PowerCube 5000 Quick Guide

(SmartLi 100Ah)
Issue: 02
Part Number: 31500CQG
Date: 2020-03-03

Copyright © Huawei Technologies Co., Ltd. 2020. All rights reserved.

1 Overview
Item Model Function
Converts DC voltage into AC voltage
ICC cabinet SUN2000-150KTL-S0 output.
Isolation Provides safety isolation and surge
transformer ITC80D, ITC120D, ITC200D, ITC400D protection.
Master cabinet: SmartLi-672V-100AH-F
(with a display, with an EPO button) Supplies power to the ICC cabinet at
Lithium battery night or when PV power is
cabinet Slave cabinet: SmartLi-672V-100AH-S
(without a display, without an EPO button) insufficient.

Can be used when multiple lithium

Combiner box - battery cabinets are connected in
parallel to the ICC cabinet.

ICC cabinet SUN2000-150KTL-S0

(1) Power module (2) Bypass module

HSU BPS
(3) Monitoring unit (4) Solar input switches
(5) Battery cold (6) AC input switch
start button
(7) Auxiliary AC (8) AC input SPD and
output switch SPD circuit breaker
(9) AC input port (10) Positive terminal
block for batteries
(11) Positive PV (12) Ground bar
input port
(13) EPO button (14) Monitor screen
(15) AC output (16) AC output SPD
switch and SPD circuit breaker
(17) AC output (18) Negative terminal
port block for batteries
(19) Document (20) Negative PV input
holder port
(21) Auxiliary
switch lever

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Isolation transformer (using ITC80D as an example)

(1) AC SPD

(2) Alarm cable port

(3) Output disconnector

(4) Ground bar

(5) N input bar

(6) SPD fuses

(7) N output bar

(8) AC input L bar

Lithium battery cabinet SmartLi-672V-100AH-F

(1) Alarm indicator

(2) Running indicator

(3) EPO button

(4) SBCU

(5) ESM

(6) BCU

(7) Battery breaker

(QF1)

(8) BCU power switch

(QS1)

(9) Battery cold-start

breaker (QF2)

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 Microgrid system

2 Installing Equipment

1. Before installation, read the user manual carefully to get familiar with product information and
safety precautions.
2. Use insulated tools during installation and operation.
3. Only Huawei engineers or engineers certified by Huawei are allowed to install, commission,
and maintain the UPS. Otherwise, personal injury or equipment damage may occur, and the
resulting UPS faults are beyond the warranty scope of Huawei.

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2.1 Installing the Cabinets
Hole dimensions for the lithium Hole dimensions for the ICC
battery cabinet (unit: mm) Cabinet (unit: mm)

1. Determine the mounting hole positions.

2. Drill holes and install expansion sleeves.
3. Secure the isolation transformer, ICC cabinet, and lithium battery cabinet to the installation
positions using expansion bolts.
4. Remove the support of the waterproof plate, install the support on the top of the cabinet, and
then install the waterproof plate.

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 (When Multiple ICC Cabinets and Lithium Battery Cabinets Are
2.2
Configured) Combining Cabinets
• ICC cabinet: Remove the screws from the front and rear connecting kits, route the connecting
kits through the reserved holes, connect the two cabinets, and tighten the screws.
• Lithium battery cabinet: Install connecting plates on the top of adjacent cabinets.

Combining ICC Cabinets Combining Lithium Battery Cabinets

2.3 Installing Anchor Baffle Plates for the Lithium Battery Cabinet

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2.4 Installing the IP21 Component for the Lithium Battery Cabinet
1. Install leveling feet for the IP21 component, with two long feet at the front and two short feet at
the rear.

2. Secure the IP21 component to the top of each cabinet.

3 Installing PE Cables
3.1 Installing a PE Cable Between the ICC Cabinet and the Isolation
Transformer
Prepare a cable of suitable length and install OT terminals on both ends of the cable. Connect the
PE cable to the ground bar.
Single ICC cabinet

(1) Site ground bar

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 Two ICC cabinets

(1) Site ground bar

3.2 Installing a PE Cable for the Lithium Battery Cabinet

1. Check that the BCU power switch is OFF, and remove the cover from the PDU.

2. Connect a PE cable.

(1) Site ground bar

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4 Installing ESMs

1. Before installing batteries, carefully read the battery safety precautions.

2. Wear insulation gloves and use insulated tools during installation.
3. Place the batteries in a correct way to prevent vibrations and shocks.

