross, #10-24 x .50, FT
11 500070 1 Gauge, Sight, Level/Temp, Hydraulic Oil
12 1014025 1 Strainer, Suction, 75 GPM, 100 Mesh
14 1011817 1 Strainer, Suction, -24 SAE O-Ring
16 1011971 1 Plug, Magnetic Drain, -16 SAE Orb
17 6408-10-O 2 Adapter, Plug, -10 O-Ring
18 989202 1 Sensor, Temperature, Hydraulic
ASSY 1022083 1 Assembly, Spraydown Reel, RH Includes 5-6, 20-28
20 920200 1 Reel w/Hose, Spraydown, .312 Hose
22 33277 1 Clamp, Hose, #04
23 920220 1 Handle & Nozzle, Fuel/Washdown
24 1022226 1 Plate, Hose Reel, Mount, RH
25 100-6-16-12-5F 3 CSHH, 3/8-16 x .75, GR5, FT
26 100-5-18-8-5F 4 CSHH, 5/16-18 x .50, GR5, FT
27 302-5 4 Washer, Lock, 5/16
28 300-5 4 Washer, Flat, SAE, 5/16
29 100-6-24-12-5F 4 CSHH, 3/8-24 x .75, GR5, FT
7
30 301-6 4 Washer, Flat, USS, 3/8

ENGINE ASSEMBLY - RADIATOR
4
3
2
1
9
6
11
10
7
13
12
14 15
19
20
16
5 18
17
32
19 31
21 22
25
26
27
28
29
30
25 23
24 26
27
Figure 7-11. Engine Assembly - Radiator

Engine Assembly - Radiator

Item
No
GRP 1023501 Group - Engine & Hydraulic All Items Not Shown
ASSY 1022137 1 Assembly, Engine w/Adapters All Items Not Shown
1 1019980-19 1 Assembly, Radiator
2 1002184-04 1 Cap, Radiator
3 1019980-01 1 Shroud, Radiator
4 1019980-07 1 Shroud, Radiator, Top LH
5 1022139-04 1 Shroud, Radiator, Bottom LH
6 1022139-02 1 Shroud Stiffener, Top
7 1022139-03 1 Mount, Shroud, Top LH
8 1019980-68 1 Shroud, Radiator
9 1019980-69 1 Fan, Bristle tip
10 1019980-21 1 Guard, Fan
11 1019980-09 1 Hose, Upper Radiator
12 1019980-22 1 Pipe, Upper Charge Air
13 1019980-23 1 Hose, Elbow
14 1019980-24 1 Hose, Coupler
15 1016249-19 1 Hose, Lower Radiator
16 1019980-71 1 Pipe, Lower Charge Air
17 1019980-70 1 Hose, Elbow
18 1019980-27 1 Hose, Elbow
19 1001166-57 4 Isolator
20 1019980-28 1 Brace, Upper Radiator Mounting
21 1019980-29 1 Mount, Front Engine
22 1019980-30 1 Mount, Rear Engine, RH
23 1019980-31 1 Mount, Rear Engine, LH
24 986537-14 4 Isolator
25 100-M16-2-40-8.8F 4 CSHH, M16x2 x 40, C8.8, FT
26 302-M16 4 Washer, Lock, M16
27 300-M16 4 Washer, Flat, SAE, M16
28 100-8-13-24-8 8 CSHH, 1/2-13 x 1.50, GR8
29 986810 8 Washer, Lock, 1/2, Nord Wedge
30 1017061 8 Isolator Triangle Washer
7
31 100-M12-1.25-30-8.8F 16 CSHH, M12x1.25 x 30, C8.8, FT
32 302-12 16 Washer, Lock, M12

ENGINE ASSEMBLY - INTAKE/EXHAUST

4
3 2 1 9 11
9 10 12
8
7
6
13
5
14
15
17 18
18 17
16 18
21
19
20
23 22
Figure 7-12. Engine Assembly - Intake/Exhaust

Engine Assembly - Intake/Exhaust

Item
No
1 1019980-32 1 Assembly, Air Breather
2 1009253-17 1 Air Filter, Primary Not Shown
3 1009253-16 1 Air Filter, Secondary Not Shown
4 1019980-33 1 Bracket, Air Breather Mounting
5 1019980-03 2 Clamp, Hose, 4.00"
6 1022139-01 1 Elbow, Intake
7 1016249-30 1 Clamp, Hose, 4.00"
8 1019980-35 1 Reducer, Intake
9 1016249-29 2 Clamp, Hose, 3.50"
10 1019980-36 1 Pipe, Lower Intake
11 1019980-37 1 Elbow, Reducing
12 1016249-28 1 Clamp, Hose, 2.86"
13 1022139-05 1 Pipe, Exhaust, Short
14 1019980-39 1 SCR
15 1019980-40 1 SCR Bracket
16 1019980-41 1 SCR Bracket
17 1019980-42 2 SCR Bracket
18 1011049-14 6 Isolator, Engine
19 1019980-43 1 Bracket, SCR Support
20 1016249-24 1 DEF Pump
21 1019980-64 1 ACU
22 1019980-45 1 SCR Pipe
23 1019980-46 1 SCR Pipe, Insulation

ENGINE ASSEMBLY - COMPONENTS

29
18
17
27
16
15 30
25 28
12 40
24
26
13 31 32 33 34
11
8
14 19 35
20
9
23 21
22 15
16
16
17 10
17
18 36
18 45
43 44
41
7
38
39
37
42
6
5 4
1
2
Figure 7-13. Engine Assembly - Components

Engine Assembly - Components

Item
No
1 1019980-10 1 Alternator
2 1019980-11 1 Bracket, Pivot, Alternator
3 1019980-82 1 Bracket, Alternator
4 1019980-15 1 Alternator Mounting Bolt
5 1019980-16 1 Nut, Alternator
6 1019980-80 1 Auto-Tensioner
7 1019980-83 1 Bracket, Auto-Tensioner
8 1009253-53 1 Fuel Water Separator Filter Head
9 1009253-19 1 Filter, Fuel Water Separator
10 1009253-36 1 Fuel Sender
11 1010471 1 Pump, Fuel w/Filter
12 1009253-18 1 Filter, Fuel
13 1016249-07 1 Mount, Fuel Pump and Filters
14 1016249-08 1 Mount, Fuel Filter
15 100-6-16-20-5 4 CSHH, 3/8-16 x 1.25, GR5
16 300-6 12 Washer, Flat, SAE, 3/8
17 302-6 6 Washer, Lock, 3/8
18 200-6-16-5 6 Nut, Hex, 3/8-16, GR5
19 100-4-20-16-5 2 CSHH, 1/4-20 x 1.00, GR5
20 300-4 4 Washer, Flat, SAE, 1/4
21 302-4 2 Washer, Lock, 1/4
22 200-4-20-5 2 Nut, Hex, 1/4-20, GR5
23 100-6-16-16-5F 2 CSHH, 3/8-16 x 1.00, GR5, FT
24 986537-03 1 Oil Filter
25 1006364-63 1 Filter Head, Oil
26 1016249-05 1 ECU
27 1016249-04 1 Mount, ECU
28 1009253-34 1 Switch, Battery Disconnect
29 1000867-31 4 Isolator
30 205-5-18-5 8 Nut, Lock, Nylon, 5/16-18, GR5
7
31 100-5-18-16-5 4 CSHH, 5/16-18 x 1.00, GR5
32 300-5 8 Washer, Flat, SAE, 5/16
33 302-5 4 Washer, Lock, 5/16
34 200-5-18-5 4 Nut, Hex, 5/16-18, GR5
35 1019980-84 1 Bracket, Bulkhead
36 1001166-03 1 Starter
37 1005908-08 1 Relay Fuse Block
38 1009253-27 1 Fuse Holder
39 1021324-40 1 Fuse, 40A, AMI, Bolt-Down Not Shown
40 1011224 1 Bracket, Battery Disconnect Switch

ENGINE ASSEMBLY - COMPONENTS (CONT.)

29
18
17
27
16
15 30
25 28
12 40
24
26
13 31 32 33 34
11
8
14 19 35
20
9
23 21
22 15
16
16
17 10
17
18 36
18 45
43 44
41
7
38
39
37
42
6
5 4
1
2
Figure 7-13. Engine Assembly - Components (Cont.)

Engine Assembly - Components (Cont.)

Item
No
41 PURCHASE LOCALLY 1 Battery, 12V, 1000 CCA, Group No. 31
42 720130 1 Pad, Battery Tray
43 72313 1 Hold Down, Battery
44 100-6-16-152-5 2 CSHH, 3/8-16 x 9.5, GR5
45 310-6 2 Washer, Hardened, SAE, 3/8
46 1022701 1 Cable, Battery, (+), Eye to Eye, 18" Not Shown
47 1023401 1 Cable, Battery, (+), Eye to Eye, 70" Not Shown
49 1023402 1 Cable, Battery, (-), Eye to Eye, 22.5" Not Shown
50 1022403 1 Cable, Battery, (-), Eye to Eye, 56" Not Shown
51 1022728 1 Harness, Engine Power Not Shown

ENGINE ASSEMBLY - PUMPS
7
6
1
5 4
2
3
8
13
10
16
15
14
12
18J
18H
18G
17
11
21
18F
15
16
17
22
10A
18D
20
18C
18B
18A
19
18E
18
24
23
Figure 7-14. Engine Assembly - Pumps

Engine Assembly - Pumps

Item
No
1 1016705 1 Pump, Hydraulic, 22.5 CC, 9T
4 102-M10-1.5-30-8.8F 2 CSSH, M10x1.5 x 30, C8.8, FT
5 302-M10 2 Washer, Lock, M10
6 36808 1 O-Ring, 3.237 ID x .103, SAE 152
7 1019980-18 1 Gasket, Aux Pump Plate
8 1006963-03 1 Flex Plate & Coupling
9 1006963-02 1 Pump Mounting Plate Kit Includes Item 8
10 1020747 1 Pump, Hydraulic, Load Sense, 130 CC
10A 1006956-01 1 Controller, Load Sense Pump Repair Part
11 1902-20 1 Clamp, Split Flange, Code 62, -20
12 1901-40 1 Clamp, Split Flange, Code 61, -40
13 FS6804-12-12-12-NWO-FG 1 Adapter, Run Tee, -12 ORFS/-12 O-Ring/-12 ORFS
14 102-8-13-28-F 4 CSSH, 1/2-13 x 1.75, FT
15 302-8 4 Washer, Lock, 1/2
16 300-8 4 Washer, Flat, SAE, 1/2
17 12757410 1 O-Ring
18 1022127 1 Pump, Hydraulic, Tandem, H1 w/EDC, 53 CC
18A 1009527-01 A/R Shaft, H1 Pump, 14 Tooth Spline Repair Part
18B 986519-05 A/R Seal Kit, Hyd Pump Shaft, H1 Pump Repair Part
18C 986519-07 A/R Snap Ring, Shaft Seal, H1 Pump Repair Part
18D 986519-06 A/R Bearing, Hyd Pump Shaft, H1 Pump Repair Part
18E 986519-10 A/R EDC, Tandem H1 w/Solenoids, Gasket & Screws Repair Part
18F 1006952-03 A/R Valve, Solenoid, H1 Pump Repair Part, Included w/18E
18G 986519-08 A/R Coil, Control, H1 Pump Repair Part, Included w/18F
18H 986519-09 A/R Valve, Control Cutoff, H1 Pump Repair Part

18J 986519-01 A/R Coil, Control Bypass, H1 Pump Repair Part, Included w/18H

7
24 1012928 2 Transmitter, Pressure, SAE 6, 0-5800 PSI

ENGINE ASSEMBLY - GENERATOR
2
5 22
21
10 20
6
7 4
8 19
9
16
17
18
15
11
14
12 13
Figure 7-15. Engine Assembly - Generator

Engine Assembly - Generator

Item
No
1 1019980-69 1 Fan, Bristle Tip
2 1019980-72 1 Fan Spacer, Bristle Tip
3 1019980-49 1 Pulley, Upper Engine
4 1019980-79 1 Pulley, Crank, Lower
5 1019980-81 1 Belt, Engine
6 1019980-75 1 Belt, Generator, 12MM
7 1019980-73 1 Pulley, Lower Engine, Generator
8 1019980-74 1 Pulley, Generator
9 1019980-77 1 Bushing, Taper Lock, Generator
10 1019980-56 1 Oil/Water Separator
11 1019980-57 1 Mount, Generator To Engine
12 1019980-58 1 Bracket, Generator Adjuster
13 1019980-59 1 Screw, Adjuster
14 1019980-78 1 Stop, Generator Isolator
15 1019980-60 1 Mount, Generator
16 100-6-16-20-5 3 CSHH, 3/8-16 x 1.25, GR5
17 100-8-13-28-5 2 CSHH, 1/2-13 x 1.75, GR5
18 1019980-61 2 Washer, Nord, .375
19 1021277 1 Generator Assembly, 14.4 KW, Harrison, Belt Driven
20 1014872-04 1 Breaker, 60A, Generator Not Shown
21 1020929-01 1 Capacitor Not Shown
22 1020929-02 1 Capacitor Not Shown

ENGINE ASSEMBLY - DEF TANK
10
11 13
12
10
10 11
7 6
5
4
3
Figure 7-16. Engine Assembly - DEF Tank

Engine Assembly - DEF Tank

Item
No
1 1016249-27 1 DEF Tank
2 1016249-02 2 DEF Tank Mounting Strap
3 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
4 302-6 4 Washer, Lock, 3/8
6 1016249-23 1 Coolant Valve
7 1015908-07 1 Bussman Mounting Bracket
8 1016249-34 1 Fuse & Relay Panel Includes Items 9-14
9 1009253-41 6 Power Block Relay
10 1017776-30 3 ATM Blade Fuse, 30A
11 1017776-05 5 ATM Blade Fuse, 5A
12 1017776-10 1 ATM Blade Fuse, 10A
13 1017776-20 1 ATM Blade Fuse, 20A
14 1009253-45 1 Fuse Box Foam Rubber Not Shown
15 1016249-44 1 DEF Tank Header Assembly Not Shown

COVERS - ACCESS DOOR, LH

19 14 28
13 14 15
26
19 14 28
27
27
29
RADIATOR
DEFLECTOR 19
14
28
25
27
26
18
17 21
16
20
ENGINE ACCESS DOOR
(LEFT-HAND) 19 14 15
22
23
24
9
8
7
10
6 11
2 13
14
15 12
5
4
1 3
Figure 7-17. Covers - Access Door, LH

Covers - Access Door, LH

Item
No
GRP 1023504 Group - Covers, 8616D All Items Not Shown
ASSY 1022102 1 Assembly, Engine Cover, LH Includes 1-15
1 1022103 1 Engine Cover, LH Includes 2
2 980460 1 Lever Latch
- 35560 A/R Replacement Key Included With 2
3 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT
4 302-6 2 Washer, Lock, 3/8
6 1016409 1 Assembly, Roller Hose Guide
7 100-4-20-14-5 4 CSHH, 1/4-20 x .875, GR5
10 FS2701-06-06-FG 2 Adapter, Bulkhead, Elbow, 90°, -6 ORFS/-6 ORFS
11 FS0306-06 2 Lock Nut, Bulkhead, -6 ORFS
12 1022104 1 Engine Cover, LH
13 100-5-18-12-5F 15 CSHH, 5/16-18 x .75, GR5, FT
14 302-5 23 Washer, Lock, 5/16
15 301-5 17 Washer, Flat, USS, 5/16
16 1023255 1 Rod, Tow Point Gauge, LH
17 1023217 1 Tow Point Gauge, LH
18 1023253 1 Grommet, Insulation, .50 ID x .813 OD x .188
19 100-5-18-16-5 11 CSHH, 5/16-18 x 1.00, GR5
20 1023524 1 Top Back to Toe Board Support
21 105-8-13-16-F 1 CSFHS, 1/2-13 x 1.00, FT
22 100-8-13-16-5F 1 CSHH, 1/2-13 x 1.00, GR5, FT
23 302-8 1 Washer, Lock, 1/2
24 300-8 1 Washer, Flat, SAE, 1/2
ASSY 1021417 1 Assembly, Radiator Deflector Includes 25-29
25 1021418 1 Radiator Deflector
26 1021424 2 Shroud, Rubber, Side
27 1021425 3 Rubber Hold Down, Shroud
7
29 1021423 1 Shroud, Rubber, Bottom

COVERS - ACCESS DOOR, RH
ENGINE ACCESS DOOR

(FRONT)
20
23
25 4 5
24
22
21
18
17
16
19
14
15
19 14 15
ENGINE ACCESS DOOR

(RIGHT-HAND)
10
11
2
13
14 5
12 6
15 4
3
7 8 9
1
Figure 7-18. Covers - Access Door, RH

Covers - Access Door, RH

Item
No
ASSY 1022029 1 Assembly, Engine Cover, RH Includes 1-15
1 1022018 1 Engine Cover, RH Includes 2
3 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT
4 302-6 2 Washer, Lock, 3/8
6 1016409 1 Assembly, Roller Hose Guide
7 100-4-20-14-5 4 CSHH, 1/4-20 x .875, GR5
10 FS2701-06-06-FG 2 Adapter, Bulkhead, Elbow, 90°, -6 ORFS/-6 ORFS
12 1021982 1 Engine Cover, RH
13 100-5-18-12-5F 13 CSHH, 5/16-18 x .75, GR5, FT
14 302-5 19 Washer, Lock, 5/16
15 301-5 19 Washer, Flat, USS, 5/16
16 1023254 1 Rod, Tow Point Gauge, RH
17 1023218 1 Tow Point Gauge, RH
18 1023253 1 Grommet, Insulation, .50 ID x .813 OD x .188
19 100-5-18-16-5 6 CSHH, 5/16-18 x 1.00, GR5
20 1015117 1 Front Access Door
21 1006983 1 Hinge, Front Access Door
22 1007044 1 Rod, Hinge, Front Access Door
23 1021632 1 Insulation, Fuel Rail
24 980417 2 Assembly, Top Back Plug
25 100-6-24-12-5F 2 CSHH, 3/8-24 x .75. GR5, FT

COVERS - HOOD
6 5 4
12
2 4 5 14
15
4 5 14
4 5 6
13
17
16
3
18 19 20
11 10 9 8
7 4 5 6
17
2
1
25 24 23 22 21
20 19 31 26
28 29 30
27
29 34 33
32
Figure 7-19. Covers - Hood

Covers - Hood
Item
No
ASSY 1022259 1 Assembly, Engine Cover, 8616D Includes 1-25
1 1022256 1 Engine Cover
3 1022242 1 Tailpipe Riser
4 100-5-18-12-5F 32 CSHH, 5/16-18 x .75, GR5, FT
5 302-5 32 Washer, Lock, 5/16
6 301-5 24 Washer, Flat, USS, 5/16
7 1001057 2 Ring, Recessed, Lifting, 500#
8 100-4-20-12-5F 4 CSHH, 1/4-20 x .75, GR5, FT
10 302-4 4 Washer, Lock, 1/4
11 200-4-20-5 4 Nut, Hex, 1/4-20, GR5
12 1021416 1 Assess Door, Top, Engine
13 1019905 2 Hinge
14 300-5 8 Washer, Flat, SAE, 5/16
15 1022264 1 Heat Deflector, RH
16 1022261 1 Heat Deflector, LH
17 1013307SRV 2 Light, LED Circular w/Plug
18 100-6-16-12-5F 35 CSHH, 3/8-16 x .75, GR5, FT
19 302-6 39 Washer, Lock, 3/8
20 301-6 39 Washer, Flat, USS, 3/8
21 1022697 1 Hinge, Engine Cover
22 100-10-11-44-5 2 CSHH, 5/8-11 x 2.75, GR5
23 301-10 4 Washer, Flat, USS, 5/8
24 1021406 4 Washer, Engine Cover Pivot
26 1023382 1 Actuator, Linear, 4.00, 12V, 3000#
27 1021636 1 Top Back Actuator Mount
28 100-8-13-44-5 1 CSHH, 1/2-13 x 2.75, GR5
29 300-8 6 Washer, Flat, SAE, 1/2
7
31 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
32 1022269 1 Top Back to Toe Board Support
33 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
34 302-8 2 Washer, Lock, 1/2

COVERS - TOE BOARD
14
4 13
12
11
10
9
15 3 47
2
1
39 40
18 17 16
45 5 14 11
41 42 43 44
37
19 50 38
42 43 44
22 21 20
35
52
46
36 17
49
22 21 51
48
23 13
31 32
30
24 33
37 14 13 32
34
38
28 29 7
7 29 27
26
25
Figure 7-20. Covers - Toe Board

Covers - Toe Board

Item
No
ASSY 1021968 1 Assembly, Toe Board Includes 1-34
ASSY 1021434 1 Assembly, Beacon Light & Grab Bar Includes 1-14
1 1021409 1 Center Grab Handle
2 851156 1 Knob, Black
3 1008934 1 Pin, Quick-Release
4 1021377 1 Mount, Beacon Light
5 1013231 1 Beacon Light, Amber, Strobe, LED
6 122-#10-24-12F 3 PHMS, Cross, #10-24 x .75, FT
7 300-#10 27 Washer, Flat, SAE, #10
8 205-#10-24-5 3 Nut, Lock, Nylon, #10-24, GR5
9 100-6-16-40-5 1 CSHH, 3/8-16 x 2.50, GR5
12 100-6-16-16-5F 6 CSHH, 3/8-16 x 1.00, GR5, FT
13 302-6 10 Washer, Lock, 3/8
14 300-6 11 Washer, Flat, SAE, 3/8
15 1022049 2 Mount, SCR
16 100-8-13-24-5 4 CSHH, 1/2-13 x 1.50, GR5
17 302-8 12 Washer, Lock, 1/2
18 301-8 4 Washer, Flat, USS, 1/2
19 1021478 1 Inlet, Air Cleaner
20 100-5-18-16-5 2 CSHH, 5/16-18 z 1.00, GR5
21 302-5 4 Washer, Lock, 5/16
22 300-5 4 Washer, Flat, SAE, 5/16
23 1024015 2 Rear Access Cover, No Slots
- 35560 A/R Replacement Key Included with 24
25 986693 6 Hinge, Door
26 1021407 6 Hinge Shim, Rear Access Cover
27 102-#10-32-12-F 12 CSSH, #10-32 x .75, FT
28
29
30
102-#10-32-6-F
302-#10
1024016
12
24
1
CSSH, #10-32 x .375, FT
Washer, Lock, #10
Rear Access Cover, No Slots
7
31 1021532 2 Mount, Vandalism Cover
32 100-6-16-20-5 5 CSHH, 3/8-16 x 1.25, GR5
33 1021527 2 Cover, Vandalism
34 212-6-16 4 Wing Nut, 3/8-16
35 1022443 4 Seat Pivot Trunnion Clamp
36 100-8-20-28-5 8 CSHH, 1/2-20 x 1.75, GR5

COVERS - TOE BOARD (CONT.)
14
4 13
12
11
10
9
15 3 47
2
1
39 40
18 17 16
45 5 14 11
41 42 43 44
37
19 50 38
42 43 44
22 21 20
35
52
46
36 17
49
22 21 51
48
23 13
31 32
30
24 33
37 14 13 32
34
38
28 29 7
7 29 27
26
25
Figure 7-21. Covers - Toe Board (Cont.)

Covers - Toe Board (Cont.)

Item
No
ASSY 1022035 1 Assembly, Screed Lift Cylinder, LH Includes 37-38
ASSY 1022036 1 Assembly, Screed Lift Cylinder, RH Includes 37-38
39 100-16-14-64-5 2 CSHH, 1-14 x 4.00, GR5
40 302-16 2 Washer, Lock, 1
41 160320 1 Alarm, Back Up
42 100-4-20-16-5 3 CSHH, 1/4-20 x 1.00, GR5
43 302-4 3 Washer, Lock, 1/4
44 300-4 3 Washer, Flat, SAE, 1/4
45 20190773 1 Horn, Low Pitch
46 1021906 1 Assembly, Extendable Light, LH Includes 21-22, 42-44, 48-51
47 1021907 1 Assembly, Extendable Light, RH Includes 21-22, 42-44, 48-51
48 1021563 2 Light, LED, Circular
49 1021909 2 Telespar, Extendable Light
50 1021908 2 Bracket, Extendable Light
51 200-5-18-5 2 Nut, Hex, 1/4-20, GR5
52 920070 2 Thumb Screw, 3/8-16 x 1.00

FLOOR GRATING
9 10 11
2 14
13
6
11 10 9
19
17
18
14
9 10 11
1
12 3 4 5
15 16
14
Figure 7-21. Floor Grating

Floor Grating
Item
No
1 1021419 1 Grating, Floor Board, LH
2 1022074 1 Grating, Floor Board, RH
3 100-6-16-20-5 4 CSHH, 3/8-16 x 1.25, GR5
4 301-6 8 Washer, Flat, USS, 3/8
ASSY 1022596 1 Assembly, Wire Tray
6 1022597 1 Wire Tray
7 1021875 1 Lid, Wire Tray
8 1023390 1 Tread Grip, Wire Tray Cover
9 100-5-18-12-5F 8 CSHH, 5/16-18 x .75, GR5, FT
10 302-5 8 Washer, Lock, 5/16
11 300-5 8 Washer, Flat, SAE, 5/16
12 1020991 1 Wear Guard, Screed Arm, Nylon, LH
13 1020992 1 Wear Guard, Screed Arm, Nylon, RH
14 105-6-16-16-F 6 CSFHS, 3/8-16 x 1.00, FT
15 1013877 2 Lock Pin
16 920070 2 Thumb Screw, 3/8-16 x 1.00
17 1021561 2 Hold Down, Walkboard Grating
18 302-6 2 Washer, Lock, 3/8
19 300-6 2 Washer, Flat, SAE, 3/8

HYDRAULIC - MOTOR MANIFOLD

X
X
X
18
17
19
23 20
20 21
22
12
13
18 16
14
15
19
20
21
4 8 11
3
9
2 8
10
5
6 1
7
Figure 7-22. Hydraulic - Motor Manifold

Hydraulic - Motor Manifold

Item
No
GRP 1023501 Group - Engine & Hydraulic
ASSY 1022468 1 Assembly, Motor Manifold w/ORFS
1 1022206 1 Manifold, Hydraulic, Motor, Load Sense Includes 2-7
2 1022206-02 4 DKE Valve
3 1022206-03 4 SP12 Cartridge Valve
4 1022206-04 4 EC12 Flow Control/Pressure Valve
5 1016083-04 1 SV08 Solenoid Valve
6 1022206-05 1 PR08 Pressure Reducing Valve
7 1008855 1 2612 Flow Regulator
Adapter, Run Tee, Swivel, -10 ORFS/-10 ORFS/-10
10 FS6602-10-10-10-FG 1
ORFS
FS6804-04-04-04-
12 1 Adapter, Run Tee, -4 ORFS/-4 O-Ring/-4 ORFS
NWO-FG
13 FS6500-04-04-FG 1 Adapter, Elbow, 90°, Swivel, -4 ORFS/-4 ORFS
15 FS6602-04-04-04-FG 1
ORFS
17 1012753 1 Transmitter, Pressure, SAE 4, 0-5800 PSI
18 1021483 2 Mount, Motor Manifold
19 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
20 302-6 8 Washer, Lock, 3/8
21 300-6 4 Washer, Flat, SAE, 3/8
22 100-6-16-20-5 4 CSHH, 3/8-16 x 1.25, GR5
23 301-6 4 Washer, Flat, USS, 3/8

HYDRAULIC - CYLINDER MANIFOLD
11 10
30
29
28
9 8
14 12
33
32 7
31 13
15
17
12
16
34 18
27
19
26
25
20 20
21
22
25
23
30
29
28
25
24
26
20 2
33
32
31 1
27
3
4 5
Figure 7-23. Hydraulic - Cylinder Manifold

Hydraulic - Cylinder Manifold

Item
No
ASSY 1022241 1 Assembly, Cylinder Manifold w/ORFS Adapters
1 1022207 1 Manifold, Hydraulic, Paver Cylinder Includes 2-11
2 983643-01 7 SDHE Valve
3 1021454-01 2 SV08 Dump Valve
4 1021454-07 1 FD50 Flow Divider
5 1021454-02 3 CV08 Check Valve
6 1021454-03 7 DC10 Check Valve
7 1015930-04 18 HCV06 Check Valve
8 1021454-06 2 RV08 Relief Valve
9 1022207-01 1 Manifold, Track Tension, D03 Adapter Includes 9-11
10 1022207-03 1 PR08 Pressure Reducing Valve
11 1022207-04 1 SV08 Dump Valve
13 DP6504-04 1 Adapter, Test Point w/Cap, DTP/-4 FJX
15 FS6602-04-04-04-FG 1
ORFS
16 FS6500-04-04-FG 1 Adapter, Elbow, 90°, Swivel, -4 ORFS/-4 ORFS
17 DP6400-04-O 1 Adapter, Test Point w/Cap, DTP/-4 MORB
20 FS6400-06-06-O X 078 4 Adapter, Straight, -6 ORFS/-6 O-Ring, .078 Orifice
21 FS6400-06-06-O X 030 4 Adapter, Straight, -6 ORFS/-6 O-Ring, .030 Orifice
23 6408-6-O 4 Adapter, Plug, O-Ring, -6
25 6407-6-6 NWO 2 Adapter, Union, -6 O-Ring/-6 O-Ring
26 1022402 2 Ball Valve, 1/4 Turn, #6 SAE, 7250 PSI
27 1021480 2 Plate, Mount, Cylinder Manifold
28 100-5-18-12-5F 4 CSHH, 5/16-18 x .75, GR5, Ft
29 302-5 4 Washer, Lock, 5/16
7
30 300-5 4 Washer, Flat, SAE, 5/16
31 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
32 302-6 4 Washer, Lock, 3/8
33 300-6 4 Washer, Flat, SAE, 3/8
34 112374 1 5/8 Insulated Clamp

HYDRAULIC - RETURN MANIFOLD

4
5
3
13 12 11
14 15 16
10
Figure 7-24. Hydraulic - Return Manifold

Hydraulic - Return Manifold

Item
No
ASSY 1022688 1 Assembly, Return Manifold Includes 1-6
1 1011301 1 Manifold, 3 Port -12
ASSY 1023693 1 Assembly, Charge Filter w/ORFS Adapters Includes 7-11
6 290030 1 Filter Element, Hydraulic, 9 Micron
7 1017402 1 Filter Head, Hydraulic, HMK04
10 FS0304-C-10 1 Adapter, Cap, -10 ORFS
11 100-5-18-52-5 2 CSHH, 5/16-18 x 3.25. GR5
12 302-5 2 Washer, Lock, 5/16
13 300-5 2 Washer, Flat, SAE, 5/16
14 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
15 302-6 4 Washer, Lock, 3/8
16 300-6 4 Washer, Flat, SAE, 3/8
17 1023523 1 Hose Kit Not Shown

HYDRAULIC - OIL COOLER
12
11
10
2
9
8
7
5
3
7
8
9
4
Figure 7-25. Hydraulic - Oil Cooler

Hydraulic - Oil Cooler

Item
No
GRP 1023501 1 Group - Engine & Hydraulic All Items Not Shown
ASSY 1021961 1 Assembly, Double Oil Cooler Includes 1-9
1 1022069 1 Oil Cooler, Auxiliary, Double w/Brushless Fan, 162,000 BTU
- 1022069-01 1 Oil Cooler Heat Exchanger Repair Part
- 1022069-02 1 Oil Cooler Fan Shroud Repair Part
- 1018378-01 2 Oil Cooler Fan, Brushless Repair Part
- 1016426-03 1 Oil Cooler Temperature Switch Repair Part
- 1018378-04 2 Oil Cooler Jumper Harness Repair Part
- 1018378-05 2 Oil Cooler Fan Guard Repair Part
5 1021964 2 Oil Cooler Mount, Top/Bottom
6 1022052 2 Plate, Dual Oil Cooler Mount
7 100-5-18-16-5F 8 CSHH, 5/16-18 x 1.00, GR5, Ft
8 302-5 8 Washer, Lock, 5/16
9 300-5 8 Washer, Flat, SAE, 5/16
10 100-8-13-16-5F 4 CSHH, 1/2-13 x 1.00, GR5, FT
11 302-8 4 Washer, Lock, 1/2
12 300-8 4 Washer, Flat, SAE, 1/2
13 1022727 1 Harness, Hydraulic Cooler Not Shown

CONTROLS - JOYSTICK CONSOLES (STANDARD)

1
2
11
15
17 18
10 30* 31* 19
9
14 13 12 26 25 20
8 7 5
AUGER SPEED
24
PILE HEIGHT
NOTE:
3
- IN AUTO DIAL
CONTROLS PILE
HEIGHT
- IN MANUAL DIAL
CONTROLS SPEED
4
LEFT RIGHT
FORWARD FORWARD
23 21
6 7
LEFT RIGHT
REVERSE REVERSE
WARNING
1022472
Do not operate or tow unit before reading
the operators manual.
Failure to compy could result in death or
serious injury.
34* 22 22
16 27 28 29 30 31 32
33
35*
Figure 7-26. Controls - Joystick Consoles (Standard)

Controls - Joystick Consoles (Standard)

