Professional Documents
Culture Documents
Safety 1
Information and Specifications 2
Component Location 3
Operation 4
Maintenance 5
Schematics 6
Illustrated Parts List (IPL) 7
Legal Notices
Disclaimer
All information, illustrations and specifications in this manual are based on the latest information available
at the time of publishing. The illustrations used in this manual are intended as representative reference
views only. Moreover, because of our continuous product improvement policy, we may modify information,
illustrations and/or specifications to explain and/or exemplify a product, service or maintenance
improvement. We reserve the right to make any change at any time without notice. ST Engineering
LeeBoy, Inc., dba LeeBoy, is referred to as LeeBoy throughout this manual.
2019 LeeBoy
LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may
be reproduced or used in any way without the written permission of LeeBoy, except as necessary to
operate LeeBoy equipment.
Thank you for purchasing the LeeBoy Model 4130 Road Section 1 - Safety: Contains general and specific
Widener. We wish you many years of safe and efficient safety guidelines for product and safety label locations.
operation of your Road Widener.
Section 2 - Information and Specifications: Contains
READ THIS MANUAL PRIOR TO OPERATING the ma- warranty, contact information, machine specification
chine. It is an important part of the machine and should tables, and machine dimensions.
be kept with in the dedicated storage container provided
at all times. Though you may be familiar with similar Section 3 - Component Location: Contains overview
equipment, you MUST read and understand this manual of major component locations and functions.
before operating the machine to help prevent injury or
damage. Section 4 - Operation: Contains instructions for safe
operation and information for optional equipment.
This manual is intended as a guide for the safe and
efficient use of your machine, including procedures for Section 5 - Maintenance: Contains routine mainte-
proper operation and maintenance. Use it with all relat- nance procedures, mechanical adjustments, com-
ed supplemental books, engine, transmission manuals, ponent replacement and troubleshooting charts for
and any other manuals supplied by other manufactur- common problems and corrections. (For specific
ers. Related Service Bulletins should also be reviewed engine maintenance procedures, refer to the engine
to provide information regarding some of the recent manufacturer manual.)
changes. If any questions arise concerning this publi-
cation or to order a replacement manual, contact your Section 6 - Schematics: Contains electrical and hy-
authorized dealer. draulic schematics for product functionality.
This manual contains information that was available Section 7 - Illustrated Parts List (IPL): Contains parts
at the time of printing and is subject to change without numbers and illustrations for serviceable components.
notice.
NOTES
NOTES
This manual provides important information to familiarize LOOK FOR THESE SYMBOLS THROUGHOUT
you with safe operating and maintenance procedures. THIS MANUAL. THESE SAFETY NOTICES
Even though you may be familiar with similar equipment, ARE EXTREMELY IMPORTANT. READ AND
you MUST read and understand this manual before UNDERSTAND THOROUGHLY. HEED THE
operating the LeeBoy 4130 Road Widener and follow its WARNINGS AND FOLLOW THE INSTRUCTIONS.
1
instructions.
Safety is everyone’s business and our top concern.
Indicates a hazardous situation which,
Knowing the guidelines covered in this section will help
if not avoided, will result in death or serious injury.
ensure your safety, the safety of those around you, as
well as proper paver operation.
Keep safety labels in good condition. If safety labels Indicates a hazardous situation which,
become missing or damaged, replace them with if not avoided, could result in death or serious injury.
new matching labels. Replacement safety labels are
available from your authorized dealer (see contact
information in Section 2). Indicates a hazardous situation which,
You can find more information about occupational health if not avoided, could result in minor or moderate
and safety in the paving industry on the internet. A few injury.
resources are listed below:
www.osha.gov Indicates a situation which can cause
cdc.gov damage to the equipment, personal property and/
or the environment, or cause the machine to operate
www.asphaltpavement.org improperly.
www.safety.fhwa.dot.gov/
SAFETY PRECAUTIONS
Crush Hazard
Keep bystanders away from work area before and
• Never refuel while the engine is running.
• Store fuel containers in a well-ventilated area away
from any combustibles or sources of ignition.
1
during operation.
Fire Hazard
Modification Hazard When operating machinery, there is always
a risk for fire. Ensure appropriate safety
Never modify the machine without the written consent of
equipment available.
LeeBoy. Any modification can affect the safe operation
of the machine and may cause personal injury or even • Keep a charged fire extinguisher within reach at all
death. times.
• Ensure all fire extinguishers are checked periodically
for proper operation and readiness.
Exposure Hazard
• Always read and follow safety-related precautions
on hazardous substance containers like cleaners,
primers, sealants and sealant removers.
Operators of the machine must be aware of
their work environment and the equipment • Undersized wiring systems can cause electrical fires.
needed to work safely.
• Always wear personal protective equipment, including
appropriate clothing, gloves, work shoes, and Entanglement/Sever Hazard
protection for eyes and ears, as required by the task Sound the horn as a warning and verify
at hand. there are no people, obstacles or other
equipment near the machine or in its path
before starting the engine.
Explosion Hazard
While the engine is running or the battery is If the engine must be serviced while it is
charging, hydrogen gas is produced that operating, remove all jewelry and tie back
can ignite. Keep the area around the long hair.
battery well-ventilated and keep sparks, • Stay clear of moving/rotating parts.
open flame, and any other form of ignition
• Always stop the engine before performing
away from the machine.
maintenance and remove the negative battery cable.
• Always disconnect the negative (-) battery cable
• Verify that all guards and covers are properly attached
before servicing the machine.
before starting the engine. DO NOT start the engine if
• DO NOT start the engine by “shorting” the starter any guards or covers are not properly installed.
circuit or any other starting method not stated in this
• If you must operate the engine during maintenance
manual.
procedures, keep bystanders clear of the area.
• Never charge a frozen battery. Always warm the
• Always turn the starter switch to the OFF position and
battery slowly to room temperature before charging.
remove the key after operating the machine. Secure
the key when the machine is not operating.
• Attach a “Do Not Operate” tag near the key switch Coolant Hazard
while performing maintenance on the equipment.
Coolant must be handled properly to ensure
• Never operate the engine while wearing headphones
operator safety.
because it will be difficult to hear any warning signals.
• Wear eye protection and rubber gloves when handling
• Start the engine and operate the controls ONLY from
engine coolant.
the operator seat.
• If eye contact occurs, flush eyes with clean water for at
least 15 minutes.
Alcohol and Drug Hazard • If contact with skin occurs, wash immediately with
soap and water.
Never operate the machine while under the
influence of alcohol or drugs.
Burn Hazard
MACHINE PRECAUTIONS
The safety messages that follow have NOTICE level Hot Material Precautions
hazards. • ALWAYS wear protective gear for face, hands, feet,
1
and body when operating the machine.
Any part that is found defective as a result of inspection • Allow machine to cool before repairing or performing
or any part whose measured value does not satisfy the maintenance components.
standard or limit must be replaced. • If hot asphalt or other material touches the skin, flush
Always tighten components to the correct torque. (See area immediately with cold water. DO NOT apply ice
Section 2, Torque Tables) Loose parts can cause to the affected area. DO NOT ATTEMPT TO REMOVE
improper operation and damage to the machine. Only ASPHALT CEMENT with products containing solvents
use replacement parts approved by LeeBoy. Other or ammonia as natural separation will occur in 48 to
replacement parts may affect warranty coverage. 72 hours. Get medical attention immediately.
Contact your authorized dealer for assistance. • DO NOT remove radiator cap, drain plugs, service
Follow EPA and local government grease fittings, or pressure taps while engine is hot.
guidelines for properly disposing of Add coolant to the radiator and perform other services
hazardous materials such as engine oil, only when the engine is stopped and fully cooled.
diesel fuel, and engine coolant. Consult
local authorities or reclamation facilities
for more information. Never dispose of Hydraulic Systems Precautions
hazardous materials by dumping them into a sewer, on
the ground, or into waterways. • Ensure all components are in good working condition.
Replace any worn, cut, abraded, flattened or crimped
Clean all accumulated dirt and debris away from hoses and metal lines.
the body of the machine and its components before
inspecting the machine or performing repairs and • DO NOT attempt makeshift repairs using tape, clamps
maintenance. Operating a machine with accumulated or cements. The hydraulic system operates under
dirt buildup will cause premature wear of machine extremely high pressure and such short-term repairs
components and hinders effective operation. can cause serious injury.
If any alert indicator illuminates while operating, STOP Hydraulic oil under pressure can
the engine immediately. Determine the cause and repair cause serious personal injury. Check for oil leaks
the problem before continuing to operate the machine. with a piece of cardboard. DO NOT expose hands to
Contact your authorized dealer for service assistance. possible high-pressure oil. Turn off engine before
attempting to tighten oil lines and fittings.
• Escaping pressurized hydraulic fluid has enough force
to penetrate the skin and cause serious personal
injury and toxic reactions. Ensure pressure is relieved
before disconnecting lines, hoses or valves. If injury
from high-pressure steam or hydraulic fluid occurs,
seek medical attention immediately.
1
workers, bystanders and passing traffic.
trees, cliffs, overhead power lines, and areas where
there is danger of a slide. When operating under restricted light
conditions, equip the machine with special lighting to
• Be aware and understand job site traffic flow patterns.
prevent serious injury.
• Obey flagmen, road signs and traffic signals.
• Use reflective tape on the sides of the machine when
• Watch for bystanders. Never allow anyone near the working at night. Ensure all workers wear reflective
machine during operation. safety vests.
• Operator must know how to use signaling devices and • Use impact barriers (movable or stationary) to protect
understand which circumstances require use of each workers and direct the traffic flow safely away from the
signal. Use tail lights, slow moving vehicle signs, and work site.
warning beacon as needed when traveling on public
Contact your authorized dealer for additional lighting
roads. It is recommended that you always drive with at
packages if working under these conditions.
least one escort vehicle to and from job sites.
• DO NOT tow the machine, except to remove from road
or load onto a trailer. Maintenance Precautions
• When moving the machine, adjust speed and direction
• DO NOT attempt repairs unless trained to do so.
of travel for the terrain and ground conditions present.
Refer to manuals and contact your authorized dealer
Always consider adjusting travel speed to match
for service assistance.
ground conditions.
• Securely block the machine and any components
• Only trained personnel should operate this machine.
that may fall before performing maintenance. Block
NEVER allow anyone who lacks comprehensive
any working components to prevent unexpected
training to operate or perform maintenance on this
movement while repairs are being made.
machine.
• Always wear safety glasses and other required safety
• Use extra care when attaching and lifting strike-off
equipment when servicing or making repairs.
components. If using lifting gear, ensure it is in good
working condition and adequate for component • Disconnect battery before working on the electrical
weight. system.
• Keep all handles, ladder rungs, operator platform and • Avoid lubrication or mechanical adjustments while the
handrails free of mud, dirt, snow and ice to prevent machine is in motion or the engine is operating.
falls. • Never make repairs on pressurized components such
as fluid lines, fuel system, or mechanical items until the
pressure has been relieved.
Storage Precautions • When servicing or replacing hardened pins, use a
• Store machine in an area away from human activity. brass drift or other suitable material between the
hammer and pin.
• DO NOT permit children to play on or around the
machine. • Keep brakes and steering system in good operating
condition.
• Make sure the unit is stored on a surface that is firm,
level, and free from debris.
• Store the machine inside a building or cover securely
with a weather-proof tarpaulin.
Mismatched rim parts are dangerous • NEVER operate a vehicle on a single tire of a dual
and could cause SEVERE injury. assembly. The carrying capacity of the single tire
and rim is dangerously exceeded and operating a
• Remove valve core to exhaust all air from tire. vehicle in this manner can result in damage to the
ALWAYS exhaust all air from tire prior to removing rim and tire.
rim components or wheel components such as nuts
or rim clamps. Check the valve stem by running a
piece of wire through the stem to make sure it is not
plugged.
SAFETY DECALS
If your machine is repainted, it is extremely important NOTE: It is the responsibility of the owner and
that you replace all the CAUTION, WARNING and operator to make sure that all safety labels are
DANGER safety decals in the proper locations. (Figure readable and located on the machine.
1
1-1) For additional help, refer to the parts listing in
Section 7 and contact your authorized dealer to order a
replacement kit.
#13855275
#13437652
#59020040
#59667287
#39168-11
(BOTH SIDES)
#13437678
#13855275
#13855317
#856631
#1010090
#856437
(BOTH SIDES)
(BOTH SIDES)
Figure 1-1. Safety Decals and Safety Decal Locations (Left Side)
#13855275 #13855259
#39168-11
#856631
#856446
#13855317
Figure 1-2. Safety Decals and Safety Decal Location (Right Side)
#13437728
#1005474
1
#13855291
#20959227
Figure 1-3. Safety Decals and Safety Decal Location (Operator Station)
NOTES
CONTACT INFORMATION
For information regarding parts and repairs about your Record dealer information in the space provided. For
product, contact your authorized LeeBoy dealer. additional information, please visit:
www.leeboy.com.
Record of Ownership
Please complete the following information for use if you contact LeeBoy for service, parts or literature.
2
Sales Representative:
Dealership Name:
Dealership Address:
Dealership Phone:
Machine Model Number:
Product Serial Number:
Date of Purchase:
Nameplate
The nameplate contains the model and serial numbers used to identify the machine and its components for parts or
service information. Refer to the Engine Operator’s Manual for the location of the engine nameplate.
SPECIFICATION CHARTS
The specifications provided in this section include
Replace original equipment only with
machine weights, dimensions, performance, and torque
LeeBoy components.
values for both metric and standard inch fasteners.
8’ 11 “
(2.47 m)
9’ 9” 7’ 2”
(3 m) (2.37 m)
21’ 3 “ 9’ 8”
(6.5 m) (3 m)
The following tables list torque values for standard Conversion Formula
hardware. This is a guide for average application ft-lb to N•m [ft-lb]*1.3558 = [N•m)
involving typical stresses and machined surfaces. ft-lb to in-lb [ft-lb]*12 = [in-lb]
Values are based upon physical limitations of clean,
N•m to in-lb [N•m]*8.8508 = [in-lb]
plated and lubricated hardware. Under more extreme
conditions, individual torque value should be followed.
SIZE THREAD
Table 2-13. Torque Specifications For Standard Inch Fasteners
CAPSCREWS: SAE GRADE 5
TORQUE (ft lb) TORQUE N•m
CAPSCREWS: SAE GRADE 8
TORQUE (ft lb) TORQUE N•m
2
Dry Lubed Dry Lubed Dry Lubed Dry Lubed
1/4 20 UNC 8 6 11 8 12 9 16 12
28 UNF 10 7 14 9 14 10 19 14
5/16 18 UNC 17 13 23 18 25 18 34 24
24 UNF 19 15 26 20 27 20 37 27
3/8 16 UNC 31 23 42 31 44 33 60 45
24 UNF 35 26 47 35 49 37 66 50
7/16 14 UNC 49 37 66 50 70 52 95 71
20 UNF 55 41 75 56 78 58 106 79
1/2 13 UNC 75 57 102 77 106 80 144 108
20 UNF 85 64 115 87 120 90 163 122
9/16 12 UNC 109 82 148 111 154 115 209 156
18 UNF 121 91 164 123 171 128 232 174
5/8 11 UNC 150 113 203 153 212 159 287 216
18 UNF 170 127 230 172 240 180 325 244
3/4 10 UNC 267 200 362 271 376 282 510 382
16 UNF 297 223 403 302 420 315 569 427
7/8 9 UNC 429 322 582 437 606 455 822 617
14 UNF 474 355 643 481 669 502 907 681
1 8 UNC 644 483 873 655 909 681 1232 923
14 UNF 722 542 979 735 1020 765 1383 1037
1-1/4 7 UNC 1121 840 1520 1139 1817 1363 2464 1848
12 UNF 1241 930 1683 1261 2012 1509 2728 2046
1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215
12 UNF 2194 1645 2975 2230 3557 2668 4823 3617
Metric Fasteners
Table 2-14. Torque Specifications for Metric Fasteners
2
LA
wrench from the center of the handle to the crowfoot
center (LA) as shown below:
LA
L
2
-5 13 15 7 9 18 20
-6 17 19 12 15 18 20 24 26 24 26
-8 34 38 20 24 32 40 37 44 50 60
-10 50 56 34 40 46 56 50 60 72 80
-12 70 78 53 60 65 80 75 83 125 135
-14 65 80 160 180
-16 94 104 74 82 92 105 111 125 200 220
-20 124 138 75 83 125 140 133 152 210 280
-24 156 173 79 87 150 180 156 184 270 360
-32 219 243 158 175
Table 2-19. Torque Specifications for DIN 24, DIN Table 2-20. Torque Specifications for 4-Bolt
60, and Inverted Cone Style Coupling Terminations Flange Connections
DIN 24, DIN 60, AND INVERTED CONE 4-BOLT FLANGES
Size (mm) Torque (lb ft) Dash Size Bolt Size (in) Torque (lb ft)
Light Heavy -8 0.31 17
Series Series Min Max -12 0.38 26
Tube OD Tube OD
-16 0.44 43
6 7 15
-20 0.50 65
8 15 26
-24 0.63 130
10 8 18 30
-32 0.75 220
12 10 22 33
1. Align faces and tighten bolts (by hand) before
14 12 26 37
applying final torque in a pattern. The seal faces
15 14 30 52 must be parallel with an even bolt tension to seal
16 30 52 properly.
18 20 44 74 2. Torque values apply to bolts that are plated or
coated in light engine oil.
22 25 59 89
3. Before assembly, lubricate O-Ring with light oil
28 30 74 111
(SAE 10W or 20W).
38 74 162
35 133 184
42 148 221
Table 2-21. Torque Specifications for NPTF Dry Seal Table 2-22. Torque Specifications for BSP 30°
Pipe Threads Inverted Cone and JIS Coupling Terminations
NPTF BSP 30° INVERTED CONE AND JIS
Dash Size Max Torque (ft-lb) Torque (ft-lb)
Dash Size
-2 20 Min Max
-4 25 -2 7 9
-6 35 -4 11 18
-8 45 -6 19 28
-12 55 -8 30 36
-16 65 -10 37 44
-20 80 -12 50 60
-24 95 -16 79 95
-32 120 -20 127 152
1. The torque values obtained from tightening pipe -24 167 190
threads can vary considerably depending upon -32 262 314
thread condition. Adequate sealing can occur at
values much lower than the maximum values listed
above. Only enough torque to achieve adequate
sealing should be used.
2. When using a male tapered pipe thread with a
female straight or parallel pipe thread, maximum
values are 50% of those listed in the table above.
3. If thread sealant is used, maximum values shown
should be decreased by 25%.
NOTES
3
to make pavement structurally stronger, facilitates Refer to the Engine Operator’s Manual accompanying
drainage and significantly reduces maintenance costs. your machine for additional engine information.
Become familiar with the machine’s components before The engine cover locks to prevent unauthorized access
operating. and protects engine and associated components from
the elements.
Operator Platform
The operator platform allows easy and convenient
access for machine controls and paving functions,on a
dual operator platform. The main control panel slides
to either side of the platform, featuring the PV480
digital display controller, work function switches, and a
vandalism cover to protect control panel components
and prevent vandalism.
Contoured Strike-Off
Once assembled, the contoured strike-off can be
raised, lowered, extended and retracted hydraulically
with manual stops for fine adjustment of elevation and
slope. The strike-off also offers the ability to pave one
foot (.304 m) above or below grade. The 4130 Road
Widener is equipped with a one-foot blade (.304 m) and
an extendable two- to three-foot blade (.6 m - 9 m) along
with the outer edge plate. Additional blade options are
available to configure the strike-off for widths up to eight
feet (2.4 m). The strike-off can be assembled using any
combination of the blades to achieve the right width for
the road being surfaced. Once assembled, the entire
Conveyor and Tilt Hopper assembly can swivel back and be secured alongside the
road widener for travel between job sites. An additional
Asphalt (or other material) is delivered by a dump truck
strike-off assembly for the left side of the road widener
into the hopper, where the conveyor belt pushes it off
is also an available option.
to the right (or left) side of the machine. The entire
hopper can be hydraulically tilted upward at an angle
of 32 degrees to assist with loading onto a transport
trailer. This feature also prevents the hopper from
undercarriage damage. Using the safety lock on each
side of the hopper adds additional stability and safety
during transport and while performing maintenance.
Electrical System
The 4130 Road Widener also offers another unique The electrical system is powered by a 12-volt battery
feature--the operator can raise each wing individually. mounted in a battery compartment on the frame that
This feature gives you the ability to pave close to walls, produces 12 volts DC and maintains 950 cold cranking
fences, road barriers, buildings or other obstacles. amperes (CCA). An engine-mounted alternator with
The ability to close the hopper wings also allows for 120 amperes of charging capacity keeps the battery
transport without a special permit. charged during normal operation.
Drive, tension and suspension for the conveyor belt is
provided by various pulleys attached to the conveyor
frame, using a roller chain-driven belt. Adjustable Hydrostatic Drive
wipers and deflectors along the conveyor frame help A 2-speed hydrostatic motor connects to the tandem
prevent material spillage and build-up. With a heat- axle with a 2-speed transfer case. The front drive axle
resistant conveyor belt width of two (2) feet (.61 m) is equipped with a fail-safe park brake and a wet-disc
and hydraulically extended or retracted up to 1.5 feet service brake.
(.46 m), aggregate or bituminous material is conveyed
to the contoured strike-off that spreads material to
a controlled width, depth and slope, with minimum
segregation of material. The conveyor is controlled on
from the main control panel, with an ON/OFF foot pedal
at each operator station for convenience.
MACHINE OVERVIEW
3 4
1
3
7
9 8
7 20
21
9
22
10 23
11 24
12 25
26
13
27
14 28
15 16 17 18 19
Figure 4-2. Control Panel
ITEM
CONTROL NAME FUNCTION
NO.
Digital display for operational and engine monitoring functions (i.e., oil pressure,
PV480 Digital
1 voltage, fuel level), system faults, and manual/automatic mode for machine
Controller Unit
components. (See Section 4)
2 Park Brake Light Illuminates when the park brake is on.
3 Motor 2-Speed Light Illuminates when the 2-Speed switch is ON (high gear).
4 Differential Lock Illuminates when the Differential Lock is engaged.
5 Transfer/2-Speed Light Illuminates when the 2-Speed Transfer function is turned ON.
Illuminates a few seconds when the engine is started as the Plus +1 system
6 Plus +1 Light
“boots.” May also blink to indicate a Plus +1 system fault. (See Section 5)
7 Ignition Starts and stops engine.
ITEM
CONTROL NAME FUNCTION
NO.
Rear Steer Centered
8 Illuminates when the rear tires are straight.
Light
Use this switch to turn the rear tires left ( ) or right ( ). This feature is
Rear Steer (Right or beneficial when maneuvering in tight spaces. For tighter turns, move switch in
9
Left) the opposite direction you’re turning. For “crab” steering, move switch in the
direction you’re turning.
If equipped with this option, push the switch up to turn ON the TopCon P-32
10 TopCon (P32) OPTION
system. (See Page 4-31) (If not equipped, this switch is nonfunctional.)
If equipped with this option, turns the spray down function on and off. (If not
11 Spray Down OPTION
equipped, this switch is nonfunctional.)
Controls conveyor speed. Turning the dial clockwise increases speed while
12 Conveyor Speed Dial
turning counterclockwise decreases speed.
Use this switch to shift conveyor to the working side (strike-off side). Choose left
3
13 Conveyor Shift arrow ({) to shift to the left side (if equipped with dual strike-off option) and right
arrow (}) to switch to the right side.
Controls the direction of material discharge. Choose left arrow ({) to discharge
14 Conveyor Direction
material to left side; choose right arrow (}) to discharge material to right side.
Left and Right Hopper
15 Opens and closes hopper wings.
Switches
Extends and retracts the Strike-Off (regardless of which side strike-off is
16 Strike Off Extension
attached).
The RUN/STOP switch applies parking brake when set to the STOP position
and releases it in the RUN position. If the joystick remains out of neutral with
17 Run/Stop Switch
the Run/Stop switch in the STOP position for more than 10 minutes, you will
need to return the joystick back to neutral to resume operation.
The default speed is low gear (OFF position on switch). Turning this switch ON
18 2-Speed Motor
selects high gear (used for travel). ALWAYS pave in low gear (OFF).
Shifts the transfer case to a higher gear for faster travel.. Turn the 2-Speed
19 Transfer 2-Speed
Transfer ON and the 2-Speed Motor OFF for a faster work speed.
Immediately stops the machine and all electronic functions. Turn clockwise to
20 Emergency Stop
release the emergency stop.
21 Oscillating Push Rollers Extend or retract the push roller to adjust for different truck bed configurations.
Moving switch to the UP position raises the front part of the hopper, tilting it at
a 32-degree angle. Moving switch to the DOWN position returns hopper to its
22 Hopper Tilt original position. This feature allows the ability to load machine via transport
ramp without damaging the undercarriage or machine components when
properly loading machine. See Section 4 Loading and Unloading instructions.
Engage this switch when encountering road conditions where maximum traction
23 Differential Lock
is needed. The differential lock is intended for LIMITED use.
Turns on the beacon or work lights. (The beacon light also turns on when the
24 Beacon/Lights
work lights are turned on to alert others of road construction machinery.)
Sounds horn. Always sound horn before moving forward or reverse to alert
25 Horn
others.
26 Park Brake Engages park brake. Always set the park brake when the machine is parked.
27 Strike-Off Slope Adjusts strike-off slope up or down.
28 Strike-Off Grade Adjusts strike-off grade up or down.
STRIKE-OFF OVERVIEW
Slope
Cylinder
Support
Tube
Strike-Off
Pivot
Grade
Cylinder
Endgate Adjuster
1-Foot
Blade Endgate
2- to 3-Foot
Endgate
Extendable Blade
Pin
Support Turnbuckle
Rear Mount
Bracket Edger
Plate
** See Section 4, Pages 4-17 to 4-20 for assembly instructions and detailed Strike-Off information.
4
Road Widener. Air Cleaner connections. Air cleaner has both a
primary and secondary filter.
Drain Plugs Make sure plugs are inserted and tight.
RECEIVING THE MACHINE Grease Ensure fittings are greased and in good
Although the machine has been checked thoroughly by Fittings working order.
the manufacturer, road hazards or other factors during
transport may result in damage. Remove any shipping
items, strike-off components and machine attach- The 4130 Road Widener uses many different
ments before inspecting or starting the machine. locking pins to secure and hold machine parts
and attachments in place during operation.
1. Check engine oil. (Page 5-10)
Follow the operation and set-up procedures care-
2. Check hydraulic fluid level. (Page 5-16) fully to ensure pins are not misplaced. A lockable
storage bin to stow strike-off components and hard-
3. Check machine hoses for any damage or leaks.
ware is located on each side of the road widener.
4. Inspect machine for any damage during transport.
Contact your authorized dealer immediately if any
damage has occurred. NEVER operate the machine without
all locking pins properly secured in the correct posi-
ALWAYS perform safety checks
tion. Personal injury or machine damage can occur.
before starting and operating the machine.
If a locking pin is lost, DO NOT operate the machine.
ALWAYS hold onto the hand rails with Contact your authorized dealer immediately for
both hands when mounting and dismounting this replacement.
large industrial machine.
6. Place joystick in the NEUTRAL (center) position and NOTE: If paving or moving material on the left side
the Run/Stop switch in the STOP position. with the optional left strike-off assembly,
simply slide the main control panel across
7. Insert key into the ignition, turn clockwise to the to that side.
START position and release. The PV480 digital
display controller will activate and begin “booting” Ensure there are no people, obstacles
for a few seconds. (Page 4-8) or other equipment in the path of the machine before
moving in either direction.