1. Remove filler panels from the cabinet based on the actual number of ESMs.
2. To facilitate battery installation, install the auxiliary support on the cabinet first.

3. Install ESMs.
The address of the ESM above the BCU in the right cabinet must be always 1 (the first ESM
displayed on the SBCU), and the address of the ESM at the bottom layer in the left cabinet must
always be the last value (the last ESM displayed on the SBCU). If a cabinet is not fully configured,
the vacant slots are always on the top of the cabinet and covered by filler panels.

(1) ESM layout (even number)

(2) ESM layout (odd number)

Place ESMs from bottom to top and from left to right. To prevent falling over due to overweight,
ensure that the cumulative height of ESMs in the right cabinet is one ESM greater than or
equal to the cumulative height of ESMs in the left cabinet.

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4. Install communications cables for the batteries. 5. Remove the terminal cover from the ESMs.
6. Install power cables for the ESM.

7. Reinstall the terminal cover on the ESMs.

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5 Installing Cables

• Ensure that the upstream AC input circuit breaker is OFF, and that the warning label "Do
not operate" is attached.
• Switch off all circuit breakers before installing the power cable.

5.1 Installing a PV Input Power Cable

1. Connect the DC input power cable between the solar junction box (SJB) and the cabinet
(using one PV input as an example).
2. Cover a PVC corrugated pipe over the cable part outside the cabinet and secure the PVC
corrugated pipe to the cable hole.

5.2 Installing an AC Input Power Cable

1. Install an AC input power cable.
2. Cover a PVC corrugated pipe over the cable part outside the cabinet and secure the PVC
corrugated pipe to the cable hole.
Single ICC cabinet

In a parallel system, the

length and model of the
cable between the cabinet
and the DGs must be the
same.

(1) DG

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 Two ICC cabinets

(1) DG

5.3 Installing Signal Cables Between Lithium Battery Cabinets

• Multiple lithium battery cabinets have been configured. This section uses three lithium battery
cabinets connected in parallel as an example.
• The number of each lithium battery cabinet is determined by the parallel cable connection
mode. The master cabinet with a display is cabinet 1, the lithium battery cabinet connected to
the BCU_OUT port of cabinet 1 is cabinet 2, and the like.

1. Connect the BCU IN and BCU OUT ports of the BCU in each lithium battery cabinet to form a loop.
2. Connect the cable on EPO2 in lithium battery cabinet 1 to the cable on EPO1 in battery cabinet 2.
3. Connect the cable on EPO2 in lithium battery cabinet 2 to the cable on EPO1 in battery cabinet 3.
4. Remove the existing cable from EPO2 in lithium battery cabinet 3, and connect EPO2 in lithium
battery cabinet 3 to the EPO button contact in lithium battery cabinet 1 using a cable available in
the fitting bag.

(1) BCU in lithium battery (2) BCU in lithium (3) BCU in lithium (4) EPO button contact in the
cabinet 1 (master cabinet) battery cabinet 2 battery cabinet 3 master lithium battery cabinet

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 Signal cable routing for a lithium battery cabinet

You are advised to arrange the master and slave cabinets from left to right to ensure that the
cabinet numbers are consistent with those on the page of the monitoring system.

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5.4 Installing Cables Between the Lithium Battery Cabinet and the
ICC Cabinet
1. Switch all external battery circuit breakers to OFF.
2. Connect a signal cable between the lithium battery cabinet and the ICC cabinet.

3. Connect battery cables between the ICC cabinet and the lithium battery cabinet.
• Connecting a single lithium battery cabinet to the ICC cabinet

(1) ICC cabinet (2) Lithium battery cabinet

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 • Connecting multiple lithium battery cabinets to the ICC in parallel, with an optional
combiner box

(1) ICC cabinet (2) Lithium battery cabinet (3) Combiner box
4. Lay out the cables based on the instructions, and bind them using cable ties.
5. Cover a PVC corrugated pipe over the cable part outside the cabinet and secure the PVC
corrugated pipe to the cable outlet.

5.5 Installing Cables Between the ICC Cabinet and the Isolation Transformer

1. Install surge protection, high-temperature, and overtemperature alarm signal cables between
the ICC cabinet and the isolation transformer.

UIM02C of the ICC cabinet

Alarm cable ports of the

isolation transformer

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2. Install an AC power cable between the ICC cabinet and the isolation transformer.

Do not ground the AC input neutral wire of the isolation transformer.