Item
No
GRP 1023502 Group - Controls, Joysticks Not All Items Shown
ASSY 1021367 1 Assembly, Seat and Control Console, LH Includes 1-9
ASSY 1021368 1 Assembly, Seat and Control Console, RH Includes 1-8,10
1 1021527 2 Vandalism Cover
2 1021578 2 Trim Lock, Vandalism Cover
3 1021352 4 Bar, Trunnion, Console Mount, Tapped
4 1021351 4 Bar, Trunnion, Console Mount
5 100-6-16-12-5F 8 CSHH, 3/8-16 x .75, GR5, FT
6 100-6-16-32-5 8 CSHH, 3/8-16 x 2.00, GR5
7 302-6 16 Washer, Lock, 3/8
9 1021358 1 Assembly, Control Console, LH Includes 15-34
10 1021359 1 Assembly, Control Console, RH Includes 15-33.35
11 1022289 2 Control Box Grab Handle
12 100-5-18-16-5 4 CSHH, 5/16-18 x 1.00, GR5
13 302-5 4 Washer, Lock, 5/16
14 300-5 4 Washer, Flat, SAE, 5/16
15 1021347 2 Control Console
16 1021350 2 Plate, Rear Console Cover, Adjustable
17 1021306 2 Display, DM430
18 1021307 2 Bracket, Display Mount Not Shown
19 1021304 2 Keypad, Can-Bus, 4x2, Console - Top Right
20 1010672 2 Switch, Emergency Stop, 1-NC
21 1021305 2 Keypad, Can-Bus, 4x2, Console - Bottom Right
22 1021199-01 4 Joystick, Hall Effect, PQ w/Connector
23 1021303 2 Keypad, Can-Bus, 4x2, Console, Bottom Left
24 1022472 2 Decal, Oper Control Panel
25 35049 2 Knob, .25 Shaft
26 1001822-05 2 Potentiometer
27 1006046 2 Connector, HD34-18-14SN
28 20355590 2 Panel Nut, HD30 Series, Size 18
29 20355608 2 Lock Washer, HD30 Series, Size 18
7
30 100-4-20-16-5 12 CSHH, 1/4-20 x 1.00, GR5
31 302-4 6 Washer, Lock, 1/4
32 300-4 6 Washer, Flat, SAE, 1/4
33 1009993 2 Terminal Strip, 10 Pole
34 1021302 1 Keypad, Can-Bus, 4x3, Top Left * - Left Console Only
35 1021308 1 Keypad, Can-Bus, 4x3, Top Left * - Right Console Only
36 1021733 2 Harness, Control Box Jumper Not Shown

CONTROLS - STEERING KNOB CONSOLES (OPTIONAL)

1
2
11
15
17 18
10 30* 31* 19
9
14 13 12 27 26 20
8 7 5
AUGER
25
SPEED
NOTE:
3
- IN AUTO DIAL
CONTROLS PILE
HEIGHT
- IN MANUAL DIAL
CONTROLS SPEED RE-CENTER
4 INCREMENT
LEFT
INCREMENT
RIGHT
24 21
6 7
WARNING
Do not operate or tow unit before reading
the operators manual.
Failure to compy could result in death or
serious injury.
1023529
35* 23 22
16 28 29 30 31 32 33
34
36*
Figure 7-27. Controls - Steering Knob Console (Optional)

Controls - Steering Knob Consoles (Optional)

Item
No
GRP 1023413 Group, Controls, Steering Knob Not All Items Shown
ASSY 1023581 1 Assembly, Seat and Control Console, RH Includes 1-8,10
1 1021527 2 Vandalism Cover
2 1021578 2 Trim Lock, Vandalism Cover
3 1021352 4 Bar, Trunnion, Console Mount, Tapped
4 1021351 4 Bar, Trunnion, Console Mount
5 100-6-16-12-5F 8 CSHH, 3/8-16 x .75, GR5, FT
6 100-6-16-32-5 8 CSHH, 3/8-16 x 2.00, GR5
7 302-6 16 Washer, Lock, 3/8
9 1022602 1 Assembly, Control Console, LH Includes 11-30
10 1022601 1 Assembly, Control Console, RH Includes 11-29.31
11 1022289 2 Control Box Grab Handle
12 100-5-18-16-5 4 CSHH, 5/16-18 x 1.00, GR5
13 302-5 4 Washer, Lock, 5/16
14 300-5 4 Washer, Flat, SAE, 5/16
15 1022600 2 Control Console
16 1021350 2 Plate, Rear Console Cover, Adjustable
17 1021306 2 Display, DM430
18 1021307 2 Bracket, Display Mount Not Shown
19 1021304 2 Keypad, Can-Bus, 4x2, Console - Top Right
21 1021305 2 Keypad, Can-Bus, 4x2, Console - Bottom Right
22 1022599 2 Steering Knob w/3 Buttons
23 1021199-01 2 Joystick, Hall Effect, PQ w/Connector
24 1021303 2 Keypad, Can-Bus, 4x2, Console, Bottom Left
25 1023529 2 Decal, Oper Control Panel, Steering Knob
26 35049 2 Knob, .25 Shaft
28 1006046 2 Connector, HD34-18-14SN
29 20355590 2 Panel Nut, HD30 Series, Size 18
7
30 20355608 2 Lock Washer, HD30 Series, Size 18
31 100-4-20-16-5 12 CSHH, 1/4-20 x 1.00, GR5
32 302-4 6 Washer, Lock, 1/4
33 300-4 6 Washer, Flat, SAE, 1/4
34 1009993 2 Terminal Strip, 10 Pole
35 1021302 1 Keypad, Can-Bus, 4x3, Top Left * - Left Console Only
36 1021308 1 Keypad, Can-Bus, 4x3, Top Left * - Right Console Only

CONTROLS - SEAT ASSEMBLIES
23
1 2
4
3
5 6 7 8
13 22
14
9 10 11 12 LOW DECK
SEAT MOUNT
LH & RH
(RH SHOWN)
21
CITRUS TANK
30 (ON SCREED)
18
26
15 16 17
2 1
19
20 16
25 13
14
27
LOW DECK
CONTROL MOUNT
-STANDING-
(SHOWN LH CONFIG.)
24
30
18
17 16 15
CITRUS TANK
(ON SCREED) 18
16 20
Figure 7-28. Controls - Seat Assemblies

Controls - Seat Assemblies

Item
No
GRP 1023502 Group - Controls, Joysticks Not All Items Shown
ASSY 1021368 1 Assembly, Seat and Control Console, RH Includes 1-20,24-26
1 13504717 2 Seat Assembly
2 984862 4 Cap, Vinyl, Black Not Shown
3 P70036 2 Sign, Slow Moving Vehicle
4 1023231 2 Bracket, Slow Moving Vehicle Sign
5 100-4-20-8-5F 4 CSHH, 1/4-20 x .50, GR5, FT
7 302-4 4 Washer, Lock, 1/4
8 200-4-20-5 4 Nut, Hex, 1/4-20, GR5
9 100-5-18-12-5F 4 CSHH, 5/16-18 x .75, GR5, FT
10 300-5 4 Washer, Flat, SAE, 5/16
11 302-5 4 Washer, Lock, 5/16
12 200-5-18-5 4 Nut, Hex, 5/16-18, GR5
13 1021370 2 Plate, Foot Platform, Tread Grip
14 117-4-20-6 8 CSSBH, 1/4-20 x .375
15 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
16 302-8 10 Washer, Lock, 1/2
17 1021374 2 Plate, Washer, Seat Post
18 1021344 2 Shaft, Seat Pivot, Chromed
19 1022443 4 Seat Pivot Trunnion Clamp
20 100-8-20-30-8 8 CSHH, 1/2-20 x 1.875, GR8
21 1021269 1 Seat Pivot, LH
22 1021858 1 Mount, Seat, and Console, LH
23 1 Assembly, Control Console/Vandalism Cover/Mount - LH See Fig. 7-21
24 1021270 1 Seat Pivot, RH
25 1021373 1 Mount, Seat, and Console, RH
26 1 Assembly, Control Console/Vandalism Cover/Mount -RH See Fig. 7-21
OPT 1023404 1 Option - Lower Control Mount Kit Includes 27-29
27 1021390 1 Mount, Lower Control
28 1022307 1 Harness, Control Panel, Low Deck (Standing) Not Shown
7
29 1023481 1 Plug, Screed Box Jumper Not Shown
30 1024648SRV 2 Assembly, Pull Pin Spring Loaded

CONTROLS - CONTROL BOX ASSEMBLY
1
30
2 29
OFF
RUN
4 3
Ensure wing
Ensure all latches pivots bolts are
are open before removed and
lifting hood. pivots are raised.
PINCH POINT PINCH POINT
Stay clear during Stay clear during

operation. operation.
VALLEY
5 CROWN
HOOD POWER CONVEYOR

LIFT CROWN LIFT
1022473
7
15 16 17 32
11 10 9 8 12 13 14 31
22
28 23 21
18
24
SPARE BEACON
10A 10A
SPARE WORK
25
LIGHTS
10A 10A
SPRAY VIBRATOR
DOWN
20A
TOPCON
15A
CONVEYOR 26 19
POWER CTRL
10A 10A
SCREED HYD COOLER
POWER RELAY PWR
10A 10A
SCREED CONVEYOR
HEAT BOX LIFT
10A 10A
LEFT POWER
DISPLAY CROWN
10A 10A
27
20
RIGHT HOOD
DISPLAY LIFT
10A 30A
PLUS 1 POWER
OUTLET
10A 10A
1022706
Figure 7-29. Controls - Control Box Assembly

Controls - Control Box Assembly

Item
No
GRP 1023502 Group - Controls, Joysticks All Items Not Shown
ASSY 1021361 1 Assembly, Junction Box Includes Items 1-28
1 1021360 1 Enclosure, Junction Box
2 1022483 1 Decal, Junction Box
3 39146-14 1 Switch, Ignition
4 982008-04 1 Key, Ignition Not Shown
5 37521 1 Switch, Toggle, 3-POS, 2 POL, MOM
6 851392 2 Switch, Toggle, 3-POS, SPDT, MOM
7 1011147 1 Outlet, 12V, Socket
8 1010657 1 Connector, 3-Pin, DT04-3P
9 983201 1 Connector, 3-Pin, DT06-3S
10 983210 1 Connector, 3-Pin, Wedge
11 983211 1 Connector, 3-Pin, Wedgelock, W3P
12 1015381 1 Connector, 31-Pin, HD34-24-31ST
13 981916-01 1 Connector, Nut, 24 Shell
14 981916-02 1 Connector, Lock Washer, 24 Shell
15 1014909 1 Receptacle, 19-Pin, HDP20
16 1011854 1 Connector, Nut, HDP20
17 1011855 1 Connector, Washer, HDP20
18 36085 4 Relay, 12VDC, SPDT, 40A, 5-Pin
19 36086 4 Bracket, Relay Mount
20 20934592 1 Relay, 75A, SPST
21 400030 1 Fuse Holder, ATC, In-Line
22 1015794-55 1 Fuse, 1A, ATC Not Shown
23 685060 1 Fuse Block, 18 Gang, ATC
24 36340 15 Fuse, 10A, ATC
25 36341 1 Fuse, 15A, ATC
26 36342 1 Fuse, 20A, ATC
27 36218 1 Fuse, 30A, ATC
28 1022706 1 Decal, Oper, Fuse Diagram
29 1020202 4 Bar, Round
30 1023515 1 Controller, Plus+1, SC050-120
7
31 1022729 1 Harness, Main, 8616D Not Shown
32 1022728 1 Harness, Engine Power, 8616D Not Shown

CONTROLS - OUTPUT MODULES
8
7
10 14
5
6
7
9
2
10
7
15
12 13
11
Figure 7-30. Controls - Output Modules

Controls - Output Modules

Item
No
GRP 1023502 Group - Controls, Joysticks All Items Not Shown
ASSY 1021356 1 Assembly, Murr Block Includes 1-10
1 1021309 1 Output Module, Motor Manifold
2 1021326 2 Output Module, 16 Output Digital
3 121-#10-32-16F 9 RHMS, Cross, #10-32 x 1.00, FT
4 1021657 1 Splitter, Power, Two Connector w/Fuses
5 100-4-20-10-5F 4 CSHH, 1/4-20 x .625, GR5, FT
6 302-4 4 Washer, Lock, 1/4
7 300-4 16 Washer, Flat, SAE, 1/4
8 1021355 1 Mount, Murr Block
9 1000867-31 4 Isolator
11 1021658 2 Sensor, Induction, Conveyor Control (1) Not Shown
12 122-#10-32-8F 4 PHMS, Cross, #10-32 x .50, FT (2) Not Shown
13 302-#10 4 Washer, Lock, #10 (2) Not Shown
14 20934592 2 Relay, 75A, SPST
15 1021580 1 Fuse Block, XT Distribution Module w/Cover
16 1015540 1 Harness, Pump, Spraydown Not Shown
17 1022684 1 Harness, Power w/Fuse Block Not Shown
18 1022729 1 Harness, Main Not Shown
19 1022731 1 Harness, Power & Can, Output Modules Not Shown
20 1022732 1 Harness, Output Module to Motor Manifold Not Shown
21 1022733 1 Harness, Power Control, Output Modules Not Shown
22 1022734 1 Harness, Sensors Not Shown
24 1021745 1 Harness, Output Module to Cylinder Manifold Not Shown
25 1022306 1 Harness, Control Panel, Low Deck w/Seat, Jumper Not Shown
26 1022307 1 Harness, Control Panel, Low Deck w/o Seat, Jumper Not Shown
27 1023475 2 Harness, Rear Work Lights Not Shown
28 1021746 1 Harness, Screed Not Shown
29 1021778 1 Harness, Generator to Screed Heat Box Not Shown
30 1022078 1 Harness, Heat Control Box to Elements Not Shown
7
31 1021984 1 Harness, Power Crown, Berm Opt 8530 Not Shown
32 1023592 1 Harness, Extension Vibrator Not Shown
33 1009099 1 Harness, System 5 Not Shown

HD PRO SCREED OVERVIEW - SLOPING AND NON-SLOPING
21
13C
20 19 13B
12 13A
18
7
5
10
3A
3B
6
4 8
14
15
15
11 17
1
9 2 14
13A
13B
13C
16
Figure 7-31. HD Pro Screed Overview, Sloping and Non-Sloping

HD Pro Screed Overview, Sloping and Non-Sloping

Item Reference
Description Remarks
No Figure
1 7-32,33 HD Pro Screed Frame Assembly
2 7-34 HD Pro Screed Hydraulic Group Not Shown
3A 7-35 HD Pro Screed Manual Crown Standard
3B 7-52 HD Pro Screed Power Crown Optional - Not Shown
4 7-36 HD Pro Screed Extension Assembly - LH
5 7-36 HD Pro Screed Extension Assembly - RH
6 7-36 Hydraulic Cylinder - LH
7 7-37 Hydraulic Cylinder - RH
8 7-38 HD Pro Screed Slide Plate Assembly
9 7-39 HD Pro Screed Endgate Assembly - LH
10 7-39 HD Pro Screed Endgate Assembly - RH
11 7-40 HD Pro Screed Pull Arm Assembly - LH
12 7-40 HD Pro Screed Pull Arm Assembly - RH
13A 7-41 HD Pro Screed Thickness Adjuster Standard
13B 7-54 HD Pro Screed Thickness Adjuster, 3:1 Optional - Not Shown
13C 7-55 HD Pro Screed Horizontal Thickness Adjuster Optional - Not Shown
14 7-45 Screed Vibrator, Electric - LH/RH
15 7-38 Hydraulic Cylinders - Slope
16 7-45 Grip Strut Walkboard w/Extension Assembly - LH
17 7-45 Grip Strut Walkboard w/Extension Assembly - RH
18 7-42 Citrus Tank Assembly
19 7-44 HD Pro Screed Control Panel Assembly
20 7-43 HD Pro Screed Controls Assembly - LH
21 7-43 HD Pro Screed Controls Assembly - RH

HD PRO SCREED - BASE ASSEMBLY
39
31 17
38
3
22
27
26
36
12
15 32 30
35 4
26 29
28 18
37 34
33
19
16
20
15
35
15 23 14
12 22 15
36 21 13 12
24
25
10
11
12 5
4
3
9 3
2
6
7
1
6
Figure 7-32. HD Pro Screed - Base Assembly

HD Pro Screed - Base Assembly

Item
No
GRP 1021241 1 Group - Screed, Base
1 1020083SRV 1 Main Wearplate, 3/8 x 18
2 1020212 10 Bar, Hex, Wear Plate Rear Adjuster
3 204-8-13-5 A/R Nut, Lock, Stover, 1/2-13, GR5
4 300-8 18 Washer, Flat, SAE, 1/2
5 1020108 10 Threaded Stud, 1/2-13, Grade B7
6 1024245 2 Assembly, 3500W Heating Element w/Plug, S-Curve
7 1020192 2 Outer Element Cover
8 1024592 2 Insulation, HD Pro
9 1020189 6 Bar, .375 x 1.50 x 41.75
10 100-6-16-64-5F 18 CSHH, 3/8-16 x 4.00, GR5, FT
11 202-6-16-5 18 Nut, Hex, Jam, 3/8-16, GR5
12 300-6 A/R Washer, Flat, SAE, 3/8
13 1020186 4 Main Screed Element Cover
14 100-6-16-16-5F 16 CSHH, 3/8-16 x 1.00, GR5, FT
15 302-6 A/R Washer, Lock, 3/8
16 1020302SRV 4 Strike Off Lower Adjuster
17 1020303 4 Strike Off Upper Adjuster
18 202-8-13-5 8 Nut, Hex, Jam, 1/2-13, GR5
19 1020222 2 Vertical Gauge
20 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT
21 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
22 302-8 10 Washer, Lock, 1/2
23 301-8 2 Washer, Flat, USS, 1/2
24 105-#10-24-16-F 4 CSFHS, #10-24 x 1.00, FT
25 1020318 2 Screed Pivot Cover
26 1020197SRV 4 Assembly, Vertical Height Adjuster
27 100-8-13-32-5 8 CSHH, 1/2-13 x 2.00, GR5
28 100-12-16-28-5F 4 CSHH, 3/4-16 x 1.75, GR5, FT
29 302-12 4 Washer, Lock, 3/4
30 300-12 4 Washer, Flat, SAE, 3/4
31 1021521 2 Chain, Roller 40 x 102 Pitch
7
32 1020202 4 Bar, Round, .75 x 1.00
33 1020188 1 Asphalt Shield, Front, LH
34 1020187 1 Asphalt Shield, Front, RH
35 100-6-16-24-5 4 CSHH, 3/8-16 x 1.50, GR5
36 200-6-16-5 4 Nut, Hex, 3/8-16, GR5
37 1020215 1 Main Strike Off, LH
38 1020216 1 Main Strike Off, RH
39 105-8-13-24-F 4 CSFHS, 1/2-13 x 1.50, FT

HD PRO SCREED - COVERS
14
13
14 17
22 16
21 15
20
13
18
19
2
5 3
4
23
24 8 7
25 9 8
21 10 9
12 5
9
5
1
11 8
9
5
8
9
5
Figure 7-33. HD Pro Screed - Covers

HD Pro Screed - Covers

Item
No
GRP 1021249 Group - Screed Covers Includes 1-19
ASSY 1021456 1 Assembly, Screed Cover, LH Includes 1,3-7
ASSY 1021457 1 Assembly, Screed Cover, RH Includes 2-7
1 1020231SRV 1 Screed Cover, LH
2 1020230SRV 1 Screed Cover, RH
3 1020682 2 Cover, HD Step
4 117-6-16-12 6 CSSBH, 3/8-16 x .75
5 310-6 A/R Washer, Hardened, SAE, 3/8
6 1020229 2 Screed Door
- 35560 A/R Replacement Key Not Shown, Included With 7
8 100-6-16-16-5F 18 CSHH, 3/8-16 x 1.00, GR5, FT
9 302-6 18 Washer, Lock, 3/8
10 1021460 1 Inner Element Cover, RH
11 1021459 1 Inner Element Cover, LH
12 100-6-16-12-5F 4 CSHH, 3/8-16 x .75, GR5, FT
13 1020199 2 Chain Cover
14 1020632 2 E-Chain Bracket
15 100-4-20-12-5 4 CSHH, 1/4-20 x .75, GR5
16 300-4 8 Washer, Flat, SAE, 1/4
18 105-#10-24-12-F 4 CSFHS, #10-24 x .75, FT
19 205-#10-24-5 4 Nut, Lock, Nylon, #10-24, GR5
20 100-6-16-64-5 2 CSHH, 3/8-16 x 4.00, GR5
21 300-6 6 Washer, Flat, SAE, 3/8
23 100-10-11-28-5F 2 CSHH, 5/8-11 x 1.75, GR5, FT
24 302-10 2 Washer, Lock, 5/8

HD PRO SCREED - SLOPE HYDRAULIC MANIFOLD
2
1
4
5
5
10 10 9 7
10 10 8 7
12
10 10 8 7
10 10 9 7 11
Figure 7-34. HD Pro Screed - Slope Hydraulic Manifold

HD Pro - Slope Hydraulic Manifold

Item
No
GRP 1022609 Group - Hydraulic w/Slope, HD Pro Includes 1-12
ASSY 1022741 1 Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Extension Includes 1-11
6 1021455 1 Screed Hydraulic Manifold Includes 7-12
7 1021455-01 4 Check Valve, CVD10
8 1021455-02 2 SV10-58DM-0-P-00
9 1021455-03 2 SP10-58DM-0-P-00
10 1002070-01 8 Coil, Manifold
11 1021455-04 4 CB Valve, 417098A.M21003
12 1021455-05 2 DC08-40-0-P-85
13 1022611 1 Hose Kit, Slope, HD Pro Not Shown

HD PRO SCREED - MANUAL CROWN
1
2 5
6
7
10
11
12
4
15
14
20
13 VALLEY 11/2 1/2 1/2 11/2 21/2 CROWN
NOTE: 0
BASED ON
10’ WIDTH
1 1 2
1007677-06
16
17
18
19
21
22
Figure 7-35. HD Pro Screed - Manual Crown

HD Pro Screed - Manual Crown

Item
No
GRP 1021255 Group - Manual Crown Includes 1-8
1 1009614SRV 1 Assembly, Crown & Valley Turnbuckle Includes 2
2 140610 6 Fitting, Lube, Straight, 1/4"-28
3 1020638 1 Assembly, Crown & Valley, Rear Includes 2,4-8
4 1019629 1 Crown Ratchet Stop
5 100-6-16-32-5 1 CSHH, 3/8-16 x 2.00, GR5
8 1008047 1 Chain, Roller, 60H x 39 Pitches
9 490010 1 Hand Grip
10 118-12-32-5/8x11 2 Shoulder Bolt, ø3/4 x 2L, 5/8x11
11 118-12-24-5/8x11 2 Shoulder Bolt, ø3/4 x 1.5L, 5/8x11
13 1007232 1 Bar, Crown & Valley Gauge
14 1009254 1 Threaded Rod, 1/4-20
15 200-4-20-5 1 Nut, Hex, 1/4-20, GR5
16 1021543 1 Spacer, Crown & Valley Gauge
17 100-5-18-32-5 1 CSHH, 5/16-18 x 2.00, GR5
18 302-5 1 Washer, Lock, 5/16
19 200-5-18-5 1 Nut, Hex, 5/16-1/, GR5
20 1007677-06 1 Decal - Crown Valley
21 1021560 1 Screed Lock
22 202-10-11-5 4 Nut, Hex, Jam, 5/8-11, GR5 Included With Item 21

HD PRO SCREED - EXTENSION, LH
31 30
29
28
24
27
5
4
3
1
2
7
9
10
8 25
14
13 26
12
11
17
16 21
15
4
18 20
22
19 23
Figure 7-36. HD Pro Screed - Extension, LH

HD Pro Screed - Extension, LH

Item
No
GRP 1021247 Group - Extensions, HD Pro Not All Items Shown
ASSY 1020290SRV 1 Assembly, Screed Extension, LH Includes 1-24
1 1020295 1 Upper Extension, LH
2 1020232 1 Plate, Extension Strike Off
3 100-6-16-16-5F 3 CSHH, 3/8-16 x 1.00, GR5, FT
4 302-6 17 Washer, Lock, 3/8
5 858953SRV 3 Washer, Flat, .438 x 2.50 x .188
6 1020258 1 Bar, Round, ø.688 x 41.25
7 1020236 1 Assembly, Angle of Attack Adjuster
8 140620 2 Fitting, Lube, 90°, 1/4-28 Included With Item 7
9 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
10 302-8 2 Washer, Lock, 1/2
12 300-10 2 Washer, Flat, SAE 5/8
ASSY 1020284SRV 1 Assembly, Extension Heat Box, LH Includes 14-23
14 1020281 1 Heat Box Cover
15 100-6-16-32-5F 6 CSHH, 3/8-16 x 2.00, GR5, FT
16 202-6-16-5 6 Nut, Hex, Jam, 3/8-16, GR5
17 300-6 6 Washer, Flat, SAE, 3/8
18 100-6-16-12-5F 14 CSHH, 3/8-16 x .75, GR5, FT
19 1020262 1 Bar, .375 x 1.50 x 41.50
20 1024244 1 Element, Heating, 2000W/220V, 43.00"
21 2405-8-6 1 Adapter, Connector, -8 JIC/-6 NPTF
22 1020298 1 Insulation, .125 x 1.00 x 41.50
23 1020283 1 Extension Heat Box
24 1020267 1 Chain Cover, IGUS
25 1020110 1 Cylinder, Hydraulic, Double, 2.00 x 45.00, LH
27 1022224 1 Extension Ruler
28 100-4-20-12-5F 3 CSHH, 1/4-20 x .75, GR5, FT
7
29 302-4 3 Washer, Lock, 1/4
30 300-4 3 Washer, Flat, SAE, 1/4
31 1020190 1 E-Chain, IGUS, Series Z16

HD PRO SCREED - EXTENSION, RH
30 31
29
28
24
27
5
4
3
1
2
7
9
10
25 8
14
26 13
12
11
17
21 16
15
4
20 18
22
23 19
Figure 7-37. HD Pro Screed - Extension, RH

HD Pro Screed - Extension, RH

Item
No
GRP 1021247 Group - Extensions, HD Pro Not All Items Shown
ASSY 1020291SRV 1 Assembly, Screed Extension RH Includes 1-24
1 1020293 1 Upper Extension, RH
2 1020232 1 Plate, Extension Strike Off
3 100-6-16-16-5F 3 CSHH, 3/8-16 x 1.00, GR5, FT
4 302-6 17 Washer, Lock, 3/8
5 858953SRV 3 Washer, Flat, .438 x 2.50 x .188
6 1020258 1 Bar, Round, ø.688 x 41.25
9 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
10 302-8 2 Washer, Lock, 1/2
12 300-10 2 Washer, Flat, SAE 5/8
ASSY 1020285SRV 1 Assembly, Extension Heat Box, RH Includes 14-23
14 1020281 1 Heat Box Cover
15 100-6-16-32-5F 6 CSHH, 3/8-16 x 2.00, GR5, FT
16 202-6-16-5 6 Nut, Hex, Jam, 3/8-16, GR5
17 300-6 6 Washer, Flat, SAE, 3/8
18 100-6-16-12-5F 14 CSHH, 3/8-16 x .75, GR5, FT
19 1020262 1 Bar, .375 x 1.50 x 41.50
20 1024244 1 Element, Heating, 2000W/220V, 43.00"
22 1020298 1 Insulation, .125 x 1.00 x 41.50
23 1020283 1 Extension Heat Box
24 1020267 1 Chain Cover, IGUS
25 1020111 1 Cylinder, Hydraulic, Double, 2.00 x 45.00, RH
27 1022224 1 Extension Ruler
28 100-4-20-12-5F 3 CSHH, 1/4-20 x .75, GR5, FT
7
29 302-4 3 Washer, Lock, 1/4
30 300-4 3 Washer, Flat, SAE, 1/4
31 1020190 1 E-Chain, IGUS, Series Z16

HD PRO SCREED - SLIDE PLATE ASSEMBLY
2 11
10
13
9
4
3
1
6
7
8
12
7
14
7
8
15
16
17
23
29
18
29 19
24
28
30
25
26
27
21
20
22
Figure 7-38. HD Pro Screed - Slide Plate Assembly

HD Pro - Screed Slide Plate Assembly

Item
No
GRP 1021242 Group - Slides
ASSY 1021642SRV 1 Assembly, Slide, LH Includes 1-22
ASSY 1021643 1 Assembly, Slide, RH Includes 1-22
1 1020194 2 Plate, Screed Pivot, HD
2 1020193 2 Bar, Slide Locking, HD
3 102-6-16-16-F 12 CSSH, 3/8-16 x 1.00, FT
4 127-5-18-6 12 Set Screw, Hex Socket, Flat, 5/16-18 x .313
5 1020211 2 Slide, Extension, L-Shaped Top Rail, HD
6 1020210 2 Slide, Extension, L-Shaped Bottom Rail, HD
7 100-8-13-18-5F 28 CSHH, 1/2-13 x 1.125, GR5, FT
8 986810 20 Nord Washer
ASSY 1020157 2 Assembly, HD Slide w/Shafts Includes 9-12
9 1020157-01 2 HD Slide
10 1020157-01-04 8 Bushing, Fiber, 2.75 OD, 2.50 ID Included With Item 9
11 1020157-01-05 8 Ring, Internal, Spiral, 2.75" Shaft Included With Item 9
12 1020157-02 4 Shaft, Screed Extension, 2.50"
13 105-10-11-32-F 4 CSFHS, 5/8-11 x 2.00, FT
14 302-8 8 Washer, Lock, 1/2
15 127-8-13-16 2 Set Screw, Hex Socket, Flat, 1/2-13 x 1.00
16 981659 2 Bar, Pivot
17 105-8-13-20-F 4 CSFHS, 1/2-13 x 1.25, FT
18 981661 2 Bar, Cylinder Mount
19 1020208 2 Tube, Slope Pivot Spacer, Outer
20 1020207 2 Slide, Screed Pivot
22 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
23 1018394 4 Wear Pad, Extension Cylinder Stabilizer
24 1020206 2 Slide, Screed Pivot
25 1020205 2 Plate, Pivot Stop Clamp
26 102-6-16-20-F 12 CSSH, 3/8-16 x 1.25, FT
27 302-6 12 Washer, Lock, 3/8
28 983421SRV 2 Cylinder, Hydraulic, 2.75 x 2.00 x 1.125, Screed Ext Slope
7
- 983421-01 A/R Seal Kit for Hydraulic Cylinder 983421 Repair Part
30 1021536 2 Screed Slope Indicator

HD PRO SCREED - ENDGATES
38
40
17
21
20
6
11 9 10 19
18 5
16
12 9 1
8 7 15
9 39
10
22
4
13
14
9 23 24 25 26
5 10
36
37 25 24
35
2
31
30
27 32
28
20 34
29 33
44
43
41
42 ENDGATE HEAT OPTION
Figure 7-39. HD Pro Screed - Endgates

HD Pro Screed - Endgates

Item
No
GRP 1024284 Group - Endgates, Universal, HD Pro Includes 1-37
ASSY 1024260 1 Assembly, Endgate, HD Pro, LH Includes 1,2,5-37
ASSY 1024261 1 Assembly, Endgate, HD Pro, RH Includes 3-37
1 1024262 1 Endgate, Upper, HD Pro LH
2 1024264 1 Endgate, Lower, HD Pro, LH
3 1024263 1 Endgate, Upper, HD Pro RH
4 1024265 1 Endgate, Lower, HD Pro, RH
5 140610 8 Fitting, Lube, Straight, 1/4-28
6 1008905 2 Mount, Sonic Sensor
7 1015380 2 Sonic Sensor Bracket
8 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT
9 302-6 12 Washer, Lock, 3/8
10 300-6 6 Washer, Flat, SAE, 3/8
11 125-6-16 2 Wings Screw, Type A, 3/8-16 x 1.00, Cup
12 200-6-16-5 2 Nut, Hex, 3/8-16, GR5
13 1020662 2 Endgate Gauge
14 100-6-16-8-5F 2 CSHH, 3/8-16 x .50, GR5, FT
15 100-6-16-28-5 4 CSHH, 3/8-16 x 1.75, GR5
17 1024270 4 Assembly, Endgate Adjuster, HD Pro Includes Item 5
18 100-8-13-28-5 8 CSHH, 1/2-13 x 1.75, GR5
19 300-8 16 Washer, Flat, SAE, 1/2
20 302-8 10 Washer, Lock, 1/2
21 200-8-13-5 8 Nut, Hex, 1/2-13, GR5
22 1022666 2 Endgate Wiring Support Cover, HD Pro
23 100-5-18-16-5 8 CSHH, 5/16-18 x 1.00, GR5
24 300-5 12 Washer, Flat, SAE, 5/16
25 302-5 12 Washer, Lock, 5/16
26 200-5-18-5 8 Nut, Hex, 5/16-18, GR5
27 1020380 2 Endgate Guide, Front
28 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
29 301-8 2 Washer, Flat, USS, 1/2
7
30 13788278 4 7" x 1/4" Proof Coil Chain
31 20960092 4 Spring, Edger Jack
32 1021544 4 Endgate Spring Cup
33 1020329 4 Endgate Chain Outer Mount
34 105-8-20-32-F 4 CSFHS, 1/2-20 x 2.00, FT
35 1020381 2 Endgate Guide, Rear
36 1023282 4 Hole Plug, Endgate, HD Pro
37 100-5-18-12-5F 4 CSHH, 5/16-18 x .75, GR5, FT
38 870276 4 Hand Grip
39 105-8-13-24-F 16 CSFHS, 1/2-13 x 1.50, FT

HD PRO SCREED - ENDGATES (CONT.)
38
40
17
21
20
6
11 9 10 19
18 5
16
12 9 1
8 7 15
9 39
10
22
4
13
14
9 23 24 25 26
5 10
36
37 25 24
35
2
31
30
27 32
28
20 34
29 33
44
43
41
42 ENDGATE HEAT OPTION
Figure 7-39. HD Pro Screed - Endgates (Cont.)