8. After the digital display controller boots, turn key
clockwise to start the engine. Be aware of the terrain and driving
conditions. Adjust speed accordingly.
DO NOT hold the starter longer than
10 - 15 seconds. If the engine does not start, allow
the starter to cool two or three minutes.
4
Using starting additives, such as
4
ether, is not recommended as severe engine damage 1
can occur.
9. Allow engine to warm up a few minutes before
moving the machine for more efficient operation.
5
Be familiar with all the controls and
2
the PV480 digital display information on the fol-
3
lowing pages before driving and operating the road
widener.
Figure 4-3. Operator Control Station
1 - Control Panel
Stopping the Engine 2 - Forward/Reverse Joystick
1. Move joystick to the NEUTRAL position. 3 - Joystick Locking Collar
2. Stop machine motion by pressing on the brake 4 - Steering Wheel
pedal.
5 - Foot Brake Pedal
3. Engage the park brake switch to the ON position.
• The park brake must be disengaged.
4. Turn ignition key counter-clockwise to the OFF
• The joystick must be in the neutral position and
position and remove key.
the Run/Stop switch must be in the STOP position.
NOTE: If the engine does not shut down when key is (Figure 4-4)
turned OFF, press the E-Stop button on the
• The Motor 2-Speed switch is set to LOW gear by
control panel to terminate power.
default (OFF position). Work ONLY in low gear.
Before driving on public roads, check (Figure 4-4)
state and local laws that may apply to industrial
self-propelled machines. Additional lights, mirrors,
slow-moving vehicle emblems, or reflectors may be
required.
NOTE: You can only turn the 2-Speed Transfer If the Run/Stop switch is set to the
switch on and off when the machine is at a RUN position while the joystick is in the NEUTRAL
complete stop, the joystick is in the neutral position, or the Run/Stop switch is in the STOP
position, and the park brake is engaged. position and the joystick is out of neutral, the
system will time-out the control box. You must
place the joystick into NEUTRAL and toggle the
Run/Stop switch from RUN to STOP and back to
RUN again to regain control.
Before leaving the operator platform,
return joystick to the neutral position and the Run/
Stop switch to the STOP position.
1 2 3
Accelerating and decelerating is proportional to the
Figure 4-4. Run/Stop and 2-Speed Switches amount of movement of the joystick (Figure 4-5):
1 - Run/Stop Switch • To drive the machine
2 - 2-Speed Switch forward, pull up on
joystick locking collar
3 - 2-Speed Transfer Switch and push forward to
For faster travel to and from work sites, turn both the reach the desired speed.
Motor 2-Speed and the 2-Speed Transfer switches to • To move in reverse, 1. Grasp firmly.
the ON position (high gear). (Figure 4-4) The 2-Speed pull up on joystick 2. Lift up.
Motor switch should only be used for traveling and never locking collar and move 3. Push forward
while carrying a load. backward to reach the or reverse.
NOTE: You can only turn the 2-Speed Transfer desired speed. The
switch on and off when the machine is at a back-up alarm will
complete stop, the joystick is in the neutral automatically turn on Figure 4-5. Joystick
position, and the park brake is engaged. when in reverse.
The following table shows the speed accomplished • To slow the machine, move joystick closer to the
by the combinations of 2-Speed Motor and 2-Speed neutral position.
Transfer switch positions: • Return joystick to the neutral (center) position to stop
Table 4-2. the road widener.
NOTE: If paving or moving material on the left side
Engine
Motor Transfer MPH KPH with the optional left strike-off assembly,
RPMs
simply slide the main control panel and
OFF OFF 1.9 3 move steering control box across to that
ON OFF 5.1 8.2 side.
1800
OFF ON 3.5 5.6 Before leaving the operator platform,
0N ON 8.8 14.2 return joystick to the neutral position and the Run/
OFF OFF 2.5 4 Stop switch to the STOP position.
ON OFF 6.9 11.1
2200
OFF ON 4.6 7.4
ON ON 11.9 19.1
Differential
Figure 4-7. Plus One Light
When the key is turned on, the Plus One light will
4
Lock Switch illuminate for approximately three seconds while the
controller powers up, then turn off when the machine
is ready to start. The Plus One will not allow the engine
Figure 4-6. Differential Lock Switch to start if any joystick is out of neutral or more than one
Engage the differential lock ONLY in conditions Run/Stop switch is in the RUN position.
described above before the wheels start spinning, and These faults will prevent machine movement:
ONLY when the vehicle is standing still:
• Joystick is not in neutral at start-up.
1. Ensure the joystick is in the NEUTRAL position and
• Joystick input is not being detected by the system.
the park brake switch is turned ON, then turn ON
the differential lock switch. The indicator light will • Joystick not optimized.
illuminate. (Figure 4-5)
• Joystick is in neutral with Run/Stop switch in the RUN
2. Proceed cautiously, never exceeding 5 mph (8 kph), position, causing a system safety time-out.
keeping in mind steering will be limited.
3. When driving conditions have improved, STOP the
vehicle, place joystick in the NEUTRAL position, and
turn the differential lock switch OFF.
4. Slowly move forward and resume safe driving
speed.
Soft Keys
Figure 4-8. Main Menu Screen
1 - Engine Coolant Temperature
2 - Engine Speed/RPMs
3 - Hydraulic Oil Temperature
4 - Electrical Potential Voltage
5 - Actual Engine Torque Percentage
6 - Soft Key Banner
The main menu screen also displays engine, torque Table 4-4. Status Icons
percentage, hydraulic, total hours of operation, and
Status
fuel information in the lower left quadrant of the screen. Description
Icon
(Figure 4-9)
Check Engine — When this lamp is illumi-
nated, a fault exists within the control system.
1 4 Take action immediately to
correct the fault.
2
Parking Brake Switch — The park icon dis-
3
plays when the parking brake is applied.
4
Warning lights will illuminate and fault codes may also
display:
Coolant. Illuminates when the engine is
• The hydraulic oil level or engine oil light is normally running too hot.
illuminated green, but will illuminate red if the hydraulic
or engine oil level is too low and display a warning icon
on the screen. Fuel. Illuminates when the fuel tank is almost
empty.
• A warning icon will also display if the hydraulic or
engine oil temperature is too high.
Hydraulic Oil. Illuminates to warn operator
• Other warning status icons may also illuminate. when the hydraulic oil is too hot.
(Table 4-4)
Oil Pressure. Illuminates when the oil pres-
sure is low. A wavy line underneath indicates
the engine oil level is too low.
Set Points
Button
1 2 3 4 5
Figure 4-11. Engine Throttle Speeds Screen
4
Figure 4-13. Active Diagnostics Screen
Figure 4-14. Logged Diagnostics Screen
Push
Rollers
Bolt Slots
Bolt
Slots
Figure 4-27. Manual Hopper Gates
2
3
4
• Irregular movement of the conveyor indicates that the veyor speed, simply tap your
conveyor chains need adjustment. (See Section 5) foot on the pedal to start and
stop the conveyor as needed.
Strike-Off
Pivot
Grade
Cylinder
Endgate Adjuster
1-Foot
Blade Endgate
2- to 3-Foot
Endgate
Extendable Blade
Pin
Support Turnbuckle
Strike-Off Pins
Rear Mount
Bracket Edger
Plate
Cotter Pin
Refer to Figure 4-32 and use the following procedures to install the strike-off attachment (right side shown):
1 2
Strike-Off
Pin
Rear
Mount
Bracket Rear
Brace
Attach here Mount
Strike-Off
for extended
Pin
widths
1. Insert rear mount bracket into mount tube and
align holes: There are multiple holes on the slope cylinder beam
for added slope adjustment:
• Use tube behind front wheel for short widths.
• If paving or spreading at shorter widths, insert strike-
• Use tube in front of rear tire for extended widths.
off pin and secure with cabled cotter pin on top hole.
4
2. Insert strike-off pin on top to hold mount bracket
• If paving or spreading at extended widths, insert
in place.
strike-off pin and secure with cabled cotter pin on
3. Insert cabled cotter pin to secure. lower hole.
3 (Add optional
blades here.)
Edger
Plate
Strike-Off
Mount 1-Foot
Blade
(.304 m) 2 to 3-Foot Extendable Blade
(.304 to .9 m)
1. Align the four bolt holes on the strike-off mount with the one-foot blade, insert 3/4” - 10 x 2 bolts, flat washers and lock
washers.
2. Attach the 2- to 3-foot extendable blade using 3/4” - 10 x 2 bolts and flat washers on the outer side, and flat washers, lock
washers 3/4” - 10 nuts on inner side, then optional blades using the same process (if applicable).
3. Attach end plate to outermost blade using 3/4” - 10 x 2 bolts, flat washers and lock washers. Ensure bolts/nuts on each
extension blade are tight.
4 Strike-Off
5
Pin Endgate
Slope Pin
Cylinder
Beam
Align with Plate,
Attach with Bolt
Endgate
6 7
Turnbuckle
Strike-Off
Align Pin
Turnbuckle
Support Beam
Endgate
8 9
Turnbuckle
Strike-Off
Strike-Off Pin
Pin
Rear
Mount
Bracket
Support Beam
Support Beam
10
Endgate Adjuster • Align one end of the endgate adjuster with mount
4
plate on back of outer blade and the other in
one of three holes on the endgate as shown,
depending upon the angle needed while paving
or spreading material. The endgate adjuster can
be readjusted as needed. (See Basic Strike-Off
Angles on the following page.)
Endgate
Strike-Off Storage
Lockable storage bins are located on both sides of the
4130 Road Widener for operator convenience. The bins
include a shelf for strike-off blades and two shelves for
smaller parts, i.e., pins and bolts, etc. (Figure 4-36)
The 4130 Road Widener uses many different locking
pins and nuts/bolts to secure and hold machine parts
and attachments in place during operation. Every hard-
ware item is necessary for safe and proper operation.
Keep all disassembled components in the storage bin(s) Figure 4-37. Strike-Off Attached for Travel
when not in use.
An additional remote storage option is also available
for storing strike-off blades on the rear of the machine.
Travel with Attached Strike-Off
(Page 4-29) It is not necessary to assemble and disassemble the
strike-off while traveling between job sites. The strike-
NEVER operate the machine without
off assembly can be pivoted back toward the rear of the
all locking pins and nuts/bolts properly secured in
machine and secured to the road widener frame.
the correct position. Personal injury or machine
damage can occur. If a locking pin is lost, DO NOT NOTE: Attaching the strike-off to the machine
operate the machine. Contact your authorized frame should only be used when driving
dealer immediately for replacement. short distances. Drive slowly with the
strike-off attached.
Ensure the strike-off is securely
attached alongside the frame before moving in either
direction to prevent personal injury or damage to the
4
machine.
Use the following procedure to pivot the strike-off and
attach securely to the frame:
1. Detach the rear support beam from the strike off
plate (Page 4-19) by removing the nut and bolt
securing it. (Figure 4-38)
STARTING TO WORK
The LeeBoy 4130 Road Widener handles a variety of
4
Figure 4-41. Securing Strike-Off road widening materials and capabilities. Equipped with
hydraulic controls and a conveyor that discharges on
both sides, it can be operated to spread material from
either side to meet any job site requirement. The 4130
strike-offs can surface widths up to eight (8) feet (2.4-
meters) at materials heights up to one foot (.305 meter)
above or below grade, with the versatility of site prepa-
ration for spreading aggregate if needed, then paving
road shoulders or other widening projects.
This road widener is capable of placing materials to
include:
• Dirt
• Bituminous base.
• Binder or surface course.
• Lime or Portland cement-stabilized sub-base.
• Graded aggregate materials.
Before starting the construction project, keep these
items in mind:
• Always pave or spread material in low gear. The
Motor 2-Speed switch should be in the OFF position
(low gear by default.)
4
switches to adjust grade and slope (up and the machine to fall off the ramp or transport trailer.
down). Serious injury or even death can result.
7. Set the Conveyor Direction switch to the strike-off Be sure the transport route avoids low
direction, using the Conveyor Speed dial to adjust bridges and other obstacles that can damage the
conveyor speed. You can use the conveyor foot machine in transit.
pedal switch to turn the conveyor on and off as
If the road widener loses power, you can manually
needed while paving.
release the park brake on the front axle by loosening the
8. Move joystick forward and begin surfacing. release nuts and screws clockwise. (Figure 4-45)
Release Release
Screw Screw
Loading
To prevent damage to the machine
frame and components, reduce speed before wheels
come into contact with loading ramps or any abrupt
change in the surface. ALWAYS station an assistant
to guide and help you align the machine with the
ramp. DRIVE SLOWLY.
Center road widener with the ramp.
1. BEFORE moving onto the ramp: Figure 4-47. Correct Loading and Unloading Position
• Ensure all strike-off attachments, mounts and
cylinders have been removed or are securely Unloading
attached to the machine frame. 1. Remove tie-down equipment.
• Close the hopper wing cylinder valves. (Figure 2. Start the engine and allow machine to warm a few
4-46) minutes to ensure the hydraulic pump is providing
sufficient flow to operate all functions properly.
3. BEFORE backing machine down ramp:
• Turn the hopper tilt switch to the UP position
(tilts hopper upward at a 32-degree angle with
14 inches (35.6 cm) ground clearance).
• Turn the Motor 2-Speed switch to the OFF
position (low gear).
4. SLOWLY move machine down the ramp.
Tie-Down Procedure
Valve Valve 1. Position road widener in center of the trailer.
Figure 4-46. Hopper Wing Cylinder Valves 2. Place chocks at wheels to prevent machine
movement while securing and during transport.
NOTE: You will not need a wide-load permit if the
hoppers are closed during transport. 3. Attach chains to the front and the rear D-Ring tie-
downs. (Figure 4-48).
• Turn the hopper tilt switch to the UP position
(tilts hopper upward at a 32-degree angle with 4. Ensure that all chains are tightly secured before
14 inches (35.6 cm) ground clearance). transporting the road widener.
• Turn the Motor 2-Speed switch to the OFF
position (low gear).
2. SLOWLY drive the road widener forward up the D-Ring
ramp to position machine in the center of trailer.
3. Turn the hopper tilt switch to the DOWN position.
D-
4. Secure machine to the transport trailer using the Ring
4
Cotter Pin Ring Pin
visions mandate that vehicle width cannot exceed
102 inches (2.6 m) for this type of vehicle.
Figure 4-50. Remote Storage
Only strike-off blades should be stored in a trough along
the bottom of the blade storage bin:
1. Carefully insert blade(s) into the storage trough,
leaving enough room for the storage plate to insert
last.
2. Slide locking bracket to the tab on top of the strike-
off blade(s).
3. Insert storage pin and secure with locking ring pin.
ALWAYS ensure the storage pin is
secured with the locking ring pin before driving away
to prevent possible damage or injury from the heavy
blades falling off the back of the vehicle.
The optional spray down system offers a convenient 1. Turn ON the Spray Down switch on the main control
means of keeping road widener components clean. panel.
Always spray down the RW85 Road Widener before and 2. Extend hose from the reel. (Figure 4-51)
after use. (Figure 4-51) Spray any part of the machine
3. Squeeze the wand handle and spray area. Release
that contacts asphalt and other materials with solvent
the wand handle when finished.
or release agent to prevent buildup that will damage the
machine over time. 4. Turn the Spray Down switch OFF and rewind the
hose back onto the reel.
• Ensure the area is clear of others before spraying.
• Allow the machine to cool down at least 10 minutes
before spraying. Start at the front of the machine and work rearward,
using a scraper if necessary, paying particular attention
to ensuring built-up material is removed from:
• Push Rollers: Rotate the rollers while cleaning and
soak bearing ends to maintain free rotation.
• Hopper and Conveyor: Thoroughly clean surfaces
and any material accumulating in chains, drive
sprockets, bearings and areas exposed to asphalt
materials. AFTER cleaning the machine, operate the
conveyor briefly to carry solvent into return areas
where it can help dissolve hidden asphalt material.
• Operator Platform: Be sure to wash away solvent
residue so operator platforms do not remain slippery.
4
2. Extend the arm extensions of the truck hitch by
ness and continuity on roadways.
pushing and holding the Truck switch in the OUT
position. If equipped with this option, use the TopCon switch on
the main control panel to turn the sonic grade control
3. The paving material truck then SLOWLY backs up
ON or OFF as needed.
to the machine until the hitch makes contact with the
rear tires of the truck. Choose from one of three options: Sonic Grade Control
(one side); Dual Grade Control or Dual Grade Control
4. Retract the arm extension by pushing and holding
and Slope (both Topcon P-32 systems). The dual
the Truck Hitch switch in the IN position until both
grade controls automatically maintain a set depth on
guide rollers are fully locked onto the truck wheel
both ends of the screed. The Dual Grade and Slope
rims.
controls maintain a set depth on one end of the screed
NOTE: It may be necessary to adjust the roller and a set slope to the other end.
guides to the inside of the wheel rims.
NOTES
5
Planetary Torque Hub. . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Change Gear Box Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Machine Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Conveyor Belt and Chains. . . . . . . . . . . . . . . . . . . . . . . 5-8
Rubber Conveyor Scrapers and Hopper Flashing. . . . . . . . . . . 5-9
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Check Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . . 5-10
Change Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . 5-10
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Radiator Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Replace Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . . 5-13
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel Water Separator. . . . . . . . . . . . . . . . . . . . . . . . . 5-15
MAINTENANCE SCHEDULE
Before performing any maintenance procedures on Refer to the Engine Operator’s Manual accompanying
the LeeBoy 4130 Road Widener, review the safety your machine for more detailed engine service informa-
information in Section 1. tion.
Always wear heat-resistant gloves When performing any routine maintenance, always
when handing hot components. include the previous routine maintenance hours in the
higher hourly schedule.
Following the maintenance schedules and procedures
will maintain the machine in top operating condition.
Table 5-1. Periodic Maintenance Schedule
(Semi-Annual)
500 Hours
250 Hours
100 Hours
(Quarterly)
50 Hours
10 Hours
(Monthly)
(Weekly)
Every
(Daily)
Every
Every
Every
Every
SYSTEM ITEM
5
Hydraulic needed.
Change planetary hub gear oil. X
Check drive axle oil. Add if needed. X
Change drive axle oil. X
Check oil level - Change engine oil at
X X
initial 50 hours of operation.
Replace engine oil and oil filter element.
Check engine coolant. Add more if
X
needed.
Engine Change engine coolant. X
Check air filter indicator gauge. Clean or
X
replace air filter elements if indicator is red.
Change air filter elements. X
Check engine drive belt. Tighten or
X
replace if needed.
Check battery, cables and connectors. X
Electrical
Service battery. X
Replace fuel filter. X
Fuel
Drain fuel water separator. X
Before performing any maintenance procedures, 3. Inspect air intake hoses and clamps. Check air filter
review Safety in Section 1. Follow the maintenance indicator gauge. Clean or replace filter element
schedules and procedures to maintain the machine in if indicator is red. (Page 5-11) Check hydraulic
top operating order. hoses for leaks and wear.
NOTE: When performing any routine maintenance, 4. Check hydraulic oil level. Add more if needed.
always include previous routine maintenance (Page 5-16)
procedures to the higher hourly schedule. 5. Check battery cables and connectors. Remove any
corrosion present. (Page 5-20)
Tool Hazard! ALWAYS use tools
appropriate for the task. Be sure to use the correct 6. Check conveyor belt alignment. Adjust if needed
sized tool for loosening or tightening parts. (Page 5-8)
If any maintenance must be per- 7. Check for loose, missing, damaged or corroded
formed while the engine is running, DO NOT leave the parts. Repair or replace as needed.
machine unattended.
NEVER spray cleaning solvent on hot
surfaces as serious injury can result.
Every 50 Hours or Weekly
Routine Maintenance
Keep the fuel tank full to prevent con-
densation. Always fill tank at the end of the day. 1. Check engine oil level. The FIRST 50 HOURS,
change engine oil and filter, then every 500 hours
DO NOT operate a machine that is
thereafter. (Page 5-10)
in need of repair. Put an information tag on the
instrument panel that says “DO NOT OPERATE” 2. Check tire pressure. Add more air if needed. (Page
and remove key from the ignition switch. Repair all 5-21)
damage promptly as even minor damage can result 3. Grease steering axle pivot. (Page 5-6)
in major system failures.
4. Grease strike-off pivots and bearings. (Page 5-6)
ALWAYS wear eye protection when
using compressed air to prevent injury. 5. Drain fuel water separator. (Page 5-15)
Changing oils or coolant, greasing 6. Perform previous routine maintenance and any
components and cleaning the machine should only other engine preventive maintenance described in
be done in a designated area where the oils, filters the Engine Operator’s Manual.
and chemicals can be contained. These by-products
should be discarded in accordance with environ-
mental regulations. Every 100 Hour or Monthly
Maintenance
1. Check engine belt. Tighten, repair or replace if
needed. (Page 5-12)
2. Check conveyor chain. Adjust if needed. (Page
5-8)
5
3. Change transfer case oil. (Page 5-7)
4. Change drive axle oil. (Page 5-7)
5. Perform previous routine maintenance and any
other engine preventive maintenance described in
the Engine Operator’s Manual.
Lubrication Points
Proper lubrication is critical to maintaining the machine at top efficiency. Use the lubrication information shown below
to keep your machine in optimum condition:
4
1
2
3
5
6
7
5. Fill if needed and reinsert plug. 6. Remove the level plug and check oil level.
MACHINE ADJUSTMENTS
Certain components of the machine need adjustments
for optimum performance, operation and general
maintenance.
Entanglement hazard! NEVER perform
machine adjustment while the engine is running.
Use only LeeBoy parts if replacing
rubber conveyor components. Using hard rubber,
old conveyor belts or any other rubber containing
fabric or reinforcement will cause rapid conveyor
belt wear and eventual failure.
Loose clothing or long hair can be
entangled in machine components. Wear protective
clothing, stay clear of rotating shafts and use caution
when adjusting conveyor belts and other rotating
components.
DO NOT adjust any conveyor compo- Adjustment Lock
nent during operation. Bolt Nut
Fuel
Filter
Scraper
5
Pumps
Radiator
Deflectors
Air Filter
Turbo-charged engines are especially demanding on
air filter performance. The operator should always be
aware of the condition of the air filter system. To prolong
engine life and prevent contaminants from entering the
engine, inspect the air intake system components daily
for damage, cracked hoses or loose clamps.
An air filter restriction
indicator is mounted on
the left side of the engine
compartment and should be
checked regularly. As the
air filter becomes clogged,
the air pressure increases,
causing the air filter indicator
to illuminate. If the red
indicator is visible, it is
important to clean or replace Figure 5-9. Air Filter
the air cleaner elements As the air filter becomes more clogged, the air pressure
immediately to avoid increases, causing the indicator to illuminate. When
possible engine component this occurs, the air filter must be cleaned or replaced as
damage. (Figure 5-8) follows:
Figure 5-8. Filter
Indicator 1. Turn off the engine.
2. Open clamps securing the cover on the filter
Proper disposal of a dirty air filter
housing, then remove the cover. (Figure 5-9)
is essential to preventing collected debris from
becoming airborne once again. Carefully remove the 3. Following instructions on the cover label, remove
5
air filter element, put it in a plastic bag, then tape or the primary and secondary filter elements.
tie the bag before disposing into a trash receptacle. 4. Replace with the new filter elements.
The heavy-duty engine air filter system is mounted 5. Reinstall cover and secure with the clamps.
above the engine inside the engine compartment.
(Figure 5-9) The filter cover is conveniently located on 6. Reset the filter indicator by pressing button on top of
the right side of the engine compartment, with no need the indicator. (Figure 5-8)
to open the access panel when cleaning or replacing
NEVER operate machine without
the filter elements. Clean the filter by soaking in a non-
the air filter elements to prevent destruction of the
sudsing detergent for 15 minutes (do not exceed 24
engine.
hours), then rinse thoroughly.
Be sure to clean the inside of the air
cleaner body before replacing the air filter elements.
Be careful not to introduce any contaminants into the
engine intake tube.
Engine must be turned off and the wheels blocked to prevent motion when servicing the
machine to prevent serious injury or death.
Inspect the drive belt for damage regularly. Inspect the 4. Route the new drive belt as shown in Figure 5-10,
belt grooves for debris, uneven/excessive rib wear or except over the water pump pulley.
exposed belt cords. Inspect the back side of the belt
for glazing (high heat), debris or exposed belt cords. 5. Rotate tensioner in the direction shown in Figure
Cracks across the width of the belt are acceptable, 5-9, then finish installing the belt, routing the belt
but cracks along the length of the belt intersecting with over the water pump pulley LAST.
cracks across the width must be replaced. 6. Slowly release the tensioner to apply tension to the
To replace the belt: drive belt.
1. Turn off engine and block the wheels to prevent 7. Check the alignment of the belt with the tensioner
movement while working on the machine. and the rest of the front-end accessory drive.
2. Using a 3/8-inch square drive, rotate tensioner in 8. Start the engine and listen for belt “squeal,”
the direction shown in Figure 5-10 to relieve pres- which indicates belt slippage. If you hear the
sure on the belt. Remove the belt. belt squealing, recheck the routing to ensure it is
installed correctly on each pulley.
NOTE: The spring-loaded belt tensioner must be
pivoted away from the drive belt. Pivoting Check the engine belt tensioner, pulley and arm for
in the wrong direction can damage the cracks every 500 hours. If either component shows
tensioner. damage, register or log onto the Cummins engine
website for access to additional engine information:
3. Inspect the tensioner, idler and drive pulleys for dirt,
wear and cracks. https://quickserve.cummins.com/info/index.html
5
surge tank cap. (Figure 5-11)
2. Remove the cap to check ONLY WHEN UNIT IS
COOL. Coolant level should be visible.
3. Visually check coolant level sight glass. If coolant
level is low, add coolant. DO NOT overfill.
Hose Fill Cap
Clamp
Level Radiator
Sight Glass
Hose
Radiator
Clamp
Figure 5-12. Radiator (Right Side)
NEVER fill the tank, check fuel level Diesel fuel is very flammable. Use
or check for fuel leaks near an open flame or near extra caution and DO NOT spill fuel. DO NOT change
equipment that can create sparks. DO NOT SMOKE the fuel filter while the machine is running. DO NOT
near the machine, especially while fueling. Fill the change the fuel filter in an area near an open flame.
fuel tank only in a designated area where there is DO NOT smoke while changing the fuel filter.
good ventilation and a fire extinguisher available.
Avoid skin contact and breathing
diesel fuel fumes. Immediately wash hands (or any
other area) that comes into contact with diesel fuel.
Use only low-sulfur diesel fuel in this
machine. Any other type of diesel fuel can damage
Fuel Filter
engine and other components.
Fuel Cap
Fuel Cap Access
Fuel Water
Seperator
If you run out of fuel, it is important 1. Follow the previous steps for draining the water
5
to pump the water separator to prime fuel injection separator.
lines. Failure to do so can adversely affect perfor- 2. Loosen and remove the filter body and clean it with
mance. light oil.
To drain the water separator: 3. Reinsert and tighten.
1. Pull retainer clip from plug to disconnect the
harness.
2. Unplug the harness, then unscrew the plug.
3. Drain and reinsert components.
4. Fill tank to the black fill line on sight gauge. 4. Check the hydraulic suction strainer in the bottom of
the hydraulic oil tank. Clean with solvent and a stiff
5. Screw the hydraulic oil filler cap back onto the
fiber brush if necessary. (Figure 5-17)
hydraulic tank.
6. Fill the hydraulic oil tank with filtered hydraulic oil. DO NOT fill the hydraulic oil reservoir
The cold oil level should be about 1/2-inch below the with new hydraulic oil unless the suction strainer has
fill level black line on the sight gauge. (Figure 5-16) been cleaned.