Single ICC cabinet

Two ICC cabinets

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5.6 Installing an AC Output Cable for the Isolation Transformer

A residual leakage protection

device needs to be added to
the AC device connected to the
AC output of the isolation
transformer.

(1) Site ground bar

(2) AC output

5.7 (When Two ICC Cabinets Are Configured) Installing Control Cables
Between Two ICC Cabinets
1. Install communications cables between ECMs.

ECM in ICC cabinet 1 ECM in ICC cabinet 2

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2. 安装两台电控柜智能ETH插座间的通信线。

3. Install the EPO control cable.

a) Install auxiliary contacts at the bases on the rear of the EPO buttons in cabinets 1 and 2.

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b) Remove the cable from EPO-NC on the MUS01C in ICC cabinet 1, remove the EPO/-1 and EPO/-2
cables from the EPO button contact, keep the cable between EPO-NC and EPO/-1 disconnected,
and connect the EPO/-2 cable to the upper part of the new auxiliary contact.
c) Remove the cable from EPO-12V on the MUS01C in ICC cabinet 2, remove the EPO/-2 cable from
the EPO button contact, and keep the cable between EPO-12V and EPO/-2 disconnected.

d) Connect the EPO auxiliary contacts and dry contacts of ICC cabinets
1 and 2 using the cables in the fitting bag.
After startup, press the EPO buttons in cabinets 1 and 2. The two
cabinets should stop.
Left open Left open

ICC ICC
cabinet 1 cabinet 2

Left open

Left open

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6 Installation Verification
No. Check Item Acceptance criteria
1 Installation and The cabinets are placed in accordance with the design drawing. The
securing bases are secured.
2 Arrangement of The adjacent cabinets are neatly arranged and secured with
combined cabinets connecting plates.
Cable connections • All bolts are fully tightened. Flat washers and spring washers are
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all installed in correct sequence.
• Connectors for power cables and PE cables are soldered or
crimped securely.
• Fat washers and spring washers are securely installed for all OT
terminals that are intact and properly connected.
• All cable joints are secured properly, especially signal cables and
the cables to the bottom of the cabinets.
4 Cable labels Both ends of a cable are labeled. Labels are concise and easy to
understand.
Cable ties • Power cables, ground cables, and signal cables are bound
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separately in the cable routing.
• Cables are bound neatly, and cable ties are secured evenly and
properly in the same direction.
• There are no sundries such as unnecessary adhesive tape or
cable ties on cables.
• The cable tie tails on indoor cables are cut smoothly from the root,
and the cable tie tails on outdoor cables are cut with a margin of 3
mm to 5 mm.
Correct cable • All PE cables prepared onsite contain copper core wires and have
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connections correct diameters. No switches or fuses are installed on the cables
and no short circuit exists.
• All PE cables, AC input cables, and intra-cabinet cables are
connected correctly according to the wiring diagram, and all
screws are fastened. The input and output cables are not short-
circuited.
• Bare cables and terminal barrels are completely wrapped with heat
shrink tubings.
Cable layout • Cables are routed in a way convenient for maintenance and future
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capacity expansion.
• Power cables and ground cables are not coiled and excess parts
are cut off.
• Unused ports are protected.
8 Foreign matter The cabinets are clean, free of dust, dirt, and foreign matter inside
cleaning inside the and outside.
cabinets 1. There is no foreign matter (such as copper wires and screws) on
the top of the cabinets.
2. There is no foreign matter on the copper bar terminals.
3. There is no foreign matter around the switch terminals.
4. There is no foreign matter on the bottom plate of the cabinets.

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7 Power-on Commissioning
7.1 Preparing for Power-On
Turn on the battery breaker QF1 in the lithium battery cabinet.

Turn on the BCU power switch QS1 in the lithium battery cabinet.

(Optional) If there are multiple lithium battery cabinets, repeat the preceding steps.

If the ICC cabinet software needs to be upgraded during the initial site setup, use either of
the following power supply modes to perform the upgrade:
• Switch off the battery circuit breaker QF1 in the lithium battery cabinet. Perform the
upgrade when PV power is supplied to each power module in the ICC cabinet.
• Turn off the solar input switches of all power modules in the ICC cabinet. Perform the
upgrade when the ICC cabinet is powered by the lithium battery cabinet.

7.2 Power-On Mode of the ICC Cabinet

Powering On the ICC Cabinet Using PV

• You can perform PV power-on commissioning only when the sunlight is normal.
• Check that the PV input voltage is between 200 V DC to 980 V DC.
• If the power indicator (green) on the front panel of the HSU is on, the cables are
connected correctly. If the indicator (green) is off, the positive and negative power cables
may be reversely connected and need to be corrected.