HD Pro Screed - Endgates (Cont.)
Item
No
40 1023736 2 Sensor, Ultrasonic
OPT 1023072 1 Option - Spring Loaded Endgates, Heated
41 1011155 2 Bar, Element Backup
42 1024243 2 Assembly, 500W Heating Element, 30" Endgate
43 113-6-16-12 8 Set Screw, Hex Socket, Cup, 3/8-16 x .75
44 202-6-16-5 8 Nut, Hex, Jam, 3/8-16, GR5

HD PRO SCREED - PULL ARM ASSEMBLIES
16
1022202-02
7
10
1 6
11
9
12
8
13
14
4
5
6
7
15
1022202-01
Figure 7-40. HD Pro Screed - Pull Arm Assemblies

HD Pro Screed - Pull Arm Assemblies

Item
No
GRP 1022280 Group - Screed Arms, HD Pro, 8616
1 1022281 1 Screed Arm, LH Includes Item 5
2 1022282 1 Screed Arm, RH Includes Item 5
3 140620 2 Fitting, Grease, 90°, 1/4-28
4 100-10-11-92-5 2 CSHH, 5/8-11 x 5.75, GR5
5 300-10 2 Washer, Flat, SAE, 5/8
6 855507 6 Pivot Guide Spacer
8 100-10-11-72-5 2 CSHH, 5/8-11 x 4.50, GR5
9 301-10 4 Washer, Flat, USS, 5/8
10 100-16-14-72-8 4 CSHH, 1-14 x 4.50, GR8
11 301-1 8 Washer, Flat, USS, 1
12 980439 8 Screed Arm Stop
13 980441 8 Tube, Arm Mount
14 204-16-14-5 4 Nut, Lock, Stover, 1-14, GR5
15 1022202-01 1 Decal - Screed Arm, HD Pro, LH
16 1022202-02 1 Decal - Screed Arm, HD Pro, RH

HD PRO SCREED - THICKNESS ADJUSTER

4 3
2
5
8
9
6 7
1007677-01
27
1
23
24 25 26
10
11
10
12
15 13
14
16
18
19 17
22 21
20
Figure 7-41. HD Pro Screed - Thickness Adjuster

HD Pro Screed - Thickness Adjuster)

Item
No
GRP 1022617 Group - Depth Screw, Standard Includes 1-26
ASSY 1022618SRV 2 Assembly, Depth Screw Includes 1-20
1 1022619 2 Handle, Depth Screw, HD Pro
2 1006434 2 Cap, Adjuster Handle
3 100-4-28-12-5 4 CSHH, 1/4-28 x .75, GR5
5 981574 4 Knob, Revolving Ball, M12x1.75
6 81212 4 Nut, Hex, M12x1.75
7 302-8 4 Washer, Lock, 1/2
8 95998936 2 Hex Locknut, 3/4
9 301-12 2 Washer, Flat, USS, 3/4
10 810110 4 Bearing, Roller 1-1/4"
11 20931333 2 Washer, 13/16
12 95200978 2 Lock Washer
13 95200879 2 Lock Nut
14 1011309 2 Key, .25 x .25 x 1.25
ASSY 1011373SRV 2 Assembly, Lower Thickness Adjuster Includes 15-20
15 1011307 2 Shaft, Thickness Adjuster
16 21426507 2 Universal Joint
17 20160644 4 Coiled Spring Pin, .375 x 1.75
18 1006431 2 Screw, Adjuster
20 1006429 2 Adjuster Sleeve w/Ball Joint
21 100-12-10-40-8F 2 CSHH, 3/4-10 x 2.00, GR8, FT
22 302-12 2 Washer, Lock, 3/4
23 1023350SRV 2 Bar, Flight Screw Lock, HD Pro
24 100-10-11-32-5 2 CSHH, 5/8-11 x 2.00, GR5
25 301-10 4 Washer, Flat, USS, 5/8
27 1007677-01 2 Decal, Thicker/Thinner

HD PRO SCREED - CITRUS TANK
21
7
22 14 23
10
8
LOW DECK
16
15
SEAT MOUNT
14
13
11 12
20 19 18 17
25
26 27 28
6
24
4
5
2
3
1
Figure 7-42. HD Pro Screed - Citrus Tank

HD Pro Screed - Citrus Tank

Item
No
GRP 1021508 Group - Citrus Tanks, HD Pro
1 1021507 1 Citrus Tank, HD Pro
GRP 1022605 Group - Screed Details, HD Pro Not All Items Shown, Includes 2-23
2 31959 1 Fitting, Straight, -6MP/-6HB, Push-On
3 480160 1 Valve, Ball, 3/8 THD
Adapter, Union to Male Pipe, -6 NPTF/-
4 1404-6-6 1
NPSM
5 5500-6-6 1 Adapter, Elbow, 90°, -6 NPTF/-6 NPSM
6 1020825 1 Sight Glass, 3/4 NPT, Bubble
7 140030FL 1 Cap, Fuel, Lockable
10 116-#12-12 6 Screw, Self-Drilling, HWH, #12 x .75
11 1024290 1 Assembly, Tool Tray w/Shovel Holder
12 1024281 4 Holder, Shovel
13 106-4-20-8-5F 16 Carriage Bolt, 1/4-20 x .50, GR5, FT
14 300-4 24 Washer, Flat, SAE, 1/4
15 302-4 16 Washer, Lock, 1/4
16 207-4-20 16 Nut, Acorn, 1/4-20
17 100-6-16-28-5 2 CSHH, 3/8-16 x 1.75, GR5
18 300-6 4 Washer, Flat, SAE, 3/8
19 302-6 2 Washer, Lock, 3/8
20 200-6-16-5 2 Nut, Hex, 3/8-16, GR5
21 985234-01 1 Manual-PAK Case, 10.5 x 13.5 x 2.5
22 100-4-20-12-5F 4 CSHH, 1/4-20 x .75, GR5, FT
OPT 1020138 1 Option - Screed Slope Meter Includes 24-28
24 851421 1 Slope Meter, Screed
25 1020908 1 Plate, Slope Meter Bracket
26 100-5-18-12-5F 2 CSHH, 5/16-18 x .75, GR FT
27 302-5 2 Washer, Lock, 5/16
28 300-5 2 Washer, Flat, SAE, 5/16

HD PRO SCREED - CONTROLS
See Below
15 16 17 18
10 8
5 6 7
AUGER SPEED
1022475 PILE HEIGHT
11
12 13 14
1 2
3 4
Screed Control - Left Screed Control - Right

Figure 7-43. HD Pro Screed - Controls

HD Pro Screed - Controls

Item
No
GRP 1021499 Group - Screed Controls Not All Items Shown
ASSY 1021500 1 Assembly, Screed Controls w/Mount - Left Includes 1,3,5-18
ASSY 1021501 1 Assembly, Screed Controls w/Mount - Right Includes 2,4,5-18
1 1021494 1 Assembly, Screed Control Box - Left Includes 1,3,5-9
2 1021495 1 Assembly, Screed Control Box - Right Includes 2,4,5-9
3 1021300 1 Keypad, Can-Bus, 4x3, Screed - Left
4 1021301 1 Keypad, Can-Bus, 4x3, Screed - Right
6 35049 2 Knob, .25 Shaft
8 3400DI 2 Water Tight Connector, 3/4 x 3/4
9 1022475 2 Decal, Screed Control Box
10 1021492 2 Mount, Screed Control Box
11 1022292 2 Grab Handle, Screed Control Box
12 100-6-16-12-5F 8 CSHH, 3/8-16 x .75, GR5, FT
13 302-6 8 Washer, Lock, 3/8
14 300-6 8 Washer, Flat, SAE, 3/8
15 100-5-18-14-5F 8 CSHH, 5/16-18 x .875, GR5, FT
16 300-5 8 Washer, Flat, SAE, 5/16
17 302-5 8 Washer, Lock, 5/16
18 200-5-18-5 8 Nut, Hex, 5/16-18, GR5

HD PRO SCREED - HEAT CONTROL

1 7
2
LEFT LEFT LEFT RIGHT RIGHT RIGHT
ENDGATE EXT MAIN MAIN EXT ENDGATE
HEAT HEAT HEAT HEAT HEAT HEAT
POWER
CROWN
ELECTROCUTION HAZARD! VALLEY
HIGH VOLTAGE!
Panel to be opened by authorized
technician only.
Failure to comply may result in death CROWN
or serious injury.
1024231
15
8 9 10
14
17
16
11 12 13 12 11
18 19
20 20
23 24 25
21
Figure 7-44. HD Pro Screed - Heat Control

HD Pro Screed - Screed Control

Item
No
GRP 1021499 Group - Screed Controls Not All Items Shown
ASSY 1021596 1 Assembly, Control Panel, Screed Heat Includes 1-22
1 1021596-01 1 Enclosure, Control Panel, Screed Heat
2 1024231 1 Decal, Electric Heat, Screed
3 31983 6 Light, Red, Dash
4 851391 6 Switch, Toggle, SPST, 2-POS
5 1020896 1 Timer Module Mounted Inside Lid
6 851393 1 Switch, Toggle
7 1021769 1 Connector, Amphenol, 6-Pin
8 1021700 1 Connector, Deutsch, 16-Pin
9 1011854 1 Nut, Connector, Deutsch
10 1011855 1 Washer, Connector, Deutsch
11 1009228 4 Circuit Breaker, 10A
12 985140 4 Circuit Breaker, 15A
13 985423 4 Circuit, Breaker, 15A
16 1019753 1 Relay, SPDT, Micro, 12VDC/35A
17 1019754 1 Connector, Relay, Micro, Panel Mount
18 1016125 1 Bridge Rectifier
19 1020665 1 Block, Terminal w/Cover, 175A
20 985141 6 Relay, DPST, N/O, 12VDC/25A
21 1020647-02 1 Panel, Enclosure, Screed Heat
22 1017394 1 Sensor, RTD, 100Ω, Platinum, Bolt Down
23 100-4-20-12-5F 4 CSHH, 1/4-20 x .75, GR5, FT
24 300-4 8 Washer, Flat, SAE, 1/4

HD PRO SCREED - VIBRATORS AND WALKBOARDS
27
26
25
21
21
22
23
24
28
8
29
18
20
19
18
4
1
8
7
6
17
16
5
13
12 14
14 15
15 3
9
6
7
10
11
Figure 7-45. HD Pro Screed - Vibrators and Walkboards

HD Pro Screed - Vibrators and Walkboards

Item
No
GRP 1022151 Group - Walkboards, Grip Strut, HD Pro Includes 1-16
1 1017491 1 Walkboard, LH
2 1017492 1 Walkboard, RH
ASSY 1017493 1 Assembly, Extension, Walkboard, LH Includes 3,5-10
ASSY 1017494 1 Assembly, Extension, Walkboard, RH Includes 4-10
3 1017495 1 Extension, Walkboard, LH
4 1017496 1 Extension, Walkboard, RH
5 1017506 2 Bar, Stop, Extension, Walkboard
6 100-6-24-16-5F 4 CSHH, 3/8-24 x 1.00, GR5, FT
7 302-6 2 Washer, Lock, 3/8
8 300-6 12 Washer, Flat, SAE, 3/8
9 985549 2 Latch
10 250170 2 Spring, Extension
11 R135 2 Grip, Rubber, .625 ID
12 100-8-13-32-5 4 CSHH, 1/2-13 x 2.00, GR5
13 100-8-13-36-5 4 CSHH, 1/2-13 x 2.25, GR5
14 300-8 16 Washer, Flat, SAE, 1/2
16 100-8-13-24-5F 4 CSHH, 1/2-13 x 1.50, GR5, FT
17 202-8-13-5 4 Nut, Hex, Jam, 1/2-13, GR5
18 1024439 2 Walkboard Loot Holder
19 1024854 1 Center Shovel Holder, LH
20 1024855 1 Center Shovel Holder, RH
ASSY 1022807SRV 1 Assembly, Electric Vibrator Includes 21-24
ASSY 1020052SRV 1 Assembly, Motor, Vibrator, 12VDC w/Connector Includes 21,25-27
21 1021802 2 Motor, Vibrator, 12VDC
22 1003579 1 Connector, 2-Pin, DTP04-2P Not Shown
23 1003581 1 Connector, Wedge, 2-Pin, SP-2P Not Shown
24 985769 2 Terminal, Pin, DTP Not Shown
25 983201 1 Connector, 3-Pin, Plug, DT06-3S
26 989178-01 1 Connector, Wedge Lock Not Shown
27 982448 2 Terminal, Socket Not Shown
7
28 100-6-16-16-5F 8 CSHH, 3/8-16 x 1.00, GR5, FT

OPTION - HD PRO SCREED - OVERVIEW W/BERM

Sloping and Non-Sloping
21
19
13B
12 13A
18
20
7
5
10A
10B
3A
3B
6
4 8
14
15
15
17
11 9A
9B 1
2 14
13A
13B
13C 16
Figure 7-46. Option - HD Pro Screed - Overview w/Berm, Sloping and Non-Sloping

Option - HD Pro - Overview w/Berm, Sloping and Non-Sloping

Item Reference
Description Remarks
No Figure
1 7-32,33 HD Pro Screed Frame Assembly
2 7-47 HD Pro Screed Berm Hydraulic Group Not Shown
3A 7-35 HD Pro Screed Manual Crown Standard
3B 7-52 HD Pro Screed Power Crown Option - Not Shown
4 7-48 HD Pro Screed Berm Extension Assembly - LH
5 7-49 HD Pro Screed Berm Extension Assembly - RH
6 7-48 Hydraulic Cylinder - Left
7 7-49 Hydraulic Cylinder - Right
8 7-38 HD Pro Screed Slide Plate Assembly
9A 7-50 HD Pro Screed Berm Endgate Assembly - LH Standard
9B 7-51 HD Pro Screed Berm High Lift Endgate Assembly - LH Option - Not Shown
10A 7-50 HD Pro Screed Berm Endgate Assembly - RH Standard
10B 7-51 HD Pro Screed Berm High Lift Endgate Assembly - RH Option - Not Shown
11 7-40 HD Pro Screed Pull Arm Assembly - LH
12 7-40 HD Pro Screed Pull Arm Assembly - RH
13A 7-41 HD Pro Screed Thickness Adjuster Standard
13B 7-54 HD Pro Screed Thickness Adjuster, 3:1 Option - Not Shown
13C 7-55 HD Pro Screed Thickness Adjuster, Horizontal Option - Not Shown
14 7-45 Screed Vibrator, Electric - LH/RH
15 7-38 Hydraulic Cylinders - Slope
16 7-45 Grip Strut Walkboard w/Extension Assembly - LH
17 7-45 Grip Strut Walkboard w/Extension Assembly - RH
18 7-42 Citrus Tank Assembly
19 7-44 HD Pro Screed Control Panel Assembly
20 7-43 HD Pro Screed Controls Assembly - LH
21 7-43 HD Pro Screed Controls Assembly - RH

OPTION - HD PRO SCREED - BERM, SLOPE/HYDRAULICS

5
2 22
6
20 7
18 13
23
10
2 2
1
8
19
20
21
11
3 12
12
14 15 17 17
9
4 14 15 17 17
5
6 10 14 16 17 17
17 17 16 14
17 17 15 14
9
17 17 15 14
10
17 17 16 14
Figure 7-47. Option - HD Pro Screed - Berm, Slope/Hydraulics

Option - HD Pro Screed - Berm, Slope/Hydraulics

Item
No
OPT 1023631 1 Option - HD Pro Hydraulic with Slope/Berm Includes 1-25
OPT 1023938 1 Option - HD Pro Hydraulic with Slope/Berm/Power Crown Includes 1-26
ASSY 1023630 1 Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Ext Includes 1-9, 13-16
ASSY 1023613 1 Assembly, Manifold, HD Pro, Cylinder, Berm/Power Crown Includes 2,5-6,7,8-16
7 1023681-050 1 Orifice Disk,ø.0625, Drilled ø.050
8 1021455 1 Manifold, Hydraulic, Screed - Cylinders & Slope Ext.
9 1021455-05 4 DC08-40-0-P-85
10 1021455-04 8 CB Valve, 417098A.M21003
13 1021455-B 1 Manifold, Hydraulic, Screed, Berm/Power Crown
14 1021455-01 4 Check Valve, CVD10
15 1021455-02 2 SV10-58DM-0-P-00
16 1021455-03 2 SP10-58DM-0-P-00
18 100-6-16-14-5F 4 CSHH, 3/8-16 x .875, GR5, FT
19 100-6-16-18-5 4 CSHH, 3/8-16 x 1.125, GR5
20 302-6 8 Washer, Lock, 3/8
21 202-8-13-5 4 Nut, Hex, Jam, 1/2-13, GR5
22 1023150 2 Indicator, Berm Height, HD Pro
23 123-#6-32-6F 4 FHMS, Cross, #6-32 x .375, FT
24 1022611 1 Hose Kit, Slope 8530 HD Pro Screed Not Shown
25 1023621 1 Hose Kit, Berm, HD Pro Not Shown
26 1021984 1 Harness, Power Crown, Berm Option Not Shown
27 1023634 1 Hose Kit, Power Crown, HD Pro w/Berm Not Shown

OPTION - HD PRO SCREED - EXTENSION W/BERM, LH

NOTE: These extensions are only available
with the optional HD Pro Screed - Berm and 7
cannot be used with the standard HD PRO 12 8
4 9
11
Screed. Contact your local LeeBoy dealer or 1
LeeBoy Customer Service with any questions.
6
10
3
13 4
5
2
14
15
12
3 16
12
15
51
17
18
24 20
52 23 21
22 19
27
26
12
33
30 32
4 28
34 25 12
4
15
30
3
40 29 12
33
32
30
31 4
34
44
41
43
42
45
38
46
35
24 36
23 38
49 37
50 47
30
15
48
39
Figure 7-48. Option - HD Pro Screed - Extension w/Berm, LH

Option - HD Pro Screed - Extension w/Berm, LH

Item
No
GRP 1022998 Group - Extensions, HD Pro, Berm Option Not All Items Shown
ASSY 1023012SRV 1 Assembly, Screed Extension, Berm, LH Includes 1-52
1 1023017 1 Extension Body, Berm, LH
2 1023144 1 Plate, Extension Strike Off, Berm
3 100-6-16-20-5 8 CSHH, 3/8-16 x 1.25, GR5
6 1023156 1 Asphalt, Blocker, Front, LH, HD Pro
7 100-5-18-24-5 3 CSHH, 5/16-18 x 1.50, GR5
8 302-5 3 Washer, Lock, 5/16
9 301-5 3 Washer, Flat, USS, 5/16
10 1020267 1 IGUS Chain Cover
11 100-6-16-16-5F 1 CSHH, 3/8-16 x 1.00, GR5, FT
12 300-6 13 Washer, Flat, SAE, 3/8
13 1023149 1 Linkage, Berm Height Indicator, Top, HD Pro
14 1023149 1 Linkage, Berm Height Indicator, Bottom, HD Pro
16 1015357 1 Retainer, Hinge Rod
17 1023143 1 Hinge Pin, Extension, HD Pro Berm
20 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
21 302-8 2 Washer, Lock, 1/2
23 300-10 3 Washer, Flat, SAE, 5/8
ASSY 1023019 1 Assembly, Heat Box, Complete, Berm, LH Includes 4,12,25-46
25 1023069 1 Cylinder, Hydraulic, HD Pro Berm Includes 26-27
26 37662 2 Pin, Clevis, .75 x 2.00
27 5928 2 Hair Pin, Cotter, .148, #9
7
29 1023084 1 Asphalt Blocker, LH, HD Pro Berm
ASSY 1023021SRV 1 Assembly, Heat Box, Main, Berm, LH Includes 4,12,30-39
31 1023032 1 Heat Box Cover, Main, Berm, LH
32 100-6-16-44-5F 5 CSHH, 3/8-16 x 2.75, GR5, FT
33 202-6-16-5 5 Nut, Hex, Jam, 3/8-16, GR5
34 100-6-16-12-5F 14 CSHH, 3/8-16 x .75, GR5, FT
35 1023193 1 Element Hold Down, HD Pro, Berm
36 1023125 1 Element, Heating, 1500W, 240V, 32"
37 1501-6-6 1 Adapter, Union, Swivel, 90°, -6 NPTF/-6 NPSM

OPTION - HD PRO SCREED - EXTENSION W/BERM, LH (CONT.)

with the optional HD Pro Screed - Berm and 7
cannot be used with the standard HD PRO 12 8
4 9
11
Screed. Contact your local LeeBoy dealer or 1
6
10
3
13 4
5
2
14
15
12
3 16
12
15
51
17
18
24 20
52 23 21
22 19
27
26
12
33
30 32
4 28
34 25 12
4
15
30
3
40 29 12
33
32
30
31 4
34
44
41
43
42
45
38
46
35
24 36
23 38
49 37
50 47
30
15
48
39
Figure 7-48. Option - HD Pro Screed - Extension w/Berm, LH (Cont.)

Option - HD Pro Screed - Extension w/Berm, LH (Cont.)
Item
No
39 1023025 1 Heat Box, Main, Berm, LH
ASSY 1023023SRV 1 Assembly, Heat Box, Berm, LH Includes 4,12,30, 32-34,38,40-46
40 1023034 1 Heat Box Cover, Berm, LH
42 1024242 1 Element, Heating, 500W, 240V, 11" Berm
43 1021145 1 Asphalt Blocker Spacer, Berm, HD Pro
44 1023146 1 Asphalt Blocker, LH Berm, HD Pro
45 105-6-16-24-F 2 CSFHS, 3/8-16 x 1.50, FT
46 1023027 1 Heat Box, Berm, LH
47 1023086 1 Asphalt Blocker, Rear, Berm, HD Pro
48 105-4-20-12-F 2 CSFHS, 1/4-20 x .75, FT
50 118-8-48-3/8x16 1 Shoulder Bolt, ø1/2-13 x 3.00L, 3/8x16
51 1020110 1 Cylinder, Hydraulic, Double, 2.00 x 45.00, LH
53 1022224 1 Extension Ruler Not Shown, See Fig. 7-36
54 100-4-20-12-5F 3 CSHH, 1/4-20 x .75, GR5, FT Not Shown, See Fig. 7-36
55 302-4 3 Washer, Lock, 1/4 Not Shown, See Fig. 7-36
56 300-4 3 Washer, Flat, SAE, 1/4 Not Shown, See Fig. 7-36
57 1020190 1 E-Chain, IGUS, Series Z16 Not Shown, See Fig. 7-36

OPTION - HD PRO SCREED - EXTENSION W/BERM, RH

7 with the optional HD Pro Screed - Berm and
8 12
9 4 cannot be used with the standard HD PRO
11 1 Screed. Contact your local LeeBoy dealer or
6
10
3
4 13
5
2
14
15
12
16 3
12
15
51
17
18
20 24
21 23 52
19 22
27
26
12
33
32 30
28 4
12 25 34
4
15
30
3
12 29 40
33
32
30
4 31
34
44
41
43
42
45
38
46
35
36 24
38 23
37 49
47 50
30
15
48
39
Figure 7-49. Option - HD Pro Screed - Extension w/Berm, RH

Option - HD Pro Screed - Extension w/Berm, RH

Item
No
GRP 1022998 Group - Extensions, HD Pro, Berm Option Not All Items Shown
ASSY 1023013SRV 1 Assembly, Screed Extension, Berm, RH Includes 1-52
1 1023018 1 Extension Body, Berm, RH
2 1023144 1 Plate, Extension Strike Off, Berm
3 100-6-16-20-5 8 CSHH, 3/8-16 x 1.25, GR5
6 1023157 1 Asphalt, Blocker, Front, RH, HD Pro
7 100-5-18-24-5 3 CSHH, 5/16-18 x 1.50, GR5
8 302-5 3 Washer, Lock, 5/16
9 301-5 3 Washer, Flat, USS, 5/16
10 1020267 1 IGUS Chain Cover
11 100-6-16-16-5F 1 CSHH, 3/8-16 x 1.00, GR5, FT
12 300-6 13 Washer, Flat, SAE, 3/8
13 1023149 1 Linkage, Berm Height Indicator, Top, HD Pro
14 1023148 1 Linkage, Berm Height Indicator, Bottom, HD Pro
16 1015357 1 Retainer, Hinge Rod
17 1023143 1 Hinge Pin, Extension, HD Pro Berm
20 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
21 302-8 2 Washer, Lock, 1/2
23 300-10 3 Washer, Flat, SAE, 5/8
ASSY 1023020 1 Assembly, Heat Box, Complete, Berm, RH Includes 4,12,25-46
25 1023069 1 Cylinder, Hydraulic, HD Pro Berm Includes 26-27
26 37662 2 Pin, Clevis, .75 x 2.00
27 5928 2 Hair Pin, Cotter, .148, #9
7
29 1023085 1 Asphalt Blocker, RH, HD Pro Berm
ASSY 1023022SRV 1 Assembly, Heat Box, Main, Berm, RH Includes 4,12,30-39
31 1023033 1 Heat Box Cover, Main, Berm, RH
32 100-6-16-44-5F 5 CSHH, 3/8-16 x 2.75, GR5, FT
33 202-6-16-5 5 Nut, Hex, Jam, 3/8-16, GR5
34 100-6-16-12-5F 14 CSHH, 3/8-16 x .75, GR5, FT
36 1023125 1 Element, Heating, 1500W, 240V, 32"
37 1501-6-6 1 Adapter, Union, Swivel, 90°, -6 NPTF/-6 NPSM

OPTION - HD PRO SCREED - EXTENSION W/BERM, RH (CONT.)

7 with the optional HD Pro Screed - Berm and
8 12
9 4 cannot be used with the standard HD PRO
11 1 Screed. Contact your local LeeBoy dealer or
6
10
3
4 13
5
2
14
15
12
16 3
12
15
51
17
18
20 24
21 23 52
19 22
27
26
12
33
32 30
28 4
12 25 34
4
15
30
3
12 29 40
33
32
30
4 31
34
44
41
43
42
45
38
46
35
36 24
38 23
37 49
47 50
30
15
48
39
Figure 7-49. Option - HD Pro Screed - Extension w/Berm, RH (Cont.)

Option - HD Pro Screed - Extension w/Berm, RH (Cont.)

Item
No
39 1023026 1 Heat Box, Main, Berm, RH
ASSY 1023024SRV 1 Assembly, Heat Box, Berm, RH Includes 4,12,30, 32-34,38,40-46
40 1023035 1 Heat Box Cover, Berm, RH
42 1024242 1 Element, Heating, 500W, 240V, 11" Berm
43 1021145 1 Asphalt Blocker Spacer, Berm, HD Pro
44 1023147 1 Asphalt Blocker, LH Berm, HD Pro
45 105-6-16-24-F 2 CSFHS, 3/8-16 x 1.50, FT
46 1023027 1 Heat Box, Berm, LH
47 1023086 1 Asphalt Blocker, Rear, Berm, HD Pro
48 105-4-20-12-F 2 CSFHS, 1/4-20 x .75, FT
50 118-8-48-3/8x16 1 Shoulder Bolt, ø1/2-13 x 3.00L, 3/8x16
51 1020111 1 Cylinder, Hydraulic, Double, 2.00 x 45.00, RH
53 1022224 1 Extension Ruler Not Shown, See Fig. 7-37
54 100-4-20-12-5F 3 CSHH, 1/4-20 x .75, GR5, FT Not Shown, See Fig. 7-37
55 302-4 3 Washer, Lock, 1/4 Not Shown, See Fig. 7-37
56 300-4 3 Washer, Flat, SAE, 1/4 Not Shown, See Fig. 7-37
57 1020190 1 E-Chain, IGUS, Series Z16 Not Shown, See Fig. 7-37

OPTION - HD PRO SCREED - BERM HIGH LIFT ENDGATES (OPT.)
36
17
5
6 10 21
9
11 20
10
19
9
18
8
9
7 12
1 3
15
16
37
4
22
13
14 26
5 9 25
10 24
23
2 30
35
31
27 32
28
20
29 34
33
Figure 7-50. Option - HD Pro Screed - Berm High Lift Endgates (Optional)

Option - HD Pro Screed- Berm High Lift Endgates (Optional)

Item
No
GRP 1023184 1 Group - HD Pro Berm High Lift Endgates, Option Includes 1-37
ASSY 1023185 1 Assembly, Endgate, HD Pro Berm High Lift, LH Includes 1,2,5-37
ASSY 1023186 1 Assembly, Endgate, HD Pro Berm High Lift, RH Includes 3-37
1 1023187 1 Upper Endgate, HD Pro Berm, LH
2 1023189 1 Lower Endgate, HD Pro Berm High Lift, LH
3 1023188 1 Upper Endgate, HD Pro Berm, RH
4 1023190 1 Lower Endgate, HD Pro Berm High Lift, RH
5 140310 8 Fitting, Lube, Straight, 1/4"-28
6 1008905 2 Mount, Sonic Sensor
7 1015380 2 Bracket, Sonic Sensor
8 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT
9 302-6 8 Washer, Lock, 3/8
10 300-6 6 Washer, Flat, SAE, 3/8
11 125-6-16 2 Wing Screw, Type A, 3/8-16 x 1.00, Cup
12 200-6-16-5 2 Nut, Hex, 3/8-16, GR5
13 1020662 2 Endgate Gauge
14 100-6-16-8-5F 2 CSHH, 3/8-16 x ..50, GR5, FT
15 100-6-16-28-5 4 CSHH, 3/8-16 x 1.75, GR5
17 1023373 4 Assembly, Endgate Height Adjuster, HD Pro Berm High Lift Includes Item 5
18 100-8-13-28-5 8 CSHH, 1/2-13 x 1.75, GR5
19 300-8 8 Washer, Flat, SAE, 1/2
20 302-8 10 Washer, Lock, 1/2
21 200-8-13-5 8 Nut, Hex, 1/2-13, GR5
22 1022666 2 Endgate Wiring Support Cover, HD Pro
23 100-5-18-16-5 8 CSHH, 5/16-18 x 1.00, GR5
24 300-5 8 Washer, Flat, SAE, 5/16
25 302-5 8 Washer, Lock, 5/16
26 200-5-18-5 8 Nut, Hex, 5/16-18, GR5
27 1020380 2 Endgate Guide, Front
28 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
29 301-8 2 Washer, Flat, USS, 1/2
7
30 1023381 4 Chain, Endgate Height Adjuster, HD Pro Berm High Lift
31 1023380 4 Spring, Endgate Height Adjuster, HD Pro Berm High Lift
32 1020331 4 Endgate Spring Cup
33 1020329 4 Round Endgate Chain, Outer Mount
34 105-8-20-32-F 2 CSFHS, 1/2-13 x 2.00, FT
35 1020381 2 Endgate Guide, Rear
36 870276 4 Hand Grip
37 105-8-13-24-F 12 CSFHS, 1/2-13 x 1.50, FT
38 1023736 2 Sensor, Ultrasonic Not Shown, See Fig. 7-39
39 1023736 2 Option - Sensor, Ultrasonic Not Shown, See Fig. 7-39

OPTION - HD PRO SCREED - POWER CROWN
12
11
10
18
15 6
8
13
22
21
20
6 6
8
7
6
3
2 4
14
19
21 5
22
16
17
Figure 7-51. Option - HD Pro Screed - Power Crown

Option - HD Pro Screed - Power Crown

Item
No
GRP 1021937SRV Group - Power Crown Includes 1-15
1 1008600 1 Plate, Power Crown Adjuster
2 1008667 1 Center, Power Crown
3 1000799 1 Sprocket, #50 Roller Chain
4 986640 1 Motor, Hydraulic
5 1008047 1 Roller Chain, 60H x 39 Pitches
6 1000798 4 Locking Collar, Power Crown
7 1000958 1 Roller Chain, 50x18
8 1000960 2 Bushing, Composite, Power Crown
9 1021512 1 Cover, Power Crown
10 100-6-24-20-5 2 CSHH, 3/8-24 x 1.25, GR5
11 302-6 2 Washer, Lock, 3/8
12 300-6 2 Washer, Flat, SAE, 3/8
13 1009609SRV 1 Assembly, Crown & Valley, Rear
14 1009614SRV 1 Assembly, Crown & Valley, Turnbuckle
15 140610 4 Fitting, Lube, Straight, 1/4:-28 Included With 14
19 100-8-13-24-5 2 CSHH, 1/2-13 x 1.50, GR5
20 100-8-13-16-5F 4 CSHH, 1/2-13 x 1.00, GR5, FT
21 302-8 6 Washer, Lock, 1/2
22 300-8 6 Washer, Flat, SAE, 1/2

OPTION - HD PRO SCREED - BERM/POWER CROWN HYDRAULICS

5
2 22
6
7
20
18 13
23
10
2 2
1
8
19
20
21
11
3 12
12
14 15 17 17
9
4 14 15 17 17
5
6 10 14 16 17 17
17 17 16 14
17 17 15 14
9
17 17 15 14
10
17 17 16 14
Figure 7-52. Option - HD Pro Screed - Berm/Power Crown Hydraulics

Option - HD Pro Screed - Berm/Power Crown Hydraulics

Item
No
OPT 1023933 1 Option - HD Pro Hydraulic with Power Crown Includes 1-25
ASSY 1023630 1 Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Ext-LH Includes 1-9, 13-16
ASSY 1023934 1 Assembly, Manifold, HD Pro, Cylinder, Power Crown-RH Includes 2,5-6,7,8-16
7 1023681-050 1 Orifice Disk, ø.0625, Drilled ø.050
8 1021455 1 Manifold, Hydraulic, Screed
9 1021455-05 4 DC08-40-0-P-85
10 1021455-04 8 CB Valve, 417098A.M21003
13 1021455-B 1 Manifold, Hydraulic, Screed, Berm
14 1021455-01 4 Check Valve, CVD10
15 1021455-02 2 SV10-58DM-0-P-00
16 1021455-03 2 SP10-58DM-0-P-00
18 100-6-16-14-5F 4 CSHH, 3/8-16 x .875, GR5, FT
19 100-6-16-18-5 4 CSHH, 3/8-16 x 1.125, GR5
20 302-6 8 Washer, Lock, 3/8
21 202-8-13-5 4 Nut, Hex, Jam, 1/2-13, GR5
22 1023150 2 Indicator, Berm Height, HD Pro
23 123-#6-32-6F 4 FHMS, Cross, #6-32 x .375, FT
24 1022611 1 Hose Kit, Slope 8530 HD Pro Screed Not Shown
25 1023935 1 Hose Kit, Power Crown, HD Pro Not Shown
26 1021984 1 Harness, Power Crown, Berm Option Not Shown

OPTION - HD PRO SCREED - 3:1 DEPTH SCREWS

2 3 4
1
5
7 6
10
9 8
11
48
12
1007677-01
11
23
15 14 13
18 17 16 12 24
16
25
28 21 18 22
26
27
32 31 30 29 33
34
35
36
37
38
33
40
39
42 41 RIGHT HAND
43 36
36
44
45
47 46
LEFT HAND
Figure 7-53. Option - HD Pro Screed - 3:1 Depth Screws

Option - HD Pro Screed - 3:1 Depth Screws

Item
No
GRP 1022621 Option - Depth Screws, 3:1 Adjusters
ASSY 1022623 1 Assembly, Depth Screw 3:1, HD Pro, LH Includes 1-45
ASSY 1022622 1 Assembly, Depth Screw 3:1, HD Pro, RH Includes 1-45
1 1006434 2 Adjuster Screw Cap
2 100-4-20-12-5F 4 CSHH, 1/4-20 x .75, GR5, FT
5 205-12-10-5 2 Nut, Lock, Nylon, 3/4-10, GR5
6 301-12 2 Washer, Flat, USS, 3/4
7 981574 4 Revolving Ball Knob, M12x1.75
8 81212 4 Nut, Hex, M12x1.75, C8.8
9 302-8 4 Washer, Lock, 1/2
10 1022624 2 Depth Screw Handle, 3:1, HD Pro
11 1014925 2 Upper Planetary Drive Shaft
12 1014922 2 Top Planetary Mounting Plate
13 200-5-18-5 8 Nut, Hex, 5/16-18, GR5
14 302-5 8 Washer, Lock, 5/16
15 300-5 8 Washer, Flat, SAE, 5/16
16 100-6-16-20-5 8 CSHH, 3/8-16 x 1.25, GR5
17 302-6 6 Washer, Lock, 3/8
18 300-6 10 Washer, Flat, SAE, 3/8
19 1015285 2 Nylon Dust Cover
20 1014930 2 Shaft Seal, 1.25 ID x 2.00 OD
21 100-6-16-22-5 2 CSHH, 3/8-16 x 1.375, GR5
23 851156 2 Round Ball Knob, 3/8-16 x 1.375
24 200-6-16-5 2 Nut, Hex, 3/8-16, GR5
25 981487 2 1/4 x 3/4 FB x 2-1/4 w/Hole
26 1014068 4 Flight Screw Lock Mounting Tab
27 1014924 2 Planetary Adapter Tube
28 1014923 2 Side Planetary Mount Plate
29 100-10-11-40-5 8 CSHH, 5/8-11 x 2.50, GR5
7
30 300-10 16 Washer, Flat, SAE, 5/8
31 302-10 8 Washer, Lock, 5/8
32 200-10-11-5 8 Nut, Lock, 5/8-11, GR5
33 810110 6 Push Roller Bearing, 1.250
34 1014931 8 Planetary Threaded Rod
35 1014921 2 Planetary Drive Reduction Box
36 20160644 6 Spirol Pin, ø3/8 x 1.750
37 113-6-16-6 2 Set Screw, HSKT, Cup, 3/8-16 x .375
38 1014927 2 Planetary Box Coupler
39 20931333 2 Tongued Washer, 1.21 ID x 1.86 OD

OPTION - HD PRO SCREED - 3:1 DEPTH SCREWS (CONT.)