7. Reinstall the hydraulic oil strainer filler cap. 5. Install the hydraulic oil reservoir drain plug and
tighten securely.
8. Start the engine and check the hydraulic system for
possible leaks. Filler Cap
Hydraulic Filter Strainer
10. Replace the hydraulic oil fill strainer cap onto the Change Hydraulic Oil Cap
reservoir filler neck and tighten securely.
Strainer
11. Start the engine and operate hydraulic controls
several times. The oil strainer is mounted in the hydraulic oil filler
opening under the filler cap. (Figure 5-17)
12. Check the hydraulic system for any leaks.
DO NOT remove the hydraulic filler
13. Carefully remove the cloth from the hydraulic oil
cap from the reservoir when it is hot as this can
reservoir fill tube opening.
cause serious injury. Allow hydraulic oil to cool down
14. Refill the hydraulic oil reservoir (recommend Citgo to a warm temperature.
All Weather/All Temperature Multiviscosity hydraulic
To change the hydraulic oil strainer:
oil).
1. Remove the hydraulic oil filler cap.
15. Check the oil level at the sight gauge and add more
if needed. 2. Remove the six (6) screws securing the strainer,
then remove the strainer and gasket.
16. Replace the hydraulic oil fill strainer cap onto the
reservoir filler neck and tighten securely. 3. Install a new gasket, aligning the six screw holes in
the gasket with the mounting holes on the reservoir.
17. Start the engine and operate hydraulic controls
several times. 4. Install the new strainer, aligning the holes in the
strainer with the mounting holes of the gasket and
18. Check the hydraulic system for any leaks.
secure the strainer with the six screws.
5. Fill the hydraulic oil reservoir with (recommend
Citgo All Weather/All Temperature Multiviscosity
hydraulic oil).
6. Check the oil level in the hydraulic oil reservoir. Add
oil if needed.
7. Reinstall the hydraulic oil filler cap and tighten
securely.
Hydraulic valve manifolds are one of the most 1. Remove platform cover(s) between seats to access
complex components of the system. Situated on a manifolds as shown in Figure 5-19.
manifold “block,” these valves regulate the directional, 2. Connect the appropriate pressure gauge to the port
pressure and fluid flow between pumps and other being tested. (Figure 5-19)
components for the machine’s hydraulic systems. If
3. Start the engine, then check gauge for the proper
the hydraulic pressure is too high, the system will
pressure reading.
use excessive energy and the fluid may overheat,
stressing components and possibly cause damage. If 4. Refer to Table 5-2 below the correct pressure relief
the hydraulic pressure is too low, cylinders or even the readings. If the hydraulic pressure is too high or
hydraulic motor could stall. low, adjustment is needed. Contact your authorized
LeeBoy dealer for service.
Hydraulic test ports on the manifolds provide an easy
and convenient means of checking hydraulic pressure NOTE: Be sure to use the appropriate sized gauge
for machine systems. Remove the platform cover(s) for pressure PSIs shown in Table 5-2.
between the seats to access the three manifolds. Table 5-2. Hydraulic Test Ports
(Figure 5-19)
Wear gloves and DO NOT reach hands Manifold PSI Relief / Gauge
between the front tire and frame to access manifolds Main Cylinder Relief set at 2500 PSI.
as the engine must be running for proper reading. Conveyor/
Burns or serious injury may result. Relief set at 2500 PSI.
Steering
Adjusting pressure relief without Relief 250 - 400 PSI. Pressure
sufficient training in hydraulic system maintenance Brake/2-Speed will change based upon engine
and safety can result in damage to the machine or RPMs.
serious injury.
Batteries
Figure 5-20. Battery Location
Clean terminals and battery posts thoroughly and check Figure 5-21. Master Disconnect Switch (Off Position)
that battery cable terminals are tight. Dirty or loose Be sure to keep the battery fully charged during cold
connections can create high electrical resistance and weather to keep it from freezing. Freezing weather has
permit arcing, which will quickly burn and pit terminals little effect on a fully charged battery.
and posts.
When connecting a booster battery, if necessary for
Keep the battery clean by washing it off whenever dirt cold weather starting, connect one end of the first
buildup is excessive. If corrosion is present around jumper cable to the positive (+) terminal of the dead
terminal connections, remove them and wash with battery and the other end to the positive (+) terminal of
ammonia solution or a solution consisting of 1/4 lb. (11 kg) the booster battery. Connect one end of the second
baking soda added to one quart of warm water. Make jumper cable to the negative (-) terminal of the booster
certain the vent caps are tight to prevent solution from battery and the other end to the frame of the machine
entering the cells. After cleaning, pour clean water over with the dead battery.
the battery and surrounding area to wash the solution
away. Check vent cap breather openings to make sure
they are open.
Batteries contain sulfuric acid and
normally produce explosive gases that can cause
REAR SERVICE
STEER BRAKE
10A 10A
HORN CONVEYOR
SPEED
10A 20A
2-SPEED
SPARE
10A
CONVEYOR LIGHTS
SHIFT BEACON
15A 20A
HOPPER PROPEL +1
WINGS
10A 10A
PUSH PARK
ROLLER BRAKE
10A 10A
SPRAY DOWN HOPPER
TILT
20A 10A
DISPLAY DIFFERENTIAL
LOCK
5A 10A
TOPCON SLOPE Figure 5-24. Correct Application of Dielectric Grease
GRADE
10A 15A
DO NOT dry batteries using com- Use the following procedure for replacing either of the
pressed air. Allow the batteries and surrounding gear pumps:
area to dry. Battery acid can cause severe injury if 1. Access the pump slated for replacement.
blown into the face or other areas of the body. If injury
2. Label and disconnect the hoses to the pump,
occurs, seek medical attention immediately. Flush
capping the fitting on the pump.
eyes and skin for 30 minutes with clean water.
3. Label, plug and cap the hoses.
5. Make sure the battery cells are sealed. Clean the
batteries, battery tray, cables, and brackets with 4. Remove the two screws on the pump mount (one on
baking soda and warm water. Allow to air dry. each side of mount).
6. Place the batteries in proper position in the battery tray. 5. Lift the pump assembly out of the machine and
place on a flat surface.
7. Install hold down bar. Tighten bar to retain battery,
but not so tight as to damage battery. 6. Remove and inspect the O-ring(s) on end of the
pump for wear or damage. Replace if needed.
8. Install red (+) battery cable to the positive (+) battery
terminal. 7. Put a small amount of hydraulic oil onto the O-Ring
and reinstall.
9. Install the black (-) battery cable to the negative (-)
battery terminal. 8. Align the mounting holes with the mounting on the
pump.
10. Reattach the battery box cover and reconnect the
battery box locks. 9. Reattach with the two mounting screws and torque
to 89 ft. lbs. (12 N•).
10. Remove plug caps and reconnect hydraulic hoses
Hydraulic Pumps to pump as previously labeled.
Hydraulic fluid is transmitted throughout the machine to 11. Check hydraulic oil level. Add more if needed.
motors and cylinders, becoming pressurized according
12. Start the road widener and check to be sure there
to the resistance present. Hydraulic pumps play a
are no hydraulic oil leaks.
significant role in producing hydraulic power as they
5
pump hydraulic fluid to system components 13. Let machine idle approximately 10 minutes to allow
the pump and motor cases to fill with hydraulic oil.
The hydraulic gear pumps (and motors) generally do not
require regular maintenance. (Figure 5-28) Frequent
inspection for leaks will indicate the need for service of
these components. If a problem develops with a pump
or motor, contact your authorized dealer for assistance.
EDC Pump
Valve Valve
Bearing
Figure 5-29. Hopper Wing Cylinder Valves Block
3. Remove bolts and washers and rubber skirt hold-
downs along both sides of the conveyor. (Figure
5-30) Remove rubber skirt from each side of the
conveyor belt.
Figure 5-31. Conveyor Bearing Block and Tension
Adjustment Bolt
Pulleys
Belt Lacing
(Underside)
Head
Pulley Head
Pulley
Conveyor
Bearing Block Conveyor
Bearing Block
Conveyor
Motor Mount Sprocket Conveyor
Conveyor Chain Sprocket Motor Mount
Conveyor
Motor Conveyor
Motor
9. Loosen all four of the chain tension adjustment 15. Stop the machine when the joint end of the new belt
bolts on all four conveyor bearing blocks (16 total). is on top of the pulley group. (Figure 5-32)
(Figure 5-31)
16. Remove the joint lacing pin and pull the old belt
10. Remove the belt joint lacing pin to disengage the clear of the machine. Dispose of old belt.
belt.
17. Secure the two ends of the new belt together by
11. Move each conveyor chain toward one head pulley reinserting the joint lacing pin.
to more easily access its chain master link. Remove
18. Retighten tension adjustment bolts on each side of
clip to remove the master chain link.
conveyor (four).
12. Rotate each conveyor chain away from the
5
19. Retighten bearing block bolts on all sides (16)
assembly and remove from the head pulley
sprocket. (Figure 5-32) 20. Reinstall rubber skirt and hold-downs. (Figure
5-30)
13. Attach one end of the new belt to the top of the old
belt. Attach the belts together with the joint lacing 21. Adjust and center the belt following the conveyor
pin. belt adjustment procedures on Page 5-8.
14. Start the engine and slowly move the conveyor at NOTE: Refer to Conveyor Chain Adjustment Slack
MIN (minimum) conveyor speed using the foot pedal in the Troubleshooting section at end of
to thread the new belt around the pulleys while Section 5.
removing the old belt.
Head Pulley
Sprocket Conveyor
Motor
Adjustment Head Pulley
Bolt Shaft
(inside head pulley tube) Stop Block
Conveyor Head Pulley Figure 5-34. Conveyor Stop Block
Motor Bearing Sprocket
8. Slide the conveyor motor and its mounting bracket
out of the shaft coupling, then remove coupling.
9. Remove the four bolts on the outer and the four
Figure 5-33. Conveyor Shaft, Bearings, Sprockets bolts on the inner sides holding the bearing block
and Drive Motors onto the conveyor frame on both sides. (Figure
5-31 on Page 5-26)
10. Slide head pulley tube and shaft assembly from the
Conveyor Shaft, Bearings and frame.
Sprockets 11. Insert new head pulley assembly and bearing block
1. Ensure the park brake is engaged and the Run/Stop into the frame slot and reinstall the bolts. (Figure
switch is in the STOP position. 5-33)
2. Start the engine and raise the hopper wing on 12. Torque bearing block bolts to 44 ft. lbs. (60 N.m).
the side for component replacement. Lock both 13. Realign and install shaft coupling, then reinstall con-
hopper wing cylinders using the hopper cylinder veyor motor and its mounting bracket.
valves (Figure 5-32 on Page 5-26) and place a
14. Reinstall stop block. (Figure 5-34)
12-ton jack stand under each hopper wing for
additional stability and safety. 15. Grease bearing at grease fitting. (Page 5-6)
3. Move the conveyor belt until the belt joint is on the 16. Reinstall the conveyor chain master link.
underside of the conveyor near the head pulley as
17. Adjust tension using the adjustment bolt. Check that
shown in Figure 5-32 on the previous page. The
the belt is properly adjusted and centered following
underside of the conveyor belt is not as tight, which
the conveyor belt adjustment procedures on Page
will make it easier to maneuver the belt as needed.
5-8.
4. Turn off the engine.
NOTE: Refer to Conveyor Chain Adjustment Slack
5. Remove the belt joint lacing pin and chain master in the Troubleshooting section at end of
link on each conveyor chain to disengage the belt. Section 5.
6. Rotate the conveyor chains away from the
assembly.
7. On the conveyor motor side, remove the two bolts
from the stop block, then remove stop block.
(Figure 5-35)
Figure 5-35. Conveyor Motor Mount Bolts • Ensure all exposed threads are lubricated.
3. Slide motor out from the head pulley shaft coupling. • Ensure cables are lubricated and move freely.
• If the machine has high- and low-speed chains, be
4. Slide new (or repaired) conveyor motor onto the
sure they are oiled.
head pulley shaft coupling.
5
4. Check air filter. Clean or replace air filter elements if
5. Secure the new motor using the four bolts.
needed.
6. Reconnect hydraulic hoses to motor. 5. Check engine oil level and fill if needed.
7. Check for leaks. • Drain dirty engine oil, fill with new oil and run the
NOTE: Refer to Hydraulic Motor Installation Star- engine five minutes to allow the oil to penetrate
Up Troubleshooting Procedures in Section components.
5. To avoid the danger of exhaust fume poi-
soning, DO NOT operate the engine in a closed building
without proper ventilation. Check hydraulic oil sight
gauge and fill if needed.
Hydraulic oil that is contaminated
must be drained, the filter elements replaced and the
hydraulic tank refilled. Failure to perform this mainte-
nance procedure if needed could result in premature
failure of the pumps or motors.
6. Ensure the fuel tank is full to prevent condensation
in the fuel tank. Add cold-weather additive when
appropriate.
7. If machine is equipped with Diesel Exhaust Fluid (DEF),
ensure the DEF tank is full.
5
a danger of electric shock. If combustible or flammable
materials are nearby, the heat and sparks produced by equipped. Refer to the truck owner manual for any
welding can cause fires or explosions. other recommendations.
Electrical current can ignite fire, cause an explosion or DO NOT MAKE MODIFICATIONS TO THE MACHINE.
damage machine components, therefore it is critical ONLY weld if needed for repair purposes. Weldment
to turn off power to the machine. It is also important to modifications to the machine can void your warranty.
grind off the paint to ensure proper ground on the area
being welded.
DO NOT weld on or near fuel tanks.
DO NOT weld near electrical com-
ponents and harnesses. All components should be
protected from heat and welding sparks.
TROUBLESHOOTING
Grease
O-Ring
Hydraulic Motor Installation Shaft
Splines
(Required)
Start-Up Procedure
Pre-Start
If the hydraulic system is down as a result of a major
component failure: + +
1. Drain and clean the tank and system components
(hoses, valves, fittings and cooler) to ensure it is
free from metallic debris and other contamination. Capscrew Capscrew
Failure to do so may result in damage to the pump(s) (or Bolt) (or Bolt)
and/or other components on start-up.
2. Change all the filters.
Figure 5-37. Hydraulic Motor Mount
3. Change the fluid. On large systems where the cost
of changing the fluid may be prohibitive, the fluid To avoid contamination:
should be flushed until a cleanliness level of ISO
4406 18/13 or better is achieved.
• Remove all matter from around the ports of the
motor and the threads of fittings.
• Fill the case of the motor being used (piston-type,
Installation and Start-Up gear motor, gerotor motor, geroller motor or vane
motor) with clean hydraulic fluid through the highest
When installing hydraulic motors, it is important that the
mounting flange of the motor makes full contact with
case drain port and connect the case drain line.
the mounting surface of the application. (Figure 5-37) Failure to do so will result in damage to the motor
Mounting hardware of the appropriate grade and size through inadequate lubrication on start-up.
must be used: • Units that are mounted vertically with the shaft up
1. Use Grade 8 socket-head capscrews to attach the require special attention to ensure the fluid level in
motor. the case is high enough to lubricate the front shaft
bearing(s).
2. Install lock washer over capscrew.
Once all system connections are made, the motor
3. Apply Loctite 243 (blue) to the capscrew threads.
should be run for 15 - 30 minutes at no-load and half-
4. Install extra thick, hardened H-D thick washers over speed to bleed air from the hydraulic system.
the capscrew.
5. Install the capscrew-hardened washer and lock
washer in the SAE two-bolt flange.
6. Torque the capscrew to the wet torque value
defined for the capscrew grade and size.
It is CRITICAL to use the correct
mounting hardware.
Hubs, pulleys, sprockets and couplings must be
properly aligned to avoid inducing excessive thrust or
radial loads. Although the output device must fit the
shaft tightly, a hammer should never be used to install
any type of output device onto the shaft. The port
plugs should only be removed from the motor when the
system connections are ready to be made.
S
Figure 5-38. Chain Slack Adjustment for Proper
Tension
Spraydown Pump (Option) LED lights located on top of the pressure switch.
If equipped withe the optional spraydown system, the
following troubleshooting information is provided for
troubleshooting the spraydown pump. It is mounted
inside its cover on front of the engine box behind the
left side of the operator station. (Figure 5-39)
An electronic pressure sensor displays solid or
flashing LED lights on top of the pressure switch for
pump status notifications.
Green: Bleeder
• Solid green means the pump is spraying.
Valve
• Flashing green means the pump is in a stand-by
mode, ready to spray.
Yellow:
• Solid yellow means the pump is priming.
Yellow/Blue:
• Flashing yellow and blue means the pump has
incorrect voltage. Figure 5-39. Spraydown Pump
Red/Blue:
• Flashing red and blue means the pump has timed-out If the spraydown pump has stopped or will not start:
without fluid. Cycle pump power to reset.
1. Check the effectiveness of the battery power supply
Red: (voltage activity).
• Solid or flashing red light means there is an error. 2. Check that the fuse has not blown.
Consult owner’s manual for troubleshooting.
3. Check for any foreign material present in the hose.
NOTE: If an overload occurs, the pump stops and a
yellow-green LED will flash. The electronic 4. Avoid running the pump dry for more than a few
system will try to reactivate the pump at minutes. (Pumps run dry by the absence of fluid are
preset intervals. If the overload reaches a not covered by warranty.)
dangerous level, the red LED will become 5. If the pump does not prime itself:
solid and you must switch the power off and
start the pump again. • Loosen the bleeder valve inside of the cut-out
until the pump primes.
• Retighten the bleeder valve.
NOTE: When starting the spraydown pump or
emptying the tank, open the bleeder valve
slightly to expel air and facilitate priming.
As soon as the pump is operating, close the
bleeder valve.
Troubleshooting Chart
The troubleshooting chart below identifies the most common symptoms of mechanical problems. If the problem
persists, contact your authorized LeeBoy dealer for assistance or repair.
Low fuel.
Verify by operating engine with a known fuel
quality.
Add fuel to fuel tank.
5
No voltage to fuel shut-off Voltage should be 9 volts with the ignition switch
solenoid. in the ON or START position.
No fuel to injector pump. Check fuel supply system.
Engine turns over but
does not start. Fuel connections loose on suction Tighten fuel filter fittings and connections from the
side of the injector pump. fuel tank to the injector pump.
Fuel filter plugged or restricted. Replace fuel filter.
Intake or exhaust system
Check for and remove restrictions.
restricted.
Electrical wiring fault supplying
power to the fuel solenoid when Repair wiring.
key is in the OFF position.
Faulty diode in engine wire Check diode wire connection and/or replace
harness at alternator. diode.
Engine doesn’t shut off.
Injection pump fuel solenoid inop- Check solenoid for defects or foreign material
erative. inhibiting proper operations.
Engine operating on fumes drawn
Locate and isolate source of fumes.
into air intake.
Low idle set too high. Set idle to specifications.
Machine “jerks” when Park brake not fully disengaged. Disengage park brake.
moving forward or Engine speed set too low. Operate engine at maximum RPMs.
reverse. Air leaking into hydraulic system. Tight or replace hoses, fittings or filter.
Hydrostatic pump malfunction. Repair or replace pump.
Low hydraulic oil. Fill hydraulic tank to proper level.
Park brake switch not engaged. Turn on park brake switch.
Faulty switch or wiring allowing
electrical power to the brake
Park brake doesn’t hold. Repair or replace faulty switch or wiring.
solenoid valve when the park
brake switch is OFF.
Faulty brake. Repair or replace brake(s) on rear axle.
Park brake switch engaged. Turn off park brake switch.
Faulty switch. Replace park brake switch.
Loose wiring to brake solenoid. Repair or replace wiring.
Faulty solenoid to brake valve. Replace solenoid cartridge or coil.
Use the manual park brake release lever to pump
the pressure.
Park brake won’t release.
Check/adjust charge relief valves on the
Charge pressure to brakes too hydrostatic pump to 250 - 400 PSI in neutral.
low. Engine must be running at maximum RPMs when
adjusting the charge pressure.
FAULT
SPN FMI DESCRIPTION
CODE
111 629 12 Engine control module critical internal failure. Bad intelligent device or component.
115 612 2 Engine magnetic speed/position lost both signals. Data erratic, intermittent or incorrect.
122 102 3 Intake manifold 1 pressure sensor circuit. Voltage above normal or shorted to high source.
123 102 4 Intake manifold 1 pressure sensor circuit. Voltage above normal or shorted to low source.
Accelerator pedal or lever position sensor 1 circuit. Voltage above normal or shorted to
131 91 3
high source.
Accelerator pedal or lever position sensor 1 circuit. Voltage above normal or shorted to
132 91 4
low source.
Remote accelerator pedal or lever position sensor 1 circuit. Voltage above normal or
133 974 3
shorted to high source.
Remote accelerator pedal or lever position sensor 1 circuit. Voltage above normal or
134 974 4
shorted to low source.
Engine oil rifle pressure. Data valid but below normal operating range. Moderately severe
143 100 18
level.
Engine coolant temperature 1 sensor circuit. Voltage above normal or shorted to high
144 110 3
source.
Engine coolant temperature 1 sensor circuit. Voltage above normal or shorted to low
5
145 110 4
source.
Engine coolant temperature. Data valid but above normal operating range. Moderately
146 110 16
severe level.
Accelerator pedal or lever position 1 sensor circuit frequency. Data valid but below normal
147 91 1
operational range. Most severe level.
Accelerator pedal or lever position 1 sensor circuit frequency. Data valid but above normal
148 91 0
operational range. Most severe level.
Engine coolant temperature. Data valid but above normal operational range. Most severe
151 110 0
level.
Intake manifold 1 temperature sensor circuit. Voltage above normal or shorted to high
153 105 3
source.
Intake manifold 1 temperature sensor circuit. Voltage above normal or shorted to low
154 105 4
source.
Intake manifold 1 temperature. Data valid but above normal operational range. Most se-
155 105 0
vere level.
187 3510 4 Sensor supply 2 circuit. Voltage below normal or shorted to low source.
195 111 3 Coolant level sensor 1 circuit. Voltage above normal or shorted to high source.
196 111 4 Coolant level sensor 1 circuit. Voltage above normal or shorted to high source.
197 111 18 Coolant level sensor 1 circuit. Voltage above normal or shorted to low source.
221 108 3 Barometric pressure sensor circuit. Voltage above normal or shorted to high source.
FAULT
SPN FMI DESCRIPTION
CODE
222 108 4 Barometric pressure sensor circuit. Voltage above normal or shorted to low source.
227 3510 3 Sensor supply 2 circuit. Voltage above normal or shorted to high source.
Engine crankshaft speed/position. Data valid but above normal operational range. Most
234 190 0
severe level.
235 111 1 Coolant level. Data valid but below normal operational range. Most severe level.
238 3511 4 Sensor supply 3 circuit. Voltage below normal or shorted to low source.
239 3511 3 Sensor supply 3 circuit. Voltage above normal or shorted to low source.
241 84 2 Wheel-based vehicle speed. Data erratic, intermittent or incorrect.
Wheel-based vehicle speed sensor circuit tampering has been detected. Abnormal rate
242 84 10
of change.
245 647 4 Fan control circuit. Voltage below normal or shorted to low source.
Engine fuel pump pressurizing assembly 1 circuit. Voltage below normal or shorted to low
271 1347 4
source.
Engine fuel pump pressurizing assembly 1 circuit. Voltage below normal or shorted to high
272 1347 3
source.
Engine fuel pump pressurizing assembly 1 circuit. Mechanical system not responding or
281 1347 7
out of adjustment.
285 639 9 Multiplexing PGN time-out error. Abnormal update rate.
286 639 13 Multiplexing configuration error. Out of calibration.
Multiplexing remote accelerator pedal or lever position sensor system. Received network
288 974 19
date in error.
292 441 14 Auxiliary temperature sensor input 1 special instructions.
Auxiliary temperature sensor input 1 circuit. Voltage above normal or shorted to high
293 441 3
source.
Auxiliary temperature sensor input 1 circuit. Voltage above normal or shorted to low
294 441 4
source.
296 1388 14 Auxiliary pressure sensor input 2 special instructions.
322 651 5 Injector solenoid driver cylinder 1 circuit. Current below normal or open circuit.
324 653 5 Injector solenoid driver cylinder 3 circuit. Current below normal or open circuit.
331 652 5 Injector solenoid driver cylinder 2 circuit. Current below normal or open circuit.
332 654 5 Injector solenoid driver cylinder 4 circuit. Current below normal or open circuit.
Engine control module warning internal hardware failure. Bad intelligent device or compo-
343 629 12
nent.
351 3597 12 Injector power supply. Bad intelligent device or component.
Engine oil rifle pressure. Data valid but below normal operational range. Most severe
415 100 1
level.
418 97 15 Water in fuel indicator. Data valid but above normal operating range. Least severe level.
428 97 3 Water in fuel indicator sensor circuit. Voltage above normal or shorted to high source.
429 97 4 Water in fuel indicator sensor circuit. Voltage above normal or shorted to low source.
431 558 2 Accelerator pedal or lever idle validation switch. Data erratic, intermittent or incorrect.
FAULT
SPN FMI DESCRIPTION
CODE
432 558 13 Accelerator pedal or lever idle validation switch circuit out of calibration.
435 100 2 Engine oil rifle pressure. Data erratic, intermittent or incorrect.
441 168 18 Battery 1 voltage data valid but below normal operating range. Moderately severe level.
442 168 16 Battery 1 voltage data valid but below normal operating range. Moderately severe level.
Injector metering rail 1 pressure. Data valid but above normal operational range. Most
449 157 0
severe level.
Injector metering rail 1 pressure sensor circuit voltage above normal or shorted to high
451 157 3
source.
Injector metering rail 1 pressure sensor circuit voltage below normal or shorted to low
452 157 4
source.
523 611 2 Auxiliary intermediate speed switch validation data erratic, intermittent or incorrect.
527 702 3 Auxiliary input/output 2 circuit voltage above normal or shorted to high source.
528 93 2 Auxiliary alternate torque validation switch data erratic, intermittent or incorrect.
529 703 3 Auxiliary input/output 3 circuit voltage above normal or shorted to high source.
Injector metering rail 1 pressure data valid but above normal operating range. Moderately
553 157 16
severe level.
Injector metering rail 1 pressure data valid but below normal operating range. Moderately
559 157 18
severe level.
584 677 3 Starter relay driver circuit voltage above normal or shorted to high source.
585 677 4 Starter relay driver circuit voltage below normal or shorted to low source.
599 640 14 Auxiliary commanded dual output shutdown.
5
649 1378 31 Engine oil change interval condition exists.
689 190 2 Engine crankshaft speed/position data erratic, intermittent or incorrect.
Turbocharger 1 compressor intake temperature circuit voltage above normal or shorted to
691 1172 3
high source.
Turbocharger 1 compressor intake temperature circuit voltage above normal or shorted to
692 1172 4
low source.
697 1136 3 Engine ECU temperature sensor circuit voltage above normal or shorted to high source.
698 1136 4 Engine ECU temperature sensor circuit voltage above normal or shorted to low source.
Engine speed/position camshaft and crankshaft misalignment. Mechanical system not
731 723 7
responding or out of adjustment.
778 723 2 Engine camshaft speed/position sensor data erratic, intermittent or incorrect.
1117 3597 2 Power supply lost with ignition on. Data erratic, intermittent or incorrect.
Accelerator pedal or lever position sensor 2 circuit voltage above normal or shorted to
1239 2623 3
high source.
Accelerator pedal or lever position sensor 2 circuit voltage above normal or shorted to low
1241 2623 4
source.
1242 91 2 Accelerator pedal or lever position sensor 1 data erratic, intermittent or incorrect.