Check that the PV input, battery, and AC input and output cables are correctly connected.

Turn the solar input switch in the ICC cabinet to ON.

Powering On the ICC Cabinet Using a Lithium Battery

• The battery supply is connected preferentially at night or when PV energy is insufficient.

• Required tools such as a multimeter and insulation gloves are available.
• The PV switch and AC output switch in the ICC cabinet are OFF.
• If the power indicator (green) on the front panel of the HSU is on, the cables are connected
correctly. If the indicator (green) is off, the positive and negative power cables may be
reversely connected and need to be corrected.

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 Turn on the battery cold-start breaker QF2 in the lithium battery cabinet.

Check that the battery terminal voltage of the ICC cabinet is normal (should be the same as the
voltage of the lithium battery cabinet).

Hold down the battery startup button (BATT Start) for 5s

Powering On the ICC Cabinet Using a Backup DG

• When there is no PV input and the battery depth of discharge (DOD) reaches the specified
value, you need to start the backup DG to charge the batteries.
• When the power of the backup DG is less than the load power, power off the load.
• If the green power indicator on the front panel of the BPS is on, the BPS works normally. If
the red indicator is on, the DG input phase sequence may be reverse or the input voltage
frequency may exceed the limit. In this case, they need to be checked.

Turn the AC output switch in the cabinet to OFF.

Turn the AC input switch in the cabinet to OFF.

Start the backup DG.

Check that the DG output voltage is within the range of 310 to 450 V AC.

Turn the AC input switch to ON.

7.3 Setting Parameters for the ICC Cabinet

Default User LCD Preset Password WebUI Preset Password

admin (administrator) 012589 Changeme

engineer (common user) 000001 Changeme

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1. Set the language, time, date, network parameters, and system parameters on the Settings
Wizard screen.

The IP address of the lithium battery

cabinet must be the same as the
lithium battery cabinet IP address set
for the ICC cabinet.

Parameter Setting

EPO (emergency power-off) is performed only when this parameter is

EPO detection enabled and the EPO switch is triggered. When EPO detection is changed
from Disable to Enable, check that the EPO cable is connected correctly.

The IP address of the lithium battery cabinet must be the same as the lithium
Lihv battery equip IP
battery cabinet IP address set for the ICC cabinet.

2. Set communications parameters for other devices on the MDU of the master cabinet.

Path Parameter Setting

Monitor Parallel IP (for a IP address of the slave cabinet
parallel system)
System Info >
Lihv Battery Equip IP IP address of the lithium battery cabinet
Settings >
NetEco Primary IP Set this parameter according to the address
Communication
information provided by the network administrator.
NetEcoPort Number Set this parameter as required.

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3. (For a parallel system) On the MDU of the master cabinet, choose System Info > Settings >
Basic Param, and set Transformer Cabinet SPD Fault Alm. Cond. to Close.
7.4 Setting Parameters for the Lithium Battery Cabinet

Default User LCD Preset Password WebUI Preset Password

admin (administrator) 000001 Changeme

Operator (common user) 000001 Changeme

1. Set the language, time, date, network parameters, and system parameters on the Settings
Wizard screen.

Parameter Setting

If the voltage of a single battery module is lower than the value of this parameter,
Module battery LVD
the battery module is automatically powered off. Set this parameter based on site
voltage
requirements.

EPO enable To enable the EPO function, set this parameter to Enable.

7.5 Powering On Loads

Turn the output disconnector of the isolation transformer to ON.

Turn the AC output circuit breaker in the ICC cabinet to ON.

Tap the start/stop button on the MDU main menu of the ICC cabinet to
control the system output. Wait about 4 to 5 minutes until the load starts to
power on.

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8 Shutting Down and Powering Off the System

The output load is transferred or there is no major load so that system power-off is allowed. Once
the system is shut down, there is no power output from the output end.

Tap the start/stop button on the main menu of the MDU in the ICC cabinet
to disconnect the system output.

Turn off the AC output switch and isolation transformer disconnector.

Turn off the battery breaker QF1 in each lithium battery cabinet.

Turn off the solar input switch and AC input switch.

Check that the loads have powered off completely and that the control panel
and indicators have turned off.

Huawei Technologies Co., Ltd.

Huawei Industrial Base, Bantian, Longgang
Shenzhen 518129 People's Republic of China
www.huawei.com

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