2 3 4
1
5
7 6
10
9 8
11
48
12
1007677-01
11
23
15 14 13
18 17 16 12 24
16
25
28 21 18 22
26
27
32 31 30 29 33
34
35
36
37
38
33
40
39
42 41 RIGHT HAND
43 36
36
44
45
47 46
LEFT HAND
Figure 7-54. Option - HD Pro Screed - 3:1 Depth Screws (Cont.)

Option - HD Pro Screed - 3:1 Depth Screws (Cont.)

Item
No
40 95200978 2 Lockwasher
41 95200879 2 Locknut
42 1014926 2 Lower Planetary Drive Shaft
43 21426507 2 Universal Joint
- 20960332 A/R Universal Joint Bearing Repair Part
44 1006431 2 Adjuster Screw
45 1006429 2 Adjuster Sleeve w/Ball Joint
46 100-12-10-36-5 2 CSHH, 3/4-10 x 2.25, GR5
47 302-12 2 Washer, Lock, 3/4
48 1007677-01 2 Decal, Thicker/Thinner

OPTION - HD PRO SCREED - HORIZ. DEPTH SCREWS
16
8
21 15
24
20 23
18 19 22 17
1
27
25
2
28
26
35 5 12
31
14 13 11
34 30 10
33
36 37 38 13
32 41
29 9
40 39
8 7 6
Figure 7-54. Option - HD Pro Screed - Horiz. Depth Screws

Option - HD Pro Screed - Horiz. Depth Screws

Item
No
OPT 1023406 1 Option - Horizontal Flight Screw Adjuster
ASSY 1023755 1 Assembly, Horizontal Flight Screw, HD Pro, LH Includes 1-2,5-35
ASSY 1023756 1 Assembly, Horizontal Flight Screw, HD Pro, RH Includes 3-35
1 1023757 1 Bearing Support, HD Pro, LH
2 1014071 1 Bearing Block, LH
3 1023758 1 Bearing Support, HD Pro, RH
4 1014070 1 Bearing Block, RH
5 1014115SRV 2 Thickness Adjuster, Short (1) Per Assembly
6 981574 4 Knob, Revolving Ball, M12x1.75 (2) Per Assembly
7 81212 4 Nut, Hex, M12x1.75 (2) Per Assembly
8 302-8 8 Washer, Lock, 1/2 (4) Per Assembly
9 1006434 2 Cap, Adjuster Handle (1) Per Assembly
10 100-4-20-12-5F 4 CSHH, 1/4-20 x .75, GR5, FT (2) Per Assembly
11 300-4 4 Washer, Flat, SAE, 1/4 (2) Per Assembly
12 204-4-20-5 4 Nut, Lock, Stover, 1/4-20, GR5 (2) Per Assembly
14 301-12 2 Washer, Flat, USS, 3/4 (1) Per Assembly
15 100-8-13-24-5 4 CSHH, 1/2-13 x 1.50, GR5 (2) Per Assembly
17 1014064-01 2 Plate, Spacer, Bearing Block Mount (1) Per Assembly
18 981487 2 1/4 x 3/4 x 2 Flat Bar, 1/4 Hole (1) Per Assembly
20 200-6-16-5 2 Nut, Hex 3/8-16, GR5 (1) Per Assembly
21 851156 2 Knob, Block (1) Per Assembly
25 810110 4 Bearing, Roller, 1-1/4 (2) Per Assembly
26 20931333 2 Washer, 13/16 (1) Per Assembly
27 95200978 2 Lock Washer, Thin Series (1) Per Assembly
28 95200879 2 Lock Nut (1) Per Assembly
ASSY 1023770 2 Assembly, Adjuster w/U-Joint, Horizontal Flight Screw (1) Per Assembly, Includes 13,29-35
7
29 1011309 2 Key, .25 x .25 x 1.25 (1) Per Assembly
30 1011307 2 Shaft, Thickness Adjuster (1) Per Assembly
31 21426507 2 Universal Joint (1) Per Assembly
32 20160644 4 Coiled Spring Pin, .375 (2) Per Assembly
33 1023769 2 Rod, Threaded, Horizontal Flight Screw, HD Pro (1) Per Assembly
34 1023767 2 Adjuster, Horizontal Flight Screw, HD Pro (1) Per Assembly
35 140610 2 Fitting, Lube, Straight, 1/4-28 (1) Per Assembly
38 1007090 2 Spacer (1) Per Assembly

OPTION - HD PRO SCREED - HORIZ. DEPTH SCREWS (CONT.)
16
8
21 15
24
20 23
18 19 22 17
1
27
25
2
28
26
35 5 12
31
14 13 11
34 30 10
33
36 37 38 13
32 41
29 9
40 39
8 7 6
Figure 7-55. Option - HD Pro Screed - Horiz. Depth Screws (Cont.)

Option - HD Pro Screed - Horiz. Depth Screws (Cont.)

Item
No
41 1007260 2 Gauge, Angle of Attack (1) Per Assembly

OPTION - HD PRO SCREED - EXTENSION VIBRATORS
1
5
4
3
Figure 7-55. Option - HD Pro Screed - Extension Vibrators

Option - HD Pro Screed - Extension Vibrators

Item
No
OPT 1023405SRV 1 Option - Extension Vibrators, HD Pro
1 1021802 2 Motor, Vibrator, 12VDC
2 1022463 2 Plate, Vibrator Mount, Extension
3 100-6-16-28-5 8 CSHH, 3/8-16 x 1.75, GR5
4 302-6 8 Washer, Lock, 3/8
6 1023592 1 Harness, Extension Vibrator Not Shown

OPTION - HD PRO SCREED - CENTRAL LUBE KIT
10
3
6
5
9
10
8
7
10
4
3
2
1
Figure 7-56. Option - HD Pro Screed - Central Lube Kit

Option - HD Pro Screed - Central Lube Kit

Item
No
OPT 1023410SRV 1 Option - Central Lube, HD Pro
1 1023591 1 Plate, Valve Mount, Central Lube, HD Pro
2 100-4-20-32-5 2 CSHH, 1/4-20 x 2.00, GR5
5 100-4-20-28-5 4 CSHH, 1/4-20 x1.75, GR5
6 302-4 4 Washer, Lock, 1/4
7 100-5-18-16-5 2 CSHH, 5/16-18 x 1.00, GR5
8 302-5 2 Washer, Lock, 5/16
9 300-5 2 Washer, Flat, SAE, 5/16
KIT 1024170 1 Kit, Central Lube, 3 Valve, HD Pro Includes 10-22
10 1024170-13 3 Valve, Grease, 6 Port, HD Pro
11 1024170-01 1 Grease Line, Center Valve, Port 1 to Slope Cylinder, RH Not Shown
12 1024170-02 1 Grease Line, Center Valve, Port 2 to Slope Cylinder, LH Not Shown
13 1024170-03 1 Grease Line, Center Valve, Port 3 to Flight Screw, LH Not Shown
14 1024170-04 1 Grease Line, Center Valve, Port 4 to Flight Screw, RH Not Shown
15 1024170-05 1 Grease Line, Center Valve, Port 5 to Screed Pivot, LH Not Shown
16 1024170-06 1 Grease Line, Center Valve, Port 6 to Screed Pivot, RH Not Shown
17 1024170-07 2 Grease Line, Extension Valve, Port 1 to Front Adjuster, 58" Not Shown
18 1024170-08 2 Grease Line, Extension Valve, Port 2 to Rear Adjuster, 43" Not Shown
19 1024170-09 2 Grease Line, Extension Valve, Port 3 to AOA Nut, 17" Not Shown
20 1024170-10 2 Grease Line, Extension Valve, Port 4 to Rear Guide, 54" Not Shown
21 1024170-11 2 Grease Line, Extension Valve, Port 5 to AOA Bearing, 17" Not Shown
22 1024170-12 2 Grease Line, Extension Valve, Port 6 to Front Guide, 61" Not Shown

OPTION - TOPCON P-32 CONTROL ASSEMBLY, DUAL

9
8
7
10
4
2
12
12
6
5
11
3
11 13
17
13
14
14
15
16
19 18
19
Figure 7-57. Option - TopCon P-32 Control Assembly, Dual

Option - TopCon P-32 Control Assembly, Dual

Item
No
GRP 1014912SRV Option - TopCon P-32, Dual Grade
1 9090-1125SRV 2 TopCon Z-Arm Bracket
2 851575SRV 2 TopCon/Spectra Pivot Mount
3 300060 2 Handle Nut, 5/8-11
4 920070 6 Thumb Screw, 3/8-16 x 1.00
5 100-10-11-20-5 4 CSHH, 5/8-11 x 1.25, GR5
6 300-10 4 Washer, Flat, SAE, 5/8
7 1010499-02 2 TopCon Sonic Tracker Bracket w/L-Bolt
8 100-12-10-64-8 2 CSHH, 3/4-10 x 4.00, GR8
9 300-12 2 Washer, Flat, SAE, 3/4
10 1010499 1 P-32 TopCon Kit Includes Items 14-19
11 1010499-08 2 GC-35 Controller Assembly
12 1010499-06 2 Sonic Tracker II Assembly
13 1010499-07 2 Temp Bail w/Sleeves Assembly
14 1010499-04 2 GC-35/Sonic Tracker Cord Assembly (15 ft.)
15 1010499-03 1 Carrying Case
16 1010499-01 1 GC-35 Quick Reference Guide Not Shown
17 1010499-05 2 GC-35 Paver Bracket Assembly
GRP 1014913SRV Option - TopCon P-32 Dual Grade/Slope Also Includes 1014912SRV
18 1010499-09 1 P-32 Slope Module
19 1010499-10 2 Slope Module Cable (8 ft.)
20 1022121 1 Option - Wiring Only, TopCon/Grade Control Not Shown

OPTION - TOPCON P-32 CONTROL ASSEMBLY, SINGLE
9
8
7
4
2
11
6
5
10
3
16
12
13
14
15
Figure 7-58. Option - TopCon P-32 Control Assembly, Single

Option - TopCon P-32 Control Assembly, Single

Item
No
OPT 1016470 Option - TopCon P-32, Dual Grade, One Side
1 9090-1125SRV 1 TopCon Z-Arm Bracket
2 851575SRV 1 TopCon/Spectra Pivot Mount
3 300060 1 Handle Nut, 5/8-11
4 920070 3 Thumb Screw, 3/8-16 x 1.00
5 100-10-11-20-5 2 CSHH, 5/8-11 x 1.25, GR5
6 300-10 2 Washer, Flat, SAE, 5/8
7 1010499-02 1 TopCon Sonic Tracker Bracket w/L-Bolt
8 100-12-10-64-8 1 CSHH, 3/4-10 x 4.00, GR8
9 300-12 1 Washer, Flat, SAE, 3/4
10 1010499-08 1 GC-35 Controller Assembly
11 1010499-06 2 Sonic Tracker II Assembly
12 1010499-07 1 Temp Bail w/Sleeves Assembly
13 1010499-04 1 GC-35/Sonic Tracker Cord Assembly (15 ft.)
14 851265 1 Carrying Case
15 1010499-01 1 GC-35 Quick Reference Guide Not Shown
16 1010499-05 2 GC-35 Paver Bracket Assembly
17 983416-01 1 Junction Box to Control Box Cable Not Shown
18 984596 2 Cable Remote Assembly Not Shown

OPTION - TRUCK HITCH ASSEMBLY
33
15
14 10
15
17
16
9
11 10
13 12
5
1
6
8 7 2 3 4
1
21 20 19 18
30
32 20 31 29
27
28
27
26
25
24
10
22
23
Figure 7-59. Option - Truck Hitch Assembly

Option - Truck Hitch Assembly

Item
No
OPT 1023414 1 Option - Truck Hitch
ASSY 1025081 1 Assembly, Truck Hitch Includes 1-32
1 930065SRV 1 Truck Hitch Cover
2 100-6-16-16-5F 16 CSHH, 3/8-16 x 1.00, GR5, FT
3 302-6 16 Washer, Lock, 3/8
4 300-6 16 Washer, Flat, SAE, 3/8
6 1011476 2 Pin, Clevis, 1.00 x 2.50 Included with Item 5
7 80336 2 Pin, Cotter, .188 x 1.50 Included with Item 5
8 930025SRV 1 Extension Arm, Truck Hitch, LH
9 930020SRV 1 Extension Arm, Truck Hitch, RH
10 810070 6 Bushing, 2.00 ID x 2.50 OD x 2.50
11 980787 4 Arm, Push Block
12 100-8-13-16-5F 4 CSHH, 1/2-13 x 1.00, GR5, FT
13 856046 4 Washer, Flat, 1/2
ASSY 980032 2 Roller Assembly, Push Bar, 24.00" Includes 14-16
14 980033 2 Roller Assembly, Push Bar, 24.00" Includes Item 15 (x2)
15 850130 8 Bearing, ER-24, Hi-Temp w/Snap Ring, Set Screw
16 980034 2 Shaft, Push Bar Roller, 29.25"
17 980035 2 Assembly, Push Bar Roller Extension Includes Item 15 (x2)
18 100-10-11-32-5 2 CSHH, 5/8-11 x 2.00, GR5
19 302-10 2 Washer, Lock, 5/8
20 300-10 6 Washer, Flat, SAE, 5/8
21 856046 2 Washer, Flat, 5/8
22 930030SRV 2 Truck Hitch Wheel Pivot
23 100-8-13-24-5F 2 CSHH, 1/2-13 x 1.50, GR5, FT
24 930040 2 Tube, Round, 2.00 ID x 3.50 OD x7.875 Includes Item 10
25 620400 2 Locking Collar
26 930045SRV 2 Assembly, Axle, Guide Wheel
27 930050 4 Bearing, Radial Ball, 1.50
28 930055 2 Assembly, Guide Wheel
7
29 851112 2 Washer, 1/2
30 105-8-13-32-F 2 CSFHS, 1/2-13 x 2.00, FT
31 100-10-11-64-5 2 CSHH, 5/8-11 x 4.00, GR5
33 856954 1 Bar, Push Bar Pin
34 1025082 1 Hose Kit, Truck Hitch Not Shown

OPTION - HYDRAULIC EXT. OSCILLATING TRUCK HITCH (1 OF 2)
3
4
14
23 13 1
16 12
15
10
9
16 11
19 6 7 8
17
19
20 18
21 16 19
17
19
22
23
Figure 7-60. Option - Hydraulic Ext. Oscillating Truck Hitch (1 of 2)

Option - Hydraulic Ext. Oscillating Truck Hitch (1 of 2)

Item
No
OPT 1023416 1 Option - Hydraulically Extendable Oscillating Push Rollers All Items Are Not Shown
ASSY 1022158 1 Assembly, Hydraulically Extendable Oscillating Push Rollers All Items Are Not Shown
ASSY 1022185 1 Assembly, Push Block, Adjustable, LH Includes 1,3-22
ASSY 1022184 1 Assembly, Push Block, Adjustable, RH Includes 2-22
1 1022186 1 Swivel Push Roller, LH
2 1022182 1 Swivel Push Roller, RH
3 105-10-11-20-F 2 CSFHS, 5/8-11 x 1.25, FT (1) Per Assembly
4 855346 2 Washer (1) Per Assembly
5 1022218 2 Pin, Pivot, Swivel Push Roller (1) Per Assembly
6 100-10-11-24-5F 2 CSHH, 5/8-11 x 1.50, GR5, FT (1) Per Assembly
8 855507 2 Pivot Guide Space (1) Per Assembly
9 1018312 2 Bracket, Scraper, Large Roller (1) Per Assembly
10 1018310 2 Scraper, Push Roller, Large Roller (1) Per Assembly
11 1018311 2 Scraper, Push Roller, Small Roller (1) Per Assembly
12 100-6-16-12-5F 10 CSHH, 3/8-16 x .75, GR5, FT (5) Per Assembly
15 1016324 4 Plate, Roller Mount, Adjustable (2) Per Assembly
17 200-8-13-5 12 Nut, Hex, 1/2-13, GR5 (6) Per Assembly
ASSY 980035 2 Assembly, Push Bar Roller Extension Includes 18-19
ASSY 980032 2 Assembly, Push Bar Roller 24" Includes 19-21
18 980036 2 Pipe, Push Roller Extension (1) Per Assembly
19 850130 8 Bearing, ER-24 Hi-Temp w/Snap Ring & Set Screw (4) Per Assembly
20 980033-1 2 Pipe, Push Roller 24" (1) Per Assembly
21 98003.4 2 Shaft, Push Bar Roller, 29.25" (1) Per Assembly
22 1017118 4 Washer, .50 ID x 2.00 OD (2) Per Assembly

OPTION - HYDRAULIC EXT. OSCILLATING TRUCK HITCH (2 OF 2)
21
20
18 19
15
16
13
14
3
17
18
7 1
6
9
11 4
12
10
Figure 7-61. Option - Hydraulic Ext. Oscillating Truck Hitch (2 of 2)

Option - Hydraulic Ext. Oscillating Truck Hitch (2 of 2)

Item
No
OPT 1023416 1 Option - Hydraulically Extendable Oscillating Push Rollers All Items Are Not Shown
ASSY 1022158 1 Assembly, Hydraulically Extendable Oscillating Push Rollers All Items Are Not Shown
1 1022161 1 Swivel Arm Mount
2 810070 2 Bushing, 2.00 ID x 2.50 OD x 2.50 Included With Item 1
3 856954 1 Bar, Push Bar Pin
4 105-10-11-20-F 8 CSFHS, 5/8-11 x 1.25, FT
5 1022156 4 Pin, Pivot, Swivel Plate
6 1022154 2 Cylinder, Hydraulic, 4.00 x 1.00 x 1.75 Rod
7 132060 2 Pin, Clevis
8 95997938 2 Cotter Pin, 1/4 x 2.50
10 1022165 1 Swivel Arm, Cylinder Mount, LH
11 1022232 1 Swivel Arm, Cylinder Mount, RH
13 1022694 1 Flow Divider, 4 GPM, 5000 PSI
14 1023777 1 Plate, Mounting, Tee
15 FS2704-04-04-04-FG 1 Adapter, Bulkhead, Run Tee, -4 ORFS/-4 ORFS/-4 ORFS

19 100-4-20-28-5F 2 CSHH, 1/4-20 x 1.75, GR5, FT
20 302-4 2 Washer, Lock, 1/4
21 300-4 2 Washer, Flat, SAE, 1/4
22 1022795 1 Hose Kit, Hydraulically Extendable Swivel Push Rollers Not Shown

OPTION - BLADE LIGHT SYSTEM
6 5
4
9 10 11
Figure 7-62. Option - Blade Light System

Option - Blade Light System

Item
No
OPT 1023411 1 Option - LED Blade Light System
LED Lightwing Duo, 18", 160W, 2 x
1 1024818 1
19200Lumen
2 1024819 1 Fiberjack Grand Stand, 15 Ft.
3 1024813 1 Upper Mount, Blade Light
4 920070 3 Thumb Screw, 3/8-16 x 1.00
5 1024820 2 U-Bolt, 3/8-16 x 1-3/8 ID
6 200-6-16-5 8 Nut, Hex, 3/8-16, GR5
7 1024812 1 Lower Mount, Blade Light
8 1024817 2 Plate, Lower Clamp, Blade Light
9 100-6-16-32-5 4 CSHH, 3/8-16 x 2.00, GR5
10 302-6 4 Washer, Lock, 3/8
11 300-6 4 Washer, Flat, SAE, 3/8

OPTION - UMBRELLA AND MOUNT/FIRE EXTINGUISHERS
CAUTION
Do not lower
umbrella below this
arrow.
Failure to comply
may result in minor 1
or moderate injury.
988207 Rev 1
10
9
8
4
3
5 14
6
7 12
11
15
13
Figure 7-63. Option - Umbrella and Mount/Fire Extinguishers

Option - Umbrellsa and Mount/Fire Extinguishers

Item
No
OPT 988347SRV 1 Option - Umbrella w/Safety Decal Includes 1-2
1 920235 1 Umbrella w/Mounting Brackets
2 988207 3 Decal - Umbrella
OPT 1023412 1 Option - Operator Seat Umbrella Mounts Includes 2 (x2), 3-10
3 1023240 2 Umbrella Mount
4 1023235 2 Umbrella Mount Clamp
5 100-8-13-40-5 8 CSHH, 1/2-13 x 2.50, GR5
6 302-8 8 Washer, Lock, 1/2
8 100-6-16-56-5 4 CSHH, 3/8-16 x 3.50, GR5
11 360050 1 Option - Fire Extinguisher w/Bracket, 2.50 Lbs.
OPT 982030 1 Option - Fire Extinguisher w/Bracket, 5 Lbs.
12 35828 1 Fire Extinguisher, 5 Lbs., 3A:40B:C
13 12313-5DC 1 Mounting Bracket, 5 Lbs. Fire Extinguisher
OPT 982031 1 Option - Fire Extinguisher w/Bracket, 10 Lbs.
14 1014536 1 Fire Extinguisher, 10 Lbs., 4A:80B:C
15 12034-5HD 1 Mounting Bracket, 10 Lbs. Fire Extinguisher

HYDRAULIC HOSE SCHEDULE - STANDARD UNIT
Hose
No. Qty. Part Number Description
GRP 1023522 HOSE KIT, PRE-PAINT, 8616D

1 1 F487STJC6N121212-117 BACK PORT LH DRIVE MOTOR (B) TO B PORT H1 PUMP
2 1 F487ST6AJ9121212-106 FRONT PORT LH DRIVE MOTOR (A) TO A PORT H1 PUMP
3 1 F487STJCJ9121212-54 BACK PORT RH DRIVE MOTOR (A) TO C PORT H1 PUMP
4 1 F487ST6AJ1121212-50 FRONT PORT RH DRIVE MOTOR (B) TO D PORT H1 PUMP
5 1 F387TCJCJ1080808-36.5 LH DRIVE MOTOR CD TO REAR PORT RETURN BLOCK
6 1 F387TCJCJC080808-97.5 RH DRIVE MOTOR CD TO MIDDLE PORT RETURN BLOCK
7 1 F387TCJCJ9040404-136 RH 2SPD TO TS PORT MOTOR MANIFOLD
8 1 F387TCJCJ9040404-73 LH 2SPD TO TS PORT MOTOR MANIFOLD
9 1 F387TCJCJ9040404-43 RH BRAKE TO RH TEE
10 1 F387TCJCJ9040404-97 LH BRAKE TO RH TEE
Hose
GRP 1023523 HOSE KIT, POST-PAINT, 8616D

16 1 F387TCJCJC101010-33 AUX PUMP PRESSURE TO CHARGE FILTER INLET
17 1 F387TCJCJ9101010-34 CHARGE FILTER OUT TO E PORT H1 PUMP
18 1 F387TCJCJ1101008-51-AS-B-15-48.5 LH AUGER A PORT (TOP) TO LAT
19 1 F387TCJCJ1101008-51-AS-B-15-48.5 LH AUGER B PORT (BOTTOM) TO LA
20 1 F387TCJCJ1101008-75-AS-B-15-72.5 RH AUGER A PORT (BOTTOM) TO RA
21 1 F387TCJCJ1101008-75-AS-B-15-72.5 RH AUGER B PORT (TOP) TO RAT
22 1 F387TCJCJ9101008-40-AS-B-15-37.5 LH CONVEYOR A PORT (BACK)TO LC
23 1 F387TCJCJ9101008-35-AS-B-15-32.5 LH CONVEYOR B PORT (FRONT) TO LCT
24 1 F387TCJCJ9101008-70-AS-B-15-67.5 RH CONVEYOR A PORT (FRONT) TO RCT
25 1 F387TCJCJ9101008-70-AS-B-15-67.5 RH CONVEYOR B PORT (BACK) TO RC
26 1 F387TCJCJ9101010-72-AS-B-17-69.5 P2 PORT MOTOR MANIFOLD TEE TO P PORT CYLINDER MANIFOLD
27 1 F387TCJCJC101010-80-AS-B-17-78 P2 PORT MOTOR MANIFOLD TEE BOTTOM TO AUGER BACK B/H
28 1 F387TCJCJC040404-68.5-AS-B-11-66.75 LS1 PORT TEE TO AUGER BACK B/H
29 1 F387TCJCJ9040404-71-AS-B-11-69.25 LS1 PORT TEE TO LS PUMP BOTTOM PORT
30 1 F387TCJCJC202020-86-AS-B-37-83 MAIN PRESSURE TO P PORT MOTOR MANIFOLD
31 1 F387TCJCJC121212-22.5 H1 PUMP CD TO LS CD
32 1 F387TCJCJ7121212-59 LS CD TEE TO FRONT RETURN MANIFOLD
33 1 F387TCJCJC101010-50-AS-B-17-48 REAR TANK PORT RH AUGER BACK B/H
CYLINDER MANIFOLD T PORT TO BOTTOM REAR
35 1 F387TCJCJ9121212-36-AS-B-19-32.75
RETURN MANIFOLD
36 1 F387TCJCJ9060606-63-AS-B-13-61 LH REAR SCREED LIFT B/H TO ST BOTTOM TEE
36A 1 F387TCJCJ9060606-26.5-AS-B-13-24.5 LH REAR SCREED LIFT B/H TO SCREED LIFT BARREL
37 1 F387TCJCJC060606-63-AS-B-13-61.25 LH FRONT SCREED LIFT B/H TO S2 PORT
37A 1 F387TCJCJ9060606-20-AS-B-13-18 LH FRONT SCREED LIFT B/H TO SCREED LIFT ROD
38 1 F387TCJCJ7060606-110-AS-B-13-108 RH REAR SCREED LIFT B/H TO ST TEE
38A 1 F387TCJCJ9060606-26.5-AS-B-13-24.5 RH REAR SCREED LIFT B/H TO SCREED LIFT BARREL
39 1 F387TCJCJ7060606-110-AS-B-13-108 RH FRONT SCREED LIFT B/H TO S1 PORT
39A 1 F387TCJCJ9060606-20-AS-B-13-18 RH FRONT SCREED LIFT B/H TO SCREED LIFT ROD
40 1 F387TCJCJ5040404-72 LH TRACK TENSION CYLINDER TO TT TEE SIDE

Hose
41 1 F387TCJCJ5040404-125 RH TRACK TENSION CYLINDER TO TT TEE BOTTOM

42 1 F387TCJCJ9060606-59-AS-B-13-57 LH CUTOFF BARREL TO CLB
43 1 F387TCJCJ9060606-59-AS-B-13-57 LH CUTOFF ROD TO CLA
44 1 F387TCJCJ9060606-132-AS-B-13-130 RH CUTOFF BARREL TO LCB
45 1 F387TCJCJ9060606-132-AS-B-13-130 RH CUTOFF ROD TO LCA
46 1 F387TCJCJ9060404-102 RH TOW BARREL B/H RSB
47 1 F387TCJCJ9060404-102 RH TOW ROD B/H RSA
48 1 F387TCJCJ9060404-35 LH TOW BARREL B/H RCB
49 1 F387TCJCJ9060404-35 LH TOW ROD B/H RCA
47A 1 F387TCJCJ9040404-18-AS-B-11-16.25 RH TOW ROD TO BOTTOM B/H
46A 1 F387TCJCJ9040404-13.50-AS-B-11-11.75 RH TOW BARREL TO TOP B/H
49A 1 F387TCJCJ9040404-18-AS-B-11-16.25 LH TOW ROD TO BOTTOM B/H
48A 1 F387TCJCJ9040404-13.50-AS-B-11-11.75 LH TOW BARREL TO TOP B/H
50 1 F387TCJCJ7040404-72.5 LS2 MOTOR MANIFOLD TO LS CYLINDER MANIFOLD
51 1 K811HTJSJ7242424-106.5-AS-B-37-103.25 T PORT MOTOR MANIFOLD TO OIL COOLER IN
52 1 K811HTJSJ9242424-21 OIL COOLER OUT TO INTANK RETURN FILTER
53 1 K811HTJCJ7161616-75 FRONT RETURN MANIFOLD TO OIL COOLER IN
55 1 K811HTJCJ7161616-46 AUX PUMP SUCTION TO TANK STRAINER
61 1 F387TCJCJC060606-107 RH HOPPER BARREL TO LSA
62 1 F387TCJCJC060606-107 RH HOPPER ROD TO LSB
63 1 F387TCJCJC060606-35 LH HOPPER BARREL TO REA
64 1 F387TCJCJC060606-35 LH HOPPER ROD TO REB
61A 1 F387TCJCJC060606-25 RH REAR SIDEWING BARREL TO TEE
61B 1 F387TCJCJ9060606-61.5 RH FRONT SIDEWING BARREL TO TEE
62A 1 F387TCJCJC060606-29.5 RH REAR SIDEWING ROD TO TEE
62B 1 F387TCJCJC060606-67 RH FRONT SIDEWING ROD TO TEE
63A 1 F387TCJCJC060606-25 LH REAR SIDEWING BARREL TO TEE
63B 1 F387TCJCJ9060606-61.5 LH FRONT SIDEWING BARREL TO TEE
64A 1 F387TCJCJC060606-29.5 LH REAR SIDEWING ROD TO TEE
64B 1 F387TCJCJC060606-67 LH FRONT SIDEWING ROD TO TEE
65 1 F387TCJCJ7040404-26 RH BRAKE TEE TO X7 PORT H1 PUMP
Hose
GRP 1024169 HOSE KIT, CONVEYOR GREASE