1515 91 19 Multiplexed accelerator pedal or lever sensor system received network data error.
1539 1387 3 Auxiliary pressure sensor input 1 circuit voltage above normal or shorted to high source.
FAULT
SPN FMI DESCRIPTION
CODE
1621 1387 4 Auxiliary pressure sensor input 1 circuit voltage above normal or shorted to high source.
1695 3513 3 Sensor supply 5 voltage above normal or shorted to high source.
1696 3513 4 Sensor supply 5 voltage above normal or shorted to low source.
Water in fuel indicator. Data valid but above normal operating range. Moderately severe
1852 97 16
level.
1866 411 2 Exhaust gas recirculation differential pressure. Data erratic.
Water in fuel indicator data valid but above normal operating range. Moderately severe
1852 97 16
level.
1866 411 2 Exhaust gas recirculation differential pressure data erratic.
1893 2791 9 EGR valve control circuit abnormal update rate.
1896 2791 13 EGR valve controller out of calibration.
2182 1072 4 Engine brake actuator driver 1 circuit voltage above normal or shorted to high source.
2183 1072 4 Engine brake actuator driver 1 circuit voltage above normal or shorted to low source.
2185 3512 3 Sensor supply circuit voltage above normal or shorted to high source.
2186 3512 4 Sensor supply circuit voltage above normal or shorted to low source.
2271 27 3 EGR valve position circuit voltage above normal or shorted to high source.
2272 27 4 EGR valve position circuit voltage above normal or shorted to low source.
Exhaust gas recirculation differential pressure sensor circuit voltage above normal or
2273 411 3
shorted to high source.
Exhaust gas recirculation differential pressure sensor circuit voltage above normal or
2274 411 4
shorted to low source.
2311 633 31 Electronic fuel injection control valve circuit condition exists.
2321 190 2 Engine crankshaft speed/position data erratic, intermittent or incorrect.
2322 723 2 Engine camshaft speed/position data erratic, intermittent or incorrect.
2351 2791 4 EGR valve control circuit voltage below normal or shorted to low source.
2352 2791 3 EGR valve control circuit voltage below normal or shorted to low source.
Exhaust gas recirculation temperature sensor circuit voltage above normal or shorted to
2375 412 3
high source.
Exhaust gas recirculation temperature sensor circuit voltage above normal or shorted to
2376 412 4
low source.
2377 647 3 Fan control circuit voltage above normal or shorted to high source.
2442 651 13 Injector solenoid driver cylinder 1 out of calibration.
2443 652 13 Injector solenoid driver cylinder 2 out of calibration.
2444 653 13 Injector solenoid driver cylinder 3 out of calibration.
2445 654 13 Injector solenoid driver cylinder 4 out of calibration.
2448 111 17 Coolant level data valid but below normal operating range. Least severe level.
2555 729 3 Engine air intake air heater 1 circuit voltage above normal or shorted to high source.
2556 729 4 Engine air intake air heater 1 circuit voltage above normal or shorted to low source.
2557 697 3 Auxiliary PWM driver 1 circuits voltage above normal or shorted to high source.
2558 697 4 Auxiliary PWM driver 1 circuits voltage above normal or shorted to low source.
FAULT
SPN FMI DESCRIPTION
CODE
Exhaust gas recirculation temperature data valid but above normal operating range. Least
2961 412 15
severe level.
Exhaust gas recirculation temperature data valid but above normal operating range. Mod-
2962 412 16
erately severe level.
Engine coolant temperature data valid but above normal operating range. Least severe
2963 110 15
level.
Intake manifold 1 temperature data valid but above normal operating range. Least severe
2964 105 15
level.
Engine exhaust gas recirculation outlet pressure sensor circuit voltage above normal or
3136 5019 3
shorted to high source.
Engine exhaust gas recirculation outlet pressure sensor circuit voltage above normal or
3137 5019 4
shorted to low source.
3186 1623 9 Tachography output shaft speed abnormal update rate.
3213 1623 19 Tachography output shaft speed received network data in error.
3326 91 9 Multiplexed accelerator pedal or lever sensor system abnormal update rate.
3328 191 9 Transmission output shaft speed abnormal update rate.
3418 191 19 Transmission output shaft speed received network data in error.
3525 84 19 Wheel-based vehicle speed received network data in error.
3526 84 9 Wheel-based vehicle speed abnormal update rate.
3527 558 19 Accelerator pedal or lever idle validation switch received network data in error.
3528 558 9 Accelerator pedal or lever idle validation switch abnormal update rate.
5
3555 1081 9 Engine Wait to Start lamp abnormal update rate.
3613 111 9 Coolant level sensor abnormal update rate.
3614 111 19 Coolant level sensor received network data in error.
3641 748 9 Transmission output retarder abnormal update rate.
3697 630 12 Engine control module calibration memory. Bad intelligent device or component.
High pressure common rail fuel pressure relieve valve. Mechanical system not respond-
3727 5571 7
ing or out of adjustment.
3737 1675 31 Engine starter mode over-crank protection condition exists.
High pressure common rail fuel pressure relief valve data valid but above normal opera-
3741 5571 0
tional range. Most severe level.
4642 97 0 Water in fuel indicator data valid but above normal operating range. Most severe level.
4734 701 14 Auxiliary input/output 1 special instructions.
4789 1639 0 Fan speed data valid but above normal operational range. Most severe level.
4791 1639 1 Fan speed data valid but above below operational range. Most severe level.
PV480 Troubleshooting
Under certain conditions, the PV480 digital display can
become inoperable. If the display screen is completely
black, it must be replaced. If the gauges on the Clip
screen become gray, the display panel is not receiving
communication over the CANbus. (FIgure 5-40) If this
occurs, check the connector. If the gauges are still gray,
check the ECU powering up.
Blink
Reason for Fault Corrective Action
Code
1 Perform optimization
23 Joystick not calibrated.
procedure.
2
Check wiring to
24 Joystick fault.
3 joystick.
4 29 Brake release coil fault. Check wiring to coil.
Gear box high range
31 Check wiring to coil.
coil fault.
32 Pump reverse coil fault. Check wiring to coil.
8
33 Pump forward coil fault. Check wiring to coil.
Hydraulic motor
34 minimum displacement Check wiring to coil.
coil fault.
37 Sensor power fault. Check wiring.
NOTES
6
Right Harness (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Main Hydraulic Manifold Harness (1 of 2). . . . . . . . . . . . . . . . . . 6-29
Main Hydraulic Manifold Harness (2 of 2) . . . . . . . . . . . . . . . . . . 6-31
Brake/2-Speed Hydraulic Manifold Harness . . . . . . . . . . . . . . . . 6-33
Hydraulic Oil Cooler Harness. . . . . . . . . . . . . . . . . . . . . . . . 6-35
OPTION - Strike Off Remote Control Box. . . . . . . . . . . . . . . . . . 6-37
Hydraulic Schematic - Propel Circuit (1 of 4) . . . . . . . . . . . . . . . . 6-39
Hydraulic Schematic - Conveyor/Steering circuit (2 of 4) . . . . . . . . . . 6-41
Hydraulic Schematic - Cylinder Circuit (3 of 4). . . . . . . . . . . . . . . 6-43
Hydraulic Schematic - Options Circuit (4 of 4) . . . . . . . . . . . . . . . 6-45
NOTES
1
SLOPE
WHT WHT SLOPE UP
GRADE
WHT GRADE IN
GRN
DIFFERENTIAL
MAIN HARNESS (1 OF 5)
HOPPER
LIFT HOPPER UP
RED MAIN MANIFOLD
HOPPER LIFT
HOPPER DOWN NEUTRAL
START
R
RED
BLU BLUE
BLUE
RED
B
LH TAIL LIGHT
FLASHER
R
L
A RH TAIL LIGHT
LIGHTS R
BEACON BEACON LIGHT
BRN
RED W
WHT
W
SPARE
LH FOOTSWITCH
RED
RH FOOTSWITCH MAIN MANIFOLD
C
RED
NEUTRAL
F
TOPCON TOPCON
RED
RED
TOPCON
A
RED
GRN
M
IGNITION
ACC
SWITCH
RED
RED
PUSH ROLLER
PUSH ROLLER OUT
RED
ESTOP
RH HOPPER
RH HOPPER DN
RED
HOPPER
RH HOPPER UP MAIN MANIFOLD
USB PORT
TEMP
GRN
WHT
LH HOPPER
BRN BRN LH HOPPER DN RED
GRN
LH HOPPER UP MAIN MANIFOLD
G
RED
RED
MAIN MANIFOLD
B
C
A
A
FUEL
B
B
C
C
B
A
RED E
G
B
GRN H
D
B
HORN
RED GRN GRN
HORN
REAR WHEEL
CENTER
FAN
R MOTOR
COOLER
M
GRN
RED
RED
SHIELD
REAR WHEEL
H
N
D
C
REAR FROM
WHEEL TEMP
STEER SWITCH
STARTER ENGINE INERFACE
POWER
OUTLET
ISOLATION
SWITCH
TO
3
2
Schematics
6-3
6
Schematics
NOTES
WHT
1
SLOPE
WHT WHT SLOPE UP
GRADE
WHT GRADE IN
GRN
DIFFERENTIAL
ORN ORN GRN
RED
HOPPER
LIFT HOPPER UP
RED MAIN MANIFOLD
HOPPER LIFT
HOPPER DOWN NEUTRAL
START
R
RED
BLU BLUE
BLUE
RED
B
LH TAIL LIGHT
FLASHER
R
L
A RH TAIL LIGHT
LIGHTS R
BEACON BEACON LIGHT
BRN
RED W
WHT
W
SPARE
LH FOOTSWITCH
RED
RH FOOTSWITCH MAIN MANIFOLD
C
RED
NEUTRAL
F
TOPCON TOPCON
RED
RED
TOPCON
Schematics
6-5
6
Schematics
NOTES
MAIN HARNESS (3 OF 5)
Schematic for Part # 1017602
A
RED
RED
ESTOP
ACC
USB PORT
G
WHT
RED
GRN
A B C
ENGINE INERFACE
IGNITION
SWITCH SHIELD
C
RED
D
H
M
GRN N
RED
RED
RED
GRN
GRN
A B C
A A
STARTER
B B
FROM
C C
SWITCH
TEMP
FUEL
TEMP
COOLER
ISOLATION
SWITCH
TO
MOTOR
FAN
M
Figure 6-3. Main Harness (3 of 5)
NOTES
GRN
M
PUSH ROLLER
PUSH ROLLER OUT
RED
PUSH ROLLER
PRP PRP PUSH ROLLER IN MAIN MANIFOLD
RH HOPPER
RH HOPPER DN
RED
HOPPER
RH HOPPER UP MAIN MANIFOLD
LH HOPPER
BRN BRN LH HOPPER DN
MAIN MANIFOLD
RED E
B
HORN
RED GRN GRN
HORN
REAR WHEEL
CENTER
REAR WHEEL
REAR
WHEEL
STEER
POWER
OUTLET
3
Schematics
6-9
6
Schematics
NOTES
MAIN HARNESS (5 OF 5)
Schematic for Part # 1017602
GND
C4 PWR
JOYSTICK
MC024-020-00000 NODE B
NEUTRAL N.C. "B"
12 PIN DEUTSCH DTM06-12S NEUTRAL N.O.
POWER GROUND - C4-P1 BLK
NEUTRAL COM FWD
C8
RED C1.31
POWER SUPPLY + C4-P2
CAN + C4-P3 YEL G +5 VDC
GRN
CAN - C4-P4 LT BLU JOYSTICK mV
H RUN/STOP SW LT BLU 6 6 OUTPUT
AIN/CAN SHIELD C4-P5 RUN/STOP SW 4 4
ORN BLK
C4-P6 GND
GREY
STATUS LIGHT
A D
6
PUMP PUMP
FWD REV
B C
GEARBOX HI RANGE
DIFFERENTIAL LOCK
ENGINE ENABLE
F
BACKUP ALARM
NOTES
-DOWN -IN
CENTERED
SPRAY DIFFERENTIAL
TOPCON DOWN BEACON LOCK
-ON -ON -ON
BEACON/
CONVEYOR LIGHTS
TO SHIFT TRANSFER 2-SPEED OR
SPEED OPERATE DIFFERENTIAL LOCK: PARK
1. PLACE THE FNR JOYSTICK TO THE “NEUTRAL” POSITION BRAKE
2. SWITCH THE PARK BRAKE TO “ON”
3. SWITCH THE TRANSFER 2-SPEED OR DIFFERENTIAL -ON
LOCK TO “ON”
READ OPERATIONS 4. SWITCH THE PARK BRAKE TO “OFF”
MANUAL BEFORE
OPERATING MACHINE
5. ENGAGE THE FNR JOYSTICK IN THE REQUIRED
DIRECTION OF TRAVEL
-OFF HORN
MIN MAX NOTE: THE MOTOR 2 SPEED CAN BE OPERATED ON THE FLY
-DOWN -DOWN
1017507
NOTES
NOTES
NOTES
TRACTION JOYSTICK
Schematic for Part # 1016937
JOYSTICK
NEUTRAL N.O.
NEUTRAL COM
FWD
DT06-6S +5 VDC
OUTPUT
GND
5
REV
NOTES
LEFT HARNESS (1 OF 2)
Schematic for Part # 1017340
NOTES
LEFT HARNESS (2 OF 2)
Schematic for Part # 1017340
NOTES
RIGHT HARNESS (1 OF 2)
Schematic for Part # 1017341
NOTES
RIGHT HARNESS (2 OF 2)
Schematic for Part # 1017341
NOTES
HOPPER HOPPER PUSH PUSH LH HOPPER LH HOPPER RH HOPPER RH HOPPER CONV CONV
LIFT UP LIFT DN ROLLER IN ROLLER OUT UP DN UP DN SHIFT RT SHIFT LT
DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
GRY
BRN
BLU
BLK
BLK
BRN/YEL
BLK
BLK
PRP
PRP/WHT
BLK
BLK
BLK
GRN/YEL
BLK
BLK
BLK/YEL
GRY/BLK
BLU/RED
BLK
BLK 14G
1
BLK/YEL HOPPER LIFT UP
2
GRN/YEL HOPPER LIFT DN
3
PRP PUSH ROLLER IN
4
PRP/WHT PUSH ROLLER OUT
5
BRN/YEL LH HOPPER UP
6
BRN LH HOPPER DN
7 GRY/BLK RH HOPPER UP
8
GRY RH HOPPER DN
9
BLU CONV SHIFT RT
10
BLU/RED CONV SHIFT LT
11
ORN REAR STEER RT
12
DT06-12S REAR STEER
OPTION
BLK 14G
1
WHT SLOPE UP
2
WHT/BLK SLOPE DN
3
YEL GRADE UP
4
6
YEL/RED GRADE DN
5
GRN EXTENSION OUT
6
GRN/WHT EXTENSION IN
7 ORN/YEL REAR STEER LT
8
DT06-8S
GRN/WHT
ORN/YEL
WHT/BLK
YEL/RED
ORN
GRN
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
YEL
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S DT06-2S
SLOPE SLOPE GRADE GRADE EXTENSION EXTENSION REAR STEER REAR STEER
UP DN UP DN OUT IN LEFT RIGHT
NOTES
B T T B T B T B T B B T
B = BOTTOM COIL
DT06-12S
DT06-8S
B T B T B T
RH HOPPER RH HOPPER AUX1 AUX2
SHIFT SHIFT
UP DN LEFT RIGHT
LEFT RIGHT
NOTES
1 2 1 2 1 2 1 2
GRN
BRN
BLU
BLK
BLK
ORN
BLK
DT04-6P BLK
BLK
1
BLU PARK BRAKE
2
ORN 2 SPEED
3
4
ORN DIFF LOCK
GRN 2 SPEED DIFFERENTIAL PARK
LOCK BRAKE
BRN GEAR BOX HI
5 DT06-2S DT06-2S DT06-2S
6
DT04-6P
DT06-2S
GEAR BOX HI
TRANSFER CASE
NOTES
NOTES
EXTENSION
GRADE SLOPE
1019713
6
OUT IN
NOTES
/2.D7
-M4:T
COOLER
ConvReturn
RETURN MANIFOLD
IN
OUT
1015933
-M2
5
-C1
HYD OIL COOLER
95,000 BTU @ 75 GPM
1015757
A1
1
4 3 2
B1
/2.A12
-ST1:L
SteerLeft
MainReturn
B2
GP Drain
-P1:L2
-M5:T
ServiceBrake
-V12:OUTLET
-F1
1019523 M14 X7
11 MICRON
/2.F9
/3.E3
SUCTION/RETURN FILTER
C1 C2
U
KR
M3 AM3
80cc MAX DISP: -M1 M5
P2R
M4
A
P3
345 BAR
flow out A L2
-P2
min.
disp.
1015848
PROPEL PUMP 345
BAR
45cc 22 BAR
cw
P2L
L2 B
B
DRIVE MOTOR
KL
M5 M4 X1 MB
M2
SteerRight
S L1
6
-ST1:R
-M4:BR1LS
BrakeLS
2SP GS DFL GD
/2.A5
TCA P
TCB GP
PROPEL
FRONT AXLE
-M3
1015839
1015852
BRAKE / 2 SPEED
-A1
BRF
GB
-A2#1:P1
PARK BRAKE
CIRCUIT
Figure 6-19. Hydraulic Schematic - Propel Circuit (1 of 4)
NOTES
INLET2
BrakeLS
/1.F2
-A1:P2L
OUTLET
RH BRAKE PEDAL
LH BRAKE PEDAL
-A1:P2R /1.B1
ServiceBrake
853350
853350
-V1
-V2
1015127
-V12
INLET1
A
A
P
P
T
T
B
CONVEYOR /STEER
RH CONV MOTOR
477cc (29.1 in3)
1016757
1015851
-M7
X
BR1
BR2
-M4
C2
A
BR1LS
1000 PSI
.019
B
-M2:5
BR2LS
PowerBeyond /1.A3
/3.D3 ConvReturn M2 -P1
-M5:P
1012222
T
cw
GP
General Purpose Pump
PB
-M5:LS1
2000 PSI
60cc
P
L2
LoadSense1 .019
LS1
2800 PSI
247/2465 PSI
LS
S L1
7 GPM
.031
SUCTION STRAINER
125 MESH, 40 GPM
GP Drain
-M2:2
1007095
-F2
6
/1.C6
-A1:KL
SteerRight
-A1:KR
SteerLeft
OUT
GST
C1
STLS
STR
ST
IN
B
LH CONV MOTOR
477cc (29.1 in3)
1016757
-M6
A
T R L P
-ST1
1003798
Steering
LS
CONVEYOR / STEER
CIRCUIT
Figure 6-20. Hydraulic Schematic - Conveyor/Steering Circuit (2 of 4)
NOTES
RET
RET
RET
EXT
OUT
20926564
EXT
EXT
EXT
-V6
LH HOPPER
851436
-C2
RET
IN
-C9
1015956
RH GRADE
-C8
1015957
RH SLOPE
OUT
RH HOPPER
20926564
OUT
851436
-C3
-V5
20926564
IN
OUT
-V3
EXT
20926564
IN OUT
IN
-V7
-V8
20926564
IN
RET
LoadSense1 LSTU RSTU LSTD RSTD LSLU RSLU LSLD RSLD LEXO REXO LEXI REXI HLU HLD HRU HRD
-M4:LS1
/2.D3
-M4:PB
PowerBeyond
BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL
LS
P .050 .050 .050 .078 0.078
GP X
T .050 .050
MainReturn
/1.C5
BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL
-M2:3
-M5
1015850
6
3000 PSI Main Manifold
HTU HTD CSL CSR PRI PRO AUX1 AUX2
CIRCUIT
981504 -C6
-C5
EXT
1017059
-C4
CONV SHIFT
NOTES
RET
OUT
EXT
OUT
20926564
-V11#1
20926564
-V10#1
EXT
IN
EXT
IN
-C12#1
1015956
LH GRADE
RET
OUT
-C11#1
LH SLOPE
1015957
20926564
-V9#1
IN
LSTU RSTU LSTD RSTD LSLU RSLU LSLD RSLD LEXO REXO LEXI REXI HLU HLD HRU HRD
BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL
LS
P .050 .050 .050 .078 0.078
GP X
T .050 .050
BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL BOTT COIL TOP COIL
-M5#1
1015850
3000 PSI Main Manifold
HTU HTD CSL CSR PRI PRO AUX1 AUX2
4WD OPTION
KL KR
REAR AXLE
1017760
-A2#1
6
P2L
P1 P2R
PARK BRAKE
-M3:BRF
OPTIONS
Figure 6-22. Hydraulic Schematic - Options Circuit (4 of 4)
NOTES
7
Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Details - Upper Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Details - Left Side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Details - Right Side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Single Battery Box Assembly, 74HP . . . . . . . . . . . . . . . . . . . . 7-38
Hydraulic Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Details - Rear (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Details - Rear (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Engine Group, 74HP - Covers and Panels . . . . . . . . . . . . . . . . . 7-46
Engine Group, 74HP - Radiator/Cooling . . . . . . . . . . . . . . . . . . 7-48
Engine Group, 74HP - Intake/Frame. . . . . . . . . . . . . . . . . . . . . 7-50
TIRES/WHEEL ASSEMBLIES
Description Part # 250A Fuse, AMG
7
1 1014121
Tire, Tubeless, 425/65R22.5
1016844
- Front, Rear (4WD)
Tire, Radial, 385/65R22.5 Solenoid, 12V CD 1 720290
72758
- Rear (2WD)
Tire/Wheel Assembly
425/65R22.5 1016843
- Front, Rear (4WD)
Tire/Wheel Assembly
385/65R22.5 1019046
- Rear (2WD)
Specifications and designs may change without prior notice. These illustrations do not necessarily show the standard versions.
16
4
7,8
3 4
4 5
4
10 12
2
13,14,15
11
6 2
1
7,8 7,9
23,24
20 29,27
28
21 22
17,18,19
26,27
25 28
Details - Front
WARNING
Conveyor movement
can cause serious injury
or death.
Do not stand in hopper
with engine running.
G7 13437645
2 4 3 1
DANGER
6
856437
8 8
9 9
59246603
11
10 10
WARNING
Details - Front
Item
Part Number Qty. Description Remarks
No.
1 1019538-03 1 Decal - Deco, Logo - Left Hopper
2 1019538-04 1 Decal - Deco, Logo - Right Hopper
3 1019039-09 1 Decal - Deco, LeeBoy Logo, 18"
4 13437645 1 Decal - Warning, Conveyor
5 1010489 2 Decal - Danger, Pinch Point
6 1019538-05 2 Decal - Deco, 4130 Logo
7 13437652 2 Decal - Warning, Crush Area
8 856437 2 Decal - Danger, Pinch Point
9 59246603 2 Decal - Tie Down
10 13855317 2 Decal - Warning, Rotating Parts
11 13437678 2 Decal - Warning, Crush Area
9 8
6
14 2,3,4
13 12 11
10,3,4
2,3,4
Illustrated Parts List
Hopper Group (1 of 2)
17 15
16
18
19,20
26
27,3,4 21
22
25 11
23 24
2,3,4
36
Illustrated Parts List
Hopper Group (1 of 2)
Item
Part Number Qty. Description Remarks
No.
GRP 1020520 Group - Hopper
1 1016830 1 Plate, Blanking, Hopper
2 100-6-16-24-5 A/R CSHH, 3/8-16 x 1.50, GR5
3 302-6 A/R Washer, Lock, 3/8
4 300-6 A/R Washer, Flat, SAE, 3/8
5 200-6-16-5 6 Nut, Hex, 3/8-16, GR5
6 1020119 1 Hopper Wiper - Right
7 1020120 1 Hopper Wiper - Left
8 1020126 2 Rubber Wiper
9 1020127 2 Hopper Wiper Strip
10 100-6-16-16-5F 14 CSHH, 3/8-16 x 1.00, GR5, FT
11 1018781 2 Flowgate
12 120-6-16 2 Wing Screw, Type C, 3/8-16 x 1.00
13 1016831 2 Plate, Hold Down, Rubber Cut Off
14 1016829 2 Rubber, Cut Off, Hopper
15 1021181 2 Hopper Rubber Support Plate
16 FS2701-06-06-FG 4 Bulkhead Elbow Adapter, 90°, -6 ORFS/-6 ORFS
17 FS0306-06 4 Bulkhead Locknut, -06 ORFS
REF 1019105 1 Hopper Wing Cylinder Assembly Includes Items 18-22
18 851436SRV 2 Cylinder, Hydraulic, 2.00 x 12.00 x 1.00 Rod
- 910145-01 1 Hydraulic Cylinder Seal Kit Repair Part - Not Shown
19 FS2501-06-06-FG 2 Elbow Adapter, 90°, -6 ORFS/-6 NPTF
20 FS2404-06-04 2 Connector Adapter, -6 ORFS/-4 NPTF
21 20926564 2 Ball Valve, 1/4
22
23
24
5500-6-4
1000365
80338
2
4
4
Elbow Adapter, 90°, -6 NPTF/-4 NPTF
Pin, Clevis, ø1.00 x 3.25
Pin, Cotter, .188 x 2.00
7
25 1016832 2 Hopper Flashing Hold Down Plate
26 1020674 2 Rubber Flashing - Outside
27 100-6-16-32-5 10 CSHH, 3/8-16 x 2.00, GR5
28 1019427 1 Hopper Frame Hold Down Plate
29 1020673 1 Rubber Flashing - Center
30 100-6-16-40-5 4 CSHH, 3/8-16 x 2.50, GR5
31 1020140 1 Hopper Rubber Cover - Center
32 40447 10 Washer, 2.25 OD x .562 ID x 7 GA
33 100-8-13-20-5F 10 CSHH, 1/2-13 x 1.25, GR5, FT
34 302-8 10 Washer, Lock, 1/2
35 300-8 10 Washer, Flat, SAE, 1/2
36 1020139 2 Hopper Rubber Cover - Left/Right
37 1016834 2 Conveyor Rubber Hold Down Plate
38 1016833 2 Conveyor Rubber Scraper
Hopper Group (2 of 2)
1
6 6
7,8,9
5,4
3,4
12,13,14
12,13,14
10
11
7,8,9 17
16 15
16
18 15
Hopper Group (2 of 2)
Item
Part Number Qty. Description Remarks
No.
GRP 1020520 Group - Hopper
1 1016803 1 Hopper Wing - Right
2 1016804 1 Hopper Wing - Left
3 100-16-8-96-8 2 CSHH, 1-8 x 6.00, GR8
4 204-16-8-8 4 Nut Lock, Stover, 1-8, GR8
5 100-16-8-104-8 2 CSHH, 1-8 x 6.50, GR8
6 1020054 2 Hopper Gap Guard
7 100-6-16-24-5 A/R CSHH, 3/8-16 x 1.50, GR5
8 302-6 A/R Washer, Lock, 3/8
9 300-6 A/R Washer, Flat, SAE, 3/8
10 1018480 1 Wing Pivot Mount Bracket
11 1018482 1 Hopper Frame Brace
12 100-8-13-18-5F 10 CSHH, 1/2-13 x 1.13, GR5, FT
13 302-8 10 Washer, Lock, 1/2
14 300-8 10 Washer, Flat, SAE, 1/2
15 1019368 2 Hopper Flashing Hold Down Plate
16 1019369 2 Hopper Flashing Rubber
17 1019104 1 Conveyor Cylinder Assembly See Fig. 7-5
18 1020245 1 Hopper Conveyor Assembly See Fig. 7-5
Conveyor Assembly (1 of 2)
1
1
2
1 3
4,5,6 3 2
1 7
12
13
8 11
9
10
22b
32
16 31
33
15
20
14 17 19
22a 28,29,30
21,5,6 18
27
23
24,25
26
Figure 7-5 . Conveyor Assembly (1 of 2)
Conveyor Assembly (1 of 2)
Item
Part Number Qty. Description Remarks
No.