0 1 F5600101020203-73 HOSE ASSEMBLY, HYDRAULIC, GP-3000 PSI, -2MP/-2MP, 73"
7

Hose
GRP 1022611 HOSE KIT, HD PRO SCREED, SLOPE

85 1 F387TCJCJ7060606-49-AS-B-13-47 LEFT EXTENSION BARREL TO FA
86 1 F387TCJCJ7060606-49-AS-B-13-47 LEFT EXTENSION ROD TO FB
87 1 F387TCJCJ7060606-51-AS-B-13-49 LEFT SLOPE ROD TO EB
88 1 F387TCJCJ7060606-51-AS-B-13-49 LEFT SLOPE BARREL TO EA
89 1 F387TCJCJC060606-80-AS-B-13-78.25 RIGHT SLOPE ROD TO DB
90 1 F387TCJCJC060606-80-AS-B-13-78.25 RIGHT SLOPE BARREL TO DA
91 1 F387TCJCJC060606-103-AS-B-13-101.25 RIGHT EXTENSION BARREL TO CA
92 1 F387TCJCJC060606-103-AS-B-13-101.25 RIGHT EXTENSION ROD CB
93 1 F387TCJCJ9101010-94-AS-B-17-91.5 P1 SCREED MANIFOLD TO TRACTOR B/H LH
94 1 F387TCJCJ9101010-95-AS-B-17-92.5 T1 SCREED MANIFOLD TO TRACTOR B/H RH
95 1 F387TCJCJ9040404-101-AS-B-11-99.25 LS1 SCREED MANIFOLD TO TRACTOR B/H
Hose
OPT 1023935 HOSE KIT, HD PRO SCREED, POWER CROWN

85 1 F387TCJCJ7060606-49-AS-B-13-47 LEFT EXTENSION BARREL TO FA
86 1 F387TCJCJ7060606-49-AS-B-13-47 LEFT EXTENSION ROD TO FB
87 1 F387TCJCJ7060606-51-AS-B-13-49 LEFT SLOPE ROD TO EB
88 1 F387TCJCJ7060606-51-AS-B-13-49 LEFT SLOPE BARREL TO EA
89 1 F387TCJCJC060606-80-AS-B-13-78.25 RIGHT SLOPE ROD TO DB
90 1 F387TCJCJC060606-80-AS-B-13-78.25 RIGHT SLOPE BARREL TO DA
91 1 F387TCJCJC060606-103-AS-B-13-101.25 RIGHT EXTENSION BARREL TO CA
92 1 F387TCJCJC060606-103-AS-B-13-101.25 RIGHT EXTENSION ROD CB
93 1 F387TCJCJ9101010-94-AS-B-17-91.5 P1 SCREED MANIFOLD TO TRACTOR B/H LH
94 1 F387TCJCJ9101010-95-AS-B-17-92.5 T1 SCREED MANIFOLD TO TRACTOR B/H RH
95 1 F387TCJCJ9040404-101-AS-B-11-99.25 LS1 SCREED MANIFOLD TO TRACTOR B/H
Hose
OPT 1023621 HOSE KIT, HD PRO SCREED, BERM & SLOPE

100 1 F387TCJCJ9060606-89-AS-B-13-87 P LH MANIFOLD TO P RH MANIFOLD
101 1 F387TCJCJ5060606-92.5-AS-B-13-90.25 T LH MANIFOLD TO T RH MANIFOLD
102 1 F387TCJCJ9040404-93.5-AS-B-13-91.5 LS LH MANIFOLD TO LS RH MANIFOLD
103 1 F387TCJCJC040404-178-AS-B-11-176.25 FB MANIFOLD TO RH BARREL END BERM CYL
104 1 F387TCJCJC040404-178-AS-B-11-176.25 FA MANIFOLD TO RH ROD END BERM CYL
105 1 F387TCJCJC040404-178-AS-B-11-176.25 EB MANIFOLD TO LH BARREL END BERM CYL
106 1 F387TCJCJC040404-178-AS-B-11-176.25 EA MANIFOLD TO LH ROD END BERM CYL
Hose
OPT 1023621 HOSE KIT, HD PRO SCREED, POWER CROWN W/BERM

107 1 F387TCJCJ9040404-48-AS-B-11-46.25 DB RH MANIFOLD TO FRONT PORT MOTOR
108 1 F387TCJCJ9040404-48-AS-B-11-46.25 DA RH MANIFOLD TO REAR PORT MOTOR

Hose
OPT 1023621 HOSE KIT, HD PRO SCREED, BERM & SLOPE

70 1 F387TCJCJC040404-135-AS-B-11-24 MANIFOLD TO FLOW DIVIDER
71 1 F387TCJ9JC040404-28.5-AS-B-11-26.75 FLOW DIVIDER TO BASE LH CYLINDER
72 1 F387TCJ9JC040404-35.75-AS-B-11-34 FLOW DIVIDER TO BASE RH CYLINDER
73 2 F387TCJCJC040404-31.75-AS-B-11-30 CYLINDER RETURNS TO TEE
74 1 F387TCJ9JC040404-135-AS-B-11-24 TEE TO MANIFOLD
Hose
OPT 1025082 HOSE KIT, Truck Hitch

- - TBD TBD

DECAL SCHEDULE
Item Qty. Part Number Description
KIT 1 1007678 DECAL KIT- SAFETY/OPERATIONS

2 856443 DECAL, LEEBOY ADDRESS
4 978800 DECAL,REFLECTIVE TAPE,2"X12"
2 983607-14 DECAL,LEEBOY 9.75 X 4
2 856441 DECAL, GUIDEBAR CAUTION
4 940002 DECAL,FLAG,AMERICAN
1 856563 DECAL, INFO, TOOLBOX
2 856472 DECAL,THICKER/THINNER
1 856608 DECAL, RADIATOR
1 856446 DECAL,CAUTION,HYDRAULIC FUEL ONLY
1 856444 DECAL,EXPLOSION/FIRE HAZARD
1 988634 DECAL,MANUAL BOXES
1 856517 DECAL,BATTERY DISCONNECT
1 856447 DECAL,BATTERY
2 856442 DECAL,ENTANGLE HAZARD
2 856456 DECAL,CHECK OIL EVERY 30 DAYS
1 859781-03 DECAL,ENGINE OIL DRAIN
2 1005474 DECAL,NO UNATTENDED
1 982176 DECAL,8515,FUSE DIAGRAM
1 859778 DECAL, UPPER & LOWER MANIFOLD
2 73283-1 DECAL, WARNING, ENTANGLEMENT HAZARD
1 856439 DECAL, OPER, CHECK LIST, FUSEBOX
2 856437 DECAL, DANGER, PINCH POINT
1 856455 DECAL, HOOD PROP
1 856445 DECAL,WARNING OPERATOR
1 986124-04 DECAL,PAVING PROFESSIONAL,RIGH
1 986124-03 DECAL, DECO, WHITE RIGHT STRIPE ?EDWTPPIM?
1 94004-21 PLATE,SERIAL NUMBER
2 38077 REFLECTIVE TAPE,1.50,RED/WHITE | REFLECTIVE TAPE 1.5 RED/WHITE
2 859777 DECAL,EXT WIDTH

1 859795 DECAL,CHECK ENGINE OIL DAILY
1 856473 DECAL, MUST PLUG FUSE IN DASH BEFORE CONVEYOR WILL OPERATE
1 1013275 DECAL, NOTICE, HYDRAULIC DYE

1 1017808 DECAL, FILL LEVEL, HYDRAULIC OIL
2 859764 DECAL, CAUTION, TRANSPORT LOCK
1 859793 DECAL, GREASE DAILY

KIT 1 1022570 DECAL KIT - DECORATION

1 1015507-01 DECAL, DECO, 8616C, WINGLEFT
1 1015507-02 DECAL, DECO, 8616C, WING RIGHT
2 1015507-03 DECAL, DECO, 8616C, LEEBOY, VANDALISM/TOPBACK
KIT 1 1022202 DECAL KIT- HD PRO SCREED

1 1022202-01 DECAL, SCREED ARM, HD PRO, LH
1 1022202-02 DECAL, SCREED ARM, HD PRO, RH
2 859773 DECAL,ENTANGLEMENT HAZARD
1 859799 DECAL,CAUTION,SONIC AUGERS,LH
2 856476 DECAL,ENDGATE HEIGHT
2 1010489 DECAL,PINCH POINT,WEIGHT BLOCK,CYL
2 1007677-01 DECAL, THICKER/THINNER, 816
2 978800 DECAL,REFLECTIVE TAPE,2"X12"
2 1007677-04 DECAL,FLIGHT SCREW RULER
2 859789 DECAL,CAUTION,STEP
1 1007677-06 DECAL,CROWN VALLEY
1 859792 DECAL,WASH DOWN
1 856483 DECAL,CAUTION,CROWN & VALLEY
2 1007677-02 DECAL,EXTENSION ADJUSTMENTS
2 859781-04 DECAL,TOOL BOX
1 859801 DECAL,CAUTION,SONIC AUGERS,RH
2 856482 CAUTION, FLIGHT SCREW HANDLE
"DECAL,CAUTION,CROWN & VALLEY
1 856484
ADJUSTMENT"
2 1006199 DECAL, KEEP RODS CLEAN
2 1007677-03 DECAL,EXT VERT ADJ MEASURE
2 859797 DECAL, OPER, SLOPE CYLINDER

Alphabetical Parts Index
ALPHABETICAL PARTS INDEX

Figure Item
Description Part No.
No. No.
1/4 x 3/4 FB x 2-1/4 w/Hole 981487 7-53 25
1/4 x 3/4 x 2 Flat Bar, 1/4 Hole 981487 7-54 18
150mm Chain 1007003-04 7-2 9
21-Tooth Sprocket 1006987 7-3 11
24” Push Bar Roller Assembly 980032 7-1 REF
2612 Flow Regulator 1008855 7-22 7
5/8 Insulated Clamp 112374 7-23 34
7" x 1/4" Proof Coil Chain 13788278 7-39 30
-A-
ACU 1019980-64 7-12 21
Actuator, Linear, 4.00, 12V, 3000# 1023382 7-19 26
Adapter, Bulkhead Union, -10 ORFS/-10 ORFS FS2700-10-10 7-8 49
Adapter, Bulkhead Union, -4 ORFS/-4 ORFS FS2700-04-04 7-8 50
Adapter, Bulkhead, Elbow, 90°, -6 ORFS/-6 ORFS FS2701-06-06-FG 7-17 10
Adapter, Bulkhead, Elbow, 90°, -6 ORFS/-6 ORFS FS2701-06-06-FG 7-18 10
Adapter, Bulkhead, Run Tee, -4 ORFS/-4 ORFS/-4 ORFS FS2704-04-04-04-FG 7-61 15
Adapter, Cap, -10 ORFS FS0304-C-10 7-24 10
Adapter, Connector, -4 ORFS/-6 NPTF F S 24 0 4 - 0 4 - 0 6 7-2 4
Adapter, Connector, -6 JIC/-6 NPTF 2405-6-6 7-48 38
Adapter, Elbow, 45°, -10 ORFS/-10 O-Ring FS6802-10-10-NWO-FG 7-14 2
Adapter, Elbow, 45°, -40 JIC/-40 NPTF 2503-40-40 7-10 13

Figure Item
No. No.
Adapter, Elbow, 90°, -6 NPTF/-6 NPSM 5500-6-6 7-42 5
Adapter, Elbow, 90°, -6 ORFS/-6 NPTF FS2501-06-06-FG 7-6 20
Adapter, Elbow, 90°, -6 ORFS/-6 NPTF FS2501-06-06-FG 7-7 20
Adapter, Elbow, 90°, Swivel, -4 ORFS/-4 ORFS FS6500-04-04-FG 7-22 13
Adapter, Elbow, 90°, Swivel, -4 ORFS/-4 ORFS FS6500-04-04-FG 7-23 16
Adapter, Female Run Tee, -6 JIC/-6 NPTF/-6 JIC 2606-6-6-6 7-9 20
Adapter, Plug, -10 O-Ring 6408-10-O 7-10 17
Adapter, Plug, -6 O-Ring 6408-6-O 7-47 11
Adapter, Plug, -6 O-Ring
6408-6-O
6408-8-O
6408-8-O
7-52
7-47
7-52
11
12
12
7
Adapter, Plug, O-Ring, -6 6408-6-O 7-23 23
Adapter, Plug, Pipe, Hollow Hex, -2 NPTF 5406-HP-02 7-3 10
Adapter, Run Tee, -4 ORFS/-4 O-Ring/-4 ORFS FS6804-04-04-04-NWO-FG 7-22 12

Figure Item
No. No.
Adapter, Run Tee, Swivel, -10 ORFS/-10 ORFS/-10 ORFS FS6602-10-10-10-FG 7-22 10
Adapter, Straight, -10 ORFS/-10 O-Ring FS6400-10-10-O 7-14 22
Adapter, Straight, -6 BSPP/-6 NPT 1015089-04 7-9 18
Adapter, Straight, -6 ORFS/-6 O-Ring, .030 Orifice FS6400-06-06-O X 030 7-23 21
Adapter, Straight, -6 ORFS/-6 O-Ring, .078 Orifice FS6400-06-06-O X 078 7-23 20
Adapter, Test Point w/Cap, DTP/-4 FJX DP6504-04 7-23 13
Adapter, Test Point w/Cap, DTP/-4 MORB DP6400-04-O 7-23 17
Adapter, Union to Male Pipe, -6 NPTF/-NPSM 1404-6-6 7-42 4
Adapter, Union, -6 O-Ring/-6 O-Ring 6407-6-6 NWO 7-23 25
Adapter, Union, Swivel, 90°, -6 NPTF/-6 NPSM 1501-6-6 7-48 37
Adapter, Union, Swivel, 90°, -6 NPTF/-6 NPSM 1501-6-6 7-49 37

Figure Item
No. No.
Adjustable Push Block w/Counterweight 1023518 7-1 1
Adjustable Roller Mount Plate 1016324 7-1 2
Adjuster Screw 1006431 7-53 44
Adjuster Screw Cap 1006434 7-53 1
Adjuster Sleeve w/Ball Joint 1006429 7-41 20
Adjuster Sleeve w/Ball Joint 1006429 7-53 45
Adjuster, Horizontal Flight Screw, HD Pro 1023767 7-54 34
Air Filter, Primary 1009253-17 7-12 2
Air Filter, Secondary 1009253-16 7-12 3
Alarm, Back Up 160320 7-20 41
Alternator 1019980-10 7-13 1
Alternator Mounting Bolt 1019980-15 7-13 4
Arm, Push Block 980787 7-59 11
Asphalt Blocker Spacer, Berm, HD Pro 1021145 7-48 43
Asphalt Blocker Spacer, Berm, HD Pro 1021145 7-49 43
Asphalt Blocker, LH Berm, HD Pro 1023146 7-48 44
Asphalt Blocker, LH Berm, HD Pro 1023147 7-49 44
Asphalt Blocker, LH, HD Pro Berm 1023084 7-48 29
Asphalt Blocker, Rear, Berm, HD Pro 1023086 7-48 47
Asphalt Blocker, Rear, Berm, HD Pro 1023086 7-49 47
Asphalt Blocker, RH, HD Pro Berm 1023085 7-49 29
Asphalt Cap 1007009 7-7 9
Asphalt Shield, Front, LH 1020188 7-32 33
Asphalt Shield, Front, RH 1020187 7-32 34
Asphalt, Blocker, Front, LH, HD Pro 1023156 7-48 6
Asphalt, Blocker, Front, RH, HD Pro 1023157 7-49 6
Assembly, Pull Pin Spring Loaded 1024648SRV 7-28 30
Assembly, 3500W Heating Element w/Plug, S-Curve 1024245 7-32 6
Assembly, 500W Heating Element, 30" Endgate 1024243 7-39 42
Assembly, Adjuster w/U-Joint, Horizontal Flight Screw 1023770 7-54 ASSY
Assembly, Air Breather 1019980-32 7-12 1
Assembly, Angle of Attack Adjuster
1020236
1020236
1020236
7-36
7-37
7-48
7
7
18
7
Assembly, Angle of Attack Adjuster 1020236 7-49 18
Assembly, Angled Filler Cap 1024829 7-9 ASSY
Assembly, Auger to Back Brace 1007072SRV 7-7 6
Assembly, Auger, 12" Pitch, Hardened w/Mount, LH 1021059 7-8 ASSY
Assembly, Auger, 12" Pitch, Hardened w/Mount, RH 1021060 7-8 ASSY

Figure Item
No. No.
Assembly, Auger, End Mount, Long 1019053 7-8 ASSY
Assembly, Axle, Guide Wheel 930045SRV 7-59 26
Assembly, Beacon Light & Grab Bar 1021434 7-20 ASSY
Assembly, Charge Filter w/ORFS Adapters 1023693 7-24 ASSY
Assembly, Control Console, LH 1021358 7-26 9
Assembly, Control Console, LH 1022602 7-27 9
Assembly, Control Console, RH 1021359 7-26 10
Assembly, Control Console, RH 1022601 7-27 10
Assembly, Control Console/Vandalism Cover/Mount - LH 7-28 23
Assembly, Control Console/Vandalism Cover/Mount -RH 7-28 26
Assembly, Control Panel, Screed Heat 1021596 7-44 ASSY
Assembly, Conveyor Motor w/Slide 1007046 7-5 ASSY
Assembly, Conveyor Roller 1023313 7-4 19
Assembly, Crown & Valley Turnbuckle 1009614SRV 7-35 1
Assembly, Crown & Valley, Rear 1020638 7-35 3
Assembly, Crown & Valley, Rear 1009609SRV 7-51 13
Assembly, Crown & Valley, Turnbuckle 1009614SRV 7-51 14
Assembly, Cutoff, LH 1006665SRV 7-7 10
Assembly, Cutoff, RH 1006666SRV 7-7 11
Assembly, Cylinder Manifold w/ORFS Adapters 1022241 7-23 ASSY
Assembly, Cylinder, Cutoff, LH, 8616D 1023793 7-7 15
Assembly, Cylinder, Cutoff, RH, 8616D 1023789 7-7 16
Assembly, Cylinder, Hopper Wing, Rear 1023944 7-6 ASSY
Assembly, Cylinder, Hopper, Front, LH 1023945 7-6 ASSY
Assembly, Cylinder, Hopper, Front, RH 1023946 7-6 ASSY
Assembly, Cylinder, Toe Point 1023788 7-2 ASSY
Assembly, Cylinder, Track Tension 1023947 7-2 ASSY
Assembly, Depth Screw 1022618SRV 7-41 ASSY
Assembly, Depth Screw 3:1, HD Pro, LH 1022623 7-53 ASSY
Assembly, Depth Screw 3:1, HD Pro, RH 1022622 7-53 ASSY
Assembly, Double Oil Cooler 1021961 7-25 ASSY
Assembly, Electric Vibrator 1022807SRV 7-45 ASSY
Assembly, Endgate Adjuster, HD Pro 1024270 7-39 17
Assembly, Endgate Height Adjuster, HD Pro Berm High Lift 1023373 7-50 17
Assembly, Endgate, HD Pro Berm High Lift, LH 1023185 7-50 ASSY
Assembly, Endgate, HD Pro Berm High Lift, RH 1023186 7-50 ASSY
Assembly, Endgate, HD Pro, LH 1024260 7-39 ASSY
Assembly, Endgate, HD Pro, RH 1024261 7-39 ASSY
Assembly, Engine Cover, 8616D 1022259 7-19 ASSY

Figure Item
No. No.
Assembly, Engine Cover, LH 1022102 7-17 ASSY
Assembly, Engine Cover, RH 1022029 7-18 ASSY
Assembly, Engine w/Adapters 1022137 7-11 ASSY
Assembly, Extendable Light, LH 1021906 7-20 46
Assembly, Extendable Light, RH 1021907 7-20 47
Assembly, Extension Heat Box, LH 1020284SRV 7-36 ASSY
Assembly, Extension Heat Box, RH 1020285SRV 7-37 ASSY
Assembly, Extension, Walkboard, LH 1017493 7-45 ASSY
Assembly, Extension, Walkboard, RH 1017494 7-45 ASSY
Assembly, Front Bogie Roller 1015058 7-2 ASSY
Assembly, Front Conveyor Idler w/Sprockets 1022400 7-5 ASSY
Assembly, Fuel Tank 1021986 7-9 ASSY
Assembly, Guide Wheel 930055 7-59 28
Assembly, HD Slide w/Shafts 1020157 7-38 ASSY
Assembly, Heat Box, Berm, LH 1023023SRV 7-48 ASSY
Assembly, Heat Box, Berm, RH 1023024SRV 7-49 ASSY
Assembly, Heat Box, Complete, Berm, LH 1023019 7-48 ASSY
Assembly, Heat Box, Complete, Berm, RH 1023020 7-49 ASSY
Assembly, Heat Box, Main, Berm, LH 1023021SRV 7-48 ASSY
Assembly, Heat Box, Main, Berm, RH 1023022SRV 7-49 ASSY
Assembly, Heavy Duty Chains w/Drag Bars 1022399 7-5 1
Assembly, Horizontal Flight Screw, HD Pro, LH 1023755 7-54 ASSY
Assembly, Horizontal Flight Screw, HD Pro, RH 1023756 7-54 ASSY
Assembly, Hydraulic Tank 1021955 7-10 ASSY
Assembly, Hydraulically Extendable Oscillating Push Rollers 1022158 7-60 ASSY
Assembly, Hydraulically Extendable Oscillating Push Rollers 1022158 7-61 ASSY
Assembly, Idler Bogie Roller, LH
Assembly, Idler Bogie Roller, RH
Assembly, Junction Box
1015059
1015919
1021361
7-2
7-2
7-29
ASSY
ASSY
ASSY
7
Assembly, Lower Thickness Adjuster 1011373SRV 7-41 ASSY
Assembly, Manifold, HD Pro, Cylinder, Berm/Power Crown 1023613 7-47 ASSY
Assembly, Manifold, HD Pro, Cylinder, Power Crown-RH 1023934 7-52 ASSY
Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Ext 1023630 7-47 ASSY
Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Extension 1022741 7-34 ASSY

Figure Item
No. No.
Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Ext-LH 1023630 7-52 ASSY
Assembly, Motor Manifold w/ORFS 1022468 7-22 ASSY
Assembly, Motor, Vibrator, 12VDC w/Connector 1020052SRV 7-45 ASSY
Assembly, Murr Block 1021356 7-30 ASSY
Assembly, Push Bar Roller 24" 980032 7-60 ASSY
Assembly, Push Bar Roller Extension 980035 7-59 17
Assembly, Push Bar Roller Extension 980035 7-60 ASSY
Assembly, Push Block, Adjustable, LH 1022185 7-60 ASSY
Assembly, Push Block, Adjustable, RH 1022184 7-60 ASSY
Assembly, Push Roller, Adjustable 1023517 7-1 ASSY
Assembly, Radiator 1019980-19 7-11 1
Assembly, Radiator Deflector 1021417 7-17 ASSY
Assembly, Rear Tube Drive, Left 1022401 7-5 ASSY
Assembly, Rear Tube Drive, Right 1022427 7-5 ASSY
Assembly, Return Manifold 1022688 7-24 ASSY
Assembly, Roller Hose Guide 1016409 7-17 6
Assembly, Roller Hose Guide 1016409 7-18 6
Assembly, Screed Control Box - Left 1021494 7-43 1
Assembly, Screed Control Box - Right 1021495 7-43 2
Assembly, Screed Controls w/Mount - Left 1021500 7-43 ASSY
Assembly, Screed Controls w/Mount - Right 1021501 7-43 ASSY
Assembly, Screed Cover, LH 1021456 7-33 ASSY
Assembly, Screed Cover, RH 1021457 7-33 ASSY
Assembly, Screed Extension RH 1020291SRV 7-37 ASSY
Assembly, Screed Extension, Berm, LH 1023012SRV 7-48 ASSY
Assembly, Screed Extension, Berm, RH 1023013SRV 7-49 ASSY
Assembly, Screed Extension, LH 1020290SRV 7-36 ASSY
Assembly, Screed Lift Cylinder, LH 1022035 7-20 ASSY
Assembly, Screed Lift Cylinder, RH 1022036 7-20 ASSY
Assembly, Seat and Control Console, LH 1021367 7-26 ASSY
Assembly, Seat and Control Console, RH 1021368 7-26 ASSY
Assembly, Slide, LH 1021642SRV 7-38 ASSY
Assembly, Slide, RH 1021643 7-38 ASSY
Assembly, Spraydown Pump 1022006 7-9 ASSY
Assembly, Spraydown Reel, RH 1022083 7-10 ASSY

Figure Item
No. No.
Assembly, Toe Board 1021968 7-20 ASSY
Assembly, Tool Tray w/Shovel Holder 1024290 7-42 11
Assembly, Top Back Plug 980417 7-18 24
Assembly, Truck Hitch 1025081 7-59 ASSY
Assembly, Vertical Height Adjuster 1020197SRV 7-32 26
Assembly, Wire Tray 1022596 7-21 ASSY
Assess Door, Top, Engine 1021416 7-19 12
ATM Blade Fuse, 10A 1017776-10 7-16 12
ATM Blade Fuse, 20A 1017776-20 7-16 13
ATM Blade Fuse, 30A 1017776-30 7-16 10
ATM Blade Fuse, 5A 1017776-05 7-16 11
Auger Flight, ø12", 12" Pitch, Inner, LH 1021059-03 7-8 20
Auger Flight, ø12", 12" Pitch, Inner, RH 1021060-03 7-8 22
Auger Flight, ø12", 12" Pitch, Outer, LH 1021059-04 7-8 21
Auger Flight, ø12", 12" Pitch, Outer, RH 1021060-04 7-8 23
Auger Lube Kit 1019543 7-7 22
Auger Motor Cover 981685 7-8 1
Auger Sprocket, Coupling 1021067 7-8 24
Auger, Shaft Spacer, 12" Pitch Auger 1021059-05 7-8 28
Auto-Tensioner 1019980-80 7-13 6
-B-
Back Port LH Drive Motor (B) to B Port H1 Pump F487STJC6N121212-117 7-3 KIT
Back Port RH Drive Motor (A) to C Port H1 Pump F487STJCJ9121212-54 7-3 26
Ball Valve, 1/4 Turn, #6 SAE, 7250 PSI 1022402 7-23 26
Bar, .375 x 1.50 x 41.50 1020262 7-36 19
Bar, .375 x 1.50 x 41.50 1020262 7-37 19
Bar, .375 x 1.50 x 41.75 1020189 7-32 9
Bar, Asphalt Deflector Clamp 1010618 7-7 1
Bar, Crown & Valley Gauge 1007232 7-35 13
Bar, Cutoff Hinge 1007064 7-7 13
Bar, Cylinder Mount
Bar, Element Backup
Bar, Flight Screw Lock, HD Pro
981661
1011155
1023350SRV
7-38
7-39
7-41
18
41
23
7
Bar, Hex, Wear Plate Rear Adjuster 1020212 7-32 2
Bar, Hopper Wing Hinge 1007336 7-6 3
Bar, Idler Slide 1006699 7-3 1
Bar, Pivot 981659 7-38 16
Bar, Push Bar Pin 856954 7-59 33

Figure Item
No. No.
Bar, Push Bar Pin 856954 7-61 3
Bar, Roller Spacer, 1/4 1007656 7-2 20
Bar, Round 1020202 7-29 29
Bar, Round, .75 x 1.00 1020202 7-32 32
Bar, Round, ø.688 x 41.25 1020258 7-36 6
Bar, Round, ø.688 x 41.25 1020258 7-37 6
Bar, Sidewing Cylinder Bracket 980158 7-6 27
Bar, Sidewing Cylinder Bracket 980159 7-6 28
Bar, Slide Locking, HD 1020193 7-38 2
Bar, Stop, Extension, Walkboard 1017506 7-45 5
Bar, Trunnion, Console Mount 1021351 7-26 4
Bar, Trunnion, Console Mount 1021351 7-27 4
Bar, Trunnion, Console Mount, Tapped 1021352 7-26 3
Bar, Trunnion, Console Mount, Tapped 1021352 7-27 3
Base Gasket, Angled Filler 1024829-03 7-9 11
Base, Angled Filler 1024829-01 7-9 10
Battery, 12V, 1000 CCA, Group No. 31 PURCHASE LOCALLY 7-13 41
Beacon Light, Amber, Strobe, LED 1013231 7-20 5
Bearing Block, LH 1014071 7-54 2
Bearing Block, RH 1014070 7-54 4
Bearing Support, HD Pro, LH 1023757 7-54 1
Bearing Support, HD Pro, RH 1023758 7-54 3
Bearing, Auger, 8616 1007267 7-8 27
Bearing, ER-24 Hi-Temp w/Snap Ring & Set Screw 850130 7-60 19
Bearing, ER-24, Hi-Temp w/Snap Ring, Set Screw 850130 7-59 15
Bearing, Hyd Pump Shaft, H1 Pump 986519-06 7-14 18D
Bearing, Insert, 1.50 850130 7-1 4
Bearing, Radial Ball, 1.50 930050 7-59 27
Bearing, Roller 1-1/4" 810110 7-41 10
Bearing, Roller, 1-1/4 810110 7-54 25
Belt, Engine 1019980-81 7-15 5
Belt, Generator, 12MM 1019980-75 7-15 6
Block, Terminal w/Cover, 175A 1020665 7-44 19
Brace, Upper Radiator Mounting 1019980-28 7-11 20
Bracket, Air Breather Mounting 1019980-33 7-12 4
Bracket, Alternator 1019980-82 7-13 3
Bracket, Auto-Tensioner 1019980-83 7-13 7
Bracket, Battery Disconnect Switch 1011224 7-13 40
Bracket, Bulkhead 1019980-84 7-13 35

Figure Item
No. No.
Bracket, Display Mount 1021307 7-26 18
Bracket, Display Mount 1021307 7-27 18
Bracket, Extendable Light 1021908 7-20 50
Bracket, Generator Adjuster 1019980-58 7-15 12
Bracket, Pivot, Alternator 1019980-11 7-13 2
Bracket, Relay Mount 36086 7-29 19
Bracket, SCR Support 1019980-43 7-12 19
Bracket, Scraper, Large Roller 1018312 7-60 9
Bracket, Slow Moving Vehicle Sign 1023231 7-28 4
Bracket, Sonic Sensor 1015380 7-50 7
Breaker, 60A, Generator 1014872-04 7-15 20
Bridge Rectifier 1016125 7-44 18
Bushing, 2.00 ID x 2.50 OD x 2.50 810070 7-8 32
Bushing, 2.00 ID x 2.50 OD x 2.50 810070 7-59 10
Bushing, 2.00 ID x 2.50 OD x 2.50 810070 7-61 2
Bushing, Bogie Shaft 1006691 7-2 19
Bushing, Composite, Power Crown 1000960 7-51 8
Bushing, Fiber, 2.75 OD, 2.50 ID 1020157-01-04 7-38 10
Bushing, Idler 980083-02 7-3 9
Bushing, Taper Lock, Generator 1019980-77 7-15 9
Bussman Mounting Bracket 1015908-07 7-16 7
-C-
Cable Remote Assembly 984596 7-58 18
Cable, Battery, (-), Eye to Eye, 22.5" 1023402 7-13 49
Cable, Battery, (-), Eye to Eye, 56" 1022403 7-13 50
Cable, Battery, (+), Eye to Eye, 18" 1022701 7-13 46
Cable, Battery, (+), Eye to Eye, 70" 1023401 7-13 47
Cable, Paddle, Conveyor, 8" 1019923 7-5 47
Cap 980812 7-3 5
Cap, Adjuster Handle 1006434 7-41 2
Cap, Adjuster Handle
Cap, Angled Filler Cap
Cap, Fuel, Lockable
1006434
1024829-02
140030FL
7-54
7-9
7-9
9
6
14
7
Cap, Fuel, Lockable 140030FL 7-42 7
Cap, Hydraulic, Lockable 140030HL 7-10 7
Cap, Radiator 1002184-04 7-11 2
Cap, Vinyl, Black 984862 7-28 2
Capacitor 1020929-01 7-15 21

Figure Item
No. No.
Capacitor 1020929-02 7-15 22
Carriage Bolt, 1/4-20 x .50, GR5, FT 106-4-20-8-5F 7-42 13
Carrying Case 1010499-03 7-57 15
Carrying Case 851265 7-58 14
CB Valve, 417098A.M21003 1021455-04 7-34 11
CB Valve, 417098A.M21003 1021455-04 7-47 10
CB Valve, 417098A.M21003 1021455-04 7-52 10
Center Grab Handle 1021409 7-20 1
Center Shovel Holder, LH 1024854 7-45 19
Center Shovel Holder, RH 1024855 7-45 20
Center, Power Crown 1008667 7-51 2
Chain Cover 1020199 7-33 13
Chain Cover, IGUS 1020267 7-36 24
Chain Cover, IGUS 1020267 7-37 24
Chain Guard Front 1024108 7-4 1
Chain Guard, Front LH 1023966 7-4 5
Chain Guard, Front LH 1006673SRV 7-4 6
Chain Guard, Front RH 1023965 7-4 4
Chain Guard, Front RH 1006674SRV 7-4 7
Chain Guard, Rear Chain 1006675SRV 7-4 8
Chain Pin 1007003-07 7-2 10
Chain, 140mm w/Grouser 1007003-02 7-2 29
Chain, Endgate Height Adjuster, HD Pro Berm High Lift 1023381 7-50 30
Chain, Roller 40 x 102 Pitch 1021521 7-32 31
Chain, Roller, 60H x 39 Pitches 1008047 7-35 8
Chain, Roller, 60H x 50 Pitch 985815 7-8 19
Check Valve, CVD10 1021455-01 7-34 7
Check Valve, CVD10 1021455-01 7-47 14
Check Valve, CVD10 1021455-01 7-52 14
Circuit Breaker, 10A 1009228 7-44 11
Circuit Breaker, 15A 985140 7-44 12
Circuit, Breaker, 15A 985423 7-44 13
Citrus Tank, HD Pro 1021507 7-42 1
Clamp Half, w/Drilled Holes 852827 7-1 17
Clamp Kit, Split Flange, Code 62, M10 Bolts, -12 1902-12-M10 7-3 20
Clamp, Auger, 12" 1007269 7-8 10
Clamp, Front Hopper Flashing 1024109 7-6 5
Clamp, Hopper Wipe 1022664 7-6 36
Clamp, Hose, #04 33277 7-9 24

Figure Item
No. No.
Clamp, Hose, #04 33277 7-10 22
Clamp, Hose, 2.86" 1016249-28 7-12 12
Clamp, Hose, 3.50" 1016249-29 7-12 9
Clamp, Hose, 4.00" 1019980-03 7-12 5
Clamp, Hose, 4.00" 1016249-30 7-12 7
Clamp, Split Flange, Code 61, -40 1901-40 7-14 12
Clamp, Split Flange, Code 62, -20 1902-20 7-14 11
Clevis Pin, 1.00 x 2.50 210060 7-2 2
Clevis Pin, 1.00 x 3.75, 1.50 HD 240030 7-7 18
Coil, Control Bypass, H1 Pump 986519-01 7-14 18J
Coil, Control, H1 Pump 986519-08 7-14 18G
Coil, Manifold 1002070-01 7-34 10
Coil, Manifold 1002070-01 7-47 17
Coil, Manifold 1002070-01 7-52 17
Coiled Spring Pin, .375 20160644 7-54 32
Coiled Spring Pin, .375 x 1.75 20160644 7-41 17
Collar, Auger Shaft 851645 7-8 30
Connector, 2-Pin, DTP04-2P 1003579 7-45 22
Connector, 31-Pin, HD34-24-31ST 1015381 7-29 12
Connector, 3-Pin, DT04-3P 1010657 7-29 8
Connector, 3-Pin, DT06-3S 983201 7-29 9
Connector, 3-Pin, Plug, DT06-3S 983201 7-45 25
Connector, 3-Pin, Wedge 983210 7-29 10
Connector, 3-Pin, Wedgelock, W3P 983211 7-29 11
Connector, Amphenol, 6-Pin 1021769 7-44 7
Connector, Deutsch, 16-Pin 1021700 7-44 8
Connector, HD34-18-14SN 1006046 7-26 27
Connector, HD34-18-14SN 1006046 7-27 28
Connector, Lock Washer, 24 Shell 981916-02 7-29 14
Connector, Nut, 24 Shell
Connector, Nut, HDP20
Connector, Relay, Micro, Panel Mount
981916-01
1011854
1019754
7-29
7-29
7-44
13
16
17
7
Connector, Washer, HDP20 1011855 7-29 17
Connector, Wedge Lock 989178-01 7-45 26
Connector, Wedge, 2-Pin, SP-2P 1003581 7-45 23
Control Box Grab Handle 1022289 7-26 11
Control Box Grab Handle 1022289 7-27 11

Figure Item
No. No.
Control Console 1021347 7-26 15
Control Console 1022600 7-27 15
Controller, Load Sense Pump 1006956-01 7-14 10A
Controller, Plus+1, SC050-120 1023515 7-29 30
Conveyor Adjustment Clamp Plate 1007051 7-5 18
Conveyor Bed, Front Left 1008611SRV 7-4 14
Conveyor Bed, Front Right 1008612SRV 7-4 15
Conveyor Bed, Rear Left 1008613SRV 7-4 16
Conveyor Bed, Rear Right 1008614SRV 7-4 17
Conveyor Drag Bar 1022398 7-5 2
Conveyor Drive Assembly 1007048SRV 7-5 30
Conveyor Drive Bearing 1014857 7-5 32
Conveyor Drive Motor Mount 851149SRV 7-5 21
Conveyor Drive Motor Sprocket 851120 7-5 25
Conveyor Drive Shaft 1007061 7-5 37
Conveyor Idler 1008919SRV 7-5 14
Conveyor Idler Shaft 985011 7-5 10
Conveyor Idler Sprocket 1022428 7-5 9
Conveyor Inner Drive Sprocket 1022431 7-5 36
Conveyor Outer Drive Sprocket 1022429 7-5 34
Conveyor Paddle, LH 1023721 7-5 39
Conveyor Paddle, RH 1023722 7-5 40
Coolant Valve 1016249-23 7-16 6
Cotter Pin, .156 x 2.50 81019 7-2 3
Cotter Pin, .177 7GA 36544 7-2 6
Cotter Pin, .188 x 2.00 80338 7-7 19
Cotter Pin, 1/4 x 2.50 95997938 7-61 8
Cover, Auger Back 1021066SRV 7-8 48
Cover, Auger Support 981695 7-8 6
Cover, Chain 981688 7-8 43
Cover, HD Step 1020682 7-33 3
Cover, Power Crown 1021512 7-51 9
Cover, Vandalism 1021527 7-20 33
Crown Ratchet Stop 1019629 7-35 4
CSFHS, #10-24 x .75, FT 105-#10-24-12-F 7-33 18
CSFHS, #10-24 x 1.00, FT 105-#10-24-16-F 7-32 24
CSFHS, 1/2-13 x 1.00, FT 105-8-13-16-F 7-17 21
CSFHS, 1/2-13 x 1.25, FT 105-8-13-20-F 7-38 17
CSFHS, 1/2-13 x 1.50, FT 105-8-13-24-F 7-32 39

Figure Item
No. No.
CSFHS, 1/2-13 x 1.50, FT 105-8-13-24-F 7-39 39
CSFHS, 1/2-13 x 1.50, FT 105-8-13-24-F 7-50 37
CSFHS, 1/2-13 x 2.00, FT 105-8-13-32-F 7-6 34
CSFHS, 1/2-13 x 2.00, FT 105-8-20-32-F 7-50 34
CSFHS, 1/2-13 x 2.00, FT 105-8-13-32-F 7-59 30
CSFHS, 1/2-13 x 2.25, FT 105-8-13-36-F 7-5 22
CSFHS, 1/2-20 x 2.00, FT 105-8-20-32-F 7-39 34
CSFHS, 1/4-20 x .75, FT 105-4-20-12-F 7-48 48
CSFHS, 1/4-20 x .75, FT 105-4-20-12-F 7-49 48
CSFHS, 3/8-16 x 1.00, FT 105-6-16-16-F 7-21 14
CSFHS, 3/8-16 x 1.50, FT 105-6-16-24-F 7-48 45
CSFHS, 3/8-16 x 1.50, FT 105-6-16-24-F 7-49 45
CSFHS, 5/8-11 x 1.25, FT 105-10-11-20-F 7-60 3
CSFHS, 5/8-11 x 1.25, FT 105-10-11-20-F 7-61 4
CSFHS, 5/8-11 x 2.00, FT 105-10-11-32-F 7-38 13
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-17 22
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-19 33
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-25 10
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-28 15
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-32 21
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-38 22
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-39 28
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-50 28
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-51 20
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 7-59 12
CSHH, 1/2-13 x 1.125, GR5, FT 100-8-13-18-5F 7-38 7
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 7-5 31
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 7-36 9
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 7-37 9
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 7-48 20
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 7-49 20
CSHH, 1/2-13 x 1.375, GR5
CSHH, 1/2-13 x 1.50, GR5
CSHH, 1/2-13 x 1.50, GR5
100-8-13-22-5
100-8-13-24-5
100-8-13-24-5
7-8
7-1
7-8
2
7
40
7
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 7-20 16
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 7-51 19
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 7-54 15
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 7-60 16
CSHH, 1/2-13 x 1.50, GR5, FT 100-8-13-24-5F 7-45 16

Figure Item
No. No.
CSHH, 1/2-13 x 1.50, GR5, FT 100-8-13-24-5F 7-59 23
CSHH, 1/2-13 x 1.50, GR8 100-8-13-24-8 7-11 28
CSHH, 1/2-13 x 1.75, GR5 100-8-13-28-5 7-15 17
CSHH, 1/2-13 x 1.75, GR5 100-8-13-28-5 7-39 18
CSHH, 1/2-13 x 1.75, GR5 100-8-13-28-5 7-50 18
CSHH, 1/2-13 x 2.00, GR5 100-8-13-32-5 7-32 27
CSHH, 1/2-13 x 2.00, GR5 100-8-13-32-5 7-45 12
CSHH, 1/2-13 x 2.25, GR5 100-8-13-36-5 7-45 13
CSHH, 1/2-13 x 2.50, GR5 100-8-13-40-5 7-63 5
CSHH, 1/2-13 x 2.75, GR5 100-8-13-44-5 7-19 28
CSHH, 1/2-13 x 4.00, GR5 100-8-13-64-5 7-6 11
CSHH, 1/2-20 x 1.00, GR5, FT 100-8-20-16-5F 7-7 14
CSHH, 1/2-20 x 1.75, GR5 100-8-20-28-5 7-7 7
CSHH, 1/2-20 x 1.75, GR5 100-8-20-28-5 7-20 36
CSHH, 1/2-20 x 1.875, GR8 100-8-20-30-8 7-28 20
CSHH, 1/2-20 x 2.00, GR5 100-8-20-32-5 7-7 3
CSHH, 1/2-20 x 2.50, GR5 100-8-20-40-5 7-7 4
CSHH, 1/4-20 x .50, GR5, FT 100-4-20-8-5F 7-9 12
CSHH, 1/4-20 x .50, GR5, FT 100-4-20-8-5F 7-28 5
CSHH, 1/4-20 x .625, GR5, FT 100-4-20-10-5F 7-30 5
CSHH, 1/4-20 x .75, GR5 100-4-20-12-5 7-33 15
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-5 26
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-19 8
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-36 28
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-37 28
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-42 22
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-44 23
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-48 54
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-49 54
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-53 2
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 7-54 10
CSHH, 1/4-20 x .875, GR5 100-4-20-14-5 7-17 7
CSHH, 1/4-20 x .875, GR5 100-4-20-14-5 7-18 7
CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 7-13 19
CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 7-20 42
CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 7-26 30
CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 7-27 31
CSHH, 1/4-20 x 1.75, GR5, FT 100-4-20-28-5F 7-61 19
CSHH, 1/4-20 x 2.00, GR5 100-4-20-32-5 7-56 2

Figure Item
No. No.
CSHH, 1/4-20 x1.75, GR5 100-4-20-28-5 7-56 5
CSHH, 1/4-28 x .75, GR5 100-4-28-12-5 7-41 3
CSHH, 1-14 x 2.75, GR8 100-16-14-44-8 7-6 25
CSHH, 1-14 x 4.00, GR5 100-16-14-64-5 7-20 39
CSHH, 1-14 x 4.50, GR8 100-16-14-72-8 7-40 10
CSHH, 1-8 x 2.50, GR8, FT 100-16-8-40-8F 7-2 15
CSHH, 1-8 x 3.50, GR8 100-16-8-56-5 7-2 16
CSHH, 3/4-10 x 2.00, GR8, FT 100-12-10-40-8F 7-41 21
CSHH, 3/4-10 x 2.25, GR5 100-12-10-36-5 7-53 46
CSHH, 3/4-10 x 3.50, GR5 100-12-10-56-5 7-54 36
CSHH, 3/4-10 x 4.00, GR8 100-12-10-64-8 7-57 8
CSHH, 3/4-10 x 4.00, GR8 100-12-10-64-8 7-58 8
CSHH, 3/4-16 x 1.75, GR5, FT 100-12-16-28-5F 7-32 28
CSHH, 3/8-16 x ..50, GR5, FT 100-6-16-8-5F 7-50 14
CSHH, 3/8-16 x .50, GR5, FT 100-6-16-8-5F 7-39 14
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-1 14
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-5 51
CSHH, 3/8-16 x .75, GR5, FT 100-6-24-12-5F 7-9 36
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-10 25
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-17 3
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-18 3
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-19 18
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-26 5
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-27 5
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-32 20
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-33 12
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-36 18
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-37 18
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-39 8
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-43 12
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 7-48 34
CSHH, 3/8-16 x .75, GR5, FT
CSHH, 3/8-16 x .75, GR5, FT
CSHH, 3/8-16 x .75, GR5, FT
100-6-16-12-5F
100-6-16-12-5F
100-6-16-12-5F
7-49
7-50
7-60
34
8
12
7
CSHH, 3/8-16 x .875, GR5, FT 100-6-16-14-5F 7-47 18
CSHH, 3/8-16 x .875, GR5, FT 100-6-16-14-5F 7-52 18
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-5 48
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-6 15
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-8 44

Figure Item
No. No.
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-13 23
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-16 3
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-19 31
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-20 12
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-22 19
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-23 31
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-24 14
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-32 14
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-33 8
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-36 3
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-37 3
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-45 28
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-48 11
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-49 11
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 7-59 2
CSHH, 3/8-16 x 1.125, GR5 100-6-16-18-5 7-47 19
CSHH, 3/8-16 x 1.125, GR5 100-6-16-18-5 7-52 19
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-6 16
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-13 15
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-15 16
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-20 32
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-21 3
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-22 22
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-48 3
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-49 3
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-53 16
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 7-54 19
CSHH, 3/8-16 x 1.375, GR5 100-6-16-22-5 7-53 21
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 7-10 4
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 7-32 35
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 7-54 22
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 7-39 15
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 7-42 17
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 7-50 15
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 7-55 3
CSHH, 3/8-16 x 2.00, GR5 100-6-16-32-5 7-26 6
CSHH, 3/8-16 x 2.00, GR5 100-6-16-32-5 7-27 6
CSHH, 3/8-16 x 2.00, GR5 100-6-16-32-5 7-35 5
CSHH, 3/8-16 x 2.00, GR5 100-6-16-32-5 7-62 9

Figure Item
No. No.
CSHH, 3/8-16 x 2.00, GR5, FT 100-6-16-32-5F 7-36 15
CSHH, 3/8-16 x 2.00, GR5, FT 100-6-16-32-5F 7-37 15
CSHH, 3/8-16 x 2.50, GR5 100-6-16-40-5 7-20 9
CSHH, 3/8-16 x 2.50, GR8 100-6-16-40-8 7-5 4
CSHH, 3/8-16 x 2.75, GR5, FT 100-6-16-44-5F 7-48 32
CSHH, 3/8-16 x 2.75, GR5, FT 100-6-16-44-5F 7-49 32
CSHH, 3/8-16 x 3.50, GR5 100-6-16-56-5 7-63 8
CSHH, 3/8-16 x 4.00, GR5 100-6-16-64-5 7-33 20
CSHH, 3/8-16 x 4.00, GR5, FT 100-6-16-64-5F 7-32 10
CSHH, 3/8-16 x 9.5, GR5 100-6-16-152-5 7-13 44
CSHH, 3/8-24 x .75, GR5, FT 100-6-24-12-5F 7-6 32
CSHH, 3/8-24 x .75, GR5, FT 100-6-24-12-5F 7-10 29
CSHH, 3/8-24 x .75. GR5, FT 100-6-24-12-5F 7-18 25
CSHH, 3/8-24 x 1.00, GR5, FT 100-6-24-16-5F 7-45 6
CSHH, 3/8-24 x 1.25, GR5 100-6-24-20-5 7-51 10
CSHH, 5/16-18 x .50, GR5, FT 100-5-18-8-5F 7-9 34
CSHH, 5/16-18 x .50, GR5, FT 100-5-18-8-5F 7-10 26
CSHH, 5/16-18 x .75, GR FT 100-5-18-12-5F 7-42 26
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7-9 28
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7-17 13
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7-18 13
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7-19 4
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7-21 9
CSHH, 5/16-18 x .75, GR5, Ft 100-5-18-12-5F 7-23 28
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7-28 9
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7-39 37
CSHH, 5/16-18 x .875, GR5, FT 100-5-18-14-5F 7-43 15
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 7-8 7
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 7-13 31
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 7-17 19
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 7-18 19
CSHH, 5/16-18 x 1.00, GR5
CSHH, 5/16-18 x 1.00, GR5
CSHH, 5/16-18 x 1.00, GR5
100-5-18-16-5
100-5-18-16-5
100-5-18-16-5
7-26
7-27
7-39
12
12
23
7
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 7-50 23
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 7-56 7
CSHH, 5/16-18 x 1.00, GR5, Ft 100-5-18-16-5F 7-25 7
CSHH, 5/16-18 x 1.50, GR5 100-5-18-24-5 7-48 7
CSHH, 5/16-18 x 1.50, GR5 100-5-18-24-5 7-49 7

Figure Item
No. No.
CSHH, 5/16-18 x 2.00, GR5 100-5-18-32-5 7-35 17
CSHH, 5/16-18 x 3.25. GR5 100-5-18-52-5 7-24 11
CSHH, 5/16-18 z 1.00, GR5 100-5-18-16-5 7-20 20
CSHH, 5/8-11 x 1.125, GR8, FT 100-10-11-18-8F 7-5 11
CSHH, 5/8-11 x 1.25, GR5 100-10-11-20-5 7-57 5
CSHH, 5/8-11 x 1.25, GR5 100-10-11-20-5 7-58 5
CSHH, 5/8-11 x 1.375, GR5, FT 100-10-11-22-5F 7-8 15
CSHH, 5/8-11 x 1.50, GR5, FT 100-10-11-24-5F 7-60 6
CSHH, 5/8-11 x 1.75, GR5 100-10-11-28-5 7-5 16
CSHH, 5/8-11 x 1.75, GR5 100-10-11-28-5 7-54 39
CSHH, 5/8-11 x 1.75, GR5, FT 100-10-11-28-5F 7-33 23
CSHH, 5/8-11 x 2.00, GR5 100-10-11-32-5 7-41 24
CSHH, 5/8-11 x 2.00, GR5 100-10-11-32-5 7-59 18
CSHH, 5/8-11 x 2.50, GR5 100-10-11-40-5 7-53 29
CSHH, 5/8-11 x 2.75, GR5 100-10-11-44-5 7-19 22
CSHH, 5/8-11 x 2.75, GR8 100-10-11-44-8 7-8 36
CSHH, 5/8-11 x 3.00, GR8, FT 100-10-11-48-8F 7-3 2
CSHH, 5/8-11 x 3.25, GR5 100-10-11-52-5 7-1 18
CSHH, 5/8-11 x 4.00, GR5 100-10-11-64-5 7-59 31
CSHH, 5/8-11 x 4.50, GR5 100-10-11-72-5 7-40 8
CSHH, 5/8-11 x 5.75, GR5 100-10-11-92-5 7-40 4
CSHH, 5/8-20 x1.25, GR5, FT 100-10-18-20-5F 7-5 38
CSHH, 7/16-14 x 1.00, GR5, FT 100-7-14-16-5F 7-4 9
CSHH, 7/16-14 x 2.00, GR5 100-7-14-32-5 7-4 10
CSHH, 7-16-14 x 1.00, GR5, FT 100-7-14-16-5F 7-5 42
CSHH, M12x1.25 x 30, C8.8, FT 100-M12-1.25-30-8.8F 7-11 31
CSHH, M12x1.75 x 65, C10.9 100-M12-1.75-65-10.9 7-2 22
CSHH, M12x1.75 x 90, C10.9 100-M12-1.75-90-10.9 7-2 25
CSHH, M16x2 x 40, C8.8, FT 100-M16-2-40-8.8F 7-3 22
CSHH, M16x2 x 40, C8.8, FT 100-M16-2-40-8.8F 7-11 25
CSHH, M16x2 x 45, C8.8, FT 100-M16-2-45-8.8F 7-3 12
CSHH, M16x2 x 55, C8.8, FT 100-M16-2-55-8.8F 7-3 17
CSSBH, 1/4-20 x .375 117-4-20-6 7-28 14
CSSBH, 3/8-16 x .75 117-6-16-12 7-33 4
CSSH, #10-32 x .375, FT 102-#10-32-6-F 7-20 28
CSSH, #10-32 x .75, FT 102-#10-32-12-F 7-20 27
CSSH, 1/2-13 x 1.25, FT 102-8-13-20-F 7-8 13
CSSH, 1/2-13 x 1.75, FT 102-8-13-28-F 7-14 14
CSSH, 3/8-16 x 1.00, FT 102-6-16-16-F 7-38 3

Figure Item
No. No.
CSSH, 3/8-16 x 1.25, FT 102-6-16-20-F 7-38 26
CSSH, 3/8-16 x 1.50, FT 102-6-16-24-G 7-8 11
CSSH, 3/8-16 x 2.50, FT 102-6-16-40 7-8 41
CSSH, 7/16-14 x 1.00, FT 102-7-14-16-F 7-6 29
CSSH, M10x1.5 x 30, C8.8, FT 102-M10-1.5-30-8.8F 7-14 4
CV08 Check Valve 1021454-02 7-23 5
Cylinder, Hydraulic, 1.50 x 30.00 x 1.00 930070 7-59 5
Cylinder, Hydraulic, 2.00 x 7.00 x 1.00 Rod 981503 7-2 31
Cylinder, Hydraulic, 2.50 x 4.00 x 1.25 910170SRV 7-7 17
Cylinder, Hydraulic, 2.75 x 2.00 x 1.125, Screed Ext Slope 983421SRV 7-38 28
Cylinder, Hydraulic, 4.00 x 1.00 x 1.75 Rod 1022154 7-61 6
Cylinder, Hydraulic, Double, 2.00 x 45.00, LH 1020110 7-36 25
Cylinder, Hydraulic, Double, 2.00 x 45.00, LH 1020110 7-48 51
Cylinder, Hydraulic, Double, 2.00 x 45.00, RH 1020111 7-37 25
Cylinder, Hydraulic, Double, 2.00 x 45.00, RH 1020111 7-49 51
Cylinder, Hydraulic, HD Pro Berm 1023069 7-48 25
Cylinder, Hydraulic, HD Pro Berm 1023069 7-49 25
-D, E, F-
DC08-40-0-P-85 1021455-05 7-34 12
DC08-40-0-P-85 1021455-05 7-47 9
DC08-40-0-P-85 1021455-05 7-52 9
DC10 Check Valve 1021454-03 7-23 6
Decal - Crown Valley 1007677-06 7-35 20
Decal - Screed Arm, HD Pro, LH 1022202-01 7-40 15
Decal - Screed Arm, HD Pro, RH 1022202-02 7-40 16
Decal - Umbrella 988207 7-63 2
Decal, Electric Heat, Screed 1024231 7-44 2
Decal, Junction Box
Decal, Oper Control Panel
Decal, Oper Control Panel, Steering Knob
1022483
1022472
1023529
7-29
7-26
7-27
2
24
25
7
Decal, Oper, Fuse Diagram 1022706 7-29 28
Decal, Screed Control Box 1022475 7-43 9
Decal, Thicker/Thinner 1007677-01 7-41 27
Decal, Thicker/Thinner 1007677-01 7-53 48
DEF Pump 1016249-24 7-12 20

Figure Item
No. No.
DEF Tank 1016249-27 7-16 1
DEF Tank Header Assembly 1016249-44 7-16 15
DEF Tank Mounting Strap 1016249-02 7-16 2
Depth Screw Handle, 3:1, HD Pro 1022624 7-53 10
Display, DM430 1021306 7-26 17
Display, DM430 1021306 7-27 17
DKE Valve 1022206-02 7-22 2
Drive Chain, #80H x 53 Pitches w/Half Link & Master 1008731 7-5 29
Drive Motor O-Ring, 60cc 1011460-01 7-3 16
EC12 Flow Control/Pressure Valve 1022206-04 7-22 4
E-Chain Bracket 1020632 7-33 14
E-Chain, IGUS, Series Z16 1020190 7-36 31
ECU 1016249-05 7-13 26
EDC, Tandem H1 w/Solenoids, Gasket & Screws 986519-10 7-14 18E
Elbow, Intake 1022139-01 7-12 6
Elbow, Reducing 1019980-37 7-12 11
Element Hold Down, HD Pro, Berm 1023193 7-48 35
Element, Heating, 1500W, 240V, 32" 1023125 7-48 36
Element, Heating, 1500W, 240V, 32" 1023125 7-49 36
Element, Heating, 2000W/220V, 43.00" 1024244 7-36 20
Element, Heating, 2000W/220V, 43.00" 1024244 7-37 20
Element, Heating, 500W, 240V, 11 Berm" 1024242 7-48 42
Element, Heating, 500W, 240V, 11 Berm" 1024242 7-49 42
Enclosure, Control Panel, Screed Heat 1021596-01 7-44 1
Enclosure, Junction Box 1021360 7-29 1
Endgate Chain Outer Mount 1020329 7-39 33
Endgate Gauge 1020662 7-39 13
Endgate Gauge 1020662 7-50 13
Endgate Guide, Front 1020380 7-39 27
Endgate Guide, Front 1020380 7-50 27
Endgate Guide, Rear 1020381 7-39 35
Endgate Guide, Rear 1020381 7-50 35
Endgate Spring Cup 1021544 7-39 32

Figure Item
No. No.
Endgate Spring Cup 1020331 7-50 32
Endgate Wiring Support Cover, HD Pro 1022666 7-39 22
Endgate Wiring Support Cover, HD Pro 1022666 7-50 22
Endgate, Lower, HD Pro, LH 1024264 7-39 2
Endgate, Lower, HD Pro, RH 1024265 7-39 4
Endgate, Upper, HD Pro LH 1024262 7-39 1
Endgate, Upper, HD Pro RH 1024263 7-39 3
Engine Cover 1022256 7-19 1
Engine Cover, LH 1022103 7-17 1
Engine Cover, LH 1022104 7-17 12
Engine Cover, RH 1022018 7-18 1
Engine Cover, RH 1021982 7-18 12
Extension Arm, Truck Hitch, LH 930025SRV 7-59 8
Extension Arm, Truck Hitch, RH 930020SRV 7-59 9
Extension Body, Berm, LH 1023017 7-48 1
Extension Body, Berm, RH 1023018 7-49 1
Extension Heat Box 1020283 7-36 23
Extension Heat Box 1020283 7-37 23
Extension Ruler 1022224 7-36 27
Extension, Walkboard, LH 1017495 7-45 3
Extension, Walkboard, RH 1017496 7-45 4
Fan Spacer, Bristle Tip 1019980-72 7-15 2
Fan, Bristle tip 1019980-69 7-11 9
Fan, Bristle Tip 1019980-69 7-15 1
FD50 Flow Divider 1021454-07 7-23 4
FHMS, Cross, #6-32 x .375, FT 123-#6-32-6F 7-47 23
FHMS, Cross, #6-32 x .375, FT 123-#6-32-6F 7-52 23
Fiberjack Grand Stand, 15 Ft. 1024819 7-62 2
Filler Neck
Filler Neck
Filler Neck
140030FN
140030FN
140030FN
7-9
7-10
7-42
7
8
8
7
Filter Element, Hydraulic, 9 Micron 290030 7-24 6
Filter Head, Hydraulic, HMK04 1017402 7-24 7
Filter Head, Oil 1006364-63 7-13 25
Filter, Fuel 1009253-18 7-13 12
Filter, Fuel Water Separator 1009253-19 7-13 9

Figure Item
No. No.
Filter, In-Line 986537-31 7-9 25
Fire Extinguisher, 10 Lbs., 4A:80B:C 1014536 7-63 14
Fire Extinguisher, 5 Lbs., 3A:40B:C 35828 7-63 12
Fitting, Grease, 90°, 1/4-28 140620 7-40 3
Fitting, Lube, 90°, 1/4-28 140620 7-36 8
Fitting, Lube, 90°, 1/4-28 140620 7-37 8
Fitting, Lube, 90°, 1/4-28 140620 7-48 19
Fitting, Lube, 90°, 1/4-28 140620 7-49 19
Fitting, Lube, Straight, 1/4"-28 140610 7-35 2
Fitting, Lube, Straight, 1/4"-28 140310 7-50 5
Fitting, Lube, Straight, 1/4:-28 140610 7-51 15
Fitting, Lube, Straight, 1/4-28 140610 7-39 5
Fitting, Push Lok, -5LOC/-4RMP 5LOC-4RMP 7-9 5
Fitting, Push Lok, -5LOC/-6RFJX 5LOC-6RFJX 7-9 22
Fitting, Straight, -6MP/-6HB, Push-On 31959 7-42 2
Flashing, Center 1011901-F 7-6 6
Flashing, Hopper Wing 1011900 7-6 10
Flat Washer, .625 x 2.25 x .188 120360 7-5 13
Flex Plate & Coupling 1006963-03 7-14 8
Flight Screw Lock Mounting Tab 1014068 7-53 26
Flow Divider, 4 GPM, 5000 PSI 1022694 7-61 13
Front Access Door 1015117 7-18 20
Front Bogie Roller 1006693SRV 7-2 18
Front Idler Assembly w/Slide (Style A) 1006965-ISRV 7-3 4
Front Port LH Drive Motor (A) to A Port H1 Pump F487ST6AJ9121212-106 7-3 25
Front Port RH Drive Motor (B) to D Port H1 Pump F487ST6AJ1121212-50 7-3 27
Fuel Sender 1009253-36 7-13 10
Fuel Tank 1021987 7-9 1
Fuel Water Separator Filter Head 1009253-53 7-13 8
Fuse & Relay Panel 1016249-34 7-16 8
Fuse Block, 18 Gang, ATC 685060 7-29 23
Fuse Block, XT Distribution Module w/Cover 1021580 7-30 15
Fuse Box Foam Rubber 1009253-45 7-16 14
Fuse Holder 1009253-27 7-13 38
Fuse Holder, ATC, In-Line 400030 7-29 21
Fuse, 10A, ATC 36340 7-29 24

Figure Item
No. No.
Fuse, 15A, ATC 36341 7-29 25
Fuse, 1A, ATC 1015794-55 7-29 22
Fuse, 20A, ATC 36342 7-29 26
Fuse, 30A, ATC 36218 7-29 27
Fuse, 40A, AMI, Bolt-Down 1021324-40 7-13 39
-G-
Gasket, Aux Pump Plate 1019980-18 7-14 7
Gauge, Angle of Attack 1007260 7-54 41
Gauge, Sight, Level/Temp, Hydraulic Oil 500070 7-10 11
GC-35 Controller Assembly 1010499-08 7-57 11
GC-35 Controller Assembly 1010499-08 7-58 10
GC-35 Paver Bracket Assembly 1010499-05 7-57 17
GC-35 Paver Bracket Assembly 1010499-05 7-58 16
GC-35 Quick Reference Guide 1010499-01 7-57 16
GC-35 Quick Reference Guide 1010499-01 7-58 15
GC-35/Sonic Tracker Cord Assembly (15 ft.) 1010499-04 7-57 14
GC-35/Sonic Tracker Cord Assembly (15 ft.) 1010499-04 7-58 13
Generator Assembly, 14.4 KW, Harrison, Belt Driven 1021277 7-15 19
Grab Handle, Screed Control Box 1022292 7-43 11
Grating, Floor Board, LH 1021419 7-21 1
Grating, Floor Board, RH 1022074 7-21 2
Grease Fitting, 1/8" NPT, Straight 29A-02 7-8 34
Grease Line, Center Valve, Port 2 to Slope Cylinder, LH 1024170-02 7-56 12
Grease Line, Center Valve, Port 3 to Flight Screw, LH 1024170-03 7-56 13
Grease Line, Center Valve, Port 4 to Flight Screw, RH 1024170-04 7-56 14
Grease Line, Center Valve, Port 5 to Screed Pivot, LH 1024170-05 7-56 15
Grease Line, Center Valve, Port 6 to Screed Pivot, RH 1024170-06 7-56 16
Grease Line, Center Valve, Port 1 to Slope Cylinder, RH 1024170-01 7-56 11
Grease Line, Extension Valve, Port 1 to Front Adjuster, 58" 1024170-07 7-56 17
Grease Line, Extension Valve, Port 2 to Rear Adjuster, 43" 1024170-08 7-56 18
Grease Line, Extension Valve, Port 3 to AOA Nut, 17"
Grease Line, Extension Valve, Port 4 to Rear Guide, 54"
Grease Line, Extension Valve, Port 5 to AOA Bearing, 17"
1024170-09
1024170-10
1024170-11
7-56
7-56
7-56
19
20
21
7
Grease Line, Extension Valve, Port 6 to Front Guide, 61" 1024170-12 7-56 22
Grip, Rubber, .625 ID R135 7-45 11
Grommet, Insulation, .50 ID x .813 OD x .188 1023253 7-17 18
Grommet, Insulation, .50 ID x .813 OD x .188 1023253 7-18 18
Group - HD Poly Track, 8616D 1022337 7-2 GRP