REF 1020245 1 Hopper Conveyor Assembly
1 1016772 4 Rubber Hold Down Plate - Small
2 1016774 2 Rubber Hold Down Plate - Large
3 1016768 2 Rubber Conveyor Skirt
4 100-6-16-24-5 A/R CSHH, 3/8-16 x 1.50, GR5
5 302-6 A/R Washer, Lock, 3/8
6 300-6 A/R Washer, Flat, SAE, 3/8
7 1020364 1 Conveyor Belt Assembly
8 1019104 1 Conveyor Cylinder Assembly Includes Items 9-11
9 1017059 1 Hydraulic Cylinder,
- 1017059-03 1 Hydraulic Cylinder Seal Kit Repair Part - Not Shown
10 FS6400-06-06-O 1 Straight Adapter, -6 ORFS/-6 O-Ring
11 FS6801-06-06-NWO-FG 1 Elbow Adapter, 90°, -6 ORFS/-6 O-Ring
12 1000285 2 Clevis Pin, ø1.00 x 2.50
13 1017841 2 Cotter Pin, ø.174 x 3.75
14 1019971 4 Flange Bearing Support
15 119-10-11-56 4 Square Head Set Screw, Flat, 5/8-11 x 3.50
16 202-10-11-5 4 Nut, Hex, Jam, 5/8-11, GR5
17 1019968 4 Flange Bearing, 1.25
REF 1020300SRV 2 Conveyor Pulley Coupling Bearing Includes Items 18-20
18 1020301 2 Conveyor Pulley Coupling
19 400-4-32 2 Roll Pin, 1/4" x 2.00
20 140610 2 Lube Fitting, Straight, 1/4"-25
21 100-6-16-28-8 16 CSHH, 3/8-16 x 1.75, GR5
22a
22b
23
1021237
1021236
1021235
1
1
2
Conveyor Motor Bracket - Left
Conveyor Motor Bracket - Right
Conveyor Stop Block
7
24 102-8-13-20-F 4 CSSH, 1/2-13 x 1.25, FT
25 307-8 4 Washer, Lock, Hi-Collar, 1/2
REF 1016794 2 Conveyor Motor Assembly Includes Items 26-27
26 1016757 2 Conveyor Motor
27 FS6802-10-10-NWO-FG 4 Elbow Adapter, 90°, -10 ORFS/-10 O-Ring
28 100-8-13-28-5 8 CSHH, 1/2-13 x 1.75, GR5
29 302-8 8 Washer, Lock, 1/2
30 200-8-13-5 8 Nut, Hex, 1/2-13, GR5
31 1012624 4 V-Groove Track Roller
32 20922969 8 Machine Bushing, 3/4 x 1.25, LT 18
33 219-12-16-5 4 Nut, Hex, Nylon, Thin, GR5, 3/4-16
Conveyor Assembly (2 of 2)
1
4
3
5
2
2
3
2
2
2
2
2
2
1 2
76 8,9
Conveyor Assembly (2 of 2)
Item
Part Number Qty. Description Remarks
No.
REF 1020245 1 Hopper Conveyor Assembly Not All Items Shown
1 1016756 2 Weldment, Head Pulley
2 1016765SRV 9 Assembly, Idler Roller, 24" Includes Items 3,4,5
3 850130 A/R Bearing, Insert, 1.50 (2) Per Assembly
4 1016763 A/R Shaft, Idler Roller, 24" (1) Per Assembly
5 1016764 A/R Tube, Idler Roller, 24" (1) Per Assembly
6 1020352 18 Idler Roller Block
7 113-16-8 18 Set Screw, Hex Socket, Cup, 3/8-16 x .50
8 100-6-16-24-5 A/R CSHH, 3/8-16 x 1.50, GR5
9 300-6 A/R Washer, Flat, SAE, 3/8
Hopper/Conveyor Lift
3
6
2
2
13,11,
14
17
4
15
10,11,12
7
19
9
5
16
19
8
29,30,31
28
17
28
18
19
29,30,31
25,26,27
22
23
24
21
20
1
Hopper/Conveyor Lift
Item
Part Number Qty. Description Remarks
No.
1 1016412 1 Hopper Weldment
2 1020023 2 Conveyor Idler Assembly Includes Items 3-12
3 1016765SRV 2 Idler Roller Assembly - 24" Includes Items 4-6
4 1016764 2 Idler Roller Tube, 20"
5 850130 4 Insert Bearing, 1.50"
6 1016763 2 Idler Roller Shaft, 24"
7 1020024 2 Conveyor Idler Weldment
8 1020352 4 Idler Roller Block
9 113-6-16-8 4 Set Screw, Hex Socket, Cup, 3/8-16 x .50
10 100-6-16-24-5 8 CSHH, 3/8-16 x 1.50, GR5
11 302-6 16 Washer, Lock, 3/8
12 300-6 8 Washer, Flat, SAE, 3/8
13 100-6-16-20-8 8 CSHH, 3/8-16 x 1.25, GR8
14 301-6 8 Washer, Flat, USS, 3/8
15 1019103 1 Hopper Lift Cylinder Assembly Includes Items 3,4
16 981504 1 Hydraulic Cylinder, 2.50 x 14.50 x 1.50
- 981504-03 1 Hydraulic Cylinder Seal Kit Repair Part - Not Shown
17 FS2404-06-06 2 Connector Adapter, -6 ORFS/-6 NPTF
18 980737 2 Cylinder Pin
19 1017841 4 Cotter Pin, ø.172 x 3.75
20 FS2701-06-06-FG 8 Elbow Bulkhead Adapter, 90°, -6 ORFS/-6 ORFS
21 0306-06 8 Bulkhead Lock Nut, -6
22 FS2701-10-10-FG 4 Elbow Bulkhead Adapter, 90°, -10 ORFS/-10 ORFS
23 0306-10 4 Bulkhead Lock Nut, -10
24
25
26
1020093
100-16-8-88-8
300-16
2
2
4
Hopper Safety Bar
CSHH, 1-8 x 5.50, GR8
Washer, Flat, SAE, 1"
7
27 204-16-8-8 2 Nut, Lock, Stover, 1-8, GR8
28 1021223 4 Keeper Plate
29 100-8-13-36-8 8 CSHH, 1/2-13 x 2.25, GR8
30 302-8 8 Washer, Lock, 1/2
31 300-8 8 Washer, Flat, SAE, 1/2
20
3
2
6,7
8
5
12
4
13
9
11
10
1
9
15
14
19
10
11
16,17,18
20
7
REF 1015311 2 Valve Stem, 90°
REF 20942769 A/R M22x1.5 Flanged Wheel Nut Not Shown
8,6,9,10
11,12
2
3
11,12
5,6,7
23
2 6b
21,17,22,18
16,17,18 8
19,20 6a
35
16,24
9
7
40
14 10
39135-8
41
39135-9
15 11
19,25,26
19,25,26
12
14 29,24,30 27,28
34 13
34
15
31,32,33
Figure 7-10. Controls Group - 74HP/130HP
23
2 6b
21,17,22,18
16,17,18 8
19,20 6a
35
16,24
9
7
40
14 10
39135-8
41
39135-9
15 11
19,25,26
19,25,26
12
14 29,24,30 27,28
34 13
34
15
31,32,33
Figure 7-10. Controls Group - 74HP/130HP (Cont.)
12,13,14
10,11
3
4
2
10,11
1 7
5
10,11,22
6
9 15,16,17
21,20
18,19,20
Control Box
3a/3b*
7 6 5 5 5 4 21 16,17,18 19,17,20
PARKING MOTOR DIFFERENTIAL TRANSFER PLUS+1 ®
OFF
RUN
8a/8b* 15
8a/8c* REAR
STEER
REAR
STEER
HOPPER
TILT
-UP
PUSH
ROLLER
-OUT
9
CENTERED
SPRAY
-DOWN -IN
DIFFERENTIAL
12
TOPCON DOWN BEACON LOCK
-ON -ON -ON
10,11
-OFF -OFF
BEACON/
LIGHTS
-OFF
9
14
CONVEYOR TO SHIFT TRANSFER 2-SPEED OR
SPEED OPERATE DIFFERENTIAL LOCK: PARK
1. PLACE THE FNR JOYSTICK TO THE “NEUTRAL” POSITION BRAKE
2. SWITCH THE PARK BRAKE TO “ON”
3. SWITCH THE TRANSFER 2-SPEED OR DIFFERENTIAL -ON
LOCK TO “ON”
READ OPERATIONS
13
4. SWITCH THE PARK BRAKE TO “OFF”
MANUAL BEFORE 5. ENGAGE THE FNR JOYSTICK IN THE REQUIRED -OFF HORN
32
OPERATING MACHINE DIRECTION OF TRAVEL
MIN MAX NOTE: THE MOTOR 2 SPEED CAN BE OPERATED ON THE FLY
12
-DOWN -DOWN
9
-CLOSE -CLOSE -STOP -OFF -OFF
1017507
21,22 23 24,25
26
28 27
29 31 34
30
REAR SERVICE
33 STEER
10A
BRAKE
10A
HORN CONV
SPEED
10A 20A
2-SPEED SPARE
10A 10A
CONV LIGHTS/
SHIFT BEACON
15A 20A
HOPPER PROPEL +1
WINGS
10A 10A
PUSH PARK
ROLLER BRAKE
10A 10A
SPRAY HOPPER
DOWN TILT
20A 10A
DISPLAY DIFF
LOCK
5A 10A
TOPCON SLOPE/
GRADE
10A 15A
1020799
Control Box
Item
Part Number Qty. Description Remarks
No.
REF 1016850 Control Box Assembly
1 1016850-01 1 Control Box Enclosure
2 1017507 1 Decal - Control Box Operation
3a 1012500 1 Display - PV480 74HP Engine - Standard
3b 1018307 1 Display - PV480 130HP Engine - Option
4 31985 1 Dash Light - Green
5 31986 3 Dash Light - Blue
6 1009253-07 1 Indicator Light - Red
7 39146-14 1 Ignition Switch
REF 982008-04 1 Ignition Key
8a 35136-4 2 Hole Plug Standard
8b 31985 1 Dash Light - Green Added w/4WD-Rear Steer Option
8c 851392 1 Toggle Switch, 3-POS, SPDT, MOM Added w/4WD-Rear Steer Option
7
20 981916-01 1 Connector, Nut, 24 Shell
21 1018392 1 Connector, 6 Pin, DT04-6P-L012
22 983215 1 Connector, Wedge, Receptacle, 6 Pin
23 1011147 1 Receptacle, 12V
24 1010657 1 Connector, 3 Pin, Panel Mount
25 983211 1 Connector, Wedge, W3P
26 1007228-03 1 Panel w/Notch
27 36086 2 Relay Mounting Bracket
28 36085 2 Relay, 12VDC/40A, 5 Pin, SPDT
29 1018973 1 Plus+1 Controller, 24 Pin
30 981512 1 Turn Signal Flasher
31 986546 1 Circuit Breaker w/Mount, 10A
32 851090613 1 Toggle Switch, 3-POS, SPDT
33 685060 1 Fuse Block, ATC, 18 Gang
34 1020799 1 Decal - Fuse Layout
REF 36746 1 Fuse, ATC - 5A
REF 36340 12 Fuse, ATC - 10A
REF 36341 2 Fuse, ATC - 15A
REF 36342 3 Fuse, ATC - 20A
12
13
14
17
16,17 23
18
21,22
15
19
20
9
10,11
9 5
6,7,8
2
4
TOOL
BOX
6
CAJA DE
12
HERRAMIENTAS
BOÎTE À 11
OUTILS
10
859781-04
2,3,4
Figure 7-14 . Details - Left Side
Fuel Tank
11
16
10
19
17
14,15
11
18
12 10
13 9
2,3,4
6,7,3
20
21
ULTRA LOW DANGER
SULFUR FUEL FLAMMABLE
ONLY 5 Diesel Fuel
D
Keep Clean 856631
Fuel Tank
Item
Part Number Qty. Description Remarks
No.
REF 1016251 1 Assembly, Fuel Tank, RW85
1 1016252 1 Weldment, Fuel Tank, RW85 Includes Items 12-15
2 100-8-13-32-5 2 CSHH, 1/2-13 x 2.00, GR5
3 300-8 4 Washer, Flat, SAE, 1/2
4 200-8-13-5 2 Nut, Hex, 1/2-13, GR5
5 1011971 1 Plug, Magnetic Drain, -16 SAE Orb
6 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
7 302-8 2 Washer, Lock, 1/2
8 1016871 1 Sending Unit, Fuel, 16"
9 122-#10-32-8F 5 PHMS, Cross, #10-32 x .50, FT
10 1014538-17 2 Tube, Fuel, Pick Up, 17"
11 2404-6-6 2 Adapter, Connector, -6 JIC / -6 NPTF
12 1015465 1 Cover
13 985688 1 Gasket, Hydraulic Tank, 20 GAL
14 204-4-20-5 12 Nut, Lock, Stover, 1/4-20, GR5
15 300-4 12 Washer, Flat, SAE, 1/4
16 140030FL 1 Cap, Fuel Tank, Lockable
17 140030FN 1 Filler, Neck, Hydraulic Oil/Cuel Cap
18 140030GK 1 Strainer & Gasket Kit
19 116-#12-12 6 Screw, Self, Drilling, HWH, #12 x .75
20 1010090 1 Decal - Ultra Low Sulfur Fuel Only
21 856631 1 Decal - Danger, Flammable Fuel
WARNING
18 6
G7 13855275
CAUTION
Hydraulic oil only 17
Keep clean
TOOL
PRECAUCION BOX
Aceite hidráulico solamente 16 CAJA DE
Mantener limpio
HERRAMIENTAS
ATTENTION BOÎTE À
Huile hydraulique
seulement OUTILS 859781-04
15
14
ENGINE OIL
8/20 DRAIN 859781-03
19
9
10
11
1
12
2,3,4
13
20 1020596 1 OPTION - Battery Box Assembly - Dual See Fig. 7-47 for Details
4,5,6
3
7,5 2
8,9,10
11
22
21
19
12
20,9,10
13
15,16,17,18
14
Figure 7-17 . Single Battery Box Assembly, 74HP
24
25
1019881
1019882
1
1
Battery Cable (+), Eye/Eye, 70"
Battery Cable (+), Eye/Eye, 42"
Cutoff to ECU - Not Shown
Cutoff to Start - Not Shown
7
Hydraulic Tank
7 6a
10,11
8
9
6b
14,15 12
13
2
5
3
16
1
17
18
30,21,31
19,20,21
22
29
23 24
33
NOTICE
Leak detection dye
25
added to hydraulic tank.
CAUTION 32
1013275 Hydraulic oil only
Keep clean
26 PRECAUCION
Aceite hidráulico solamente
Mantener limpio
ATTENTION
27 Huile hydraulique
28 seulement
Maintenir propre 856446
Hydraulic Tank
Item
Part Number Qty. Description Remarks
No.
REF 1016242 1 Assembly, Hydraulic Tank, RW85
1 1016243 1 Weldment, Hydraulic Tank, RW85 Includes Items 12-15
2 140030HL 1 Cap, Hydraulic, Lockable
3 140030FN 1 Filler, Neck, Hydraulic Oil/Fuel Cap
4 140030GK 1 Strainer & Gasket Kit
5 116-#12-12 6 Screw, Self-Drilling, HWH, #12 x .75
6a 1009523 1 Filter, Hydraulic, FIK04-300 Includes Item 6b
6b 1009523-01 1 Filter Element
7 FS6400-20-20-O 1 Adapter, Straight, -20 ORFS/-20 O-Ring
8 FS6400-16-16-O 1 Adapter, Straight, -16 ORFS/-16 O-Ring
9 6408-16-O 2 Adapter, Plug, O-Ring, -16
10 204-6-16-5 4 Nut, Lock, Stover, 3/8-16, GR5
11 300-6 4 Washer, Flat, SAE, 3/8
12 1015465 1 Cover
13 985688 1 Gasket, Hydraulic Tank, 20 GAL
14 204-4-20-5 12 Nut, Lock, Stover, 1/4-20, GR5
15 300-4 12 Washer, Flat, SAE, 1/4
16 FS6801-12-12-NWO-FG 1 Adapter, Elbow, 90°, -12 ORFS/-12 O-Ring
17 6802-32-32 NWO 1 Adapter, Elbow, 45°, -32 JIC/-32 O-Ring
18 6408-32-O 1 Adapter, Plug, O-Ring, -32
19 100-8-13-24-5 2 CSHH, 1/2-13 x 1.25, GR5
20 302-8 2 Washer, Lock, 1/2
21 300-8 4 Washer, Flat, SAE,
22 1014643 1 Sensor, Level, Hydraulic
23
24
25
6408-6-O
1010402
6401-16-16-O
1
1
1
Adapter, Plug, O-RIng, -6
Sender, Temperature, Hydraulic Oil, 100-250°F
Adapter, Straight, -16 O-Ring/-16 NPTF
7
26 280210 1 Ball Valve, 1.00”
27 2501-16-16 1 Adapter, Elbow, 90°, -16 JIC/-16 NPTF
28 304-C-16 1 Adapter, Cap, -16 JIC
29 500070 1 Gauge, Sight Leve/Temperature, Hydraulic Oil
30 100-8-13-32-5 2 CSHH, 1/2-13 x 2.00, GR5
31 200-8-13-5 2 Nut, Hex, 1/2-13, GR5
32 856446 1 Decal - Caution, Hydraulic Oil Only
33 1013275 1 Decal - Notice, Hydraulic Dye
Details - Rear (1 of 2)
12
10
11 13
11 10 14
7
8
5 6
WARNING
9
Falling off machine can
cause serious injury or
death.
59246611
Use steps and walkways
4
provided for mounting and
dismounting machine.
G7 13855275
59246603
2 10,11,12,
13,14
7
8
Details - Rear (1 of 2)
Item
Part Number Qty. Description Remarks
No.
1 1019538-01 1 Decal - Deco, Panel Logo - Left
2 1019538-02 1 Decal - Deco, Panel Logo - Right
3 1019538-06 2 Decal - Deco, Leeboy Logo, 24"
4 1019538-05 1 Decal - Deco, Logo, 4130
5 1019039-10 1 Decal - Leeboy Logo, 11”
6 13855275 1 Decal - Warning, Fall
7 940002 2 Decal - Deco, Flag
8 59246611 2 Decal - Lift Point
9 59246603 2 Decal - Tie Down
10 217-6-16 8 Nut, Lock, Flexloc, 3/8-16, Full, LT
11 300-6 8 Washer, Flat, SAE, 3/8
12 31878 4 Eye Bolt, 3/8-16 x 2.50, .75 ID
13 1013339 4 Snap Link, ø3/8"
14 70395-04 2 Chain, Proof Coil, .25 x 17 Link
Details - Rear (2 of 2)
18a/18b
17
4,5,7
15
16
5,7,13
14 16
3
10
9
2 14
8
4,5
11,5,12
6
4,5,7
Details - Rear (2 of 2)
Item
Part Number Qty. Description Remarks
No.
1 1018753 1 Rear Ladder
2 1016806-07 1 Anti-Skid Mat, Ladder - Rear
3 1020053 2 Railing Clamp
4 100-6-16-20-5F 12 CSHH, 3/8-16 x 1.25, GR5,FT
5 302-6 14 Washer, Lock, 3/8
6 1018913 1 Strike Off Storage
7 300-6 8 Washer, Flat, SAE, 3/8
8 20214383 1 Back up Alarm Assembly
9 1005940 2 Signal Light, LED, Red
10 1018919 1 Strike Off Hold Down Pivot Pin
11 100-6-16-16-5F 2 CCHH, 3/8-16 x 1.00, GR5, FT
12 308-6-24 2 Washer, Flat, Fender, 3/8 x 1.50
13 204-6-16-5 1 Nut, Lock, Stover, 3/8-16, GR5
14 1016806-06 2 Anti-Skid Mat, Lower Deck - Rear
15 1013231 1 Beacon Light, Strobe, Amber
16 1016806-05 2 Anti-Skid Mat, Lower Deck - Front
17 1016806-04 1 Anti-Skid Mat, Lower Deck - Center
18a 1017254 1 Deck Cover - Rear, 74HP Engine
18b 1017750 1 OPTION - Deck Cover - Rear, 130HP Engine Not Shown
2
WARNING
Certified Emission Engine Installation:
This engine installation complies with the Clean
Air Act 40 CFR 1068. You may not knowingly
remove or render inoperative any device or
element of design. You may not knowingly install
any part that bypasses, impairs, defeats, or disables 19
the control of emissions of any regulated
4 pollutant. Failure to comply with these regulations
21 Hot pressurized fluid.
Can cause severe
may violate federal or state law and may result in
fines or other penalties per 40 CFR 1068 101 (b).
burns.
Do not open radiator
while hot.
UPI 59020040
7
22
8
RADIATOR 856608
20
6 CAUTION
39168-11
12 A.
B.
Check diesel fuel.
CHECK LIST
Check hydraulic oil (AW32 or Equivalent).
C. Check engine oil (15W-40, CJ-4 Only).
D. Check propane tank level (Regulator Pressure 15lbs.).
E. Check air cleaner every 100 hours.
16 18
F. Check gearbox oil (50 wt).
G. Grease all fittings daily except on bearings. Refer to manual on greasing.
H. Check conveyor chains every 100 hours (If equipped).
I. Check battery cables and drive cables daily for wear.
J. Check hoses for leaks or wear.
K. Check all safety switches.
L. Clean machine at end of day and lubricate. (DO NOT spray on ground)
11
LISTA DE VERIFICACION
A. Revisar el combustible diesel.
B. Revisar el aceite hidráulico (AW32 ou Equivalente).
C. Revisar el aceite del motor (15W40).
D. Revisar el nivel de gas propano en el tanque (presión en el regulador: 103 kPa [15 psi]).
E. Revisar el filtro de aire cada 100 horas.
F. Revisar el aceite de la caja de engranajes (viscosidad 50).
G. Engrasar todas las graseras diariamente, salvo en los cojinetes. Consultar el manual de
11
mantenimiento en cuanto al engrase.
H. Revisar las cadenas del transportador cada 100 horas.
I. Revisar los cables de la batería y los cables de mando diariamente en busca de desgaste.
J. Revisar las mangueras en busca de fugas y desgaste.
K. Revisar todos los interruptores de seguridad.
L. Limpiar y lubricar la máquina al final del día. (NO rociar combustible en el suelo.)
LISTE DE CONTRÔLE
13 A.
B.
C.
D.
E.
F.
G.
Vérifier le niveau de fuel.
Vérifier le niveau d’huile hydraulique (AW32 ou équivalent).
Vérifier le niveau d’huile moteur (15W40).
Vérifier le niveau de propane (pression au détendeur 103 kPa [15 lpc]).
Vérifier le filtre à air toutes les 100 heures.
Vérifier le niveau d’huile dans la boîte d’engrenages (densité 50).
Lubrifier tous les graisseurs quotidiennement, sauf ceux des roulements. Se reporter au
manuel d'opérations.
H. Vérifier les chaînes du convoyeur toutes les 100 heures.
I. Vérifier les câbles de batterie et de commande quotidiennement pour voir si usure
prématurée.
14
J. Vérifier les boyaux pour voir s’ils fuient ou sont usés.
K. Vérifier tous les disjoncteurs (interrupteurs) de sûreté.
L. Nettoyer la machine à la fin de la journée et la graisser. (NE PAS pulvériser de sur le sol)
856439
10 15
17
25
DANGER Check
FLAMMABLE
Diesel Fuel PI
SE
RVICE C
J
9 engine oil
level daily
-4
D
A
24
CJ 859795
23
- 4 O N LY
11
18
12
2 11
1 11
3,4 12
11
10
16
3
17
7 8 16
6
5 14
15
6
4
9 14
12 11
11
11
12
11
13
7 5
8
6 2
2
9
9
10
11
12
12
11
13
14,15
16,17
12
14,15
13
16
20
17
19
18
11
10
2
9
4
5
3
6
1
7
3
2
4
4
23
22 13 6
12
5
11
10
24,17 11 8
15,16
20
9 14
17
10
18
19
21
13
13
5
1
10,11,12 7
10,11,12
3
10,11,12
8
6
5
3,4
7,8
9
10
1
2 3
3*
* - (2) Additional adapters added
when 4WD Axle (1017398) is installed.
9 6
1
6
8
3 6
4
6
2 1
5
10
16
14,15 14,15
13 12
11
4,6
4,5 3
1
1
2
1
2
1
3 4,5
6,7
7
6
8 9
8
1 10
6
2
6
3
11,12
3,4 9 10
8
13
14
7
6
5
3,4
8
15 2
16
22
1
24
17 7
23
6
5
20,21
3 4
19 18
16,17
GREASE
12
859793
DAILY
21,22,23,24
13
10
11 20 25
11 15,5
18,17,19
11
1
11 26
14
12
9
16,17
WARNING
2
12
28
27
27 26
26
25 25
31
32,33
30 34,35
13
29
21,23
21,23,22
21,22,23,24
19 18 17
20
14
15,16
7
5 8
10 11
36
6
27
26
25 37
8 9
1
3,4
21,22,23,24
2
Figure 7-34 . Strike Off Group (4 of 4)
The Dual Strike Off Option consists of a second Strike Off Group (P/N 1020392). All
components are the same between the Right Configuration (Standard) and the Left
Configuration (Option).
Reference Figure 7-31 through 7-34 for parts and assembly assistance.
1
2
4 3
EXTENSION
GRADE SLOPE
3 1019713 3
13,14,15
24”
FROM REAR OF
ENCLOSURE TO
END OF HARNESS
12 6
7,8,9
10
11
Figure 7-36. OPTION - Strike Off Remote Assembly
7,5,6 3b
4,5,6
2
3a
8,9,10
7,5,6
8,9,10
8
10
1 3
4,5,6
17b
18,5,6
17a
11
14,15,16 12
13
Figure 7-38. OPTION - Strike Off TopCon-Grade
2
15
VIEW A-A
2
6,7,8
5
3
1
4
12
10
A
14
15
11
9
13
12
11
10
10
11
12
8 23
24 WARNING
5 RADIATOR 856608
4
6 Hot pressurized fluid.
Can cause severe
burns.
Do not open radiator
while hot.
UPI 59020040
22
Certified Emission Engine Installation:
This engine installation complies with the Clean
Air Act 40 CFR 1068. You may not knowingly
remove or render inoperative any device or
element of design. You may not knowingly install
any part that bypasses, impairs, defeats, or disables
the control of emissions of any regulated
3
pollutant. Failure to comply with these regulations
9
may violate federal or state law and may result in
fines or other penalties per 40 CFR 1068 101 (b).