Figure Item
No. No.
Group - Screed Covers 1021249 7-33 GRP
Group - Adjustable Height Push Roller 1023516 7-1 GRP
Group - Auger & Cutoff, 8616D 1021924 7-7 GRP
Group - Auger & Cutoff, 8616D 1021924 7-8 GRP
Group - Citrus Tanks, HD Pro 1021508 7-42 GRP
Group - Controls, Joysticks 1023502 7-26 GRP
Group - Conveyor 1022332 7-4 GRP
Group - Conveyor 1022332 7-5 GRP
Group - Covers, 8616D 1023504 7-17 GRP
Group - Depth Screw, Standard 1022617 7-41 GRP
Group - Drive 1022047 7-3 GRP
Group - Drive, 8616D 1022047 7-2 GRP
Group - Endgates, Universal, HD Pro 1024284 7-39 GRP
Group - Engine & Hydraulic 1023501 7-11 GRP
Group - Extensions, HD Pro 1021247 7-36 GRP
Group - Extensions, HD Pro 1021247 7-37 GRP
Group - Extensions, HD Pro, Berm Option 1022998 7-48 GRP
Group - Extensions, HD Pro, Berm Option 1022998 7-49 GRP
Group - HD Pro Berm High Lift Endgates, Option 1023184 7-50 GRP
Group - Hopper 1022338 7-6 GRP
Group - Hydraulic w/Slope, HD Pro 1022609 7-34 GRP
Group - Manual Crown 1021255 7-35 GRP
Group - Power Crown 1021937SRV 7-51 GRP
Group - Screed Arms, HD Pro, 8616 1022280 7-40 GRP

Figure Item
No. No.
Group - Screed Controls 1021499 7-43 GRP
Group - Screed Controls 1021499 7-44 GRP
Group - Screed Details, HD Pro 1022605 7-42 GRP
Group - Screed, Base 1021241 7-32 GRP
Group - Slides 1021242 7-38 GRP
Group - Tanks 1023484 7-9 GRP
Group - Tanks 1023484 7-10 GRP
Group - Walkboards, Grip Strut, HD Pro 1022151 7-45 GRP
Group, Controls, Steering Knob 1023413 7-27 GRP
Grouser Bolt 1007003-08 7-2 11
Grouser Nut 1007003-09 7-2 12
Guard, Fan 1019980-21 7-11 10
Guide Assembly, Hopper Wing, LH 1000806SRV 7-6 ASSY
Guide Assembly, Hopper Wing, RH 1000801SRV 7-6 ASSY
Guide Bar 1000803 7-6 12
Guide Bar Assembly - Left 1008730SRV 7-2 14L
Guide Bar Assembly - Right 1008723SRV 7-2 14R
Guide Bar Mount Plate 1008724 7-2 REF
Guide Bar Rod Weldment 1008727 7-2 REF
Guide Bracket, LH 1000805 7-6 14
Guide Bracket, RH 1000804 7-6 13
-H-
Hair Pin, Cotter, .148, #9 5928 7-48 27
Hair Pin, Cotter, .148, #9 5928 7-49 27
Hand Grip 490010 7-35 9
Hand Grip 870276 7-39 38
Hand Grip 870276 7-50 36
Handle & Nozzle 920220 7-9 33
Handle & Nozzle, Fuel/Washdown 920220 7-10 23
Handle Nut, 5/8-11 300060 7-57 3
Handle Nut, 5/8-11
Handle, Depth Screw, HD Pro
Harness, Screed
300060
1022619
1021746
7-58
7-41
7-30
3
1
28
7
Harness, Control Box Jumper 1021733 7-26 36
Harness, Control Box Jumper 1021733 7-30 23
Harness, Control Panel, Low Deck (Standing) 1022307 7-28 28
Harness, Control Panel, Low Deck w/o Seat, Jumper 1022307 7-30 26
Harness, Control Panel, Low Deck w/Seat, Jumper 1022306 7-30 25

Figure Item
No. No.
Harness, Engine Power 1022728 7-13 51
Harness, Engine Power, 8616D 1022728 7-29 32
Harness, Extension Vibrator 1023592 7-30 32
Harness, Extension Vibrator 1023592 7-55 6
Harness, Generator to Screed Heat Box 1021778 7-30 29
Harness, Heat Control Box to Elements 1022078 7-30 30
Harness, Hydraulic Cooler 1022727 7-25 13
Harness, Main 1022729 7-30 18
Harness, Main, 8616D 1022729 7-29 31
Harness, Output Module to Cylinder Manifold 1021745 7-30 24
Harness, Output Module to Motor Manifold 1022732 7-30 20
Harness, Power & Can, Output Modules 1022731 7-30 19
Harness, Power Control, Output Modules 1022733 7-30 21
Harness, Power Crown, Berm Opt 8530 1021984 7-30 31
Harness, Power Crown, Berm Option 1021984 7-47 26
Harness, Power Crown, Berm Option 1021984 7-52 26
Harness, Power w/Fuse Block 1022684 7-30 17
Harness, Pump, Spraydown 1015540 7-9 31
Harness, Pump, Spraydown 1015540 7-30 16
Harness, Rear Work Lights 1023475 7-30 27
Harness, Sensors 1022734 7-30 22
Harness, System 5 1009099 7-30 33
Harness, System 5 1009099 7-57 21
Harness, System 5 1009099 7-58 19
HCV06 Check Valve 1015930-04 7-23 7
HD Slide 1020157-01 7-38 9
Heat Box Cover 1020281 7-36 14
Heat Box Cover 1020281 7-37 14
Heat Box Cover, Berm, LH 1023034 7-48 40
Heat Box Cover, Berm, RH 1023035 7-49 40
Heat Box Cover, Main, Berm, LH 1023032 7-48 31
Heat Box Cover, Main, Berm, RH 1023033 7-49 31
Heat Box, Berm, LH 1023027 7-48 46
Heat Box, Berm, LH 1023027 7-49 46
Heat Box, Main, Berm, LH 1023025 7-48 39
Heat Box, Main, Berm, RH 1023026 7-49 39
Heat Deflector, LH 1022261 7-19 16
Heat Deflector, RH 1022264 7-19 15
Hex Locknut, 3/4 95998936 7-41 8

Figure Item
No. No.
Hinge 1019905 7-19 13
Hinge Pin, Extension, HD Pro Berm 1023143 7-48 17
Hinge Pin, Extension, HD Pro Berm 1023143 7-49 17
Hinge Shim, Rear Access Cover 1021407 7-20 26
Hinge, Chain Guard LH 1023964 7-4 3
Hinge, Chain Guard RH 1023963 7-4 2
Hinge, Door 986693 7-20 25
Hinge, Engine Cover 1022697 7-19 21
Hinge, Front Access Door 1006983 7-18 21
Hold Down, Battery 72313 7-13 43
Hold Down, Walkboard Grating 1021561 7-21 17
Holder, Shovel 1024281 7-42 12
Hole Plug, Endgate, HD Pro 1023282 7-39 36
Hopper Wing, LH 1023499 7-6 1
Hopper Wing, RH 1023500 7-6 2
Horn, Low Pitch 20190773 7-20 45
Hose Kit 1023522 7-3 24
Hose Kit 1023523 7-24 17
Hose Kit, Berm, HD Pro 1023621 7-47 25
Hose Kit, Hydraulically Extendable Swivel Push Rollers 1022795 7-61 22
Hose Kit, Power Crown, HD Pro 1023935 7-52 25
Hose Kit, Power Crown, HD Pro w/Berm 1023634 7-47 27
Hose Kit, Slope 8530 HD Pro Screed 1022611 7-47 24
Hose Kit, Slope 8530 HD Pro Screed 1022611 7-52 24
Hose Kit, Slope, HD Pro 1022611 7-34 13
Hose Kit, Truck Hitch 1025082 7-59 34
Hose, 05 Push-On, .3125 71812 7-9 23
Hose, Coupler 1019980-24 7-11 14
Hose, Elbow 1019980-23 7-11 13
Hose, Elbow 1019980-70 7-11 17
Hose, Elbow 1019980-27 7-11 18
Hose, Lower Radiator
Hose, Upper Radiator
Hydraulic Cylinder - Track Tensioner
1016249-19
1019980-09
980150
7-11
7-11
7-2
15
11
1
7
Hydraulic Gear Motor, 15.26 CIR, 4 Bolt 1009133 7-5 20
Hydraulic Tank 1021943 7-10 1
-I, J, K
Idler Bogie Roller, LH 1015921 7-2 24L

Figure Item
No. No.
Idler Bogie Roller, RH 1015920 7-2 24R
IGUS Chain Cover 1020267 7-48 10
IGUS Chain Cover 1020267 7-49 10
Indicator, Berm Height, HD Pro 1023150 7-47 22
Indicator, Berm Height, HD Pro 1023150 7-52 22
Inlet, Air Cleaner 1021478 7-20 19
Inner Element Cover, LH 1021459 7-33 11
Inner Element Cover, RH 1021460 7-33 10
Insert Bearing, 1.50 850130 7-5 15
Insulation, .125 x 1.00 x 41.50 1020298 7-36 22
Insulation, .125 x 1.00 x 41.50 1020298 7-37 22
Insulation, Fuel Rail 1021632 7-18 23
Insulation, HD Pro 1024592 7-32 8
Isolator 1015089-05 7-9 19
Isolator 1001166-57 7-11 19
Isolator 986537-14 7-11 24
Isolator 1000867-31 7-13 29
Isolator 1000867-31 7-30 9
Isolator Triangle Washer 1017061 7-11 30
Isolator, Engine 1011049-14 7-12 18
Joystick, Hall Effect, PQ w/Connector 1021199-01 7-26 22
Joystick, Hall Effect, PQ w/Connector 1021199-01 7-27 23
Junction Box to Control Box Cable 983416-01 7-58 17
Key, .25 x .25 x 1.25 1011309 7-41 14
Key, .25 x .25 x 1.25 1011309 7-54 29
Key, Ignition 982008-04 7-29 4
Keypad, Can-Bus, 4x2, Console - Bottom Right 1021305 7-26 21
Keypad, Can-Bus, 4x2, Console - Bottom Right 1021305 7-27 21
Keypad, Can-Bus, 4x2, Console - Top Right 1021304 7-26 19
Keypad, Can-Bus, 4x2, Console - Top Right 1021304 7-27 19
Keypad, Can-Bus, 4x2, Console, Bottom Left 1021303 7-26 23
Keypad, Can-Bus, 4x2, Console, Bottom Left 1021303 7-27 24
Keypad, Can-Bus, 4x3, Screed - Left 1021300 7-43 3
Keypad, Can-Bus, 4x3, Screed - Right 1021301 7-43 4
Keypad, Can-Bus, 4x3, Top Left 1021302 7-26 34
Kit, Central Lube, 3 Valve, HD Pro 1024170 7-56 KIT

Figure Item
No. No.
Knob, .25 Shaft 35049 7-26 25
Knob, .25 Shaft 35049 7-27 26
Knob, .25 Shaft 35049 7-43 6
Knob, Black 851156 7-20 2
Knob, Block 851156 7-54 21
Knob, Revolving Ball, M12x1.75 981574 7-41 5
Knob, Revolving Ball, M12x1.75 981574 7-54 6
-L-
Latch 985549 7-45 9
LED Lightwing Duo, 18", 160W, 2 x 19200Lumen 1024818 7-62 1
Lever Latch 980460 7-17 2
Lever Latch 980460 7-20 24
LH 2-Speed to TS Port Motor Manifold F387TCJCJ9040404-73 7-3 31
LH Brake to RH Tee F387TCJCJ9040404-97 7-3 33
LH Drive Motor CD to Rear Port Return Block F387TCJCJ1080808-36.5 7-3 28
Lid, Wire Tray 1021875 7-21 7
Light, LED Circular w/Plug 1013307SRV 7-19 17
Light, LED, Circular 1021563 7-20 48
Light, Red, Dash 31983 7-44 3
Link w/Rollers 1022223-1 7-5 6
Link, Half 1022223-4 7-5 8
Link, Master 1022223-3 7-5 7
Link, Master w/Tab 1022223-2 7-5 3
Linkage, Berm Height Indicator, Bottom, HD Pro 1023149 7-48 14
Linkage, Berm Height Indicator, Bottom, HD Pro 1023148 7-49 14
Linkage, Berm Height Indicator, Top, HD Pro 1023149 7-48 13
Linkage, Berm Height Indicator, Top, HD Pro 1023149 7-49 13
Lock Nut
Lock Nut
Lock Nut, Bulkhead, -4 ORFS
95200879
95200879
FS0306-04
7-41
7-54
7-61
13
28
16
7
Lock Nut, Bulkhead, -6 ORFS FS0306-06 7-17 11
Lock Nut, Bulkhead, -6 ORFS FS0306-06 7-18 11
Lock Pin 1013877 7-21 15
Lock Washer 95200978 7-41 12
Lock Washer, HD30 Series, Size 18 20355608 7-26 29

Figure Item
No. No.
Lock Washer, HD30 Series, Size 18 20355608 7-27 30
Lock Washer, Thin Series 95200978 7-54 27
Locking Collar 620400 7-59 25
Locking Collar, Power Crown 1000798 7-51 6
Locknut 95200879 7-53 41
Lockwasher 95200978 7-53 40
Lower Endgate, HD Pro Berm High Lift, LH 1023189 7-50 2
Lower Endgate, HD Pro Berm High Lift, RH 1023190 7-50 4
Lower Mount, Blade Light 1024812 7-62 7
Lower Planetary Drive Shaft 1014926 7-53 42
-M-
Main Screed Element Cover 1020186 7-32 13
Main Strike Off, LH 1020215 7-32 37
Main Strike Off, RH 1020216 7-32 38
Main Wearplate, 3/8 x 18 1020083SRV 7-32 1
Manifold, 3 Port -12 1011301 7-24 1
Manifold, Hydraulic, Motor, Load Sense 1022206 7-22 1
Manifold, Hydraulic, Paver Cylinder 1022207 7-23 1
Manifold, Hydraulic, Screed 1021455 7-52 8
Manifold, Hydraulic, Screed - Cylinders & Slope Ext. 1021455 7-47 8
Manifold, Hydraulic, Screed, Berm 1021455-B 7-52 13
Manifold, Hydraulic, Screed, Berm/Power Crown 1021455-B 7-47 13
Manifold, Track Tension, D03 Adapter 1022207-01 7-23 9
Manual-PAK Case, 10.5 x 13.5 x 2.5 985234-01 7-42 21
Molded w/Poly Pad, 150mm 1007003-05 7-2 8
Motor, Hydraulic 986640 7-51 4
Motor, Hydraulic, 2-Speed, H1-B, 60CC Max/21CC Min 1022046 7-3 18
Motor, Hydraulic, Gear, 15.26 CIR, 4 Bolt 1009133 7-8 12
Motor, Vibrator, 12VDC 1021802 7-45 21
Motor, Vibrator, 12VDC 1021802 7-55 1
Mount, Auger End, Long 1019053-01 7-8 33
Mount, Beacon Light 1021377 7-20 4
Mount, ECU 1016249-04 7-13 27
Mount, Front Engine 1019980-29 7-11 21
Mount, Fuel Filter 1016249-08 7-13 14
Mount, Fuel Pump and Filters 1016249-07 7-13 13
Mount, Generator 1019980-60 7-15 15
Mount, Generator To Engine 1019980-57 7-15 11

Figure Item
No. No.
Mount, Lower Control 1021390 7-28 27
Mount, Motor 981696 7-8 14
Mount, Motor Manifold 1021483 7-22 18
Mount, Murr Block 1021355 7-30 8
Mount, Rear Engine, LH 1019980-31 7-11 23
Mount, Rear Engine, RH 1019980-30 7-11 22
Mount, SCR 1022049 7-20 15
Mount, Screed Control Box 1021492 7-43 10
Mount, Seat, and Console, LH 1021858 7-28 22
Mount, Seat, and Console, RH 1021373 7-28 25
Mount, Shroud, Top LH 1022139-03 7-11 7
Mount, Sonic Sensor 1008905 7-39 6
Mount, Sonic Sensor 1008905 7-50 6
Mount, Vandalism Cover 1021532 7-20 31
Mounting Bracket, 10 Lbs. Fire Extinguisher 12034-5HD 7-63 15
Mounting Bracket, 5 Lbs. Fire Extinguisher 12313-5DC 7-63 13
-N-
Nord Washer 986810 7-2 23
Nord Washer 986810 7-38 8
Nut, Acorn, 1/4-20 204-4-20 7-42 16
Nut, Alternator 1019980-16 7-13 5
Nut, Connector, Deutsch 1011854 7-44 9
Nut, Hex 3/8-16, GR5 200-6-16-5 7-54 20
Nut, Hex, 1/2-13, GR5 200-8-13-5 7-8 5
Nut, Hex, 1/2-13, GR5 200-8-13-5 7-39 21
Nut, Hex, 1/2-13, GR5 200-8-13-5 7-50 21
Nut, Hex, 1/2-13, GR5 200-8-13-5 7-60 17
Nut, Hex, 1/4-20, GR5 200-4-20-5 7-13 22
Nut, Hex, 1/4-20, GR5 200-4-20-5 7-19 11
Nut, Hex, 1/4-20, GR5 200-5-18-5 7-20 51
Nut, Hex, 1/4-20, GR5
Nut, Hex, 1/4-20, GR5
Nut, Hex, 3/8-16, GR5
200-4-20-5
200-4-20-5
200-6-16-5
7-28
7-35
7-13
8
15
18
7
Nut, Hex, 3/8-16, GR5 200-6-16-5 7-32 36
Nut, Hex, 3/8-16, GR5 200-6-16-5 7-39 12
Nut, Hex, 3/8-16, GR5 200-6-16-5 7-42 20
Nut, Hex, 3/8-16, GR5 200-6-16-5 7-50 12
Nut, Hex, 3/8-16, GR5 200-6-16-5 7-53 24

Figure Item
No. No.
Nut, Hex, 3/8-16, GR5 200-6-16-5 7-62 6
Nut, Hex, 5/16-1/, GR5 200-5-18-5 7-35 19
Nut, Hex, 5/16-18, GR5 200-5-18-5 7-13 34
Nut, Hex, 5/16-18, GR5 200-5-18-5 7-28 12
Nut, Hex, 5/16-18, GR5 200-5-18-5 7-39 26
Nut, Hex, 5/16-18, GR5 200-5-18-5 7-43 18
Nut, Hex, 5/16-18, GR5 200-5-18-5 7-50 26
Nut, Hex, 5/16-18, GR5 200-5-18-5 7-53 13
Nut, Hex, Jam, 1/2-13, GR5 202-8-13-5 7-5 24
Nut, Hex, Jam, 1/2-13, GR5 202-8-13-5 7-32 18
Nut, Hex, Jam, 1/2-13, GR5 202-8-13-5 7-45 17
Nut, Hex, Jam, 1/2-13, GR5 202-8-13-5 7-47 21
Nut, Hex, Jam, 1/2-13, GR5 202-8-13-5 7-52 21
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 7-8 42
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 7-32 11
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 7-36 16
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 7-37 16
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 7-39 44
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 7-48 33
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 7-49 33
Nut, Hex, Jam, 5/8-11, GR5 202-10-11-5 7-35 22
Nut, Hex, M12x1.75 81212 7-41 6
Nut, Hex, M12x1.75 81212 7-54 7
Nut, Hex, M12x1.75, C10.9 200-M12-1.75-10.9 7-2 26
Nut, Hex, M12x1.75, C8.8 81212 7-53 8
Nut, Lock, 5/8-11, GR5 200-10-11-5 7-53 32
Nut, Lock, Nylon, #10-24, GR5 205-#10-24-5 7-20 8
Nut, Lock, Nylon, #10-24, GR5 205-#10-24-5 7-33 19
Nut, Lock, Nylon, 3/4-10, GR5 205-12-10-5 7-53 5
Nut, Lock, Nylon, 5/16-18, GR5 205-5-18-5 7-13 30
Nut, Lock, Stover, 1/2-13, GR5 204-8-13-5 7-1 9

Figure Item
No. No.
Nut, Lock, Stover, 1-14, GR5 204-16-14-5 7-40 14
Nut, Lock, Stover, 5/8-11, GR5
204-10-11-5
204-10-11-5
204-7-14-5
7-51
7-59
7-4
17
32
13
7
Nylon Dust Cover 1015285 7-53 19
-O-
Oil Cooler Fan Guard 1018378-05 7-25 -
Oil Cooler Fan Shroud 1022069-02 7-25 -

Figure Item
No. No.
Oil Cooler Fan, Brushless 1018378-01 7-25 -
Oil Cooler Heat Exchanger 1022069-01 7-25 -
Oil Cooler Jumper Harness 1018378-04 7-25 -
Oil Cooler Mount, Top/Bottom 1021964 7-25 5
Oil Cooler Temperature Switch 1016426-03 7-25 -
Oil Cooler, Auxiliary, Double w/Brushless Fan, 162,000 BTU 1022069 7-25 1
Oil Filter 986537-03 7-13 24
Oil/Water Separator 1019980-56 7-15 10
Option - Central Lube, HD Pro 1023410SRV 7-56 OPT
Option - Depth Screws, 3:1 Adjusters 1022621 7-53 GRP
Option - Extension Vibrators, HD Pro 1023405SRV 7-55 OPT
Option - Fire Extinguisher w/Bracket, 10 Lbs. 982031 7-63 OPT
Option - Fire Extinguisher w/Bracket, 2.50 Lbs. 360050 7-63 11
Option - Fire Extinguisher w/Bracket, 5 Lbs. 982030 7-63 OPT
Option - HD Pro Hydraulic with Power Crown 1023933 7-52 OPT
Option - HD Pro Hydraulic with Slope/Berm 1023631 7-47 OPT
Option - HD Pro Hydraulic with Slope/Berm/Power Crown 1023938 7-47 OPT
Option - Horizontal Flight Screw Adjuster 1023406 7-54 OPT
Option - Hydraulically Extendable Oscillating Push Rollers 1023416 7-60 OPT
Option - Hydraulically Extendable Oscillating Push Rollers 1023416 7-61 OPT
Option - LED Blade Light System 1023411 7-62 OPT
Option - Lower Control Mount Kit 1023404 7-28 OPT
Option - Operator Seat Umbrella Mounts 1023412 7-63 OPT
Option - Screed Slope Meter 1020138 7-42 OPT
Option - Sensor, Ultrasonic 1023736 7-50 39
Option - Smooth Ride HD Poly Pad Track 1022021 7-2 OPT
Option - Spring Loaded Endgates, Heated 1023072 7-39 OPT
Option - TopCon P-32 Dual Grade/Slope 1014913SRV 7-57 GRP
Option - TopCon P-32, Dual Grade 1014912SRV 7-57 GRP
Option - TopCon P-32, Dual Grade, One Side 1016470 7-58 OPT
Option - Truck Hitch 1023414 7-59 OPT
Option - Umbrella w/Safety Decal 988347SRV 7-63 OPT
Option - Wiring Only, TopCon/Grade Control 1022121 7-57 20
Orifice Disk, ø.0625, Drilled ø.050 1023681-050 7-52 7
Orifice Disk,ø.0625, Drilled ø.050 1023681-050 7-47 7
O-Ring 12757410 7-14 17
O-Ring, 3.237 ID x .103, SAE 152 36808 7-14 6
O-Ring, Idler 980083-1 7-3 7
Outer Element Cover 1020192 7-32 7

Figure Item
No. No.
Outer Guide Bar Tube Weldment 1008725 7-2 REF
Outlet, 12V, Socket 1011147 7-29 7
Output Module, 16 Output Digital 1021326 7-30 2
Output Module, Motor Manifold 1021309 7-30 1
-P-
P-32 Slope Module 1010499-09 7-57 18
P-32 TopCon Kit 1010499 7-57 10
Pad, Battery Tray 720130 7-13 42
Pad, Bolt On, Poly, Smooth Ride 1007003-01A 7-2 28
Panel Nut, HD30 Series, Size 18 20355590 7-26 28
Panel Nut, HD30 Series, Size 18 20355590 7-27 29
Panel, Enclosure, Screed Heat 1020647-02 7-44 21
PHMS, Cross, #10-24 x .50, FT 122-#10-24-8F 7-9 8
PHMS, Cross, #10-24 x .50, FT 122-#10-24-5F 7-10 10
PHMS, Cross, #10-24 x .75, FT 122-#10-24-12F 7-20 6
PHMS, Cross, #10-32 x .50, FT 122-#10-32-8F 7-5 46
PHMS, Cross, #10-32 x .50, FT 122-#10-32-8F 7-9 3
PHMS, Cross, #10-32 x .50, FT 122-#10-32-8F 7-30 12
Pin, 1.00 OD x 5.25 980167SRV 7-2 5
Pin, Clevis 132060 7-61 7
Pin, Clevis, .75 x 2.00 37662 7-48 26
Pin, Clevis, .75 x 2.00 37662 7-49 26
Pin, Clevis, 1.00 x 2.50 1011476 7-59 6
Pin, Clevis, 1.00 x 3.25 w/1.50 HD 240030 7-6 21
Pin, Conveyor Paddle 1009452 7-5 41
Pin, Cotter, .125 x 1.25 80331 7-6 22
Pin, Cotter, .188 x 1.50 80336 7-59 7
Pin, Pivot, Swivel Plate 1022156 7-61 5
Pin, Pivot, Swivel Push Roller 1022218 7-60 5
Pin, Quick-Release 1008934 7-20 3
Pipe, Exhaust, Short
Pipe, Lower Charge Air
Pipe, Lower Intake
1022139-05
1019980-71
1019980-36
7-12
7-11
7-12
13
16
10
7
Pipe, Push Roller 24" 980033-1 7-60 20
Pipe, Push Roller Extension 980036 7-60 18
Pipe, Upper Charge Air 1019980-22 7-11 12
Pivot Guide Space 855507 7-60 8
Pivot Guide Spacer 855507 7-40 6

Figure Item
No. No.
Planetary Adapter Tube 1014924 7-53 27
Planetary Box Coupler 1014927 7-53 38
Planetary Drive Reduction Box 1014921 7-53 35
Planetary Threaded Rod 1014931 7-53 34
Plate, Auger Back 12" Wear Plate 1021032 7-8 47
Plate, Dual Oil Cooler Mount 1022052 7-25 6
Plate, Extension Strike Off 1020232 7-36 2
Plate, Extension Strike Off 1020232 7-37 2
Plate, Extension Strike Off, Berm 1023144 7-48 2
Plate, Extension Strike Off, Berm 1023144 7-49 2
Plate, Foot Platform, Tread Grip 1021370 7-28 13
Plate, Hose Reel, Mount, RH 1022226 7-10 24
Plate, Lower Clamp, Blade Light 1024817 7-62 8
Plate, Mount, Cylinder Manifold 1021480 7-23 27
Plate, Mounting, Tee 1023777 7-61 14
Plate, Pivot Stop Clamp 1020205 7-38 25
Plate, Power Crown Adjuster 1008600 7-51 1
Plate, Rear Console Cover, Adjustable 1021350 7-26 16
Plate, Rear Console Cover, Adjustable 1021350 7-27 16
Plate, Roller Mount, Adjustable 1016324 7-60 15
Plate, Screed Pivot, HD 1020194 7-38 1
Plate, Sidewing Rubber Shield 1007104 7-6 9
Plate, Slope Meter Bracket 1020908 7-42 25
Plate, Spacer, Bearing Block Mount 1014064-01 7-54 17
Plate, Spraydown Pump Mount 1022007 7-9 16
Plate, Valve Mount, Central Lube, HD Pro 1023591 7-56 1
Plate, Vibrator Mount, Extension 1022463 7-55 2
Plate, Washer, Seat Post 1021374 7-28 17
Plug, Magnetic Drain, -16 SAE Orb 1011971 7-9 15
Plug, Magnetic Drain, -16 SAE Orb 1011971 7-10 16
Plug, Pipe, Hollow Hex, -2 NPTF 5406-HP-02 7-5 33
Plug, Screed Box Jumper 1023481 7-28 29
Plug, Top Back 980417 7-6 31
Poly Pad Nut 1007003-10 7-2 30
Potentiometer 1001822-05 7-26 26
Power Block Relay 1009253-41 7-16 9
PR08 Pressure Reducing Valve 1022206-05 7-22 6

Figure Item
No. No.
PR08 Pressure Reducing Valve 1022207-03 7-23 10
Proof Coil Chain, .250 x 10 Links 858206 7-2 REF
Pulley, Crank, Lower 1019980-79 7-15 4
Pulley, Generator 1019980-74 7-15 8
Pulley, Lower Engine, Generator 1019980-73 7-15 7
Pulley, Upper Engine 1019980-49 7-15 3
Pump Mounting Plate Kit 1006963-02 7-14 9
Pump, Fuel w/Filter 1010471 7-13 11
Pump, Hydraulic, 22.5 CC, 9T 1016705 7-14 1
Pump, Hydraulic, Load Sense, 130 CC 1020747 7-14 10
Pump, Hydraulic, Tandem, H1 w/EDC, 53 CC 1022127 7-14 18
Pump, Spraydown, Marco UP9/E w/Pressure Switch 1015438 7-9 17
Push Bar Pin 856954 7-1 10
Push Bar Roller Assembly 980035 7-1 REF
Push Bar Roller Extension Pipe 980036 7-1 6
Push Roller Bearing, 1.250 810110 7-53 33
Push Roller Scraper - Large 1018310 7-1 13
Push Roller Scraper - Small 1018311 7-1 12
Push Roller Tube - 24" 980033-1 7-1 3
Pushbar Roller Shaft 980034 7-1 5
-Q, R-
Radiator Deflector 1021418 7-17 25
Radiator Deflector Mount 1022101 7-9 35
Rear Access Cover, No Slots 1024015 7-20 23
Rear Access Cover, No Slots 1024016 7-20 30
Rear Axle Housing 1007057SRV 7-5 35
Receptacle, 19-Pin, HDP20 1014909 7-29 15
Reducer, Intake 1019980-35 7-12 8
Reel w/Hose, Spraydown, .312 Hose 920200 7-9 32
7
Reel w/Hose, Spraydown, .312 Hose 920200 7-10 20
Relay Fuse Block 1005908-08 7-13 37
Relay, 12VDC, SPDT, 40A, 5-Pin 36085 7-29 18
Relay, 75A, SPST 20934592 7-29 20
Relay, 75A, SPST 20934592 7-30 14
Relay, DPST, N/O, 12VDC/25A 985141 7-44 20
Relay, SPDT, Micro, 12VDC/35A 1019753 7-44 16
Replacement Key 35560 7-17 -

Figure Item
No. No.
Retainer, Hinge Rod 1015357 7-48 16
Retainer, Hinge Rod 1015357 7-49 16
Return Filter, In-Tank, 119 GPM 1022208 7-10 2
Revolving Ball Knob, M12x1.75 981574 7-53 7
RH 2-Speed to TS Port Motor Manifold F387TCJCJ9040404-136 7-3 30
RH Brake to RH Tee F387TCJCJ9040404-43 7-3 32
RH Drive Motor CD to Middle Port Return Block F387TCJCJC080808-97.5 7-3 29
RHMS, Cross, #10-32 x 1.00, FT 121-#10-32-16F 7-9 26
RHMS, Cross, #10-32 x 1.00, FT 121-#10-32-16F 7-30 3
Ring, Internal, Spiral, 2.75" Shaft 1020157-01-05 7-38 11
Ring, Recessed, Lifting, 500# 1001057 7-19 7
Rod, Hinge, Front Access Door 1007044 7-18 22
Rod, Threaded, Horizontal Flight Screw, HD Pro 1023769 7-54 33
Rod, Tow Point Gauge, LH 1023255 7-17 16
Rod, Tow Point Gauge, RH 1023254 7-18 16
Roll Pin, 1/2 x 4.00 400-8-64 7-3 6
Roll Pin, 1/4 x 1.25 400-4-20 7-6 4
Roll Pin, 1/4 x 1.25 400-4-20 7-7 12
Roller Assembly, Push Bar, 24.00" 980032 7-59 ASSY
Roller Assembly, Push Bar, 24.00" 980033 7-59 14
Roller Chain, 50x18 1000958 7-51 7
Roller Chain, 60H x 39 Pitches 1008047 7-51 5
Roller Scraper Bracket - Large 1018312 7-1 11
Roller, Undercarriage 851566 7-2 21
Round Ball Knob, 3/8-16 x 1.375 851156 7-53 23
Round Endgate Chain, Outer Mount 1020329 7-50 33
Rubber Hold Down, Shroud 1021425 7-17 27
RV08 Relief Valve 1021454-06 7-23 8
-S-
SCR 1019980-39 7-12 14
SCR Bracket 1019980-40 7-12 15
SCR Bracket 1019980-41 7-12 16
SCR Bracket 1019980-42 7-12 17
SCR Pipe 1019980-45 7-12 22
SCR Pipe, Insulation 1019980-46 7-12 23

Figure Item
No. No.
Scraper, Push Roller, Large Roller 1018310 7-60 10
Scraper, Push Roller, Small Roller 1018311 7-60 11
Scrapper, Under Conveyor Asphalt 1010617 7-7 2
Screed Arm Guide, LH 1022023 7-2 13L
Screed Arm Guide, RH 1022024 7-2 13R
Screed Arm Stop 980439 7-40 12
Screed Arm, LH 1022281 7-40 1
Screed Arm, RH 1022282 7-40 2
Screed Cover, LH 1020231SRV 7-33 1
Screed Cover, RH 1020230SRV 7-33 2
Screed Door 1020229 7-33 6
Screed Hydraulic Manifold 1021455 7-34 6
Screed Lock 1021560 7-35 21
Screed Pivot Cover 1020318 7-32 25
Screed Slope Indicator 1021536 7-38 30
Screw, Adjuster 1019980-59 7-15 13
Screw, Adjuster 1006431 7-41 18
Screw, Self-Drilling, HWH, #12 x .75 116-#12-12 7-42 10
SDHE Valve 983643-01 7-23 2
Seal Kit 984346-1 7-3 8
Seal Kit for 1008618 910145-01 7-6 -
Seal Kit for 1020110 1020110-01 7-36 -
Seal Kit for 1020110 1020110-01 7-48 -
Seal Kit for 1020110 1020110-01 7-49 -
Seal Kit for 1020111 1020110-01 7-37 -
Seal Kit for 1022154 1022154-01 7-61 -
Seal Kit for 1023069 1023069-03 7-48 -
Seal Kit for 1023069 1023069-03 7-49 -
Seal Kit for 1024652 1014284-01 7-20 -
Seal Kit for 851436 910145-01 7-6 -
7
Seal Kit for 930070 930070-01 7-59 -
Seal Kit for Hydraulic Cylinder 910170-01 7-7 -
Seal Kit for Hydraulic Cylinder 983421 983421-01 7-38 -
Seal Kit, Hyd Pump Shaft, H1 Pump 986519-05 7-14 18B
Seat Assembly 13504717 7-28 1
Seat Pivot Trunnion Clamp 1022443 7-20 35
Seat Pivot Trunnion Clamp 1022443 7-28 19
Seat Pivot, LH 1021269 7-28 21
Seat Pivot, RH 1021270 7-28 24

Figure Item
No. No.
Sensor, Fuel 1015120 7-9 2
Sensor, Induction, Conveyor Control 1021658 7-5 45
Sensor, Induction, Conveyor Control 1021658 7-30 11
Sensor, RTD, 100Ω, Platinum, Bolt Down 1017394 7-44 22
Sensor, Temperature, Hydraulic 989202 7-10 18
Sensor, Ultrasonic 1023736 7-39 40
Sensor, Ultrasonic 1023736 7-50 38
Set Screw, 3/8-16 x .75, Knurl, Cup Point 1017379 7-8 31
Set Screw, Hex Socket, Cup, 3/8-16 x .50 113-6-16-8 7-8 25
Set Screw, Hex Socket, Cup, 3/8-16 x .75 113-6-16-12 7-39 43
Set Screw, Hex Socket, Flat, 1/2-13 x 1.00 127-8-13-16 7-38 15
Set Screw, Hex Socket, Flat, 5/16-18 x .313 127-5-18-6 7-38 4
Set Screw, HSKT, Cup, 3/8-16 x .375 113-6-16-6 7-53 37
Shaft Seal, 1.25 ID x 2.00 OD 1014930 7-53 20
Shaft, Conveyor Guide Roller 850014 7-4 18
Shaft, Cutoff Cylinder Mount 1006988 7-7 21
Shaft, H1 Pump, 14 Tooth Spline 1009527-01 7-14 18A
Shaft, ø12", 12" Pitch Auger 1021059-02 7-8 26
Shaft, Plug, 12" Pitch Augers 1021059-08 7-8 38
Shaft, Push Bar Roller, 29.25" 980034 7-59 16
Shaft, Push Bar Roller, 29.25" 98003.4 7-60 21
Shaft, Screed Extension, 2.50" 1020157-02 7-38 12
Shaft, Seat Pivot, Chromed 1021344 7-28 18
Shaft, Thickness Adjuster 1011307 7-41 15
Shaft, Thickness Adjuster 1011307 7-54 30
Shoulder Bolt, ø1/2-13 x 3.00L, 3/8x16 118-8-48-3/8x16 7-48 50
Shoulder Bolt, ø1/2-13 x 3.00L, 3/8x16 118-8-48-3/8x16 7-49 50
Shoulder Bolt, ø3/4 x 1.5L, 5/8x11 118-12-24-5/8x11 7-35 11
Shoulder Bolt, ø3/4 x 2L, 5/8x11 118-12-32-5/8x11 7-35 10
Shroud Stiffener, Top 1022139-02 7-11 6
Shroud, Radiator 1019980-01 7-11 3

Figure Item
No. No.
Shroud, Radiator 1019980-68 7-11 8
Shroud, Radiator, Bottom LH 1022139-04 7-11 5
Shroud, Radiator, Top LH 1019980-07 7-11 4
Shroud, Rubber, Bottom 1021423 7-17 29
Shroud, Rubber, Side 1021424 7-17 26
Side Planetary Mount Plate 1014923 7-53 28
Sight Glass, 3/4 NPT, Bubble 1020825 7-42 6
Sign, Slow Moving Vehicle P70036 7-28 3
Slide, Extension, L-Shaped Bottom Rail, HD 1020210 7-38 6
Slide, Extension, L-Shaped Top Rail, HD 1020211 7-38 5
Slide, Screed Pivot 1020207 7-38 20
Slide, Screed Pivot 1020206 7-38 24
Slope Meter, Screed 851421 7-42 24
Slope Module Cable (8 ft.) 1010499-10 7-57 19
Snap Ring, Conveyor Drive Shaft 850040 7-4 20
Snap Ring, Shaft Seal, H1 Pump 986519-07 7-14 18C
Sonic Sensor Bracket 1015380 7-39 7
Sonic Tracker II Assembly 1010499-06 7-57 12
Sonic Tracker II Assembly 1010499-06 7-58 11
SP10-58DM-0-P-00 1021455-03 7-34 9
SP10-58DM-0-P-00 1021455-03 7-47 16
SP10-58DM-0-P-00 1021455-03 7-52 16
SP12 Cartridge Valve 1022206-03 7-22 3
Spacer 1007090 7-54 38
Spacer, Crown & Valley Gauge 1021543 7-35 16
Speed Sensor 1022046-01 7-3 23
Spirol Pin, ø3/8 x 1.750 20160644 7-53 36
Splitter, Power, Two Connector w/Fuses 1021657 7-30 4
Spring, Edger Jack 20960092 7-39 31
Spring, Endgate Height Adjuster, HD Pro Berm High Lift 1023380 7-50 31
7
Spring, Extension 250170 7-45 10
Sprocket, #50 Roller Chain 1000799 7-51 3
Sprocket, 60B12 x 1.00, 6 Spline 240350 7-8 18
Starter 1001166-03 7-13 36
Steering Knob w/3 Buttons 1022599 7-27 22
Stop, Generator Isolator 1019980-78 7-15 14
Strainer & Gasket Kit 140030GK 7-9 9

Figure Item
No. No.
Strainer, Suction, -24 SAE O-Ring 1011817 7-10 14
Strainer, Suction, 75 GPM, 100 Mesh 1014025 7-10 12
Strike Off Lower Adjuster 1020302SRV 7-32 16
Strike Off Upper Adjuster 1020303 7-32 17
SV08 Dump Valve 1021454-01 7-23 3
SV08 Dump Valve 1022207-04 7-23 11
SV08 Solenoid Valve 1016083-04 7-22 5
SV10-58DM-0-P-00 1021455-02 7-34 8
SV10-58DM-0-P-00 1021455-02 7-47 15
SV10-58DM-0-P-00 1021455-02 7-52 15
Switch, Battery Disconnect 1009253-34 7-13 28
Switch, Emergency Stop, 1-NC 1010672 7-26 20
Switch, Ignition 39146-14 7-29 3
Switch, Toggle 851393 7-44 6
Switch, Toggle, 3-POS, 2 POL, MOM 37521 7-29 5
Switch, Toggle, 3-POS, SPDT, MOM 851392 7-29 6
Switch, Toggle, SPST, 2-POS 851391 7-44 4
Swivel Arm Mount 1022161 7-61 1
Swivel Arm, Cylinder Mount, LH 1022165 7-61 10
Swivel Arm, Cylinder Mount, RH 1022232 7-61 11
Swivel Push Roller, LH 1022186 7-60 1
Swivel Push Roller, RH 1022182 7-60 2
-T-
Tailpipe Riser 1022242 7-19 3
Telespar, Extendable Light 1021909 7-20 49
Temp Bail w/Sleeves Assembly 1010499-07 7-57 13
Temp Bail w/Sleeves Assembly 1010499-07 7-58 12
Terminal Strip, 10 Pole 1009993 7-26 33
Terminal Strip, 10 Pole 1009993 7-27 34
Terminal, Pin, DTP 985769 7-45 24
Terminal, Socket 982448 7-45 27
Thickness Adjuster, Short 1014115SRV 7-54 5
Threaded Rod, 1/4-20 1009254 7-35 14
Threaded Rod, 5/8-11 x 12.00 983589SRV 7-5 19
Threaded Stud, 1/2-13, Grade B7 1020108 7-32 5
Thumb Screw, 3/8-16 x 1.00 920070 7-2 REF

Figure Item
No. No.
Thumb Screw, 3/8-16 x 1.00 920070 7-20 52
Thumb Screw, 3/8-16 x 1.00 920070 7-21 16
Thumb Screw, 3/8-16 x 1.00 920070 7-57 4
Thumb Screw, 3/8-16 x 1.00 920070 7-58 4
Thumb Screw, 3/8-16 x 1.00 920070 7-62 4
Timer Module 1020896 7-44 5
Tongued Washer, 1.21 ID x 1.86 OD 20931333 7-53 39
Top Back Actuator Mount 1021636 7-19 27
Top Back to Toe Board Support 1023524 7-17 20
Top Back to Toe Board Support 1022269 7-19 32
Top Planetary Mounting Plate 1014922 7-53 12
TopCon Sonic Tracker Bracket w/L-Bolt 1010499-02 7-57 7
TopCon Sonic Tracker Bracket w/L-Bolt 1010499-02 7-58 7
TopCon Z-Arm Bracket 9090-1125SRV 7-57 1
TopCon Z-Arm Bracket 9090-1125SRV 7-58 1
TopCon/Spectra Pivot Mount 851575SRV 7-57 2
TopCon/Spectra Pivot Mount 851575SRV 7-58 2
Torque Hub - Comer 82.188:1 Ratio 1011380 7-3 14
Tow Point Cylinder Seal Kit 981503-01 7-2 -
Tow Point Gauge, LH 1023217 7-17 17
Tow Point Gauge, RH 1023218 7-18 17
Track Tensioner Cylinder Seal Kit 980150-01 7-2 -
Track, Poly, 14" Molded, 40 Links 1008900 7-2 7
Track, Poly, One Side, Smooth Ride, 40 Pads 1010432 7-2 27
Transmitter, Pressure, SAE 4, 0-5800 PSI 1012753 7-22 17
Transmitter, Pressure, SAE 6, 0-5800 PSI 1012928 7-14 24
Tread Grip, Wire Tray Cover 1023390 7-21 8
Trim Lock, Vandalism Cover 1021578 7-26 2
Trim Lock, Vandalism Cover 1021578 7-27 2
Truck Hitch Cover 930065SRV 7-59 1
7
Truck Hitch Wheel Pivot 930030SRV 7-59 22
Tube, Arm Mount 980441 7-40 13
Tube, Auger Shaft Spacer, Outer, 12" Pitch Augers 1021059-07 7-8 35
Tube, Fuel, Pick-Up, 23" 1014538-23 7-9 4
Tube, Round, 2.00 ID x 3.50 OD x7.875 930040 7-59 24
Tube, Slope Pivot Spacer, Outer 1020208 7-38 19
-U, V-
U-Bolt, 3/8-16 x 1-3/8 ID 1024820 7-62 5

Figure Item
No. No.
Umbrella Mount 1023240 7-63 3
Umbrella Mount Clamp 1023235 7-63 4
Umbrella w/Mounting Brackets 920235 7-63 1
Universal Joint 21426507 7-41 16
Universal Joint Bearing 20960332 7-53 -
Upper Endgate, HD Pro Berm, LH 1023187 7-50 1
Upper Endgate, HD Pro Berm, RH 1023188 7-50 3
Upper Extension, LH 1020295 7-36 1
Upper Extension, RH 1020293 7-37 1
Upper Mount, Blade Light 1024813 7-62 3
Upper Planetary Drive Shaft 1014925 7-53 11
Valve, Ball, 3/8 THD 480160 7-42 3
Valve, Control Cutoff, H1 Pump 986519-09 7-14 18H
Valve, Grease, 6 Port, HD Pro 1024170-13 7-56 10
Valve, Solenoid, H1 Pump 1006952-03 7-14 18F
Vandalism Cover 1021527 7-26 1
Vandalism Cover 1021527 7-27 1
Vertical Gauge 1020222 7-32 19
-W, X, Y, Z-
Walkboard Loot Holder 1024439 7-45 18
Walkboard, LH 1017491 7-45 1
Walkboard, RH 1017492 7-45 2
Washer 855346 7-60 4
Washer, .50 ID x 2.00 OD 1017118 7-1 8
Washer, .50 ID x 2.00 OD 1017118 7-60 22
Washer, 1/2 851112 7-59 29
Washer, 13/16 20931333 7-41 11
Washer, 13/16 20931333 7-54 26
Washer, Connector, Deutsch 1011855 7-44 10
Washer, Engine Cover Pivot 1021406 7-19 24
Washer, Flat, .438 x 2.50 x .188 858953SRV 7-36 5
Washer, Flat, .438 x 2.50 x .188 858953SRV 7-37 5
Washer, Flat, 1/2 856046 7-59 13
Washer, Flat, 5/8 856046 7-59 21
Washer, Flat, Fender, 1/2 x 3.00 308-8-48 7-38 21

Figure Item
No. No.
Washer, Flat, SAE 5/8 300-10 7-36 12
Washer, Flat, SAE 5/8 300-10 7-37 12
Washer, Flat, SAE, #10 300-#10 7-9 27
Washer, Flat, SAE, #10 300-#10 7-20 7
Washer, Flat, SAE, 1/2 300-8 7-7 8
Washer, Flat, SAE, 1/2 300-8 7-8 39
Washer, Flat, SAE, 1/2 300-8 7-14 16
Washer, Flat, SAE, 1/2 300-8 7-17 24
Washer, Flat, SAE, 1/2 300-8 7-19 29
Washer, Flat, SAE, 1/2 300-8 7-25 12
Washer, Flat, SAE, 1/2 300-8 7-32 4
Washer, Flat, SAE, 1/2 300-8 7-39 19
Washer, Flat, SAE, 1/2 300-8 7-45 14
Washer, Flat, SAE, 1/2 300-8 7-50 19
Washer, Flat, SAE, 1/2 300-8 7-51 22
Washer, Flat, SAE, 1/2 300-8 7-54 16
Washer, Flat, SAE, 1/2 300-8 7-63 7
Washer, Flat, SAE, 1/4 300-4 7-13 20
Washer, Flat, SAE, 1/4 300-4 7-17 8
Washer, Flat, SAE, 1/4 300-4 7-18 8
Washer, Flat, SAE, 1/4 300-4 7-19 9
Washer, Flat, SAE, 1/4 300-4 7-20 44
Washer, Flat, SAE, 1/4 300-4 7-26 32
Washer, Flat, SAE, 1/4 300-4 7-27 33
Washer, Flat, SAE, 1/4 300-4 7-28 6
Washer, Flat, SAE, 1/4 300-4 7-30 7
Washer, Flat, SAE, 1/4 300-4 7-33 16
Washer, Flat, SAE, 1/4 300-4 7-36 30
7
Washer, Flat, SAE, 1/4 300-4 7-37 30
Washer, Flat, SAE, 1/4 300-4 7-41 4
Washer, Flat, SAE, 1/4 300-4 7-42 14
Washer, Flat, SAE, 1/4 300-4 7-44 24
Washer, Flat, SAE, 1/4 300-4 7-48 56
Washer, Flat, SAE, 1/4 300-4 7-49 56
Washer, Flat, SAE, 1/4 300-4 7-53 3
Washer, Flat, SAE, 1/4 300-4 7-54 11
Washer, Flat, SAE, 1/4 300-4 7-56 3

Figure Item
No. No.
Washer, Flat, SAE, 1/4 300-4 7-61 21
Washer, Flat, SAE, 3/4 300-12 7-32 30
Washer, Flat, SAE, 3/4 300-12 7-54 37
Washer, Flat, SAE, 3/4 300-12 7-57 9
Washer, Flat, SAE, 3/4 300-12 7-58 9
Washer, Flat, SAE, 3/8 300-6 7-1 16
Washer, Flat, SAE, 3/8 300-6 7-5 49
Washer, Flat, SAE, 3/8 300-6 7-6 17
Washer, Flat, SAE, 3/8 300-6 7-8 46
Washer, Flat, SAE, 3/8 300-6 7-10 6
Washer, Flat, SAE, 3/8 300-6 7-13 16
Washer, Flat, SAE, 3/8 300-6 7-16 5
Washer, Flat, SAE, 3/8 300-6 7-17 5
Washer, Flat, SAE, 3/8 300-6 7-18 5
Washer, Flat, SAE, 3/8 300-6 7-20 14
Washer, Flat, SAE, 3/8 300-6 7-21 19
Washer, Flat, SAE, 3/8 300-6 7-22 21
Washer, Flat, SAE, 3/8 300-6 7-23 33
Washer, Flat, SAE, 3/8 300-6 7-24 16
Washer, Flat, SAE, 3/8 300-6 7-26 8
Washer, Flat, SAE, 3/8 300-6 7-27 8
Washer, Flat, SAE, 3/8 300-6 7-32 12
Washer, Flat, SAE, 3/8 300-6 7-33 21
Washer, Flat, SAE, 3/8 300-6 7-35 6
Washer, Flat, SAE, 3/8 300-6 7-36 17
Washer, Flat, SAE, 3/8 300-6 7-37 17
Washer, Flat, SAE, 3/8 300-6 7-39 10
Washer, Flat, SAE, 3/8 300-6 7-42 18
Washer, Flat, SAE, 3/8 300-6 7-43 14
Washer, Flat, SAE, 3/8 300-6 7-45 8
Washer, Flat, SAE, 3/8 300-6 7-48 12
Washer, Flat, SAE, 3/8 300-6 7-48 30
Washer, Flat, SAE, 3/8 300-6 7-49 12
Washer, Flat, SAE, 3/8 300-6 7-49 30
Washer, Flat, SAE, 3/8 300-6 7-50 10
Washer, Flat, SAE, 3/8 300-6 7-51 12
Washer, Flat, SAE, 3/8 300-6 7-53 18
Washer, Flat, SAE, 3/8 300-6 7-54 23
Washer, Flat, SAE, 3/8 300-6 7-55 5

Figure Item
No. No.
Washer, Flat, SAE, 3/8 300-6 7-59 4
Washer, Flat, SAE, 3/8 300-6 7-60 14
Washer, Flat, SAE, 3/8 300-6 7-62 11
Washer, Flat, SAE, 3/8 300-6 7-63 9
Washer, Flat, SAE, 5/16 300-5 7-8 9
Washer, Flat, SAE, 5/16 300-5 7-9 30
Washer, Flat, SAE, 5/16 300-5 7-10 28
Washer, Flat, SAE, 5/16 300-5 7-13 32
Washer, Flat, SAE, 5/16 300-5 7-19 14
Washer, Flat, SAE, 5/16 300-5 7-20 22
Washer, Flat, SAE, 5/16 300-5 7-21 11
Washer, Flat, SAE, 5/16 300-5 7-23 30
Washer, Flat, SAE, 5/16 300-5 7-24 13
Washer, Flat, SAE, 5/16 300-5 7-25 9
Washer, Flat, SAE, 5/16 300-5 7-26 14
Washer, Flat, SAE, 5/16 300-5 7-27 14
Washer, Flat, SAE, 5/16 300-5 7-28 10
Washer, Flat, SAE, 5/16 300-5 7-39 24
Washer, Flat, SAE, 5/16 300-5 7-42 28
Washer, Flat, SAE, 5/16 300-5 7-43 16
Washer, Flat, SAE, 5/16 300-5 7-50 24
Washer, Flat, SAE, 5/16 300-5 7-53 15
Washer, Flat, SAE, 5/16 300-5 7-56 9
Washer, Flat, SAE, 5/8 300-10 7-5 17
Washer, Flat, SAE, 5/8 300-10 7-8 17
Washer, Flat, SAE, 5/8 300-10 7-40 5
Washer, Flat, SAE, 5/8 300-10 7-48 23
Washer, Flat, SAE, 5/8 300-10 7-49 23
Washer, Flat, SAE, 5/8 300-10 7-53 30
Washer, Flat, SAE, 5/8 300-10 7-54 40
7
Washer, Flat, SAE, 5/8 300-10 7-57 6
Washer, Flat, SAE, 5/8 300-10 7-58 6
Washer, Flat, SAE, 5/8 300-10 7-59 20
Washer, Flat, SAE, 7/16 300-7 7-4 12
Washer, Flat, SAE, 7/16 300-7 7-5 44
Washer, Flat, SAE, M16 300-M16 7-11 27
Washer, Flat, USS, 1 301-1 7-40 11
Washer, Flat, USS, 1/2 301-8 7-6 8
Washer, Flat, USS, 1/2 301-8 7-8 3

Figure Item
No. No.
Washer, Flat, USS, 1/2 301-8 7-20 18
Washer, Flat, USS, 1/2 301-8 7-32 23
Washer, Flat, USS, 1/2 301-8 7-39 29
Washer, Flat, USS, 1/2 301-8 7-50 29
Washer, Flat, USS, 3/4 301-12 7-41 9
Washer, Flat, USS, 3/4 301-12 7-53 6
Washer, Flat, USS, 3/4 301-12 7-54 14
Washer, Flat, USS, 3/8 301-6 7-6 38
Washer, Flat, USS, 3/8 301-6 7-9 38
Washer, Flat, USS, 3/8 301-6 7-10 30
Washer, Flat, USS, 3/8 301-6 7-19 20
Washer, Flat, USS, 3/8 301-6 7-21 4
Washer, Flat, USS, 3/8 301-6 7-22 23
Washer, Flat, USS, 5/16 301-5 7-17 15
Washer, Flat, USS, 5/16 301-5 7-18 15
Washer, Flat, USS, 5/16 301-5 7-19 6
Washer, Flat, USS, 5/16 301-5 7-48 9
Washer, Flat, USS, 5/16 301-5 7-49 9
Washer, Flat, USS, 5/8 301-10 7-19 23
Washer, Flat, USS, 5/8 301-10 7-40 9
Washer, Flat, USS, 5/8 301-10 7-41 25
Washer, Hardened, SAE, 1/4 310-10 7-33 25
Washer, Hardened, SAE, 1-1/2" 310-24 7-8 29
Washer, Lock, #10 302-#10 7-20 29
Washer, Lock, #10 302-#10 7-30 13
Washer, Lock, 1 302-16 7-6 26
Washer, Lock, 1 302-16 7-20 40
Washer, Lock, 1.00, Nord Wedge 986836 7-2 17
Washer, Lock, 1/2 302-8 7-7 5
Washer, Lock, 1/2 302-8 7-8 4
Washer, Lock, 1/2 302-8 7-14 15
Washer, Lock, 1/2 302-8 7-17 23
Washer, Lock, 1/2 302-8 7-19 34
Washer, Lock, 1/2 302-8 7-20 17
Washer, Lock, 1/2 302-8 7-25 11

Figure Item
No. No.
Washer, Lock, 1/2 302-8 7-28 16
Washer, Lock, 1/2 302-8 7-32 22
Washer, Lock, 1/2 302-8 7-36 10
Washer, Lock, 1/2 302-8 7-37 10
Washer, Lock, 1/2 302-8 7-38 14
Washer, Lock, 1/2 302-8 7-39 20
Washer, Lock, 1/2 302-8 7-41 7
Washer, Lock, 1/2 302-8 7-48 21
Washer, Lock, 1/2 302-8 7-49 21
Washer, Lock, 1/2 302-8 7-50 20
Washer, Lock, 1/2 302-8 7-51 21
Washer, Lock, 1/2 302-8 7-53 9
Washer, Lock, 1/2 302-8 7-54 8
Washer, Lock, 1/2 302-8 7-63 6
Washer, Lock, 1/2, Nord Wedge 986810 7-11 29
Washer, Lock, 1/4 302-4 7-5 27
Washer, Lock, 1/4 302-4 7-9 13
Washer, Lock, 1/4 302-4 7-13 21
Washer, Lock, 1/4 302-4 7-19 10
Washer, Lock, 1/4 302-4 7-20 43
Washer, Lock, 1/4 302-4 7-26 31
Washer, Lock, 1/4 302-4 7-27 32
Washer, Lock, 1/4 302-4 7-28 7
Washer, Lock, 1/4 302-4 7-30 6
Washer, Lock, 1/4 302-4 7-36 29
Washer, Lock, 1/4 302-4 7-37 29
Washer, Lock, 1/4 302-4 7-42 15
Washer, Lock, 1/4 302-4 7-48 55
Washer, Lock, 1/4 302-4 7-49 55
Washer, Lock, 1/4 302-4 7-56 6
7
Washer, Lock, 1/4 302-4 7-61 20
Washer, Lock, 3/4 302-12 7-32 29
Washer, Lock, 3/4 302-12 7-41 22
Washer, Lock, 3/4 302-12 7-53 47
Washer, Lock, 3/8 302-6 7-1 15
Washer, Lock, 3/8 302-6 7-6 33
Washer, Lock, 3/8 302-6 7-6 37
Washer, Lock, 3/8 302-6 7-8 45
Washer, Lock, 3/8 302-6 7-9 37

Figure Item
No. No.
Washer, Lock, 3/8 302-6 7-10 5
Washer, Lock, 3/8 302-6 7-13 17
Washer, Lock, 3/8 302-6 7-16 4
Washer, Lock, 3/8 302-6 7-17 4
Washer, Lock, 3/8 302-6 7-18 4
Washer, Lock, 3/8 302-6 7-19 19
Washer, Lock, 3/8 302-6 7-20 13
Washer, Lock, 3/8 302-6 7-21 18
Washer, Lock, 3/8 302-6 7-22 20
Washer, Lock, 3/8 302-6 7-23 32
Washer, Lock, 3/8 302-6 7-24 15
Washer, Lock, 3/8 302-6 7-26 7
Washer, Lock, 3/8 302-6 7-27 7
Washer, Lock, 3/8 302-6 7-32 15
Washer, Lock, 3/8 302-6 7-33 9
Washer, Lock, 3/8 302-6 7-36 4
Washer, Lock, 3/8 302-6 7-37 4
Washer, Lock, 3/8 302-6 7-38 27
Washer, Lock, 3/8 302-6 7-39 9
Washer, Lock, 3/8 302-6 7-42 19
Washer, Lock, 3/8 302-6 7-43 13
Washer, Lock, 3/8 302-6 7-45 7
Washer, Lock, 3/8 302-6 7-47 20
Washer, Lock, 3/8 302-6 7-48 4
Washer, Lock, 3/8 302-6 7-49 4
Washer, Lock, 3/8 302-6 7-50 9
Washer, Lock, 3/8 302-6 7-51 11
Washer, Lock, 3/8 302-6 7-52 20
Washer, Lock, 3/8 302-6 7-53 17
Washer, Lock, 3/8 302-6 7-55 4
Washer, Lock, 3/8 302-6 7-59 3
Washer, Lock, 3/8 302-6 7-60 13
Washer, Lock, 3/8 302-6 7-62 10
Washer, Lock, 5/16 302-5 7-8 8
Washer, Lock, 5/16 302-5 7-9 29
Washer, Lock, 5/16 302-5 7-10 27
Washer, Lock, 5/16 302-5 7-13 33
Washer, Lock, 5/16 302-5 7-17 14
Washer, Lock, 5/16 302-5 7-18 14

Figure Item
No. No.
Washer, Lock, 5/16 302-5 7-19 5
Washer, Lock, 5/16 302-5 7-20 21
Washer, Lock, 5/16 302-5 7-21 10
Washer, Lock, 5/16 302-5 7-23 29
Washer, Lock, 5/16 302-5 7-24 12
Washer, Lock, 5/16 302-5 7-25 8
Washer, Lock, 5/16 302-5 7-26 13
Washer, Lock, 5/16 302-5 7-27 13
Washer, Lock, 5/16 302-5 7-28 11
Washer, Lock, 5/16 302-5 7-35 18
Washer, Lock, 5/16 302-5 7-39 25
Washer, Lock, 5/16 302-5 7-42 27
Washer, Lock, 5/16 302-5 7-43 17
Washer, Lock, 5/16 302-5 7-48 8
Washer, Lock, 5/16 302-5 7-49 8
Washer, Lock, 5/16 302-5 7-50 25
Washer, Lock, 5/16 302-5 7-53 14
Washer, Lock, 5/16 302-5 7-56 8
Washer, Lock, 5/8 302-10 7-1 19
Washer, Lock, 5/8 300-10 7-3 3
Washer, Lock, 5/8 302-10 7-3 13
Washer, Lock, 5/8 302-10 7-5 12
Washer, Lock, 5/8 302-10 7-8 16
Washer, Lock, 5/8 302-10 7-33 24
Washer, Lock, 5/8 302-10 7-53 31
Washer, Lock, 5/8 302-10 7-59 19
Washer, Lock, 5/8 302-10 7-60 7
Washer, Lock, 7/16 302-7 7-4 11
Washer, Lock, 7/16 302-7 7-5 43
Washer, Lock, Hi-Collar, 1/2 307-8 7-5 23
7
Washer, Lock, Hi-Collar, 7/16 307-7 7-6 30
Washer, Lock, M10 302-M10 7-14 5
Washer, Lock, M12 302-12 7-11 32
Washer, Lock, M16 302-M16 7-11 26
Washer, Nord, .375 1019980-61 7-15 18
Water Tight Connector, 3/4 x 3/4 3400DI 7-43 8
Wear Guard, Screed Arm, Nylon, LH 1020991 7-21 12
Wear Guard, Screed Arm, Nylon, RH 1020992 7-21 13
Wear Pad, Extension Cylinder Stabilizer 1018394 7-38 23

Figure Item
No. No.
Wing Nut, 3/8-16 212-6-16 7-20 34
Wing Screw, Type A, 3/8-16 x 1.00, Cup 125-6-16 7-50 11
Wings Screw, Type A, 3/8-16 x 1.00, Cup 125-6-16 7-39 11
Wipe, Hopper 1022663 7-6 35
Wire Tray 1022597 7-21 6

ST Engineering LeeBoy, Inc., dba LeeBoy
500 Lincoln County Parkway Ext.
Lincolnton, North Carolina 28092
Phone: (704) 966-3300 - Fax Sales: (704) 483-5802
www.LeeBoy.com
Printed in the U.S.A.

LeeBoy Aspahlt Paver 8616D - Product Manual

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Operations, Service, and Parts Manual

LeeBoy Model 8616D Commercial Paver

Manual No. 1025088-01

LeeBoy 8616D Commercial Paver

Title 40, Code of Federal Regulations (CFR) 1068

California Proposition 65 Warning

iv LeeBoy 8616C Commercial Paver

LeeBoy 8616C Commercial Paver v

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

vi LeeBoy 8616D Commercial Paver

Driving the 8616D Paver . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

LeeBoy 8616D Commercial Paver vii

Every 10 Hours or Daily Routine Maintenance . . . . . . . . . . . . . 5-7

viii LeeBoy 8616D Commercial Paver

Fuel Water Separator. . . . . . . . . . . . . . . . . . . . . . . . 5-26

LeeBoy 8616D Commercial Paver ix

x LeeBoy 8616D Commercial Paver

Harness, Hydraulic Cooler. . . . . . . . . . . . . . . . . . . . . . . . . 6-55

LeeBoy 8616D Commercial Paver xi

Engine Assembly - Pumps. . . . . . . . . . . . . . . . . . . . . . . . . 7-40

xii LeeBoy 8616D Commercial Paver

Option - HD Pro Screed - Extension w/Berm, LH . . . . . . . . . . . . . . 7-112

LeeBoy 8616D Commercial Paver xiii

xiv LeeBoy 8616D Commercial Paver

LeeBoy is proud to be ISO 9001 certified. The International Standards Organization

LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification

LeeBoy 8616D Commercial Paver xv

xvi LeeBoy 8616D Commercial Paver

LeeBoy 8616D Commercial Paver 1-1

1-2 LeeBoy 8616D Commercial Paver

LeeBoy 8616D Commercial Paver 1-3

The safety messages that follow have CAUTION level

• Ensure that the work area is adequately illuminated.

1-4 LeeBoy 8616D Commercial Paver

Fire and Explosion Hazard

Modification Hazard Fire Hazard

LeeBoy 8616D Commercial Paver 1-5

Never operate the machine while under the

1-6 LeeBoy 8616D Commercial Paver

LeeBoy 8616D Commercial Paver 1-7

Refueling Precautions • DO NOT bypass the paver neutral-start system.

1-8 LeeBoy 8616D Commercial Paver

LeeBoy 8616D Commercial Paver 1-9

Safety Decal Locations

Part # 856444 Both Sides

Both Sides Part # 1022473

Both Sides Part # 1010489 Both Sides

1-10 LeeBoy 8616D Commercial Paver

Part # 856483 Both Sides

LeeBoy 8616D Commercial Paver 1-11

Safety Decals Care Decal Application

1-12 LeeBoy 8616D Commercial Paver

LeeBoy 8616D Commercial Paver 2-1

TWO YEAR LIMITED WARRANTY

Limited Warranty Exclusions and Limitations

Exclusion of Other Warranties/Limitation of Liability

2-2 LeeBoy 8616D Commercial Paver

Figure 2-1. Nameplate Location

LeeBoy 8616D Commercial Paver 2-3

Table 2-1. Machine Dimensions

Table 2-2. Engine Specifications

2-4 LeeBoy 8616D Commercial Paver

Table 2-3. Performance Specifications

Table 2-4. Lubricant Specifications