1 21
CAUTION
20 39168-11
10
11
28
19
18
12
15
17
13 16
27
14
DANGER Check
engine oil
FLAMMABLE level daily
Diesel Fuel RVICE C
D PI
SE J
Keep Clean
-4
A
859795
856631
SAE
15W-40
25 CJ
- 4 O N LY
26
Figure 7-40 . OPTION - Engine Covers and Panels, 130HP
7
23 59020040 1 Decal - Warning - Hot Pressurized Fluid
24 856608 1 Decal - Radiator
25 856631 1 Decal - Danger, Flammable
26 1010089 1 Decal - Oil Info
27 859795 1 Decal - Check Oil Daily
28 856439 1 Decal - Oper, Check List
12
40
11
39
2 9,10
1 36
36 37
37 36
38 36
31
32 33
30 7
29 32
32 36
26 27 34
35 32
26
33
25 33
22 32 32
3 23 28 32
4 24
3 26
21
4 27
18 26
18 19
19 18
18 20 15
6 16
15
15 14
16
15
17
13
9,10
11
12
7
6
3
5
3
3
8
13
14
11 12 1
11
10
15 9
19
17,18
16 20
7
20 986811 6 Washer, Lock, .670 Nord Wedge
12
7
4 9
1
11
5 2
6
3
6 10
13
14
15
18
16
19
17
7
REF 1013528-08 1 Mini Relay, 12V Not Shown
4
10
9
13
8
3 7
2
11
12
1
6
5
15
14
16
14
17
18
18
7
6
3
17
4 5
16
18,10
9,10
14
11
4 8
12
13
15
11
6
4
3
7 1
8,9,10
4,5,6
3
2
8,9,10 7,5
11
28
13
27 12
25
14
14
16,17,18
15
26,9,10
19
21,22,23,24
20
Figure 7-47 . OPTION - Dual Battery Box Assembly, 130HP
7
22 300-#10 2 Washer, Flat, SAE, #10
23 302-#10 2 Washer, Lock, #10
24 209-#10-32 2 Nut, Hex, Machine, #10-32
25 PURCHASE LOCALLY 2 Battery, 12V, Group 24, 800 CCA
26 100-6-16-28-5 4 CSHH, 3/8-16 x 1.75, GR5
27 1016783 1 Battery Cable (+), Eye/Eye, 78" Battery to Cutoff
28 1019883 1 Battery Cable (-), Eye/Eye, 72" Battery to Starter
29 1019737 1 Battery Cable (-), Eye/Eye, 32" Frame Grd to Engine Grd - Not Shown
30 1019881 1 Battery Cable (+), Eye/Eye, 70" Cutoff to ECU - Not Shown
31 1019882 1 Battery Cable (+), Eye/Eye, 42" Cutoff to Start - Not Shown
29
26
27
4
27
29
25
Pump Lights 28
pump is
spraying
pump is in
stand-by mode
pump is
4
priming
pump has
voltage error
SPRAYDOWN PUMP
LED lights located on
31
top of the pressure switch.
NOTE FOR 24
PRIMING PUMP:
32
screed all the way to
the up position to assist
with priming. If the pump
does not prime, loosen
23
Bleeder the bleeder valve screw
Valve inside of the cut out
Screw
until the pump primes,
then tighten the
bleeder valve screw.
1016094
31
33
3 4
6,8,7,15 12
2 6,15
16
13
14
1
10
5 4
1 34
9 5
WASH DOWN
FLUID TANK
4
1014057
3 11
6,7,8 22
2
4 21 17,18,19
3
20
Figure 7-48 . OPTION - Spray Down
7
21 480160 1 Ball Valve, 3/8
22 2404-6-6 1 Connector Adapter, -6 JIC/-6 NPTF
23 1016704 1 Spray Down Pump Cover
REF 1016094 1 Decal - Instructional, Pump
24 1015438 1 Spray Down Pump w/Pressure Switch Includes Items 25-28
25 1015438-01 1 Spray Down Pump Body
26 1015438-02 1 Spray Down Pump Pressure Sensor
27 1015089-04 2 Straight Adapter, -6 BSPP/-6 NPT
28 1015089-05 4 Isolator
29 2502-6-6 4 Elbow Adapter, 90°, -6 JIC/-6 NPTF
30 71812 1 Push-On Hose, 05
31 33277 2 Hose Clamp, #4 (.22-.62)
32 986537-31 1 In Line Filter
33 852350 1 Rubber Grommet
34 1014057 1 Decal - Wash Down Info
Hose
No. Qty. Part Number Description
MAIN MANIFOLD
MANIFOLD, RETURN, TOP
13 1 F387TCJCJ9121212-21 MANIFOLD, MAIN, T CENTER
14 1 F387TCJCJC040404-24 MANIFOLD, MAIN, LS CONV/STR MANIFOLD, LS1
15 1 F387TCJCJC080808-24 MANIFOLD, MAIN, PB MANIFOLD, MAIN, P
16 1 F387TCJCJC060606-54 MANIFOLD, MAIN, HLD LH, BLKHD, POS 1
17 1 F387TCJCJC060606-54 MANIFOLD, MAIN, HLU LH, BLKHD, POS 2
18 1 F387TCJCJC060606-59 MANIFOLD, MAIN, PRO LH, BLKHD, POS 3
19 1 F387TCJCJC060606-59 MANIFOLD, MAIN, PRI LH, BLKHD, POS 4
20 1 F387TCJCJC060606-52 MANIFOLD, MAIN, CSL RH, BLKHD, POS 1
21 1 F387TCJCJC060606-58 MANIFOLD, MAIN, CSR RH, BLKHD, POS 4
22 1 F387TCJCJC060606-53 MANIFOLD, MAIN, HRD RH, BLKHD, POS 2
23 1 F387TCJCJC060606-53 MANIFOLD, MAIN, HRU RH, BLKHD, POS 3
24 1 F387TCJCJC060606-68 MANIFOLD, MAIN, HTU CYL, HOPPER TILT, REAR
25 1 F387TCJCJC060606-70 MANIFOLD, MAIN, HTD CYL, HOPPER TILT, FRONT
2 SPEED/BRAKE MANIFOLD
26 1 F387TCJCJ9060606-23 MANIFOLD, 2SP/BRK, TCA GEARBOX SHIFT, REAR
27 1 F387TCJCJ9060606-24 MANIFOLD, 2SP/BRK, TCB GEARBOX SHIFT, FRONT
28 1 F387TCJCJ1060606-42 MANIFOLD, 2SP/BRK, DFL STEERING AXLE, P3
29 1 F387TCJCJ7040404-58 MANIFOLD, 2SP/BRK, BRF STEERING AXLE, P1
30 1 F387TCJCJC040404-24 MANIFOLD, 2SP/BRK, 2SP DRIVE MOTOR, X1
31 1 F387TCJCJ9060606-20 MANIFOLD, 2SP/BRK, T COOLER, FRONT, LEFT
Hose
No. Qty. Part Number Description
FROM TO
COOLER/RETURN MANIFOLD
MANIFOLD, RETURN, TOP
32 1 F387TCJCJ9101010-22 DRIVE MOTOR, CASE DRAIN FRONT
33 1 K811HTJCJ9202020-16.5 COOLER, FRONT MANIFOLD, RETURN, REAR
34 1 K811HTJCJ9202020-26 COOLER, REAR FILTER, TANK INLET
BULKHEAD ADAPTER
35 1 F387TCJCJ9060606-117 LH, CONVEYOR, POS 1 LH, BLKHD, POS 1
36 1 F387TCJCJ9060606-117 RH, CONVEYOR, POS 1 RH, BLKHD, POS 1
37 1 F387TCJCJ9060606-117 LH, CONVEYOR, POS 2 LH, BLKHD, POS 2
38 1 F387TCJCJ9060606-117 RH, CONVEYOR, POS 2 RH, BLKHD, POS 2
39 1 F387TCJCJ9060606-61 CYL, PUSH ROLLER, REAR LH, BLKHD, POS 3
40 1 F387TCJCJC060606-74 CYL, CONVEYOR, OUTER RH, BLKHD, POS 3
41 1 F387TCJCJ9060606-77 CYL, PUSH ROLLER, FRONT LH, BLKHD, POS 4
42 1 F387TCJCJ9060606-34 CYL, CONVEYOR, INNER RH, BLKHD, POS 4
43 1 F387TCJCJC101010-43 RH, CONV MOTOR, INNER LH, BLKHD, POS 5
44 1 F387TCJCJC101010-43 LH, CONV MOTOR, INNER RH, BLKHD, POS 5
45 1 F387TCJCJC101010-83 LH, BLKHD, POS 5 RH, BLKHD, POS 5
46 1 F387TCJCJC101010-44 RH, CONV MOTOR, OUTER LH, BLKHD, POS 6
47 1 F387TCJCJC101010-44 LH, CONV MOTOR, OUTER RH, BLKHD, POS 6
48 1 F387TCJCJC060606-29 HOPPER WING CYL, RETRACT, LH LH, BLKHD, POS 1
49 1 F387TCJCJC060606-29 HOPPER WING CYL, RETRACT, RH RH, BLKHD, POS 1
50 1 F387TCJCJC060606-32 HOPPER WING CYL, EXTEND, LH LH, BLKHD, POS 2
7
51 1 F387TCJCJC060606-32 HOPPER WING CYL, EXTEND, RH RH, BLKHD, POS 2
FRONT AXLES
52 1 F387TCJ1J9060806-108-180 FRONT AXLE, STR LEFT STEER MOTOR, L
53 1 F387TCJCJ9060806-120 FRONT AXLE, STR RIGHT STEER MOTOR, R
54 1 F387TCJCJ9060606-62 FRONT AXLE, RIGHT P2 RIGHT BRAKE PEDAL, A
55 1 F387TCJCJ9060606-52 FRONT AXLE, LEFT P2 LEFT BRAKE PEDAL, A
56 1 F387TCJCJC060606-12 FRONT AXLE LEFT P1 FRONT AXLE RIGHT P1
57 1 F387TCJCJ9060606-18 FRONT AXLE LEFT P2 FRONT AXLE RIGHT P2
Hose
No. Qty. Part Number Description
Hose
No. Qty. Part Number Description
Decal Kits
Item
Part Number Qty. Description
No.
KIT 1019049 1 Safety/Operations Decal Kit
94004-21 1 PLATE, INFO, SERIAL NUMBER
940002 6 DECAL, DECO, FLAG
859795 1 DECAL, CHECK ENGINE OIL DAILY
859781-04 2 DECAL, TOOL BOX
859781-03 1 DECAL, ENGINE OIL DRAIN
859764 2 DECAL, CAUTION, TRANSPORT LOCK
856631 2 DECAL, DANGER, FLAMMABLE, DIESEL FUEL
856446 2 DECAL, CAUTION, HYDRAULIC OIL ONLY
856439 1 DECAL, OPER, CHECK LIST, FUSEBOX
856437 2 DECAL, DANGER, PINCH POINT
59667287 1 DECAL, WARNING, DON'T SIT ON RAIL
59246611 2 DECAL: LIFT POINT
59246603 4 DECAL: TIE DOWN
39168-11 2 DECAL, CAUTION, BURN HAZARD
20959227 1 DECAL: PARKING BRAKES, HYDRAULIC
13855317 2 DECAL: WARNING-ROTATING PARTS
13855291 1 DECAL WARNING RUNAWAY MACHINE
13855275 3 DECAL: WARNING, FALLING OFF MACHINE
13855259 2 DECAL: WARNING FALLING OFF
13437728 1 DECAL, WARNING IMPROPER OPER
13437678 2 DECAL, WARNING, CRUSH AREA
13437652 2 DECAL, WARNING CRUSH AREA
13437645 1 DECAL, WARNING CONVEYOR
1013275 1 DECAL, NOTICE, HYDRAULIC DYE
1010489 2 DECAL, DANGER, PINCH POINT, WEIGHT BLOCK
1010091 2 DECAL, CERTIFIED EMISSION ENGINE INSTALLATION
1010090 2 DECAL, ULTRA LOW SULFUR FUEL ONLY
1010089 1 DECAL, CJ-4 OIL ONLY
1005474 1 DECAL, NO UNATTENDED
988634 1 DECAL, NOTICE OPERATOR'S MANUAL
859793 1 DECAL, GREASE DAILY
856608 1 DECAL, RADIATOR
59020040 1 DECAL: PRESSURE HAZARD WARNING
Item
Part Number Qty. Description
No.
KIT 1019538 1 Decorative Decal Kit
1018538-01 1 DECAL, DECO, PANEL, LEFT, 4130
1019538-02 1 DECAL, DECO, PANEL, RIGHT, 4130
1019538-03 1 DECAL, DECO, HOPPER LEFT, 4130
1019538-04 1 DECAL, DECO, HOPPER, RIGHT, 4130
1019538-05 3 DECAL, DECO, LOGO, 4130
1019538-06 2 DECAL, LEEBOY LOGO, 24”
1019039-09 1 DECAL, LEEBOY LOGO, 18”
1019039-10 3 DECAL, LEEBOY LOGO, 11”
Item FIgure
Description Part No.
No. No.
Alternator 1013528-73 2 7-43
Alternator Mount 1013528-72 1 7-43
Anchor Bracket 007020097 3 7-17
Anchor Bracket 007020097 3 7-47
Anti-Skid Mat, Ladder - Rear 1016806-07 2 7-20
Anti-Skid Mat, Lower Deck - Center 1016806-04 17 7-20
Anti-Skid Mat, Lower Deck - Front 1016806-05 16 7-20
Anti-Skid Mat, Lower Deck - Rear 1016806-06 14 7-20
Anti-Skid Mat, Upper Deck - Center 1016806-03 3 7-13
Anti-Skid Mat, Upper Deck - Left 1016806-01 2 7-13
Anti-Skid Mat, Upper Deck - Right 1016806-02 1 7-13
Assembly, Fuel Tank, RW85 1016251 REF 7-15
Assembly, Hydraulic Tank, RW85 1016242 REF 7-18
Assembly, Idler Roller, 24" 1016765SRV 2 7-6
Axle Assembly, 26.25 Axle Ratio 1015839* 1 7-8
Axle Assembly, 26.25 Ratio 1017760* 1 7-39
-B-
Back up Alarm Assembly 20214383 8 7-20
Ball Valve, 1.00” 280210 26 7-18
Ball Valve, 1/4 20926564 21 7-3
Ball Valve, 3/8 480160 21 7-48
Ball Valve, On/Off, 1/4" 20926564 6 7-32
Ball Valve, On-Off, 1/4"
Baserail Assembly
Battery Box Assembly - Single
20926564
1013528-03
1020616
19
9
8
7-34
7-42
7-16
7
Battery Box Base 1020597 13 7-17
Battery Box Base 1020597 19 7-47
Battery Box Cover 1020598 1 7-17
Battery Box Cover 1020598 1 7-47
Battery Box Spacer 1020594 15 7-47
Battery Cable (-), Eye/Eye, 12.5" 1019675 13 7-47
Battery Cable (-), Eye/Eye, 32" 1019737 23 7-17
Battery Cable (-), Eye/Eye, 32" 1019737 29 7-47
Battery Cable (-), Eye/Eye, 72" 1019883 22 7-17
Battery Cable (-), Eye/Eye, 72" 1019883 28 7-47
Battery Cable (+), Eye/Eye, 17" 122795 12 7-47
Battery Cable (+), Eye/Eye, 42" 1019882 25 7-17
Battery Cable (+), Eye/Eye, 42" 1019882 31 7-47
Item FIgure
Description Part No.
No. No.
Battery Cable (+), Eye/Eye, 70" 1019881 24 7-17
Battery Cable (+), Eye/Eye, 70" 1019881 30 7-47
Battery Cable (+), Eye/Eye, 78" 1016783 21 7-17
Battery Cable (+), Eye/Eye, 78" 1016783 27 7-47
Battery Disconnect Switch 1009253-34 7 7-26
Battery Hold Down 72313 11 7-17
Battery Hold Down 982962 11 7-47
Battery Tray Pad 720130 12 7-17
Battery Tray Pad 1020603 14 7-47
Battery, 12V, Group 24, 800 CCA PURCHASE LOCALLY 25 7-47
Battery, 12V, Group 31, 950 CCA PURCHASE LOCALLY 19 7-17
Beacon Light, Strobe, Amber 1013231 15 7-20
Bearing Assembly 1019238-01 14 7-39
Bearing, Insert, 1.50 850130 3 7-6
Belt Tensioner 1013528-71 3 7-43
Bolt, Hex Head Flange, 3/8-16 x 2.25 1013528-108 9 7-41
Bolt, Hex Head Flange, M10x1.5 x 100 1013528-106 25 7-41
Boot Cover, Conn, SOC, 12P 982446-01 6 7-36
Bracket Mounting 1013528-45 16 7-44
Brake Lever 1020035 3 7-9
Brake Lever Mount 1020033 2 7-9
Brake Valve w/Pedal, 1000 PSI 853350 14 7-10
Bulkhead Elbow Adapter, 90°, -6 ORFS/-6 ORFS FS2701-06-06-FG 16 7-3
Bulkhead Elbow Adapter, 90°, -8 JIC/-8 JIC 2701-8-8-LN 12 7-16
Bulkhead Lock Nut, -10 0306-10 23 7-7
Bulkhead Lock Nut, -6 0306-06 21 7-7
Bulkhead Locknut, -06 ORFS FS0306-06 17 7-3
Bushing 107114 11 7-33
-C-
CAC Air Intake Hose 1016121-37 12 7-22
CAC Air Intake Hose 1013528-27 37 7-41
CAC Formed Inlet Tube 1013528-28 38 7-41
CAC Hose 1013528-24 19 7-41
CAC Inlet Tube 1016121-24 18 7-22
CAC Outlet Tube 1016121-25 13 7-22
CAC Outlet Tube 1013528-29 20 7-41
CAC Support Bracket 1016121-36 5 7-22
Cap Adapter, -06 ORFS FS0304-06 4 7-27
Item FIgure
Description Part No.
No. No.
Cap, Fuel Tank, Lockable 140030FL 16 7-15
Cap, Hydraulic, Lockable 140030HL 2 7-18
Carrying Case - Sonic Tracker 851265 REF 7-37
Carrying Case - Sonic Tracker 851265 REF 7-38
CCHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 11 7-20
Chain, Proof Coil, .25 x 17 Link 70395-04 14 7-19
Chimney 1013528-44 15 7-44
Circuit Breaker w/Mount, 10A 986546 31 7-12
Citrus Tank Tray 1019320 11 7-48
Citrus Tank, 7 Gallon, Poly 988731 10 7-48
Clamp Kit, Split Flange, Code 62 1902-16-M12 3 7-8
Clamp, Insulated, ø2.00” 36894 14 7-41
Clamp, ø3.00” 1013528-49 10 7-44
Clamp, ø3.00” 1013985 12 7-44
Clamp, ø4.00” 1012526-38 2 7-44
Clamp, T-Bolt, 4.50” 1013528-82 3 7-42
Clevis Pin 20925244 3 7-32
Clevis Pin 1009057-01 15 7-34
Clevis Pin, ø1.00 x 2.50 1000285 12 7-5
Clevis Pin, ø1.00 x 2.63 w/ø1.50 Head 210060 15 7-33
Clevis Pin, ø1.00 x 3.25 1000365 23 7-1
Clevis Pin, ø1.00 x 4.00 20182218 4 7-33
Coil, 12VDC Deutsch 3 Series 1001686-03 7 7-27
Coil, 12VDC Deutsch P Series
Coil, 12VDC, D14E-12D-1.8A-DE
Coneector Adapter, -6 ORFS/-4 NPTF
1005448-02
1015851-01
FS2404-06-04
4
15
7
7-29
7-28
7-32
7
Conn, Plug, DT06-8SA, Deutsch 982449 7 7-36
Conn, Wedge, Plug, 8P, Deutsch 983218 9 7-36
Connector Adapter, -6 JIC/-6 NPTF 2404-6-6 22 7-48
Connector Adapter, -6 ORFS/-4 NPTF FS2404-06-04 20 7-3
Connector Adapter, -6 ORFS/-4 NPTF FS2404-06-04 18 7-34
Connector Adapter, -6 ORFS/-6 NPTF FS2404-06-06 17 7-7
Connector, 3 Pin, Panel Mount 1010657 24 7-12
Connector, 47 SE Pin, Deutsch 1006000 19 7-12
Connector, 6 Pin, DT04-6P-L012 1018392 21 7-12
Connector, Lockwasher, 24 Shell 981916-02 17 7-12
Connector, Nut, 24 Shell 981916-01 20 7-12
Connector, Nut, HDP20, Deutsch 1011854 18 7-12
Connector, Water Tight, 3/4 x 3/4 3400DI 5 7-36
Item FIgure
Description Part No.
No. No.
Connector, Wedge, Receptacle, 6 Pin 983215 22 7-12
Connector, Wedge, W3P 983211 25 7-12
Constant Torque Clamp 1013528-34 18 7-41
Control Box Assembly 1016850 1 7-10
Control Box Assembly 1016850 REF 7-12
Control Box Cover 1016121-57 14 7-21
Control Box Enclosure 1016850-01 1 7-12
Control Box Enclosure 1019704 1 7-36
Control Box Mounting Plate 1018758 4 7-11
Conveyor Belt Assembly 1020364 7 7-5
Conveyor Cylinder Assembly 1019104 17 7-4
Conveyor Cylinder Assembly 1019104 8 7-5
Conveyor Idler Assembly 1020023 2 7-7
Conveyor Idler Weldment 1020024 7 7-7
Conveyor Motor 1016757 26 7-5
Conveyor Motor Assembly 1016794 REF 7-5
Conveyor Motor Bracket - Left 1021237 22a 7-5
Conveyor Motor Bracket - Right 1021236 22b 7-5
Conveyor Pulley Coupling 1020301 18 7-5
Conveyor Pulley Coupling Bearing 1020300SRV REF 7-5
Conveyor Rubber Hold Down Plate 1016834 37 7-3
Conveyor Rubber Scraper 1016833 38 7-3
Conveyor Stop Block 1021235 23 7-5
Coolant Control Valve 1013667-03 6 7-46
Coolant Hose 1013528-26 16 7-41
Coolant Hose 1013528-25 27 7-41
Coolant Level Harness 1013528-98 29 7-41
Coolant Level Sensor 1013528-99 30 7-41
Cooling Fan 1013528-97 24 7-41
Cooling Tube Bracket 1013528-32 13 7-41
Corner Panel - Left 1013528-56 14 7-40
Cotter Pin 15491939 4 7-32
Cotter Pin - Split 95458329 8 7-34
Cotter Pin, .188 x 1.50 80336 24 7-1
Cotter Pin, 5/32 x 1.00 95989380 16 7-34
Cotter Pin, ø.172 x 3.75 1017841 19 7-7
Cotter Pin, ø.174 x 3.75 1017841 13 7-5
Cotter Pin, Split 95458329 5 7-33
Counterbalance Valve, 2.5:1 1015850-01 9 7-27
Item FIgure
Description Part No.
No. No.
Cover 1015465 12 7-15
Cover 1015465 12 7-18
Cover 1013528-67 2 7-40
Cover 1013528-66 8 7-40
Cross-Over Relief Valve 1015852-02 10 7-27
CSHH, 1/2-13 x 1.13, GR5, FT 100-8-13-18-5F 12 7-4
CSHH, 1/2-13 x 1.25, GR5 100-8-13-24-5 19 7-18
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 33 7-3
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 15 7-13
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 2 7-14
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 6 7-15
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 2 7-16
CSHH, 1/2-13 x 1.25, GR8, FT 100-8-13-20-8F 26 7-1
CSHH, 1/2-13 x 1.375, GR5 100-8-13-22-5 11 7-9
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 7 7-1
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 18 7-11
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 21 7-13
CSHH, 1/2-13 x 1.50, GR8 100-8-13-24-8 14 7-38
CSHH, 1/2-13 x 1.75, GR5 100-8-13-28-5 28 7-5
CSHH, 1/2-13 x 1.75, GR5, FT 100-8-13-28-5F 21 7-11
CSHH, 1/2-13 x 1.75, GR8 100-8-13-28-8 29 7-1
CSHH, 1/2-13 x 2.00, GR5 100-8-13-32-5 2 7-15
CSHH, 1/2-13 x 2.00, GR5 100-8-13-32-5 30 7-18
CSHH, 1/2-13 x 2.25, GR8
CSHH, 1/2-13 x 3.50, GR5
CSHH, 1/4-20 x .50, GR5, FT
100-8-13-36-8
100-8-13-56-5
100-4-20-8-5F
29
17
16
7-7
7-42
7-47
7
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 10 7-11
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 13 7-36
CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 19 7-10
CSHH, 1/4-20 x 1.50, GR5, FT 100-4-20-24-5F 13 7-26
CSHH, 1-14 x 1.75, GR5, FT 100-16-14-28-5F 8 7-33
CSHH, 1-8 x 5.50, GR8 100-16-8-88-8 25 7-7
CSHH, 1-8 x 6.00, GR8 100-16-8-96-8 3 7-4
CSHH, 1-8 x 6.50, GR8 100-16-8-104-8 5 7-4
CSHH, 3/4-10 x 2.00, GR5 100-12-10-32-5 18 7-33
CSHH, 3/4-10 x 2.00, GR5 100-12-10-32-5 21 7-34
CSHH, 3/4-10 x 2.00, GR5 100-12-10-32-5 13 7-38
CSHH, 3/4-10 x 2.00, GR8, FT 100-12-10-32-8F 8 7-9
CSHH, 3/4-10 x 2.50, GR8 100-12-10-40-8 8 7-37
Item FIgure
Description Part No.
No. No.
CSHH, 3/4-10 x 2.50, GR8 100-12-10-40-8 18 7-38
CSHH, 3/4-10 x 2.50, GR8, FT 100-12-10-40-8F 5 7-9
CSHH, 3/4-10 x 4.00, GR8 100-12-10-64-8 4 7-38
CSHH, 3/4-10 x 8.00, GR8 100-12-10-128-8 6 7-39
CSHH, 3/4-10 x 9.00, GR8 100-12-10-144-8 16 7-8
CSHH, 3/4-16 x 2.50, GR5 100-12-16-40-5 20 7-32
CSHH, 3/4-16 x 2.50, GR5 100-12-16-40-5 16 7-33
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 13 7-1
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 10 7-3
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 16 7-10
CSHH, 3/8-16 x 1.13, GR5 100-6-16-18-5 27 7-10
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 29 7-10
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 6 7-13
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 10 7-26
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 4 7-30
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 21 7-33
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 32 7-34
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 8 7-46
CSHH, 3/8-16 x 1.25, GR5, FT 100-6-16-20-5F 17 7-48
CSHH, 3/8-16 x 1.25, GR5,FT 100-6-16-20-5F 4 7-20
CSHH, 3/8-16 x 1.25, GR8 100-6-16-20-8 13 7-7
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 2 7-3
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 7 7-4
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 4 7-5
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 8 7-6
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 10 7-7
CSHH, 3/8-16 x 1.63, GR5 100-6-16-26-5 21 7-10
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-8 21 7-5
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 20 7-17
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 26 7-47
CSHH, 3/8-16 x 2.00, GR5 100-6-16-32-5 27 7-3
CSHH, 3/8-16 x 2.50, GR5 100-6-16-40-5 30 7-3
CSHH, 3/8-16 x 9.50, GR5 100-6-16-152-5 8 7-17
CSHH, 3/8-16 x 9.50, GR5 100-6-16-152-5 8 7-47
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7 7-17
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 7 7-47
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 23 7-10
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 7 7-37
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 6 7-48
Item FIgure
Description Part No.
No. No.
CSHH, 5/16-18 x 1.25, GR5 100-5-18-20-5 4 7-37
CSHH, 5/16-18 x 2.25, GR5 100-5-18-36-5 4 7-17
CSHH, 5/16-18 x 2.25, GR5 100-5-18-36-5 4 7-47
CSHH, 5/16-24 x .75, GR5, FT 100-5-24-12-5F 15 7-11
CSHH, 5/8-11 x 1.00, GR5, FT 100-10-11-16-5F 17 7-1
CSHH, 5/8-11 x 4.00, GR5, FT 100-10-11-64-8 14 7-23
CSHH, 7/16-14 x 1.50, GR5 100-7-14-24-5 12 7-11
CSHH, M12x1.75 x 35, C8.8, FT 100-M12-1.75-35-8.8F 24 7-25
CSHH, M12x1.75 x 35, C8.8, FT 100-M12-1.75-35-8.8F 18 7-45
CSHH, M12x1.75 x 45, C8.8, FT 100-M12-1.75-45-8.8F 6 7-8
CSSH, 1/2-13 x 1.25, FT 102-8-13-20-F 24 7-5
CSSH, 1/2-13 x 1.50, FT 102-8-13-24-F 15 7-25
CSSH, 1/2-13 x 1.50, FT 102-8-13-24-F 9 7-45
Cylinder Pin 980737 18 7-7
Cylinder, Hydraulic, 2.00 x 12.00 x 1.00 Rod 851436SRV 18 7-3
-D-
Dash Light - Blue 31986 5 7-12
Dash Light - Green 31985 4 7-12
Dash Light - Green 31985 8b 7-12
Dash Mount Cover 1016910 9 7-11
Dash Mount Weldment 1016909 8 7-11
Dash Pin Lock Plate 1007333 5 7-11
Dash Slide Rail w/Holes
Dash Slide Stop Bracket
Dash Weldment
1016898
1008093
1016895
2
3
1
7-11
7-11
7-11
7
Decal - American Flag 940002 6 7-26
Decal - Caution, Emissions 1010091 19 7-21
Decal - Caution, Emissions 1010091 22 7-40
Decal - Caution, Hot Surface 39168-11 20 7-21
Decal - Caution, Hot Surface 39168-11 21 7-40
Decal - Caution, Hydraulic Oil 856446 18 7-16
Decal - Caution, Hydraulic Oil Only 856446 32 7-18
Decal - Check Oil Daily 859795 25 7-21
Decal - Check Oil Daily 859795 27 7-40
Decal - Control Box Operation 1017507 2 7-12
Decal - Danger, Flammable 856631 23 7-21
Decal - Danger, Flammable 856631 25 7-40
Decal - Danger, Flammable Fuel 856631 21 7-15
Item FIgure
Description Part No.
No. No.
Decal - Danger, Pinch Point 1010489 5 7-2
Decal - Danger, Pinch Point 856437 8 7-2
Decal - Deco, 4130 Logo 1019538-05 6 7-2
Decal - Deco, Flag 940002 7 7-19
Decal - Deco, Leeboy Logo, 11" 1019039-10 9 7-14
Decal - Deco, LeeBoy Logo, 11" 1018906-05 15 7-16
Decal - Deco, LeeBoy Logo, 18" 1019039-09 3 7-2
Decal - Deco, Leeboy Logo, 24" 1019538-06 3 7-19
Decal - Deco, Logo - Left Hopper 1019538-03 1 7-2
Decal - Deco, Logo - Right Hopper 1019538-04 2 7-2
Decal - Deco, Logo, 4130 1019538-05 4 7-19
Decal - Deco, Panel Logo - Left 1019538-01 1 7-19
Decal - Deco, Panel Logo - Right 1019538-02 2 7-19
Decal - Down Arrow 39135-09 41 7-10
Decal - Engine Oil Drain 859781-03 19 7-16
Decal - Fuse Layout 1020799 34 7-12
Decal - Grease Daily 859793 25 7-33
Decal - Instructional, Pump 1016094 REF 7-48
Decal - Leeboy Logo, 11” 1019039-10 5 7-19
Decal - Lift Point 59246611 8 7-19
Decal - Low Sulfur Fuel 1010090 12 7-14
Decal - No Unattended 1005474 37 7-10
Decal - Notice, Hydraulic Dye 1013275 33 7-18
Decal - Notice, Manual 988634 9 7-26
Decal - Oil Info 1010089 24 7-21
Decal - Oil Info 1010089 26 7-40
Decal - Oper, Check List 856439 18 7-21
Decal - Oper, Check List 856439 28 7-40
Decal - Operation, Control Box 1019713 2 7-36
Decal - Parking Brake Safety 20959227 36 7-10
Decal - Radiator 856608 22 7-21
Decal - Radiator 856608 24 7-40
Decal - Slow Moving Vehicle 984630 23 7-13
Decal - Tie Down 59246603 9 7-2
Decal - Tie Down 59246603 9 7-19
Decal - Tool Box 859781-04 10 7-14
Decal - Tool Box 859781-04 16 7-16
Decal - Ultra Low Sulfur Fuel Only 1010090 20 7-15
Decal - Up Arrow 39135-08 40 7-10
Item FIgure
Description Part No.
No. No.
Decal - Warning - Hot Pressurized Fluid 59020040 21 7-21
Decal - Warning - Hot Pressurized Fluid 59020040 23 7-40
Decal - Warning, Conveyor 13437645 4 7-2
Decal - Warning, Crush Area 13437652 7 7-2
Decal - Warning, Crush Area 13437678 11 7-2
Decal - Warning, Fall 13855275 11 7-14
Decal - Warning, Fall 13855275 17 7-16
Decal - Warning, Fall 13855275 6 7-19
Decal - Warning, Falling Off 13855259 26 7-33
Decal - Warning, Improper Operation 13437728 38 7-10
Decal - Warning, Rotating Parts 13855317 10 7-2
Decal - Warning, Runaway Machine 13855291 39 7-10
Decal - Wash Down Info 1014057 34 7-48
Deck Cover - Rear, 74HP Engine 1017254 18a 7-20
Deck Hole Kit - ø6" 1004816 6 7-14
Deck Hole Kit - ø6" 1004816 6 7-16
Decomp Reactor Tube 1013528-87 7 7-44
DEF Coolant Manifold 1013528-18 5 7-46
Def Module Isolator - Front 1013528-89 3 7-46
Def Module Isolator - Rear 1013528-90 4 7-46
DEF Relay Mounting Plate 1019690 11 7-46
DEF Tank 1017509-05 1 7-46
DEF Tank Tray 1019321 7 7-46
Diesel Particulate Filter (DPF)
Direct Acting Relief Valve
Direct Flow Air Cleaner
1010076-31
1015851-03
1013528-05
1
11
1
7-25
7-28
7-42
7
Display - PV480 1012500 3a 7-12
Display - PV480 1018307 3b 7-12
DOC Cover 1016121-64 6 7-21
DOC Mounting Bracket 1016121-39 4 7-25
DOC Mounting Clamp 1016121-40 2 7-25
Door Assembly - Left 1013528-64 16 7-40
Door Assembly - Right 1013528-63 10 7-40
Door Enclosure Latch 1016121-48 17 7-21
Door Latch 1013528-52 17 7-40
Drive Shaft Assembly - Long 1019238-03 9 7-39
Drive Shaft Assembly - Short 1019238-02 13 7-39
Drive Shaft Assembly, 2 Pc. Inline 1019238 REF 7-39
Drive Shaft Strap Kit 39032 12 7-39
Item FIgure
Description Part No.
No. No.
Dual Battery Box Assembly, 130HP 1020598 REF 7-10
-E-
ECM 1012474-18 9 7-24
ECM Isolator 1013528-09 15 7-42
ECM Mounting Plate 1013528-10 16 7-42
EGR Valve 1012474-19 12 7-24
Elbow Adapter, 45°, -12 ORFS/-12 O-Ring FS6802-12-12-NWO-FG 2 7-27
Elbow Adapter, 90°, -10 ORFS/-10 O-Ring FS6802-10-10-NWO-FG 27 7-5
Elbow Adapter, 90°, -16 ORFS / -16 O-Ring FS6801-16-16-NWO-FG 10 7-25
Elbow Adapter, 90°, -16 ORFS / -16 O-Ring FS6801-16-16-NWO-FG 4 7-45
Elbow Adapter, 90°, -20 ORFS/-16 O-Ring FS6801-20-16-NWO-FG 3 7-30
Elbow Adapter, 90°, -20 ORFS/-20 O-Ring FS6801-20-20-NWO-FG 1 7-28
Elbow Adapter, 90°, -4 ORFS / -6 O-Ring FS6801-04-06-NWO-FG 5 7-8
Elbow Adapter, 90°, -6 JIC/-6 NPTF 2501-6-6 3 7-48
Elbow Adapter, 90°, -6 JIC/-6 NPTF 2502-6-6 29 7-48
Elbow Adapter, 90°, -6 NPTF/-4 NPTF 5500-6-4 22 7-3
Elbow Adapter, 90°, -6 ORFS / 14mm FS7205-06-14-NWO-FG 14 7-8
Elbow Adapter, 90°, -6 ORFS, -6 O-Ring FS6801-06-06-NWO-FG 17 7-34
Elbow Adapter, 90°, -6 ORFS/-6 NPTF FS2501-06-06-FG 19 7-3
Elbow Adapter, 90°, -6 ORFS/-6 O-Ring FS6801-06-06-NWO-FG 11 7-5
Elbow Adapter, 90°, -6 ORFS/-6 O-Ring FS6801-06-06-NWO-FG 8 7-32
Elbow Adapter, 90°, -6 O-Ring/-4 NPTF 6806-6-4 NWO 5 7-32
Elbow Adapter, 90°, -6 O-Ring/-4 NPTF 6806-6-4 NWO 20 7-34
Elbow Bulkhead Adapter, 90°, -10 ORFS/-10 ORFS FS2701-10-10-FG 22 7-7
Elbow Bulkhead Adapter, 90°, -6 ORFS/-6 ORFS FS2701-06-06-FG 20 7-7
Elbow Hose 1013528-04 4 7-42
Elbow, 90°, 4.00 OD 1013528-43 3 7-44
Elbow, Rubber, 90°, 2.00 38387 10 7-23
Elbow, Rubber, 90°, 4.00 x 3.00 1000834 6 7-23
Emergency Stop Switch, 1-NC 1011261 15 7-12
Enclosure Cover 1016121-49 7 7-21
Enclosure Door 1016121-47 9 7-21
Enclosure Lift Bracket 1016121-46 11 7-21
Enclosure Panel - Front 1016121-50 15 7-21
Enclosure Panel - Left 1016121-42 13 7-21
Enclosure Panel - Rear 1016121-45 16 7-21
Enclosure Panel - Right 1016121-43 12 7-21
Enclosure Panel - Top 1016121-44 8 7-21
Item FIgure
Description Part No.
No. No.
End Gate 1020410 1 7-34
End Gate Mount 1020399 6 7-34
End Gate Pin 1020411 5 7-34
End Gate Rod - Left 1020412 10 7-34
End Gate Rod - Right 1020413 7 7-34
End Gate Turnbuckle 1020440 9 7-34
End Gate Wear Plate 1018888 2 7-34
Engine Frame 1016121-03 13 7-23
Engine Frame Support - Front Left 1013528-01 14 7-42
Engine Frame Support - Front Right 1013528-02 13 7-42
Engine Frame Support - Rear 1013528-86 12 7-42
Engine Isolator 1016121-58 15 7-23
Engine Isolator, CB-1203-3 1016121-58 19 7-42
Engine Support Frame - Front 1016121-02 11 7-23
Engine Support Frame - Rear 1016121-01 12 7-23
Exhaust Bellows Tube 1013528-88 11 7-44
Exhaust Clamp 988666-15 6 7-25
Exhaust Pipe 1016121-38 5 7-25
Extendable Push Roller Weldment 1020357 20 7-1
Eye Bolt, 3/8-16 x 2.50, .75 ID 31878 12 7-19
-F-
Fan Belt 1012474-26 3 7-24
Fan Guard - Right
Fan Guard- Left
Fan Shroud - Top
1013528-94
1013528-93
1013528-92
7
6
5
7-41
7-41
7-41
7
Fan Spacer 118811 2 7-24
Fan Spacer, 1.50” 1013528-96 23 7-41
Filler Cap 1012474-29 10 7-24
Filler Neck 140030FN 13 7-48
Filler Neck Gasket 853930 14 7-48
Filler, Neck, Hydraulic Oil/Cuel Cap 140030FN 17 7-15
Filler, Neck, Hydraulic Oil/Fuel Cap 140030FN 3 7-18
Filter Element 1009523-01 6b 7-18
Filter Harness 1016121-08 3 7-23
Filter, Hydraulic, FIK04-300 1009523 6a 7-18
Fitting, 1/4-NPT-M x 3/8” Beaded Hose Barb 1013528-104 31 7-41
Fitting, Hose Barb, 1/4 NPT-M x 3/8 1013528-101 35 7-41
Fitting, Straight, 08FJX-08HB, Push-On 31109 11 7-16
Item FIgure
Description Part No.
No. No.
Fitting, Tee, 1/4 NPT Female 1013528-109 34 7-41
Flange Bearing Support 1019971 14 7-5
Flange Bearing, 1.25 1019968 17 7-5
Flanged Bushing, ø1.00 Shaft x 1.00 Long 1018903 6 7-33
Flowgate 1018781 11 7-3
Flywheel Coupling, SAE B-B, 15T 1013528-78 1 7-45
Flywheel Plate, SAE B Pump, SAE #3 1013528-79 2 7-45
Foam Air Dam Kit 1013528-53 12 7-40
Formed Inlet Tube 1013528-31 17 7-41
Formed Outlet Tube 1013528-30 28 7-41
Front Axle Mounting Bracket 1017075 19 7-8
Front Rim 1016256 REF 7-8
Front Tire/Wheel Assembly 1016843 20 7-8
Front Tire/Wheel Assembly 1016843 15 7-39
Fuel Filter 1012474-27 6 7-24
Fuel Filter 1012474-27 19 7-43
Fuel Filter Head 1012474-10 5 7-24
Fuel Filter Head 1012474-10 18 7-43
Fuel Tank Assembly 1016251 8 7-14
Fuel/Water Filter 988666-05 8 7-24
Fuel/Water Separator Filter 1012474-11 16 7-43
Fuel/Water Separator Filter Element 988666-05 17 7-43
Fuel/Water Seperator Head 1012474-11 7 7-24
Fuse Block 1016121-18 18 7-24
Fuse Block, ATC, 18 Gang 685060 33 7-12
Fuse, 250A, AMG 1014121 19 7-24
Fuse, ATC - 10A 36340 REF 7-12
Fuse, ATC - 15A 36341 REF 7-12
Fuse, ATC - 20A 36342 REF 7-12
Fuse, ATC - 5A 36746 REF 7-12
-G-
Gasket, Hydraulic Tank, 20 GAL 985688 13 7-15
Gasket, Hydraulic Tank, 20 GAL 985688 13 7-18
Gauge, Sight Leve/Temperature, Hydraulic Oil 500070 29 7-18
GC-35 Controller Assembly 1010499-08 1 7-37
GC-35 Controller Assembly 1010499-08 1 7-38
GC-35/Tracker Coil Cord - 15'. 1010499-04 REF 7-38
Grade Cylinder Assembly 1016612 1 7-32
Item FIgure
Description Part No.
No. No.
Green Dash Light 31985 REF 7-39
Grommet 852350 3 7-26
Grommet 1013528-80 6 7-40
Grommet 1013528-81 15 7-40
Group - Controls 1015917 GRP 7-11
Group - Controls, 130HP 1020685 OPT 7-10
Group - Controls, 74HP 1015917 GRP 7-10
Group - Cummins Engine, QSF 2.8, 74HP, T4F 1016121 GRP 7-22
Group - Cummins Engine, QSF 2.8, 74HP, T4F 1016121 GRP 7-23
Group - Cummins Engine, QSF 2.8, 74HP, T4F 1016121 GRP 7-24
Group - Extendable Push Roller 1015480 GRP 7-1
Group - Front Drive 1015461 GRP 7-8
Group - Hopper 1020520 GRP 7-3
Group - Hopper 1020520 GRP 7-4
Group - Rear Axle, Fixed 1017397 GRP 7-9
Group - Strike Off 1020392 GRP 7-31
Group - Strike Off 1020392 GRP 7-32
Group - Strike Off 1020392 GRP 7-33
Group - Strike Off 1020392 GRP 7-34
-H-
Handle & Nozzle 920220 2 7-48
Handle Nut, 5/8-11 300060 12 7-38
Hex Nut, 13/16-20
Hole Plug
Hood Bracket
300020
35136-4
007020098
6b
8a
14
7-10
7-12
7-17
7
Hood Bracket 007020098 20 7-47
Hopper Conveyor Assembly 1020245 18 7-4
Hopper Conveyor Assembly 1020245 REF 7-5
Hopper Conveyor Assembly 1020245 REF 7-6
Hopper Flashing Hold Down Plate 1016832 25 7-3
Hopper Flashing Hold Down Plate 1019368 15 7-4
Hopper Flashing Rubber 1019369 16 7-4
Hopper Frame Brace 1018482 11 7-4
Hopper Frame Hold Down Plate 1019427 28 7-3
Hopper Gap Guard 1020054 6 7-4
Hopper Lift Cylinder Assembly 1019103 15 7-7
Hopper Rubber Cover - Center 1020140 31 7-3
Hopper Rubber Cover - Left/Right 1020139 36 7-3
Item FIgure
Description Part No.
No. No.
Hopper Rubber Support Plate 1021181 15 7-3
Hopper Safety Bar 1020093 24 7-7
Hopper Weldment 1016412 1 7-7
Hopper Wing - Left 1016804 2 7-4
Hopper Wing - Right 1016803 1 7-4
Hopper Wing Cylinder Assembly 1019105 REF 7-3
Hopper Wiper - Left 1020120 7 7-3
Hopper Wiper - Right 1020119 6 7-3
Hopper Wiper Strip 1020127 9 7-3
Horn Button 982249 14 7-12
Hose Assembly, 72", Tag# 58, Engine Oil Drain R801NRNR000008-72 9 7-16
Hose Clamp Kit 1017323 14 7-33
Hose Clamp, #10 (.56-1.06) 33164 10 7-16
Hose Clamp, #32 (1.56-2.50) 33170 26 7-41
Hose Clamp, #4 (.22-.62) 33277 31 7-48
Hose Clamp, #40 1013528-21 15 7-41
Hose Clamp, #6 (.44-.78) 33162 32 7-41
Hose Support Plate 1017461 20 7-33
Hose, Bulk, 3/8” Heater Hose 1013528-102 33 7-41
Hydraulic Cylinder Seal Kit 1010140-01 - 7-1
Hydraulic Cylinder Seal Kit 910145-01 - 7-3
Hydraulic Cylinder Seal Kit 1017059-03 - 7-5
Hydraulic Cylinder Seal Kit 981504-03 - 7-7
Hydraulic Cylinder Seal Kit 1015956-03 - 7-32
Hydraulic Cylinder Seal Kit 1015956-03 - 7-32
Hydraulic Cylinder Seal Kit 1009057-06 - 7-34
Hydraulic Cylinder, 1017059 9 7-5
Hydraulic Cylinder, 1.50 Bore x 12.00 Stroke 1009057 14 7-34
Hydraulic Cylinder, 2.00 Bore x 16.00 Stroke 1015957 14 7-32
Hydraulic Cylinder, 2.00 Bore x 24.00 Stroke 1015956 2 7-32
Hydraulic Cylinder, 2.50 x 14.50 x 1.50 981504 16 7-7
Hydraulic Cylinder, 3.00 x 14.00 x 1.50 1010145 21 7-1
Hydraulic Lube Fitting, 1/8 20934832 10 7-32
Hydraulic Manifold 1015850 REF 7-27
Hydraulic Manifold 1015851 10 7-28
Hydraulic Manifold 1015852 REF 7-29
Hydraulic Manifold Assembly - Brake/2 Speed 1019096 REF 7-29
Hydraulic Manifold Assembly - Main 1019085 REF 7-27
Hydraulic Manifold Assembly-Conveyor/Steering 1019086 REF 7-28
Item FIgure
Description Part No.
No. No.
Hydraulic Motor, W35 DIN, H1B, 80CC 1015841 2 7-8
Hydraulic Oil Cooiler, 45k BTU 1015757 1 7-30
Hydraulic Oil Cooler Assembly 1019097 REF 7-30
Hydraulic Oil Cooler Heat Exchanger 1015757-01 REF 7-30
Hydraulic Oil Cooler Pusher Fan 1015757-02 REF 7-30
Hydraulic Tank Assembly 1016242 14 7-16
-I, J, K-
Idler Roller Assembly - 24" 1016765SRV 3 7-7
Idler Roller Block 1020352 6 7-6
Idler Roller Block 1020352 8 7-7
Idler Roller Shaft, 24" 1016763 6 7-7
Idler Roller Tube, 20" 1016764 4 7-7
Ignition Key 982008-04 REF 7-12
Ignition Switch 39146-14 7 7-12
In Line Filter 986537-31 32 7-48
Indicator Light - Red 1009253-07 6 7-12
Inner Tube Strike Off 1018462 1 7-33
Insert Bearing, 1.50 850130 4 7-1
Insert Bearing, 1.50" 850130 5 7-7
Insulated Band Clamp, 1-1/2" 148-223 31 7-34
Insulated Clamp, 5/8 112374 13 7-10
Intake Pipe 1016121-04 8 7-23
Intercooler Hose Bracket
Isolator
Isolator
1013528-33
1000867-31
1013528-22
40
17
3
7-41
7-24
7-41
7
Isolator 1013528-23 11 7-41
Isolator 1013528-85 11 7-42
Isolator 1000867-31 6 7-43
Isolator 1015089-05 28 7-48
Isolator Spacer 1013528-84 10 7-42
Isolator Washer 1016121-31 6 7-22
Joystick Box Assembly 1018454 REF 7-10
Joystick Enclosure 1018456 11 7-10
Joystick Mounting Bracket 1018634 12 7-10
Keeper Plate 1021223 28 7-7
Knob 35049 10 7-12
Item FIgure
Description Part No.
No. No.
-L, M-
Ladder 1017080 1 7-14
Ladder 1017080 1 7-16
Large Push Roller Scraper 1018310 11 7-1
Large Roller Scraper Bracket 1018312 10 7-1
LED Light, Circular 1012563 9 7-13
LED Light, Circular 1012563 7 7-14
LED Light, Circular 1012563 7 7-16
Lever Latch 980460 5 7-14
Lever Latch 980460 5 7-16
Low Pressure Switch, 200 PSI 853190 13 7-8
Lower Radiator Hose 1016121-26 15 7-22
Lube Fitting, Straight, 1/4"-25 140610 20 7-5
Lynch Pin Assembly w/Chain 1006850 26 7-34
Lynch Pin w/Chain Assembly 1006850 24 7-32
Lynch Pin w/Chain Assemly 1006850 8 7-31
M22x1.5 Flanged Wheel Nut 20942769 REF 7-8
M22x1.5 Flanged Wheel Nut 20942769 - 7-9
Machine Bushing, 3/4 x 1.25, LT 18 20922969 32 7-5
Machine Screw, Hex Head, #10-24 x .50 129-#10-24-8 16 7-48
Magentic Cupholder 1020521 35 7-10
Male Pipe Swivel Adapter, -6 NPTF/-6 JIC 6505-6-6 20 7-48
Manual Case 985234-01 8 7-26
Mirror Arm - Short 12755140 10 7-13
Module Supply, 12V 1013528-17 2 7-46
Momentary Foot Switch 20940938 15 7-10
Muffler Cap 1016121-63 3 7-25
-N-
Needle Valve 1015851-04 12 7-28
Nut Lock, Stover, 1-8, GR8 204-16-8-8 4 7-4
Nut, Hex Head Flange, Lock, 3/8-16 1013528-107 10 7-41
Nut, Hex, 1/2-13, GR5 200-8-13-5 9 7-1
Nut, Hex, 1/2-13, GR5 200-8-13-5 30 7-5
Nut, Hex, 1/2-13, GR5 200-8-13-5 4 7-15
Nut, Hex, 1/2-13, GR5 200-8-13-5 31 7-18
Nut, Hex, 1/2-13, GR5 200-8-13-5 18 7-42
Nut, Hex, 1/4-20, GR5 200-4-20-5 20 7-10
Nut, Hex, 3/4-10, GR5 200-12-10-5 10 7-9
Item FIgure
Description Part No.
No. No.
Nut, Hex, 3/4-10, GR5 200-12-10-5 24 7-34
Nut, Hex, 3/4-16, GR5 200-12-10-5 21 7-32
Nut, Hex, 3/8-16, GR5 200-6-16-5 5 7-3
Nut, Hex, 3/8-16, GR5 200-6-16-5 30 7-10
Nut, Hex, 3/8-16, GR5 200-6-16-5 7 7-30
Nut, Hex, 3/8-16, GR5 200-6-16-5 24 7-33
Nut, Hex, 3/8-16, GR5 200-6-16-5 35 7-34
Nut, Hex, 5/16-18, GR5 200-5-18-5 15 7-48
Nut, Hex, 5/8-11, GR5 200-10-11-5 17 7-23
Nut, Hex, Jam, 3/4-16, GR5 202-16-12-5 18 7-32
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 28 7-10
Nut, Hex, Jam, 5/8-11, GR5 202-10-11-5 16 7-5
Nut, Hex, Machine, #10-24, GR5 209-#10-24 33 7-10
Nut, Hex, Machine, #10-32 209-#10-32 18 7-17
Nut, Hex, Machine, #10-32 209-#10-32 24 7-47
Nut, Hex, Nylon, Thin, GR5, 3/4-16 219-12-16-5 33 7-5
Nut, Lock, Flexloc, 1/2-13, Full, LT 217-8-13 17 7-13
Nut, Lock, Flexloc, 3/8-16, Full, LT 217-6-16 10 7-19
Nut, Lock, Flexloc, 5/16-18, Full, LT 217-5-18 6 7-17
Nut, Lock, Flexloc, 5/16-18, Full, LT 217-5-18 6 7-47
Nut, Lock, Nylon, 1/4-20, GR5 205-4-20-5 26 7-10
Nut, Lock, Stover, 1/2-13, GR5 204-8-13-5 12 7-9
Nut, Lock, Stover, 1/2-13, GR5 204-8-13-5 3 7-34
Nut, Lock, Stover, 1/4-20, GR5
Nut, Lock, Stover, 1/4-20, GR5
Nut, Lock, Stover, 1/4-20, GR5
204-4-20-5
204-4-20-5
204-4-20-5
14
14
15
7-15
7-18
7-36
7
Nut, Lock, Stover, 1-8, GR5 204-16-8-5 11 7-32
Nut, Lock, Stover, 1-8, GR8 204-16-8-8 27 7-7
Nut, Lock, Stover, 3/4-10, GR8 204-12-10-8 18 7-8
Nut, Lock, Stover, 3/4-10, GR8 204-12-10-8 7 7-9
Nut, Lock, Stover, 3/4-10, GR8 204-12-10-8 8 7-39
Nut, Lock, Stover, 3/8-16, GR5 204-6-16-5 18 7-10
Nut, Lock, Stover, 3/8-16, GR5 204-6-16-5 10 7-18
Nut, Lock, Stover, 3/8-16, GR5 204-6-16-5 13 7-20
Nut, Lock, Stover, 7/16-14, GR5 204-7-14-5 14 7-11
-O, P, Q-
Oil Filler 1013528-70 15 7-43
Oil Filter 1012474-28 4 7-24
Item FIgure
Description Part No.
No. No.
Oil Filter 1013528-76 14 7-43
Oil Level Gauge 1013528-75 13 7-43
OPTION - Strike Off 1020392 OPT 7-35
OPTION - Battery Box Assembly - Dual 1020596 20 7-16
OPTION - Cummins Engine, QSF 3.8, 130HP, T4F 1016628 OPT 7-41
OPTION - Cummins Engine, QSF 3.8, 130HP, T4F 1016628 OPT 7-42
OPTION - Cummins Engine, QSF 3.8, 130HP, T4F 1016628 OPT 7-43
OPTION - Cummins Engine, QSF 3.8, 130HP, T4F 1016628 OPT 7-44
OPTION - Cummins Engine, QSF 3.8, 130HP, T4F 1016628 OPT 7-45
OPTION - Cummins Engine, QSF 3.8, 130HP, T4F 1016628 OPT 7-46
OPTION - Deck Cover - Rear, 130HP Engine 1017750 18b 7-20
OPTION - Dual Battery Box Assembly 1020596 OPT 7-47
OPTION - Rear Axle, 4WD w/Steering 1017398 OPT 7-39
OPTION - Spray Down 1019319 OPT 7-48
OPTION - Strike Off Assembly - 3 Ft. 1016611 36 7-34
OPTION - Strike Off Remote Assmebly 1019702 OPT 7-36
OPTION - TopCon Grade 1021174 OPT 7-38
OPTION - TopCon Slope 1021173 OPT 7-37
O-Ring, FKM/Viton, 75D, .103 x 3.737 12757410 17 7-25
O-Ring, FKM/Viton, 75D, .103 x 3.737 12757410 11 7-45
P.O. Pressure Relief Valve 1015851-06 16 7-28
P-32 Slope Module 1010499-09 2 7-37
Panel - Rear 1013528-60 19 7-40
Panel - Right 1013528-55 11 7-40
Panel w/Notch 1007228-03 26 7-12
PHMS, Cross, #10-32 x .50, FT 122-#10-32-8F 9 7-15
PHMS, Cross, #10-32 x .50, FT 122-#10-32-8F 15 7-17
PHMS, Cross, #10-32 x .50, FT 122-#10-32-8F 21 7-47
Pin, .50 x 3.00 w/Cotter Pin 72836 20 7-13
Pin, Clevis, ø1.00 x 3.25 1000365 23 7-3
Pin, Cotter, .188 x 2.00 80338 24 7-3
Pipe Swivel Adapter, Female, -6 ORFS / -4 NPTF 6 G6L 12 7-8
Plate, Blanking, Hopper 1016830 1 7-3
Plate, Hold Down, Rubber Cut Off 1016831 13 7-3
Plug, Magnetic Drain, -16 SAE Orb 1011971 5 7-15
Plus+1 Controller, 24 Pin 1018973 29 7-12
Potentiometer, 35Ω/25W 1010077 11 7-12
Pressure Reducing Relief Valve 1015851-05 13 7-28
Primary Air Filter 1010076-02 REF 7-23
Item FIgure
Description Part No.
No. No.
Primary Air Filter 1010076-02 REF 7-42
Proportional Flow Control Cartridge 1015851-02 14 7-28
Pump Cover 1019904 REF 7-26
Pump Cover - Front 1017252 2 7-26
Pump Cover - Left 1018747 4 7-26
Pump Cover - Right 1018748 5 7-26
Pump Cover - Top 1017250 1 7-26
Pump Plate Adapter, 4 CI HSG, SAE 10 6H FBA 15T 1010076-67 8 7-25
Pump, Load Sense - 60CC 1012222 18 7-25
Pump, Load Sense - 60CC 1012222 12 7-45
Pump, MP1, EDC, 45CC 1015848 9 7-25
Pump, MP1, EDC, 45cc 1015848 3 7-45
Pumps Assembly 1015498 REF 7-25
Pumps Assembly 1015498 REF 7-45
Push Bar Roller Assembly - 24" 980033 3 7-1
Push Bar Roller Assembly - 4" 980035 5 7-1
Push Bar Roller Shaft 980034 6 7-1
Push Bar Swivel Pin 810081SRV 16 7-1
Push Button Switch 982249 4 7-36
Push Lok Fitting, -6LOC/-6RFJX 6LOC/-6RFJX 4 7-48
Push Lok Fitting, 90°, -6LOC/-6RFJSX 6LOC-6RFJX90S 5 7-48
Push Roller Cylinder Assembly 1019106 REF 7-1
Push Roller Mount 1020355 25 7-1
Push-On Hose, 05
-R-
71812 30 7-48
7
Radiator 1016121-22 1 7-22
Radiator Cap 1021629 2 7-22
Radiator Cap 1021629 2 7-41
Radiator Fan 1016121-28 1 7-24
Radiator Fill Cover 1013528-54 4 7-40
Radiator Guard - Left 1016121-33 9 7-22
Radiator Guard - Right 1016121-34 10 7-22
Radiator Isolator 1016121-30 7 7-22
Radiator Screen 1016121-56 10 7-21
Radiator Screen 1013528-69 13 7-40
Radiator Shroud 1016121-23 8 7-22
Radiator Strut 1016121-29 3 7-22
Radiator Strut 1013528-95 8 7-41
Item FIgure
Description Part No.
No. No.
Radiator, Power Unit 1013528-91 1 7-41
Railing Clamp 1020053 3 7-20
Rain Cap 1013528-42 4 7-44
Rear Axle Hose Kit 1019817 REF 7-39
Rear Axle Mounting Bracket 1016624 5 7-39
Rear Axle Weldment 1016839* 1 7-9
Rear Ladder 1018753 1 7-20
Rear Support Assembly, Inner 1020401 3 7-31
Rear Support Assembly, Outer 1020403 2 7-31
Receptacle, 12V 1011147 23 7-12
Receptacle, 19 Pin, Deutsch 1014909 16 7-12
Reducer Hose, 4.00” ID to 3.00” ID 1013528-83 6 7-42
Relay Mounting Bracket 36086 27 7-12
Relay Mounting Bracket 36086 15 7-24
Relay, 12VDC, SPDT, 40A, 5-Pin 36085 14 7-24
Relay, 12VDC, SPST, 100A, HD 985751 16 7-24
Relay, 12VDC, SPST, 100A, HD 985751 5 7-43
Relay, 12VDC/40A, 5 Pin, SPDT 36085 28 7-12
Remote Strike Off Mounting Plate 1019705 10 7-36
Replacement Key 35560 REF 7-14
Replacement Key 35560 REF 7-16
Retainer End Tube 1018466 2 7-33
Retaining Clip 1019238-04 11 7-39
RHMS, Cross, #10-24 x .75, FT 121-#10-24-12F 31 7-10
Roll Pin, 1/4" x 2.00 400-4-32 19 7-5
Round Mirror, Convex - ø7.50 100857 11 7-13
Rubber Conveyor Skirt 1016768 3 7-5
Rubber Flashing - Center 1020673 29 7-3
Rubber Flashing - Outside 1020674 26 7-3
Rubber Grommet 852350 33 7-48
Rubber Hold Down Plate - Large 1016774 2 7-5
Rubber Hold Down Plate - Small 1016772 1 7-5
Rubber Hook 007020096 2 7-17
Rubber Hook 007020096 2 7-47
Rubber Wiper 1020126 8 7-3
Rubber, Cut Off, Hopper 1016829 14 7-3
Run Tee Adapter, -10 ORFS/-10 O-Ring/-10 ORFS FS6804-10-10-10-NWO-FG 22 7-25
Run Tee Adapter, -10 ORFS/-10 O-Ring/-10 ORFS FS6804-10-10-10-NWO-FG 16 7-45
Run Tee Adapter, -12 ORFS/-12 O-Ring/-12 ORFS FS6804-12-12-12-NWO-FG 12 7-25
Item FIgure
Description Part No.
No. No.
Run Tee Adapter, -12 ORFS/-12 O-Ring/-12 ORFS FS6804-12-12-12-NWO-FG 6 7-45
Run Tee Adapter, -6 ORFS / 14mm / -6 ORFS FS7215-06-14-06-NWO-FG 10 7-8
Run Tee Adapter, -6 ORFS / -6 ORFS / -6 ORFS FS6602-06-06-06-FG 11 7-8
Run Tee Adapter, -6 ORFS/14mm O-Ring/-6 ORFS FS7215-06-14-06-NWO-FG 4 7-39
Run Tee Adapter, -6 ORFS/-6 O-Ring/-6 ORFS FS6804-06-06-06-NWO-FG 8 7-28
Run Tee Bulkhead Adapter, -6 JIC (x3) 2704-6-6-6-LN 9 7-48
-S-
Screw, Self, Drilling, HWH, #12 x .75 116-#12-12 19 7-15
Screw, Self-Drilling, HWH, #12 x .75 116-#12-12 5 7-18
Seat Assembly 13504717 12 7-13
Seat Belt Mount 37161-02 18 7-13
Seat Belt, 3" w/Retractor 37161 14 7-13
Seat Mount 1017087 19 7-13
Seat Post 1017601 13 7-13
Secondary Air Filter 1012474-25 REF 7-23
Secondary Air Filter 1012474-25 REF 7-42
Sender, Temperature, Hydraulic Oil, 100-250°F 1010402 24 7-18
Sending Unit, Fuel, 16" 1016871 8 7-15
Sensor, Level, Hydraulic 1014643 22 7-18
Set Screw, Hex Socket, Cup, 3/8-16 x .50 113-16-8 7 7-6
Set Screw, Hex Socket, Cup, 3/8-16 x .50 113-6-16-8 9 7-7
Shaft, Idler Roller, 24" 1016763 4 7-6
Signal Light, LED, Red
Signle Battery Box Assembly, 74HP
Single Battery Box Assembly
1005940
1020618
1020616
9
REF
REF
7-20
7-10
7-17
7
Slope Cylinder Assembly 1016613 13 7-32
Slope Module Cable - 8' 1010499-10 REF 7-37
Small Push Roller Scraper 1018311 12 7-1
Snap Link, ø3/8" 1013339 13 7-19
Solenoid, 12V, Constant Duty 720290 20 7-24
Solenoid, 12V, Constant Duty 720290 7 7-43
Solenoid, 3W2P 1015852-01 5 7-29
Solenoid, 4W2P 1015852-02 6 7-29
Solenoid, 4W3P 1016206-16 8 7-27
Sonic Tracker II Assembly 1010499-06 2 7-38
Spherical Gasket, 3.00” 1013528-39 8 7-44
Spherical Gasket, 4.00” 1013528-38 5 7-44
Split Flange Clamp, Code 61, -16 1901-16 20 7-25
Item FIgure
Description Part No.
No. No.
Split Flange Clamp, Code 61, -16 1901-16 14 7-45
Split Flange Clamp, Code 61, -32 1901-32 19 7-25
Split Flange Clamp, Code 61, -32 1901-32 13 7-45
Spray Down Pump Body 1015438-01 25 7-48
Spray Down Pump Cover 1016704 23 7-48
Spray Down Pump Pressure Sensor 1015438-02 26 7-48
Spray Down Pump w/Pressure Switch 1015438 24 7-48
Spray Down Reel w/Hose 920200 1 7-48
Spring Loaded Pull Pin 1000835 6 7-11
Square Head Set Screw, Flat, 5/8-11 x 3.50 119-10-11-56 15 7-5
Starter 1012474-22 13 7-24
Starter 1008650-01 4 7-43
Starter Relay Loop Harness 1013528-12 11 7-43
Steering Column - 6" 300040 6a 7-10
Steering Plate Weldment 1016917 8 7-10
Steering Valve, LS, 200 CCM 1003798 9 7-10
Steering Wheel - 14" 115772 5 7-10
Steering Wheel Cap 20944062 4 7-10
Straight Adapter, -10 ORFS/-16 O-Ring FS6400-10-16-O 2 7-28
Straight Adapter, -12 ORFS / -10 O-Ring FS6400-12-10-O 4 7-8
Straight Adapter, -4 ORFS / -6 ORFS FS6400-04-06-O 14 7-25
Straight Adapter, -4 ORFS / -6 ORFS FS6400-04-06-O 8 7-45
Straight Adapter, -4 ORFS/-4 O-Ring FS6400-04-04-O 6 7-28
Straight Adapter, -4 ORFS/-4 O-Ring FS6400-04-04-O 2 7-29
Straight Adapter, -4 ORFS/-6 O-Ring FS6400-04-06-O 5 7-27
Straight Adapter, -6 BSPP/-6 NPT 1015089-04 27 7-48
Straight Adapter, -6 ORFS / 14mm FS7005-06-14 8 7-8
Straight Adapter, -6 ORFS/14mm FS7005-06-14 3 7-39
Straight Adapter, -6 ORFS/-4 O-Ring FS6400-06-04-O 4 7-28
Straight Adapter, -6 ORFS/-4 O-Ring FS6400-06-04-O 1 7-29
Straight Adapter, -6 ORFS/-6 O-Ring FS6400-06-06-O 22 7-1
Straight Adapter, -6 ORFS/-6 O-Ring FS6400-06-06-O 10 7-5
Straight Adapter, -6 ORFS/-6 O-Ring FS6400-06-06-O 15 7-8
Straight Adapter, -6 ORFS/-6 O-Ring FS6400-06-06-O 34 7-10
Straight Adapter, -6 ORFS/-6 O-Ring FS6400-06-06-O 3* 7-27
Straight Adapter, -6 ORFS/-6 O-Ring FS6400-06-06-O 3 7-28
Straight Adapter, -6 ORFS/-6 O-Ring FS6400-06-06-O REF 7-39
Straight Adapter, -8 ORFS / 18mm FS7005-08-18 9 7-8
Straight Adapter, -8 ORFS/18mm FS7005-08-18 2 7-39
Item FIgure
Description Part No.
No. No.
Straight Adapter, -8 ORFS/-8 O-Ring FS6400-08-08-O 6 7-27
Straight Adapter, -8 ORFS/-8 O-Ring FS6400-08-08-O 7 7-28
Strainer & Gasket Kit 140030GK 18 7-15
Strainer & Gasket Kit 140030GK 4 7-18
Strap Clamp, 13” 1013528-41 13 7-44
Strike Off Assembly - 1 Ft. 1016600 28 7-34
Strike Off Assembly, 2-3 Foot 1020393 12 7-34
Strike Off Hold Down 1018916 25 7-34
Strike Off Hold Down Pivot Pin 1018919 10 7-20
Strike Off Hose Kit 1019322 REF 7-34
Strike Off Inner Support 1018465 11 7-34
Strike Off Inner Tube 1020397 17 7-32
Strike Off Mount, Rear 1020400 1 7-31
Strike Off Pin 1017457 7 7-31
Strike Off Pin 1020415 10 7-31
Strike Off Pin 1017457 23 7-32
Strike Off Pin Assembly 1016825 6 7-31
Strike Off Pin Assembly 1020414 9 7-31
Strike Off Pin Assembly 1016852 22 7-32
Strike Off Pivot 1018885 9 7-32
Strike Off Pivot 1018796 3 7-33
Strike Off Pivot Plate 1017264 12 7-33
Strike Off Pivot Shaft 1017116 10 7-33
Strike Off Remote Control Box Assmebly
Strike Off Slope
Strike Off Slope Beam
1019703
1020396
1020395
REF
16
15
7-36
7-32
7-32
7
Strike Off Storage 1018913 6 7-20
Strike Off Storage Tab 1019032 30 7-34
Strike Off Storage Tab Assembly 1016614 5 7-31
Strike Off Swing Arm 1018589 9 7-33
Strike Off Swing Cylinder Pin 1007776 27 7-34
Strike Off Yoke 1020398 19 7-32
Strike Off, 1 Ft. 1016925 29 7-34
Strike Off, 2-3 Foot 1020394 13 7-34
Strike Off, 3 FT. 1016926 37 7-34
Strut 1013528-48 18 7-44
Strut Isolator 1016121-32 4 7-22
Swivel Branch Tee Adapter, -6 ORFS (x3) FS6600-06-06-06-FG 9 7-28
Swivel Run Tee Adapter, -6 ORFS (x3) FS6602-06-06-06-FG REF 7-39
Item FIgure
Description Part No.
No. No.
System 5 Paver Control Box Bracket 983414-09 REF 7-37
System 5 Paver Control Box Bracket 983414-09 REF 7-38
-T, U, V-
Tank Cap, Lockable 140030FL 12 7-48
T-Bolt Clamp (2.25-2.53) 38376 14 7-22
T-Bolt Clamp (3.31-3.59) 171090 7 7-42
T-Bolt Clamp (ø3.09-ø3.35) 36600 7 7-25
T-Bolt Clamp, 1.87-2.13 1007684 16 7-22
T-Bolt Clamp, 2.25-2.53 38376 9 7-23
T-Bolt Clamp, 2.63-2.94 1014074 11 7-22
T-Bolt Clamp, 3.31-3.59 171090 7 7-23
T-Bolt Clamp, 4.31-4.59 953521243 5 7-23
Temp Bail w/Sleeves Assembly 983414-10 REF 7-38
Temperature Switch, -8 MORB, 115°F 1015163 2 7-30
Term, SOC 16-22 GA Deutsch 1007354 8 7-36
Test Point Coupling, -4 O-Ring DP6400-04-O 5 7-28
Test Point Coupling, -4 O-Ring DP6400-04-O 3 7-29
Test Point Coupling, -6 O-Ring DP6400-06-O 11 7-25
Test Point Coupling, -6 O-Ring DP6400-06-O 1 7-27
Test Point Coupling, -6 O-Ring DP6400-06-O 5 7-45
Thrust Bearing 1017107 13 7-33
Thumb Screw 1013528-68 5 7-40
Thumb Screw, 3/8-16 x 1.00 920070 10 7-38
Tire, 425/65R22.5 1016844 REF 7-8
Toggle Switch, 2-POS, SPDT 851090624 13 7-12
Toggle Switch, 2-POS, SPST 851391 9 7-12
Toggle Switch, 3-POS, SPDT 851090613 32 7-12
Toggle Switch, 3-POS, SPDT, MOM 851392 8c 7-12
Toggle Switch, 3-POS, SPDT, MOM 851392 12 7-12
Toggle Switch, 3-POS, SPDT, MOM 851392 3 7-36
Toggle Switch, 3-POS, SPDT, MOM 851392 REF 7-39
Top Cover 1016121-55 3 7-21
Top Panel - Front 1016121-53 5 7-21
Top Panel - Left 1016121-51 1 7-21
Top Panel - Rear 1016121-54 4 7-21
Top Panel - Right 1016121-52 2 7-21
TopCon Grade Mount - Left 1021157 17b 7-38
TopCon Grade Mount - Right 1021158 17a 7-38
Item FIgure
Description Part No.
No. No.
TopCon Slope Mount - Right 1021155 3a 7-37
TopCon Slope Mount -Left 1021156 3b 7-37
TopCon Sonic Tracker Bracket 851578 3 7-38
TopCon ZArm Bracket 9090-1125 7 7-38
TopCon/Spectra Pivot Mount 851575 11 7-38
Traction Joystick 1016937 10 7-10
Tube, Fuel, Pick Up, 17" 1014538-17 10 7-15
Tube, Idler Roller, 24" 1016764 5 7-6
Turn Signal Flasher 981512 30 7-12
Turnbuckle Support Assembly 1020405 4 7-31
U-Bolt Clamp, 2.50 1013528-35 39 7-41
U-Bolt, Vibration Reducing, 1-5/16" 1019706 11 7-36
U-Joint, 1410 - Greaseable 1006348-02 10 7-39
Umbrella 920235 OPT 7-13
Upper Deck Cover - Front 1017094 4 7-13
Upper Deck Cover - Rear 1017092 5 7-13
Upper Radiator Hose 1016121-27 17 7-22
Valve Stem, 90° 1015311 REF 7-8
Vandalism Cover Assembly 1007339 3 7-10
Vandalism Cover Spacer Tube 1007338 22 7-10
Vandalism Latch Bar 1007337 2 7-10
V-Band Clamp 1013528-20 22 7-41
V-Band Clamp, 4.00” 1013667-08 6 7-44
V-Band Clamp, 3.00”
V-Groove Track Roller
V-Guide Wheel - 45mm
1013528-40
1012624
1007266
9
31
7
7-44
7-5
7-11
7
-W, X, Y, Z-
Wash Down Nozzle 901210A REF 7-48
Washer, 1013528-105 12 7-41
Washer, 1/2 ID x 2.00 OD 1017118 8 7-1
Washer, 2.25 OD x .562 ID x 7 GA 40447 32 7-3
Washer, Cinch, .66ID x 2.75 OD x .19 1013528-100 4 7-41
Washer, Flat, .688 x 2.25 x .188 1012165 19 7-1
Washer, Flat, Fender, 3/8 x 1.50 308-6-24 12 7-20
Washer, Flat, SAE, 300-8 21 7-18
Washer, Flat, SAE, #10 300-#10 16 7-17
Washer, Flat, SAE, #10 300-#10 22 7-47
Washer, Flat, SAE, 1 300-16 7 7-33
Item FIgure
Description Part No.
No. No.
Washer, Flat, SAE, 1" 300-16 26 7-7
Washer, Flat, SAE, 1" 300-16 12 7-32
Washer, Flat, SAE, 1/2 300-8 28 7-1
Washer, Flat, SAE, 1/2 300-8 35 7-3
Washer, Flat, SAE, 1/2 300-8 14 7-4
Washer, Flat, SAE, 1/2 300-8 31 7-7
Washer, Flat, SAE, 1/2 300-8 20 7-11
Washer, Flat, SAE, 1/2 300-8 16 7-13
Washer, Flat, SAE, 1/2 300-8 4 7-14
Washer, Flat, SAE, 1/2 300-8 3 7-15
Washer, Flat, SAE, 1/2 300-8 4 7-16
Washer, Flat, SAE, 1/2 300-8 16 7-38
Washer, Flat, SAE, 1/4 300-4 25 7-10
Washer, Flat, SAE, 1/4 300-4 22 7-11
Washer, Flat, SAE, 1/4 300-4 15 7-15
Washer, Flat, SAE, 1/4 300-4 15 7-18
Washer, Flat, SAE, 1/4 300-4 14 7-36
Washer, Flat, SAE, 1/4 300-4 18 7-47
Washer, Flat, SAE, 3/4 300-12 17 7-8
Washer, Flat, SAE, 3/4 300-12 6 7-9
Washer, Flat, SAE, 3/4 300-12 19 7-33
Washer, Flat, SAE, 3/4 300-12 22 7-34
Washer, Flat, SAE, 3/4 300-12 10 7-37
Washer, Flat, SAE, 3/4 300-12 6 7-38
Washer, Flat, SAE, 3/4 300-12 7 7-39
Washer, Flat, SAE, 3/8 300-6 15 7-1
Washer, Flat, SAE, 3/8 300-6 4 7-3
Washer, Flat, SAE, 3/8 300-6 9 7-4
Washer, Flat, SAE, 3/8 300-6 6 7-5
Washer, Flat, SAE, 3/8 300-6 9 7-6
Washer, Flat, SAE, 3/8 300-6 12 7-7
Washer, Flat, SAE, 3/8 300-6 17 7-10
Washer, Flat, SAE, 3/8 300-6 8 7-13
Washer, Flat, SAE, 3/8 300-6 10 7-17
Washer, Flat, SAE, 3/8 300-6 11 7-18
Washer, Flat, SAE, 3/8 300-6 11 7-19
Washer, Flat, SAE, 3/8 300-6 7 7-20
Washer, Flat, SAE, 3/8 300-6 5 7-30
Washer, Flat, SAE, 3/8 300-6 23 7-33
Item FIgure
Description Part No.
No. No.
Washer, Flat, SAE, 3/8 300-6 34 7-34
Washer, Flat, SAE, 3/8 300-6 10 7-46
Washer, Flat, SAE, 3/8 300-6 10 7-47
Washer, Flat, SAE, 3/8 300-6 19 7-48
Washer, Flat, SAE, 5/16 300-5 17 7-11
Washer, Flat, SAE, 5/16 300-5 5 7-17
Washer, Flat, SAE, 5/16 300-5 6 7-37
Washer, Flat, SAE, 5/16 300-5 5 7-47
Washer, Flat, SAE, 5/16 300-5 8 7-48
Washer, Flat, SAE, 7/16 300-7 13 7-11
Washer, Flat, USS, 1/2 301-8 4 7-34
Washer, Flat, USS, 3/8 301-6 14 7-7
Washer, Flat, USS, 3/8 301-6 12 7-26
Washer, Lock, #10 302-#10 32 7-10
Washer, Lock, #10 302-#10 17 7-17
Washer, Lock, #10 302-#10 23 7-47
Washer, Lock, .670 Nord Wedge 986811 20 7-42
Washer, Lock, .670, Nord Wedge 986811 16 7-23
Washer, Lock, 1/2 302-8 27 7-1
Washer, Lock, 1/2 302-8 34 7-3
Washer, Lock, 1/2 302-8 13 7-4
Washer, Lock, 1/2 302-8 29 7-5
Washer, Lock, 1/2 302-8 30 7-7
Washer, Lock, 1/2
Washer, Lock, 1/2
Washer, Lock, 1/2
302-8
302-8
302-8
19
22
3
7-11
7-13
7-14
7
Washer, Lock, 1/2 302-8 7 7-15
Washer, Lock, 1/2 302-8 3 7-16
Washer, Lock, 1/2 302-8 20 7-18
Washer, Lock, 1/2 302-8 15 7-38
Washer, Lock, 1/2 Nord Wedge 986810 16 7-25
Washer, Lock, 1/2 Nord Wedge 986810 10 7-45
Washer, Lock, 1/4 302-4 11 7-11
Washer, Lock, 1/4 302-4 17 7-47
Washer, Lock, 3/4 302-12 9 7-9
Washer, Lock, 3/4 302-12 17 7-33
Washer, Lock, 3/4 302-12 23 7-34
Washer, Lock, 3/4 302-12 9 7-37
Washer, Lock, 3/4 302-12 5 7-38
Item FIgure
Description Part No.
No. No.
Washer, Lock, 3/8 302-6 14 7-1
Washer, Lock, 3/8 302-6 3 7-3
Washer, Lock, 3/8 302-6 8 7-4
Washer, Lock, 3/8 302-6 5 7-5
Washer, Lock, 3/8 302-6 11 7-7
Washer, Lock, 3/8 302-6 24 7-10
Washer, Lock, 3/8 302-6 7 7-13
Washer, Lock, 3/8 302-6 9 7-17
Washer, Lock, 3/8 302-6 5 7-20
Washer, Lock, 3/8 302-6 11 7-26
Washer, Lock, 3/8 302-6 6 7-30
Washer, Lock, 3/8 302-6 22 7-33
Washer, Lock, 3/8 302-6 33 7-34
Washer, Lock, 3/8 302-6 9 7-46
Washer, Lock, 3/8 302-6 9 7-47
Washer, Lock, 3/8 302-6 18 7-48
Washer, Lock, 5/16 302-5 16 7-11
Washer, Lock, 5/16 302-5 5 7-37
Washer, Lock, 5/16 302-5 7 7-48
Washer, Lock, 5/8 302-10 18 7-1
Washer, Lock, Hi-Collar, 1/2 307-8 25 7-5
Washer, Lock, M12 302-M12 7 7-8
Weldment, Fuel Tank, RW85 1016252 1 7-15
Weldment, Head Pulley 1016756 1 7-6
Weldment, Hydraulic Tank, RW85 1016243 1 7-18
Wheel/Tire Assembly 1019046 4 7-9
Wing Nut, 1/4-20 212-4-20 12 7-36
Wing Pivot Mount Bracket 1018480 10 7-4
Wing Screw, Type C, 3/8-16 x 1.00 120-6-16 12 7-3
Wing Screw, Type C, 3/8-16 x 1.00, Cup 120-6-16-16 7 7-10
Wire - Alternator (+) 1013528-13 10 7-43
Wire - Alternator Ground to Starter (-) 1013528-14 12 7-43
Wire - Alternator to Relay 1013528-15 9 7-43
Wire - Relay to Grid Heater 1013528-16 8 7-43
Worm Drive Clamp (2.06-3.00) 1014083 36 7-41
Z Arm - Lower 1011444 9 7-38
Z Arm - Upper 1011443 8 7-38
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